1.

BOILER

1.1. SPECIFICATION

Type VU 40 - Bi-drum, Natural circulation, Balanced, Radiant, Tangential fired

Manufacturer FRANCO TOSI INDUSTRIALE S.p.A

Maximum continuous evaporation kg/hr 275, 000

Superheated steam temperature – controlled oC 510

Feed water temperature - Economiser inlet oC 228

Design pressure kg/cm2(g) 107

Operating pressure kg/cm2(g) 91

Furnace-Total volume m3 1240

Furnace - Width mm 7595

Furnace - Front to rear mm 7290

Furnace- Bottom Couchant

Super heater - type LT Platen - pendent

Super heater - type HT Spaced - pendent

Economiser - type Bare tube (In-line) 54W x (20 + 4) H

Air heater - type Ljungstrom - Trisector 24.5 VI - 79"

Fuel burning Equipment 4 nos. XRP-683 Mills-Tilting tangential

Guaranted Overall Efficiency on HHV % 87

Pressure parts - Design & construction code ASME - Section:I Power boilers and IBR

1.2. SIZE & MATERIALS

Steam drum - material A 299

Steam drum - size mm Dia 1815 x 140 thk

Water drum - material A 299

Water drum - size mm Dia 1157 x 90 thk

Bank tubes - material A 192

Bank tubes - sizemm OD 50.8 x 4.5 thk

Bank side wall tubes - material A 192

Bank side wall tubes - size mm OD 63.5 x 4.9 thk

Furnace tubes - material A 210 Gr.A1

Furnace tubes - size mm OD 63.5 x 4.9 thk

Roof tubes - material A 192

Roof tubes - size mm OD 63.5 x 4.9 thk

Arch tubes - material A 193

Arch tubes - size mm OD 63.5 x 4.9 thk

L.T. Super heater - tube size / material OD 50.8 x 4.5 thk / A 213 - T11

tube size / material l OD 50.8 x 5.3 thk / A 213 - T22

H.T. Super heater - tube size / material OD 50.8 x 4.5 thk / A 213 - T11

tube size /material OD 50.8 x 7.2 thk / A 213 - T22

Steam cooled spacer tube - size/ material OD 50.8 x 7.2 thk / A 213 - T22

Economiser - tube size/material OD 50.8 x 4.0 thk / A 192

1.3 Recommended Boiler water

Condition of concentrated boiler waterTotal solids do not exceed ppm 50

Total suspended solids do not exceed ppm absents

Total alkalinity, as NaOH does not exceed ppm 30

Silica content, as SiO2 does not exceed ppm 4.6

pH - measured at 20 o C from 9.1 to 9.8

Phosphate content, as PO4 ppm from 5 to 10

Hydrazine content, as N2H4 ppm from 0.04 to 0.08

Note: Amonia content in condensed steam do not exceed 0.3 ppm

Condition of boiler feed water

pH - measured at 20 o C from 9.0 to 9.2

TDS do not exceed ppm 0.5

Silica content, as SiO2 does not exceed ppm 0.02

Fe content does not exceed ppm 0.01

Cu content does not exceed ppm 0.005

Hydrazine content, as N2H4 ppm from 0.02 to 0.04

1.3 A. FUELS

COAL

Design coal - South African VM 21.3%, FC 27.1%, Moisture 3.9 %,

Ash 47.7 %, H2 2.86 %, S max 2.95 %

Grindability HGI-51, HHV - 3800 kcal /kg

IDT Red 1260 o C

Air required for combustion Kg/hr. 306400 198900

Air temperature inlet mills oC 188 185

Air \ Coal mixture outlet mills oC 82 82

Boiler cold startup with Diesel oil at AB Elevation.

