Preface

Dear users:

Thank you for choosing our ZENSEN products.

Please read the instructions completely before using the machine.

Incorrect or improper operation may lead to the breakdown and damage

of the machine, which may reduce its service life, and even cause to

personal injury accident.

Please keep this manual properly for future reference.

Thank you for your kind cooperation.

The manual layout belongs to our company, without our

permission, other people cannot reprint.

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 Important Safety Instructions

The operators must read and understand all instructions before

installation, electrical connection (wiring), machine running,

maintenance and inspection to ensure proper operations. During the

normal use of your machine, close supervision is necessary, and safety

precautions should always be followed.

▁▁▁Installation

■The machine is packed as a whole. Violent collisions should be avoided

during transportation and unpacking, so as not to affect the machine

accuracy or damage the components.

■Installation direction should be conductive to safe operation. The

operator should face the wall. Leave no less than 1.5m space all around

the machine. (Figure 1)

（Figure 1）

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▁▁▁Wiring

■It is required to equip with a protection circuit breaker on the side

of machine’s Power Supply.

■The machine must be connected to the grounding wire.

■Wiring after putting the machine in the right position by a qualified

electrician ，and it must be performed under the condition of power

off.

■The Input Power Phase, Rated Voltage and Frequency must be

consistent with this manual requirement. Power lead-in wire load area

must be confirmed according to the Rated Current in the manual.

▁▁▁Machine Running

■All the safety protection device must be confirmed to be normal

before running the machine. Abnormal safety protection device may

result in personal injury.

■Do not operate if the surface of brake lining is oily, braking time is

too long, or brake lining wears sharply, until it has been examined and

repaired. Otherwise, in case of emergency, personal injury may occur

due to the irregularity braking.

■Main Power must be shut off before checking the distance of the

frame or installation of the module. The operation must be done after

all moving parts stop moving to avoid electric shock or personal injury.

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▁▁▁Maintenance and Inspection, Components Replacement

■Non-professionals cannot conduct electrical maintenance inspection

and replacement of electrical components, otherwise electric shock or

personal injury may occur.

■Modification of the safety relay circuit will not be accepted. The

troubleshooting or components replacement of this part must be done

by professionals, better under the guidance of our company. Otherwise,

machine may loss its safety function. Major accidents may occur due

to ineffective safety device.

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 Content

I、 Introduction ……………………………………………………………………………6

II、 Main Specifications …………………………………………………………………6

III、 Basic Structure ………………………………………………………………………6

IV、 Operation Methods…………………………………………………………………7

（1） Inspection Before Operation

（2） Precautions During Operation

（3） Brief Introduction of Usage

V、 Adjustment of Cutting Accuracy ……………………………………………9

VI、 Maintenance ……………………………………………………………………………10

VII、 Safety ………………………………………………………………………………………11

VIII、 Adjustment and Use of the Clutch ………………………………………12

IX、 Packing List………………………………………………………………………………14

X、 Certificate of Approval……………………………………………………………15

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I、 Introduction

ML series is hand-delivered creasing and die cutting machine. It is the

new product after introduction of advanced design at home and abroad.

This series of machine is characterized by compact structure, varied

functions, big pressure, high precision, easy and safe operation, etc. It

is suitable for printing and cutting various forming cardboard, plastic

and leather products. Various senior fine print in creasing

Machine on the bump, thereby prints more delicate, beautiful, and

more stereo feeling.

II、 Main Specifications

Model TYMC-1200

Max. inside chase size (mm) 1200×820

Max. stamping size (mm) 1180×800

Speed (sheets/min) 23± 2

Groups of feeding foil 3

Max. foil advance (mm) 800

Leapfrog frequency 0-99

Adjustable temperature (℃) 10-200

Zones individually heated 5

Heating capacity (kw) 12.5

Total power (kw) 18

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 Motor power (kw) 5.5

Gross weight (kg) 5300

Dimensions(L× W× H) (mm) 2100×2020×2100

III、 Basic Structure

1、Machine is packed as a whole. After user receives the machine,

please remove the outer box, check the accessories and spare parts

according to the packing list, clear the antirust grease, and check left

and right into a horizontal position after installing the machine on the

ground before putting the machine into use. It is better to place the

cushion under the around of the base, in order to avoid moving during

machine is working.

2、The Input Voltage (please refer to the electrical circuit diagram)

wiring must be carried out by a professional electrician.

IV、 Operation Methods

1、Inspection Before Operation：

① Make sure the electric motors and electrical equipment are dry,

insulation is in good condition, and line joints are without loose.

② Make sure the safety device is sensitive and reliable without loose.

