Instructions - Parts List

75:1 Fire-Ball®
425 Pumps 308777L
EN

For pumping non-corrosive and non-abrasive greases and lubricants only. For
professional use only.
Model No. 239729, Series B
120 lb (55 kg) drum length
Model No. 239730, Series B
400 lb (180 kg) drum length
Model No. 239731, Series B
stubby length

100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure

7500 psi (51.7 MPa, 517 bar) Maximum Working
Pressure

Important Safety Instructions

Read all warnings and instructions in this
manual. Save these instructions.

This pump is designed to be used only in pumping

non-corrosive and non-abrasive oils and lubricants.
Any other use of the pump can cause unsafe
operating conditions and component rupture, which
can result in fluid injection, other serious injury, or fire
or explosion.
Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mounting the Pump . . . . . . . . . . . . . . . . . . . . . . . 5
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Pressure Relief Procedure . . . . . . . . . . . . . . . . . 7
Startup and Adjustment . . . . . . . . . . . . . . . . . . . 7
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Displacement Pump Repair . . . . . . . . . . . . . . . . 9
Air Motor and Throat Service . . . . . . . . . . . . . . 10
Throat Packing Service . . . . . . . . . . . . . . . . . . . 12
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mounting Hole Layout . . . . . . . . . . . . . . . . . . . . . . 17
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 18

2 308777L
 Warnings

Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.

WARNING
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.

308777L 3
Warnings

WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system com-
ponent. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer

4 308777L
 Installation

Installation

Mounting the Pump Dispensing valve: Ground through connection to a

properly grounded fluid hose and pump.
• Selection a convenient location for the equipment to
ensure easy operator access to the pump air con- Object being dispensed to: Follow your local code.
trols, sufficient room to change supply containers,
and a secure mounting platform. Solvent pails used when flushing: Follow your local
code. use only metal pails, which are conductive, placed
• If you are mounting the pump directly on the supply on a ground surface. Do not place the pail on a non-con-
tank, position the pump so its intake valve is no ductive surface, such as paper or cardboard, which
more than 1 inch (25 mm) from the bottom of the interrupts the grounding continuity.
container. Mount the pump to the cover or other suit-
able mounting device. To maintain ground continuity when flushing or
relieving pressure: Hold a metal part of the dispensing
valve firmly to the side of a grounded metal pail, then
trigger the gun.

Mount the pump securely so that it cannot move

around during operation. Failure to do so could result
in personal injury or equipment damage.

Z Y
Grounding

The equipment must be grounded to reduce the risk

of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock. FIG. 1
Grounding provides an escape wire for the electric
current. Typical Installation
Be sure to ground all of this equipment: Mount the pump to suit the type of installation planned.
Very heavy lubricants may require an inductor plate.
Pump: Use a ground wire and clamp as shown in FIG. 1. See Dimensions and Mounting Hole Layout on page 17.
Remove the ground screw (Z) and insert through the
eye of the ring terminal at end of ground wire (Y). Fasten Install the air line accessories in the approximate order
the screw back onto the pump and tighten securely. shown in FIG. 2. Install a bleed-type master air valve (B)
Connect the other end of the wire to a true earth ground. within easy reach of the pump, upstream from the air
To order a ground wire and clamp, order Part No. regulator (E). Install an air filter (C) to remove harmful
222011. dirt and moisture from your compressed air supply. For
automatic air motor lubrication, install an air line oiler (D)
Air and fluid hoses: Use only electrically conductive close to the pump air inlet. Install and air regulator (E) to
hoses. control the pump speed.

Air compressor: Follow manufacturer’s recommenda- The installation shown in FIG. 2 is only a guide for
tions. selecting and installing system components and acces-
sories. Contact your Graco distributor for assistance in
designing a system to suit your particular needs.

308777L 5
Installation

If you supply your own accessories, be sure they are Be sure the air hose is properly sized to deliver an ade-
adequately sized and pressure-rated to meet the system quate supply of air to the motor. See Technical Data on
requirements. page 15.

Connect a ground dispensing hose (F) to the 3/8 npt(f)

pump outlet. Install an appropriate fun or dispensing
valve (G) to the hose.
A bleed-type master air valve (B) is required to shut
off and relieve air pressure that may be trapped in the Ground the pump as explained in Grounding on page 5.
air motor. Trapped air could cause the pump to cycle
unexpectedly and cause serious bodily injury,
including amputation.

