Valmet Sundsvall-Site
Valmet Sundsvall-Site
Valmet Sundsvall-Site
in Sundsvall
Program
Meeting with investors in Sundsvall, September 10, 2015
12:00 pm Lunch
12:40 pm Pulse & Innovation
01:10 pm Site Tour
03:05 pm Coffee and wrap-up
03:20 pm Transportation to SDL Airport
04:20 pm Departure to Stockholm
2 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
INDEX
Safety first
Main office
Service
Workshop
3 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
Safety High-viz
glasses vest
4 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
Smoking is not
allowed in our
premises.
5 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
The use of cameras or
video equipment is
prohibited.
(Special permission
can be given)
6 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
A Production Workshop
B Main Office
C Technology Center If the emergency alarm rings or you
D Service Center are ordered to evacuate the building,
stay with your host and follow his/her
instructions:
7 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
Valmet Sundsvall
Located in Sundsbruk
410 employees
Technical experts in Pulping & BIO
Office
Fiber Technology Center
– Pilot facility
– Laboratory, Bleaching & Analysis
Service Center
24–7 Services
8 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
The workshop
9 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
The Fiber Technology Center (FTC)
10 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
Contents
Pulp session, Sept 10, 2015
3 Pulping in a nutshell
4 Process solutions
5 Summary
Valmet Pulp & Energy
business line in brief
Pulp and Energy business line in brief
2014 figures
Orders received EUR 1,344 M
Net sales EUR 956 M 42%
Employees 1,737
13 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
Pulp and Energy offering
A range of solutions and technologies fulfilling our customers’ needs
Suzano Mucuri pulp mill in Brazil Valmet’s CYMIC boiler at Stora Enso Langerbrugge First demonstration scale integrated pyrolysis unit, Fortum
SERVICES
14 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
Pulp Business
Stefan Mattsson,
VP Fiber Processing Business unit
350,000
300,000
250,000
200,000
50,000 8% 9%
7%
0
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
17 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing Source: RISI
Growth in packaging and tissue demand is
expected to continue while printing & writing and
newsprint are declining
Paper consumption (Million tons)
220 CAGR 1999–2014 2014–2019F
200
180 Containerboard +3.3% +2.4%
160
140
120 Printing & Writing +0.4% -0.3%
100
80 Cartonboard +2.6% +3.0%
60
40
20 Tissue +3.5% +3.7%
0
2003
2005
1995
1997
1999
2001
2007
2009
2011
2013
2015F
2017F
2019F
18 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing Source: RISI
World pulp demand
Fiber substitution by high quality virgin fiber wood pulp continues to grow
19 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing Source: RISI 5 year forecast July 2015
Virgin fiber demand is concentrating on
BHK, fluff and dissolving
Integrated and market BSK and BHK demand Growth estimates
Million tons
120
BHK
100 2.0%/a or 1.3 million t/a
80
60
BSK incl. fluff
1.2%/a or 425,000 t/a
40
20 Fluff
0 3.8%/a or 225,000 t/a
2014 2015 2016 2017 2018 2019
BSKP BHKP
20 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing Source: RISI
Fluff pulp market
Almost all BSK fluff pulp is sold on the market to consumer product
companies for conversion to absorbent products
Fluff pulp capacity by region
Industry trends
• Growth in disposable diapers in the developing world and increasing usage of incontinence
products in the developed world as population ages
• Brazilian BEK producers exploring options for using BEK in absorbent products
21 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing Source: RISI, news
Dissolving pulp market
End uses of dissolving pulps
High • In 2015, demand estimate is 6.9 million
alpha
tons.
pulps
33%
Acetate • Present capacity is estimated to about
Low 9.0 million tons.
Ethers alpha • Estimated demand of 9.9 million tons in
Viscose
pulps
2025, with 3.7%/a growth in 2013–2025
67%
requires about 11 million tons of capacity,
Majority of the growth i.e. +2Mt, mainly through conversions.
