Operation & Maintenance Manual T870 Compact Track Loader: S/N B3BZ11001 & Above
Operation & Maintenance Manual T870 Compact Track Loader: S/N B3BZ11001 & Above
Operation & Maintenance Manual T870 Compact Track Loader: S/N B3BZ11001 & Above
com
EN
EQUIPPED WITH
BOBCAT INTERLOCK
CONTROL SYSTEM (BICS™)
7253831enGB (03-17) (F) Printed in Belgium ©2017 Bobcat Company. All rights reserved.
Original Instructions EU S4-B
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Do not use loader in atmosphere Never carry riders. Always carry bucket or
with explosive dust, explosive gas, attachments as low as possible.
or where exhaust can contact Keep bystanders away from work Do not travel or turn with lift arms
flammable material. area. up.
Load, unload, and turn on flat level
ground.
Never exceed Rated Operating Never leave loader with engine Never modify equipment.
Capacity. running or with lift arms up.
To park, engage parking brake and Use only attachments approved by
put attachment flat on the ground. Bobcat Company for this model
loader.
SAFETY EQUIPMENT
The Bobcat® loader must be equipped with safety items necessary for each job. Ask your Bobcat dealer for information on
the availability and safe use of attachments and accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. SEAT BAR: When up, it must lock the loader controls.
3. OPERATOR CAB (ROPS and FOPS): It must be on the loader with all fasteners tight.
4. OPERATOR’S HANDBOOK: Must be in the cab.
5. SAFETY SIGNS (DECALS): Replace if damaged.
6. SAFETY TREADS: Replace if damaged.
7. GRAB HANDLES: Replace if damaged.
8. LIFT ARM SUPPORT DEVICE: Replace if damaged.
9. PARKING BRAKE
10. BOBCAT INTERLOCK CONTROL SYSTEM (BICS) OSW69-0117
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CONTENTS
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
REFERENCE INFORMATION
Write the correct information for YOUR Bobcat loader in the spaces below. Always use these numbers when
referring to your Bobcat loader.
NOTES:
ADDRESS:
PHONE:
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
LOADER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
DECLARATION OF CONFORMITY
Notified Body
Bobcat Company Technical and Test Institute for Construction
World Headquarters Prague, Czech Republic
250 East Beaton Drive Notified Body Number: 1020
West Fargo, ND 58078-6000
UNITED STATES OF AMERICA
EC Certificate No.
Technical Documentation 1020-090-022395
Homologation Manager
Doosan Bobcat Engineering s.r.o.
U Kodetky 1978
26312 Dobris Conformity Assessment Procedure(s)
CZECH REPUBLIC 2000/14/EC, Annex VIII, Full Quality Assurance
Declaration of Conformance
This equipment conforms to the requirements specified in all the EC Directives listed in this declaration.
Effective From:
20 April 2016
Homologation Manager
Doosan Bobcat Engineering s.r.o.
U Kodetky 1978
26312 Dobris
Czech Republic
Declaration of conformity with Article 14 of Regulation (EU) No 517/2014 of the European Parliament and of the
Council
We Doosan Bobcat EMEA s.r.o. with VAT number CZ26489201, acting in its capacity as EU only representative for the
import of goods from Doosan Infracore Co,. Ltd with its address at Doosan Tower, 275, Jangchungdan-ro, Jung-gu, Seoul,
100-730, Korea, declare under our sole responsibility that when placing on the market pre-charged equipment, which we
import to or manufacture in the Union, the hydrofluorocarbons contained in that equipment are accounted for within the
quota system referred to in Chapter IV of Regulation (EU) No 517/2014 as:
A. we hold authorisation(s) issued in accordance with Article 18(2) of Regulation (EU) No 517/2014 and registered
in the registry referred to in Article 17 of that Regulation, at the time of release for free circulation to use the quota of a
producer or importer of hydrofluorocarbons subject to Article 15 of Regulation (EU) No 517/2014 that cover(s) the
quantity of hydrofluorocarbons contained in the equipment.
B. [for importers of equipment only] the hydrofluorocarbons contained in the equipment have been placed on the
market in the Union, subsequently exported and charged into the equipment outside the Union, and the undertaking that
placed the hydrofluorocarbons on the market made a declaration stating that the quantity of hydrofluorocarbons has been
or will be reported as placed on the market in the Union and that it has not been and will not be reported as direct supply
for export in the meaning of Article 15(2)(c) of Regulation (EU) No 517/2014 pursuant to Article 19 of Regulation (EU)
No 517/2014 and Section 5C of the Annex to Commission Implementing Regulation (EU) No 1191/2014 (2).
C. [for equipment manufactured in the Union only] the hydrofluorocarbons charged into the equipment were placed
on the market by a producer or importer of hydrofluorocarbons subject to Article 15 of Regulation (EU) No 517/2014.
Dobroslav Rak
Doosan Bobcat EMEA s.r.o. | Identification No. 264 89 201 | Prague Commercial Register Section C, Entry 85459
ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture, and distribute Bobcat products.
British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the company’s compliance
with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner, North Dakota (U.S.A.), Pontchâteau (France), and the
Bobcat corporate offices (Gwinner, Bismarck, and West Fargo) in North Dakota. TÜV Rheinland is the Certified Registrar
Bobcat Company chose to assess the company’s compliance with the ISO 9001 at Bobcat’s manufacturing facility in
Dobris (Czech Republic). Only certified assessors, like BSI and TÜV Rheinland, can grant registrations.
ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.
The fluids, lubricants and fuel described below are those used in the factory and apply to operating conditions in European
temperate climate areas. Please see your Bobcat dealer for requirements in other climate areas.
Read and understand the preventive maintenance required before adding or replacing any fluids or lubricants. (See
PREVENTIVE MAINTENANCE on Page 119.)
ENGINE SYSTEMS
Machine
Fluids And Lubricants T° Range Packaging** Part Number
Components
- Bobcat Engine Power SAE 10W30 CJ4 / ACEA E9 -25°C - +30°C A, B, C, D 6987818*
Engine
- Bobcat Engine Power SAE 15W40 CJ4 / ACEA E9 -20°C - +40C A, B, C, D 6987819
- Bobcat PG Coolant Concentrated -36°C B, C, D 6987813*
Cooling Circuit
- Bobcat PG Coolant 4 Seasons -36°C A, B, C, D 6987793
- DEF / AdBlue®: Air1 that meets ISO 22241-1 or
AUS32 that meets DIN70070
DEF / AdBlue® - - *
(See DIESEL EXHAUST FLUID (DEF) / ADBLUE®
SYSTEM on Page 147.)
- High-quality diesel fuel that meets EN590
Fuel Tank - - *
(See FUEL SYSTEM on Page 143.)
MECHANICAL SYSTEMS
Machine
Fluids And Lubricants Drop Point Packaging** Part Number
Components
- Bobcat Multipurpose Grease From 260°C E 6987888*
All Mechanical
- Bobcat Supreme HD Grease From 280°C E 6987889
Systems
- Bobcat Extreme HP Grease From 260°C E 6987890
Figure 1
NA3106
1
The delivery report [Figure 3] contains a list of items that
must be explained or shown to the owner or operator by
the dealer when the Bobcat loader is delivered.
Figure 2
P121092A
LOADER IDENTIFICATION
2 20
1 11
3
19
4 12
5 18
13
10
14
6
9
7 8 15 17
16
NA1838
NA9416
[A] Bucket – Several different buckets and other attachments are available for the Bobcat loader.
[B] ROPS – Roll-Over Protective Structure per ISO 3471 and FOPS – Falling-Object Protective Structure per ISO 3449,
Level I. Level II is available.
[C] Optional or Field Accessory, (Not Standard Equipment.)
This model T870 Bobcat loader is equipped with the • Back-up Alarm
following standard items: • Bucket Shields
• Cab Door with Emergency Exit
• 75 kW Bobcat Engine Turbo Stage IV Diesel Engine • Cab Heater
• Access Covers • Cab Reseal Plug Kit
• Adjustable Suspension Seat • Counterweight Kit
• Air Intake Heater (Automatically activated) • Deluxe Instrumentation Panel with Keyless Start
• Auto Idle • DeSOX Inhibit Switch Kit
• Auxiliary Hydraulics: Variable Flow • Dual Fuel Filter Kit
• Bobcat Interlock Control System (BICS™) • Engine Compartment Seal Kit
• Bob-Tach® • Extended Pedals
• Cab (includes: rear and side windows and • Fire Extinguisher
polycarbonate top window) ROPS and FOPS (Level I) • FOPS Kit (Level II)
Approved • FOPS Window Kit
• Cab Accessory Harness • Forestry Door and Window Kit
• CE Certification • Forestry Door Wiper
• Controls: Selectable Joystick Controls (SJC) • Four-Way Flashers (Also adds Turn Signal function)
(Selectable ‘ISO’ or ‘H’ Pattern Control) • Front and Rear Light Guards
• Deluxe Interior with Storage Compartments • High-Flow Auxiliary Hydraulics
• Engine / Hydraulic Systems Shutdown • Hose Guide
• Front Horn • Keyless Start
• Hydraulic Bucket Positioning (With On / Off Selection) • Lift Kit (Four-Point, Single-Point)
• Hydraulic Muffler • Lights Extension Kit for Wide Attachments
• Instrumentation: Hourmeter, Engine rpm, System • Locking Diesel Exhaust Fluid (DEF) / AdBlue® Cap
Voltage; Engine Temperature and Fuel Gauges; • Locking Fuel Cap
Warning Lights • Maintenance Platform
• Lift Arm Support Device • Power Bob-Tach®
• Lights: Front and Rear • Radio
• Parking Brake • Rear Auxiliary Hydraulics
• Roller Suspension™ Undercarriage with 4 Rollers • Rear Bumper Kit
• Seat Bar • Rear Window Wiper
• Seat Belt with 3-Point Restraint • Reversing Fan
• Security Locks (Tailgate and rear grille) • Road Kit
• Sound Reduction (Reduces noise at operator ear) • Rotating Beacon
• Spark Arrester Device • Seat Belt – 3 in. Wide
• Tracks, Rubber – 450 mm (17.7 in) • Side Lighting
• Two-Speed Travel • Special Applications Kit
• Strobe Light
Options And Accessories • Tilt Cylinder Guard Kit
• Windows:
Below is a list of some equipment available from your — Externally Removable Rear Window
Bobcat loader dealer as Dealer and / or Factory Installed — Polycarbonate Rear Window
Accessories and Factory Installed Options. See your — Polycarbonate Side Windows
Bobcat dealer for other available options and
accessories. Specifications subject to change without notice and
standard items may vary.
• Adjustable Air Ride Suspension Seat
• Air Conditioning
• Attachment Control Device (ACD) (7-Pin, 14-Pin)
• Automatic Ride Control
• Auxiliary Hydraulics Coupler Guard
These and other attachments are approved for use on Buckets Available
this model loader. Do not use unapproved attachments.
Attachments not manufactured by Bobcat may not be
approved.
Figure 4
NA1026
Forestry Door And Window Kit Forestry Door And Window Kit Inspection And
Maintenance
Figure 5
• Inspect for cracks or damage. Replace if required.
• Order part number 7171104 if door frame is damaged
and needs to be replaced.
• Order kit part number 7193293 if door polycarbonate
is damaged and needs to be replaced.
• Prerinse with water to remove gritty materials.
• Wash with a mild household detergent and warm
water.
• Use a sponge or soft cloth. Rinse well with water and
dry with a clean soft cloth or rubber squeegee.
• Do not use abrasive or highly alkaline cleaners.
• Do not clean with metal blades or scrapers.
P100984
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Spark Arrester Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SI SSL EMEA-0913
Safe Operation Is The Operator’s Responsibility For an operator to be qualified, he or she must not use
drugs or alcoholic drinks which impair alertness or co-
ordination while working. An operator who is taking
Safety Alert Symbol prescription drugs must get medical advice to determine
if he or she can safely operate a machine.
This symbol with a warning statement means: A Qualified Operator Must Do The Following:
“Warning, be alert! Your safety is involved!”
Carefully read the message that follows. Understand the Written Instructions, Rules and
Regulations
• The written instructions from Bobcat Company
include the Delivery Report, Operation &
Maintenance Manual, Operator’s Handbook and
WARNING machine signs (decals).
• Check the rules and regulations at your location. The
rules may include an employer’s work safety
Operator must have instructions before operating the
requirements. For driving on public roads, the
machine. Untrained operators can cause injury or machine must be equipped as stipulated by the local
death. regulations authorising operation on public roads in
W-2001-0502 your specific country. Regulations may identify a
hazard such as a utility line.
Have Training with Actual Operation
• Operator training must consist of a demonstration and
IMPORTANT verbal instruction. This training is given by your
Bobcat dealer before the product is delivered.
This notice identifies procedures which must be • The new operator must start in an area without
followed to avoid damage to the machine. bystanders and use all the controls until he or she can
I-2019-0284 operate the machine and attachment safely under all
conditions of the work area. Always fasten seat belt
before operating.
Know the Work Conditions
• Know the weight of the materials being handled.
DANGER Avoid exceeding the Rated Operating Capacity
(ROC) of the machine. Material which is very dense
will be heavier than the same volume of less dense
The signal word DANGER on the machine and in the material. Reduce the size of the load if handling
manuals indicates a hazardous situation which, if not dense material.
avoided, will result in death or serious injury. • The operator must know any prohibited uses or work
D-1002-1107 areas, for example, he or she needs to know about
excessive slopes.
• Know the location of any underground lines.
• Wear tight fitting clothing. Always wear safety glasses
WARNING when doing maintenance or service. Safety glasses,
respiratory equipment, hearing protection or Special
Applications Kits are required for some work. See
The signal word WARNING on the machine and in the your Bobcat dealer about Bobcat Safety Equipment
manuals indicates a potentially hazardous situation for your model.
which, if not avoided, could result in death or serious
injury.
W-2044-1107
SI SSL EMEA-0913
Maintenance
Operation
Electrical
SI SSL EMEA-0913
Fire Extinguishers
Starting
Sl SSL EMEA-0913
OPERATION &
MAINTENANCE
MANUAL
7253831enGB
SERVICE MANUAL
7248302enUS
OPERATOR’S
HANDBOOK
7254857enGB
Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and
be sure they are in the correct locations. Machine signs are available from your Bobcat loader dealer.
7254857enGB
7251372 (Earlier)
7300261 (Later) Door
7168082
4 (Inside Fuse Access 7168025
7168081 3 Panel) (Left Foot Area)
7168145 7177707
6
Back-up Alarm
7180087
3-Point Restraint Door Gas
2 7200415
7184346 Spring
Door Gas 7169291
Spring
7170360 Rear Window with Latches
Inside Cab 7167991
7
Single-Point Lift
7168037 6533898 (2)
12
7173403 (Behind
Bob-Tach) Single-Point Lift Single-Point Lift
7189824 (2) 7142142 (2)
8
7168034
13
Four-Point Lift Four-Point Lift
7168040 7168020
9 7168039 (2) Lift Kit Options
11
10
7168033
NA1838
Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and
be sure they are in the correct locations. Machine signs are available from your Bobcat loader dealer.
