DESICCANT DRYER USER MANUAL

AEHD Series | Externally Heated | 150 - 3,000 scfm

WARRANTY NOTICE

Failure to follow the instructions

and procedures in this manual, or
misuse of this equipment, will void its
warranty.

WARNING!

Users are required to read the entire

User Manual before handling or using
the product. Keep the User Manual in
a safe place for future reference.

The information in this manual is current as of its publication date and applies to AEHD Series desiccant air dryers until next revision of this manual.
Copyright © 2017 Aircel, LLC. All rights reserved.
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DRYER DATA SHEET

Model Number: Serial Number:

Date of Manufacture:

Ship Date: Installation Date:

Customer Address:

Customer City: State/Zip:

Other:

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TABLE OF CONTENTS
Section 1: Safety 1 Section 7: Troubleshooting 24
1.1 Introduction 1 7.1 Introduction 24
1.2 Safety Signal Words 1 7.2 AEHD Series Troubleshooting Guide 25
1.3 General Safety Procedures 1
1.4 Safe Operating Procedures 2 Appendix A: Specifications 26
1.5 Desiccant Safety Precautions 2 A.1 Table of Specifications - AEHD Series 36
1.5.1 Desiccant First Aid Recommendations 2
1.6 Implementation of lockout/tag-out 2 Appendix B: Material Safety Data Sheets 27
1.6.1 Procedures 3 B.1 Activated Alumina Desiccant 27
1.6.2 General Security 3
Service Notes 34
Section 2: Description 4
2.1 Introduction 4 Warranty Information 39
2.2 System 4
2.2.1 How It Works 4

Section 3: Installation 6
3.1 Inspection on Arrival 6
3.2 Lifting Information 6
3.3 Installation Codes and Procedures 7
3.4 Locating and Installing the Dryer 7
3.5 Preliminary Start-Up Checklist 9

Section 4: Operation 12
4.1 Operating Procedures 12
4.2 Short-Term Shut Down 12
4.3 Short-Term or Long-Term Shut Down 12

Section 5: Controllers 14
5.1 Main Screens 14
5.2 Dryer Operation Screens 16
5.3 Alarm Screen 20

Section 6: Maintenance 22
6.1 Introduction 22
6.2 Maintenance 22
6.2.1 Weekly 22
6.2.2 Semi-Annual 22
6.2.3 Annual 23

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SECTION 1: SAFETY
1.1 Introduction 1.3 General Safety Procedures
To ensure maximum performance and safe operation of
an Aircel desiccant dryer covered by this manual, everyone
involved with the dryer’s installation, operation, and CAUTION!
maintenance must read and carefully follow the instructions
in this manual.
Misuse / modification hazard
Misuse or modification of this equipment may result in
personal injury. Do not misuse or modify. The high efficiency Misuse or modification of this equipment may result
heated regenerative desiccant dryer is used exclusively for
purifying compressed air in non-hazardous locations. in personal injury.

The state-of-the-art system is designed and constructed Do not misuse or modify this equipment under any
in accordance with the rules and regulations regarding conditions.
adsorption technology and industrial safety. There are
hazards accompanying this type of product if not operated
for the intended purpose by trained and specialized • Electrical work must conform to the specifications
personnel. indicated by Aircel and any local or state laws that may
apply. In the absence of such codes, install unit according
to National Electrical Code, NFPA No. 70 latest edition.
1.2 Safety Signal Words • Personnel must wear appropriate safety gear including
eye and ear protection before working on any electrical
Throughout this manual, signal words are present to advise
or mechanical aspects of the machine.
of safety precautions and/or standard practices. Obey these
signal words as defined below: • Appropriate tools have to be used for all installation and
maintenance work. If special tools are not available to
the installation crew, contact the factory or your Aircel
DANGER! - Indicates an imminently hazardous situation
representative.
which, if not avoided, will result in death or serious injury.
• A copy of the Operation Manual must be made available
WARNING! - Indicates a potentially hazardous situation to all personnel involved with the installation, operation,
which, if not avoided, could result in death or serious injury. and maintenance of the equipment.
• Before performing any maintenance operations on
CAUTION! - Indicates a potentially hazardous situation the equipment, the unit must be shut down, isolated,
which, if not avoided, may result in minor or moderate electrical power removed, and completely depressurized.
injury.
• To ensure compatibility and continued trouble free
operation, only genuine Aircel parts must be used.
NOTICE - used to address practices not related to personal
injury. • DO NOT make any constructional changes to the unit.
Only Aircel or its authorized representatives with the
prior approval can perform any constructional work on
the machine.
NOTICE • DO NOT use foreign parts.
• DO NOT use compressed air from the dryers for
breathing purposes - install a breathing air package to
For optimum performance, use only Aircel replacement
ensure conformance with OSHA regulations.
parts.
• DO NOT disable or disengage any protective equipment
used on the machine.

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1.4 Safe Operating Procedures 1.5 Desiccant Safety Precautions

• Pressurize and depressurize compressed air SLOWLY!

Always open air valves slowly when pressurizing the airline WARNING!
system or equipment. Repair air slowly when depressurizing
your air system or equipment.
Inhalation, Skin, & Eye Irritant
• Circuit breakers, fusable disconnect, and wiring should
conform to national and/or local electrical codes. Make The desiccant used in this equipment is not considered
certain that qualified electrical personnel perform the hazardous. Contact with and disposal of desiccant
electrical installation for this unit. must be in accordance with the relevant MSDS and
• Only use original fuses for the rated voltage and current. all local codes and regulations. The following lists the
more common safety measures to be observed during
• Shut down the unit in the correct recommended procedure.
loading and unloading operations. Reference the
• Before any work on system, always depressurize the unit MSDS in the appendix for complete safety measures.
and remove all electrical power.
• After shut down, put up warning notice to prevent the unit 1.5.1 DESICCANT FIRST AID RECOMMENDATIONS
from being switched “ON” accidentally.
• Inspect all piping, hoses, and connections. Make sure that 1.5.1.1 INHALATION
all hoses are in good condition and are rated for the correct
Use a contoured dust mask during loading and unloading
working pressure. Do not allow hoses to come into contact
operations. If high concentrations are inhaled, immediately
with oils, chemicals, or sharp objects.
move to fresh air. Keep person calm. If not breathing, give
• Secure condensate drain lines. Unsecured, flexible drain artificial respiration. If breathing is difficult, give oxygen. Call a
lines may whip violently under pressure and may cause physician.
bodily harm.

1.5.1.2 SKIN CONTACT

In case of contact, immediately flush skin with plenty of soap
NOTICE and water for at least 15 minutes.

These dryers do not supply breathing quality air 1.5.1.3 EYE CONTACT
In case of contact, immediately flush eyes with plenty of water
Aircel AEHD Series dryers do not remove carbon
for at least 15 minutes. Call a physician.
monoxide and is not safe for human respiration
(breathing). Breathing air must be at least grade
D quality as described in compressed air and gas 1.5.1.4 SPILLS
association (CAGI) commodity specifications 67.1-1966. Clean accidental spills by vacuuming, sweeping, or flushing to a
sewer treated for suspended solids. Avoid creating excess dust.
User may refer to OSHA 29 CFI 1910.134 for special
precautions and equipment suitable for breathing air
applications. Aircel disclaims any liability what so ever
for loss, injury or damage.
1.6 Implementation of lockout/tag-out
The energy control procedure defines actions necessary to
lockout a power source of any machine to be repaired, serviced,
or set-up, where unexpected motion, or an electrical or other
energy source, would cause personal injury or equipment
damage. The power source on any machine shall be locked

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out by each employee doing the work except when motion is 1.6.2 GENERAL SECURITY
necessary during setup, adjustment, or troubleshooting.
1. The lock shall be removed by the Authorized Person who
put the lock on the energy-isolating device. No one other
than the person/persons placing padlocks and lock out
1.6.1 PROCEDURES hasps on power shall remove padlock and lockout hasps
The established procedures for the application of energy and restore power. However, when the authorized person
control shall cover the following elements and actions and who applied the lock is unavailable to remove it, her or his
shall be initiated only be Authorized Persons and done in the Supervisor may remove padlock(s) and lock out hasp(s) and
following sequence: restore power only if it is first:
a. verified that no person will be exposed to danger..
1. Review the equipment or machine to be locked and tagged b. verified that the Authorized Person who applied the
out. device is not in the facility.
2. Alert operator and supervisor of which machine is to be c. noted that all reasonable efforts to contact the Authorized
worked on, and that power and utilities will be turned off. Person have been made to inform her or him that the
3. Check to make certain no one is operating the machine lock out or tag out device has been removed.
before turning power off. d. ensured that the Authorized Person is notified of lock
4. Turn off the equipment using normal shut-down procedure. removal before returning to work.

