Production and Capacity Analisy

Shift Rate Prod. Budget Prod. Plan

Material Material Description
(MT) (MT) (MT)

1702500013 Turbine Electricity 14.400 825.600 0

Work Center: Back Pressure Turbine 14.400 825.600 0
1702500011 LP Steam 131.360 0 0
1702500011 LP Steam 160 0 0
Work Center: Boiler LP Steam 291.360 0 0
1702500010 HP Steam 160 8,383.150 0
Work Center: Boiler1 HP Steam 160 8,383.150 0
1702500010 HP Steam 160 8,383.150 0
Work Center: Boiler2 HP Steam 160 8,383.150 0
1702500015 BW Water 120 13,053 0
Work Center: BW Water 1 120 13,053 0
1702500015 BW Water 120 0 0
Work Center: BW Water 2 120 0 0
1702500016 Genset Electricity 9.600 0 0
Work Center: Genset Electricity 9.600 0 0
1702500012 RO Water 280 15,163 0
Work Center: RO Water Asiantec 280 15,163 0
1702500012 RO Water 200 3,600 0
Work Center: RO Water Meitito 200 3,600 0
1702500014 Thermax LP Steam 48 500 0
Work Center: Thermax LP Steam 48 500 0
Section: PII Production Utility 1,403.360 49,907.900 0
Plant: Pacific Indopalm Industries 1,403.360 49,907.900 0
Total All Plant : 1,403.360 49,907.900 0
1,403.360 49,907.900 0
n and Capacity Analisys (ZPPR01)
Capacity
Prod. Actual Net Running Available Capacity Prod.Act/
Prod. Expected Utilization
(MT) Hours Hours Available Bgt (%)
(%)
706.817 558.90 696.00 1,006.020 1.252.800 56.42 85.61
706.817 558.90 696.00 1,006.020 1.252.800 56.42 85.61
1,159 0.00 696.00 0 11.428.320 10.14 0.00
425 0.00 696.00 0 13.920.000 3.05 0.00
1,584 0.00 1.392.00 0 25.348.320 13.19 0.00
6,446 371.50 696.00 7,430 13.920.000 46.31 76.89
6,446 371.50 696.00 7,430 13.920.000 46.31 76.89
7,969 471.50 696.00 9,430 13.920.000 57.25 95.06
7,969 471.50 696.00 9,430 13.920.000 57.25 95.06
2,400 162.70 696.00 2,440.500 10.440.000 22.99 18.39
2,400 162.70 696.00 2,440.500 10.440.000 22.99 18.39
4,173 267.37 696.00 4,010.550 10.440.000 39.97 0.00
4,173 267.37 696.00 4,010.550 10.440.000 39.97 0.00
1.279 7.60 696.00 9.120 835.200 0.15 0.00
1.279 7.60 696.00 9.120 835.200 0.15 0.00
13,154 405.20 696.00 14,182 24.360.000 54.00 86.75
13,154 405.20 696.00 14,182 24.360.000 54.00 86.75
1,563 75.00 696.00 1,875 17.400.000 8.98 43.42
1,563 75.00 696.00 1,875 17.400.000 8.98 43.42
46 19.50 696.00 117 4.176.000 1.10 9.20
46 19.50 696.00 117 4.176.000 1.10 9.20
38,043.096 2.339.27 7.656.00 40,500.190 122.092.320 300.36 415.32
38,043.096 2.339.27 7.656.00 40,500.190 122.092.320 300.36 415.32
38,043.096 2.339.27 7.656.00 40,500.190 122.092.320 300.36 415.32
38,043.096 2.339.27 7.656.00 40,500.190 122.092.320 300.36 415.32
Prod.Act/Pln
(%)