Purity is an important
characteristics of dissolving pulp Global demand of dissolving pulp
Common end uses
22 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing Source: Pöyry, Feb 2015
World market pulp capacity
Majority of the investments occur at market pulp mills
Million tons
80 76
70 67
61
60 Africa,
Middle East
& Oceania
2% North
50 Africa,
Middle Latin America
East & America 23%
Oceania 36%
North
40 2% Latin
America
America Europe
30% 29% 24%
Asia
30 16%
Asia Europe
14% 25%
20
10
0
2009 2014 2019
23 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing Source: RISI 5 year forecast July 2015
Top market pulp producers
Top 5: 27% market share; Top 10: 43% market share
Fibria 5.9
APRIL 3.8
Arauco 3.7
Suzano 2.9
CMPC 2.6
UPM 2.2
Metsäliitto 2.0
Weyerhaeuser 1.9
IP 1.7
0 1 2 3 4 5 6 7
Million tons
24 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing Source: RISI, news
Future pulp capacity changes offer good project
opportunities
New mills will be constructed in Latin America, Asia and Finland. New mid-
sized installations are in demand in Asia-Pacific. Upgrades, rebuilds and
conversions are done in the mature markets of North America and Europe.
Announced market pulp capacity expansions, 1000 t
Europe
North America 4,000
4,000 3,000
3,000 2,000
2,000 1,000
0
1,000
-1,000
0 2014 2015 2016 2017 2018
-1,000 onwards
2014 2015 2016 2017 2018
onwards
Asia/Africa/Oceania
4,000
Latin America
3,000
4,000
2,000
3,000
1,000
2,000
0
1,000 2014 2015 2016 2017 2018
0 onwards
2014 2015 2016 2017 2018
onwards
25 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing Source: RISI, July 2015
North American fiber production
88% of the sites in the North America have over 30 years old pulp line(s)
Market pulp and integrated mills
18,000,000
Number of sites 33
16,000,000
37
14,000,000
12,000,000
Production t/a
30 20
10,000,000
20
8,000,000 17
16
6,000,000
16
4,000,000
11
2,000,000
3 5
0
0
0-4 5-9 10-14 15-19 20-24 25-29 30-34 35-39 40-44 45-49 50-60 60+
Technical age of pulp lines at site, years
26 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing Source: FisherSolve
Conditions for pulp investments
Projects have realized in locations where implementation and operating risks
are acceptable. In addition, investors benefit from a sustainable competitive
advantage
General cost levels
– Strong USD relative to most currencies has
reshaped the cost structure of pulp industry, USA Scandinavia
with South America and Indonesia pulp mill Germany
projects becoming more interesting investments Austria
Japan
High quality pulp – low total production
costs
A lot of land can be planted in Indonesia Global competitiveness Chile
Ease of doing business China
– Restrict project implementation in highly Credit policy
developed economies
27 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing Source: Pöyry, RISI, news
Pulping process
in a nutshell
Pulping process
Not
included FiberLine
in Valmet Today’s Focus
Scope
29 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
Valmet Process solutions
Chemical pulp - BSK / BHK / BEK/ Dissolving
Valmet FiberLine
Proven large scale efficient and reliable
32 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
Pulp washing
TwinRoll™ Evolution - probably the best pulp washer in the market
Will be looked at
during the Site
tour
Easy to install
High capacity
Reliable and flexible
Optimized operation
Low pressure demand
Suitable for gravity feed
Minimized operational and maintenance cost
~1,300 sold to date
33 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
Fiberline machine products
More than 100 various machine products
Digesters
Refiners
Washers
Screens
Filters
Mixers
Tower equipment
– Scrapers
– Agitators
Feeders
Ozone reactors
MC Pumps (Sulzer)
Reactors
Machines are
Kilns good for service
business !