5. Disconnect the energy sources: 2. Tag out system - Tags are warning devices affixed at points
of power disconnect and are not to be removed by anyone
a. Air and hydraulic lines should be bled, drained, and
other than the person placing tag on power lockout. Tags
cleaned out. There should be no pressure in these lines
shall never be by-passed, ignored, or otherwise defeated.
or in the reservoir tanks. Lockout or tag lines or valves.
b. Any mechanism under tension or pressure, such as
springs, should be released and locked out or tagged.
c. Block any load or machine part prior to working under it.
d. Electrical circuits should be checked with calibrated
electrical testing equipment and stored energy and
electrical capacitors should be safely discharged.
6. Lockout and/or tag out each energy source using the
proper energy isolating devices and tags. Place lockout
hasp and padlock or tag at the point of power disconnect
where lockout is required by each person performing work.
Each person shall be provided with their own padlock and
have possession of the only key. If more than one person is
working on a machine, each person shall affix personal lock
and tag using a multi-lock device.
7. Tag-lock devices shall be used only when power sources
are not capable of being locked out by use of padlocks and
lockout hasp devices. The name of the person affixing the
tag to power source must be on tag along with date tag was
placed on power source.
8. Release stored energy and bring the equipment to a “zero
mechanical state.”
9. Verify isolation: Before work is started, test equipment to
ensure power is disconnected.

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SECTION 2: DESCRIPTION
2.1 Introduction through a desiccant bed, which removes the moisture
through the process of adsorption. Twin towers filled with
Aircel AEHD Series dryers are engineered and manufactured activated alumina desiccant alternate between drying and
to provide you with many years of trouble free service. To regeneration. These dryers offer fail-safe design in the
ensure that you get the get first class service from this event of power interruption, as air will continue to flow
equipment, we recommend you take some time and read through the dryer without dead heading and purge exhaust
the contents of this manual. valves will close, preventing loss of air pressure.

This manual contains information required for installing An LCD display provides operation information and tower
and maintaining your new equipment. It also includes the operating status. The highest quality non-lubricated air/gas
safety procedures and corresponding drawings. We strongly valves are used to ensure reliable operation for many years
suggest that all personnel involved with the machine, read to come.
the entire contents of the manual before proceeding with
the installation or maintenance activities. 2.2.1 HOW IT WORKS

The manufacturer reserves the right to make changes The Aircel model AEHD is an externally-heat reactivated
without any prior notification and is not obligated in any desiccant compressed air dryer system, with two vessels
manner. Information in this manual is deemed current at each loaded with activated alumina desiccant to adsorb
the time of publication and Aircel disclaims all liability for moisture from the inlet moisture-laden air stream.
any errors resulting in any loss or damage.
While one vessel is drying (removing) moisture vapor from
the inlet air, the other vessel is regenerating (desorbing)
2.2 System moisture from desiccant media that was adsorbed onto
the desiccant surfaces during the drying cycle to enable the
The AEHD Series externally heated desiccant air dryer regenerated desiccant to dry the inlet air again.
products cover the flow range listed on the manual front
cover and provides reliable dew point performance. The During the regeneration process, a small portion of dry
heated regenerative desiccant dryer is a continuous-duty outlet air is heated to a temperature of 400°F to regenerate
compressed air dryer used in industrial applications to (remove) the moisture from the desiccant bed.
provide high drying efficiency for large volume airflows.
Continuous duty means no downtime. A switching valve The drying and regenerating process is repeated
alternates the desiccant chambers between the drying and continuously between the two towers every 4 hours to
regeneration phases. While one chamber is drying, the provide an uninterrupted continuous clean, dry airflow to
other is regenerating. the customer process.

The self-contained heated regenerative desiccant dryer The inlet moisture-laden, dirty, compressed air is filtered
includes a control system, dryer, heater, and silencers. as it passes through the standard high-efficiency inlet
coalescing pre-filter where moisture and possible oil-mist
Untreated compressed air contains many contaminants are coalesced into larger droplets. These droplets are then
such as water, compressor oil, pipe scale and contamination removed via an automatic drain before the filtered air
from ambient air. These contaminants cause excessive enters the dryer.
corrosion, erosion, freezing and product contamination to NOTE: The dryer is designed to remove moisture in vapor
all components that come in contact with the untreated form only - liquid moisture and oil is detrimental to the
compressed air. dryer system.

A regenerative type dryer system with all recommended The inlet moisture-vapor laden compressed air continues to
filtration will remove these contaminants to harmless the inlet valve and is directed to the bottom of the on-line,
levels. The end result is that instruments that come in pressurized drying desiccant vessel. The air stream is dried
contact with the dry compressed air stay clean and do not by the vessel desiccant media and exits the top of the vessel
corrode, therefore lasting much longer. Products that may to the outlet valves (typically check valves), then directed to
come in contact with clean dry compressed air are virtually the standard outlet high temperature particulate after filter
unaffected, hence rejection rates are reduced.  to remove particulates from the dry outlet air stream before
entering the downstream customer process.
Aircel AEHD series externally-heated regenerative desiccant
compressed air dryers dry compressed air to -40°F PDP The standard EMS (Energy Management System) control
(Pressure Dew Point). The compressed air stream is passed system continually monitors the mid-bed humidity level

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in the on-line drying vessel. At the end of the drying cycle, if

the moisture level is below the set level, the drying cycle will
continue on the same vessel for an extended time until the
moisture level reaches the set point. The EMS control system
saves energy by extending the drying cycle, thus reducing the
overall average process air consumption used for regeneration,
as well as reducing overall heater on-time in periods of low load
demand.
Heater
While one vessel is drying the inlet moisture-laden compressed
Tower 1 Tower 2
air, the other vessel is regenerating the desiccant bed.
During the regenerating cycle, the regenerating vessel is first
depressurized slowly to atmospheric pressure through a purge

After Filter
Pre-Filter
exhaust valve and muffler to ambient. A small portion of the
outlet dried compressed air flows through a purge adjustment
valve to an orifice to reduce the regenerating airflow.

The regeneration purge air flows to the heater at near

atmospheric pressure where the regeneration air temperature
is heated to a temperature of 400°F. The air then passes
through the regeneration heater check valve on the upper
line and into the regenerating vessel where the moisture is
desorbed (removed) from the vessel desiccant bed.

The hot, moist regeneration air then flows from the bottom of FIGURE 2-1: TYPICAL SCHEMATIC FLOW DIAGRAM
the vessel to the purge exhaust valve and muffler to ambient.
AEHD Series 150 - 3,000 scfm rated model
Dryer system operation is performed automatically by the APC
(Aircel Programmable Controller) control system. The standard
drying and regeneration time cycle is an 8 hour NEMA cycle.
While one vessel is drying incoming compressed air for 4 hours,
the other vessel is (1) depressurizing for 2 minutes, (2) heat
regenerating/purging for 3 hours, (3) cooling/regenerating/
purging for 55 minutes, (4) repressurizing the vessel to the line
pressure for 3 minutes before (5) switching over to the other
vessel, any finally, (6) just before the end of the repressurization
period the EMS system checks the moisture level in the drying
vessel.

If the EMS senses moisture levels are below the set point,
the drying vessel will remain online, drying for an extended
time and the regenerated vessel will be in standby and
repressurized. When the drying vessel reaches the set moisture
level, the vessels will switch. Switching from one vessel to the
other vessel is performed only when both desiccant towers are
at line pressure to prevent line surge and to minimize desiccant
abrasion.