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
 Production Efficiency & Capacity Utlizat
Act. Run Cap. Utl Std DT
Material Material Description Std DT (%)
Hrs (%) (Hrs)
1702500013 Turbine Electricity 561.90 56.42 3.00 0.53
Work Center: Back Pressure Turbine 561.90 56.42 3.00 0.53
1702500011 LP Steam 0.00 10.14 0.00 0.00
1702500011 LP Steam 0.00 3.05 0.00 0.00
Work Center: Boiler LP Steam 0.00 13.19 0.00 0.00
1702500010 HP Steam 395.50 46.31 24.00 6.07
Work Center: Boiler1 HP Steam 395.50 46.31 24.00 6.07
1702500010 HP Steam 479.50 57.25 8.00 1.67
Work Center: Boiler2 HP Steam 479.50 57.25 8.00 1.67
1702500015 BW Water 162.70 22.99 0.00 0.00
Work Center: BW Water 1 162.70 22.99 0.00 0.00
1702500015 BW Water 267.37 39.97 0.00 0.00
Work Center: BW Water 2 267.37 39.97 0.00 0.00
1702500016 Genset Electricity 7.60 0.15 0.00 0.00
Work Center: Genset Electricity 7.60 0.15 0.00 0.00
1702500012 RO Water 405.20 54.00 0.00 0.00
Work Center: RO Water Asiantec 405.20 54.00 0.00 0.00
1702500012 RO Water 75.00 8.98 0.00 0.00
Work Center: RO Water Meitito 75.00 8.98 0.00 0.00
1702500014 Thermax LP Steam 23.50 1.10 4.00 17.02
Work Center: Thermax LP Steam 23.50 1.10 4.00 17.02
Section: PII Production Utility 2.378.27 300.36 39.00 25.29
Plant: Pacific Indopalm Industries 2.378.27 300.36 39.00 25.29
Total All Plant : 2.378.27 300.36 39.00 25.29
2.378.27 300.36 39.00 25.29
cy & Capacity Utlization Reports (ZPPR02)
Net Run M/C DT M/C DT Oth DT Oth DT Tot DT Plant Eff. Prod Eff.
Tot DT (%)
Hrs (Hrs) (%) (Hrs) (%) (Hrs) (%) (%)
558.90 0.00 0.00 0.00 0.00 0.00 0.00 70.26 70.26
558.90 0.00 0.00 0.00 0.00 0.00 0.00 70.26 70.26
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
371.50 0.00 0.00 0.00 0.00 0.00 0.00 86.76 86.76
371.50 0.00 0.00 0.00 0.00 0.00 0.00 86.76 86.76
471.50 0.50 0.11 0.00 0.00 0.50 0.11 84.51 84.60
471.50 0.50 0.11 0.00 0.00 0.50 0.11 84.51 84.60
162.70 0.00 0.00 0.00 0.00 0.00 0.00 98.34 98.34
162.70 0.00 0.00 0.00 0.00 0.00 0.00 98.34 98.34
267.37 0.00 0.00 0.00 0.00 0.00 0.00 104.05 104.05
267.37 0.00 0.00 0.00 0.00 0.00 0.00 104.05 104.05
7.60 0.00 0.00 0.00 0.00 0.00 0.00 14.02 14.02
7.60 0.00 0.00 0.00 0.00 0.00 0.00 14.02 14.02
405.20 0.00 0.00 0.00 0.00 0.00 0.00 92.75 92.75
405.20 0.00 0.00 0.00 0.00 0.00 0.00 92.75 92.75
75.00 0.00 0.00 0.00 0.00 0.00 0.00 83.36 83.36
75.00 0.00 0.00 0.00 0.00 0.00 0.00 83.36 83.36
19.50 0.00 0.00 0.00 0.00 0.00 0.00 39.32 39.32
19.50 0.00 0.00 0.00 0.00 0.00 0.00 39.32 39.32
2.339.27 0.50 0.11 0.00 0.00 0.50 0.11 673.37 673.46
2.339.27 0.50 0.11 0.00 0.00 0.50 0.11 673.37 673.46
2.339.27 0.50 0.11 0.00 0.00 0.50 0.11 673.37 673.46
2.339.27 0.50 0.11 0.00 0.00 0.50 0.11 673.37 673.46
M/C Eff.
(%)
70.26
70.26
0.00
0.00
0.00
86.76
86.76
84.60
84.60
98.34
98.34
104.05
104.05
14.02
14.02
92.75
92.75
83.36
83.36
39.32
39.32
673.46
673.46
673.46
673.46
 Production Unit Per Manhrs & Uni
Act.
Shift Rate Running
Material Material Description Production
(MT) Hours
(MT)