③ Fill lubricating oil to the oil cups through the hole, observe whether

the tubing flows. Fill grease between large gear and middle gear (stand

guide should be lubricated by Oiler).

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④ Do not turn on the machine immediately after it is powered. It

should be operated manually first (switch the electric control box to

“checking” position). Manually drive the transmission shaft with

specially equipped wrench for several reciprocating movements, check

out whether there is obstruction. After confirming it is normal, switch

the electric control box to “working” position.

2、Precautions During Operation：

① First press “start” button after turning on the main power, then

press “press” button until the flywheels rotate steadily.

② The horn shape brake lever on the stand should be flexible and stop

fast. The safety protection device above the pressure frame and below

the operating handle should be flexible and reliable.

③ Check the situation of the transmission response of electromagnetic

clutch, to see whether there is sliding or slow action phenomenon.

④ Tubing oil filling should be smooth. Refueling not less than 2-3 times

in each shift.

3、Brief Introduction of Usage：

①Do not start pressing or cutting paper before idling normally.

Fasten the frame with fixed cutting or creasing blade on the base plate.

Cut off the power during installing, checking and adjusting the plate,

in order to ensure safety.

②The factory data of plate distance is 23.8mm, it can be readjusted

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according to the actual height of cutting or creasing blade and the

thickness of the cardboard.

③If the cardboard position is not put right or the machine fails to get

out the pressed product during operation, please stop the machine

immediately by pulling the crossbar switch handle and straighten the

cardboard or take out the finished product, in order to avoid generating

waste products. This machine is equipped with automatic returning

device. It will reset the crossbar automatically since the second time.

This function is only applicable to some models.

④This machine has three functional devices of continuous, delay and

single cut. Please turn the delay switch to the position of “delay” if

you want to delay the pressed frame opening time (0-9.9s), while turn

to “continuous” position can ensure continuous cutting or creasing.

⑤Please turn the counter switch to “on” if you need to count the

cutting or creasing times.

V、 Adjustment of Cutting Accuracy

Please take sample for pressure testing before batch process and observe

whether the pressing depth around is even on the sample. It can be

adjusted if following situations are found.

1、The sample pressing depth is uneven from left to right: adjust the

left and right eccentric gears respectively. Adjust method: loosen the

fastening screws (adjust the gear and rack top pieces back, off the

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fitting tooth surface，turn the eccentric sleeve left or right a little,

and then adjust the gear and rack top pieces for fitting tooth surface).

Please also fasten the fastening screws on the positioning plate and

security board (adjustment number and direction please refer to the

heart ruler).

2、The sample pressing depth is uneven from up to down: adjust upper

and lower adjustment blocks in the guide groove. Adjust method: first

loosen the fastening screws of both guide grooves left and right

respectively. When the upper creasing line of product sample is shallow,

please release the lower press block upwards, with equal adjustments

left and right. Upper and lower facing gap should be below 0.05mm.

At the same time, please adjust the eccentric bushing on curve ring

support accordingly, to ensure the bearing roller moves flexibly in curve

ring tank. (Note: please loosen the bracket screws before big

adjustment).

VI、 Maintenance

This machine has a simple structure and operates conveniently. But

improper maintenance may also cause failure to the machine.

1、Minor failure and trouble shooting:

①Minor failure is “blocking”, namely, when the machine is working,

connecting rod sticks at the dead point, the press frame stops working

suddenly, and triangle belt slips or motor stalls. The main reason for

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this phenomenon is inaccurate frame distance, or cardboard quantity

exceeds the regulated number, or motor triangle belt is too loose. You

should first check the motor and triangle belt, making it in tension.

For models of ML750-ML1200, please switch the electric control box

to “checking” position after flywheels completely stop, and then

manually drive the transmission shaft by covering enclosed special

wrench on the square end of the shaft, in order to open the pressure

frame. Afterwards, please switch the electric control box to “working”

position, readjust the frame distance and then continue the machine’s

running. For models of ML1300-ML2500, please pull the clutch after

flywheels completely stop, make the jaw clutch connected, drive the

worm shaft counterclockwise with wrench, and then open the pressure

frame slowly. Afterwards, please do not start machine’s running before

turning the worm shaft back the original position, making the jaw clutch

unconnected, and readjusting the frame distance. Otherwise, it will

damage the accessories in the worm wheel.

VII、 Safety

1、This machine has equipped with safety rod on the side and with

triangle security protection device on the top surface of the pressure

frame. People can push the safety rod or rocking block when entering

operation position for fast brake, so as to protect people and machine

from risk. Nonetheless, please pay attention to following matters

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during operation.

