Tata Steel SR 2010
Tata Steel SR 2010
Tata Steel SR 2010
Tata Steel's commitment to Creating Value for the Community is the central theme of this report. It covers the operations of Tata Steel India. The report highlights Tata Steel India's long-term view on growth and sustainability and the commitments made during the year to create value for the community. Tata Steel's strength lies in its ability to innovate, effect process improvements through use of technology and most importantly its commitment to the community. This report provides an overview of the Company's capabilities in these areas.
Section 1
manufacturers face is that new steel capacities may be delayed. In light of these factors, the opportunity before Tata Steel is to complete its brownfield expansion on time to achieve 10 mtpa by 2012 and meet the requirements of its customers. The total steel capacity in India is today around 70 mtpa, which is projected to grow to 180 mtpa by 2019-20. Tata Steel intends to be a significant player in the domestic market and remain among the lowest cost producers of steel in the world. Beyond 2012, the Company aspires to continue to grow its steelmaking capacity to align with the projected growth in steel consumption in India. Its broad based objectives as a corporate citizen are to eliminate fatalities and provide a zero harm workplace environment, attract and retain the best talent, including the high end technical talent, improve its environmental performance and pursue its ethos of creating a more inclusive world. Since the Companys philosophy of inclusive growth has always been rooted in the belief that value creation must benefit the community in which the Company operates, Tata Steel cannot limit its activities within the boundaries of the Company alone. It has therefore, over the years reached out with a veritable array of micro level activities to alleviate the plight of the underprivileged. Each of the Company's interventions was directed at improving the quality of life of the beneficiaries by understanding and enabling them to meet their diverse wants. In 2009-10, Tata Steel sought to readdress this area as well and developed a new social agenda to create a wider and deeper impact. Instead of being content to just to touch a million lives, it has determined that it shall IMPACT a million lives from now on. Towards the end of 2009-10 experts engaged in social change have been asked to identify, develop and adopt indicators to track the impact. Among its main focus areas for the future, in addition to the rural and urban services it provides, the Company has taken on the education and employability of the indigenous tribal communities. The Company has also engaged employees in
developing Personal Actions Plans on Safety, Health and Environment issues. Tata Steel, a founder member of the United Nations Global Compact, was invited by the then Secretary General to share on a global platform the philosophy which motivates the Company to strive towards creating a more inclusive society. The Company has always believed in the interconnectivity of the enterprise, the environment and the community. The principles of the UNGC have therefore been the very values which have for over a century defined Tata Steel's DNA. The Company believes that "no success or achievement in material terms is worthwhile unless it serves the needs or interests of the country and its people and is achieved by fair and honest means." The theme of this year's Corporate Sustainability Report is therefore: "Creating Value for the Community." The Tata Group, of which Tata Steel is a part, has been likened to a mighty river with the desire and power to being happiness and prosperity to those on its banks. This imagery of the Tata Group as Nature's most prolific provider only serves to deepen the sense of responsibility Tata Steel has towards its communities, the nation and the world.
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VISION
We aspire to be a global steel industry benchmark for value creation and corporate citizenship.
The Tata Steel Group gave itself the Vision of becoming a world benchmark in Value Creation and Corporate Citizenship in early 2008. To achieve this Vision, which will further fuel its sustainability, it is essential for Tata Steel India to enhance value for its customers, by improving quality, delivery and offering new products & services. The Company must also enhance and strengthen its manufacturing base to improve its market position in a rapidly growing domestic steel market. To create the ability to achieve growth the Company must ensure robust cash generation through a focus on EDIBTA. The Company has also identified people as its key asset, who will enable it to achieve these objectives. Hence Tata Steel must be viewed as a strong, attractive and caring company by its potential and current employees as well as the community. In order to build and safeguard this reputation, Tata Steel must achieve high levels of Safety, demonstrate concern for the environment and continue to be admired for its commitment to the community.
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The Company constituted a core team to frame the Corporate Strategy and Objectives for 2009-10 with the purpose of "identification of key focus areas which qualify to be a part of Corporate Objectives/ Strategies for 2009-10."