1702500013 Turbine Electricity 14.400 706.817 561.90

Work Center: Back Pressure Turbine 14.400 706.817 561.90
1702500011 LP Steam 131.360 1,159 0.00
1702500011 LP Steam 160 425 0.00
Work Center: Boiler LP Steam 291.360 1,584 0.00
1702500010 HP Steam 160 6,446 395.50
Work Center: Boiler1 HP Steam 160 6,446 395.50
1702500010 HP Steam 160 7,969 479.50
Work Center: Boiler2 HP Steam 160 7,969 479.50
1702500015 BW Water 120 2,400 162.70
Work Center: BW Water 1 120 2,400 162.70
1702500015 BW Water 120 4,173 267.37
Work Center: BW Water 2 120 4,173 267.37
1702500016 Genset Electricity 9.600 1.279 7.60
Work Center: Genset Electricity 9.600 1.279 7.60
1702500012 RO Water 280 13,154 405.20
Work Center: RO Water Asiantec 280 13,154 405.20
1702500012 RO Water 200 1,563 75.00
Work Center: RO Water Meitito 200 1,563 75.00
1702500014 Thermax LP Steam 48 46 23.50
Work Center: Thermax LP Steam 48 46 23.50
Section: PII Production Utility 1,403.360 38,043.096 2.378.27
Plant: Pacific Indopalm Industries 1,403.360 38,043.096 2.378.27
Total All Plant : 1,403.360 38,043.096 2.378.27
1,403.360 38,043.096 2.378.27
Unit Per Manhrs & Unit Per Machine (ZPPR03)
Std
Net Running Total Man Total Man Total Man MT/MC.Hour MT/MC.Hour
Downtime
Hours Hours Power STD Power ACT STD ACT
Hours

3.00 558.90 3.355.80 6.00 5.97 1.80 1.26

3.00 558.90 3.355.80 6.00 5.97 1.80 1.26
0.00 0.00 0.00 0.00 0.00 16.42 0.00
0.00 0.00 0.00 0.00 0.00 20.00 0.00
0.00 0.00 0.00 0.00 0.00 36.42 0.00
24.00 371.50 2.399.50 5.00 6.07 20.00 17.35
24.00 371.50 2.399.50 5.00 6.07 20.00 17.35
8.00 471.50 2.700.50 4.00 5.63 20.00 16.90
8.00 471.50 2.700.50 4.00 5.63 20.00 16.90
0.00 162.70 0.00 0.00 0.00 15.00 14.75
0.00 162.70 0.00 0.00 0.00 15.00 14.75
0.00 267.37 0.00 0.00 0.00 15.00 15.61
0.00 267.37 0.00 0.00 0.00 15.00 15.61
0.00 7.60 0.00 0.00 0.00 1.20 0.17
0.00 7.60 0.00 0.00 0.00 1.20 0.17
0.00 405.20 1.081.60 3.00 2.67 35.00 32.46
0.00 405.20 1.081.60 3.00 2.67 35.00 32.46
0.00 75.00 54.00 0.00 0.72 25.00 20.84
0.00 75.00 54.00 0.00 0.72 25.00 20.84
4.00 19.50 0.00 0.00 0.00 6.00 2.36
4.00 19.50 0.00 0.00 0.00 6.00 2.36
39.00 2.339.27 9.591.40 18.00 21.06 175.42 121.70
39.00 2.339.27 9.591.40 18.00 21.06 175.42 121.70
39.00 2.339.27 9.591.40 18.00 21.06 175.42 121.70
39.00 2.339.27 9.591.40 18.00 21.06 175.42 121.70
 MT/Man MT/Man Hours
Hours STD ACT