34 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
Summary
Pulp summary
36 September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
Pulp initiatives going forward
September 10, 2015 Sundsvall site visit | Stefan Mattsson, VP Fiber Processing
Services
Lars Eklund,
VP Performance Parts
1 Services
3 Performance parts
Services
Services business line in brief
Empowered to serve the pulp, paper, and energy industries
7%
2014 figures 29%
Orders received EUR 1,055 M 25% 47%
Net sales EUR 989 M
Employees 5,230
Market position Rolls and Workshop Services North America
#1-2 Services Mill Improvements South America
3,800 pulp and paper mills Performance Parts EMEA
worldwide, of which over 50% Fabrics China
purchase services from Valmet Energy and Environmental Asia-Pacific
400 customers outside the paper
industry
Services competitors and market position
Room for growth
EUR
Maintenance
outsourcing
competitors Competitor type
Valmet
Local Global competitors with
competitors full offering
Local competitors
Product specific
main competitors
Maintenance
outsourcing competitors
Valmet Services
Leading technologies and expertise close to customers
Local service shops and service experts Permanent presence at customer sites
Million tons
80 76
70 67
61
60
Africa, Middle
East & Oceania
2%
50 Africa, Middle
East & Oceania North
2% America
Latin
40 America 23%
North 36%
Latin
America America Europe
30 30% 29% 24%
Asia
16%
Asia Europe
20 14% 25%
10
0
2009 2014 2019
eServices
1.1 60,000
Orders per year
million parts
6 min
Parts market size is big and growing Financial
Local
competitors
Uniqueness of
parts business and
development areas
Different type of parts, different drivers
Easiness
On time
Speed
New IT tools for enhanced customer experience
Tools launched and implemented in 2014 and 2015
R&D initiatives
– Focus on product renewal
– Additive manufacturing, 3D
Focus on agreements
– Fexible offering model
Cost Energy Capacity
Creating customer value via flexibility
Make your own mix of technical scope, stocking, pricing and technical support
Stock at customer
Process parts Results based model Expert services
site
Inventory
Invoicing per usage /
Spare parts management
transaction
support
eServices
Summary
Performance parts summary
Summary
Global biotechnologies
market
Biotechnology drivers create new demand
Drivers may differ somewhat depending on technology and market
In general
Strong market demand on bio based
products
Ethanol and non-fossil based
chemicals and materials market
demand
Making use of waste streams by
adding value
De-bottlenecking of existing plants
New products and revenues from
existing processes
Incentives and political decisions
1) First generation biofuels: produced directly from food crops such as corn or sugar cane.
2) Second generation biofuels: produced from non-food crops such as wood, organic waste, food crop waste, specific biomass crops
73 September 10, 2015 © Valmet | Rickard Andersson, VP Biotech & ES Source: Pöyry, company web pages, news,
Biotechnologies market
Facts
Commercial scale lignin separation installations in
operation since 2013
Several prehydrolysis pilot scale deliveries. First
demonstration scale plant in operation in 2012.
Commercial scale being offered.
Bio-oil pilot production since 2009, first demonstration
scale plant in operation in 2013
Commercial scale gasification of biomass and waste
LignoBoost system for extracting lignin since 2011
from kraft black liquor
Solutions for prehydrolysis of biomass
to sugars and lignin for further refining to Results
New revenue streams for pulp mills and biomass
fuels or chemicals power plants
Complete production lines for steam Reduction of emissions
exploded black pellets and revamps of From fossil fuels to utilization of sorted waste and
biomass
existing white pellet plants
Alternative renewable fuels
Pyrolysis solutions for bio-oil production
CFB gasification technologies for
biomass and waste gasification
80 September 10, 2015 © Valmet | Rickard Andersson, VP Biotech & ES Source: RISI
Lignin is a versatile product
Applicable as a fuel or intermediate for chemicals and materials
Automation
Lignin
Evaporation Distillation
separation
Power
plant Pelletizing
Key results
Biofuel cuts CO2 emissions by about
95% compared to fossil-based
Flue gas
Odor and pulp Environmental
cleaning and
mill balance systems for
heat recovery
control biotechnologies
for boilers
Key results
Meeting BAT emission levels with lowest
life cycle cost