Prioritising Opportunities
Given the challenges faced in 2008-09, Tata Steel India sought to reorganize its business planning process especially with respect to deployment of the business plans as well as institutionalization of the Strategy Planning process. Tata Steel also sought to revalidate its road map for achieving Vision 2012 as well as its mid-term Corporate Plan. The Management of Risk at the corporate level is undertaken by the Corporate Assurance and Risk Management team under Group Chief Finance Officer. The Company's Corporate Planning & Industrial Research team facilitates risk management associated with Annual Business Plan. Its brief is to identify risks, including external threats, assess their potential impact and integrate these challenges within the annual business plans of the Company's divisions, in addition to proposing opportunities for the mitigation of these risks. Each Division of the Company is responsible for implementation of risk management in individual units. The Company constituted a core team to frame the Corporate Strategy and Objectives for 2009-10 with the purpose of "identification of key focus areas which qualify to be a part of Corporate Objectives/ Strategies for 2009-10." Tata Steel has a Risk Management framework for its Annual Business Plan, to categorize risks for the entire business and for individual business segments. The framework matrix developed by the Company to identify and adopt business objectives and strategies is given below:
Materiality Test
EBIDTA
Safety
The core team identified 24 Divisions including 17 Corporate Functions for inputs. The inputs against each strategy element were then mapped against 13 strategy elements. Impact on Vision elements using the Strategy Elements Matrix was
considered to arrive at prioritized strategy elements based on the linkage to the Company's mid-term plan. The prioritized strategy elements are: (1) EBIDTA (2) Safety (3) Environment (4) HR/IR (5) Quality (6) Corporate Citizenship. The strategies were populated
against the areas of priority to determine new and existing strategies which should constitute the Company's objectives in 2009-10. Key Performance Indicators against each were also revisited.
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The Company's goals, strategies, indicators and targets for 2009-10 and the mid-term targets (2012) are as follows:
Vision Elements World benchmark in Value Creation World benchmark in Corporate Citizenship Objectives Creating Value through enhanced offerings to Customers To increase availability of products to customers in chosen segments Achieve benchmark levels in Safety Performance Developing proficient & engaged employees To become the Indian Steel Industry benchmark on CO2 and Dust emission Impacting a million lives: Improving the quality of life of communities around us KPI Midterm Goal 2008-12 * 0.4 0 1.5 Target FY10 Actual FY10
EBIDTA % EBIDTA Rs. Million LTIFR Fatality Employee Productivity CO2 emission (t/tcs) Rural Initiatives Sustainable Livelihoods Health Education Water (Percentage
of Population)
Urban Initiatives
91% 63%
86% 45%
85.4% 47%
Road Infrastructure
(% roads with PCU density <1)
Tata Steel is focussing on expanding in India. Successful implementation of the Brownfield and Greenfield expansions in India is a key to Tata Steel's growth story in India. Growing competition in India is a concern, with competitors vying for a share of mineral resources the cost advantage that the Indian operations currently have will be facing pressure in the future.