0.30 0.21
0.30 0.21
0.00 0.00
0.00 0.00
0.00 0.00
4.00 2.86
4.00 2.86
5.00 3.00
5.00 3.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
11.67 12.16
11.67 12.16
0.00 28.94
0.00 28.94
0.00 0.00
0.00 0.00
20.97 47.17
20.97 47.17
20.97 47.17
20.97 47.17
 Material Usage Analisys Report (ZPPR04)
Material Material Description UOM Standard.Cons.Qty Total Cons. Var.Qty Prod.Order.Consump Other Consump Act. Var.(%) Remark
1703000107 N1700 G 58,712.30 68,000 9,287.705 68,000 0 15.82
1703000108 N2556 G 313,447.39 162,900 -150,547.385 162,900 0 -48.03
1703000109 N7208 G 38,084.43 30,000 -8,084.430 30,000 0 -21.23
1703000110 CWT 88 G 44,188.79 48,000 3,811.214 48,000 0 8.62
1703000111 CWT B4 G 100,806.24 104,800 3,993.759 104,800 0 3.96
1703000112 CWBR G 89,605.31 96,800 7,194.688 96,800 0 8.03
1703000113 SMBS G 95,431.24 76,000 -19,431.239 76,000 0 -20.36
1703000114 M50 G 119,289.04 118,000 -1,289.041 118,000 0 -1.08
1703000115 Citrid Acid G 32,681.93 29,999.22 -2,682.705 29,999.220 0 -8.21
1703000116 NaOCL G 47,715.62 93,000 45,284.380 93,000 0 94.90
1703000117 HCL Liquid 32% G 313,746.53 200,000 -113,746.528 200,000 0 -36.25
1703000118 Amonium Biflorate G 13,072.77 0 -13,072.773 0 0 -100
1703000119 PAC G 784,366.33 974,574.86 190,208.532 74,999.860 899,575 24.25
1703000120 S.Floc 8173 G 4,706.20 5,100 393.797 2,000 3,100 8.37
1703000121 NH4OH G 104,364.60 0 -104,364.600 0 0 -100
1703000122 Electricity PLN KWH 112,580.91 205,539 92,958.086 70,014.100 135,524.900 82.57
1703000123 Ground Water M3 6,573 6,573 0 6,573 0 0
1703000124 NaOH Liquid 48% G 326,819.30 247,999.22 -78,820.081 247,999.220 0 -24.12
1702500010 HP Steam KG 9,011,837.47 9,420,000.00 408,162.530 9,420,000.000 0.000 4.53
1702500011 LP Steam KG 0.00 5,599,000.00 5,599,000.000 0.000 5,599,000.000 0.00
1702500012 RO Water M3 14,821.84 15,225 403.165 15,171 54 2.72
1702500013 Turbine Electricity KWH 223,170.86 348,859 125,688.142 241,093.400 107,765.600 56.32
1702500015 BW Water M3 0 903 903 0 903 0
1702500016 Genset Electricity KWH 0 853 853 0 853 0
1708000000 Oil Diesel (Petro-4 DensL 3,305.07 3,085.00 -220.070 2,908.000 177.000 -6.66
1708000030 PK Shell KG 3,064,030.00 3,021,542.00 -42,488.000 3,021,542.000 0.000 -1.39
 Material Number Material Description UoM Prod Qty Elec.Std

1702500013 Turbine Electricity KWH 706,817.000 30,393.131

Work Center : Back Pressure Turbine 30,393.131
1702500011 LP Steam KG 1,159,000.000 0.000
1702500011 LP Steam KG 425,000.000 0.000
Work Center : Boiler LP Steam 0.000
1702500010 HP Steam KG 6,446,000.000 114,029.740
Work Center : Boiler1 HP Steam 114,029.740
1702500010 HP Steam KG 7,969,000.000 140,971.610
Work Center : Boiler2 HP Steam 140,971.610
1702500015 BW Water M3 2,400.000 1,200.000
Work Center : BW Water 1 1,200.000
1702500015 BW Water M3 4,173.000 2,086.500
Work Center : BW Water 2 2,086.500
1702500016 Genset Electricity KWH 1,279.000 0.000
Work Center : Genset Electricity 0.000
1702500012 RO Water M3 13,154.000 63,007.660
Work Center : RO Water Asiantec 63,007.660
1702500012 RO Water M3 1,563.000 11,050.410
Work Center : RO Water Meitito 11,050.410
1702500014 Thermax LP Steam KG 46,000.000 612.352
Work Center : Thermax LP Steam 612.352
 Utilities Consumption Per Unit Product (ZP

Elec.Std/Prd Elec.Act/Prd Elec.Act/Elec.Std Steam. Std/Prd

Elec.Act Steam. Std Steam. Act
(MT) (MT) (%) (MT)

