Cummins - ISB CM850 (2003-06)

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CUMMINS

ISB CM850
(2003-2006)

Electrical Circuit Diagram


How to Read This Diagram

SYMBOLS

Connector Splice
Name

Trip Master
(5927) Circuit
Pin Label Breaker

+12V Battery A
Fuse

Ignition B
Diode

J1708(-) C
Twisted Pair
Pin Connection Reference

J1708(+) D A (See Page 1) >> Passthrough Connector


Reference
Destination
Ground

Power
+
ABBREVIATION COLOR

RD RED A Reference
WH WHITE
OR ORANGE
YL/YE YELLOW
PK PINK
BK BLACK
GY GRAY
PU/VT PURPLE
BR/BN BROWN Component
GN GREEN Component
Name M67GA 18-OR
BU/BL BLUE 1
CRS Combustion Air Control
Valve 298-6410 N67DA 18-GN
Capital Abbreviation’s Represent Wire Main Color
Lower Case Abbreviation’s Represent Secondary Color Part 2
Number
Circuit Color
Component Gauge
Connection Number
CONNECTORS
Page 1 of 9
ISB CM850 (2003-2006)
Sensors, ECM Connector
ECM Connector

Engine Speed Sensor Signal Engine Speed Sensor


3 27 Signal
Engine Speed Engine Speed Sensor Return Engine Speed Sensor
Sensor 2 48 Return
Engine Speed Sensor 5 Volt Supply Engine Speed Sensor 5
1 16
Volt Supply

Engine Position Sensor Signal Engine Position Sensor


3 26 Signal
Engine Position Engine Position Sensor Return
Sensor 2
Engine Position Sensor +5 Volt Supply
1

Engine Gas Pressure Sensor Signal Engine Gas Pressure


3 20
Sensor Signal
Engine Gas Pressure Engine Gas Pressure Sensor Return
Sensor 2
Engine Gas Pressure Sensor +5 Volt Supply
1

Rail Fuel Pressure Sensor Return


1
Rail Fuel Pressure Rail Fuel Pressure Sensor Signal Rail Fuel Pressure
Sensor 2 25 Sensor Signal
Rail Fuel Pressure Sensor +5 Volt Supply
3

Water In Fuel Sensor Signal Water In Fuel Sensor


1 14 Signal
Water In Fuel
Sensor Water In Fuel Sensor Return
2

Intake Manifold Pressure Sensor Signal Intake Manifold


3 44 Pressure Sensor Signal

Intake Manifold Intake Manifold Pressure Sensor Return


Pressure Sensor 2
Intake Manifold Pressure Sensor +5 Volt Supply
1

Intake Manifold Air Temperature Sensor Signal Intake Manifold Air


B 23 Temperature Sensor
Intake Manifold Air Signal
Temperature Sensor Intake Manifold Air Temperature Sensor Return
A
Turbocharger
Compressor Inlet Air
Turbocharger Compressor Inlet Air Temperature Sensor Signal
Turbocharger B 43 Temperature Sensor
Compressor Inlet Air Signal
Turbocharger Compressor Inlet Air Temperature Sensor Return
Temperature Sensor
A

EGR Differential Pressure Sensor Signal EGR Differential


3 12 Pressure Sensor Signal
EGR Differential EGR Differential Pressure Sensor Return
2 A
Pressure Sensor
EGR Differential Pressure Sensor +5 Volt Supply (See Page 2)
1 B
Page 2 of 9
ISB CM850 (2003-2006)
Sensors, Valve, Actuator, ECM Connector
(Continued ECM Connector
B A
from Page 1)
EGR Valve Position Sensor +5 Volt Supply
1
EGR Valve Position EGR Valve Position Sensor Signal EGR Valve Position
Sensor 2 19 Sensor Signal
EGR Valve Position Sensor Return
3

Sensor +5 Volt
37 Supply #2
47 Sensor Return #2

EGR Valve Motor Signal EGR Valve Motor


1 10 Signal
EGR Valve Motor
EGR Valve Motor Signal EGR Valve Motor
2 09 Signal

Recirculated Exhaust Gas Temperature Sensor Signal Recirculated


Recirculated Exhaust 2 50 Exhaust Gas
Gas Temperature Temperature
Sensor Recirculated Exhaust Gas Temperature Sensor Return Sensor Signal
1