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Redesign processes to work with lower working capital for both Tata Steel & customers. And also continuously improving operating parameters. Close monitoring of the project status and achieving the milestones as per plan. Focus on being the lowest cost producer in the world Compliance has been ensured to existing regulations in all operations
Specific goals to be achieved by 2012 in the areas of CO2 emissions (1.5 tonnes per tonne of liquid steel) and LTIF (below 0.4). "Process Safety & Risk Management" (PSRM) programme has been started for the high hazard operations and processes Renegotiation of specific terms relating to debt repayments and financial covenant measurements Capital investments to enhance and deploy R & D capabilities A hedging policy is in place to protect its trading and manufacturing margins against rapid and significant movements in its major trading currencies
Financing Risk Technology Risks Forex, Credit, Liquidity and Counterparty Risk
The Company has incurred a substantial amount of indebtedness, which may adversely affect its cash flow and its ability to operate business To be equipped with up to date technologies that can give it cost competitiveness and R & D leadership Change in currency trends can affect not only the Group's short-term trading positions but the long-term economic competitive position vis--vis imports
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Section 2
The Tata Steel Group is the world's second most geographically diversified steel producer with a crude steel production capacity of about 24 million tonnes per annum; presence in over 50 markets and manufacturing operations in 26 countries. It comprises Tata Steel India, Tata Steel Europe, NatSteel Holdings and Tata Steel Thailand. It has an employee strength of over 81,000 people across five continents and has a shareholder base of over 800,000 people. Its products serve customers in 11 distinct segments. The Tata Steel Group recorded a turnover of Rs 1,054,157 Million. A public limited company headquartered at Mumbai, Tata Steel India has a crude steel capacity of 6.8 million tonnes per annum (mtpa). During the year, the Company produced 6.56 mtpa of crude steel and sold 6.17 mtpa of steel products, recording a turnover of Rs 276,116 Million. It is the second largest steel producer in India, the largest supplier to the domestic automobile industry with 48% market share and the second largest re-bar supplier accounting for 11% of the market share. It is in the process of adding another 2.9 mtpa to its steel making capacity by 2011-12. Details with respect to the Company's shareholding pattern are provided in the Company's Annual Report 2009-10 (Page 111-112). Tata St eel has consistently strived to develop new products to meet the growing needs of the Indian market and world class manufacturers who have set up base in India. It has established unique processes and customized approaches in seeking out new routes to markets and connecting with customers for mutual value creation. Its processes undergo improvement through specific approaches such as Customer Value Management, Retail Value Management, Solution for Sales and the like. Tata Steel products are categorised into two broad verticals - Flat Products and Long Products - with the former accounting for 56% of its offering in 2009-10 and the latter 44%.
The blast furnances at the Steel Works create an imposing impact on the skyline of the Steel Works
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Operations
Tata Steel produces steel at its integrated Steel Works in Jamshedpur, India, using raw materials such as Iron Ore, Coal, Coke, Limestone & Dolomite, Ferro Manganese, Zinc and Zinc Alloys, etc to produce hot metal. The hot metal is converted into steel through a steelmaking process. The liquid steel follows two routes, namely the Flat Product route and the Long Product route to produce value added finished goods. It is one of few steel companies in the world to have backward linkages to its captive mines and collieries, owned and operated by the Company across the states of Jharkhand and Orissa in India.
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Markets Served
While the domestic steel market is the focus of attention for the Company, Tata Steel has a presence in markets of strategic importance that is Middle East, South Africa, South East Asia and neighbouring countries. Flat Products serve customers in a wide range of industries such as automotive, appliance, high construction, furniture and projects while Long Products serve customers mostly with Wire Drawing and Rebar Manufacturing facilities (Refer Annual Report 2009-10 Page 72). Flat Products: Tata Steel is the largest flat product company in India with a 48% market share. Tata Steel's focus in this segment is on the value added Automotive sector, where it recorded the highest ever sales in 2009-10. Its branded galvanised corrugated sheets sold under the brand name Tata Shaktee and the world's first branded Cold Rolled Steel, Tata Steelium, achieved the highest ever premium, with Tata Shaktee touching its best ever sales. 25 new Steeliumzone stores were opened in 2009-10. In addition, a rapid response offer for Steelium retailers was launched in 2009-10 called "Steelium Express". The Replenishment Offer was extended to the second leg of Tata Shaktee retailers accounting for 275 dealers. The Company also launched "Galvano" a branded galvanised zero spangle product in 2009-10. Long Products: Total Sales of branded products increased by 12% in 2009-10, while sales of re-bars increased by 29%. Tata Tiscon became the first rebar brand in India to launch Fe-500 D grade rebars in India, which complies with the latest amendment made by BIS for lowering impurities of Sulphur and Phosphorous. In order to provide greater safety in construction and ensure convenience for customers, Tata Steel launched a readymade stirrup brand "Superlinks" in 2009-10. Marketing and Distribution Network: Finished products are despatched via rail and road to stockyards across the country, which serve as hubs to distribute products to customers. Tata Steels attention to Due Date Delivery performance has made it a preferred partner for leading steel buyers in India. It has a nationwide network of Marketing and Sales offices, apart from its international offices and a marketing presence in almost 50 nations.
