Coating System and Approved Data Seet
Coating System and Approved Data Seet
Coating System and Approved Data Seet
4 APCS-3 Sigma C-200a Coal Tar Coal Tar Epoxy: Black/Reddish Brown
81:19 (binder:powder)
2.2 Mixing Ratio 50°C
by volume
2.3 Thinner Sigma 90-53 Note: Relative humidity should be 50% or more fo
cure. * Overcoat with Sigmacover 410.
2.4 Thinning Requirements Up to 10% by volume 3.7 Recommended Equipment
APCS-1A: Epoxy coating System for atmospheric Service (withInorganic Zinc Primer: Wa
1 Storage APCS-1A Primer - Sigma Silguard SC 7550
1.1 Shelf life, sheltered storage @
35°C maximum
1 Year 3.6
Drying Time
Substrate
2 Mixing Temperature
2.1 No. of Components 2 10°C
63:37 (base:hardener) by
2.2 Mixing Ratio volume 30°C
2.3 Thinner Nil 50°C
2.4 Thinning Requirements N/A Note: Before overcoating, remove zinc salts if any
with Sigmacover CM coating
3.2 Typical
Coat
Wet Film Thickness Per
115 micrometers Technical Properties
3.3 Typical
Coat
Dry Film Thickness Per
75 micrometers Volume Solids
Theoretical Coverage @ 25
3.4 Micrometers 26 M²/L Product Weight
Dry Film Thickness
APCS - 1A: Epoxy Coating System for Atmospheric Service (with Inorganic Zinc Pri
2 General Data
To Handle MinimumMaximum
(16 to 20
(ASTM D562) seconds, DIN
4 cup)
Overcoat Interval *
To Handle
MinimumMaximum
6 Hours 1 Day None
N/A
Nozzle Size: 2 mm Nozzle Pressure:
50 to 75 psi
For touch-up only
Technical Properties
(ASTM D2697) 64 to 68%
3.05 to 3.15
(ASTM D1475) Kg/L
(18 to 22
(ASTM D562)
seconds)
ents
nts
maximum
imum per coat
rs, minimum-maximum
APCS-1A/B/C Topcoat: Sigmacover 410: Epoxy Topcoat Polyamide-Cured
APCS-1A/B/C Topcoat - Sigmacover 410 (Cont'd)
1 Storage 3.6 Drying Time Overcoat Interval *
1.1 Shelf life, sheltered storage @ 35°C maximum 1 year Substrate To Handle MinimumMaximum
Temperature
2 Mixing 10°C 24 Hours 24 Hours None
2.1 No. of Components 2 30°C 6 Hours 6 Hours None
80:20 (base:hardener)
2.2 Mixing Ratio 50°C 3 Hours 3 Hours None
by volume
2.5 Induction Time Nil Airless Spray Tip Size: 0.018 to 0.021 inch Fluid
Pressure: 2,800 to 3,500 psi
2.6 Pot Life (mixture) 4 hours @ 25°C 2 hours Brush and Roller For touch-up only
@ 40°C
2.6 Pot Life (mixture) 5 hours @ 25°C 1.5 Brush and Roller For touch-up only
hours @ 40°C
Nozzle Size: 0.059 to 0.118 inch Nozzle
3 Application Conventional Spray
Pressure: 28 to 57 psi
2.3 Thinner 20-05. Note: Before overcoating after exposure in a contaminated environment, clean
thoroughly by high pressure fresh water hosing and allow to dry.
2.4 Thinning Requirements 0 to 5% by volume 3.7
2.5 Induction Time NIL Airless Spray Tip Size: 0.023 inch Fluid Pressure: 1,700-2,100 psi
2.6 Pot Life (mixture) Brush and Roller for touch up and spot repair only
3 Application Air Spray Nozzle Size: 2 – 3 mm Nozzle Pressure: 43-57 psi
3.1 Maximum Allowable Substrate Temperature 40°C 4 Technical Properties
3.2 Typical Wet Film Thickness Per Coat 800 micrometers Volume Solids (ASTM D2697) 55 to 59%
3.3 Typical Dry Film Thickness Per Coat 500 micrometers Product Weight (ASTM D1475) 1.2 Kg/L
3.4 Theoretical Coverage @ 25 Micrometers Dry Film 24.8 M²/L Viscosity (ASTM D562) 40 to 60 dPa.s.--
3.5 Maximum Number of Coats 1 Flash Point (ASTM D93 or D56) 39°C
APCS - 1D: Epoxy/Polyurethane Coating System for Atmospheric Service (with Inorganic Zinc Primer).
2 General Data
Substrate
1.1 Shelf life, sheltered storage @ 35°C maximum 1 year To Handle MinimumMaximum
Temperature
2 Mixing 10°C 24 Hours 24 Hours 20 Days
2.1 No. of Components 2 30°C 6 Hour 6 Hour 4 Days
2.2 Mixing Ratio 4:1 (base:hardener) by 50°C 3 Hour 3 Hours 12 Hours
volume
In cases of exposure to direct sunlight or when the surface is
contaminated, it is recommended that the surface be cleaned
2.3 Thinner 91-92. Note: and roughened to assure adhesion of the subsequent coating The
optimum intercoat adhesion is obtained when the subsequent
coating is applied before the full cure time of the previous coating
has elapsed.