46,405.920 43.000 65.655 152.686 8,269.760 7,836.000 11.700

46,405.920 43.000 65.655 152.686 8,269.760 7,836.000 11.700
0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000
103,972.800 17.690 16.130 91.181 0.000 0.000 0.000
103,972.800 17.690 16.130 91.181 0.000 0.000 0.000
126,479.500 17.690 15.871 89.717 0.000 0.000 0.000
126,479.500 17.690 15.871 89.717 0.000 0.000 0.000
1,237.840 0.500 0.516 103.200 0.000 0.000 0.000
1,237.840 0.500 0.516 103.200 0.000 0.000 0.000
1,414.260 0.500 0.339 67.800 0.000 0.000 0.000
1,414.260 0.500 0.339 67.800 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000
64,544.500 4.790 4.907 102.443 0.000 0.000 0.000
64,544.500 4.790 4.907 102.443 0.000 0.000 0.000
12,654.380 7.070 8.096 114.512 0.000 0.000 0.000
12,654.380 7.070 8.096 114.512 0.000 0.000 0.000
884.000 13.312 19.217 144.358 0.000 0.000 0.000
884.000 13.312 19.217 144.358 0.000 0.000 0.000
n Per Unit Product (ZPPR06)
Steam.
Steam. Act/Prd Diesel+Gas.St Diesel+Gas.Ac Diesel+Gas.Std/ Diesel+Gas.Act/
Act/Steam. Std
(MT) d t Prd (MT) Prd (MT)
(%)

11.086 94.752 0.000 0.000 0.000 0.000

11.086 94.752 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 1,289.200 677.000 0.200 0.105
0.000 0.000 1,289.200 677.000 0.200 0.105
0.000 0.000 1,593.800 1,466.000 0.200 0.184
0.000 0.000 1,593.800 1,466.000 0.200 0.184
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 422.070 708.000 330.000 553.557
0.000 0.000 422.070 708.000 330.000 553.557
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
Diesel+Gas.Act/
Water.Std/ Water.Act/ Water.Act/
Diesel+Gas.Std Water.Std Water.Act
Prd (MT) Prd (MT) Water.Std (%)
(%)

0.000 0.000 0.000 0.000 0.000 0.000

0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
52.500 6,607.150 6,776.010 1.025 1.051 102.537
52.500 6,607.150 6,776.010 1.025 1.051 102.537
92.000 8,168.225 8,346.990 1.025 1.047 102.146
92.000 8,168.225 8,346.990 1.025 1.047 102.146
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
167.745 0.000 0.000 0.000 0.000 0.000
167.745 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 46.460 48.000 1.010 1.043 103.267
0.000 46.460 48.000 1.010 1.043 103.267
 Hour Standard Value
Operation short text
Operation Number