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Corporate Awards
Best Business Practices l The Best Establishment Award presented by the President of India, Mrs. Pratibha Devi Singh Patil l The Superbrand Award for Tata Tiscon l Rated among "Most Admired Companies" by FORTUNE Magazine and the Hay Group in the Industry-Metal category l The Economic Times Company of the Year Award Awards from Customers l Special Support Award from Maruti Suzuki for achieving 99.6% delivery compliance l Best Localisation through new technology introduction from Toyota for CRCA material Awards for Safety l World Steel Association for construction safety l World Steel Association's "Safety and Health Excellence Recognition Award 2010"for safety practices in confined spaces. Quality of Management Systems l The Most Admired Knowledge Enterprise (MAKE) Asia Award 2009 for the sixth time. l The Fifth BML Munjal Award for Excellence in Learning & Development. Awards for Excellence in Corporate Social Responsibility l Rashtriya Khel Protsahan Puruskar (Community SportsIdentification & Nurturing of Budding Talent in 2009-10) l The Significant Achievement in Sustainability Certification from CII-ITC. l The TERI CSR Award. l The UKTI India Business Award. l The Times of India CSR Award. l The Ispat Paryavaran Puraskar Special Award.
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Section 3
REPORT PARAMETERS
Report Profile, Scope and Boundary
Tata Steel reports in line with the Global Reporting Initiative (GRI) G3 guidelines. This is the tenth consecutive annual report; the last report was published in 2008-09. The report focusses on the operations, economic, environmental and social impacts of Tata Steel India for the period April 1, 2009 to March 31, 2010. All the financial data is only for Tata Steel standalone but for the Group turnover mentioned in the organisational profile. The environment and social performance covers the Steel Works, mines and collieries and Profit Centres. Report Boundary Compared to the previous year, the reporting boundary had been expanded to include the environmental performance of the Companys Mines & Collieries as well as its Profit Centres. Contact Person: Mr Prabhat Sharma Corporate Affairs and Communications, Tata Steel Limited www.communicatons@tatasteel.com
Materiality
The initiatives included as part of this Report are based on a materiality assessment of issues important to the stakeholders of Tata Steel India. Any omission does not imply that a concern is not being addressed. Tata Steel undertook a detailed exercise to map its Corporate Strategy and Objectives prior to the preparation of this report. Critical issues were mapped on the basis of: l Significance of Economic, Environmental and Social impacts l Stakeholder Assessment and Decision l Stakeholders for whom the Company has a written policy l Stakeholders concerns being addressed as part of a long term relationship The key indicators covered in the report were shortlisted on the basis of the following factors by the core team: Tata Steel Group Vision, Mission, Values and Policies with regard to EBIDTA, safety, environment, employer of choice and corporate citizenship; goals given by the Managing Director as a consequence of the economic downturn; key learnings & remaining problems from 2008-09; inputs from stakeholder engagements through surveys, feedbacks, relationships meets, etc; analysis of internal & external factors; and senior management views. The process of identification of issues/strategies and prioritization has been explained in the Strategy & Analysis section of this Report and illustrated in Figure 1.1. Tata Steel's stakeholders include its customers, suppliers, employees, shareholders and the society where Tata Steel operates. In 2009-10 Tata Steel conducted a materiality analysis by pooling all the concerns raised by its stakeholders. Concerns raised by international forums such as the United Nations Global Compact were also taken into consideration. Issues considered of greatest risk to multiple stakeholders and those considered by Tata Steel as being of high priority were identified. The analysis was conducted based on the assumption that the environment was free of existing controls.
The report focusses on the operations, economic, environmental and social impacts of Tata Steel India for the period April 1, 2009 to March 31, 2010
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Materiality Matrix
HIGH Figure 3.1
l l lPublic
Policy
l l
Anti Competitive Behaviour Marketing & Communication Economic impact due to Tata Steels business practices
l l l l l
& Education
Transport
lFreedom lProduct lCompliance
(Fines)
l l
Rights
lProduct
LOW LOW
HIGH
Independent Assurance
Tata Steel continues to seek independent assurance for its Corporate Sustainability Report. Accordingly since 2008, Tata Steel appointed Det Norske Veritas AS (DNV), as the independent assurance provider. DNV has conducted a moderate level of assurance against their VeriSustain protocol. Their independent assurance statement has been included at the end of this report.