2.4 Thinning Requirements Upto 10% by volume 3.7 Recommended Equipment
Tip Size: 0.018 to 0.021 inch Fluid Pressure:
2.5 Induction Time NIL Airless Spray 2,800 to 3,500 psi
4 hours @ 25°C 2 hours
2.6 Pot Life (mixture) Brush and Roller For touch-up only
@ 40°C
Tip Size: 1.5 – 3mm Atomizing Pressure: 43 –
3 Application Conventional Spray
57 psi
2.2 Service Condition Limitations Maximum Service Temperature: 120°C, Usually not suitable for buried service
Maintenance Coating Steel Surfaces: Exposed Sa 2 (SSPC-SP6) for areas greater than 0.1 m² St 2 (SSPC-SP2) for areas less than 0.1 m²
Steel:
3.2
Galvanized Steel and Aluminum: Sweep blast to lightly roughen the surface. On new
galvanizing, solvent clean prior to sweep blasting
Profile: New Coating 40-65 micrometers, min. – max. Maintenance Coating N/A
Total System: Minimum one coat 125-200 micrometers minimum-maximum (above the thickness of any
existing coating).
For New Construction
2.2 Service Condition Limitations Maximum Service Temperature: 80°C, Usually not suitable for buried service
Sound Coating: Pressure Wash) Galvanized Steel and Aluminum: Sweep blast to lightly roughen the surface. On
new galvanizing, solvent clean prior to sweep blasting.
Profile: New Coating 40-65 micrometers, min. – max. Maintenance Coating N/A
Minimum two coats, 150-260 micrometers, minimum-maximum above the thickness of any existing
Total system: coating.
For New Construction
Primer: Two or more coats 250 – 300 microns, minimum-maximum
Top Coat: One coat 40 – 60 microns, minimum-maximum
Total System: 290-360 microns minimum-maximum
APCS-28: Belzona 1341(Specialty Liquid Coating Systems for Pumps, Valves, Piping, Fitting and Exchanger Boxes.)
APCS-1D/E/F Topcoat - Sigmadur Gloss 7528 (Cont'd)
Substrate
1.1 Shelf life, sheltered storage @ 35°C maximum year To Handle MinimumMaximum
Temperature
2 Mixing 10°C 1.5 Hours 24 Hours 24 Hours
2.1 No. of Components 2 30°C 30 Min 6 Hour 24 Hours
2.2 Mixing Ratio 1:1 by volume 50°C 10 Min 1.5 Hours 24 Hours
2.3 Thinner NONE Note:
2.4 Thinning Requirements NONE 3.7 Recommended Equipment
2.5 Induction Time NIL Airless Spray Tip size 0.019 to 0.029 inch Fluid pressure
4,500 psi
2.6 Pot Life (mixture) 20 min. @ 30ºC Brush/Spatula Suitable/Spatula
Maintenance Coating: Exposed Steel: Sa 2.5 (SSPC-SP10) for areas greater than 0.1 m²
Filling: Pits and worn out sections shall be built up using the filler grade of the product used or any
approved compatible filler.
Build main Coats: One or more coats of the product used 500-1000 microns, minimum-maximum.
Topcoat (for smoothness & non-stick): One coat 250 – 300 microns, minimum-maximum.
For new Pumps and Valves and Piping Use the build main coat with top coat with total coating film thickness between 750 – 1500
microns.
APCS-28: Belzona 1341(Specialty Liquid Coating Systems for Pumps, Valves, Piping, Fitting and Exchanger Boxes.)
APCS-1D/E/F Topcoat - Sigmadur Gloss 7528 (Cont'd)
1 Storage 3.6 Drying Time Overcoat Interval *
Substrate
1.1 Shelf life, sheltered storage @ 35°C maximum year To Handle MinimumMaximum
Temperature
2 Mixing 10°C 1.5 Hours 24 Hours 24 Hours
2.1 No. of Components 2 30°C 30 Min 6 Hour 24 Hours
2.2 Mixing Ratio 1:1 by volume 50°C 10 Min 1.5 Hours 24 Hours
2.3 Thinner NONE Note:
2.4 Thinning Requirements NONE 3.7 Recommended Equipment
Tip size 0.019 to 0.029 inch Fluid pressure
2.5 Induction Time NIL Airless Spray
4,500 psi
2.6 Pot Life (mixture) 20 min. @ 30ºC Brush/Spatula Suitable/Spatula
2.2 Service Condition Limitations 125°C in dry soil, 90°C in Subkha soil
Maintenance Coating: Exposed Steel: Sa 2.5 (SSPC-SP10) for areas greater than 0.1 m²
Priming: All clean blasted surfaces shall be primed with a primer grade of the product used. The primer
shall wet out all blasted surfaces immediately after blasting.
Filling: Pits and worn out sections shall be built up using the filler grade of the product used or any
approved compatible filler.
Build main Coats: One or more coats of the product used 500-1000 microns, minimum-maximum.
Topcoat (for smoothness & non-stick): One coat 250 – 300 microns, minimum-maximum.
For new Pumps and Valves and Piping Use the build main coat with top coat with total coating film thickness between 750 – 1500
microns.
Coating Material Selection for Concrete Structures
6.1 Foundation, Columns, Walls
Coating System
NEW
SN. # DESCRIPTION (During Construction
and complete re-coat
application
APCS-1B
1 Above Ground
APCS-1E
APCS-3
2 Buried APCS-10
APCS-113A
APCS-2G
APCS-1B
APCS-2G