The dryer system process is fully automatic and continuous,

typically switching vessels every 4 hours, alternating between
drying and regenerating.
NOTE: The EMS (Energy Management System) control system
will extend drying mode for longer than the 4 hour period.

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SECTION 3: INSTALLATION
3.1 Inspection on Arrival 3.2 Lifting Information
All heated regenerative desiccant dryers are tested and
operated before shipment. However, shipping vibration may
cause damage such as loosening of certain parts. To ensure WARNING!
smooth installation, it is recommended that immediately upon
receipt of the unit, the system is checked for the following:
Lifting Hazard
1. Inspect unity on delivery.
2. Report any damage to the delivery carrier. Failure to lift the unit correctly can result in severe
3. Request a written inspection report from the Claims personal injury or property damage.
Inspector to substantiate the claim.
• Use appropriate lifting equipment and adopt
4. File claims with the delivery carrier.
all safety precautions needed for moving and
5. Compare unit received with description of product ordered. handling the equipment.
Check the serial plate label and make sure that it is the
correct Model was ordered. Note the equipment Capacity • A forklift, or crane is recommended for unloading
and Power Supply requirements and ensure that they are in and installation.
accordance with your specifications. The rated conditions
of the dryer are indicated on the serial plate label. If there
• Lift unit by lifting lugs and frame only. Do not lift
is any discrepancy, contact your representative listed on
the manual back cover. by piping.

6. Vibration during shipping can loosen the connections.

Inspect all pipe and tubing and make sure they are all
tightened and secured. 1. Use all lifting points provided. Special care must be used
when lifting the dryer to prevent tip-over.
7. Report incomplete shipments to the delivery carrier and
your service representative. 2. Use clevis connectors, not hooks, on lifting slings.
3. Only lift unit under support frame/base by using the fork
lift openings provided. Do not lift by piping.
4. Check the approximate weight provided on the specification
control drawing to ensure adequate lift truck capacity.
5. Allow only qualified operators to lift the equipment.
6. Refer to applicable OSHA regulations and local codes when
using cranes, forklifts, and other lifting equipment.

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3.3 Installation Codes and Procedures temperature range between 70 - 100°F.

7. Install flanges, fittings, and piping on system using the

correct pipe size and pressure rating.
WARNING!
7.1 Outlet piping and components should be rated for a
minimum of 250°F
Electric Shock Hazard

This machine is connected to high-voltage power, CAUTION!

which can cause severe electrical shock and injury.

• Follow proper lock out/tag out procedures before High Heat Hazard
performing service or maintenance work.
During vessel switchover, the dryer outlet line and filter
• Electrical installation must be performed by a may become extremely hot (250°F) for approximately
qualified electrician and comply with all applicable 20 minutes.
national and local codes.
Dew point spike may be a longer duration if airflow
through the dryer is lower than the rated flow. In an
upset condition, outlet temperature could exceed
• Safe and efficient operation of the unit depends on proper
installation. 400°F.

• Authorities with jurisdiction should be consulted before

installing to verify local codes and installation procedures.
In the absence of such codes, install unit according to the
7.2 Connect inlet piping and shutoff valve of the dryer to the
National Electric Code and NFPA No. 70-latest edition.
moist air from the compressor/receiver/inlet filter.
• A qualified installation and service agent versed in all
regulatory codes must complete installation of this unit. 7.3 Connect outlet piping with outlet shutoff valve.

• All shipping materials, including shipping covers, must be 8. A block and bypass valve system can be installed around
removed from the unit prior to, or during, unit installation. dryer system to keep the downstream air supply pressurized
during repair or maintenance of the dryer system.

3.4 Locating and Installing the Dryer CAUTION!

1. Locate unit on a level foundation. Dryer should be mounted
on a suitably structured flat and level floor or base that is Moisture contamination hazards
free from vibration. Special care must be used when lifting
the dryer to prevent tip-over. Air supplied while the regenerative desiccant dryer is
bypassed will be wet and saturated. Some downstream
2. Bolt dryer skid to the foundation using the bolt holes
processes may not tolerate this air supply due to the
provided in the frame. The frame(s) must be securely
bolted to the foundation to prevent movement resulting risk of contamination of sensitive equipment.
from earth tremors and induced piping vibration.

3. Make certain all shipping materials have been removed

such as crating, plastic wrap, fitting covers, etc. WARNING!
4. Install unit to provide adequate clearance for maintenance
services. Dryer and accompanying filters should be installed
High heat hazards
with at least three (3) feet clearance from the adjoining
walls to provide easy access for routine maintenance and
Ensure the bypass valve(s) are rated for a minimum of
adequate air flow.
250°F. An upset condition could exceed 400°F.
5. Unit should be located in a weather protected area with a

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After Filter

Pre-Filter

Dry Air
Separator to Plant
Air Air or Water
Compressor Cooled
Condenser

Drain
Valve
Drain
Valve

Drain Drain
Valve Valve

FIGURE 3-1: Typical Installation Setup

9. Compressed air piping must be at least the same size as 15. Install the Aircel inlet compressed air particulate pre-
that of the inlet and outlet connections of the dryer. If filter drain to an open drain system for safety and to
necessary, larger pipe sizes can be used with reducers. prevent puddling of water at dryer system area. Piping
should be secured and angled slightly downward to drain
10. Provide adequate power supply. See rating and condensate. Drain system must have a vented air gap to
specification information on dryer data label and drawing prevent a pressurized condition.
package information. Make certain dryer system is properly
grounded.

11. A back pressure regulator can be installed at the air outlet WARNING!
of the dryer to keep the dryer at a constant pressure
regardless of downstream demand. This prevents the
dryer media bed from fluidizing (lifting/moving) due to a Unsafe personnel conditions hazard
high downstream demand and high pressure loss in the
dryer system. This fluidization causes high velocity in the Keep personnel safely away from desiccant dryer relief
media bed and leads to fluidization of the media, affecting valves. In the event of discharge, the relief valves can
dryer performance and reducing the life of the desiccant
bed media. cause an unwanted condition or hazard to personnel.

12. The dryer relief valves are designed and sized to relieve Some discharge ports could be piped to a safe location.
excess pressure resulting from the thermal expansion
of air trapped in the vessels in the event the vessels are
subjected to heat, such as in a conflagration. Valves are set
to relieve at the maximum design pressure of the desiccant 16. If you intend to vent your exhaust with additional piping,
vessels. the discharge piping from the exhaust should not be piped
upward without an arrangement for removing trapped
13. In the event that mufflers have been shipped loose, install condensate. Make sure that you do not apply a back
and secure to the back of the desiccant towers. pressure on this exhaust system. If exhaust piping is to be
extended, stay within 15 to 20 feet and use larger diameter
14. Ensure the dryer towers are filled with desiccant. Larger piping.
dryers may have desiccant shipped separately; in which
case, the media has to be filled into the pressure vessels 17. The automatic drain can be piped to an open drain system
from the desiccant fill ports at top of each vessel. Care if allowed, or to a condensate treatment system, then to
must be taken when filling the media and must be done an open drain system. Make sure the piping is secured and
gradually to prevent powdering. rated for the pressure and temperature of the application,

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and can be removed if filter bowl (in some systems) needs this manual.
to be removed for servicing.

CAUTION! 3.5 Preliminary Start-Up Checklist

Follow local codes

WARNING!
Before connecting condensate to open drainage
system make certain this is allowed, user or local
codes may require treatment before discharging into • Tower/vessel relief valves are set from
drain system. manufacturer. DO NOT adjust these valves.

