Fanuc Robot
Fanuc Robot
Fanuc Robot
TBIL-M1-16DXP-B
I/O Hub with IO-Link
Instructions for Use
2 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com
Table of Contents
1 About These Instructions ............................................................................................................... 5
1.1 Target groups................................................................................................................ 5
1.2 Explanation of Symbols Used .................................................................................... 5
1.3 Additional Documents ................................................................................................ 5
1.4 Feedback About These Instructions ......................................................................... 5
2 Notes on the Product ...................................................................................................................... 6
2.1 Product Identification ................................................................................................. 6
2.2 Scope of Delivery.......................................................................................................... 6
2.3 Legal Requirements ..................................................................................................... 6
2.4 Manufacturer and Service........................................................................................... 6
3 For Your Safety................................................................................................................................. 7
3.1 Intended Use ................................................................................................................. 7
3.2 General Safety Instructions ........................................................................................ 7
3.3 Notes on the Use in Safety-Related Applications................................................... 7
4 Product Description ........................................................................................................................ 8
4.1 Device Overview........................................................................................................... 8
4.1.1 Display Elements........................................................................................................................... 8
4.2 Properties and Features .............................................................................................. 8
4.3 Functions and Operating Modes............................................................................... 8
5 Mounting........................................................................................................................................... 9
6 Connecting ..................................................................................................................................... 10
6.1 Connecting the Supply Voltage and IO-Link......................................................... 10
6.1.1 Supply Concept .......................................................................................................................... 11
6.2 Connecting Digital Sensors and Actuators ........................................................... 12
7 Using the Device in Safety Applications ................................................................................... 13
7.1 Safety Function........................................................................................................... 13
7.1.1 Safety Characteristic Data for the Galvanic Isolation .................................................... 13
7.1.2 Cited Standards .......................................................................................................................... 13
7.2 Safety Planning........................................................................................................... 14
7.3 Safe Commissioning .................................................................................................. 14
7.3.1 Installing Connecting Cables Safely.................................................................................... 14
7.3.2 Switch-off Supply Voltage Safely ......................................................................................... 14
7.3.3 Connecting Sensors and Actuators..................................................................................... 14
7.4 Function Tests ............................................................................................................. 14
8 Parameterizing and Configuring................................................................................................ 15
8.1 Parameters................................................................................................................... 15
9 Operating ........................................................................................................................................ 21
9.1 Process Input Data ..................................................................................................... 21
9.2 Process Output Data .................................................................................................. 22
9.3 LED Displays ................................................................................................................ 23
9.3.1 IO-Link............................................................................................................................................ 23
9.3.2 Channel-LEDs .............................................................................................................................. 23
9.4 Evaluating Diagnostic Data ...................................................................................... 24
V01.01 | 2018/11 3
Table of Contents
4 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com
1 About These Instructions
These operating instructions describe the structure, functions and the use of the product and
will help you to operate the product as intended. Read these instructions carefully before using
the product. This is to avoid possible damage to persons, property or the device. Retain the in-
structions for future use during the service life of the product. If the product is passed on, pass
on these instructions as well.
V01.01 | 2018/11 5
Notes on the Product
Manufacturer and Service
Turck supports you with your projects, from initial analysis to the commissioning of your applic-
ation. The Turck product database contains software tools for programming, configuration or
commissioning, data sheets and CAD files in numerous export formats. You can access the
product database at the following address: www.turck.de/products
For further inquiries in Germany contact the Sales and Service Team on:
6 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com
3 For Your Safety
The product is designed according to state-of-the-art technology. However, residual risks still
exist. Observe the following warnings and safety notices to prevent damage to persons and
property. Turck accepts no liability for damage caused by failure to observe these warning and
safety notices.
V01.01 | 2018/11 7
Product Description
Functions and Operating Modes
4 Product Description
The I/O hub TBIL-M1-16DXP-B connects up to 16 digital sensors or actuators with one IO-Link
master port.