Coal in use

1 : 1 ( Indian coal and Indonasian coal - HCV )

2 : 1 ( Indian coal and Indonasian coal - LCV )

Indian coal -Gr. F VM 27.1%, FC 30.7%, Moisture 5.1 %,

Ash 36.7 %, H2 2.9 %, S max 0.4 %

Grindability HGI 53, HHV 4000 kcal /kg

IDT 1400 o C

Indonasian coal –HCV VM 42 %, FC 33.7 %, Moisture 12 %,

Ash 11.5 %, H2 %, S max 0.8 %

Grindability HGI 45 - 50, HHV 6500 kcal /kg

IDT 1010 o C

Indonasian coal –LCV VM 40 %, FC 25.38 %, Moisture 29.5 %,

Ash 4.8 %, H2 %, S max 0.32 %

Grindability HGI 45 - 50, HHV 5450 kcal /kg

IDT 950 o C

H.F.O

Gross C.V k.cal/kg 10481

Total sulphur content % 276.00%

Sp.Gravity at 15oC 0.9595

Kinematic Viscosity at 40o C Centistock 409.6

High speed Diesel

Gross C.V k.cal/kg. 11110

Total sulphur content % 30.00%

Sp.Gravity at 15oC 0.8349

Kinematic Viscosity at 40o C Centistock 7.78

1.4. Boiler characteristics

Hydraulic test pressure Kg/cm2 160.5

Total boiler surface m2 2690 + 259 (Eco.add.coils)

Assembled LT SH heating surface m2 434

Assembled HT SH heating surface m2 1165

Boiler water volume completely filled (economiser and SH included) m3 111.1 + 2.4 (Eco.add.coils)

Boiler water volume at normal level (SH excluded) m3 79.7 + 2.4 (Eco.add.coils)

Water volume of Super heater m3 18

Water volume of Economiser m3 13.1 + 2.4 (add.coils)

Type of De-super heater water spray nozzle

1.5. Predicted performance data (Design coal)

Load Boiler - MCR 65% MCR

Design pressure (bar) 104.9 104.9

Fuel burned Coal Coal

Super heater

Steam flow Kg/hr. 275000 178800

Steam pressure at outlet Bar 91 91

Steam temperature at outlet oC 510 510

Steam temp. inlet SH HT oC 380 388

Spray water temp. oC 174 ---

De-super heater flow Kg/hr. 5300 ---

Prdrop-steam drum to final SH HT ol Bar 5.1 2.3

Economiser

Feed water flow Kg/hr. 272.45 180.6

F.W temp. Inlet Eco oC 228

F.W temp outlet Eco oC 272

Air system MCR 65%

o
Air temp inlet air heater C 30 30
o
Air temp outlet air heater C 354 317
o
Air temp inlet burners C 348 314

Gas system
o
Gas temp Economiser Inlet C 510 446

Gas temp Economiser OutletoC 383 338

o
Gas temp outlet air heater C 152 129
o
Gas temp Inlet precipitator C 150 127
o
Gas temp Inlet ID Fan C 150 127