• Always pressurize and depressurize the system

18. Make all electrical connections to the system as shown on slowly.
the wiring diagram. Special care must be taken in connecting
the proper voltage as indicated on the specification sheet • This system must be operated or serviced by
and wiring schematic. It is recommended to supply power qualified persons familiar with pressurized
to the dryer system through a customer supplied fused
systems and electrical controls.
disconnect switch to remove all power to the system.
• Before servicing any component make certain the
system is depressurized and de-energized.
WARNING!
• Hearing protection is recommended for personnel
protection when the system is in operation and/
Electric Shock Hazard or pressurized in order to protect from any loud
bursts of pressurized air to atmosphere. This can
This machine is connected to high-voltage power,
occurs through the depressurization and purge
which can cause severe electrical shock and injury.
exhaust mufflers, vent ports, and filter drain ports.
• Follow proper lock out/tag out procedures before
• Eye protection safety glasses are recommended
performing service or maintenance work.
for personnel protection when the system is in
• Electrical installation must be performed by a operation and/or pressurized in order to protect
qualified electrician and comply with all applicable from possible flying debris expelled from the
national and local codes. purge exhaust mufflers during tower, vent, or
drain depressurization or any other possible flying
Aircel LLC is not liable for any code violations, debris.
component damage, downtime or consequential
damage related to customer supplied electrical • Do not use the dryer without the inlet filter
components and connections. element or outlet filter element.

• Do not use the dryer without the vessel desiccant

19. If proper system pressure cannot be maintained in the media in place.
adsorption vessel during drying, install a system back
pressure valve downstream of the dryer to protect the
dryer from high velocity resulting from low service pressure. In addition to the below notes, cautions and warnings, refer
Failure to maintain the correct operating pressure will to the previous sections on General Safety Procedures, Safe
cause elevated dew point and premature failure of the Operating Procedures and any safety procedures required by
desiccant. end user.
1. Check the inlet and outlet connections are the correct size,
20. If there are any changes in the operating conditions of pressure rating, and tightened securely.
the system from those published in this manual, contact
Technical Support at the number published on the back of 2. Ensure the wet inlet air line is connected to the inlet pre-

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filter with automatic drain valve (typically, the inlet piping too low, start closing the purge adjustment valve in small
flows from inlet pre-filter to bottom of vessels). increments. If temperature is too high, open the purge
adjustment valve in small increments until temperature
3. Ensure the dry outlet air is connected to the outlet after
is stable and the heater does not cycle on and off
filter with the manual drain valve which is piped from top
continually. The heater should stay on almost continuous
of vessels to outlet after filter.
during the heating mode. NOTE: Typical purge pressure
4. Check that the correct power supply is connected to the setting is 50 - 55 psig.
desiccant air dryer system with an adequate disconnect
10. Refer to the system screenshots and descriptions for
switch.
additional information. The controls have an advancing
5. Check that all manual valves are in correct open and feature to check operation quicker if required and allows
closed positions and that compressed air is available to be the operator to make certain the dryer operates correctly
supplied to the desiccant air dryer system. in each step in a shorter time period.
a. Dryer system block and bypass valving (if applicable): 11. Open the outlet block valve slowly, then close the bypass
Outlet isolation block valve should be closed, inlet valve (if bypass valve was not initially closed.
isolation block should be open, and the bypass valve
should be open.
b. Inlet coalescing pre-filter automatic drain isolation valve CAUTION!
should be open.
c. If a manual vent/drain valve is used near the inlet
coalescing pre-filter automatic drain valve to ambient, Some downstream systems may take a long time period
this valve should be closed. (This inlet pre-filter manual to pressurize. Make certain dryer pressure remains
drain valve is used in some systems in case of automatic at normal operating pressure while pressurizing
drain valve failure.)
downstream system.
d. Outlet particulate after filter manual drain/vent valve
should be in closed position.
e. Any filter differential pressure gauge isolation valves 12. When unit is in operation, the display on the enclosure
should be in open position. door will show the dryer status and any alarm conditions.

f. Any pressure gauge isolation valves should be in open 13. When a common shutdown alarm condition is active, the
position. system will display the shutdown alarm condition active in
the alarm screen area. Common shutdown alarms include
g. Control air isolation valve, to be open position and temperature alarms and incorrect pressure alarms (or
set to 100 psi, adjustable via the control air pressure failure to switch), which stop dryer operation and require
regulator located near the electrical enclosure. manual reset. After alarm problem has been corrected
the system will need to be manually reset. The common
6. With the customer-supplied compressed air to the system,
shutdown alarm red light will be on, and the common
OPEN the inlet valve slowly (two to three minutes) to
shutdown alarm relay inside the enclosure will de-energize.
gradually pressurize the system. Do not open valve too
quickly. Opening valve and suddenly pressurizing the NOTE: High humidity could be displayed in the alarm
system can cause damage to the dryer heat exchanger and screen even though an actual shutdown alarm is active.
other components. One vessel will pressurize slower than This occurs because of how the alarms overlap on the
the other; if one vessel does not pressurize, open the purge display. The only alarm with automatic reset is the high
adjustment valve to pressurize. humidity alarm, which does not activate the common
shutdown alarm light and relay. A number of dry common
7. Check the complete dryer system for leaks. Use soap and
shutdown alarm contacts for remote indication are
water to test all joints and fittings. If found, immediately
available inside the enclosure. See electrical drawings for
depressurize the system, repair all leaks, and re-test.
terminal numbers.
8. Turn the dryer system on via the power on/off switch.
14. Heater temperature control settings are factory set. The
9. After the dryer is on and operating, one tower will typical setting is as follows:
depressurize to atmospheric pressure. The purge
a. Heat Control: 400°F
adjustment valve can now be adjusted to 50-55 psig read
on the purge pressure gauge (located at back of dryer). b. Heater Mid-Range: 850°F
Increase or decrease purge pressure via purge adjustment
valve. The heater outlet temperature should reach at least c. Heater High Limit: 1,000°F
375 - 400°F after approx. 20-30 minutes; if temperature is d. Purge Air High Limit: 500°F

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15. If the system has an optional outlet dew point readout

with high humidity, the outlet dew point will be displayed
on the system display. Verify the needle valve prior to the
dew point sensor is fully open, the valve after the sensor is
slightly open with a slight amount of air at the end of the
exhaust coiled tube to ambient. These adjustments will set
up the airflow for the dew point sensor.
16. The optional dew point control setting are recommended
to be set at the following levels:
a. PDP: -50
b. Humidity Alarm: 10°F
These settings can be changed as necessary. The dew
point control adjustment should be within -20 to -70 PDP.
17. Verify the mid-bed RH sensor exhaust valve (part of the
standard Energy Management System on the AEHD series
dryers) is adjusted properly. This valve is located near
electrical enclosure. A small rectangular block of aluminum
houses the mid-bed RH sensor and has a needle valve
attached to it. The needle valve should be slightly opened
until a small amount of air is exhausted to ambient. This
will set up the flow of air for the mid-bed RH sensor to
operate the Energy Management System.
18. Dryer cycle times are as follows:
Drying: 4 hours
Depressurizing: 2 minutes
Heating: 180 minutes
Cooling: 55 minutes
Repressurizing: 3 minutes
19. Check drain valve for proper operation and discharge of
liquids (filters and separators, etc.). If automatic drain valve
has a drain isolation valve, make certain the valve is open
so condensate can be properly drained.
20. Verify the purge exhaust valves open slowly within a 5-8
second time period to depressurize the vessel at a slower
rate. Some adjustment of the flow control valve attached
to the actuator may be required; after adjustment, tighten
down the locking collar.
21. Verify complete dryer operation. Do not allow system to
operate unattended until satisfied the dryer system is
operating correctly.
22. After the initial start-up, the dryer operation is completely
automatic.

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SECTION 4: OPERATION
4.1 Operating Procedures
After the initial startup, the dryer operation is completely
WARNING!
automatic. To understand the details of the operation, see
Figure 2-1: Typical Schematic Flow Chart on page 5.
Non-purified/moist bypass air could damage
sensitive downstream equipment components. Some
operations may not tolerate the contaminated air.
4.2 Short-Term Shut Down
In these situations, do not utilize a bypass valve.
(For Maintenance)

1. Slowly close the outlet shut off valve (customer supplied).

WARNING!
2. Slowly close the inlet shut off valve (customer supplied).
3. Next, turn on power off/on switch to off position at the
Electric Shock Hazard dryer system electrical enclosure.
4. Disconnect main electrical power supply to dryer system.
This machine is connected to high-voltage power,
which can cause severe electrical shock and injury. 5. Open vent valve located on bottom of the outlet after filter
to depressurize the system.
• Follow proper lock out/tag out procedures before 6. The system is now able to be serviced.
performing service or maintenance work.

