Turbine Flow Meter

《MAINTENANCE MANUAL FOR TURBINE FLOWMETER》
KFKC INSTRUMENT CO.,LTD
1
Tel.:+86-18336316296 Tax:+86-0371-26669968 Email:sales1_kfkc@126.com www.kfkc-instrument.com
CONTENTS
I．General Introduction................................................................................................(3)
II.Structure and Operating Principle.......................................................................(3)
2.1 Construction.........................................................................................................(3)
2.2. Working principle ...............................................................................................(5)
Ⅲ. Main technology data.............................................................................................(6)
Ⅳ.Flow rate and dimension.........................................................................................(7)
4.1 Flow rate................................................................................................................(7)
4.2 Dimension..............................................................................................................(8)
4.3 Encode Table......................................................................................................... (10)
Ⅴ.Installation.................................................................................................................. (14)
VI.Menu setting step.....................................................................................................(15)
2
I．General Introduction
LWY liquid turbine flow meters Turbine flow sensor and receiving from the electrical pulse
signal composed of intelligent display devices. Used to measure the low-viscosity liquids in
closed conduits instantaneous volume flow and volume in petroleum, chemical industry,
metallurgy, aviation and scientific research departments have been widely used.
LWY liquid turbine flow sensor from the turbine body and pre-amplifier. Display
Instrument developed and manufactured by our company using SMIT-E-Y01 Intelligent Flow
Totalize.
The flow meter JG198-94 tests the implementation of national regulations and
Q/12KF3989-2001 LWY Series Turbine Flow meter enterprise standard.
II.Structure and Operating Principle

2.1 Construction
3
A--display
B--sensor
4
2.2. Working principle

Sensor is based on the torque balance theory, when the liquid flows through the sensor, in
the special structure of rectifiers (D1) to be rectified under the action and speed, due to
turbine blades and fluid flow into a certain angle, in accelerating the fluid under the action
of the impeller (D2) produce rotational torque to overcome
friction torque and fluid resistance, the turbine begins to rotate, to a certain flow range, the
turbine's rotational speed and flow rate is proportional to volume flow. Impeller rotating-cut
magnetic lines, periodically changing the coil (D3) in the magnetic flux, so that both ends
of the coil sensor and the volume of fluid flow is proportional to the pulse signal, the signal
after amplification, filtering, reconstructive surgery into the Flow Totalizer (A) to computing
processing, and display on the LCD on the spot.
5
Ⅲ.Main technology data

Material: Stainless Steel
DN range (mm): DN8-DN500
Output: pulse/current4-20Am/RS-485/Hart
Accuracy: 1.0%
Medium: liquid
Flow range (mm): 0.25-4000
Power supply: 12+-10% VAC / 24+-10% VAC / 24VDC
Medium temperature (centigrade): -20-80
Environment temperature (centigrade): -20-50
Atmospheric pressure: 86-106KPa
Nominal Pressure: 1.6 – 42 MPa
Anti-Explosion Grade: IaIICT4, dIIBT4
Connection type: flange / screw thread / clamping band
6
Ⅳ.Flow rate and dimension

4.1 flow rate
inside Flow rate（m³/h）
item nominal
Liquid temperature Press
diamete
type 1.0 （℃） (Mpa)
r
(mm)
LWGY-10 10 0.2-1.2 -20~+120
LWGY-15 15 0.6-6
1.6
LWGY-25 25 1-10
LWGY-40 40 2-20
LWGY-50 50 4-40 6.3
LWGY-80 80 10-100 2.5
7
LWYG-100 100 20-200