1.6. Safety Valves

1. Steam Drum Safety Valves

Number per boiler Two

Manufacturer DRESSER

Type Spring

Item HE-V-35 HE-V-36

Set pressure Kg/cm2 107 108

Closing pressure Kg/cm2 103.7 103.7

Relieving capacity Kg/hr. 108000 109000

Max. Accum. Press % 3 3

2. Super heater Safety Valve

Number per boiler One

Manufacturer BHEL

Type Spring

Item LQ V09

Set pressure Kg/cm2 97

Closing pressure Kg/cm2 94

Relieving capacity Kg/hr. 77000

Max. accum. Press. % 3

3. Electromatic Safety Valve

Number per boiler- One

Manufacturer-DRESSER

TypeElectromatic - 1533 VX

Item-LQ-V-08

Set pressure Kg/cm2 -96.00

Closing pressure Kg/cm2 -

95

Relieving capacity Kg/hr- 50000

Supply required V- 200 D.C

1.7. Boiler Main Valves

1) Economiser isolating motorised valve

Type and size-Gate - 8" ANSI-1500 Special class

Item-LS MV 09

Number per boiler-One

Manufacturer-CMI PASQUINI

Fluid-Water

Electric Actuator

Type-SA100 A 45

Number per boiler-One

Manufacturer-AUMA

Rated power- Kw 4

Nominal supply voltage V- 380

2) Economiser feed water control valves bypass motorised valve

Type and size-Globe - 6" ANSI-1500 class

Item- LS MV 07

Number per boiler-One

Manufacturer-MASONEILLAN

Fluid-Water
Electric Actuator

Type-040 / 05 C 50-40

Number per boiler-One

Manufacturer-AUMA

Nominal supply voltage V-380

3) Economier motorised isolating valve up stream feed water control valve

Type-Gate - 8" ANSI-1500 Special class

Item-LS MV 05

Number per boiler-One

Manufacturer-CMI PASQUINI

Fluid-Water

Electric Actuator

Type-SA 100 145

Number per boiler-One

Manufacturer-AUMA

Rated power kW-4

Nominal supply voltageV-380

4) Main steam valve

Type -Gate -DN 12" ANSI-1500 # Special

Item-LQ-MV-06

Number per boiler-One

Manufacturer-CMI PASWUINI

Fluid-Super heater steam

Sealing type-MSS - SP - 61

Electrical Actuator

Type- SA 25E 180

Number per boiler-One

Manufacturer-Auma

Rated Power kW-2.2

Nominal supply voltage V 380

5) Motorised bypass for main steam motorised valve

Type-Globe - DN 1-1/2" ANSI 1500 class

Item-LQ-MV-07

Number per boiler-One

Manufacturer-BONNETTI
Fluid-Super heated steam

Sealing type-MSS-SP-61

Electrical Actuator

Type SA 6A

Number per boiler One

Manufacturer AUMA

Rated Power kW-0.37

Nominal supply voltage V-380

6) Super heated steam vent motorised valve

Type Globe - DN 2" ANSI 2500 class

Item MVOY

Number per boiler One

Manufacturer BONETTI

Fluid Super heated steam

Electrical Actuator

Type SA 12 A 16

Number per boiler One

Manufacturer AUMA

Nominal supply voltage V-380

1.8. BOILER AUXILIARIES

1.8.1 Forced draft fans

Manufacturer Franco Tosi Industriale S.p.A

Type SWSI

Number per boiler 2

Item HQ-C-01/02

Air temperature oC 38

Inlet density Kg/m3 0.992

Fan static pressure mmwc 663

Volume m3/Sec 34.75

Static Efficiency % 83

Fan speed RPM 1475

Horse power required kW 275

Starting torque kg.cm 2500

Operating torque kg.cm 17962

Type of bearing Sleeve - Self aligning

Lubrication Oil Disc

1.8.2 Induced draft fans

Manufacturer Franco Tosi Industriale S.p.A

Type DWDI

Number per boiler 2

Item HQ-C-03 / 04

Gas temperature oC 150

Inlet density Kg/m 3 0.721

Fan static pressure mmwc 413

Volume m3/Sec 83.4

Static Efficiency %, 75

Fan speed RPM 990

Horse power required kW 443

Starting torque kg.cm 10200

Operating torque kg.cm 43586

Type of bearing Sleeve - Self aligning

Lubrication Oil Disc

1.8.3 Primary Air Fans

Manufacturer Franco Tosi Industriale S.p.A

Type SWSI

Number per boiler 2

Item HQ-C-06 / 07

Air temperature oC 38

Inlet densityKg/m3 0.992

Fan static pressure mmwc 1166

Volume m3/Sec 31.3

Static efficiency % 83.6

Fan speed rpm 1475

Horse power required kW 411

Starting torque kg.cm 3000

Operating torque kg.cm 27141

Type of bearing Sleeve - Self aligning

Lubrication Oil disc

1.8.4. Seal Air Fans

Type CENTRIFUGAL - MF 563/A

Manufacturer BOTTEON PIACENTIN

Number per boiler 2

Item HQ-C-08 A / B

Air temperature 38oC

Inlet density 1.1 Kg / m3

Differential static pressure 400 mm.w.c

Volume 11590 m3 / h

Fan speed 2950 rpm

1.8.5. Scanner Fans

Manufacturer NADI INDL. FANS

Type Centrifugal

Number per boiler 1 No.AC motor driven and 1 No.DC motor driven

Item HQ-C-05 A / B

Air temperature o C 38

Inlet density Kg/m3 1

Fan static pressure mm.w.c 214

Volume kg / h 1300

Design speed rpm 2900

1.8.6. LJUNGSTROM AIR HEATER AND AUXILIARIES

Manufacturer Franco Tosi Industriale S.p.A

Type 24-1/2 - VI - T REGENERATIVE

Item HN-H-01

Number per boiler no. One

Rotor diameter mm 7030 mm

Rotor height mm 2020 mm

Heating surface m2 12, 860

Supporting arrangement Vertical

Heating elements

Hot end Type DU

Thickness mm 0.6

Height mm 1100

Material Carbon steel FE P 01

Intermediate Type DU

Thickness mm 0.6 mm

Height mm 600 mm

Material Carbon steel FE P 01

cold end Type NF

Thickness mm 1.2 mm

Height mm 305 mm

Material Material CORTEN steel

Number of division

Radial sectors 12
Axial - no. of layers 3

Bearings

Guide bearing type SKF-23052 CCK/C3/W33

Support bearing type KINGSBURY - SIZE 33"