7169291
15
7169699
14
7120570
7169877
7167988 (2)
17
7170355 (4)
(On Hose and Tubeline)
Under Cab
7173294
7177072
19
6727595 (6)
7205727
Inside Rear Door 18
NA9416
Safety signs are used to alert the equipment operator or NOTE: See the numbered MACHINE SIGNS
maintenance person to hazards that may be encountered (DECALS) on Page 19 and MACHINE SIGNS
in the use and maintenance of the equipment. The (DECALS) (CONT’D) on Page 20 for the
location and description of the safety signs are detailed in machine location of each correspondingly
this section. Please become familiarised with all safety numbered pictorial only decal.
signs installed on the machine / attachment.
1. General Hazard Warning (7168038)
Vertical Configuration
This safety sign is located in the operator cab in the lower
right hand corner.
HAZARD
PANEL
AVOIDANCE
PANEL
Horizontal Configuration
WARNING
AVOID INJURY OR DEATH
Never use the loader without instructions. Read
Operation & Maintenance Manual and Handbook.
This safety sign is located in the operator cab on loaders This safety sign is located in the operator cab on the left
equipped with a seat belt with three-point restraint. armrest.
WARNING
HITTING OBSTRUCTIONS AT HIGH RANGE SPEEDS
CAN CAUSE SERIOUS INJURY OR DEATH
Fasten shoulder belt for additional restraint when
operating at high range speeds.
W-2754-0908
WARNING
ACCIDENTAL LOADER MOVEMENT CAN CAUSE
SERIOUS INJURY OR DEATH
Read and understand the Operation & Maintenance
Manual for more information.
• Drive, lift arm and tilt functions operate on
different joysticks in each control mode.
• Know and understand the selected control mode
before operating.
W-2788-0309
This safety sign is located in the operator cab around the This safety sign is located in the operator cab in the lower
SJC control pattern switch on the right panel. right hand corner.
WARNING
ACCIDENTAL LOADER MOVEMENT CAN CAUSE WARNING
SERIOUS INJURY OR DEATH
Read and understand the Operation & Maintenance AVOID INJURY OR DEATH
Manual for more information.
• Drive, lift arm and tilt functions operate on TO LEAVE THE LOADER:
different joysticks in each control mode. 1. Lower the lift arms and put attachment flat on the
• Know and understand the selected control mode ground.
before operating. 2. Stop the engine.
W-2788-0309 3. Engage the brake.
4. Raise seat bar.
5. Exit the loader.
W-2839-0310
This safety sign is located in the operator cab on the lower This safety sign is located on the back side of the lift arms
left side. facing the operator.
WARNING
TIPPING, ROLLOVER OR LOSS OF VISIBILITY CAN
CAUSE SERIOUS INJURY OR DEATH
Carry load low.
W-2836-0310
WARNING
AVOID INJURY OR DEATH
• Always keep bystanders away from the work area
and travel path.
• The operator must always look in the direction of
travel.
• The back-up alarm must sound when operating
the machine in the reverse direction.
W-2783-0409
This safety sign is located on the front of the loader. This safety sign is located on the front of the loader.
DANGER
AVOID DEATH
Attachment can be forced against the ground and
cause front frame to raise.
WARNING
AVOID INJURY OR DEATH
• Never carry riders.
• Never use loader as a man lift or work platform.
W-2835-0310
10. Lift Arm Crushing (7168033) 11. Flying Debris or Objects (7168039)
This safety sign is located on the front of the loader. This safety sign is located on compact track loader
undercarriages near the grease cylinder tensioning
fittings.
DANGER
AVOID DEATH
Keep out of this area when lift arms are raised unless WARNING
supported by an approved lift arm support device.
HIGH PRESSURE GREASE CAN
Moving lift arm control or failure of a part can cause CAUSE SERIOUS INJURY
lift arms to drop. • Do not loosen grease fitting.
D-1020-0310
• Do not loosen bleed fitting more than 1 - 1/2
turns.
W-2781-0109
This safety sign is located on the side arm of the single- This safety sign is located on the front of the loader.
point lift.
WARNING
FAILURE OF THE LIFT ASSEMBLY CAN CAUSE WARNING
SERIOUS INJURY OR DEATH
FAILURE OF THE LIFT ASSEMBLY CAN CAUSE
BEFORE LIFTING LOADER: SERIOUS INJURY OR DEATH
1. Check the hardware and fasteners of the Single
Point Lift and Operator Cab (ROPS) for proper BEFORE LIFTING LOADER:
torque. 1. Check the hardware and fasteners at all lift points
2. Inspect Single Point Lift for damage or cracked for proper torque.
welds. Repair or replace components as 2. Inspect lift points for damage or cracked welds.
necessary. Repair or replace components as necessary.
• No riders on loader during lifting. Keep 5 m (15 ft) • No riders on loader and keep 5 m (15 ft) away
away while lifting. while lifting.
• See Operation & Maintenance Manual for more • See Operation & Maintenance Manual for more
information. information.
W-2841-0910 W-2840-0910
14. Hot Pressurised Fluid (7169699) 15. High Pressure Gas (7169291)
This safety sign is located on the engine coolant tank cap. This safety sign is located on the gas spring component(s)
supporting the cab and also on the front door option.
WARNING
HIGH PRESSURE GAS CAN RELEASE ROD AND
CAUSE SERIOUS INJURY OR DEATH
• Do not open cylinder.
• See Service Manual for more information.
W-2756-0908
WARNING
HOT PRESSURISED FLUID CAN CAUSE
SERIOUS BURNS
• Never open hot.
• OPEN SLOWLY.
W-2755-EN-0909
This safety sign is located on the side of each lift arm. This safety sign is located on certain hoses or tubelines
inside the loader frame underneath the operator cab.
DANGER
AVOID DEATH
WARNING • Disconnecting hydraulic lines can cause the lift
arms or attachment to drop.
Keep away from the operating machine to avoid • Always use an approved lift arm support when lift
serious injury or death. arms are in a raised position.
W-2520-0106 D-1008-0409
WARNING IMPORTANT
AVOID INJURY OR DEATH This machine is factory equipped with a spark
• Keep door / cover closed except for service. arrester exhaust system that must be maintained for
• Keep engine clean of flammable material. proper function.
• Keep body, loose objects and clothing away from
electrical contacts, moving parts, hot parts and • WITH MUFFLER
exhaust. The muffler chamber must be emptied every 100
• Do not use the machine in space with explosive hours of operation to keep it in working
dusts or gases or with flammable material near condition.
exhaust.
• Never use ether or starting fluid on diesel engine • WITH SELECTIVE CATALYST REDUCTION (SCR)
with glow plugs or air intake heater. Use only AND / OR DIESEL OXIDATION CATALYST (DOC)
starting aids as approved by engine Do not remove or modify the DOC or SCR.
manufacturer.
• Leaking fluids under pressure can enter skin and The SCR must be maintained according to the
cause serious injury. instructions in the Operation & Maintenance
• Battery acid causes severe burns; wear goggles. Manual for proper function.
If acid contacts eyes, skin, or clothing, flush with
water. For contact with eyes, flush and get • WITH DIESEL PARTICULATE FILTER (DPF)
medical attention. The DPF must be maintained according to the
• Battery makes flammable and explosive gas. instructions in the Operation & Maintenance
Keep arcs, sparks, flames and lighted tobacco Manual for proper function.
away.
• For jump start, connect negative cable to the (If this machine is operated on flammable forest,
machine engine last (never at the battery). After brush or grass cover land, a spark arrester attached
jump start, remove negative connection at the to the exhaust system may be required and must be
engine first. maintained in working order. Refer to local laws and
• Exhaust gases can kill. Always ventilate. regulations for spark arrester requirements.)
W-2782-0409
I-2350-EN-1114
This safety sign is located on the outside of the operator cab on the lower right side.
2. Stay in seat while second person removes lift arm support from storage position.
4. Raise lift arms while second person positions lift arm support against cylinder rod.
5. Lower lift arms slowly until lift arm support is held securely between lift arm and cylinder.
6. Stop the engine, engage the parking brake and raise the seat bar.
1. Fasten seat belt and lower seat bar before starting the engine.
2. Stay in seat while second person removes lift arm support from cylinder rod.
3. Raise lift arms while second person removes lift arm support from cylinder rod.
4. Stay in seat until the lift arms are lowered all the way.
5. Return lift arm support to storage position and secure with clamping knobs.
6. Stop the engine, engage the parking brake and raise the seat bar.
NOTE: More illustrated and detailed information regarding Installing and Removing the lift arm support device is
located in this manual. (See LIFT ARM SUPPORT DEVICE on Page 129.)
OPERATING INSTRUCTIONS
AUTO IDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Rear Window Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Rear Window Removal (Latches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Rear Window Removal (Rubber Cord) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
External Access (Rear Window With Latches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
External Access (Rear Window With Rubber Cord) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Front Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
TWO-SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
SPEED MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Changing The Factory Default Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
DRIVE RESPONSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
COUNTERWEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Effect On The Loader And Loader Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
When To Consider Using Counterweights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
When To Consider Removing Counterweights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Accessories That Affect Machine Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Choosing The Correct Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Pallet Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Installing And Removing The Attachment (Hand Lever Bob-Tach) . . . . . . . . . . . . . . . . . 106
Installing And Removing The Attachment (Power Bob-Tach) . . . . . . . . . . . . . . . . . . . . . 109
INTENDED USE
Digging Backfilling
WARNING
Never dump over an obstruction, such as a post, that
can enter the operator cab. The machine could tip
forward and cause injury or death.
W-2057-0694
NA1704 NA1701
IMPORTANT
Never drive forward when the hydraulic control for lift
arms is in float position.
I-2005-1285
NA1700A NA9996
NA1703 NA9995
Overview
Figure 7 Figure 9
1 2
P-90668E P127113A
The left panel [Figure 7] is described in more detail. The left (Item 1) and right (Item 2) [Figure 9] switch
(See Left Panel on Page 38.) panels are described in more detail. (See Left Switch
Panel on Page 44.) and (See Right Switch Panel on Page
Figure 8 44.)
P-85267D
The left and right side lower panels [Figure 10] are
described in more detail. (See Left Side Lower Panel on
Page 45.) and (See Right Side Lower Panel on Page 45.)
Left Panel
Figure 11
2 3 12
13
1 7
4 14 18
6 8 9 10 11 16
17
5 15
19 22
20 21
23 24
25
P-90726K
The left panel [Figure 11] is the same for all machines regardless of options and accessories.
* This manual contains a table with Service Code descriptions. (See DIAGNOSTIC SERVICE CODES on Page 190.)
Display Screen
• Operating hours
• Engine rpm
• Battery voltage
• Drive response setting
• Steering drift compensation setting
• Maintenance clock countdown
• Service codes
• Engine preheat countdown
• Speed management setting
• Lift and tilt compensation setting
Figure 12
3 4 5 6 7
NA3071
1. Data Display
2. Hourmeter
3. Speed Management
4. Engine Preheat
5. Engine RPM
6. Battery / Charging Voltage
7. Service
Right Panel (Standard Key Panel) Right Panel (Keyless Start Panel)
Figure 13 Figure 14
2 3
1
4
2 5
P-85285F P-90819M
This machine may be equipped with a Standard Key This machine may be equipped with a Keyless Start
Panel [Figure 13]. Panel [Figure 14].
1. Key Switch: Used to turn the loaders electrical 1. Keypad (keys 1 through 0): Used to enter a number
system on and off, and to start and stop the engine. code (password) to allow starting the engine. An
asterisk will show in the left panel display screen for
2. Selectable Joystick Controls (SJC) Control each key press.
Pattern Switch: Press the top to select ‘ISO’ Control
Pattern; bottom to select ‘H’ Control Pattern. 2. LOCK Key: Used to lock keypad. The lock key will
display a red light to indicate a password is required
to start the loader. (See Password Lockout Feature
on Page 208.)
P-90212N
The first screen you will see on your new loader is shown If the correct password is not entered, [INVALID
in [Figure 16]. PASSWORD TRY AGAIN] will appear on the display
screen and the password will have to be re-entered.
When this screen is on the display you can enter the
password and start the engine or change the default See CONTROL PANEL SETUP for further description of
language. screens to set up the system for your use. (See
CONTROL PANEL SETUP on Page 205.)
NOTE: Your new loader (with Deluxe Instrumentation
Panel) will have an Owner Password. Your
dealer will provide you with this password.
Change the password to one that you will
easily remember to prevent unauthorised use
of your loader. (See Changing The Owner
Password on Page 209.) Keep your password
in a safe location for future needs.
Figure 17
1 1
2 2
3 3
NA3323A
Figure 18 Figure 19
1
2
3 3
1 2
4
4
P-85282 P-85267D
Radio
Figure 20
1 2 3 4 5 6 7
9 10
11 12
8
13
14 15
17
16
NA3090
The table on the next page shows the DESCRIPTION and FUNCTION / OPERATION for each of the controls of the radio
[Figure 20].
Radio (Cont’d)
CONTROL IDENTIFICATION
Figure 21
1 2 3 4 5 13 14 15 16 17
8
9
10
7 19
11
18
6
12
NA3108 / NA5719 / NA3109
* Also used as Attachment Function Control: See your attachment Operation & Maintenance Manual.
OPERATOR CAB
The Bobcat loader has an operator cab (ROPS and This machine may be equipped with a front door.
FOPS) as standard equipment to protect the operator
from rollover and falling objects. The seat belt must be Figure 23
worn for rollover protection.
WARNING 1
P-90349A P107306
Side Windows
Figure 22 Push the knob (Item 1) and pull the handle (Item 2) to
open the front door. A lock is provided in the knob (Inset)
[Figure 23] to lock the front door when the loader is not
in use.
1 Figure 24
2
P-85314A
This machine may be equipped with a front wiper. The cab light is located above the operator’s left
shoulder.
Figure 25
Figure 27
P-90601A
NA3103 1
P-85586C
P-90350A
Description Operation
Figure 29
WARNING
AVOID INJURY OR DEATH
The Bobcat Interlock Control System (BICS™) must
deactivate the lift, tilt and traction drive functions. If it 3
1 2
does not, contact your dealer for service. DO NOT
modify the system.
W-2151-1111
Figure 28 NA3267
P-90674D
Description Operation
Figure 30 When the seat bar is down, the engine is running, the
PRESS TO OPERATE LOADER button is activated, and
the brake is released; the lift, tilt, and traction drive
functions can be operated.
When the seat bar is raised; the lift, tilt, and traction drive
functions are deactivated.
1 WARNING
AVOID INJURY OR DEATH
Before you leave the operator’s seat:
• Lower the lift arms and put the attachment flat on
P-90674D
the ground.
• Stop the engine.
The seat bar restraint system has a pivoting seat bar with • Engage the parking brake.
armrests (Item 1) [Figure 30]. • Raise the seat bar.
• Move all controls to the NEUTRAL / LOCKED
The operator controls the use of the seat bar. The seat position to make sure the lift, tilt and traction
bar in the down position helps to keep the operator in the drive functions are deactivated.
seat.
The seat bar system must deactivate these functions
when the seat bar is up. See your Bobcat dealer for
service if controls do not deactivate.
WARNING W-2463-1110
Description
The engine exhaust system is equipped with a selective catalytic reduction (SCR) system. The SCR is an emissions
reduction system that removes nitrogen oxides from the exhaust gases.
The machine will periodically perform a process to clean sulfur oxides from the SCR system. This process is called
DeSOX.
The SCR system requires Diesel Exhaust Fluid (DEF) / AdBlue® to function correctly. (See DIESEL EXHAUST FLUID
(DEF) / ADBLUE® SYSTEM on Page 147.)