For the connection of field devices, eight M12 connectors are available. Each I/O channel of the
TBIL-M1-16DXP-B can be used as digital in- or output without additional configuration. The I/O
hub is connected to the IO-Link master via an M12 female connector. The devices are designed
in a fully encapsulated housing with degree of protection IP67/IP69K.
M12 x 1
27.4 25.2
16
C3 C2 C1 C0
7
0
44.7 32. 54
15
14
13
12
11
10
8
ø 4.3 C7 C6 C5 C4
73
107
150
Fig. 1: Dimensions
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5 Mounting
The device is mounted via four M4 screws on a flat and pre-drilled mounting surface.
Fasten the module to the mounting surface with 4 M4 screws. The maximum tightening
torque for the screws is 0.5 Nm
M4 (4x)
max. 0.5 Nm
34
107
32,2 - 44,7
V01.01 | 2018/11 9
Connecting
Connecting the Supply Voltage and IO-Link
6 Connecting
WARNING
Penetration of liquids or foreign objects through leaking connections
Danger to life due to failure of the safety function
Tighten the M12 connectors with a tightening torque of 0.8 Nm.
Always seal unused connectors with respective protection caps.
WARNING
Defective power supply unit
Danger to life due to dangerous voltages on touchable parts
Only use SELV or PELV power supplies in accordance with EN ISO 13849-2, which
allow a maximum of 60 VDC or 25 VAC in the event of a fault.
A 5-pole M12 connector is available for the connection to IO-Link and the supply voltage.
Connect the device to the supply voltage and IO-Link according to the pin assignment.
2 1 = 24 VDC (V1)
2 = 24 VDC (V2)
3 1 3 = GND (V1)
4 = C/Q (IO-Link)
4 5 5 = GND (V2)
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6.1.1 Supply Concept
The I/O hub TBIL-M1-16DXP-B is supplied via the IO-Link connector with two galvanically isol-
ated voltages V1 and V2 through the IO-Link connector. The IO-Link channels are separated
into the different potential groups "detachable I/O" (supplied through V2) and "non-detach-
able" I/O (supplied through V1).
This allows a safety shutdown of parts of an installation via emergency stop circuits.
V1
V2
V01.01 | 2018/11 11
Connecting
Connecting Digital Sensors and Actuators
0
Fig. 6: M12 connector for connecting digital sensors and actuators (C0…C3)
Connect the sensors and actuators to the device according to the pin assignment.
v
2 1 = VSENS (V1)
2 = In/Out
1 3 3 = GND (V1)
4 = In/Out
5 4 5 = n.c.
C0…C3
14
13
12
11
10
Fig. 8: M12 connector for connecting digital sensors and actuators (C4…C7)
Connect the sensors and actuators to the device according to the pin assignment.
v
2 1 = VSENS (V2)
2 = In/Out
1 3 3 = GND (V2)
4 = In/Out
5 4 5 = n.c.
C4…C7
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7 Using the Device in Safety Applications
The device is designed in accordance with EN ISO 13849-1 “Safety of machinery - Safety-related
parts of control systems”.
Safe Status
In the safe state, the outputs at C4…C7 are switched off (0). The disconnection is done extern-
ally in the higher-level system.
V01.01 | 2018/11 13
Commissioning
Function Tests
Prerequisites
Perform a hazard and risk analysis.
Develop a safety concept for the machine or plant.
Calculate the safety integrity for the complete machine or plant.
Validate the complete system.
NOTICE
Incorrect connection of connecting cables
Danger of cross connections
Install and connect the cables safely and separately in accordance with
EN 60204-1.
Install cables with cross-circuit protection if the safe installation of the cables is
not possible.
WARNING
1-pole switch-off the supply voltage
Safe separation not guaranteed
Always switch-off the supply voltage on both poles.