A B D

C E
G

FIG. 2: Typical Installation

Key:
A Grounded air line
B Bleed-type master air valve
C Air filter
D Air line oiler
E Air regulator
F Grounded dispensing hose
G Dispensing Valve
H Elevator assembly with inductors
J Ground wire

6 308777L
 Operation

Operation

Pressure Relief Procedure Startup and Adjustment

Follow the Pressure Relief Procedure whenever Open the bleed-type master air valve. Open the dis-
you see this symbol. pensing valve and slowly open the air regulator until the
pump is running smoothly. After all the air is purged,
close the dispensing valve. The pump starts and stops
as the valve is opened and closed.

This equipment stays pressurized until pressure is NOTICE

manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing Never allow the pump to run dry of fluid being
fluid and moving parts, follow the Pressure Relief pumped. A dry pump quickly accelerates to a high
Procedure when you stop spraying and before speed and may damage itself. If your pump acceler-
cleaning, checking, or servicing the equipment. ates quickly, or is running to fast, stop it immediately
and check the fluid supply. If the supply container is
empty and air has been pumped into the lines, prime
1. Close the air regulators.
the pump and lines with fluid, or flush the pump and
2. Close the supply pump’s bleed-type master air valve leave it filled with a compatible solvent. Be sure to
(required in this system). eliminate all air from the fluid system.

3. Open the dispensing valve until pressure is fully

Use the air regulator (E) to control the pump speed and
relieved.
fluid pressure. See FIG. 2. Always use the lowest pres-
If you suspect that the dispensing valve, extensions, or sure necessary to obtain the desired results.
grease fitting coupler is clogged, or that pressure has
not been fully relieved after following the steps above, When done using the pump for the day, always follow
VERY SLOWLY loosen the coupler or hose end coupling the Pressure Relief Procedure at left.
and relieve pressure gradually, then loosen completely
and clear the clog.

308777L 7
Maintenance

Maintenance
The accessory air line oiler (D) provides automatic air motor lubrication. For daily manual lubrication, disconnect the
air hose, place about 15 drops of light machine oil in the air inlet, reconnect the hose, and turn on the air supply to
blow oil into the motor.

Troubleshooting
Before servicing this equipment always make sure to
relieve the pressure, see Pressure Relieve Procedure,
page 7.

NOTE: Check all possible problems and solutions

before disassembling the pump.

Problem Cause Solution

Pump fails to operate Inadequate air supply pressure or Increase air supply; clear
restricted air lines
Closed or clogged valves Open; clear
Clogged fluid lines, hoses, valves, Clear*
etc.
Damaged air motor Service air motor
Exhausted fluid supply Refill and reprime, or flush
Continuous air exhaust Worn or damaged air motor gasket, Service air motor
packing, seal, etc.
Erratic pump operation Exhausted fluid supply Refill and reprime, or flush
Held open or worn intake valve or Clear; service
piston packings
Pump operates, but output low on Held open or worn piston or pack- Clear; service
upstroke ings
Pump operates, but output low on Held open or worn intake valve Clear; service
downstroke
Pump operates, but output low on Inadequate air supply or restricted Increase air supply; clear
both strokes air line
Closed or clogged valves Open; clean
Exhausted fluid supply Refill and reprime or flush
Clogged fluid lines, hoses, valves, Clear*
etc.
Packing nut too tight Loosen
Loose packing nut or worn packings Tighten; replace

* Follow the Pressure Relief Procedure (page 7) and disconnect the fluid line. If the pump starts when the air is
turned back on, the fluid line, hose, valve, etc., was clogged.

8 308777L
 Repair

Repair
Refer to FIG. 3 for the following instructions. • Whenever replacing the packings, also replace the
glands and bearings.
• When cleaning parts, use a compatible solvent.
79
Inspect parts for wear or damage and replace as
necessary. Scoring or irregular surfaces on the
Ref. No. 63 (copper gasket) and
64 Ref. No. 60 (cotter pin), see priming tube (72) or polished inner wall of the riser
Parts Drawing on page 16. tube (80) causes premature packing wear and leak-
59 77
ing. Check these parts by holding the parts up to the
68 light at a slight angle.
62

65 Disassembly
74 66 1

67
59
61
62 68
1. Flush the pump if possible.
2. Relieve the pressure, see page 7.
72 3. Disconnect all air and fluid hoses.
80 2 4. Clamp the motor base in a vise. Unscrew the prim-
69
ing cylinder (78).
75