NOTE: Diesel exhaust fluid (DEF) and AdBlue® are different names for the same fluid. See your Bobcat dealer for
more information.
DEF /
ENGINE ENGINE
FLUID LEVEL ADBLUE® DISPLAY SERVICE
STAGE ALARM TORQUE RPM
LEVEL INDICATOR MALFUNCTION SCREEN CODES
DERATE DERATE
ICON
Four Green
Full
Lights
Three Green
75%
Lights
Two Green
50%
Lights
25% - One Green E00524617
Warning On DEF L [1] Three Beeps
10% Light U00176115
Three Beeps
E00524615
Less Than One Yellow (Additional
Level 1 On DEF L [1] E00524617 25%
10% Light beep every 20
U00176115
minutes)
Three Beeps
E00524615
for each code
Less Than One Red E00524616
Level 2 On DEF L [2] (Additional 50% 60%
5% Light E00524617
beep every 10
U00176115
minutes)
Three Beeps E00524600
for each code E00524616
Less Than One Red Low Idle
Final Flashing DEF L (Additional E00524617
2.5% Light Only
beep every 2 U00176101
minutes) U00176116
[1] Pressing the information button on the left panel will return the display to the hourmeter for 20 minutes.
[2] Pressing the information button on the left panel will return the display to the hourmeter for 10 minutes.
NOTE: The level indicator, DEF / AdBlue® malfunction icon, and display screen are located on the left panel. (See
Left Panel on Page 38.)
DeSOX Process
—————————————————————————————————————————————————————
Figure 32
NA3288
If the machine is turned OFF during a passive DeSOX The forced DeSOX process will last 20 minutes.
process, the process will resume the next time the
machine is started after acceptable conditions are It is recommended to continue operating the machine
reached. under load until the DeSOX process is finished.
An optional kit is available from your dealer to prevent the machine from performing a DeSOX process.
Figure 33 Figure 34
NA3289
The engine malfunction icon will light [Figure 34] and the
NA3302
alarm will beep twice if a DeSOX process is needed while
inhibited. Service code [E00008107] will also be
Press the bottom of the DeSOX Inhibit switch (Right displayed. The engine torque will reduce by 40% if the
Switch Panel) [Figure 33] to prevent the loader from operator continues to operate the machine while
performing a DeSOX process. The switch will light while inhibited.
DeSOX is inhibited. The inhibit will reset when the
machine is turned OFF.
Press and hold the bottom of the DeSOX Inhibit switch for
approximately 5 seconds to permanently prevent the
loader from performing a DeSOX process. The switch will
light while DeSOX is inhibited. Press and release the
bottom of the DeSOX Inhibit switch to reset and allow the
machine to perform a DeSOX process.
The following SCR system codes alert the operator of conditions that require attention. Continued operation of the machine
under these conditions will result in reduced machine performance. See your Bobcat dealer for more information.
NA3305
NA3303
NA3306
NA3304
The machine can detect unsatisfactory quality DEF / AdBlue® and will alert the operator.
[1] Pressing the information button on the left panel will return the display to the hourmeter for 20 minutes.
[2] Pressing the information button on the left panel will return the display to the hourmeter for 10 minutes.
[3] Also code U00351600, U00351601, or U00351631 will be displayed.
NOTE: The engine malfunction icon and display screen are located on the left panel. (See Left Panel on Page 38.)
The machine can detect tampering with SCR system components and will alert the operator.
[1] Pressing the information button on the left panel will return the display to the hourmeter for 20 minutes.
[2] Pressing the information button on the left panel will return the display to the hourmeter for 10 minutes.
[3] One or more ‘U’ codes could also be displayed.
NOTE: The engine malfunction icon and display screen are located on the left panel. (See Left Panel on Page 38.)
EGR Impeded
The machine can detect an impeded exhaust gas recirculation (EGR) system and will alert the operator.
[1] Pressing the information button on the left panel will return the display to the hourmeter for 20 minutes.
[2] Pressing the information button on the left panel will return the display to the hourmeter for 10 minutes.
[3] Also code U06522621. Additional ‘E’ codes could also be displayed.
NOTE: The engine malfunction icon and display screen are located on the left panel. (See Left Panel on Page 38.)
The machine can detect an interruption in DEF / AdBlue® dosing and will alert the operator.
[1] Pressing the information button on the left panel will return the display to the hourmeter for 20 minutes.
[2] Pressing the information button on the left panel will return the display to the hourmeter for 10 minutes.
[3] One or more ‘U’ codes could also be displayed.
NOTE: The engine malfunction icon and display screen are located on the left panel. (See Left Panel on Page 38.)
Operation Description
Figure 39 Figure 40
1
2 1
P-90681A P-90726M
Press the top of the switch (Item 1) [Figure 39] to (Functions Only When The Seat Bar Is Raised And The
engage the parking brake. The red light in the switch will Engine Is Running) There is a TRACTION LOCK
turn ON. The traction drive system is locked. OVERRIDE button (Item 1) [Figure 40] on the left
instrument panel that will allow you to use the steering
Move joystick(s) slowly forward and backward. The controls to move the loader forward and backward when
TRACTION lock must be engaged. See your Bobcat using the backhoe attachment.
dealer for service if loader fails to stop.
Operation
Press the bottom of the switch (Item 2) [Figure 39] to
disengage the parking brake. The red light in the switch Press the TRACTION LOCK OVERRIDE button once to
will turn OFF. The traction drive system is unlocked. unlock traction drive. The PARKING BRAKE light (Item 2)
[Figure 40] is OFF.
NOTE: The PARKING BRAKE light on the left
instrument panel will remain ON until the Press the button a second time to lock the traction drive.
engine is started, the PRESS TO OPERATE The PARKING BRAKE light (Item 2) [Figure 40] is ON.
LOADER button is pressed, and the parking
brake is disengaged. NOTE: The TRACTION LOCK OVERRIDE button will
unlock the traction drive when the seat bar is
raised and the engine is running.
Operation Description
Figure 41 The auto idle feature (when engaged) reduces the engine
speed to low idle when the joysticks are in NEUTRAL and
not used for approximately five seconds.
Turn the knob clockwise to increase engine speed. Turn NOTE: The five second time delay before the engine
the knob anticlockwise to decrease engine speed. speed reduces to low idle can be changed on
machines equipped with a Deluxe
NOTE: The full range of the engine speed control will Instrumentation Panel. (See Auto Idle Time
not be available until the engine controller Delay on Page 206.)
determines the engine is adequately warmed.
Operation
Figure 42
Figure 43
1
2
NA3267
P107096
Press the button (Item 2) to engage auto idle. The light
(Item 1) [Figure 43] is ON.
This machine has a foot operated engine speed control
pedal (Item 1) [Figure 42] in addition to the engine speed Press the button again to disengage auto idle. The light is
control knob. The pedal is located on the right side floor OFF.
above the footrest.
NOTE: Always disengage the auto idle feature when
loading or unloading the loader on a trailer.
Description Operation
4. Pull up and hold the knob until the lift arms lower.
NA3091 P100996
EMERGENCY EXIT
The front opening on the operator cab and rear window provide exits.
Figure 45 There are two different procedures for removing the rear
window from your machine:
Latches Rubber Cord
1. This window is equipped with latches [Figure 45].
—————————————————————————————————————————————————————
Figure 46 Figure 48
P-85309A P-64994C
Turn both latches (Item 1) [Figure 46] in until they Pull on the tag on the top of the rear window to remove
disengage from the window frame. the rubber cord [Figure 48].
Push the rear window out of the rear of the operator cab. Push the rear window out of the rear of the operator cab.
Figure 47 Figure 49
P-90676 P-90676
Exit through the rear of the operator cab [Figure 47]. Exit through the rear of the operator cab [Figure 49].
External Access (Rear Window With Latches) External Access (Rear Window With Rubber Cord)
P-90669A
Figure 53
P-90669C
Figure 54
2
1
2 P-90685
Figure 55
2
2
3
P-90686A
1
Install cast washers (Item 2) on door hinges taking care
to match rectangular surfaces. Hold cast washer firmly
against door and rotate latch (Item 1) [Figure 57] up to
lock cast washer into position. (Bottom hinge shown.)
P-85588A P-85589A
(Plastic cap shown removed for visual clarity.)
Rotate and pull the clip (Item 1) out of the gas spring Install door on loader. Install the gas spring socket on the
socket. Pull the gas spring socket (Item 3) straight off the ball stud fitting. Install the clip into the hole in the gas
ball stud fitting (Item 2) [Figure 55]. spring socket. Rotate the clip to lock into position
[Figure 55].
Remove the door hinges from the loader.
Connect electrical connector and washer fluid hose (if
equipped) [Figure 54].
Description Operation
Figure 58
WARNING
AVOID INJURY OR DEATH
• Always keep bystanders away from the work area
and travel path.
• The operator must always look in the direction of
travel.
1 • The back-up alarm must sound when operating
the machine in the reverse direction.
W-2783-0409
Figure 59 Figure 61
SJC IN ‘ISO’ CONTROL PATTERN
LEFT JOYSTICK
1 FORWARD BACKWARD
1 2
N N
P-85307I
NA3049
FORWARD LEFT FORWARD RIGHT
TURN TURN
Select the ‘ISO’ control pattern by pressing the top of the
switch (Item 1) [Figure 59].
3 4
N N
WARNING
AVOID INJURY OR DEATH BACKWARD LEFT BACKWARD RIGHT
When operating the machine: TURN TURN
• Keep the seat belt fastened snugly.
• The seat bar must be lowered. 5 6
• Keep your feet on the foot rests and hands on
control levers. N N
W-2399-0501
Figure 60
LEFT FAST TURN RIGHT FAST TURN
1
7 8
N N
Figure 62 Figure 64
SJC IN ‘H’ CONTROL PATTERN
LEFT RIGHT
JOYSTICK JOYSTICK
1 N N FORWARD
1
P-85307I
NA3049
2 N N BACKWARD
Select the ‘H’ control pattern by pressing the bottom of
the switch (Item 1) [Figure 62].
RIGHT FAST
6 N N TURN
1
Joystick Functions (Drive And Steering) [Figure 64]:
TWO-SPEED CONTROL
Description Operation
WARNING NA3107
Left Joystick
NA3268
Right Joystick
NA3112
Figure 65
2
P107005C P107006C
Press the top of the switch (Item 2) on the left joystick for
high range. The two-speed and shoulder belt icons
located on the left instrument panel (Item 1) [Figure 66]
will come on.
1
Press the bottom of the switch for low range.
P-85815A
Connect the shoulder belt to the lap belt (Item 1). Pull the
lap belt across to the right side of the seat and fasten
(Item 2) [Figure 65].
SPEED MANAGEMENT
Description
Speed Management allows the loader to be manoeuvred at a slower travel speed, even during maximum movement of the
joystick(s).
This feature can be useful when installing attachments, loading or unloading, and certain applications. (EXAMPLES:
Landscaping, tilling, trenching)
Operation
NOTE: You must be in low range speed to engage NOTE: The factory default setting can be changed by
Speed Management. the operator. (See Changing The Factory
Default Setting on Page 71.)
Figure 67
While Speed Management is engaged, press the top of
Left Joystick Right Joystick the Speed Control switch (Item 2) [Figure 67] to increase
the speed up to 99% [SPD 99] or the bottom of the switch
2 (Item 3) [Figure 67] to decrease the speed down to 1%
[SPD 01]. The percentages will appear in the display
3
(Items 2, 3, and 4) [Figure 68].
5
NA3073 / NA3074 / NA3075 / NA3076
Adjust the speed percentage higher (Item 2) or lower The default setting can be changed any time the operator
(Item 3) [Figure 69] by pressing the Speed Control chooses.
switch until the desired default setting is displayed.
Press and hold the button (Item 1) [Figure 69] on the left
joystick to save the default setting.
DRIVE RESPONSE
Description Operation
Drive Response changes how responsive (more or less) Perform PRE-STARTING PROCEDURE and STARTING
the loaders drive and steering systems are when the THE ENGINE procedures:
operator moves the joystick(s).
1. Fasten seat belt.
Drive Response can be changed by the operator for
different drive response preferences, various job 2. Lower seat bar.
conditions, and attachment use.
3. Put joysticks in NEUTRAL position.
NOTE: Changes to drive response do not affect
braking or stopping the loader. 4. Start the engine.
There are three drive response settings: 5. Press the PRESS TO OPERATE LOADER button.
• [DR-1] provides a smooth responsive reaction to 6. Current drive response setting is displayed briefly in
joystick movement. (Drive only) the data display.
Operation (Cont’d)
OR
2
If no buttons are pressed for 10 seconds, the drive
response setting will be saved and the display screen will
3 change to the hourmeter.
P107005D P107006D
OR
Press the left scroll button on the left panel or the left
button on the left joystick to scroll down through the three
drive response settings (Items 4, 5, and 6). Press the
right scroll button on the left panel or the right button of
the left joystick to scroll up through the three drive
response settings (Items 4, 5, and 6) [Figure 71].
Description Operation
Steering Drift Compensation can be used to reduce Perform PRE-STARTING PROCEDURE and STARTING
steering drift to maintain a desired travel path in forward THE ENGINE procedures:
and reverse directions.
1. Fasten seat belt.
Examples of applications where this feature can be used:
2. Lower seat bar.
• To compensate for normal variations such as track
tension and track wear. 3. Put joysticks in NEUTRAL position.
NA3232A
Operation (Cont’d)
Figure 73 Press the left scroll button on the left panel or the left
button on the left control to adjust the machine left.
[SFL01] (Item 4) through a maximum of [SFL10] will
appear in the data display (Item 1) [Figure 73]. The
number will increase by one each time you press the
button. The higher the number, the greater the amount of
steering drift compensation to the left.
2
Press the right scroll button on the left panel or the right
button on the left control to adjust the machine back
3 toward centre. The display will decrease down to
NEUTRAL displayed as [SF---] (Item 5). Another press of
1 the upper right button will cause [SFR01] (Item 6) to
NA3267
appear in the data display (Item 1) [Figure 73]. The
number will increase by one each time you press the
4 5 6 button up to a maximum of [SFR10]. The higher the
number, the greater the amount of steering drift
NA3227 / NA3229 / NA3231 compensation to the right.
Left Right Forward steering drift compensation setting can be
adjusted with the steering controls in NEUTRAL or during
forward travel. Reverse steering drift compensation
setting can be adjusted during reverse travel. The letter
[R] will appear in place of the letter [F] in the data display
when setting reverse steering drift compensation.
7
(EXAMPLES: [SRL01], [SRR01], and [SR---].
Press the Information button (Item 3) to cycle the data Press the Information button (Item 3) [Figure 73] to exit
display until the steering drift compensation menu is from the steering drift compensation adjustment menu.
displayed. The current steering drift compensation setting
will appear in the data display (Item 1) [Figure 73]. OR
Press the left or right scroll button (Item 2) [Figure 73] on If no buttons are pressed for 10 seconds, the display
the left panel to adjust the setting. Adjustments to screen will change to the hourmeter.
steering drift compensation are effective immediately and
saved automatically.
OR
Description Operation
Lift and Tilt Compensation can be used to adjust the lift NOTE: Lift and Tilt Compensation should be
and tilt control sensitivity. This enables the operator to performed when the machine has been
increase or decrease the amount of control movement warmed to operating temperature and any
before lift up, lift down, tilt back, and tilt out begins. The attachment has been removed.
operator can change each setting to their preference.