• When the system is shutdown and power removed,

lock out power supply and depressurize system 4.3 Short-Term or Long Term
before performing maintenance or service work
to avoid injury to personnel or property damage. Non-Usage Period Shut Down

WARNING!
WARNING!
Electric Shock Hazard

This type of dryer operates best if left on with air This machine is connected to high-voltage power,
supplied to the unit whenever possible. which can cause severe electrical shock and injury.

This unit can be left pressurized after the dryer is • Follow proper lock out/tag out procedures before
switched off. performing service or maintenance work.

• When the system is shutdown and power removed,

lock out power supply and depressurize system
The desiccant air dryer system can be shut down at any time.
before performing maintenance or service work
Some systems may have a customer supplied bypass valve. to avoid injury to personnel or property damage.
This can be slowly opened to allow air downstream.

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WARNING!

This type of dryer operates best if left on with air

supplied to the unit whenever possible.

This unit can be left pressurized after the dryer is

switched off.

For best purity, the system is best left isolated and pressurized.

Some systems may have a customer supplied bypass valve.

This can be slowly opened to allow air downstream.

WARNING!

Non-purified/moist bypass air could damage

sensitive downstream equipment components. Some
operations may not tolerate the contaminated air.

In these situations, do not utilize a bypass valve.

1. Slowly close the outlet shut off valve (customer supplied).

2. Slowly close the inlet shut off valve (customer supplied).
3. Next, turn on power off/on switch to off position at the
dryer system electrical enclosure.
4. If an optional outlet dew point sensor is included int he
system, ensure the outlet needle valve attached to the
sample cell is closed. The needle valve is located closest
to the exhaust coil to ambient. No airflow should be felt at
end of coiled tube.
5. The system should now be isolated and pressurized.

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SECTION 5: CONTROLLERS
5.1 Main Screens
5.1.1 Alarm Screen 5.1.2 Failure to Shift Entry Screen

FIGURE 5-1: Alarm Screen FIGURE 5-2: Failure To Shift Entry Screen

No alarm is when there are no active alarms. During this This screen allows the user to change the set point for the
state, the alarm relay contact will be active. (Normally open failure to shift alarm. It is not recommended to change this
contact will be closed/normally closed contact will be open). setting without first contacting the Aircel Service Department.
This allows the remote alarm to trip when power is lost to
the unit.
For more detailed alarm screens, refer to section 5.3.

5.1.3 Control Menu Screen 5.1.4 Main Screen

FIGURE 5-3: Control Menu Screen FIGURE 5-4: Main Screen

This is the screen where extended drying can be selected or Fixed Time Cycles. With Energy Management selected, the
turned off. To select, press the OK button twice then press unit has the ability to save energy when regenerating is not
the up or down arrow to highlight the appropriate selection. needed. In Energy Management, the deciding factors are the
Press OK to make the selection then press ESC back to the dew point setting and the relative humidity setting. These
main menu. The check mark will indicate which selection has can be changed on the Settings Screen. Once both values
been made. have been met, the unit will go into savings mode labeled
Extended Drying.

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5.1.5 Analog Screen 5.1.6 Operation Hours Screen

FIGURE 5-5: Analog Screen FIGURE 5-6: Operation Hours Screen

The analog screen allows the user to view the sensor outputs. The total hours of operation and total hours of energy
savings can be viewed from this screen.

5.1.7 Settings Screen

FIGURE 5-7: Settings Screen FIGURE 5-8: Settings Screen

The settings menu allows you to make changes to the set points be changed, then press the OK button again. The individual
of the relative humidity, dew point and high humidity control numbers should now be flashing. Press the left or right arrows
set points. These set points are used to control the unit for to move to the particular number that needs to be changed
energy savings. and press the up or down arrow to make the change. Once
the changes are made to the selection, press the OK button to
The high humidity set point is to alert the user of high dew
confirm the change.
point that could possibly lead to moisture downstream of the
dryer. To make changes to the set points, press the OK button Once all selections have been completed, press the ESC button
twice. to return to the main menu.
Next press the up or down arrows to highlight the setting to

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5.2 Dryer Operation Screens

5.2.1 STEP ONE: Depressurizing 5.2.2 STEP TWO: Regenerating

FIGURE 5-9: Step One FIGURE 5-11: Step Two Heating

FIGURE 5-10: Step One FIGURE 5-12: Step Two Cooling

Step 1 is the depressurization step. In this step, Vessel 2 Step 2 is the regeneration step. In this step, vessel 2 will
depressurizes to allow for regeneration of that tower. This be heated then cooled to help regenerate the media. The
step is 120 seconds (2 minutes). heating/cooling step is 235 minutes (3hrs, 55mins).

To advance from heating to cooling, press and hold the up

arrow button for approx. 6 seconds then release. If not
released within another 6 seconds, the cooling step will also
be skipped. To skip the cooling mode, press the up arrow
again for up to 12 seconds.

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5.2.3 STEP THREE: Repressurizing 5.2.4 STEP FOUR: Extended Drying

FIGURE 5-13 Step Three FIGURE 5-15: Step Four

FIGURE 5-14: Step Three FIGURE 5-16: Step Four

Vessel 2 is preparing for regeneration and Vessel 1 is drying Step 4 is the extended drying step, which is determined
the inlet air. by several features. Extended drying is controlled from the
controller menu screen.
The PLC control system energizes Solenoid SOL6, opening
purge exhaust valve K4. On this screen, you can select either Energy Management or
Fixed Time Cycles. With Energy Management selected, the
Vessel 1 regeneration valve K3 and depressurization valve V1
unit has the ability to save energy when regenerating is not
should all be closed.
needed. In Energy Management, the deciding factors are the
Depressurization valve V2 and Vessel 1 inlet valve K1 should dew point setting and the relative humidity setting. These
be open. can be changed on the Settings Screen. Once both values
have been met, the unit will go into savings mode labeled
Extended Drying.

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5.2.5 STEP FIVE: Depressurization 5.2.6 STEP SIX: Heating

FIGURE 5-17: Step Five FIGURE 5-19: Step Six Heating

FIGURE 5-18: Step Five FIGURE 5-20: Step Six Cooling

Step 1 is the depressurization step. In this step, Vessel 1 Step 2 is the regeneration step. In this step, vessel 1 will
depressurizes to allow for regeneration of that tower. This be heated then cooled to help regenerate the media. The
step is 120 seconds (2 minutes). heating/cooling step is 235 minutes (3hrs, 55mins).
To advance from heating to cooling, press and hold the
up arrow button for approx. 6 seconds then release. If not
released within another 6 seconds, the cooling step will also
be skipped. To skip the cooling mode, press the up arrow
again for up to 12 seconds.

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5.2.7 STEP SEVEN: Repressurization 5.2.6 STEP EIGHT: Extended Drying

FIGURE 5-21: Step Seven FIGURE 5-23: Step Eight

FIGURE 5-22: Step Seven FIGURE 5-24: Step Eight

Vessel 1 is preparing for regeneration and Vessel 2 is drying Step 8 is the extended drying step, which is determined
the inlet air. by several features. Extended drying is controlled from the
controller menu screen.
On this screen, you can select either Energy Management or
Fixed Time Cycles. With Energy Management selected, the
unit has the ability to save energy when regenerating is not
needed. In Energy Management, the deciding factors are the
dew point setting and the relative humidity setting. These
can be changed on the Settings Screen. Once both values
have been met, the unit will go into savings mode labeled
Extended Drying.

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5.3 Alarm Screens

5.3.1 No Alarm 5.3.2 High Purge Temperature

FIGURE 5-25: No Alarm FIGURE 5-26: High Purge Temperature

No alarm is when there are no active alarms. During this The high purge temp alarm trips when the heater outlet
state, the alarm relay contact will be active. (Normally open temperature reaches 500°F. This causes the heater contactor
contact will be closed/normally closed contact will be open). to kick out until the temperature drops down below the
This allows the remote alarm to trip when power is lost to alarm setting. Once the temperature comes back down, the
the unit. alarm must be reset to resume operation.