WARNING
External feed
Deactivation of the galvanic isolation
If the galvanic isolation is used, ensure on the application side that no external
feed can occur.
Do not supply DXP inputs externally that operate with potential that can be
safely switched off.
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8 Parameterizing and Configuring
8.1 Parameters
V01.01 | 2018/11 15
Parameterizing and Configuring
Parameters
IO-Link object directory – ISDU device parameters: Preferred Index (parameters and
diagnostics of the digital in- and outputs)
ISDU Object name Access Length Meaning
Index [Byte]
Hex.
(dec.)
0x40 Parameter ID read/ 4 Customer-specific ID, for free use
(64) write
0x41 Inverting read/ 2 Invert digital input
(65) Input write
0x42 Activate read/ 2 Activate output
(66) Output write
0x43 Impulse read/ 16 Pulse stretching input
(67) Stretching write
Input
0x44 Short Circuit read/ 2 Manual output reset after overcurrent
(68) Recovery write
0x45 Failsafe read/ 4 Output After Error
(69) write
0x46 Under read/ 2 Enable undervoltage diagnosis V2/Under-
(70) Voltage write voltage value for V1 and V2
Diagnostics
Diagnostics
0x50 Supply Error read 2 n Undervoltage supply V1/V2
(80) only n Overcurrent Vsens Connector C0…C7
0x51 Output Short read 2 Overcurrent output 0…15
(81) Circuit only
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Invert Digital Input – 0x41 (65), Sub Index 0
This parameter inverts the state of the digital input in the process image.
Format Length
Byte 1 byte 1 bit per channel
Byte 0 Byte 1
Bit offset Bit offset
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
C7P2 C7P4 C6P2 C6P4 C5P2 C5P4 C4P2 C4P4 C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 C0P2 C0P4
NOTE
This parameter can also be set for all connectors of the module via the IODD.
Byte 0 Byte 1
Bit offset Bit offset
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
C7P2 C7P4 C6P2 C6P4 C5P2 C5P4 C4P2 C4P4 C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 C0P2 C0P4
NOTE
This parameter can also be set for all connectors of the module via the IODD.
V01.01 | 2018/11 17
Parameterizing and Configuring
Parameters
NOTE
This parameter can also be set for all connectors of the module via the IODD.
Byte 0 Byte 1
Bit offset Bit offset
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
C7P2 C7P4 C6P2 C6P4 C5P2 C5P4 C4P2 C4P4 C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 C0P2 C0P4
NOTE
This parameter can also be set for all connectors of the module via the IODD.
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Output After Error – 0x45 (69), Sub Index 0
This parameter defines the behavior of the output in case of an interruption of the IO-Link com-
munication.
Format Length
Array of Bytes 2 byte 2 bit per channel
NOTE
This parameter can also be set for all connectors of the module via the IODD.
V01.01 | 2018/11 19
Parameterizing and Configuring
Parameters
Enable Undervoltage Diagnosis V2/Undervoltage Value for V1 and V2 – 0×46 (70), Sub Index
0
This parameter defines whether undervoltage diagnostics are sent to in case of an V2 under-
voltage. Additionally it defines the threshold values for undervoltage diagnostics for V1 and V2.
Format Length
Array of Bytes 2 byte 2 bit per module
Byte 0
Bit offset
7 6 5 4 3 2 1 0
- - - - - - Activate diagnostics Threshold
Byte 1
Bit offset
7 6 5 4 3 2 1 0
- - - - - - - -
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9 Operating
CAUTION
Operating the device outside the specification
Slight injuries and equipment damage possible.
Operate the unit only within the operating temperature specified in the tech-
nical data.
Use only thermally suitable connection cables.
NOTE
The diagnoses can also be accessed via IO-Link indices.
V01.01 | 2018/11 21
Operating
Process Output Data
Designation Meaning
Inputs
CxPy 0 Input inactive
1 Input active
Module diagnostics
Group diagnostics 0 No diagnostic mes-
sage
1 Module diagnostics Evaluate the bit to monitor the dia-
active gnostics cyclically.