Perform PRE-STARTING PROCEDURE and STARTING
EXAMPLE: Your machine is being used with a THE ENGINE procedures:
mower attachment. The mower slowly lowers
because you move the controls slightly when 1. Fasten seat belt.
passing over extremely rough ground. Adjusting
the lift down control to a low setting will provide 2. Lower seat bar and engage the parking brake.
an increased NEUTRAL band and allow for more
control movement before the lift arms move. 3. Put joysticks in NEUTRAL position.
The procedure that follows provides a starting point for 4. Start the engine.
the lift and tilt control compensation. Operators can
adjust the settings to account for attachment weight, 5. Select ‘H’ control pattern.
engine rpm and application.
6. Press the PRESS TO OPERATE LOADER button.
Operation (Cont’d)
This procedure is described using the ‘H’ control pattern. 2. Move the left joystick outward and hold. [LU ##] (Item
The procedure can be performed using the ‘ISO’ control 4) will appear in the data display. (## will indicate the
pattern. current setting.) Move the switch (Item 9) [Figure 74]
to the right repeatedly until a slight upward movement
Figure 74 of the lift arms is noticed. The setting will increase by
one each time the switch is moved. The available
range of adjustment is -25 to 35.
Left Joystick Right Joystick 5. Move the right joystick outward and hold. [TO ##]
(Item 7) will appear in the data display. Move the
switch (Item 9) [Figure 74] to the right repeatedly until
9 a slight forward tilt movement of the Bob-Tach frame
is noticed.
OR
LTC – Lift and Tilt Compensation
LU – Lift Up Raise and lower the seat bar to exit from the lift and tilt
LD – Lift Down compensation menu without saving. This will cancel all
TB – Tilt Back changes made. Press the PRESS TO OPERATE
TO – Tilt Out LOADER button (Item 1) [Figure 74] to continue
machine operation.
1. Press and hold the float button (Item 8). Press the
PRESS TO OPERATE LOADER button (Item 1). Perform several lift and tilt functions to determine if the
Release both buttons. This will open the lift and tilt settings match your preferences. Repeat procedure if
compensation menu. [LTC] (Item 3) will appear in the desired.
data display (Item 2) [Figure 74].
HYDRAULIC CONTROLS
Put your feet on the footrests and KEEP THEM THERE any time you operate the loader.
Selectable Joystick Controls (SJC) In ‘ISO’ Control Selectable Joystick Controls (SJC) In ‘H’ Control
Pattern Pattern
Figure 75 Figure 77
2
1 2
1 3
NA1713 NA3052 NA1713 NA3052
Lift Arm Operation – (Right Hand Joystick) Lift Arm Operation – (Left Hand Joystick)
Figure 76
1 2
1 2
NA1713 NA3052
NA1713 NA3052
Tilt Operation – (Right Hand Joystick) Tilt Operation – (Right Hand Joystick)
Move the joystick inward (Item 1) [Figure 76] to tilt Move the joystick inward (Item 1) [Figure 78] to tilt
the bucket backward. the bucket backward.
Move the joystick outward (Item 2) [Figure 76] to tilt Move the joystick outward (Item 2) [Figure 78] to tilt
the bucket forward. the bucket forward.
Figure 79
NA3326
WITH
AND
Reversing Fan
This machine may be equipped with a Reversing Fan. NOTE: To protect vital systems, the fan will not
reverse when fluid temperatures approach
The function of the reversing fan is to clear dust and overheating conditions. Cleaning or servicing
debris from the rear grille. This is accomplished by the cooling system may be required to
reversing the direction of the cooling fan for several continue operation. (See Cleaning on Page
seconds. 151.)
Figure 81
NA3333
Manual:
All Loaders
NA3267
The light (Item 1) [Figure 83] is OFF.
Figure 84
P107005C P107006C
The light (Item 1) [Figure 86] is ON. The light (Item 1) [Figure 86] is OFF.
P107005C P107006C
Figure 88
P100712
The High-Flow function provides additional hydraulic fluid Attachments That Automatically Enable High-Flow
flow to the system to operate an attachment that requires Hydraulics:
more hydraulic flow. (EXAMPLE: High-Flow Planer)
Press button once to activate auxiliary hydraulics and
Figure 89 high-flow, both lights are ON; second button press will
deactivate high-flow hydraulics, right light is OFF;
4 third button press will deactivate auxiliary hydraulics,
both lights are OFF.
Quick Couplers
Figure 90
WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can 1
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury. P-85281C P100711A
W-2072-EN-0909
To Connect:
To Disconnect:
WARNING Put the attachment flat on the ground. Stop the engine
and turn the key switch to RUN.
WARNING 1
P107005C P107006C
Description
Figure 93 Figure 95
1 2
3
P107005C P107006C
P-85313
DAILY INSPECTION
WARNING
Operator must have instructions before operating the
machine. Untrained operators can cause injury or
death.
W-2001-0502
IMPORTANT
PRESSURE WASHING DECALS
• Never direct the stream at a low angle toward the
decal that could damage the decal causing it to
peel from the surface.
• Direct the stream at a 90 degree angle and at
least 300 mm (12 in) from the decal. Wash from
the centre of the decal toward the edges.
I-2226-EN-0910
PRE-STARTING PROCEDURE
2
1
P-90557C
P-90526A
Safety treads are installed on the Bobcat loader to The Operation & Maintenance Manual and other
provide a slip resistant surface for getting on and off the manuals can be kept in a container (Item 2) [Figure 98]
loader. provided behind the operator seat.
Seat Adjustment
2
2
P100992 P100994
Pull the lever (Item 1) [Figure 99] up to adjust the angle Pull the lever (Item 1) [Figure 101] up to adjust the angle
of the seat back. of the seat back.
Pull the lever (Item 2) [Figure 99] up to adjust the seat Pull the lever (Item 2) [Figure 101] up to adjust the seat
position for comfortable operation of the loader controls. position for comfortable operation of the loader controls.
2 P100993
P100999
The lever (Item 1) is used to adjust the suspension
response of the seat depending on the operator’s weight.
The lever (Item 1) is used to adjust the suspension The optimum setting is achieved with the needle (Item 2)
response of the seat depending on the operator’s weight. [Figure 102] centred in the gauge with the operator
The optimum setting is achieved with the needle (Item 2) normally seated.
[Figure 100] centred in the gauge with the operator
normally seated. Pull the lever (Item 1) [Figure 102] up and hold to
increase the amount of air in the seat suspension. Push
Pivot the lever out fully to adjust the setting. Pump lever the lever down and hold to decrease the amount of air in
between middle and upper positions to move the needle the seat suspension.
to the right. Pump lever between middle and lower
positions to move the needle to the left. Return lever to NOTE: The loader electrical system must be turned
the middle position and pivot lever back fully to lock in ON to increase the amount of air in the seat
setting. suspension.
P-85812A
P-85452B
P-85815A NA3105
Connect the shoulder belt to the lap belt (Item 1). Pull the Lower the seat bar and engage the parking brake
lap belt across to the right side of the seat and fasten [Figure 104].
(Item 2) [Figure 103].
Put the joysticks in NEUTRAL position.
The shoulder belt must be positioned over your left
shoulder and lap belt over your lower hips. NOTE: Keep your hands on the joysticks and your
feet on the footrests while operating the
loader.
IMPORTANT
Check the seat belt and shoulder belt retractors for
WARNING
correct operation.
AVOID INJURY OR DEATH
Keep retractors clean and replace as necessary. When operating the machine:
I-2199-0200 • Keep the seat belt fastened snugly.
• The seat bar must be lowered.
• Keep your feet on the foot rests and hands on
control levers.
W-2399-0501
Figure 105
P-90491A
Figure 107
WARNING
1
AVOID SERIOUS INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away. 2
• Do not use machines in atmosphere containing
explosive dust or gases.
W-2051-0212
Figure 108
P107184
2
Set the engine speed control to the low idle position 1
[Figure 106].
NA3072
When the engine preheat icon goes OFF, turn the key
switch to START (Item 2). Release the switch when the
engine starts and allow the switch to return to the RUN
position (Item 1) [Figure 107].
NOTE: Make sure both joysticks are in the NEUTRAL The current drive response setting is displayed briefly in
position before starting the engine. Do not the data display (Item 2) each time the PRESS TO
move the joysticks from the NEUTRAL OPERATE LOADER button (Item 1) [Figure 110] is
position when turning the key switch to RUN pressed.
or START with the BICS™ activated.
NOTE: The light of the current switch position (ISO or
H) will flash, which indicates PRESS TO
OPERATE LOADER is required. The light will
WARNING flash when the key switch is in the RUN
position and continue to flash until the PRESS
TO OPERATE LOADER button is pressed,
AVOID INJURY OR DEATH then the light will become solid. If the mode
• Fasten seat belt, start and operate only from the (ISO / H) is changed while driving, the active
operator’s seat. mode light will remain solid and the pending
• Never wear loose clothing when working near mode light will flash. When operation of the
machine. machine is returned to NEUTRAL, the active
W-2135-1108
mode light will turn off and the pending mode
light will continue to flash until the PRESS TO
Figure 109 OPERATE LOADER button is pressed.
WARNING
AVOID INJURY OR DEATH
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
1 W-2050-0807
P-85307J
NA3049
Figure 110
P-90726M
Figure 112
WARNING
AVOID SERIOUS INJURY OR DEATH 1
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away.
• Do not use machines in atmosphere containing
explosive dust or gases.
W-2051-0212
P-90819J
Turn the key switch to RUN (Item 2). The indicator lights
on the left instrument panel will come ON briefly and the
instrument panel / monitoring system will perform a self
test. Use the numeric keypad (Item 1) [Figure 112] to
enter the password.
Figure 113
P107184
NOTE: The Password Lockout feature can be used to NOTE: It is recommended in cold weather to cycle
allow starting of the loader without a the air intake heater twice before attempting
password. (See Password Lockout Feature on to start the engine. This will allow for
Page 208.) additional heating time for cold weather
starting.
When the engine preheat icon goes OFF, turn the key
switch to START (Item 3). Release the switch when the
engine starts and allow the switch to return to the RUN
position (Item 2) [Figure 112].
NOTE: Make sure both joysticks are in the NEUTRAL The current drive response setting is displayed briefly in
position before starting the engine. Do not the data display (Item 2) each time the PRESS TO
move the joysticks from the NEUTRAL OPERATE LOADER button (Item 1) [Figure 115] is
position when turning the key switch to RUN pressed.
or START with the BICS™ activated.
NOTE: The light of the current switch position (ISO or
H) will flash, which indicates PRESS TO
OPERATE LOADER is required. The light will
WARNING flash when the key switch is in the RUN
position and continue to flash until the PRESS
TO OPERATE LOADER button is pressed,
AVOID INJURY OR DEATH then the light will become solid. If the mode
• Fasten seat belt, start and operate only from the (ISO / H) is changed while driving, the active
operator’s seat. mode light will remain solid and the pending
• Never wear loose clothing when working near mode light will flash. When operation of the
machine. machine is returned to NEUTRAL, the active
W-2135-1108
mode light will turn off and the pending mode
light will continue to flash until the PRESS TO
Figure 114 OPERATE LOADER button is pressed.
WARNING
AVOID INJURY OR DEATH
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
1 W-2050-0807
P-85307U
NA3049
Figure 115
P-90726M
Figure 117
WARNING
AVOID SERIOUS INJURY OR DEATH 1
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away.
• Do not use machines in atmosphere containing
explosive dust or gases.
W-2051-0212
Figure 116
P-90212K
Turn the key switch to RUN (Item 2). The indicator lights
on the left instrument panel will come ON briefly and the
instrument panel / monitoring system will perform a self
test. Use the numeric keypad (Item 1) [Figure 117] to
enter the password.
Figure 118
P107184
2
Set the engine speed control to the low idle position
[Figure 116]. 1
NA3072
NOTE: Make sure both joysticks are in the NEUTRAL The current drive response setting is displayed briefly in
position before starting the engine. Do not the data display (Item 2) each time the PRESS TO
move the joysticks from the NEUTRAL OPERATE LOADER button (Item 1) [Figure 120] is
position when turning the key switch to RUN pressed.
or START with the BICS™ activated.
NOTE: The light of the current switch position (ISO or
H) will flash, which indicates PRESS TO
OPERATE LOADER is required. The light will
WARNING flash when the key switch is in the RUN
position and continue to flash until the PRESS
TO OPERATE LOADER button is pressed,
AVOID INJURY OR DEATH then the light will become solid. If the mode
• Fasten seat belt, start and operate only from the (ISO / H) is changed while driving, the active
operator’s seat. mode light will remain solid and the pending
• Never wear loose clothing when working near mode light will flash. When operation of the
machine. machine is returned to NEUTRAL, the active
W-2135-1108
mode light will turn off and the pending mode
light will continue to flash until the PRESS TO
Figure 119 OPERATE LOADER button is pressed.
WARNING
AVOID INJURY OR DEATH
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
1 W-2050-0807
P-85307V
NA3049
Figure 120
P-90726M
Warming The Hydraulic / Hydrostatic System Cold Temperature Engine Speed Control
IMPORTANT
NA3277
When the temperature is below -30°C (-20°F),
hydrostatic oil must be warmed before starting. The
hydrostatic system will not get enough oil at low The engine controller will not allow full engine speed and
temperatures and will be damaged. Park the machine torque when the engine temperature is too low. The
in an area where the temperature will be above -18°C following indications and actions are performed
(0°F) if possible. automatically by the engine controller:
I-2007-0910
1. Service code [COLD] will appear in the data display
Cold Temperature Starting [Figure 121].
• Make sure the battery is fully charged. Full engine speed and torque may not be
available until the engine controller
• Install an engine heater, available from your Bobcat determines the engine is adequately warmed.
loader dealer.
General Warning
Frequently monitor the temperature and fuel gauges and Engine Malfunction
BICS™ lights (all BICS™ lights must be OFF to operate Engine Coolant Temperature
loader) [Figure 122]. Hydraulic System Malfunction
Procedure
Stop the loader on level ground. (Standard Key Panel) Remove the key from the switch
to prevent operation of the loader by unauthorised
Fully lower the lift arms and put the attachment flat on the personnel.
ground.
NOTE: Activating the Password Lockout Feature on
Figure 123 machines with the Keyless Start Panel or the
Deluxe Instrumentation Panel allows
operation of the loader without using a
password. (See Password Lockout Feature on
Page 208.) or (See Password Lockout Feature
on Page 210.)
Figure 125
P107184
1 1
WARNING
AVOID INJURY OR DEATH
Before you leave the operator’s seat:
• Lower the lift arms and put the attachment flat on
the ground.
• Stop the engine.
• Engage the parking brake.
P-90688A P-90214C
• Raise the seat bar.
• Move all controls to the NEUTRAL / LOCKED
Turn the key switch to the STOP position (Item 1) position to make sure the lift, tilt and traction
[Figure 124]. drive functions are deactivated.
NOTE: If the loader lights are ON, they will remain ON The seat bar system must deactivate these functions
for approximately 90 seconds after turning when the seat bar is up. See your Bobcat dealer for
the loader OFF. service if controls do not deactivate.
W-2463-1110
NOTE: The cooling fans in the rear door may
continue to operate for several minutes.
Raise the seat bar and make sure the lift and tilt functions
are deactivated.