Gas/Diesel UOM
Material Number

Task List Group

UOM Operation

Electricity UOM
Group counter

Base Quantity

Denominator

Steam UOM
Work center

Water UOM
Nbr of labor

Labor UOM
Control key

Gas/Diesel
Hour UOM
Numerator

Electricity
Key date

Steam
Water
Plant

Plant

1702500010 1701 01.03.2022 1701 3 0100 BLR01-HP ZMP3 HP Steam_PROD 480000 KG 1 1 24 H 5 UNT 8491.200 KWH 492.000 M3 0.000 TON 96.000 L
1702500010 1701 01.03.2022 1701 50 0100 BLR02-HP ZMP3 HP Steam_PROD 480000 KG 1 1 24 H 4 UNT 8491.200 KWH 492.000 M3 0.000 TON 96.000 L
1702500011 1701 01.03.2022 1701 2 0100 BLR01-LP ZMP3 LP Steam_PROD 394080 KG 1 1 24 H 0 UNT 0.000 KWH 0.000 M3 0.000 TON 0.000 L
1702500012 1701 01.03.2022 1701 3 0100 ROWTR-1 ZMP3 Water Generated_P 840 M3 1 1 24 H 3 UNT 4023.600 KWH 0.000 M3 0.000 TON 0.000 L
1702500012 1701 01.03.2022 1701 50 0100 ROWTR-2 ZMP3 Water Generated_P 600 M3 1 1 24 H 0 UNT 4242.000 KWH 0.000 M3 0.000 TON 0.000 L
1702500013 1701 01.03.2022 1701 2 0100 BPTCT ZMP3 Electric Generated 43200 KWH 1 1 24 H 6 UNT 1857.600 KWH 0.000 M3 505.440 TON 0.000 L
1702500013 1701 01.03.2022 1701 50 0100 CDSTRB ZMP3 Electric Generated 43200 KWH 1 1 24 H 0 UNT 3974.400 KWH 0.000 M3 250.560 TON 0.000 L
1702500014 1701 01.03.2022 1701 2 0100 THERMAX ZMP3 LP Steam Thermax 144000 KG 1 1 24 H 0 UNT 1916.928 KWH 145.440 M3 0.000 TON 0.000 L
1702500015 1701 01.03.2022 1701 2 0100 BRWWTR1 ZMP3 BW Water_PROD 360 M3 1 1 24 H 0 UNT 180.000 KWH 0.000 M3 0.000 TON 0.000 L
1702500015 1701 01.03.2022 1701 2 0100 BRWWTR2 ZMP3 BW Water_PROD 360 M3 1 1 24 H 0 UNT 180.000 KWH 0.000 M3 0.000 TON 0.000 L
1702500016 1701 01.03.2022 1701 2 0100 GENSET ZMP3 Genset_PROD 28800 KWH 1 1 24 H 0 UNT 0.000 KWH 0.000 M3 0.000 TON 9504.000 L
Material Plnt Material Description Component Material Description SupplyArea
1702500010 1701 HP Steam 1702500012 RO Water M
1702500010 1701 HP Steam 1708000000 Oil Diesel (Petro-4 Density 0.800-0.850) M
1702500010 1701 HP Steam 1708000030 PK Shell M
1702500010 1701 HP Steam 1703000121 NH4OH M
1702500010 1701 HP Steam 1703000107 N1700 M
1702500010 1701 HP Steam 1703000108 N2556 M
1702500010 1701 HP Steam 1703000109 N7208 M
1702500010 1701 HP Steam 1703000122 Electricity PLN M
1702500010 1701 HP Steam 1702500013 Turbine Electricity M
1702500011 1701 LP Steam 1702500010 HP Steam M
1702500011 1701 LP Steam 1702500012 RO Water
1702500012 1701 RO Water 1703000113 SMBS M
1702500012 1701 RO Water 1703000114 M50 M
1702500012 1701 RO Water 1703000115 Citrid Acid M
1702500012 1701 RO Water 1703000119 PAC M
1702500012 1701 RO Water 1703000116 NaOCL M
1702500012 1701 RO Water 1703000120 S.Floc 8173 M
1702500012 1701 RO Water 1703000124 NaOH M
1702500012 1701 RO Water 1703000117 HCL M
1702500012 1701 RO Water 1703000118 Amonium Biflorate M
1702500012 1701 RO Water 1703000122 Electricity PLN M
1702500012 1701 RO Water 1702500013 Turbine Electricity M
1702500013 1701 Turbine Electricity 1702500010 HP Steam M
1702500013 1701 Turbine Electricity 1702500011 LP Steam M
1702500013 1701 Turbine Electricity 1702500012 RO Water M
1702500013 1701 Turbine Electricity 1703000110 CW 88 M
1702500013 1701 Turbine Electricity 1703000111 CW B4 M
1702500013 1701 Turbine Electricity 1703000112 CWBR M
1702500013 1701 Turbine Electricity 1702500013 Turbine electric M
1702500014 1701 Thermax LP Steam 1702500012 RO Water M
1702500014 1701 Thermax LP Steam 1708000030 PK Shell M
1702500014 1701 Thermax LP Steam 1703000108 N2556 M
1702500014 1701 Thermax LP Steam 1703000122 Electricity PLN M
1702500014 1701 Thermax LP Steam 1702500013 Turbine Electricity M
1702500015 1701 BW Water 1703000123 Ground Water M
1702500015 1701 BW Water 1702500013 Turbine Electricity M
1702500016 1701 Genset Electricity 1708000000 Oil Diesel (Petro-4 Density 0.800-0.850) M
Material Number Material Description Base Unit of Work center
Measure

1701000206 RBDOL IV 56 KG FRA1

1701000212 RBDOL IV 59 KG FRA1
Work Center : Fractionation 1 Production
1701000210 RBDOL IV 58 KG FRA2
Work Center : Fractionation 2 Production
1701000206 RBDOL IV 56 KG FRA3
1701000208 RBDOL IV 57 KG FRA3
1701000210 RBDOL IV 58 KG FRA3
1701000212 RBDOL IV 59 KG FRA3
1701000216 RBDOL IV 64 KG FRA3
Work Center : Fractionation 3 Production
Person Responsible : PII Production Fractionation
1701000200 RBDPO 2.3 R KG REF1
Work Center : Refinery 1 Production
1701000200 RBDPO 2.3 R KG REF2
1701000202 RBDPO 2.5 R KG REF2
Work Center : Refinery 2 production
Person Responsible : PII Production Refinary
Plant : Pacific Indopalm Industries
Total All Plant :
Person Input Qty Input Qty (MT) Elec.Std Elec.Act Elec.Std/ Elec.Act/
responsible Inp (MT) Inp (MT)