76
73 1 5. Hold the priming tube (72) with a 1/4 inch (6 mm)
diameter rod through the holes in the tube. Grip the
flats of the priming piston (71) with a wrench, and
70 unscrew the piston.
6. Loosen the packing housing (70). Unscrew the riser
tub e(80) from the air motor. Pull the riser tube and
connecting rod down to gain access to the cotter pin
1/4” ROD (60). Remove the cotter pin, and un-thread the con-
72 necting rod (79) from the motor displacement rod.
78 7. Place the riser tube (80) in a vise, and remove the
71
piston assembly. Remove the packing housing (70)
from the riser tube, and remove the packings from
06336
the housing.
8. Hold the intake valve housing (67) in a vise, and
unscrew the priming tube *72) by inserting a 1/4
FIG. 3
inch (6 mm) diameter rod through the holes in the
tube. Handle the tube carefully to avoid marring the
Displacement Pump Repair surface. Remove the ball, seat, and gasket.
Before you start:
9. Unscrew the piston valve housing (64) from the
• To reduce downtime, be sure to have all necessary intake valve housing (67). Remove the ball and
repair parts available. Recommended spare parts packings.
are listed in the parts list.
10. Clean all parts thoroughly. Grease all parts, except
• Repair kit 239734 is available. Use all new parts for threads when reassembling.
best results.
• The balls (59) in the intake and piston valves cannot
be re-seated on the hardened seats (68).

308777L 9
Repair

Reassembly Two accessory tools should be used: Padded Pliers,

207579, used to grip the trip rod without damaging its
1. Hold the intake housing (67) upright in a vise. One
surface; Gauge, 171818, is used to ensure the proper
at a time, place the female gland (74), four leather
clearance between the poppets and seat of the transfer
v-packings (66) with the lips of the packings facing
valve.
up, and the male gland (65) on the intake housing.
Place the gasket (62), seat (68), and ball (59) on the
housing (67). Disassembly
2. If the pins (77) were removed from the piston valve 1. Flush the pump.
housing (64), replace them. Screw the piston vale
onto the intake valve housing. 2. Relieve the pressure, see page 7.

3. Place a gasket (62), seat (68), and ball (59) on the 3. Disconnect the air hose from the motor. If neces-
priming tube (72). Holding the piston valve housing sary, disconnect the motor from the pump. Clamp
(67) with a wrench, screw the priming tube into it, the air motor base in a vise.
using a 1/4” diameter rod through the tube for lever-
age. 4. Manually push up on the piston rod to move the pis-
ton assembly to the top of its stroke. Unscrew the
4. One at a time, place the female gland (76), four cylinder cap nut (31) from the cylinder (32). Pull up
leather v-packings (73) with lips of packings facing on the cap nut. Grip the trip rod (1) with padded pli-
up, a male gland (75), and a bearing (69) in the ers, 207579, and screw the cap nut off the trip rod.
packing housing (70). Screw the housing firmly into (FIG. 4)
the riser tube (80).
5. Guide the piston assembly into the riser tube (80). 5. Remove the eight screws (7) holding the cylinder
Screw the riser tube into the motor base, making (32) to the base (56). Carefully pull the cylinder
sure the gasket (63) is in place. Install the cotter pin straight up off the piston. (FIG. 4)
(60).
6. Torque the riser tube to 50 to 70 ft-lbs (68 to 95 31
N.m).
1
7. Screw the priming piston (71) onto the priming tube Hold trip rod with
(72). Screw the intake cylinder (78) firmly onto the padded pliers
riser tube. 207579, to prevent
8. Reconnect the ground wire if it was disconnect dur- damage to rod
ing repair. 32

Air Motor and Throat Service

7

56

Before You Start

36
Before sure to have all necessary parts on hand. Air
Motor Repair Kit 207385 included repair parts for the
motor. Pump Repair Kit 239734 includes repair parts for
the pump and the air motor throat area. Use all parts in FIG. 4
the kits for best results.
NOTICE
To avoid damaging the cylinder wall. Always lift the
cylinder straight up off the piston. Never tilt the cylin-
der as it is being removed.