B.V. Series 290 T

SKF 23226 CCK/W33

Rotor speed rpm 1.66

Cleaning device arrangement SWINGING ARM

Washing device Fixed multinozzle lances

Air Heater Speed Reducer

Manufacturer C. CASATI

Type DOTV 10-003

Ratio 1 : 110

Number per boiler One

Air Heater Main Drive Motor

Manufacturer ANSALDO MOTORI

Type A1C 132 MA4

Rated power kW- 7.5

Speed rpm- 1400

Number per boiler One

Air Heater Stand-By Drive Motor (D.C)

Manufacturer EL.VA.

Type DC-200 and VE

Rated Power kW-5

Speed rpm-1000

Number per boiler One

Air Heater Bearings Lube Oil System

Oil Pump

Type LB 23-25/50-F-GL

Manufacturer KSB

Number per boiler Two

Pressure Kg/cm2 3

Capacity lpm 18. 2

Item HN-P-03/04
Speed rpm 1450

Power required kW 0.4

Oil Filter

Type 2-SLIFF-1600

Manufacturer FILTREX

Oil flow per filter lpm 1140

Operating pressure Kg / cm2 5

Filtering section cm2 16,000

Number per boiler Two

Oil Cooler

Type BCF 301/1-02

Manufacturer WESTINGHOUSE

Cooling surface m2 0.4

Number per boiler One (for guide bearing)

Air Heater Soot Blowers

Type Swinging arm

Consisting of:

Double Worm Reducer

Manufacturer FLENDER CIGALA

Type SOSV-106

Ratio 1 : 4200

Number per boiler One

Gear Reducer

Manufacturer ROSSI

Type MR-21-40-PC1A

Ratio 1 : 23

Motor

Type A1C-63-B4

Number per boiler One

Item HP-MY- 39

Manufacturer ANSALDO MOTORI

Rated power kW 0.15

Nominal supply voltage V 380

Air Heater Water Washing System

Washing Water Storage Tank

Type HORIZONTAL

Item HN-S-01

Capacity m3 100 m3

Manufacturer SIR 2 S.p.A

Number per boiler One

Washing Water Pump

Type CENTRIFUGAL R100- 315

Item HN-PO-01

Capacity m3 / h 145

Manufacturer SIR 2 S.p.A.

Number per boiler One

Discharge pressure Kg/cm2 10.5

Temperature C 90

Caustic Soda Dosing Pump

Type DOXAP 1/15X25

Item HN-MP-02

Number per boiler One

Manufacturer ANSALDO MOTORI

Standard IEC 34/CEI 2-3-355

Rated power kW 0.25

Nominal supply voltage V 380 - 50 Hz

Air Heater Water Exchanger

Manufacturer BOLDROCCHI

PRIM. AIR SEC. AIR

Number per boiler One One

Number of elements for each exchanger two Three

Water flow lph 14587 22443

o
Water temp. in / out C 70 / 40 70 / 40

Water Press. In / out kg / cm3 4 / 18 4 / 18

Air flow kg / h 130000 200000

o
Air temperature inlet C 30 30

Type of cooler Tube sheet with Al.finned tubes

Tube diameter mm 17

Tube thickness mm 2

Tube material Fe 35.2 UNI 663 - 68 Carbon steel

1.8.7. SOOT BLOWING SYSTEM

Soot Blower System

Manufacturer F.T. / COPES VULCAN

Total steam consumption Kg / h 4540

SOOT BLOWING EQUIPMENT

Wall Soot Blower

Manufacturer F.T. / COPES VULCAN

Type RW-3E

Application Furnace

Item HP-Y-01 to 22

Number per boiler 22

Duration of cycle operation/blower sec 76

Total duration of cycle operation min. 29

Operating steam pressure kg /cm2 36

Operating steam pressure in the lance kg /cm2 12 to 14

Steam consumption for the cycle kg / h 660 Kg/h

Motors for lance advancing of Wall Soot Blower

Type A1C 80 B/4

Manufacturer ANSALDO MOTORI

Item HP-MY-01A to 22A

Number per boiler 22

Standard CEI2-3-355 / IEC 34

Class of insulation F with temperature difference of B

Rated power KW 0.55

Nominal supply voltage V 380 - 50 Hz.