Barometric Pressure Sensor Signal Barometric


3 03 Pressure Sensor
Signal
Barometric Pressure Barometric Pressure Sensor Return
Sensor 2
Barometric Pressure Sensor +5 Volt Supply
1

Engine Coolant Temperature Sensor Signal Engine Coolant


Engine Coolant
B 15 Temperature
Sensor Signal
Temperature Sensor Engine Coolant Temperature Sensor Return
A
Variable Geometry Turbocharger Application Only
Turbocharger Speed Sensor +5 Volt Supply
1
Turbocharger Speed Sensor Return
Turbocharger
Speed Sensor 2
Turbocharger Speed Sensor Signal Turbocharger
3 34 Speed Sensor Signal

Turbocharger Position Sensor +5 Volt Supply


1
Turbocharger Turbocharger Position Sensor Signal Turbocharger
Position Sensor 2 29 Position Sensor
Signal
Turbocharger Position Sensor Return
3

Sensor +5 Volt
33 Supply #1

Sensor Return #1
38

Turbocharger
Turbocharger Actuator Motor Signal Actuator Motor
1 05 Signal
Turbocharger
Actuator Motor Turbocharger Actuator Motor Signal Turbocharger
2 04 Actuator Motor
Signal
Page 3 of 9
ISB CM850 (2003-2006)
Switch, Relay, Pumps, Actuator, Data Link Connector, Injectors, ECM Connector

ECM Connector

Engine Oil Pressure Switch Signal Engine Oil Pressure


Engine Oil Pressure 17 Switch Signal
Switch

24 Volt Application Only

30
85 Fuel Lift Pump Return Fuel Lift Pump
87 86 11 Return

Relay
87
30 86
Fuel Lift Pump Supply Fuel Lift Pump
85 01 Supply

Fuel Lift Pump Return


2 Voltage
Fuel Lift Pump
Fuel Lift Pump Supply Regulator
1

12 Volt Application Only

Fuel Lift Pump Supply Fuel Lift Pump


1 01 Supply
Fuel Lift Pump
Fuel Lift Pump Return Fuel Lift Pump
2 11 Return

Electronic Fuel Control Actuator Signal Electronic Fuel


Control Actuator
1 02 Signal
Electronic Fuel
Control Actuator Electronic Fuel
Electronic Fuel Control Actuator Return
2 32 Control Actuator
Return

J1939 Engine Data Link (+) J1939 Engine Data


A 08 Link (+)
J1939 Engine Data J1939 Engine Data Link (-) J1939 Engine Data
Link Connector B 06 Link (-)

Injector 1 Cylinder #1 Driver Injector 1 Cylinder


3 45 #1 Driver
Injector 1
Injector 1 Cylinder #1 Return Injector 1 Cylinder
4 53 #1 Return
Injector 2 Cylinder #2 Driver Injector 2 Cylinder
54
2 #2 Driver
Injector 2
Injector 2 Cylinder #2 Return Injector 2 Cylinder
51
1 #2 Return
Page 4 of 9
ISB CM850 (2003-2006)
Injectors, Exhaust Brake, RTC Battery, ECM Connector
ECM Connector

Injector 3 Cylinder #3 Driver Injector 3 Cylinder


3 55 #3 Driver
Injector 3
Injector 3 Cylinder #3 Return Injector 3 Cylinder
4 52 #3 Return
Injector 4 Cylinder #4 Driver Injector 4 Cylinder
2 56 #4 Driver
Injector 4
Injector 4 Cylinder #4 Return Injector 4 Cylinder
1 58 #4 Return

Injector 5 Cylinder #5 Driver Injector 5 Cylinder


45 #5 Driver
3
Injector 5 Injector 5 Cylinder #5 Return Injector 5 Cylinder
60 #5 Return
4
Injector 6 Cylinder #6 Driver Injector 6 Cylinder
57 #6 Driver
2
Injector 6 Injector 6 Cylinder
Injector 6 Cylinder #6 Return
59 #6 Return
1

Exhaust Brake Signal


B 22 Exhaust Brake Signal
Exhaust Brake Exhaust Brake Return
A 28 Exhaust Brake Return

Real Time Clock


Real Time Clock Battery Supply (Optional) Battery Supply
1 35
Real Time Clock (Optional)
Battery (Optional) Real Time Clock Battery Return (Optional) Real Time Clock
2 42 Battery Return
(Optional)
Page 5 of 9
ISB CM850 (2003-2006) Typical Vehicle Chassis Wiring
Relays, Heater, Sensors, Tachograph, Pedal/Lever Assembly Remote Accelerator, OEM Connector (See OEM vehicle schematic for more info)