GRI Index
The GRI Index is included on pages 86 to 92. 14 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
Section 4
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Disclosures with respect to the Committees, relevant risks, and opportunities, compliance to internationally agreed standards, remuneration, codes of conduct and principles are covered in detail in the Company's Annual Report for 2009-10 (Page 95-116). The Company is certified to have complied with conditions of Corporate Governance under Clause 49 of the Listing Agreement of the Company with stock exchanges. The Financial & Economic data are reported as per guidelines provided in the Company Law of India and Indian GAAP standards, US $ (US dollar) conversion rates are as at noon 31st March 2010. In order to take a holistic approach to safety, health and environmental matters in decision making and providing direction to Tata Steel Group, in 2009-10 the Tata Steel Board decided to constitute a Committee of the Board to assist it in carrying out its Safety, Health and Environment function including the provision of leadership and direction to the Tata Steel Group. The Committee is authorised by the Board to obtain, at the Company's expense, any outside professional advice that it deems necessary and reliable. The Committee shall also have full authority to commission, at the Company's expense, any reports or surveys that it deems necessary to help it fulfill its obligations. The respective heads responsible for Safety, Health and Environment in the group companies will be the principal sources of information and advice for the Committee. Names of Members of the SH&E Committee Mr. Jacobus Schraven, Chairman Mr. Sam Palia, Member Mr. B. Muthuraman Mr. H.M.Nerurkar Category Independent, Non-Executive Independent, Non-Executive Not Independent, Non-Executive Not Independent, Executive
Audit
Nomination
Remuneration
Managing Director
Shareholder
Corporate Team
Figure 4.1
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Internally Developed Systems - Vision, Mission, Values, Policies and Management of Business Ethics
Tata Steel has clearly articulated its Vision, Mission Value, Tata Code of Conduct, Tata Code for Prevention of Insider Trading and Company Policies, which are available on the Corporate website. The Tata Code of Conduct is applicable across all group companies. The Tata Code for Prevention of Insider Trading meets all international standards. The Tata Code of Conduct was developed in 1997 and subsequently reviewed in 2008. The Tata Code of Conduct is implemented at Tata Steel Limited through a formal process known as "Management of Business Ethics". It comprises four key elements: (1) Leadership: The Managing Director is the Chief Ethics Officer, responsible for ethical business and the implementation of the Code of Conduct. (2) Systems and Process: There is a structure in place at the Board level to address ethics. The Chief Ethics Officer reports annually to the Chairman of the Board on ethical issues and compliance with the Code. (3) Training and Awareness: This is an ongoing process at Tata Steel covering all relevant stakeholders, particularly employees and suppliers. (4) Measurement: Concerns are monitored, reported and acted on. Perceptions Surveys are conducted to assess perceptions of employees. The Executive Committee of the Board, Ethics and Compliance Committee and the Safety, Health & Environment Committee (SH&E) are responsible for overseeing the organisation's identification and management of economic, social and economic performance. The terms of reference of the Executive Committee of the Board (ECOB) are to approve capital expenditure schemes and donations within the stipulated limits and to recommend to the Board, capital budgets and other major capital schemes, to consider new businesses, acquisitions, divestments, changes in organizational structure and also to periodically review the Company's business plans and future strategies. The Safety, Health and Environment Committee of the Board was constituted on 25th June, 2009 to oversee the policies and their implementation across Tata Steel Group. The main remit of the Committee is to: l Review operational performance, anticipate potential issues and provide support in setting direction for improvements; l Reduce carbon emissions per tonne of steel produced; and l Seek coordinated and effective specialist advisory support from the functional health, safety and environmental team The Board had adopted the Safety Charter of the SH&E Committee at its meeting held on 27th October 2009. The Tata Steel Group Board is reviewing processes for evaluating the highest governance body's own performance, particularly with respect to economic, environmental, and social performance.