LWGY-150 150 30-300
LWGY-200 200 80-800
4.2 Dimension
8
(1) (2)
1.The installation of sensor according to the different specifications,the use of thread or
9
flange connection,installation size 。
diamet
er 4 6 10 15 20 25 32 40 50 65 80 100 125 150 200
（mm）
L
50 50 50 75 85 100 120 140 150 175 200 220 250 300 360
（mm）
H
145 145 165 170 175 180 220 178 252 270 287 322 340 367 415
（mm）
4.3 Encode Table
LWGY-
10
1 2 3 4 5 6
inside
working explanation
nominal counter pressure feature Transmitter
temperature
diameter
Turbine flow meter
8 diameter8mm
15 diameter15mm
25 diameter25mm
40 diameter40mm
50 diameter50mm
80 diameter80mm
100 diameter100mm
150 diameter150mm
200 diameter200mm
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250 diameter250mm
300 diameter300mm
W pulse
Mechanical
J
arithmometer
E Electronic arithmometer
Auto Zero
H
arithmometer
1.6 pressure1.6Mpa
2.5 pressure2.5 Mpa
4.0 pressure4.0 Mpa
6.3 pressure6.3 Mpa
C304 Rotor is stainless 304
C316 Rotor is stainless 316
12
Crust and Rotor is

CC304
stainless 304
Crust and Rotor is
CC316
stainless 316
F Pulse output
I Currency output
working
A
temperature-20~+80
working
B
temperature-20~+150
working
C
temperature-20~+250
working
D
temperature-20~+350
13
Ⅴ.Installation
1. Installation of Sensor according to the different specifications, using threaded or
flange connections.
2. Sensors can be horizontal, vertical installation. The flow direction must be bottom-up
when Vertical installation. Liquid should be filled with pipes, without air bubbles.
3. Installation, the liquid flow direction should be indicated on the flow sensor housing the
arrow in the same direction, the upper straight run piping should be at least 20 times reaches
of the nominal diameter, the down straight run piping should be at least 5 times reaches of the
nominal diameter.
4. Sensors should stay away from the outside electric and magnetic fields, if necessary;
shielding should be effective measures to prevent external interference.
5. In order to repair without affecting the normal fluid transport, it is recommended to

install by-pass pipeline near sensor.
6. Sensor open-air installation, please do amplifiers and plugs Department waterproofing
14
treatment.
Ⅵ. Menu setting step:

1. Button definition:
Name Note
 Press this button to enter setting status under measuring status.
 When parameter symbol is showed under setting status, press
Set
this button and then you can go to next group of parameter or
return to measuring status.
Operation  Press this button to switchover the display of instant flow and
button turbine frequency
Shifting
 Under setting status: ① call original parameter value out. ②
move modified bit
 It is invalid under measuring status.
Affirm
 Store parameter value which has been modified or check the
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next parameter under setting status.

Up  Increase parameter value or change setting type under setting
status
Down  Decrease parameter value or change setting type under setting
status
2. Setting method:
Set
CodE
0000
16
Shifting
CodE
0000
Shifting
17
Shifting
Shifting
CodE
0000
18
Up
Up
CodE
0002
19
Affirm
L01
00.000
Primary menu (Default code: 0002):
20
L01
Instant flow’s scaling position 0～4. The sequence of 0～4
corresponds to 0.0000,00.000, 000.00,000.0,0000. This item can be
out of concern.
L02
discharge coefficient’s scaling position 0～4. The sequence of 0～4
corresponds to 0.0000,00.000, 000.00,000.0,0000. This item can be
out of concern.
L03
Sensor discharge coefficient. Unit: 1/litre.
L04
Media’s density value. Unit: t/m3. 1.000 is default value. This item
21
can be flow amending factor.
L05
Unit of instant flow measurement: 0～3. 0：l/m.
1：m3/min.
2：m3/h.
3：l/h.
L06 Filtering time setting（s）：1～20. The default setting is 1.

L07
Small-signal excision value 0－9999. 0 is default and means not
opening signal excision. A small flow value Excision can be done in
accordance with actual condition.
L08
22
Broken line’s revision function selecting: 0：OFF.1：ON. OFF is default

and means not opening broken line’s revision function. Non-factory
staff cannot modify this parameter.
L09
Set range of 20mA. (Power supply by dry battery has no this item).
If L08 (broken line’s revision function) is set to “ON”, then press “setting” button to
go into modification of subsection frequency and subsection coefficient. If L08 is set to
“OFF”, then press “setting” button to quit the setting status.
L08
ON
23
Set
F1
1000
Affirm
24
C1
0010.0000
Affirm
F2
2000
25
Affirm
C2
0010.0000
、、、、、、
C8
0010.0000
26
Set
Quit
setting
status
27
Broken line revision menu:
The frequency value (Hz) of first subsection of flow sensor. It is