OEM Connector

Transmission Shift Control/Switch Output Relay #1 Signal TCS/Switch Output


Transmission Shift 48 Relay #1 Signal
Control/Switch
Output Relay #1 Transmission Shift Control/Switch Output Relay #1 Return TCS/Switch Output
33
Relay #1 Return

Starter Lockout
Starter Lockout Relay/Switch Output Relay #2 Signal Relay/Switch
Starter Lockout 49 Output Relay #2
Relay/Switch Output Signal
Relay #2 Starter Lockout Relay/Switch Output Relay #2 Return

Intake Air Heater Signal Intake Air Heater


40 Signal
Intake Air Heater
Intake Air Heater Return Intake Air Heater
42 Return

Engine Coolant Level Sensor Signal Engine Coolant


28 Level Sensor Signal
Engine Coolant Level
Sensor Engine Coolant
Engine Coolant Level Sensor Return
32 Level Sensor
Return

OEM Temperature Sensor Signal OEM Temperature


31 Sensor Signal
OEM Temperature
Sensor
OEM Temperature Sensor Return

Switched Outputs Temperature Sensor Signal Switched Outputs


19 Temperature
Switched Outputs Sensor Signal
Temperature Sensor
Switched Outputs Temperature Sensor Return

Tachograph Signal
30 Tachograph Signal
Tachograph
Tachograph Return

OEM Pressure Sensor +5V Supply OEM Pressure


21
Sensor +5V Supply
OEM Pressure OEM Pressure Sensor Signal OEM Pressure
Sensor
35 Sensor Signal
OEM Pressure Sensor Return

Remote Accelerator Pedal/Lever Assembly Supply

Pedal/Lever Remote
Remote Accelerator Pedal/Lever Assembly Signal Accelerator Pedal/
Assembly Remote 26 Lever Assembly
Accelerator
Remote Accelerator Pedal/Lever Assembly Return Signal

C D

(See Page 6)
Page 6 of 9
ISB CM850 (2003-2006) Typical Vehicle Chassis Wiring
(See OEM vehicle schematic for more info)
Sensors, Switches, Accelerator Pedal Assembly, Bulkhead Connector, OEM Connector
OEM Connector

Digital Vehicle Speed Sensor +5V Supply (Optional)


C

Digital Vehicle (Continued


Speed Sensor From Page 5)
(Optional)
Digital Vehicle Speed Sensor Return (Optional)
D

B
Vehicle Speed
Sensor Magnetic/Digital Vehicle Speed Sensor Signal (+) Magnetic/Digital
A 27 Vehicle Speed Sensor
Signal (+)
Magnetic Vehicle Speed Sensor Signal (-)
B 36 Magnetic Vehicle
Speed Sensor
Signal (-)
Remote
Remote Accelerator Switch Input
03 Accelerator Switch
Remote Accelerator Input
Switch
Remote Accelerator Switch Return

Remote PTO Switch Signal Remote PTO


04 Switch Signal
Remote PTO Switch
Remote PTO Switch Return

Air Conditioning
Air Conditioning Pressure Switch Signal
06 Pressure Switch
Air Conditioning Signal
Pressure Switch
Air Conditioning Pressure Switch Return

Accelerator Assy Accelerator Assy


Robart Shaw Williams Bulkhead Connector

Accelerator Pedal/Lever Position +5V Supply Accelerator Pedal/


C C
C 22 Lever Position +5V
Supply
Accelerator Pedal/Lever Position Signal Accelerator Pedal/
A A
B 09
Lever Position Signal
Accelerator Pedal/Lever Position Return Accelerator Pedal/
Accelerator Pedal B B
A 23
Lever Position Return
Assembly
Idle Validation Off Idle Signal Idle Validation Off Idle
D D
C 01
Signal

E
Idle Validation Idle Signal Idle Validation Idle
E
B 11 Signal

F
Switch Return
F
A 34 Switch Return

OEM Switch Signal


12 OEM Switch Signal
OEM Switch

(See Page 7)
Page 7 of 9
ISB CM850 (2003-2006) Typical Vehicle Chassis Wiring
(See OEM vehicle schematic for more info)
Switches, Bulkhead Connector, OEM Connector
OEM Connector
(Continued Bulkhead Connector
E Clutch Pedal
From Page 6)
Clutch Pedal Position/Engine Protection Override Switch Signal Position/Engine
Clutch Pedal Protection
Position/Engine
15
Override Switch
Protection Override Signal
Switch