① Do not put anything on the inclined plane of the base, in order to

avoid it falling to the place between pressure frame and the base and

damage the machine.

② Ensure the cleanness and smooth of the curve ring groove, keep it

from any debris, so as to ensure the pressing and cutting accuracy.

③ Regularly check whether the fastening screws of the curve ring

bracket is loose, and fasten them timely to avoid damaging the machine.

④ Keep the brush ring and surface clean, make it good contact, so as

not to affect the sensitivity of the clutch.

VIII、 Adjustment and Use of the Clutch

1 、 This machine adopts direct current electromagnetic clutch

transmission. The electromagnetic clutch is turned the direct current

through the brush and brush ring, then the friction disk is pulled in

by the magnetic adhesion to make the platen frame work. When

disconnecting the exciting current, spring pushes friction to the brake

ring, and braking is done. The magnetic circuit of electromagnetic has

quite influence on transmission torque and brake performance.

Oversized magnetic circuit may weaken the machine’s pressing and

cutting torque, and lead to blocking. Undersized magnetic circuit may

greatly increase the core remanence function time, weaken the braking

function, and lead to slipping. So reasonable adjusting clutch is quite

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important.

2、The electromagnetic clutch has been set before leaving factory

(working gap is 0.4-0.6mm). Please do proper adjustment when the

friction plate wears after being used for a long time, or pressing and

cutting torque lessened, or braking speed slowed. The relative position

of brake disc and the friction plate can be modified slightly by micro

adjusting the pulling bolts and jacking bolts, in order to reach the

optimal clearance of suction and brake speed. Please pay attention to

micro adjustment control and guarantee an anastomotic friction plane

during adjustment, while which please using plug gauge inspection all

around, to ensure the strength of friction.

3、Poor lubrication of rotating parts, bearing heats, and entanglement

may also cause “blocking”, which is mainly due to the lack of lubricating

oil. Please check and confirm that all lubricating oil roads are smooth,

and oil holes and cups have been filled with lubricating oil. If the machine

still can’t start when the condition of lubricating oil is good, then the

problem may be caused by oil shortage of the bearing of the rotating

parts or the bearing being entangled by debris. In this case, please

remove the bearing for checking and repairing.

4、Do the maintenance work to ensure smooth production.

① Please abide by all provisions of the instructions and announcements.

② Please fill lubricating oil frequently to the oil cups and moving parts,

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not less than 2-3 times in each shift.

③ Please check the running situation of the machine frequently, and

stop it for recondition timely if there’s any abnormal condition be

found.

④ please keep machine’s cleanliness in good condition.

⑤ Please do overhaul and maintenance once a year.

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 Instructionsforcomputer-control systemofhot-stampingmachine
This control system is same as the one abroad,adopts PLC system.The

Parameter is input by Guangxi displ ay,the operation is very easy.

I.Technical indications

1.3-group independent feeding control system for hot-stamping

2、counting range：0~99999。

3、time-relay：0~9.9S

4、max skip number：99tines

5、max skip length：1~999mm

6、working voltage：AC180~230V 50HZ

II、Parameter setting

Swit ch on power supply,the comtrol system enters language page.

请选择语言
Please select language
中文 Eng lish

在语言画面触按 键，进入中文主菜单画面
 BACK
setting page

In ma in page,p ress to ent er set ting page,f irst it is time-

rela y setting.

开模延时： 1.2 秒
闭模延时： 1.2 秒
步进延时： 1.2 秒
1.tine-relay setting：
In this page,press “set”,it will be glittering,press up/down key
to increase or decrease the number,orpress left/right key to move
the setting,after that,press ENT to confirm.press BACK to return
the main page.
2.stepping parameter setting：
In this page,press down key to set:
 skip sm a ll bigskip
SteppingA：12次 123mm 123mm
steppingB：12次 123mm 123mm
steppingC：12次 123mm 123mm
In this page,press “SET ”,at the setting place,it will be glitter ing,
press up/down t o increase or decrease the number,or press left/right to
move the setting,after t hat,press ENT to confirm,press to
main page,press “last page ”to return t o tine-relay setting page.

Cou nt in g: 123 45 6 clear

SteppingmotorAsteppingmotorBhot-stampingC烫金

III.Operating methods：
ln main page,cllick left key to enter “operating page”.
。

In this page,click left key to run or stop stepping motorA.