COUNTERWEIGHTS
Counterweights can be installed on the loader. See your If your loader is already equipped with accessories like
Bobcat dealer for information about approved loader Water Tanks or Rear Stabilisers; installing
counterweights and configurations for your job counterweights may not be necessary.
application and attachment.
See your Bobcat dealer for more information about the
Effect On The Loader And Loader Operation proper use of counterweights with approved attachments
and accessories for your loader.
Proper operation of the loader and attachment does not
change if counterweights are installed on this loader.
Always follow the instructions provided in this manual
when operating your loader with counterweights installed.
• Harder steering.
ATTACHMENTS
Use the correct bucket size for the type and density of
material being handled. For safe handling of materials
WARNING and avoiding machine damage, the attachment (or
bucket) should handle a full load without going over the
ROC for the loader. Partial loads make steering more
AVOID INJURY OR DEATH difficult.
Never use attachments or buckets which are not
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are
approved for each model. Unapproved attachments Pallet Fork
can cause injury or death.
W-2052-0907
Figure 127
The ROC is determined by using a bucket and material of The maximum load to be carried when using a pallet fork
normal density, such as dirt or dry gravel. If longer is shown on a decal located on the pallet fork frame (Item
buckets are used, the load centre moves forward and 1) [Figure 127].
reduces the ROC. If extremely dense material is loaded,
the volume must be reduced to prevent overloading. See your Bobcat dealer for more information about pallet
fork inspection, maintenance, and replacement. See your
Figure 126 Bobcat dealer for ROC when using a pallet fork and for
other available attachments.
WRONG
WARNING
AVOID INJURY OR DEATH
Do not exceed Rated Operating Capacity (ROC).
Excessive load can cause tipping or loss of control.
W-2053-0903
NA1718
ATTACHMENTS (CONT’D)
The Bob-Tach is used for fast changing of buckets and attachments. See the appropriate attachment Operation &
Maintenance Manual to install other attachments.
Installing
P-85517A P-85516A
Pull the Bob-Tach levers up until they are fully raised Tilt the Bob-Tach backward until the cutting edge of the
(wedges fully raised) (Item 1) [Figure 128]. bucket (or other attachment) is slightly off the ground
[Figure 129]. This procedure will cause the bucket
Enter the loader and perform the PRE-STARTING mounting frame to fit up against the front of the
PROCEDURE. (See PRE-STARTING PROCEDURE on Bob-Tach.
Page 91.)
Stop the engine and exit the loader. (See STOPPING
Start the engine, press the PRESS TO OPERATE THE ENGINE AND LEAVING THE LOADER on Page
LOADER button, and release the parking brake. 103.)
Drive the loader slowly forward until the top edge of the
Bob-Tach is completely under the top flange of the bucket
WARNING
mounting frame [Figure 128] (or other attachment).
AVOID INJURY OR DEATH
NOTE Be sure the Bob-Tach levers do not hit the Before you leave the operator’s seat:
attachment. • Lower the lift arms and put the attachment flat on
the ground.
• Stop the engine.
• Engage the parking brake.
• Raise the seat bar.
• Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
drive functions are deactivated.
ATTACHMENTS (CONT’D)
Installing (Cont’d)
1
1
P-85513
2
P-85513B P-31233A P-31237A
Push down on the Bob-Tach levers until they are fully The wedges (Item 1) must extend through the holes (Item
engaged in the locked position [Figure 130] (wedges 2) [Figure 131] in the mounting frame of the bucket (or
fully extended through the attachment mounting frame other attachment), securely fastening the bucket to the
holes). Bob-Tach.
ATTACHMENTS (CONT’D)
Removing
Lower the lift arms and put the attachment flat on the
ground. Lower or close any hydraulic equipment, if
applicable. WARNING
Stop the engine and exit the loader. (See STOPPING
THE ENGINE AND LEAVING THE LOADER on Page Bob-Tach levers have spring tension. Hold lever
103.) tightly and release slowly. Failure to obey warning
can cause injury.
W-2054-1285
Figure 132 Tilt the Bob-Tach forward and drive the loader backward,
away from the bucket or attachment [Figure 133].
P-85512
ATTACHMENTS (CONT’D)
The Power Bob-Tach is used for fast changing of buckets and attachments. See the appropriate attachment Operation &
Maintenance Manual to install other attachments.
Installing
Figure 134
P-85363
Drive the loader slowly forward until the top edge of the
Bob-Tach is completely under the top flange of the bucket
mounting frame [Figure 136] (or other attachment).
Figure 135
P-85361A
P-85362
Push and hold BOB-TACH WEDGES “UP” switch (Right
Switch Panel) [Figure 134] until levers (Item 1)
Tilt the Bob-Tach backward until the cutting edge of the
[Figure 135] are fully raised (wedges fully raised).
bucket (or other attachment) is slightly off the ground
[Figure 137]. This procedure will cause the bucket
mounting frame to fit up against the front of the
Bob-Tach.
ATTACHMENTS (CONT’D)
Installing (Cont’d)
P-85360B
NA3234A
P-31233B
Push and hold BOB-TACH WEDGES “UP” switch (Right
Switch Panel) [Figure 138] to make sure the levers are Push and hold BOB-TACH WEDGES “DOWN” switch
fully raised (wedges fully raised). (Right Switch Panel) [Figure 139] until levers are fully
engaged in the locked position [Figure 140] (wedges
NOTE: The Power Bob-Tach system uses fully extended through the attachment mounting frame
continuously pressurised hydraulic fluid to holes).
keep the wedges in the engaged position and
prevent attachment disengagement. Because Both levers must contact the frame as shown when
the wedges can slowly lower, the operator locked (Item 1) [Figure 140].
may need to reactivate the switch (BOB-TACH
WEDGES “UP”) to be sure both wedges are If both levers do not engage in the locked position, see
fully raised before installing the attachment. your Bobcat dealer for maintenance.
Figure 139 The wedges (Item 2) [Figure 140] must extend through
the holes in the mounting frame of the bucket (or other
attachment), securely fastening the bucket to the
Bob-Tach.
WARNING
AVOID INJURY OR DEATH
The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can
allow attachment to come off.
W-2715-0208
NA3234A
ATTACHMENTS (CONT’D)
Removing
Lower the lift arms and put the attachment flat on the Figure 141
ground. Lower or close any hydraulic equipment, if
applicable.
WARNING
NA3234A
AVOID INJURY OR DEATH
Before you leave the operator’s seat:
• Lower the lift arms and put the attachment flat on Push and hold BOB-TACH WEDGES “UP” switch (Right
the ground. Switch Panel) [Figure 141] until levers are fully raised
• Stop the engine. (wedges fully raised).
• Engage the parking brake.
• Raise the seat bar. Figure 142
• Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
drive functions are deactivated.
Introduction
There are many advantages of a Bobcat compact track loader. They provide very high flotation, low ground pressure, turf
friendly rubber tracks, and excellent traction.
Figure 143
WRONG
NA1664 NA1665
Turning: Use a gradual turn (one control farther forward Figure 145
than the other) instead of a fast turn (one control forward
and one control backward) on asphalt or concrete Correct Wrong
surfaces to prevent reduced track life or derailing of the
tracks [Figure 143]. 2
1
Always carry the load low.
B-17824B B-17824C
Figure 147
Wrong Wrong
NA1666 B-17824A
OPERATING PROCEDURE
Before beginning operation, inspect the work area for Keep the loader as far back from the edge as possible
unsafe conditions. and the loader tracks perpendicular to the edge so that if
part of the edge collapses, the loader can be moved
Look for sharp drop-offs or rough terrain. Have back.
underground utility lines (gas, electrical, water, sewer,
irrigation, etc.) located and marked. Always move the loader back at any indication the edge
may be unstable.
Remove objects or other construction material that could
damage the loader or cause personal injury.
Operate the loader with engine at full speed for maximum Always follow local regulations. For more
horsepower. Move the steering controls only a small information, contact your local Bobcat dealer.
amount to operate the loader slowly.
NA1708 NA1706
NA1709 NA1707
With a full bucket, go up or down the slope with the heavy With an empty bucket, go up or down the slope with the
end toward the top of the slope [Figure 148] and heavy end toward the top of the slope [Figure 150] and
[Figure 149]. [Figure 151].
Raise the bucket only high enough to avoid obstructions Raise the bucket only high enough to avoid obstructions
on rough ground. on rough ground.
Figure 152
NA5117
Four-Point Lift
Figure 154
Figure 153
NA5146
1 NA5147
NOTE: The loader should be lifted as close to NOTE: Be sure the lifting equipment is of adequate
horizontal as possible, but at no time should size and capacity for the weight of the loader.
the angle of the suspended loader exceed the (See Performance on Page 214.)
departure angle (Item 1) [Figure 153] provided
in the specifications section. (See Machine
Dimensions on Page 213.)
Figure 156
Figure 155
P-90729C
1 P-85717A P-85599B
P-90728C
Use the following procedure to fasten the Bobcat loader
to the transport vehicle to prevent the loader from moving
A loader with an empty bucket or no attachment must be
during sudden stops, or when going up or down slopes
loaded backward onto the transport vehicle [Figure 155].
[Figure 156].
The rear of the trailer must be blocked or supported (Item
1. Lower the bucket or attachment to the floor.
1) [Figure 155] when loading or unloading the loader to
prevent the front end of the trailer from raising up.
2. Stop the engine.
PREVENTIVE MAINTENANCE
MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
SERVICE SCHEDULE
Maintenance Intervals
• Engine Oil – Check level and add as needed. (See Page 148.)
• Engine Air Filters and Air System – Check display panel. Service only when required. Check for leaks and damaged
components. (See Page 141.)
• Engine Cooling System – Clean debris from hydraulic fluid cooler and radiator assembly, fuel cooler, air conditioning
condenser (if equipped), rear grille, and screens on the rear door and engine cover. Check coolant level COLD and
add premixed coolant as needed. (See Page 151.) and (See Page 154.)
• Fuel Filter – Check the display panel. Remove the trapped water when required. (See Page 145.)
• Lift Arms, Lift Links, Cylinders, Bob-Tach, Pivot Pins, Wedges – Lubricate with multipurpose lithium based grease.
(See Page 182.)
• Seat Belt, Seat Belt Retractors, Seat Bar, Control Interlocks – Check the condition of seat belt. Clean or replace
seat belt retractors as needed. Check the seat bar and control interlocks for correct operation. Clean dirt and debris
from moving parts. (See Page 127.) and (See Page 128.)
• Bobcat Interlock Control Systems (BICS™) – Check for correct function. Lift and Tilt functions MUST NOT operate
with seat bar raised. (See Page 126.)
• Front Horn – Check for proper function. (See Page 48.)
• Operator Cab – Check the fastening bolts, washers, and nuts. Check the condition of the cab. (See Page 133.)
• Indicators and Lights – Check for correct operation of all indicators and lights. (See Page 38.)
• Safety Signs and Safety Treads – Check for damaged signs (decals) and safety treads. Replace any signs or safety
treads that are damaged or worn. (See Page 19.) and (See Page 91.)
• Hydraulic Fluid – Check fluid level and add as needed. (See Page 165.)
• Heater and Air Conditioning Filters (if equipped) – Clean or replace filters as needed. (See Page 138.)
Every 50 Hours
• Hydraulic Hoses and Tubelines – Check for damage and leaks. Repair or replace as needed.
• Parking Brake and Joysticks – Check for correct operation. Repair or adjust as needed.
• Track Drive Sprocket Nuts – Check for loose sprocket nuts and tighten to correct torque. (See Page 174.)
• Track Tension – Check tension and adjust as needed. (See Page 171.)
• Engine / Hydrostatic Drive Belt – Perform at first 50 hours, then as scheduled. Check for wear or damage. Adjust
or replace as needed. (See Page 178.)
• Engine Oil and Filter – Perform at first 50 hours, then as scheduled. Replace oil and filter. (See Page 149.)
• Battery – Check cables, connections, and electrolyte level; add distilled water as needed. (See Page 162.)
• Engine Oil and Filter – Perform every 100 hours when operating under severe conditions. Replace oil and filter. (See
Page 149.)
• Engine / Hydrostatic Drive Belt – Check for wear or damage. Adjust or replace as needed. (See Page 178.)
• Drive Belts (Alternator, air conditioning, water pump) – Check condition. Replace as needed. (See Page 175.) and
(See Page 176.)
• Bobcat Interlock Control System (BICS™) – Check the function of the lift arm bypass control. (See Page 126.)
• Hydraulic / Hydrostatic Filter – Replace the hydraulic / hydrostatic filter. (See Page 168.)
• Hydraulic Reservoir – Replace the fluid. (See Page 166.)
• Engine Valves – Adjust the engine valve clearance.
• Diesel Exhaust Fluid (DEF) / AdBlue® Filter – Replace the diesel exhaust fluid (DEF) / AdBlue® filter.
NOTE: The Inspection Checkbook can be ordered for you by your local dealer. Part number 7296478.
Inspection Checkbook
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures.
The service schedule is a guide for correct maintenance of the Bobcat loader.
The Inspection Checkbook has to be filled in by the Dealer for any maintenance and service work of your Bobcat machine.
This book may be required anytime by an authorised dealer or by Bobcat Europe, should a breakdown occur on the Bobcat
equipment.
Your local dealer can order the Inspection Checkbook. Part number: 7296478.
See the SERVICE SCHEDULE for the correct service interval. (See SERVICE SCHEDULE on Page 123.)
Inspecting The BICS™ (Engine STOPPED – Key ON) Inspecting The Traction Lock And Parking Brake
(Engine RUNNING)
Figure 157
6. Fasten seat belt, disengage parking brake, press the
PRESS TO OPERATE LOADER button, and raise
1 2 3 seat bar fully. Move joystick(s) slowly forward and
backward. The TRACTION lock must be engaged.
Lower the seat bar. Press the PRESS TO OPERATE
LOADER button.
7. Engage parking brake and move joystick(s) slowly
forward and backward. The TRACTION lock must be
4
engaged. See your Bobcat dealer for service if loader
fails to stop.
Description
Figure 158 The seat bar restraint system has a pivoting seat bar with
armrests (Item 1) [Figure 158].
The operator controls the use of the seat bar. The seat
bar in the down position helps to keep the operator in the
seat.
When the seat bar is up, the lift and tilt functions are
deactivated even though the joysticks do not
mechanically lock.
P-90674D
—————————————————————————————————————————————————————
See the SERVICE SCHEDULE for the correct service Figure 159
interval. (See SERVICE SCHEDULE on Page 123.)
2
Sit in the seat and fasten the seat belt. Engage the
parking brake. Pull the seat bar all the way down. Start
the engine. Press the PRESS TO OPERATE LOADER
button.
Operate the hydraulic controls to check that the lift and tilt
functions operate correctly. Raise the lift arms until the 1
attachment is approximately 600 mm (2 ft) off the ground.
Lower the seat bar, press the PRESS TO OPERATE Use compressed air to clean any debris or dirt from the
LOADER button, and lower the lift arms. Operate the lift pivot parts. Do not lubricate. Inspect all mounting
control. While the lift arms are going up, raise the seat hardware. The correct hinge nut (both sides) (Item 1)
bar. The lift arms must stop. torque is 34 – 38 N•m (25 – 28 ft-lb). The seat bar sensor
nut (left side only) (Item 2) [Figure 159] torque is 6 – 8
Lower the seat bar, press the PRESS TO OPERATE N•m (50 – 70 in-lb).