Brake Pedal Position Switch Signal Brake Pedal


Brake Pedal Position
05 Position Switch
Signal
Switch

Cruise Control/PTO Cruise Control/PTO


Cruise Control/PTO Resume/Accelerate Switch Input Resume/Accelerate
Set/Resume Select 24
Switch Switch Input
Cruise Control/PTO Set/Coast Switch Input Cruise Control/PTO
25 Set/Coast Switch
Input

Cruise Control/PTO On/Off Switch Input Cruise Control/PTO


16 On/Off Switch
Cruise Control/PTO Input
On/Off Switch

Accelerator
Accelerator Interlock Switch/Engine Torque Limit Switch Signal
Accelerator Interlock Switch/
13
Interlock Switch/ Engine Torque
Engine Torque Limit Limit Switch Signal
Switch

Engine Brake On/Off Switch Input


18 Engine Brake On/
Engine Brake On/Off Off Switch Input
Switch

Two-Speed Axle Switch


07 Two-Speed Axle
Two-Speed Axle Switch
Switch

Diagnostic Test Mode/User Activated Data Logger Signal Diagnostic Test


Diagnostic Test 02 Mode/User
Mode/User Activated Activated Data
Data Logger Switch Logger Signal

Manual Fan Control Switch Signal Manual Fan


17 Control Switch
Manual Fan Control Signal
Switch

Maximum Engine Speed/Governor Type Switch Signal Maximum Engine


Maximum Engine 14 Speed/Governor
Speed/Governor Type Switch Signal
Type Switch

F
(See Page 8)
Page 8 of 9
ISB CM850 (2003-2006) Typical Vehicle Chassis Wiring
Tachometer, Lamps, Fan Clutch, 9-Pin Deutsch, Bulkhead Connector, OEM Connector (See OEM vehicle schematic for more info)
OEM Connector
Bulkhead Connector

Tachometer Signal
41 Tachometer Signal
Tachometer

F
(Continued
From Page 7)
Red Stop Lamp Signal
43 Red Stop Lamp
Signal
Red Stop Lamp

Amber Warning Lamp Signal Amber Warning


44
Amber Warning Lamp Signal
Lamp

Wait-To-Start Lamp Signal Wait-To-Start Lamp


50
Signal
Wait-To-Start Lamp

Keyswitch Signal Keyswitch Signal


39

Fan Clutch Signal


38 Fan Clutch Signal

Fan Clutch Return


Fan Clutch 29 Fan Clutch Return

Switched Battery (Optional)

G H
Not Connected
H
(See Page 9)
Not Connected
J
1A Unswitched Battery Supply (+)
B I
Fuse
Unswitched Battery Return (-)
A J
(See Page 9)
J1587 Datalink (+)
9-Pin Deutsch F K

J1587 Datalink (-)


G L

J1939 Datalink (+) SAE J1939 Datalink (+)


C A 46 J1939 Datalink (+)

J1939 Datalink (-) SAE J1939 Datalink (-)


D B 47 J1939 Datalink (-)

J1939 Datalink Shld SAE J1939 Datalink Shield


E C 37
Page 9 of 9
ISB CM850 (2003-2006) Typical Vehicle Chassis Wiring
(See OEM vehicle schematic for more info)
6-Pin Deutsch, Keyswitch, Battery, OEM Connector, Power Connector

OEM Connector

Not Connected K
D
Not Connected L
F (Continued
1A From Page 8)
Unswitched Battery Supply (+)
F B C I
Fuse
6-Pin Deutsch A
E C Unswitched Battery Return (-)
D E J

J1587 Datalink (+) SAE J1587 Datalink (+)


A A 10 J1587 Datalink (+)

J1587 Datalink (-) SAE J1587 Datalink (-)


B B 20 J1587 Datalink (-)

5A Accessory
G
Fuse (Continued
5A Keyswitch Signal From Page 8)
Keyswitch H
Fuse
Battery Unswitched Battery (+)

+ Power Connector
Battery
Unswitched Battery Return (-)
_ 01
Optional Unswitched Battery Return (-)
02
Optional Unswitched Battery Supply (+)
03
30A Unswitched Battery Supply (+)
04
Fuse
Ground Terminal

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