5.3.3 Failure to Shift 5.3.4 Heater High Limit

FIGURE 5-27: Failure to Shift FIGURE 5-28: Heater High Limit

The fail to shift alarm trips if one of the vessels has not The heater high limit alarm trips when the heater sheath
re-pressurized, depressurized or has lost pressure during temperature reaches 1000°F. Once the temperature falls
any of the operations. Once the pressure has been restored, below the setting, the alarm will need to be manually reset
the alarm will need to be manually reset to resume operation. to resume operation. To do this, press the down arrow on
To do this, press the down arrow on the alarm screen. the alarm screen.

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5.3.5 Bad RH Probe 5.3.6 Dew Point

FIGURE 5-29: Bad RH Probe FIGURE 5-30: Dew Point

The bad RH probe alarm trips when the Relative Humidity The dew point probe alarm will trip when the sensor is out of
sensor is out of range. This can be high (above 98%) or low range. This can be high (above 67°F) or low (below -155°F).
(below 1%). Once the probe has reached a number in the Once the probe has reached a range that the sensor can
range of the sensor, the alarm will automatically reset. read, the alarm will automatically reset.

5.3.7 High Humidity

FIGURE 5-31: High Humidity

The high humidity alarm will trip when the dew point range is
higher than the high dew point setting on the settings screen.
Once the dew point falls below the setting, the alarm will
automatically reset.

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SECTION 6: MAINTENANCE

6.1 Introduction 6.2 Maintenance

To reach a field service technician or for technical support, Desiccant air dryers require regular maintenance for satisfactory
please call the number on the manual back cover. operation. Optimum performance can be expected if the
following routine maintenance steps are taken.

WARNING! 6.2.1 WEEKLY

• Check the operating conditions inlet flow, inlet temperature,
inlet pressure, and outlet dew point are in accordance with
Refer to shutdown procedures for maintenance in
system design parameters.
Section 3 prior to starting any maintenance on the
• Check all drain valves and separators.
dryer system
• Check the pressure differential indicators (Delta-P) on the
pre-filter and after filter. If red or above 7 psi, replace the
filter elements. Verify the pre-filter drain is operating.

WARNING! • For standard normal operation, verify the following settings:

• Control air pressure: 100 psig

Electric Shock Hazard • Purge air pressure: 50 - 55 psig

• EMS control setting: 7
Ensure power is disconnected from the dryer prior
• Verify the after-filter vent valve is closed and the inlet pre-
to performing maintenance on the electrical or
filter drain isolation ball valve is open.
mechanical system..
• Verify the dew point sensor is achieving the correct dew
• Follow proper lock out/tag out procedures before point and needle valves are set correctly, if applicable.
performing service or maintenance work. • Verify all temperature settings are correct.
• Verify no alarms are present. Refer to Section 5 for screen
• Prior to performing any maintenance on the dryer,
shots and descriptions if necessary.
all personnel are strongly advised to familiarize
• Check mufflers. Clean or replace as needed. After first 2-3
themselves with the equipment by reading the
weeks of operation, change the exhaust mufflers; after
entire contents of this operation manual. that, replace as necessary.

• Follow all safety procedures prior to performing • Verify EMS RH sensor needle is set correctly and exhausting
any maintenance activity on the dryer. a slight amount of air to ambient.

6.2.2 SEMI-ANNUAL
• Repeat all weekly inspections and record data in the
CAUTION Maintenance Log in this manual.
• Verify the system is operating properly in each sequence or
step of operation (Refer to Section 5 for more information)..
If you notice anything unusual at any point during
the maintenance process, contact your Aircel • Verify the operation of all pressure gauges, temperature
indicators, and outlet dew point sensor.
representative or the factory at once.
• Verify the system is free of leaks, fix any air leaks as needed.
• Remove and inspect all filters for excessive particulate
loading and physical damage. If required, replace elements

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on pre-filters, after filters, and pilot air filters.

• Check desiccant condition. Powder in the mufflers is an
indication of the status of the desiccant.
• Check tightness of high and low voltage terminations.

WARNING!

Power must be off and locked-out

• Check all solenoid valves - check valve seating, coil

condition, and control circuit.

6.2.3 ANNUAL
• Repeat all weekly and semi-annual inspections.
• Replace all filter elements including pre-filter, after filter,
and pilot air filter.
• Replace purge exhaust mufflers.
• Verify the operation of all pressure gauges and temperature
indicators.
• Verify system is leak-free
• Verify the system is operating properly in each sequence
or step of operation (refer to Section 5 for screen shots and
descriptions if necessary).

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SECTION 7: TROUBLESHOOTING

7.1 Introduction
The following section briefly discusses the various faults that WARNING!
can occur in the desiccant air dryer, the reason of the fault, and
how it can be rectified. If you do not find the solution to your
problem, contact your Aircel representative or the factory. All Electric Shock Hazard
necessary safety and precautionary steps must be followed
before attempting to perform any of the recommended This machine is connected to high voltage power,
measures to resolve any faults in the air dryer.
which can cause severe electrical shock and injury.

• Follow proper lock out/tag out procedures before

If at any time, you notice anything unusual that can not be
resolved through this troubleshooting guide, contact your performing service or maintenance work.
Aircel representative or the factory at the phone number found
at the back of this manual. • Prior to performing any maintenance on the dryer,
all personnel are strongly advised to familiarize
themselves with the equipment by reading the
Do not assume these are the only problems that may occur. All
entire contents of this operation manual.
available data concerning a problem should be systematically
analyzed before undertaking any repairs or component
• Follow all safety procedures prior to performing
replacement procedures.
any maintenance activity on the dryer.

• Some troubleshooting may have to be done while

WARNING! system is pressurized and energized. Use extreme
caution.
In addition to the below notes and warnings,
refer to general safety procedures, safe operating
procedures, and any safety procedures required by
end user. CAUTION

Inappropriate Tools Hazard

WARNING! Using inappropriate tools for installation or

maintenance work can lead to personal injury or
property damage.
Pressure Hazard
Appropriate tools must be used for all installation and
This machine contains contents under low to medium
maintenance work.
pressure, which can cause injury.

• To avoid possible hazard or injury, the operator

should be fully familiar with the refrigerated dryer
system and its operation.

• When the system is shutdown and power removed,

lock out power supply and depressurize system
before performing maintenance or service work
to avoid injury to personnel or property damage.

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7.2 AEHD Series Troubleshooting Guide

Problem Probable Cause Remedy

High inlet air flow • Reduce inlet air flow

Inlet air temperature above design

• Reduce inlet air temperature to design specification
specification

Poor inlet pre-filtration • Check pre-filter element(s); replace as needed

Inlet air pressure below design

• Increase pressure to dryer
specification

Purge flow shut off or not properly

• Set purge flow to correct setting using purge adjustment valve
adjusted

Back pressure in regenerating • Muffler(s) are clogged, install new muffler(s). Desiccant bed
chambers screen(s) are clogged, clean screens.
High Dew Point

Inlet pre-filter drain not working • Clean or replace drain

Exhaust valve(s) not fully opening or

• Clean and/or replace exhaust valve or actuator
closing
Outlet check valve leaking • Clean and/or replace check valve

Purge check valve leaking • Clean and/or replace check valve

• Check heater temperature controller; adjust if necessary.

Check thermocouples.
Low heater temperature or heater not
Check PLC.
working
Check fuses.
Adjust purge adjustment valve if needed.

High inlet flow rate • Reduce inlet flow rate to meet dryer specification

Inlet pre-filter dirty • Inspect and replace as needed

High Pressure
Drop
Low inlet pressure • Increase inlet pressure to design specification

Desiccant dusting • High inlet flow velocities due to high flow

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APPENDIX A: SPECIFICATIONS

A.1 Dryer specifications - AEHD Series

For dimensions, weights, and connection sizes, see the drawing of the dryer model provided at purchase.