10 308777L
 Repair

6. Use a screw driver to push down on the trip rod ported by the spring clips (4), but slides easily into
yoke (14) and snap the toggle assemblies (K) down. them. (FIG. 5)
See FIG. 5. Remove the lock wires (28) from the
adjusting nuts (27) of the transfer valves (M). Screw 8. Remove the trip rod yoke (14), valve actuator (13)
the top adjusting nuts (27) off. Screw the valve and trip rod (1). Check the exhaust valve poppets
stems (30) out of the grommets (18) and lower (38) for cracks.
adjusting nuts (27). Take the valve poppets (37) off
the stems and squeeze them firmly to check for NOTE: To remove the exhaust valve poppets (38),
cracks. stretch them out and cut with a sharp knife.

7. Grip the toggle rockers (16) with a pliers. Compress 9. Pull the piston (5) up out of the base (56) and
the springs (17) and swing the toggle assembly (K) inspect the piston o-ring (20) and the o-ring in the
up and away from the piston lugs (L), and remove base casting.
the parts. Check that the valve actuator (13) is sup-

Push toggles (K) in

and then up. 1 14 28* Cut off tops of
poppets (x) as
Turn wires up.
17 indicated by dotted
K 27* lines
16 1
L 38*
30* 4
30*
13 27*
18*
27*
18*

27*
M 20*

0.125 in.
(3.18 mm)

5
37*

56 5

CUTAWAY VIEW

4 13 38* 37*

FIG. 5

Reassembly 4. Be sure the o-rings re in place. Slide the piston rod

down through the throat bearing and lower the pis-
1. Clean all the parts carefully in a compatible solvent ton (5) into the air motor base (56).
and inspect for wear or damage. Use all the repair
kit parts during reassembly and replace other parts 5. Pull the exhaust valve poppets (38) into the valve
as necessary. actuators (13) and clip off the top part shown with
dotted lines. (FIG. 5)
2. Check the polished surfaces of the piston, piston rod
and cylinder wall for scratches or wear. A scored rod 6. Install the transfer valve poppets (37) onto the valve
will cause premature packing wear and leaking. stems (30), bottom adjusting nuts (27), grommets
(18), and top adjusting nuts (27) on the piston (5).
3. Lubricate all parts with a light, water-resistant Assemble the trip rod (1), valve actuator (13), trip
grease. rod yoke (14, and toggle assemblies (K) on the pis-
ton. (FIG. 5)

308777L 11
Repair

7. Before installing the lock wires (28) in the adjusting 5. Clean the throat packing area in the base and the
nuts (27), use the special gauge, 171818, to adjust packing nut. Clean and inspect all parts, and
the transfer valve (M) so there is 0.125 inches (3.68 replace as necessary.
mm) clearance between the poppets (37) and the
piston (5) when the toggle assemblies are in the 6. Lubricate the packings, piston rod, and piston flange
down position. with a light, water-resistant grease.

8. Snap the toggle assemblies (K) to the up position. 7. Install the washer (26) into the base. Assemble the
Reinstall the cylinder (32) and cap nut (31). Reas- packing (25) and the wiper (22) into the retainer
semble the air motor to the displacement pump. (24). Install the o-ring (23) onto the retainer, and
insert the retainer assembly into the base.
9. Before remounting the pump, connect an air hose
and run the pump slowly, at about 40 psi (0.28 MPa, NOTE: Make sure the packing (25) lips face down, and
2.8 bar) to ensure that it operates smoothly. make sure the wiper (22) lips face up.

10. Reconnect the ground wire before regular operation 8. Insert the bearing (46) and the washer (44) into the
of the pump. base. Assemble the female gland (48), v-packings
(49), and the male gland (47) into the packing nut
(45).
Throat Packing Service
9. Reinstall the spacer and packing in the base and
packing nut (45). Screw the packing nut into the
base, and tighten it securely. Carefully slide the pis-
ton rod (52) down through the throat packing, and
The piston in the air motor, located behind the air motor lower the piston into the base. Reinstall the plate
plates, moved when air is supplied to the motor. Moving (36) and cylinder (32). Reassemble the air motor to
parts can pinch or amputate your fingers or other body the displacement pump.
parts. Therefore, never operate the pump with the air
motor plates removed. 10. Torque the outlet adapter (42) to 45 to 55 ft-lbs (61
to 75 N.m).
See FIG. 6 on page 12 and the Parts drawing and list
(page 13 and 14) for further information. NOTICE
When reinstalling cotter pin (60), always spread and
1. Clamp the pump in a vise and unscrew the riser
flatten the pin (both the head and prongs) around the
tube (80) from the air motor base (56). Pull the riser
rod to within 1 inch (25 mm) total diameter. See Detail
tube away from the air motor until the cotter pin (60)
A of FIG. 6.
which secures the displacement pump connecting
rod to the air motor piston rod (52) is visible. (FIG. 6)