Speed rpm 1450

Motors for Rotation of Wall Soot Blower

Type A1C 63 B/4

Manufacturer ANSALDO MOTORI

Item HP-MY-01B to 22B

Number per boiler 22

Standard CEI2-3-355 / IEC34

Class of insulation F with temperature difference of B

Rated power Kw 0.15

Nominal supply voltage V 380 - 50 Hz

Speed rpm 1450

Retractable Soot Blowers

Manufacturer F.T. / COPES VULCAN

Type T 20 E

Application Super heater and Boiler bank

Item HP-Y-23 to 34

Number per boiler 12

Duration of cycle operation min. 48

Traverse speed m/min 2

Rotating speed rpm 6.5

Operating steam pressure kg/cm2 36

Operating steam pressure in the lance kg/cm2 12 to 14

Steam consumption for the cycle kg/h 2880

Retractable Soot Blower Motors

Type A1C 90 L/8

Manufacturer ANSALDO MOTORI

Item HP-MY-23 to 34

Number per boiler 12

Standard CEI2-3-355 / IEC 34

Class of insulation F with temperature difference of B

Rated powerkW 0.55

Nominal supply voltage V 380 - 50 Hz

Speed rpm 1500

Rotary Soot Blowers

Manufacturer F.T. / COPES VULCAN

Type D 4 E

Application ECONOMIZER

Item HP-Y-35 to 38

Number per boiler Four

Duration of cycle operation 4 min.

Operating steam pressure kg/cm2 36

Operating steam pressure in the lance kg/cm2 9 to 11

Steam consumption for the cycle kg/h 600

Rotary Soot Blower Motors

Type A1C 63 B/4

Manufacturer ANSALDO MOTORI

Item HP-MY-35 to 38

Number per boiler Four

Standard CEI2-3-355/IEC 34

Class of insulation F with temperature difference of B

Rated power kW 0.15

Nominal supply voltage V 380 - 50 Hz

Speed rpm 1500

Soot Blower Main Steam Motorized Valve

Type Seal welded

 Manufacturer BONETTI

Item HPV-02

Number per boiler One

Electrical Actuator

Type 12 A 32

Manufacturer AUMA

Standard IEC34

Class of insulation F with temperature difference of B

Nominal supply voltage V 380 - 50 Hz.

Soot Blower Safety Valve

Number per boiler One

Manufacturer TAI ITALIANA

Type 721 K

Item HP-V-05

Set pressure kg/cm2 42

Closing pressure kg/cm2 38

Steam discharged kg/h 20,000

Max. accum. press. % 10

1.8.8. OIL AND COAL BURNING SYSTEM

FUEL OIL PUMPS & HEATERS

Heavy fuel oil pumps

No.of pumps 2 x 100%

Type Positive displacement-Tripple screw

Make ALEKTON

Model AH 330 - 1100 - 2

Capacity of each pump lpm 144

Discharge pr.max. kg / cm2 20

Suction strainer size microns 250

Drive motor power kW 11

Speed rpm 1140

Supply voltage V 380

Protection degree LPF

HFO Heaters

No.of fuel oil outflow heaters 2

Type of heater Shell and "U" tube

Heating medium Steam

Shell side Tube side

Fluid HFO Steam

Design pressure kg/cm2(g) 25.0 16.5

o
Design temperature C 150 300

Operating pressure kg/cm2(g) 20 15

o
Operating temperature C 37/ 120 300

Capacity kg/hr 7800 705

High speed diesel pumps

No.of fuel oil pumps 2 x 100%

Make ALLWEILLER

Item HS-P-O1 A / B

Model SNH 120 R46 DG

Type Positive displacement-Tripple screw

Capacity of each pump lpm 183.3

Discharge pr.max. kg / cm2 40

Suction pressure kg / cm2 0.2 to 0.5

Power required kW 18

Suction strainer size microns 300

Drive motor make ANSALDO MOTORI

Drive motor rated power kW 22

Supply voltage V 380

Class of Insulation F with temperature difference of B

Speed rpm 2900

Item HS-MP-01 A / B

Suction Filter

Type GASKET DFCA-76000

Item HS-M-01A/01B
Number per boiler Two

Manufacturer FILTRI INDUSTRIALI

Filtering range microns 300

Fluid DIESEL OIL

Max. diesel oil capacity m3/h 11

COAL BURNERS

Number of coal nozzles per boiler 16

Fuel Pulverised coal

Coal capacity at boiler MCR kg/h 48, 370

Type of burners Tilting tangential corner fired

Adjustable nozzle type & size Straight type in A&D elevations - 22”

Split type in B&C elevations - 22”

Tilting angle + 21 Deg.