P71 9,732,946.000 9,732.946 97,329.460 115,846.000 10.000 11.902

P71 0.000 0 0.000 0.000 0.000 0.000
9,732.946 97,329.460 115,846.000 10.000 11.902
P71 0.000 0 0.000 0.000 0.000 0.000
0 0.000 0.000 0.000 0.000
P71 17,231,511.000 17,231.511 198,162.380 193,740.000 11.500 11.243
P71 1,422,952.000 1,422.952 20,632.804 25,169.000 14.500 17.688
P71 4,861,975.000 4,861.975 72,929.625 89,195.000 15.000 18.345
P71 929,576.000 929.576 14,873.216 24,040.000 16.000 25.861
P71 616,038.000 616.038 30,801.900 34,012.000 50.000 55.211
25,062.052 337,399.925 366,156.000 107.000 128.348
34,794.998 434,729.385 482,002.000 117.000 140.250
P70 11,838,114.000 11,838.114 78,131.552 74,309.000 6.600 6.277
11,838.114 78,131.552 74,309.000 6.600 6.277
P70 33,861,054.000 33,861.054 216,710.746 209,068.000 6.400 6.174
P70 3,700,440.000 3,700.440 23,682.816 21,628.000 6.400 5.845
37,561.494 240,393.562 230,696.000 12.800 12.019
49,399.608 318,525.114 305,005.000 19.400 18.296
84,194.606 753,254.499 787,007.000 136.400 158.546
84,194.606 753,254.499 787,007.000 136.400 158.546
84,194.606 753,254.499 787,007.000 136.400 158.546
Elec.Act/ Steam. Std Steam. Act Steam. Steam. Steam. Steam. Steam. Steam. Std/Inp (MT)
Elec.Std Std/Inp Act/Inp Act/Steam Std 5 Act 5 5 bar
(%) (MT) (MT) . Std (%) bar bar