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STAKEHOLDER ENGAGEMENT
Stakeholder engagement is critical to the achievement of Tata Steel's Vision of Value Creation and Corporate Citizenship. Stakeholder engagement or two-way communication at Tata Steel is a continuous process and happens regularly at various levels and functions. Communication is undertaken through both formal and informal modes. Tata Steel's stakeholders are those who are affected by the Company's action or whose actions affect the Company and who have an interest in the continued sustainability of the Company. The Company derives the level of engagement it should undertake with each stakeholder category though a power-interest grid based on the following factors: their strategic interest to the Company, their role as enablers of business and their importance to the Company's reputation and brand.
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Stakeholder Feedback
Feedback obtained from stakeholders is used to realign the Company's actions though the Company's Business Planning and Total Quality Management initiatives each year. For instance, Tata Steel's New Product Development Process and subsequent improvements in it are a result of the global auto manufacturers seeking local development of high end products in India.
Table 4.2
Stakeholder Employees Customers Shareholders Suppliers Community Society Stakeholder Philosophy Respect for people Building long term relationships A century of trust Mutual value creation Purpose of our existence A global citizen Feedback Mechanisms Surveys, Annual Appraisals and Joint Consultations Customer Satisfaction Survey is undertaken once a year for OE Customers and channel partners Surveys Surveys, Supply Value Management, Negotiations Public Hearings, Media Analysis, Surveys UNGC, Sustainability Reporting
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Employees
Tata Steel is a pioneer in the development of Joint Consultations and Collective Bargaining. It continues to pursue this process to arrive at agreements related to labour and industrial relations. All agreements are periodically reviewed in consultation with Tata Workers' Union. All non-officers of the Company are members of its trade unions. Scheduled dialogues with Union Committee Members and monthly departmental/sectional communication meetings have contributed to employee engagement and ownership of the Company's goals. The Managing Director conducts a monthly dialogue MD Online, via webcast, with all officers of the Company. Quarterly dialogues with the senior management and a general dialogue with middle level management are formal platforms instituted for two-way communication with officers. The Company also makes extensive use of mechanisms such as Suggestions Box, Rewards & Recognitions, Internal Communication programmes, strategy sessions and workplace interactions to continually listen to its employees. 100% of Tata Steel workers are part of improvement activities and initiatives through Small Group Activities and Knowledge Management.
Customers
Given that Tata Steel's approach to Value Creation is based on Customer Centricity, the Company has multiple vehicles to capture customer aspirations and feedback. These are listed in Table 4.1. The Company also has three Technology Groups, who were reorganized in 2009-10 to create and deploy knowledge for process improvements and new product development. They analyse customer complaints and claims via the Computerised Customer Complaint Handling system for process Quality assurance. "Learning Interaction Networking Knowledge Sharing" (LINKS), is a Customer Relationship Management Programme to link its brand Tata Steelium with key customers. Over 8400 people were covered through the programme in 2009-10 as explained under the thematic section on Product Responsibility on page 85. A formal Customer Satisfaction Survey is undertaken once a year for OE customers and channel partners. The results of this survey form the basis for divisional business planning, TQM and Marketing & Sales initiatives, as well as capturing and translating stated and unstated customers needs into action. The customers' faith in Tata Steels integrity and capabilities has prompted many of them to engage with it at the drawing board stage.
Shareholders
Tata Steel's shareholders care programme has matured with management support. Tata Steel is the first company in the metal space to introduce Domestic CIO Meets since 2008. It is also the first Indian Company to introduce Annual Domestic Shareholders' meets in cities across India. This initiative has received an overwhelming response from shareholders. The Company reorganised its Investor Relation Section on its Corporate website in 2009-10 and added the Equity Analyst Coverage Module to offer ease of navigation and clarity.
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Suppliers
While key raw materials are provided by the Company's captive mines and collieries, Tata Steel's expansion programme and outsourcing of services brings a great number of workers into its facilities every day. The focus of Tata Steel's Supplier Relationship Management process is on ensuring the Safety & Health of their workers, conformity to best practices in Human Rights through deployment of SA 8000, skill enhancement, fair wages and an assured flow of value to those engaged by its partners. New vendors are registered only if compliance with accepted norms especially SA 8000 is evidenced. Existing vendors are also monitored and processes reviewed to drive best practices.