ð Bit = 0: no diagnostics active
ð Bit = 1: Module diagnostics
Bit = 1: Evaluate further diagnostic
bits to determine the origin of the
diagnosctic message.
Undervoltage Vx 0 No diagnostic message
1 Undervoltage of supply voltage V1 and V2
Connector diagnostics – overcurrent sensor supply
Overcurrent Cx 0 No diagnostic mes-
sage
1 Overload at the sensor/actuator supply at the connector. At mod-
ules with group diagnostics all connector-LEDs of the supply
group flash simultaneously in case of an error.
Channel diagnostics – overcurrent output
Overcurrent CxPy 0 No diagnostic mes-
sage
1 Overlaod at the output/short-circuit
Designation Meaning
CxPy 0 Output inactive
1 Output active
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9.3 LED Displays
The device has the following LED indicators:
n IO-Link communication
n I/O status
9.3.1 IO-Link
IO-Link LED Meaning
Green flashing IO-Link communication error-free, valid process data are sent
Red IO-Link communication error or module error
Red flashing IO-Link communication error-free, invalid process data or diagnostic
(1 Hz) message
Off no voltage supply
9.3.2 Channel-LEDs
LED 0…15 Meaning (input) Meaning (output)
Green Input active Output active
Red flashing Overload of the sensor supply
(0.5 Hz) In devices with group diagnostics, all connector-LEDs of the supply group
flash simultaneously in case of an error.
Red – Output active, overload/overcurrent
at output
Off Input inactive Output inactive
V01.01 | 2018/11 23
Operating
Evaluating Diagnostic Data
Group Diagnostics: Undervoltage V1/V2 and Overcurrent Sensor Supply – 0x50 (80), Sub
Index 0
Indicates errors in the module and sensor supply:
n Group diagnostics: Diagnostics pending at the module
n Undervoltage V1 (per module)
n Undervoltage V2 (per module)
n Overcurrent sensor supply (per connector)
Format Length
Array of Bytes 2 byte
0 = no diagnostics
1 = diagnostic message
Byte 0
Bit offset
15 14 13 12 11 10 9 8
Group diagnostics - - - Undervoltage Undervoltage - -
supply V2 supply V1
Byte 1
Bit offset
7 6 5 4 3 2 1 0
Overcur- Overcur- Overcur- Overcur- Overcur- Overcur- Overcur- Overcur-
rent Vsens rent Vsens rent Vsens rent Vsens rent Vsens rent Vsens rent Vsens rent Vsens
C7 C6 C5 C4 C3 C2 C1 C0
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Overcurrent Output – 0x51 (81), Sub Index 0
Indicates an overcurrent at the corresponding digital output.
Format Length
Array of Bytes 2 byte 1 bit per output
0 = no diagnostics
1 = diagnostic message
Byte 0
Bit offset
7 6 5 4 3 2 1 0
Overcur- Overcur- Overcur- Overcur- Overcur- Overcur- Overcur- Overcur-
rent rent rent rent rent rent rent rent
C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 C0P2 C0P4
Byte 1
Bit offset
7 6 5 4 3 2 1 0
Overcur- Overcur- Overcur- Overcur- Overcur- Overcur- Overcur- Overcur-
rent rent rent rent rent rent rent rent
C7P2 C7P4 C6P2 C6P4 C6P2 C5P4 C4P2 C4P4
V01.01 | 2018/11 25
Operating
IO-Link Error Codes
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10 Troubleshooting
If the device does not function as expected, first check whether ambient interference is present.
If there is no ambient interference present, check the connections of the device for faults.
If there are no faults, there is a device malfunction. In this case, decommission the device and
replace it with a new device of the same type.