LOADER button, lower the lift arms, and put the
attachment flat on the ground. Stop the engine. If the seat bar system does not function correctly, replace
parts that are worn or damaged. Use only genuine
Bobcat replacement parts.
WARNING
The seat bar system must deactivate the lift and tilt
control functions when the seat bar is up. See your
Bobcat dealer for service if hydraulic controls do not
deactivate.
W-2465-0111
SEAT BELT
Figure 160
WARNING 1
Description
WARNING
Never work on a machine with the lift arms up unless
the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment
to fall and cause injury or death.
Figure 161
P121445A
Installing
The operator must stay in the operator seat with the seat
belt fastened and the seat bar lowered until the lift arm
DANGER support device is installed.
Start the engine and raise the lift arms all the way up.
Figure 163
P-90328
AVOID DEATH
• Disconnecting or loosening any hydraulic
tubeline, hose, fitting, component or a part failure
can cause lift arms to drop.
• Keep out of this area when lift arms are raised
unless supported by an approved lift arm
support. Replace if damaged.
D-1009-0409
P-90677A
Figure 164
P-90640B
P-85463A P-90672A
P-90640C
Put jackstands under the rear corners of the loader frame
(Inset) [Figure 162].
Lower the lift arms slowly until the lift arm support device
Remove the lift arm support device (Item 1) [Figure 162] is held between the lift arms and the lift cylinder. The tabs
from the storage position. of the lift arm support device must go past the end of the
cylinder (Inset) [Figure 164].
Removing
Figure 166
DANGER
P-90328
AVOID DEATH
• Disconnecting or loosening any hydraulic
tubeline, hose, fitting, component or a part failure P121445A
The operator must stay in the operator seat with the seat
belt fastened and the seat bar lowered until the lift arm
support device is removed and the lift arms are lowered
all the way.
Start the engine and raise the lift arms all the way up.
Figure 165
P-90677A
Lower the lift arms all the way and stop the engine.
Description
The back-up alarm will sound when the operator moves the joystick(s) into the reverse position. Slight movement of the
controls into the reverse position is required with hydrostatic transmissions, before the back-up alarm will sound.
Inspection
See the SERVICE SCHEDULE for the correct service The back-up alarm is located on the inside of the rear
interval. (See SERVICE SCHEDULE on Page 123.) door.
1 2
P-90644C P121187A
Inspect for damaged or missing back-up alarm decal Inspect the back-up alarm electrical connections (Item 1)
(Item 1) [Figure 167]. Replace if required. and wire harness (Item 2) [Figure 168] for tightness and
damage. Repair or replace any damaged components.
Sit in the seat and fasten the seat belt. Engage the
parking brake. Pull the seat bar all the way down. Start NOTE: See your Bobcat dealer for service if your
the engine. Press the PRESS TO OPERATE LOADER back-up alarm does not sound.
button. Disengage the parking brake.
OPERATOR CAB
The Bobcat loader has an operator cab (ROPS and This machine may be equipped with a Cab Door Sensor.
FOPS) as standard equipment to protect the operator
from rollover and falling objects. The seat belt must be Figure 169
worn for rollover protection.
Level I 1
Protection from falling bricks, small concrete blocks,
and hand tools encountered in operations, such as:
motorway maintenance, landscaping, and other P-68116B
construction sites.
2
WARNING
Never modify operator cab by welding, grinding, 1
drilling holes or adding attachments unless
instructed to do so by Bobcat Company. Changes to
the cab can cause loss of operator protection from
rollover and falling objects, and result in injury or
death.
NA3275
W-2069-0200
Raising
Always stop the engine before raising or lowering the Figure 173
operator cab.
Figure 171
P-90564F
Figure 172
P100235A P100236A
Lowering
Always stop the engine before raising or lowering the Support the operator cab and release the latching
operator cab. mechanism (Inset) [Figure 174]. Remove your hand
from the latch mechanism when the operator cab is past
NOTE: Always use the grab handles to lower the the latch stop. Use both hands to lower the operator cab
operator cab. all the way down.
Figure 174
WARNING
PINCH POINT CAN CAUSE INJURY
Remove your hand from the latching mechanism
when the cab is past the latch stop.
W-2469-0803
Figure 175
P100953 P-90565B
P109172A P-85698B
Reach into the slot on the right side of the rear door and The door latch striker (Item 1) [Figure 178] can be
pull the latch handle (Item 1) [Figure 176]. Pull the rear adjusted up or down for alignment with the door latch.
door open.
Close the rear door before operating the loader.
The rear door is equipped with a door stop feature on the
top hinge.
Figure 177
1 2
P-85446 P-85447
WARNING
Keep the rear door closed when operating the
machine. Failure to do so could seriously injure a
bystander.
W-2020-1285
REAR GRILLE
Removing Installing
Figure 179
P109931
P121151A
Insert the front tab of the two side covers into the slots in
the loader frame and lower [Figure 181]. (Left side
Remove the clamping knob (Item 1). Lift using the handle shown.)
(Item 2) [Figure 179] and pull the rear grille backward to
remove from the loader. Figure 182
Figure 180
P109722
P121215A
Insert the edge of the rear grille under the loader frame
and slide rear grille in while lowering [Figure 182].
Lift and remove the two side covers (Item 1)
[Figure 180]. Install the clamping knob (Item 1) [Figure 179].
Filters
See the SERVICE SCHEDULE for the correct service interval. (See SERVICE SCHEDULE on Page 123.)
2
3
1
The fresh air filters are located behind the side windows The recirculation filter is located behind the operator’s
outside the operator cab. (Right side shown) Remove the seat inside the operator cab. The filter cover is held in
retaining screw (Item 3) and the filter cover (Item 2) position with three clips. Pull the cover at each end (Item
[Figure 183]. (Lift arms shown raised for visual clarity.) 1) [Figure 184] to remove.
NOTE: Loosen the upper filter cover bolt (Item 1) Rinse the filter with water or use a vacuum cleaner to
[Figure 183] to allow removal and installation clean. Do not use solvents.
of the cover if equipped with the
High-Efficiency Particulate Air (HEPA) filter Line up the clips on the filter cover with the slots provided
kit. and push the cover into position.
See the SERVICE SCHEDULE for the correct service Figure 187
interval. (See SERVICE SCHEDULE on Page 123.)
Stop the engine and raise the operator cab. (See Raising
on Page 134.)
1
Figure 185
2 2
P109544
Figure 186
2
1
2 1
P109411
P100757
NOTE: The bosses (Item 1) fit inside the core
supports (Item 2) [Figure 188] when the cover
Use low pressure air or water to remove debris from the is installed. Deformity of the cover indicates
heater coil (Item 1) and evaporator (Item 2) [Figure 186]. they are out of position.
Figure 189
1
1
P100756
Figure 190 Lower the operator cab. (See Lowering on Page 135.)
Replacing Filters
1
1
NA3271
Outer Filter Install new outer filter. Push in until the filter contacts the
base of the housing.
Stop the engine and remove the rear grille. (See REAR
GRILLE on Page 137.) Install the cover and secure the latches [Figure 193].
Figure 193 NOTE: The rubber boot attached to the air cleaner
cover is an important part of the engine
cooling system and must remain correctly
installed on the air cleaner cover.
P121218A
Inner Filter
Replace the inner filter only under the following Figure 196
conditions:
Stop the engine and remove the rear grille. (See REAR
GRILLE on Page 137.) 2
Figure 195
Install the cover (Item 1) and secure the latches (Item 2)
[Figure 196].
P121220
Install new inner filter. Push in until the filter contacts the
base of the housing.
FUEL SYSTEM
NOTE: Contact your local fuel supplier to receive Biodiesel blend fuel has unique qualities that should be
recommendations for your region. considered before using in this machine:
U.S. Standard (ASTM D975) • Cold weather conditions can lead to plugged fuel
system components and hard starting.
Use only clean, high quality diesel fuel, Grade Number
2-D or Grade Number 1-D. • Biodiesel blend fuel is an excellent medium for
microbial growth and contamination that can cause
Ultra low sulfur diesel fuel must be used in this machine. corrosion and plugging of fuel system components.
Ultra low sulfur is defined as 15 mg/kg (15 ppm) sulfur
maximum. • Use of biodiesel blend fuel may result in premature
failure of fuel system components, such as: plugged
The following is one suggested blending guideline that fuel filters and deteriorated fuel lines.
should prevent fuel gelling during cold temperatures:
• Shorter maintenance intervals may be required, such
TEMPERATURE GRADE 2-D GRADE 1-D as: cleaning the fuel system and replacing fuel filters
and fuel lines.
Above -9°C (+15°F) 100% 0%
Down to -21°C (-5°F) 50% 50% • Using biodiesel blended fuels containing more than
five percent biodiesel can affect engine life and cause
Below -21°C (-5°F) 0% 100%
deterioration of hoses, tubelines, injectors, injector
pump, and seals.
NOTE: Biodiesel blend fuel may also be used in this
machine. Biodiesel blend fuel must contain Apply the following guidelines if biodiesel blend fuel is
no more than five percent biodiesel mixed used:
with ultra low sulfur petroleum based diesel.
This biodiesel blend fuel is commonly • Ensure the fuel tank is as full as possible at all times
marketed as B5 blended diesel fuel. B5 to prevent moisture from collecting in the fuel tank.
blended diesel fuel must meet ASTM
specifications. • Ensure that the fuel tank cap is securely tightened.
E.U. Standard (EN590) • Biodiesel blend fuel can damage painted surfaces,
remove all spilled fuel from painted surfaces
Use only clean, high quality diesel fuel that meets the immediately.
EN590 specifications listed below:
• Drain all water from the fuel filter daily before
• Ultra low sulfur diesel fuel defined as 10 mg/kg (10 operating the machine.
ppm) sulfur maximum
• Do not exceed engine oil change interval. Extended
• Diesel fuel with cetane number of 51.0 and above. oil change intervals can cause engine damage.
NOTE: Biodiesel blend fuel may also be used in this • Before machine storage; drain the fuel tank, refill with
machine. Biodiesel blend fuel must contain 100% petroleum diesel fuel, add fuel stabiliser, and
no more than seven percent biodiesel mixed operate the engine for at least 30 minutes.
with ultra low sulfur petroleum based diesel.
This biodiesel blend fuel is commonly NOTE: Biodiesel blend fuel does not have long term
marketed as B7 blended diesel fuel. B7 stability and should not be stored for more
blended diesel fuel must meet EN590 than 3 months.
specifications.
Figure 198
WARNING WRONG
Figure 197
NA1726
Install and tighten the fuel fill cap (Item 1) [Figure 197].
Fuel Filter
See the SERVICE SCHEDULE for the correct service See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 123.) interval. (See SERVICE SCHEDULE on Page 123.)
Stop the engine and open the rear door. Stop the engine and open the rear door.
2
P121337 P121903
Loosen the drain (Item 1) [Figure 199] at the bottom of Disconnect the electrical connector (Item 2)
the filter to remove trapped water from the filter. [Figure 200].
Securely tighten the drain. Loosen the fuel filter head (Item 3) from the fuel filter
element (Item 1) [Figure 200]. Do NOT remove the
hoses from the fuel filter head.
Remove the fuel filter element (Item 1) from the fuel filter
AVOID INJURY OR DEATH head (Item 3) [Figure 200].
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil. NOTE: Do NOT fill the new fuel filter element with fuel
Failure to use care around combustibles can cause at this time.
explosion or fire.
W-2103-0508
Put clean oil on the two new fuel filter element O-rings,
install the element, and tighten to 13,5 N•m (10 ft-lb)
Close the rear door. torque.
Install the fuel filter assembly into the clamps and tighten.
Connect the electrical connector [Figure 200].
Replacing Element (Cont’d) After replacing the filter element or if the fuel tank has run
out of fuel, the air must be removed from the fuel system
before starting the engine.
WARNING
AVOID INJURY OR DEATH
WARNING
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil. AVOID INJURY OR DEATH
Failure to use care around combustibles can cause Diesel fuel or hydraulic fluid under pressure can
explosion or fire. penetrate skin or eyes, causing serious injury or
W-2103-0508 death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
Close the rear door. not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
Start the engine and allow to operate for one minute. from a doctor familiar with this injury.
W-2072-EN-0909
Figure 201
WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible. 1
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury. 2
W-2072-EN-0909
P121904
Stop the engine and check for leaks at the filter.
Open the air vent plug (Item 1) [Figure 201] on the fuel
filter assembly three full turns.
WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
The engine exhaust system is equipped with a selective Stop the engine.
catalytic reduction (SCR) system. The SCR is an
emissions reduction system that removes nitrogen oxides NOTE: The engine must be stopped with the key
from the exhaust gases. switch in the STOP position when filling the
DEF / AdBlue® tank.
The machine will periodically perform a process to clean
sulfur oxides from the SCR system. This process is Figure 202
called DeSOX. (See SELECTIVE CATALYTIC
REDUCTION (SCR) SYSTEM on Page 53.)
Check the engine oil level every day before starting the Figure 204
engine for the work shift. ENGINE CRANKCASE OIL
Recommended SAE Viscosity Number
Figure 203
See the SERVICE SCHEDULE for the correct service Figure 206
interval. (See SERVICE SCHEDULE on Page 123.)
Figure 205
P-90497B
1
1
P-90498A
Remove the oil drain cap (Item 1) [Figure 206] from the
2 oil drain hose and drain the oil into a container. Recycle
or dispose of used oil in an environmentally safe manner.
3
P-90499A
Install and tighten the oil drain cap [Figure 206].
The oil drain hose is located behind a cover under the Install the cover and the cover mounting bolts
right rear corner of the loader (Inset) [Figure 205]. [Figure 205]. Tighten all bolts.
Remove two cover mounting bolts (Item 1) [Figure 205]. Open the rear door.
Figure 207 Remove the dipstick (Item 2) [Figure 207] and check the
oil level.
Add oil as needed if oil level is not at the top mark on the
dipstick.
2 WARNING
3
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
P121156
Failure to use care around combustibles can cause
explosion or fire.
Remove the oil filter (Item 3) [Figure 207] and clean the W-2103-0508
filter base.
Put clean oil on the new filter gasket, install the new filter,
and hand tighten. Use genuine Bobcat filter only.
Put oil into the engine and replace the oil fill cap. (See
Capacities on Page 217.) Do not overfill.
WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909
Check the cooling system every day to prevent overheating, loss of performance, or engine damage.
Figure 208 See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 123.)
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
P107266
• Tools are being used.
W-2019-0907
A maintenance platform [Figure 208] is available from
your Bobcat dealer to facilitate access when cleaning the Figure 209
engine cooling system.
1
3
P121169B
Cleaning (Cont’d)
Figure 210 Use low air pressure or low water pressure to clean the
top of the hydraulic fluid cooler and radiator assembly
(Item 3) [Figure 211].
Figure 212
2
1
P121216B 2
P121217C
Skip ahead to All Loaders. (See All Loaders on Page
153.)
Cleaning (Cont’d)
1 2
P121097A P121216C
Use low air pressure or low water pressure to clean the Use low air pressure or low water pressure to clean the
top of the hydraulic fluid cooler and radiator assembly top of the fuel cooler (Item 2) [Figure 214].
(Item 1) [Figure 213].
The area between the fuel cooler and the hydraulic fluid
cooler and radiator assembly will require occasional
cleaning. Remove the bolt (Item 2) and lift the fuel cooler
up while sliding out of the brackets (Item 1) [Figure 214].