119.020 291.989 410.000 0.030 0.042 140.000 0.000 0.000 0.000

0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
119.020 291.989 410.000 0.030 0.042 140.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
97.765 430.788 384.000 0.025 0.022 88.000 0.000 0.000 0.000
121.986 65.456 75.000 0.046 0.053 115.217 0.000 0.000 0.000
122.300 228.512 168.000 0.047 0.035 74.468 0.000 0.000 0.000
161.631 44.619 57.000 0.048 0.061 127.083 0.000 0.000 0.000
110.422 55.443 52.000 0.090 0.084 93.333 0.000 0.000 0.000
614.104 824.818 736.000 0.256 0.255 498.101 0.000 0.000 0.000
733.124 1,116.807 1,146.000 0.286 0.297 638.101 0.000 0.000 0.000
95.106 2,012.479 2,143.000 0.170 0.181 106.471 0.000 0.000 0.000
95.106 2,012.479 2,143.000 0.170 0.181 106.471 0.000 0.000 0.000
96.469 4,909.853 4,305.000 0.145 0.127 87.586 0.000 0.000 0.000
91.328 514.361 432.000 0.139 0.117 84.173 0.000 0.000 0.000
187.797 5,424.214 4,737.000 0.284 0.244 171.759 0.000 0.000 0.000
282.903 7,436.693 6,880.000 0.454 0.425 278.230 0.000 0.000 0.000
1,016.027 8,553.500 8,026.000 0.740 0.722 916.331 0.000 0.000 0.000
1,016.027 8,553.500 8,026.000 0.740 0.722 916.331 0.000 0.000 0.000
1,016.027 8,553.500 8,026.000 0.740 0.722 916.331 0.000 0.000 0.000
Steam. Act/Inp (MT) Steam. Act/Steam. Std Diesel+Gas.Std Diesel+Gas.Act Diesel+ Diesel+
5 bar 5 bar(%) Gas.Std Gas.Act
/Inp /Inp
(MT) (MT)
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 1,219.327 0.000 0.103 0.000
0.000 0.000 1,219.327 0.000 0.103 0.000
0.000 0.000 1,950.396 9,706.000 0.058 0.287
0.000 0.000 213.146 0.000 0.058 0.000
0.000 0.000 2,163.542 9,706.000 0.116 0.287
0.000 0.000 3,382.869 9,706.000 0.219 0.287
0.000 0.000 3,382.869 9,706.000 0.219 0.287
0.000 0.000 3,382.869 9,706.000 0.219 0.287
0.000 0.000 3,382.869 9,706.000 0.219 0.287
Diesel+Ga Water.Std Water.Act Water.S Water.A Water.Act/
s.Act/ td/Inp ct/Inp Water.Std
Diesel+Ga (MT) (MT) (%)
s.Std (%)
0.000 360.120 398.000 0.037 0.041 110.811
0.000 0.000 0.000 0.000 0.000 0.000
0.000 360.120 398.000 0.037 0.041 110.811
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 1,636.996 672.000 0.095 0.039 41.053
0.000 153.679 17.000 0.108 0.012 11.111
0.000 525.093 219.000 0.108 0.045 41.667
0.000 100.395 14.000 0.108 0.015 13.889
0.000 67.764 113.000 0.110 0.183 166.364
0.000 2,483.927 1,035.000 0.529 0.294 274.084
0.000 2,844.047 1,433.000 0.566 0.335 384.895
0.000 1,657.336 1,997.000 0.140 0.169 120.714
0.000 1,657.336 1,997.000 0.140 0.169 120.714
494.828 3,656.993 2,411.000 0.108 0.071 65.741
0.000 399.648 219.000 0.108 0.059 54.630
494.828 4,056.641 2,630.000 0.216 0.130 120.371
494.828 5,713.977 4,627.000 0.356 0.299 241.085
494.828 8,558.024 6,060.000 0.922 0.634 625.980
494.828 8,558.024 6,060.000 0.922 0.634 625.980
494.828 8,558.024 6,060.000 0.922 0.634 625.980
 Summary Down Time R
Reason
Date Doc. Nomor Order Number Line Category Description
Code
Saturday, April 9, 2022 0000273649 317017000094 BLR01-HP STANDARD DOWNTIME 1
Tuesday, April 19, 2022 0000273651 317017000094 BLR01-HP STANDARD DOWNTIME 1
Category 00
Line : BLR01-HP
Monday, April 18, 2022 0000273652 317017000094 BLR02-HP STANDARD DOWNTIME 1
Category 00
Monday, April 4, 2022 0000273744 317017000094 BLR02-HP ELECTRICAL 1
Category 20
Line : BLR02-HP
Tuesday, April 5, 2022 0000273653 317017000097 BPTCT STANDARD DOWNTIME 1
Monday, April 18, 2022 0000273654 317017000097 BPTCT STANDARD DOWNTIME 1
Category 00
Line : BPTCT
Thursday, April 28, 2022 0000273743 317017000100 THERMAX STANDARD DOWNTIME 1
mary Down Time Report
Down Down Time
Code Description Run Time Actual(%) Remark
Time Old
Start Up 8.00 0.00 395.50 2.02 START UP BOILER 1
Start Up 8.00 0.00 395.50 2.02 START UP BOILER 1
16.00 0.00 4.04
16.00 0.00 4.04
Start Up 8.00 0.00 479.50 1.67 START UP BOILER 2
8.00 0.00 1.67
BOILER TRIP DUE TO TURBINE
Electrical Breakdown 0.50 0.00 479.50 0.10
SUDDENLY TRIP
0.50 0.00 0.10
8.50 0.00 1.77
Start Up 1.50 0.00 561.90 0.27 START UP TURBINE BPV
Start Up 1.50 0.00 561.90 0.27 START UP TURBINE BPV
3.00 0.00 0.54
3.00 0.00 0.54
Start Up 4.00 0.00 23.50 17.02 START UP THERMAX BOILER
 Create By
PGD_PIIUTL1
PGD_PIIUTL1

PGD_PIIUTL1

PGD_PIIUTL1

PGD_PIIUTL1
PGD_PIIUTL1

PGD_PIIUTL1