2. Remove the cotter pin (60) and unscrew the pump 32

connecting rod (79) fro the air motor piston rod (52).
Remove the cylinder (32) from the air motor base
(56) as described in the Disassembly section on
page 10).
DETAIL A
56
3. Remove the louvered air exhaust plate (36) and
45 52
unscrew the throat packing nut (45), using a span-
60
ner wrench or a 0.22 inch (5.6 mm) diameter rod.
79
(FIG. 6)
1 in.
4. Remove the packing nut (45), male and female (25 mm)

glands (47 and 48), v-packings (49), washer (44), SEE DETAIL A

bearing (46), retainer (24), wiper (22), o-ring (23), 36

u-cup (25), and washer (26) from the base.
80
FIG. 6

12 308777L
 Parts

Parts

45

48

31
49
9 47
44
32
46

14 22
28* 23 72
13
15
27* 24
29
17 25
16
38* 26

1 21*
58
33
3 18* 19
4 56
2 27*
1 42
5 7 80

53

40
*20
63 69
*37
75
*30 60
8 33
79
6
36 73
76

64 70
52

68 77 71

59

62 78
1 Torque to 45–55 ft–lb (61–75 N–m) 65
66
74
67

61
68
59
62

308777L 13
Parts

Model 239729, Series B, Ref. Part Description Qty.

120 lb (55 kg) drum length 49‡ 159308 V-PACKING, nitrile rubber 4
Model 239730, Series B, 52 162553 ROD, piston 1
53 116343 SCREW, grounding 1
400 lb (180 kg) drum length 56 165362 BASE, motor, air 1
Model 239731, Series B, 58 177843 PLATE, warning 1
Stubby length
Pump
Air Motor
Ref. Part Description Qty.
Ref. Part Description Qty. 59✿ 100170 BALL, steel, 3/8” dia 2
1 207150 TRIP ROD 1 60✿ 100579 PIN, cotter, 7/64” dia, 1“ long 1
2 207391 PISTON, includes items 3 to 5 (also 1 61❖ 108513 PIN, roll, 0.135” dia, 7/8” long 1
includes 207385 repair kit when 62✿ 150451 GASKET, copper 2
63 158314 GASKET, copper 1
ordered as a replacement part)
64 162555 HOUSING, piston valve 1
3 102975 SCREW, rd hd mach, 6-32 x 1/4 in. 2
65✿ 192423 GLAND, male 1
4❖ 158361 CLIP, spring 2
66✿ 114115 V-PACKING, leather 5
5 BARE PISTON 1
67 162558 HOUSING, intake 1
6 100078 SCREW, hex hd, 8-32 x 3/8 in. 20
68 162559 SEAT, valve 2
7 101578 SCREW, hex head Nylock, 8-32 x 8
69✿ 192421 BEARING, brass 1
3/8 in. 70 192410 HOUSING, packing 1
8 150647 GASKET, copper 1
71 162562 PISTON, priming 1
9❖ 156698 O-RING, buna-N 1 72 192424 TUBE, priming 1
13 158359 ACUTATOR, valve 1
73✿ 114116 V-PACKING, leather 5
14 158360 YOKE, rod, trip 1
74✿ 192425 GLAND, female 1
15 158362 PIN, toggle 2
75✿ 192426 GLAND, male 1
16 158364 ROCKER, toggle 2
76✿ 192427 GLAND, female 1
17 167585 SPRING, helical compression 2
77❖ 102180 PIN, roll, 0.135 in dia, 1 in long 2
18❄ 158367 GROMMET, rubber 2
78 164233 CYLINDER, intake primer 1
19 158377 SEAL, flat ring, nitrile rubber 1
79 164234 ROD, connecting, 12.47” (317 mm) 1
20❄ 158378 SEAL, o-ring, nitrile rubber 1
long, model 239729
21❄ 158379 SEAL, o-ring, nitrile rubber 1
22‡ 113935 WIPER, rod 1 164231 ROD, connecting, 19-13/32” (439 1
23‡ 113944 PACKING, o-ring 1 mm) long, model 239730
24‡ 192172 RETAINER, packing 1 192422 ROD, connecting, 3-9/32” (83 mm) 1
25‡ 113936 PACKING, u-cup 1 long, model 239731
26‡ 192173 WASHER, packing 1 80 192428 TUBE, riser, 21.31” (541 mm) long, 1
27❄ 160261 NUT, adjusting 4 model 239729
28❄ 160618 LOCKWIRE, transfer valve 2 192429 TUBE, riser, 28.25” (718 mm) long, 1
29 160623 ARM, toggle 2 model 239730
30❄ 160896 STEM, valve 2 192430 TUBE, riser, 12.13” (308 mm) long, 1
31 161435 NUT, cylinder cap 1 model 239731
32 15E954 CYLINDER, motor, air 1
33 178270 PLATE, muffler 2 ❄ Parts included in Kit 207385 (purchase separately).
36 15E555 PLATE, identification 1
Repair Kit 239734, which may be purchased sepa-
37❄ 170708 POPPET, valve, urethane 2
38❄ 170709 POPPET, valve, urethane 2 rately, includes part to service the air motor throat
40 150461 GASKET, copper 1 area and the pump lower.
42 158409 ADAPTER, outlet 1 ‡ Parts for the air motor throat area.
44‡ 158697 WASHER, thrust 1
45‡ 159047 NUT, packing 1 ✿ Parts for the pump lowers.
46‡ 159048 BEARING, brass 1
47‡ 159306 GLAND, male 1 ❖ Recommended “tool box” spare parts. Keep on hand
48‡ 159307 GLAND, female 1 to reduce down time.