Install the fuel cooler into the brackets. Install and tighten
the bolt [Figure 214].
Check the engine coolant level every day before starting The correct mixture of coolant to provide a -37°C (-34°F)
the engine for the work shift. freeze protection is 5 L propylene glycol mixed with 4,4 L
of water OR 1 U.S. gal propylene glycol mixed with 3.5 qt
Stop the engine and remove the rear grille. (See REAR of water.
GRILLE on Page 137.)
Figure 215
IMPORTANT
1
AVOID ENGINE DAMAGE
Always use the correct ratio of water to antifreeze.
See the SERVICE SCHEDULE for the correct service Figure 217
interval. (See SERVICE SCHEDULE on Page 123.)
Stop the engine, open the rear door, and remove the rear
grille. (See REAR GRILLE on Page 137.)
WARNING
AVOID INJURY
1
Do not remove engine coolant cap when the engine
is hot. You can be seriously burned.
W-2607-0804
P121163
NOTE: This procedure requires the use of a spare
19mm (0.75 in) coolant hose approximately
600 mm (24 in) long. Pinch off the coolant hose attached to the engine oil
cooler using a locking hose pinching plier (Item 1)
Figure 216 [Figure 217] or similar tool.
1 3
P121221A
2
IMPORTANT
2 AVOID ENGINE DAMAGE
Always use the correct ratio of water to antifreeze.
Remove the spare 19 mm (0.75 in) coolant hose from the Always add a premixed solution. Adding full strength
engine oil cooler fitting when the coolant has drained. concentrated coolant can cause serious premature
engine damage.
Figure 220 I-2124-0497
ELECTRICAL SYSTEM
Description
1
P100958A P121167 P107513B
The loader has a 12 volt, negative earth, alternator The electrical system is protected from overload by fuses
charging system. located under the fuse panel cover (Item 1) [Figure 223].
Remove the fuse panel cover by pulling at each end.
The electrical system is protected by fuses located in the
operator cab and a 100 ampere master fuse (Inset) A decal located on the fuse panel cover indicates fuse
[Figure 221] located above the battery in the engine and relay location and fuse amperage ratings.
compartment.
Figure 224
The fuses will protect the electrical system when there is
an electrical overload. The reason for the overload must 1
be found before starting the engine again.
Figure 222
1
P109659
Line up the clips on the back of the fuse panel cover with
the slots (Item 1) [Figure 224] in the fuse panel and push
the cover into position when finished.
Figure 225
NA3313
The table below is for earlier models with decal part number 7251372. Fuse location and amperage ratings are shown
in the table below and on the decal [Figure 225]. Relays are identified by the letter “R” in the AMP column.
ITEM ICON DESCRIPTION AMP ITEM ICON DESCRIPTION AMP ITEM ICON DESCRIPTION AMP
Cab Switched
F1 Rear Lights 15 F14 5 A Switched Power R
Power
Drive Controller
F4 Heater / HVAC 25 F17 25 D Traction R
Back-up Alarm
Switched Power
F5 25 F18 Attachments 25 E Rear Lights R
Back-up Alarm
Cab Switched
F8 25 F21 Engine Controller 15 H Not Used --
Power
Accessories and
F9 Not Used -- F22 25 J Front Lights R
Front Horn
Cab Accessories
F11 Bobcat Controller 25 F24 25 L Not Used --
Power Port
Auxiliary
F13 25 F26 Dosing Controller 15
Controller
Figure 226
NA3314
The table below is for later models with decal part number 7280029. Fuse location and amperage ratings are shown
in the table below and on the decal [Figure 226]. Relays are identified by the letter “R” in the AMP column.
ITEM ICON DESCRIPTION AMP ITEM ICON DESCRIPTION AMP ITEM ICON DESCRIPTION AMP
Cab Switched
F1 Rear Lights 15 F14 5 A Switched Power R
Power
Drive Controller
F4 Heater / HVAC 25 F17 25 D Traction R
Back-up Alarm
Switched Power
F5 25 F18 Attachments 25 E Rear Lights R
Back-up Alarm
Cab Switched
F8 25 F21 Engine Controller 15 H Not Used --
Power
Accessories and
F9 Not Used -- F22 25 J Not Used --
Front Horn
Cab Accessories
F11 Bobcat Controller 25 F24 25 L Not Used --
Power Port
Auxiliary
F13 25 F26 Dosing Controller 15
Controller
Figure 227
NA3328
The table below is for later models with decal part number 7300261. Fuse location and amperage ratings are shown
in the table below and on the decal [Figure 227]. Relays are identified by the letter “R” in the AMP column.
ITEM ICON DESCRIPTION AMP ITEM ICON DESCRIPTION AMP ITEM ICON DESCRIPTION AMP
Cab Switched
F1 Rear Lights 15 F14 5 A Switched Power R
Power
Drive Controller
F4 Heater / HVAC 25 F17 25 D Traction R
Back-up Alarm
Switched Power
F5 25 F18 Attachments 25 E Rear Lights R
Back-up Alarm
Cab Switched
F8 25 F21 Engine Controller 15 H Not Used --
Power
Accessories and
F9 Not Used -- F22 25 J Not Used --
Front Horn
Auxiliary
F13 25 F26 Dosing Controller 15
Controller
1
P121166A P121159
Two 15 ampere inline fuses (Item 1) [Figure 228] for the (Earlier models with decal part number 7251372) -
rear door fans are located on the inside of the rear door. Four additional relays (Item 1) [Figure 230] for the DEF /
AdBlue® tank heater system are located under the
Figure 229 operator cab on the left side of the loader. Stop the
engine and raise the operator cab to access the relays.
(See Raising on Page 134.)
Figure 231
1
1
P100958B P121621A 2
Battery Maintenance
Figure 232
P100959 P100960
WARNING
AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
If the engine will not start without using a booster battery, Connect the end of the second cable (Item 3) to the
BE CAREFUL! There must be one person in the negative (-) terminal of the booster battery. Connect the
operator’s seat and one person to connect and other end of the same cable (Item 4) [Figure 233] to the
disconnect the battery cables. engine.
The key switch must be in the STOP position. The Keep cables away from moving parts. Start the engine.
booster battery must be 12 volt. (See STARTING THE ENGINE on Page 95.)
3 1
P121189A
Figure 235
WARNING
AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
4
P121168
WARNING
BATTERY GAS CAN EXPLODE AND CAUSE
Disconnect the negative (-) cable (Item 1) [Figure 234]. SERIOUS INJURY OR DEATH
Keep arcs, sparks, flames and lighted tobacco away
Remove the battery hold-down clamp (Item 3) from batteries. When jumping from booster battery
[Figure 234]. make final connection (negative) at machine frame.
Disconnect the positive (+) cable (Item 2) [Figure 234] Do not jump start or charge a frozen or damaged
from the battery. battery. Warm battery to 16°C (60°F) before
connecting to a charger. Unplug charger before
Remove the battery wrap (Item 4) [Figure 234] and the connecting or disconnecting cables to battery. Never
battery from the loader. lean over battery while boosting, testing or charging.
W-2066-0910
Check the hydraulic / hydrostatic fluid level every day Figure 238
before starting the work shift. HYDRAULIC / HYDROSTATIC FLUID
RECOMMENDED ISO VISCOSITY GRADE (VG) AND
Park the loader on a level surface, lower the lift arms, and VISCOSITY INDEX (VI)
put the attachment flat on the ground or tilt the Bob-Tach
fully back if no attachment is installed.
Figure 236
Figure 237
WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
1 sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
P121074A
Install the fill cap [Figure 237] and install the rear grille.
See the SERVICE SCHEDULE for the correct service Figure 241
interval. (See SERVICE SCHEDULE on Page 123.)
Stop the engine, and remove the rear grille. (See REAR
GRILLE on Page 137.)
Figure 239
P115442
Remove the clamp (Item 1). Pinch off the hose (Item 2)
[Figure 241] near the fitting and disconnect hose from
the fitting. Route the hose out the side of the loader and
1 drain the fluid into a container.
P121074A
Figure 240
P100033
Recycle or dispose of used fluid in an environmentally Install hydraulic fill screen and add the correct fluid to the
safe manner. reservoir until the fluid level is within the operating range
of the sight gauge. (See Capacities on Page 217.) and
(See Checking And Adding Fluid on Page 165.)
P121073A
See the SERVICE SCHEDULE for the correct service Remove the filter cap O-rings (Item 3) [Figure 244] and
interval. (See SERVICE SCHEDULE on Page 123.) discard.
Stop the engine and remove the rear grille. (See REAR Install new filter cap O-rings and lubricate with clean oil.
GRILLE on Page 137.)
NOTE: The filter cap O-rings are not the same size.
Clean the top of the filter housing. Take care to install each O-ring in the correct
location.
Figure 243
Install the filter cap and bolts. Alternate tightening the
bolts to draw the cap down evenly. Tighten the bolts to 27
– 41N•m (20 – 30 ft-lb) torque.
1
WARNING
AVOID INJURY OR DEATH
2 Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
P121214
Figure 244
1
WARNING
AVOID INJURY OR DEATH
2
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909
3
Stop the engine and check for leaks at the filter.
P121072A P121580A
Check the fluid level in the reservoir and add as needed.
(See Checking And Adding Fluid on Page 165.)
Remove the filter element (Item 2) [Figure 244] and
discard.
Install the right side access cover and bolts [Figure 245].
WARNING
P100033
P121104
Put clean oil on the new filter gasket, install the new filter,
and tighten the filter to 37 – 45 N•m (27 – 33 ft-lb) torque.
Stop the engine and remove the rear grille. (See REAR
GRILLE on Page 137.)
Figure 247
P121074A
TRACK TENSION
Description Raise one side of the loader and put jackstands at the
front and rear of the loader frame so that the track is
Figure 248 about 76 mm (3 in) off the ground [Figure 249]. Lower
the loader to the jackstands. Be sure the jackstands do
not touch the track.
Figure 250
P107800
Checking
WARNING
AVOID INJURY
Keep fingers and hands out of pinch points when
1 checking the track tension.
W-2142-0903
P100255B
2 1
P-76326A
1
2
1
P109765
P-76325A
WARNING Tighten the bleed fitting. Pivot the access cover closed
and tighten the access cover bolts.
HIGH PRESSURE GREASE CAN
Raise the loader. Remove the jackstands. Repeat the
CAUSE SERIOUS INJURY
procedure for the other track. Dispose of grease in an
• Do not loosen grease fitting.
environmentally safe manner.
• Do not loosen bleed fitting more than 1 - 1/2
turns.
W-2781-0109
1
2
1
P109765B
P-76325C
NOTE: If replacement is necessary, always replace Tighten the access cover bolt (Item 1) [Figure 257] to
track tension fitting (Item 1) [Figure 255] with secure the tool.
genuine Bobcat Parts. The fitting is a special
fitting designed for high pressure. Turn the tool 90° anticlockwise and let the grease flow
into a container. Release pressure [Figure 257] until the
Decrease Track Tension track adjustment is correct [Figure 250] and
[Figure 251].
See the SERVICE SCHEDULE for the correct service See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 123.) interval. (See SERVICE SCHEDULE on Page 123.)
Park the loader so that the plug in the hydrostatic drive Figure 259
motor is at the bottom.
A E
Remove the plug and let the oil drain from the hydrostatic
H B
drive motor.
Figure 258 D F
G C
1
P100737
ALTERNATOR BELT
Belt Adjustment
The alternator belt is a special maintenance free type that is pretensioned over the pulleys. This belt eliminates the need
for a tensioning device and does not require periodic adjustment. Contact your Bobcat dealer for replacement parts.
Belt Replacement
Stop the engine and open the rear door. Move the alternator toward the engine fully and remove
the belt from the pulleys.
Figure 260
Inspect the pulleys for wear.
Figure 262
1 2
P121090A
Figure 261 Use a prybar (Item 1) [Figure 262] in the location shown
to move the alternator until the bottom alternator
mounting bolt (Item 2) [Figure 261] can be installed.
P121089A
Belt Adjustment
The air conditioning belt has a spring loaded idler that constantly maintains the correct belt tension.This belt does not
require periodic adjustment.
Belt Replacement
Stop the engine and open the rear door. Figure 265
Figure 263
1
2
P121903
P121466
Loosen the fuel filter clamps (Item 1) [Figure 265].
Remove the alternator belt shield mounting nuts and Remove the fuel filter assembly from the clamps and
bolts (Item 1) [Figure 263]. move clear of the air conditioning compressor belt shield.
Figure 264
P121337
P121080 NA9657
Remove the air conditioning compressor belt shield Install new belt using the routing diagram [Figure 268]
mounting bolts and nut (Item 2) [Figure 266]. and remove breaker bar.
Remove the air conditioning compressor belt shield (Item NOTE: Verify the belt is properly aligned on each
1) [Figure 266]. pulley.
P121079
DRIVE BELT
Belt Adjustment
The drive belt does not need adjustment. The belt has a spring loaded idler that constantly maintains the correct belt
tension. The spring loaded idler stop adjustment, detailed below, is critical for long belt life.
Stop Adjustment
See the SERVICE SCHEDULE for the correct service interval. (See SERVICE SCHEDULE on Page 123.)
P121578A
P121107A
P121579
Belt Replacement
Stop the engine and open the rear door. Figure 274
Figure 272
1 2
P109783
Remove the drive belt shield bolt (Item 1) [Figure 272]. Tighten the adjustment bolt (Item 1) [Figure 274] to hold
the spring loaded idler off the drive belt.
Figure 273
Remove the drive belt from the hydrostatic pump pulley
and flywheel pulley. Inspect the pulleys for wear.
P121188
Figure 275 Position the drive belt shield over the drive belt shield
mounting bolts. Slide the drive belt shield toward the front
of the loader to fully seat the shield onto the top and
bottom mounting bolts (Items 1 and 2) [Figure 276].
Figure 277
1
2
1
P115669
Adjust a torque wrench for 54,2 N•m (40 ft-lb). Insert the
torque wrench (Item 2) [Figure 275] into the slot
provided in the stop arm as shown and move the torque
wrench up until the correct torque is indicated.
P121086
Maintain torque on the stop arm and tighten the spring
loaded idler adjustment bolt (Item 1) [Figure 275] to 105
– 115 N•m (78 – 85 ft-lb) torque. Install the drive belt shield bolt (Item 1) [Figure 277].
NOTE: This procedure is required to preload a new Install the battery. (See Removing And Installing Battery
drive belt in order to achieve the correct stop on Page 164.)
adjustment after the initial belt break-in
period. Close the rear door.
Figure 276 NOTE: The stop arm MUST be adjusted after 50 hours
operation with the new drive belt. (See Stop
Top Mounting Bolt Adjustment on Page 178.)
P107207A
P107206
WARNING
RIDE CONTROL ACCUMULATOR INSTALLED
PRESSURISED FLUID CAN CAUSE SERIOUS INJURY
After fully lowering the lift arms or installing an
approved lift arm support device, use lift arm bypass
control for 5 seconds to release pressure from lift
circuit before servicing.
See Operation & Maintenance Manual or Service
Manual for lift arm bypass control instructions.
W-3015-EN-0816
Lubrication Locations
See the SERVICE SCHEDULE for the correct service Lubricate the following:
interval. (See SERVICE SCHEDULE on Page 123.)
Figure 279
Record the operating hours each time you lubricate the
Bobcat loader.