No.of flame scanners 12

Location of flame scanners

Distance between one coal burner to another coal burner mm 1016mm

Elevation of coal Burners mm Coal Burner A + 10992

Mm Coal Burner B + 12008

Mm Coal Burner C + 13024

Mm Coal Burner D + 14040

Material for burner body Fixed nozzle - Cast.Iron Gr.SG-400/12

Adjustable nozzle - Stainless steel - Type-310

Wind box elevation

Bottom of wind box mm .+ 10381.5

Top of wind box mm .+ 14650.5

Oil Burners

Manufacturers Coimbatore Combussion Company / Power Plus Engineers

Type Non-retractable Air cooled with “J” type 70o spray plate

No. of oil burners per boiler 8

Elevation of Burners

AB mm 11500

CD mm 13532

Capacity of Burner T/hr 0.915

Oil pressure at burner Kg/cm2 8

Atomising medium & Pr. for HSD Kg./cm2 Service Air - Min. Pr. 5.35

Atomising medium for HFO Kg./cm2 Steam - Min. Pr. 5.35

Burner Tip material Stainless Steel - Type 410

Burner Body Stainless Steel - Type 304

Fuel Oil Ignitors

Manufacture Unison Industries

Type High energy arc (HEAI) - Retractable

Type of spark rod Rigid

Operating Voltage 3600

1.8.4. COAL FEEDERS AND MILLS

Coal Feeders

Manufacturer BESTA

Type Volumetric

Number per boiler 4

Capacity TPH 21

Material bed depth mm 195 (Min 130 ; Max 230)

Pre-tensioning of the spindles 40 mm Min. - 52 mm Max

Conveying capacity m3 / h 2.7 – 27

Conveying speed - max. m/sec 0.06

Density kg /m3 800 - 1200

Coal size mm 0 - 35

Water content % 6

Method of output control Closed loop with fuel demand signal

Feeder drive gear box Helical bevel gear unit

Speed reduction ratio 1 : 690

Oil quantities lit 16.8

Rated capacity of motor kW 4

Type of drive Variable speed D.C.shunt motor

BOWL MILLS

Manufacturer FRANCO TOSI INDUSTRIALE S.p.A

Model 683 X R P

Number per boiler 4

Design pressure 3.5 Bar. G

Rated capacity of motor kW 220

Motor speed 980 rpm

Bowl diameter Inches 68

No. of rollers 3

Type Raymond, Pressurised

Method of gear drive Worm and Worm gear

Worm - no. of starts 5

Worm Gear - No.of teeth 76

Bowl speed 64 rpm.