Type of dryer: Desiccant Desiccant type: Premium grade activated alumina

Power supply: 460 VAC, 3 Ph, 60 Hz

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APPENDIX B: MATERIAL SAFETY DATA SHEETS

B.1 Activated Alumina Desiccant

Safety data sheet

F200
Revision date : 2009/12/04 Page: 1/5
Version: 3.0 (30286124/MDS_GEN_US/EN)

1. Substance/preparation and company identification

Company 24 Hour Emergency Response Information
BASF CORPORATION CHEMTREC: 1-800-424-9300
100 Campus Drive BASF HOTLINE: 1-800-832-HELP
Florham Park, NJ 07932, USA

2. Composition/information on ingredients
CAS Number Content (W/W) Chemical name
1333-84-2 >= 94.0 - <= 100.0 % Aluminum oxide (Al2O3), hydrate

3. Hazard identification
Emergency overview

CAUTION: MAY CAUSE EYE, SKIN AND RESPIRATORY TRACT IRRITATION.

May cause difficulty breathing.
Prolonged or repeated contact may result in dermatitis.
Contact with the eyes or skin may cause mechanical irritation.
Contains material which may indicate/cause the possibility of sensory and pulmonary irritation.
Avoid contact with the skin, eyes and clothing.
Avoid inhalation of dusts.
Use with local exhaust ventilation.
Wear a NIOSH-certified (or equivalent) particulate respirator.
Wear safety glasses with side-shields.
Wear chemical resistant protective gloves.
Wear protective clothing.
Eye wash fountains and safety showers must be easily accessible.

Potential health effects

Primary routes of exposure

Routes of entry for solids and liquids include eye and skin contact, ingestion and inhalation. Routes of entry for
gases include inhalation and eye contact. Skin contact may be a route of entry for liquified gases.

4. First-aid measures
If inhaled:
Keep patient calm, remove to fresh air. If necessary, give oxygen. If not breathing, give artificial respiration.
Seek medical attention if necessary.

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C.1 Activated Alumina Desiccant

Safety data sheet

F200
Revision date : 2008/12/04 Page: 2/5
Version: 3.0 (30286124/MDS_GEN_US/EN)
If on skin:
After contact with skin, wash immediately with plenty of water and soap. Consult a doctor if skin irritation
persists.

If in eyes:
In case of contact with the eyes, rinse immediately for at least 15 minutes with plenty of water. Immediate
medical attention required.

If swallowed:
No hazards anticipated. If large quantities are ingested, seek medical advice.

5. Fire-fighting measures
Flash point: Non-flammable.
Additional information:
Use extinguishing measures to suit surroundings.

Hazards during fire-fighting:

No particular hazards known.

Protective equipment for fire-fighting:

Wear self-contained breathing apparatus and chemical-protective clothing.

NFPA Hazard codes:

Health : 0 Fire: 0 Reactivity: 1 Special:

6. Accidental release measures

Cleanup:
Vacuum up spilled product. Place into suitable container for disposal.

7. Handling and storage

Handling
General advice:
Avoid dust formation in confined areas. Avoid contact with the skin, eyes and clothing. Ensure adequate
ventilation.

Storage
General advice:
Keep container tightly closed in a cool, well-ventilated place.

Storage stability:
Keep container dry.

8. Exposure controls and personal protection

Components with workplace control parameters
Aluminum oxide (Al2O3), OSHA PEL 5 mg/m3 Respirable fraction ; PEL 15 mg/m3 Total
hydrate dust ;
ACGIH TWA value 1 mg/m3 Respirable fraction ;

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C.1 Activated Alumina Desiccant

Safety data sheet

F200
Revision date : 2008/12/04 Page: 3/5
Version: 3.0 (30286124/MDS_GEN_US/EN)

Advice on system design:

Provide local exhaust ventilation to control dust. Provide local exhaust ventilation to maintain recommended
P.E.L.

Personal protective equipment

Respiratory protection:
Wear a NIOSH-certified (or equivalent) particulate respirator. Observe OSHA regulations for respirator use (29
CFR 1910.134). Wear appropriate certified respirator when exposure limits may be exceeded.

Hand protection:
Wear chemical resistant protective gloves., Consult with glove manufacturer for testing data.

Eye protection:
Safety glasses with side-shields.

Body protection:
Body protection must be chosen based on level of activity and exposure.

9. Physical and chemical properties

Form: powder, granules, pellets, balls
Odour: odourless
Colour: off-white
pH value: 9.4 - 10.1
Melting point: 2,050 °C
Boiling point: No data available.
Vapour pressure: No data available.
Density: No data available.
Bulk density: approx. 650 kg/m3
38.0 - 52 lb/ft3 ( 68 °F)
Partitioning coefficient No data available.
n-octanol/water (log Pow):
Viscosity, dynamic: No data available.
Solubility in water: insoluble

10. Stability and reactivity

Substances to avoid:
water

Hazardous reactions:
The product is chemically stable.
Addition of water leads to increase in temperature.

11. Toxicological information

Oral:

Information on: Aluminum oxide

LD50/rat: > 5,000 mg/kg (OECD Guideline 401)

----------------------------------

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C.1 R-134a Refrigerant

June 10, 2015 (rev. 1)

SAFETY DATA SHEET R-134a

7. HANDLING AND STORAGE

NORMAL HANDLING: Always wear recommended personal protective equipment.
Avoid breathing vapors and liquid contact with eyes, skin or clothing. Do not puncture or drop cylinders, expose
them to open flame or excessive heat. Use authorized cylinders only. Follow standard safety precautions for
handling and use of compressed gas cylinders. R-134A should not be mixed with air above atmospheric pressure
for leak testing or any other purpose.

STORAGE RECOMMENDATIONS:
Store in a cool, well-ventilated area of low fire risk and keep out of direct sunlight. Protect cylinder and its fittings
from physical damage. Storage in subsurface locations should be avoided. Close valve tightly after use and when
empty. Cylinder temperatures should not exceed 52° C (125° F).

8. EXPOSURE CONTROLS / PERSONAL PROTECTION

ENGINEERING CONTROLS: Provide local ventilation at filling zones and areas where leakage is probable.
Mechanical (general) ventilation may be adequate for other operating and storage areas.

PERSONAL PROTECTIVE EQUIPMENT

SKIN PROTECTION: Skin contact with refrigerant may cause frostbite. General work clothing and
gloves (leather) should provide adequate protection. If prolonged contact with the liquid or gas is
anticipated, insulated gloves constructed of PVA, neoprene or butyl rubber should be used. Any
contaminated clothing should be promptly removed and washed before reuse.

EYE PROTECTION: For normal conditions, wear safety glasses. Where there is reasonable
probability of liquid contact, wear chemical safety goggles.

RESPIRATORY PROTECTION: None generally required for adequately ventilated work situations.
For accidental release or non-ventilated situations, or release into confined space, where the concentration
may be above the PEL of 1,000 ppm, use a self-contained, NIOSH- approved breathing apparatus or
supplied air respirator. For escape: use the former or a NIOSH-approved gas mask with organic vapor
canister.

ADDITIONAL RECOMMENDATIONS: Where contact with liquid is likely, such as in a spill or leak,
impervious boots and clothing should be worn. High dose-level warning signs are recommended for areas
of principle exposure. Provide eyewash stations and quick-drench shower facilities at convenient locations.
For tank cleaning operations, see OSHA regulations, 29 CFR 1910.132 and 29 CFR 1910.133.

EXPOSURE GUIDELINES

INGREDIENT NAME ACGIH TLV OSHA PEL OTHER LIMIT

1,1,1,2-Tetrafluoroethane None None *1000 ppm TWA (8hr)
* = Workplace Environmental Exposure Level (AIHA)

OTHER EXPOSURE LIMITS FOR POTENTIAL DECOMPOSITION PRODUCTS:

Hydrogen Fluoride: ACGIH TLV: 3 ppm ceiling

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C.1 R-134a Refrigerant

June 10, 2015 (rev. 1)

SAFETY DATA SHEET R-134a

9. PHYSICAL AND CHEMICAL PROPERTIES

APPEARANCE: Clear, colorless liquified gas

ODOR: Slight ethereal
PHYSICAL STATE: liquified gas
BOILING POINT (@ 736 mm Hg): F: -15.7
C: -26.5
VAPOR PRESSURE (psia): 96 @ 77F (25C)
VAPOR DENSITY (AIR = 1): 3.6 @ 77F (25C)
SPECIFIC GRAVITY (H2O = 1): 1.208 @ 77F (25C)
EVAPORATION RATE (CCL4 =1): >1
SOLUBILITY IN WATER (@14.7 psia): 0.15 WT% @ 77F (25C)
PERCENT SOLIDS BY WEIGHT: Gas
PERCENT VOLATILE: 100% By Wt
VOLATILE ORGANIC COMPOUNDS (VOC): Gas

10. STABILITY AND REACTIVITY

NORMALLY STABLE (CONDITIONS TO AVOID):
The product is stable.
Do not mix with oxygen or air above atmospheric pressure. Any source of high temperature, such as lighted
cigarettes, flames, hot spots or welding may yield toxic and/or corrosive decomposition products.