1
1. Lift Arm Pivot Pin (Both Sides) (2) [Figure 279].
2
4
8 Figure 280
9 10
11
2
3 5
6
7
P107399E
P-90572A P-90570A
3. Base End Lift Cylinder (Both Sides) (2) [Figure 281]. 5. Rear Control Link (Both Sides) (2) [Figure 283].
P100730 P-90544A
4. Rod End Lift Cylinder (Both Sides) (2) [Figure 282]. 6. Front Control Link (Both Sides) (2) [Figure 284].
P-31308A P107960
7. Bob-Tach Wedge (Both Sides) (2) [Figure 285]. 9. Rod End Tilt Cylinder (Both Sides) (2) [Figure 287].
10
P109929A P107961
8. Base End Tilt Cylinder (Both Sides) (2) [Figure 286]. 10. Bob-Tach Pivot Pin (Both Sides) (2) [Figure 288].
11
P107959 P107293A
11. Power Bob-Tach Hydraulic Cylinder (if equipped) (2) All lift arm and cylinder pivots have a large pin held in
[Figure 289]. position with a retainer bolt and locknut (Item 1)
[Figure 290].
Procedure
Figure 291 The spring loaded wedges (Item 1) must contact the
lower edge of the holes in the attachment mounting
frame (Item 2) [Figure 292].
Figure 293
P-85513A
NA13065S
P-31233A NA3098
BOB-TACH (POWER)
Figure 294 The spring loaded wedges (Item 1) must contact the
lower edge of the holes in the attachment mounting
frame (Item 2) [Figure 295].
Figure 296
NA3234A
NA13065S
P-31233A NA3098
You may decide to store your Bobcat loader for an After the Bobcat loader has been in storage, perform the
extended period of time. Perform the procedures below procedures below to return the loader to service:
for storage:
• Check the engine oil and hydraulic fluid levels; check
• Thoroughly clean the loader including the engine coolant level.
compartment.
• Install a fully charged battery.
• Lubricate the loader.
• Remove grease from exposed cylinder rods.
• Replace worn or damaged parts.
• Check all belt tensions.
• Park the loader in a dry protected shelter.
• Be sure all shields and guards are in position.
• Lower the lift arms all the way and put the bucket flat
on the ground. • Lubricate the loader.
• Put blocks under the frame to remove weight from the • Check track condition and remove blocks from under
tracks. frame.
• Put grease on any exposed cylinder rods. • Remove cover from exhaust pipe opening.
• Put fuel stabiliser into the fuel tank and operate the • Start the engine and operate for a few minutes while
engine a few minutes to circulate the stabiliser to the observing the instrument panels and systems for
pump and fuel injectors. correct operation.
If biodiesel blend fuel has been used, perform the • Operate machine, check for correct function.
following:
• Stop the engine and check for leaks. Repair as
Drain the fuel tank, refill with 100% petroleum diesel needed.
fuel, add fuel stabiliser, and operate the engine for at
least 30 minutes.
The Service Codes will aid your dealer in diagnosing conditions that can damage your machine.
1 2 CODE DESCRIPTION
The controller is asking for a password.
CODE (Keyless Start and Deluxe Instrumentation
Panels only.)
The engine controller has determined the
COLD engine must warm up. (See Cold Temperature
Engine Speed Control on Page 101.)
The engine is performing a DeSOX process.
Operate the machine under load. (See
DESOX
SELECTIVE CATALYTIC REDUCTION (SCR)
SYSTEM on Page 53.)
NA3077
Operator cab door is open. (Lift and Tilt
NA3084 DOOR
NA3272 functions will not operate.)
The wrong password was entered. (Keyless
ERROR
Service codes can be either letters (Item 1) or numbers Start and Deluxe Instrumentation Panels only.)
(Item 2) [Figure 298]. One or both instrument panel(s) not
REPLY
communicating with the controller.
Reversing fan is disabled. (See Reversing Fan
RFOFF
on Page 81.)
SHTDN A shutdown condition exists.
Figure 299
NA3189
You can monitor real-time displays of:
ENTER button
Select AM / PM / 24hr.
Press a scroll button (Item
Press [ENTER] to 1) repeatedly until the
continue. Security screen icon
(Inset) is highlighted.
1 1
Press left scroll button or NOTE: High-Flow and Two-Speed lockouts for the
[0] to exit without saving. owner are active even if the Password
Lockout feature is unlocked.
Password Description
A permanent, randomly selected password set at the Allows for full use of the loader. Must be used to
factory that cannot be changed. This password is change the owner password.
used for service by the Bobcat dealer if the owner
password is not known or to change the owner
password.
_______________________________________________________________________________________________
Turn the key switch to the RUN position to turn on the This feature allows the owner to unlock the password
loaders electrical system. feature so that a password does not need to be used
every time the engine is started.
Enter the five digit owner password using the number
keys (1 through 0) if locked. Turn the key switch to the RUN position to turn on the
loaders electrical system.
Figure 300
Enter the five digit owner password using the number
keys (1 through 0).
Press and hold the lock (Item 1) and unlock (Item 2) Turn the key switch to the RUN position to turn on the
[Figure 300] keys for 2 seconds. loaders electrical system.
The lock key red light will flash and the left panel display Press the lock key (Item 1) [Figure 300].
screen will show [ENTER].
The lock key red light will flash and the left panel display
Enter a new five digit owner password using the number screen will show [CODE].
keys (1 through 0). An asterisk will show in the left panel
display screen for each key press. Enter the five digit owner password using the number
keys (1 through 0). The unlock key green light will flash,
The left panel display screen will show [AGAIN]. then the lock key red light will become solid.
Enter the new five digit owner password again. You must now enter the password every time to start the
loader.
The lock key red light will become solid.
Master Password:
Owner Password:
Enter owner password
Allows for full use of the loader and to set up the
and press [ENTER].
Deluxe Instrumentation Panel. There is only one
owner password. The owner password must be used
to change the owner or user passwords. Owner
should change the password as soon as possible for
security of the loader.
Select user.
MAINTENANCE CLOCK
Description
The Maintenance Clock alerts the operator when the next This message will appear for 10 seconds every time the
service interval is due. EXAMPLE: The maintenance machine is started until the maintenance clock is reset.
clock can be set to a 500 hour interval as a reminder for
the next 500 hour planned maintenance. Figure 303
Figure 301
2
1
3
1
NA3086
Reset
NA3195
SPECIFICATIONS
Certain specification(s) are based on engineering calculations and are not actual measurements. Specification(s)
are provided for comparison purposes only and are subject to change without notice. Specification(s) for your
individual Bobcat equipment will vary based on normal variations in design, manufacturing, operating conditions,
and other factors.
LOADER SPECIFICATIONS
Machine Dimensions
• Dimensions are given for loader equipped with standard track and 84 in. Heavy Duty Construction and Industrial
bucket and may vary with other bucket types.
• Where applicable, specifications conform to SAE or ISO standards and are subject to change without notice.
1768 mm 2514 mm
(69.6 in) (99 in)
2108 mm
(83 in)
2153 mm
(84.8 in)
1658 mm
(65.3 in)
98°
4689 mm
(184.6 in)
37°
927 mm
(36.5 in) 3657 mm
(144 in)
2118 mm 2853 mm
(83.4 in) (112.3 in)
33°
31°
1749 mm
218 mm (68.9 in)
(8.6 in)
3030 mm
(119.3 in)
3910 mm
(153.9 in)
NA9524
Changes of structure or weight distribution of the loader can cause changes in control and steering response,
and can cause failure of the loader parts.
Performance
Engine
Drive System
Controls
Hydraulic System
Electrical System
Capacities
Tracks
Ground Pressure
Rubber Track – 450 mm (17.7 in) 0,033 MPa (0,33 bar) (4.9 psi)
Environmental
Machine equipped with optional HVAC (air condition) contains fluorinated greenhouse gas (F-gas)
F-gas type HFC-134a
F-gas mass (kg) 0.68
CO2 equivalent (t) 0.97
GWP 1430
Temperature Range
WARRANTY
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
WARRANTY
WARRANTY
BOBCAT LOADERS
Doosan Bobcat EMEA s.r.o. (“Doosan”) warrants to its authorized dealers who in turn warrants to the customer
that each new Bobcat Loader will be free from defects in material and workmanship for twelve (12) months from
the date of delivery to the customer or 2000 hours of machine usage, whichever occurs first. During the warranty
period, the authorized Doosan dealer shall repair or replace, at Doosan’s option, without charge for parts, labour
and travel of technicians, any part of the Doosan product which fails because of defects in material or
workmanship. The customer shall provide the authorized Doosan dealer with prompt written notice of the defect
and allow reasonable time for replacement or repair. Doosan may, at its option, request failed parts to be returned
to the factory or to any other designated location. Transportation of the Doosan product to the authorized Doosan
dealer for warranty work is not the responsibility of Doosan. Service schedules must adhere to prescribed
intervals and Bobcat genuine parts/lubricants must be used. The warranty does not apply to tyres, tracks or other
accessories not manufactured by Doosan. For coverage on engines, consult with your Bobcat Dealer. For these
non-covered items, the customer shall refer solely to the warranty, if any, of the respective manufacturers thereof,
in accordance with the respective manufacturers warranty statement. Some Doosan parts are covered pro-rata
depending on the expected life-time of the part. Coverage for batteries, air-conditioning refill, couplers and
ignition system parts (glow plugs, fuel injection pumps, injectors) is reduced as failures generally originate from
factors not under Doosan’s control such as, but not limited to, prolonged storage, abuse or fuel quality. Reduced
coverage is, depending on the component, limited from 50 to 500 operating hours. The warranty does not cover: (i)
Oils and lubricants, coolant fluids, filter elements, brake linings, tune-up parts, bulbs, fuses, alternator fan belts,
drive belts, pins, bushings and other high-wear items. (ii) Damages resulting from abuse, accidents, alterations,
use of the product with any bucket or attachment not approved by Doosan, air flow obstructions, or failure to
maintain or use the Doosan product according to the instructions applicable to it. (iii) Ground engaging parts such
as bucket teeth and cutting edges. (iv) Fuel or hydraulic system cleaning, engine tune-up, brake inspection or
adjustment. (v) Adjustments or slight defects which generally do not affect the stability or reliability of the
machine.
WARRANTY
BOBCAT TRACK WARRANTY
Every new rubber track is warranted to be free of defects in material and workmanship for the life of the original tread design within
the limits of the normal warranty conditions.
Original tread life is considered completed when the track has 10 percent or less of remaining tread in any position of its original
tread depth, in any portion of its original tread design.
If upon presentation of the track to the authorised Bobcat representative, the representative determines the warranty claim is valid
during the first 10 percent of tread life, DOOSAN BENELUX S.A. and the authorised dealer will supply a comparable new track at no
charge. If the warranty claim is granted after the first 10 percent of tread life of the track has worn away, but before the original tread
life is completed, the original buyer will receive a pro-rata replacement credit toward the purchase of a comparable new track, relative
to the unused portion of the tread on the original track based on a predetermined schedule in effect at the time of replacement. The
end-user/owner pays all applicable taxes and disposal costs relating to the replacement.
This warranty only applies when the track is installed on the approved recommended Bobcat product. This warranty does not cover
track failures as a result of tears, cuts, fire or vandalism, damaged or broken cords due to improper adjustment, age conditions such
as cracks, and extreme temperature exposure.
This warranty is solely for the benefit of the end-user/owner of the track and is not assignable.
DOOSAN BENELUX S.A. EXCLUDES OTHER CONDITIONS, WARRANTIES OR REPRESENTATIONS OF ALL KINDS, EXPRESSED OR
IMPLIED, STATUTORY OR OTHERWISE (EXCEPT THAT OF TITLE) INCLUDING ALL IMPLIED WARRANTIES AND CONDITIONS
RELATING TO MERCHANTABILITY, SATISFACTORY QUALITY AND FITNESS FOR A PARTICULAR PURPOSE.
CORRECTIONS BY DOOSAN BENELUX S.A. OF NONCONFORMITIES WHETHER PATENT OR LATENT, IN THE MANNER AND FOR
THE TIME PERIOD PROVIDED ABOVE, SHALL CONSTITUTE FULFILMENT OF ALL LIABILITIES OF DOOSAN BENELUX S.A. FOR
SUCH NONCONFORMITIES, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, INDEMNITY, STRICT LIABILITY
OR OTHERWISE WITH RESPECT TO OR ARISING OUT OF SUCH PRODUCT.
THE REMEDIES OF THE END-USER/OWNER SET FORTH UNDER THE PROVISIONS OF THE WARRANTY OUTLINED ABOVE ARE
EXCLUSIVE AND THE TOTAL LIABILITY OF DOOSAN BENELUX S.A. INCLUDING ANY HOLDING, SUBSIDIARY, ASSOCIATED OR
AFFILIATED COMPANY OR DISTRIBUTOR WITH RESPECT TO THIS SALE OR THE PRODUCT AND SERVICE FURNISHED
HEREUNDER IN CONNECTION WITH THE PERFORMANCE OR BREACH THEREOF, OR FROM DELIVERY, INSTALLATION, REPAIR
OR TECHNICAL DIRECTION COVERED BY OR FURNISHED UNDER THIS SALE, WHETHER BASED ON CONTRACT, WARRANTY,
TORT, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE SHALL NOT EXCEED THE PURCHASE PRICE OF THE
PRODUCT UPON WHICH SUCH LIABILITY IS BASED.
DOOSAN BENELUX S.A. INCLUDING ANY HOLDING, SUBSIDIARY, ASSOCIATED OR AFFILIATED COMPANY AND DISTRIBUTOR
SHALL IN NO EVENT BE LIABLE TO THE END-USER/OWNER, ANY SUCCESSORS IN INTEREST OR ANY BENEFICIARY OR
ASSIGNEE RELATING TO THIS SALE FOR ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR PUNITIVE DAMAGES
ARISING OUT OF THIS SALE OR BY ANY BREACH THEREOF, OR ANY DEFECT IN, OR FAILURE OF, OR MALFUNCTION OF THE
PRODUCT UNDER THIS SALE, WHETHER BASED UPON LOSS OF USE, LOST PROFITS OR REVENUE, INTEREST, LOST
GOODWILL, WORK STOPPAGE, IMPAIRMENT OF OTHER GOODS, LOSS BY REASON OF SHUTDOWN OR NON-OPERATION,
INCREASED EXPENSES OF OPERATION OR CLAIMS OF USER OR CUSTOMERS OF THE USER FOR SERVICE INTERRUPTION
WHETHER OR NOT SUCH LOSS OR DAMAGE IS BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, INDEMNITY, STRICT
LIABILITY OR OTHERWISE.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES (EXCEPT THOSE OF TITLE), EXPRESSED OR IMPLIED, AND THERE ARE
NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL THE AUTHORISED
SELLING DEALER OR BOBCAT COMPANY BE LIABLE FOR DOWNTIME EXPENSES, LOSS OF MACHINE USE OR OTHER
INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER
WARRANTIES AND CONDITIONS, EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES
AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COMPANY OR THE AUTHORISED BOBCAT DEALER BE
LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT
LIMITED TO, LOSS OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON
CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT COMPANY OR
THE AUTHORISED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF
BOBCAT EUROPE AND THE AUTHORISED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED
HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.
ALPHABETICAL INDEX
Bobcat®, the Bobcat logo and the colours of the Bobcat machine are registered trademarks of
Bobcat Company in the United States and various other countries.
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