Design capacity (Base capacity at 55 HgI & 70% fine) tPH 24.04

No. of coal pulverisers working for MCR 3

Crushed coal size at the Inlet of mill (max.)mm 50

Sieve size & analysis of Fineness through 200 mesh % 75

Grinding roller size inches 31

Grinding roller material Modified Ni-Hard - II

Bull ring segments Modified Ni-Hard - II

Estimated life of grinding rollers 4000

Bull ring segment 8000

Rotation Clockwise

Pulverised fuel piping

Specification of material Pipe - Carbon steel A106 Gr.B

Bends - Carbon steel and cast Iron

Classifier

Type CENTRIFUGAL

Manufacturer FRANCO TOSI INDUSTRIALE S.p.A

Number of outlets 4

Type of control Vaned

Size of outlets inches 16

1.8.5. ELECTRO STATIC PRECIPITATOR

GENERAL

Manufacturer FLAKT ITALIANA S.P.A

Type FAA 4 X 37, SH-78-135-A1

Design data

No. of electrical fields in series in direction of flow 4

Gas quantity kg/hr 360430

Volumetric gas quantity Nm3 / h 271000

o
Gas temperature C 152

Specific weight of gases kg/ Nm3 1.33

Gas pressure at inlet Pa -2250

Ash concentration at inlet g / Nm3 68

Maximum gas temperature for short period o C 200

Maximum internal pressure Pa 5886

Maximum internal vacuum Pa -5886

Thermal insulation kg / m2 30

Wind pressure kg / m2 100

Seismic degree UBC 0

Technical data

Type FAA

Casing thk. and material 6mm, Fe-37

Hopper thk. and material 6mm, Fe-37

Inlet & outlet hood thk. and material 6mm, Fe-37

No. of electrical fields in series 4

No. of electrical fields in parallel 1

Gas average velocity m / sec 1.28

Treatment time inside the electric field sec 11.7

Specific collecting plate Area m2/m3/sec

Average bus voltage kV

Overall precipitation %

Efficiency when any one field is out of service %

o
Gas temperature drop across the field C

Total power consumption kW

Dust emission at ESP outlet mg / Nm3

Collecting Electrode
Size of electrodes

Width mm 750

Height mm 13500

Thickness mm 1.5

Material Corten - A

No. of electrodes per field 27 x 5 rows

Total active collection area m2 10530

Number of plates 540

Distance among the plates mm 300

Type of rapping Tumbling hammers

Emitting electrode

Type Spiral type and self-tensioning

Diameter mm 2.7

Material SIS 2562

Quantity 468 nos.

Type of rapping Tumbling hammers

Hoppers

Numbers 8

Capacity of each hopper m3 42

Heating Electric

Gas distribution screens

Type Drilled

Thickness mm 2

Material Fe-27

Transformers / Rectifiers

Position On the roof, without high tension cables

Installed power each kVA 88 (single phase)

Primary voltage V 380

Primary current A 231

Rectification Full wave

Secondary voltage(peak) kV 70

Secondary current(peak) mA 1200

Insulating medium Dielectric oil

HT conductors Copper pipes

High tension controlThyristors

 INSTALLED POWER

Equipment Qty Power

Total power (nos.) (kW) (kW)

Insulators heating resistance 20 1

20

GD screen rappers 1 0.375

0.375

Emitter rappers 4 0.375

1.5

Collector rappers 4 0.375

1.5

Hopper heaters 24 1.5

36

Auxiliary control cubicles 1 2

Rectiformers 4 88 kVA

352 kVA

CHIMNEY

Height m 105
o
Temperature of Flue gas C 150

Insulation Refractory brick shell

BOILER PROTECTIONS

DESCRIPTION TRIPPING VALUES

2/3 DRUM LEVEL V. HIGH +200 MMWCL ( 10 SEC )

( 2 Transmitters, 1 Hydrastep )

2/3 DRUM LEVEL V. LOW -175MMWCL ( 5 SEC )

( 2 Transmitters, 1 Hydrastep )

2/3 FURNACE PRESSURE V.HIGH +150 MMWCL

(2switches, 1 Transmitter )

2/3 FURNACE PRESSURE V.LOW -125 MMWCL

(2 switches, 1 Transmitter )

LOSS OF ALL FUEL TRIP

UNIT FLAME FAILURE TRIP

AIR FLOW LESS THAN 30 % (93 T/HR ) TRIP

BOTH ID FANS TRIP TRIP

BOTH FD FANS TRIP TRIP

LOSS OF INTERROGATION VOLTAGE (24V DC) TRIP

TURBINE TO BOILER TRIP TRIP

EMERGENCY BOILER TRIP (PB PRESSED) TRIP

HARDWARE PANEL TRIP TRIP

DESCRIPTION TRIPPING VALUES

1. DRUM LEVEL V. HIGH +200 MMWCL

( 1 Hydrastep )

2. DRUM LEVEL V. LOW -175MMWCL

( 1 Hydrastep )

3. 2/2 FURNACE PRESSURE V.HIGH +150 MMWCL

( 2switches )

4. 2/2 FURNACE PRESSURE V.LOW -125 MMWCL

( 2 switches )

5. BOTH ID FANS TRIP

6. BOTH FD FANS TRIP

7. TURBINE TRIP
a. TURBINE MAIN VLV RIGHT T.V IS CLOSED

&

TURBINE MAIN VLV LEFT T.V IS CLOSED

&

TURBINE TRIP COMMAND

AND

b. BOILER LOAD > 30 %