F1
minimum.
C1 The discharge coefficient of first section of flow sensor (1/litre).
F2 The frequency value (Hz) of second subsection of flow sensor.
C2
The discharge coefficient of second section of flow sensor (1/litre).
F3
28
The frequency value (Hz) of third subsection of flow sensor.
C3 The discharge coefficient of third section of flow sensor (1/litre).
F4
The frequency value (Hz) of fourth subsection of flow sensor.
C4 The discharge coefficient of fourth section of flow sensor (1/litre).
F5 The frequency value (Hz) of fifth subsection of flow sensor.
The discharge coefficient of fifth section of flow sensor (1/litre).

C5
29
The frequency value (Hz) of sixth subsection of flow sensor.

F6
C6 The discharge coefficient of sixth section of flow sensor (1/litre).
F7 The frequency value (Hz) of seventh subsection of flow sensor.
C7 The discharge coefficient of seventh section of flow sensor (1/litre).
F8
The frequency value (Hz) of eighth subsection of flow sensor.
The discharge coefficient of eighth section of flow sensor (1/litre). It
C8
is maximum.
30
Secondary menu (default code:2222)
L11 External magnetic steel zero clearing permission. ON: yes. OFF: no.
L12 “Downwards” button zero clearing permission. ON: yes. OFF: no.
Tertiary menu (the super code is fixed to 6210)
BA0
4-20mA null point adjustment. It can be out of concern. The
31
electricity supplying of battery has no this item.
4-20mA full scale adjustment. It can be out of concern. The electricity

BAI
supplying of battery has no this item.
Primary menu code modification (0002).

L13
L14
Secondary menu code modification (0002).
L15 Clear integer part of accumulated flow to zero.
L16
Clear decimal part of accumulated flow to zero.
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《MAINTENANCE MANUAL FOR TURBINE FLOWMETER》

KFKC INSTRUMENT CO.,LTD

VI.Menu setting step.....................................................................................................(15)

II.Structure and Operating Principle

2.2. Working principle

Ⅲ.Main technology data

Ⅳ.Flow rate and dimension

LWYG-100 100 20-200

1.The installation of sensor according to the different specifications,the use of thread or

flange connection,installation size 。

4.3 Encode Table

Crust and Rotor is

5. In order to repair without affecting the normal fluid transport, it is recommended to

6. Sensor open-air installation, please do amplifiers and plugs Department waterproofing

Ⅵ. Menu setting step:

next parameter under setting status.

Primary menu (Default code: 0002):

can be flow amending factor.

L06 Filtering time setting（s）：1～20. The default setting is 1.

Broken line’s revision function selecting: 0：OFF.1：ON. OFF is default

Broken line revision menu:

The frequency value (Hz) of first subsection of flow sensor. It is

C1 The discharge coefficient of first section of flow sensor (1/litre).

F2 The frequency value (Hz) of second subsection of flow sensor.

The frequency value (Hz) of third subsection of flow sensor.

C3 The discharge coefficient of third section of flow sensor (1/litre).

C4 The discharge coefficient of fourth section of flow sensor (1/litre).

F5 The frequency value (Hz) of fifth subsection of flow sensor.

The discharge coefficient of fifth section of flow sensor (1/litre).

The frequency value (Hz) of sixth subsection of flow sensor.

C6 The discharge coefficient of sixth section of flow sensor (1/litre).

F7 The frequency value (Hz) of seventh subsection of flow sensor.

C7 The discharge coefficient of seventh section of flow sensor (1/litre).

Secondary menu (default code:2222)

Tertiary menu (the super code is fixed to 6210)

electricity supplying of battery has no this item.

4-20mA full scale adjustment. It can be out of concern. The electricity

Primary menu code modification (0002).

L15 Clear integer part of accumulated flow to zero.

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