V01.01 | 2018/11 27
Maintenance
Returning Devices
11 Maintenance
Ensure that the plug connections and cables are always in good condition.
The devices are maintenance-free, clean dry if required.
12 Repair
The device must not be repaired by the user. The device must be decommissioned if it is faulty.
Observe our return acceptance conditions when returning the device to Turck.
13 Disposal
The devices must be disposed of correctly and must not be included in normal
household garbage.
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14 Technical Data
Technical Data
Power supply
Operating/load voltage 24 VDC
Permissible range 18…30 VDC
Operating current From V1: < 100 mA
From V2: < 85 mA
Total current Max. 4 A per voltage group,
V1 + V2: max. 5.4 A
Sensor/actuator supply VAUX1 Supply connector C0…C3 from V1 short-circuit proof,
120 mA per connector, with diagnostics
Sensor/actuator supply VAUX2 Supply connector C4…C7 from V2 short-circuit proof,
120 mA per connector, with diagnostics
Potential isolation Galvanic isolation from V1 and V2 voltage group, voltages
up to 500 VDC
Inputs
Number of channels 16 digital pnp inputs (EN 61131-2)
Type of input diagnostics Type of input diagnostics
Signal voltage, low level -3…5 VDC (EN 61131-2, type 1 and 3)
Signal voltage, high level 11…30 VDC (EN 61131-2, type 1 and 3)
Input delay 2.5 ms
Max. input current 15 mA
Outputs
Number of channels 16 digital pnp outputs
Type of output diagnostics Channel diagnostics
Output voltage 24 VDC from supply voltage
Output current per channel 1.8 A, short-circuit-proof
Output delay 1.3 ms
Load type Ohmic, inductive lamp load
IO-Link
IO-Link specification Specified according to version 1.1
Parameterization FDT/DTM, IODD
Transmission rate COM 2: 38,4 kbit/s
Transmission physics 3-wire physics (PHY2)
Minimum cycle time 4.2 ms
Connectors
IO-Link M12 × 1, 5-pole
Input/output M12 × 1, 5-pole
Permissible torques
n IO-Link 0.8 Nm
n I/O channels 0.8 Nm
n Mounting (M4 screws) 0.5 Nm
V01.01 | 2018/11 29
Technical Data
Technical Data
Standard/Directive conformity
Vibration test According to EN 60068-2-6
Shock test According to EN 60068-2-27
Drop and topple According to IEC 60068-2-31/IEC 60068-2-32
Electro-magnetic compatibility According to EN 61131-2/-6-4
Approvals CE, cULus
General Information
Dimensions (B × L × H) 54 × 150 × 27.4 mm
Operating temperature -40...+55 °C (at total current up to 5.4 A)
-40...+70 °C (at total current up to 4 A)
Storage temperature -40…+85 °C
Protection class IP67/IP69K
MTTF 79 years
Housing material PA6-GF30
Housing color Black
Halogen-free Yes
Mounting 4 mounting holes, Ø 4,3 mm
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15 Appendix: Declaration of Conformity
EU-Konformitätserklärung Nr.: 5035-2M
EU Declaration of Conformity No.:
Kompakte I/O Module in IP20/IP67: Typen / types: FDN20-*, FDNL-*, FDNP-*, FDP20-*, FGDP-*, FGEN-*,
Compact I/O modules in FLDP-*, FLIB-*, FXEN-*, SDPX-*, TBDP-*, TBEN-*, TBIL-*, TBPN-*
IP20/IP67:
auf die sich die Erklärung bezieht, den Anforderungen der folgenden EU-Richtlinien durch Einhaltung der
folgenden Normen genügen:
to which this declaration relates are in conformity with the requirements of the following EU-directives by compliance with the following
standards:
Zusätzliche Informationen:
Supplementary infomation:
V01.01 | 2018/11 31
Over 30 subsidiaries and over
60 representations worldwide!
100003088 | 2018/11
100003088 www.turck.com