Click right key to run or stop stepping motor B.Click down key to run
orstoppong motor C,click up key to choose the working situation

(hot-stamping or die-cutting)
 skip sm a ll bigskip
SteppingA：12次 123mm 123mm
steppingB：12次 123mm 123mm
steppingC：12次 123mm 123mm
In this page,press “SET ”,at the setting place,it will be glitter ing,
press up/down t o increase or decrease the number,or press left/right to
move the setting,after t hat,press ENT to confirm,press to
main page,press “last page ”to return t o tine-relay setting page.

Cou nt in g: 123 45 6 clear

SteppingmotorAsteppingmotorBhot-stampingC烫金

III.Operating methods：
ln main page,cllick left key to enter “operating page”.
。

In this page,click left key to run or stop stepping motorA.

Click right key to run or stop stepping motor B.Click down key to run
orstoppong motor C,click up key to choose the working situation

(hot-stamping or die-cutting)
Tsame time,the indicator will be on.(when die-cutting,no need to click this key)

in this page,click to clear the quantity.

Click key to return to the main page.

Click to next page.

SteppingmotorAinchmovement
steppingmotorBinchmovement
steppingmotorCinchmovement

click left key to move stepping motor A inch by inch.

click right key to move stepping motor B inch by inch.

click key to move stepping motor C inch by inch.

press key to maing page

click key to last page

Powersupply electric heat Motorforwindingandrewinding mainmotor Transformer Suckingdisc Operate,safety protection,foil control temperature control

PE

N
T
L3
S
L2
L1 H
IV.Ele c tric a l d iag ra m ：

16 KM7 17
QF2 QF3 QF4 QF6
QF1 QF7 1 T1 2
12 13 YC
39 40 41 19 R 220V
28V 14 SA2
KM2 KM3 KM4 KA2 15 18 27 +1
T1 2 0
4 2 9
N KM2
SAS KM1 28 3 8 -1
20 A B C 36 V 1 SB1 3 SB2 5 7 4 7
KM1 KM1 SB3 KM6 SA3 5 6
U5590 -2 U5 590-2 8 SQ1 SQ2 SQ3 9 31 +2
7 10
44 45 46 U1 U2 22 21 52 U1 U2 22 51 52 KM6
U V W KM3 29
SAS 32 38 -2
47
加 加 加 KM6 KA1 KM7
10 11 56
热 热 热 M1 M2 M SA4 35 +3
7 10
1 2 3 3- 2 9
KM4 3 8 -3
36 4 7
5 6
主机

电气控制原理图
 C
B
Stepping motor
Y

C1
C
B1
Y
1

CND
+
D1R
SA8 -
24 + 5 TEP
24Y
- Y4
16 V
C16Y
Y

c o ntro l d ia g ram for st e pp i n g m o tor

T4
50 V Y
C 50Y

C
B
Y
Stepping motor
C1
B1
B
1
Y

CND
+
D1R
SA7 -
23 24Y
+ 5 TEP
- Y4
16 V
T3 C16Y
Y

50 V Y C 50Y

C
B

Stepping motor
Y

C1
A
B1
1
Y

CND
+
D1R
SA6 -
23 + 5 TEP
24Y
- Y4
16 V Y
T2 C16Y

50 V
C50Y
Y
19

T
 KA2
Y5
Y4 S
teppingm
otorC
pulse

X4 Y3
X3 Y2 S
teppingm
otorBpulse

P L C c o n t ro l d ia g r a m
F BS -14 M CT

X2 C2 KA1
Runtime-relaysensor X1 Y1
pullfoil,stoptine-relaysensor X0 Y0 S
teppingm
otorApulse
S/S C0
0V
- N 2
24V 0UT
+24V L 18
 flywhe el friction whe el magn etic zon e driven disc b rake disc

be aring ho ld er

nut

Bra ke d isc

Magnetic shaftholder coil friction disc Sploinenut

Main shaft flywheel holder spline shaft nut

Fl yw hee l be ari ng m ain bea rin g s qua r e s haf t

Flywh e e l Sp lin g e Ste e l sp ring fr ic tio n br ake d is c

b ea ri ng ho ld er

Elec tro m agne tic c lutc h

 2

Ma c hine struc ture

1 、 big gea r 2、 u ppe r po le 3 、 ste ppi ng m oto r

4 、 sa fety p us h- pol e 5、 c ha se 6、 h and le
7 、 bar 8、 p re ss in g sta nd 9 、 ma ch ine b ody
 橡 皮辊
钢辊 Rubber Roll
Steel Roll 收箔 芯轴

上档杆 Foil-Output Arbor

Upper retaining Bar

电 热板
Electrical
WarmingPlater
铝 制版
Aluminu
Typesetting
电 化铝
Electrochemical
Aluminum

阻 尼芯 轴
Buffering Arbor

Fo il run ning d ire c tio n