14 308777L
 Technical Data

Technical Data
.

75:1 Fire-Ball® 425 Pumps

US Metric
Fluid pressure ratio 75:1
Air pressure operating range 40 to 100 psi 0.3 to 0.7 MPa, 3 to 7 bar
Maximum working pressure 7500 psi 51.7 MPa, 517 bar
Maximum delivery 0.33 gpm 1.3 lpm
Cycles per gallon (liter) 165 42
Maximum recommended pump speed 60 cycles/minute
Air motor effective diameter 4.25 inches 108 mm
Stroke 4 inches 102 mm

Air consumption approximately 26 cfm at 1 approximately 0.72 m3/min at

gpm, at 70 psi 1 gpm, at 0.5 MPa, 5 bar
Wetted Parts steel, brass, aluminum, leather
Weight
Model 239729 34 lb 15 kg
Model 239730 37 lb 17 kg
Model 239731 30 lb 14 kg

Sound Pressure Level

(measured at 1 meter from unit)
Input Air Pressures at 15 cycles per minute
40 psi (0.28 MPa, 2.8 bar) 70 psi (0.48 MPa, 4.8 bar) 100 psi (0.7 MPa, 7 bar)
73.6 dB(A) 78.34 dB(A) 80.85 dB(A)

Sound Power Level

(tested in accordance with ISO 9614-2)
Input Air Pressures at 15 cycles per minute
40 psi (0.28 MPa, 2.8 bar) 70 psi (0.48 MPa, 4.8 bar) 100 psi (0.7 MPa, 7 bar)
87.4 dB(A) 92.09 dB(A) 94.62 dB(A)

308777L 15
Technical Data

Dimensions

3/8 npt
fluid
3/8 npt outlet
fluid
outlet
14–9/16”
14–9/16” (369.9 mm)
(369.9 mm)

6.5”
6.5” (165.1 mm)
(165.1 mm) diameter 33–5/8”
diameter 855 mm
26–11/16” 41.25” 48–3/16”
678 mm 1048 mm (1224 mm)
1/2 npt(f)
1/2 npt(f) air inlet
air inlet 06306

Model 239729, Series B

Model 239730, Series B

3/8 npt
fluid
outlet

14–9/16”
(369.9 mm)

6.5” 32–1/16”
(165.1 mm) 814 mm
17.5”
diameter
445mm

1/2 npt(f)
air inlet

Model 239731, Series B

16 308777L
 Mounting Hole Layout

Mounting Hole Layout

3 1/4” (82.6 mm) dia.

two 5/16” (7.94 mm) dia. holes
on 4 1/4” (108 mm) bolt circle

2–3/32” (53.18 mm) 45

7/8” (22.2 mm) dia.

308777L 17
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590

All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 308777

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 1997, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revised December 2012