INCOMPATIBILITIES:
Under specific conditions: e.g. very high temperatures and/or appropriate pressures – Freshly abraded aluminum
surfaces may cause strong exothermic reaction. Chemically active metals: potassium, calcium, powdered aluminum,
magnesium and zinc.

HAZARDOUS DECOMPOSITION PRODUCTS:

Halogens, halogen acids and possibly carbonyl halides. These materials are toxic and irritating.

HAZARDOUS POLYMERIZATION:
Will not occur.

11. TOXICOLOGICAL INFORMATION

IMMEDIATE (ACUTE) EFFECTS:
LC50 : 4 hr. (rat) - > 500,000 ppm / Cardiac Sensitization threshold (dog) > 80,000 ppm

DELAYED (SUBCHRONIC AND CHRONIC) EFFECTS:

Teratogenic NOEL(rate and rabbit) – 40,000 ppm
Subchronic inhalation NOEL (rat) - 50,000 ppm / Chronic NOEL – 10,000 ppm

OTHER DATA:
Not active in four genetic studies
Toxicity to reproduction: Did not show mutagenic or teratogenic effects in animal experiments

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C.1 Activated Alumina Desiccant

Safety data sheet

F200
Revision date : 2008/12/04 Page: 4/5
Version: 3.0 (30286124/MDS_GEN_US/EN)

Skin irritation:

Information on: Aluminum oxide

rabbit: non-irritant (OECD Guideline 404)

----------------------------------

12. Ecological information

Information on: Aluminum oxide

Acute and prolonged toxicity to fish:
DIN 38412 Part 15 static
golden orfe/LC50 (96 h): > 500 mg/l
The product has not been tested. The statement has been derived from products of a similar structure and
composition.
----------------------------------

Information on: Aluminum oxide

Acute toxicity to aquatic invertebrates:
OECD Guideline 202, part 1 static
Daphnia magna (48 h): > 100 mg/l
----------------------------------

13. Disposal considerations

Waste disposal of substance:
Dispose of in accordance with local authority regulations.
Check for possible recycling.
Disposal requirements are dependent on the hazard classification and will vary by location and the type of
disposal selected.
All waste materials should be reviewed to determine the applicable hazards (testing may be necessary).

14. Transport information

Land transport
USDOT
Not classified as a dangerous good under transport regulations

Sea transport
IMDG
Not classified as a dangerous good under transport regulations

Air transport
IATA/ICAO
Not classified as a dangerous good under transport regulations

15. Regulatory information

Federal Regulations

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C.1 Activated Alumina Desiccant

Safety data sheet

F200
Revision date : 2008/12/04 Page: 5/5
Version: 3.0 (30286124/MDS_GEN_US/EN)
Registration status:
TSCA, US released / listed

OSHA hazard category: ACGIH TLV established

SARA hazard categories (EPCRA 311/312): Acute

SARA 313:
CAS Number Chemical name
1333-84-2 Aluminum oxide (Al2O3), hydrate

State regulations

State RTK

CAS Number Chemical name State RTK

1333-84-2 Aluminum oxide (Al2O3), hydrate MA, NJ, PA

16. Other information

HMIS III rating

Health: 1 Flammability: 0 Physical hazard: 1

HMIS uses a numbering scale ranging from 0 to 4 to indicate the degree of hazard. A value of zero means that the substance
possesses essentially no hazard; a rating of four indicates high hazard.

Local contact information

prod_reg@basf.com

IMPORTANT: WHILE THE DESCRIPTIONS, DESIGNS, DATA AND INFORMATION CONTAINED HEREIN
ARE PRESENTED IN GOOD FAITH AND BELIEVED TO BE ACCURATE , IT IS PROVIDED FOR YOUR
GUIDANCE ONLY. BECAUSE MANY FACTORS MAY AFFECT PROCESSING OR APPLICATION/USE, WE
RECOMMEND THAT YOU MAKE TESTS TO DETERMINE THE SUITABILITY OF A PRODUCT FOR YOUR
PARTICULAR PURPOSE PRIOR TO USE. NO WARRANTIES OF ANY KIND, EITHER EXPRESSED OR
IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE, ARE MADE REGARDING PRODUCTS DESCRIBED OR DESIGNS, DATA OR INFORMATION
SET FORTH, OR THAT THE PRODUCTS, DESIGNS, DATA OR INFORMATION MAY BE USED WITHOUT
INFRINGING THE INTELLECTUAL PROPERTY RIGHTS OF OTHERS. IN NO CASE SHALL THE
DESCRIPTIONS, INFORMATION, DATA OR DESIGNS PROVIDED BE CONSIDERED A PART OF OUR
TERMS AND CONDITIONS OF SALE. FURTHER, YOU EXPRESSLY UNDERSTAND AND AGREE THAT
THE DESCRIPTIONS, DESIGNS, DATA, AND INFORMATION FURNISHED BY BASF HEREUNDER ARE
GIVEN GRATIS AND BASF ASSUMES NO OBLIGATION OR LIABILITY FOR THE DESCRIPTION,
DESIGNS, DATA AND INFORMATION GIVEN OR RESULTS OBTAINED, ALL SUCH BEING GIVEN AND
ACCEPTED AT YOUR RISK.
END OF DATA SHEET

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NOTES
DATE SERVICE PERFORMED NOTES

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NOTES
DATE SERVICE PERFORMED NOTES

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NOTES
DATE SERVICE PERFORMED NOTES

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NOTES
DATE SERVICE PERFORMED NOTES

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NOTES
DATE SERVICE PERFORMED NOTES

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WARRANTY INFORMATION
Aircel warrants that its Standard Refrigerated Air Dryers are after confirming the goods are returned undamaged and in
free from defects in materials and workmanship for two usable condition. Such a refund will be the full extent of Aircel
years from the date of invoice. Warranty coverage for this liability. Aircel shall not be liable for any other costs, expenses
time period will be parts and labor for the first year and parts or damages whether direct, indirect, special, incidental,
only for the second. Custom engineered products, desiccant consequential or otherwise. The terms of this warranty may
dryers, chillers and nitrogen generators are warranted to be be modified only by a special warranty document signed by a
free from defects in materials and workmanship for one year CEO, General Manager or Vice President of Aircel.
from date of invoice. Warranty coverage for this time period
will be for parts and labor. There exist no other representations, warranties or guarantees
except as stated in this paragraph and all other warranties,
Aircel warranty excludes damages due to corrosion, lack of
including merchantability and fitness for a particular purpose
proper maintenance, incorrect installation, modification,
whether express or implied, are hereby expressly excluded
or misapplication of equipment. Routine maintenance or
and disclaimed.
adjustment required under normal operation as outlined
in the Aircel operation and maintenance manuals are not
covered under warranty.

Once Aircel has been given adequate opportunity to remedy

any defects in material or workmanship in accordance with
Aircel Warranty Policy and Procedures, Aircel retains the sole
option to accept return of the goods, with freight paid by the
purchaser, and to refund the purchase price for the goods

Desiccant Air Dryer User Manual 39

 Parts & Service

For genuine Aircel replacement parts, call

800.767.4599

For faster service, please have your unit model

and serial number, part number, or description.

Aircel LLC | 323 Crisp Circle | Maryville, TN 37801 | 865.767.4599 | airceldryers.com