Community
In 2009-10 Tata Steel has chosen to define its communities as those who reside in the rural and tribal villages in the vicinity of its operations and urban agglomerations such as Jamshedpur, as explained under Social Indicators. Its agencies for Rural Services conduct need-based surveys, which drive Tata Steel's community initiatives. Feedback on its programmes is obtained through surveys and assessments by project partners. Tracking and measurement of quality of life indicators for urban services in Jamshedpur in managed by its wholly owned subsidiary Jamshedpur Utilities & Service Company Limited (JUSCO). A bi-annual Quality of Life survey, Citizens Advisory Council, Spouses Dialogue and the Customer Management System of the Jamshedpur Utilities & Service Company all provide inputs on the services and infrastructure supplied by the Company. The Company publishes its Corporate Sustainability Report as well as the annual reports of all societies to share information on its community based initiatives. These reports are available on the Corporate website.
Society
Tata Steel is represented at all relevant international and national trade bodies and industry associations. It is a founder member of the United Nations Global Compact and a GRI reporter. As a responsible global citizen Tata Steel conducts Environmental Impact Assessments prior to commissioning new projects. Table 4.3 Stakeholder Employees Customer Shareholders Suppliers & Contractors Community & Society Environment Media/ Global Community Proactive Measures to address Stakeholder Concerns Infrastructure for environment, health and safety, OHSAS-18001 implementation, DuPont Safety initiative, open communication channel with top management as explained above. Customer need survey, Customer Interaction, R&D for product and process design. Investment decision for higher ROI, diversification to improve EVA Strategic Sourcing, Vendor Evaluation, Integration of Supply Chain. SA 8000 Implementation Development and maintenance of infrastructure to take care of civic amenities, healthcare, education, family initiatives, etc. Carrying Capacity Study, LCA, ISO-14001 GRI Reporter for Sustainability Performance Reporting
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Section 5
Tata Steel was able to retain profitability levels in India throughout the downturn and recover faster than most of its competitors, reflecting the strategic advantages of the Indian operations, and the attention given by it to value creating relationships. Revenue
accretive actions further safeguarded its profitability. The revenue of Tata Steel touched Rs 276,116 million against Rs. 271,520 million. Its performance was aided by the initiatives
taken by it, which brought operating cost down to Rs. 132,189 million in 2009-10 against Rs.133,760 million in the previous year despite the volatility in raw material costs. The Company recorded a profit after tax of Rs.50,468 million for the financial year.
Financial Performance
Table 5.1 Item Gross revenue Profit Before Taxes Profit After Taxes Net Sales Total Assets Capital employed Net worth Borrowings Net debt : Equity 2007-08 (Rupees Million) 224,324 70,664 46,870 196,910 470,755 469204 271,456 180,217 Ratio 2007-08 0.81 2008-09 (Rupees Million) 271,520 73,156 52,017 243,158 587,418 581,650 295,995 269,462 Ratio 2008-09 0.78 2009-10 (Rupees Million) 276,116 72,143 50,468 250,220 642,328 642328 371,688 252,392 Ratio 2009-10 0.61
271520 276116
250000 50000
90000 60
63
65
67
69 60
225268
200000
72553
70000 60000 50000 40000
201960 173990
50
40000
35064
30000
61395
40
150000
30
100000
20000
30000 20000
20
50000
10000
10 10000
06
07
08
09
10
06
07
08
09
10
06
07
08
09
10
Figure 5.1
Figure 5.2
Figure 5.3
06 07 Figure 5.4
08
09
10
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Dividend
The Board of Directors of the Company recommended a dividend @ 80% (Rs. 8 per share) for the year ended 31st March 2010. The dividend cash-outgo (including tax on dividend) was Rs. 8,784 Millions. The dividend payout as a percent of Net Profit is 17%. EBIDTA Performance EBIDTA is a key performance indicator that the Company has started monitoring since 2009-10. Tata Steel had the best EBIDTA performance in the steel industry during the reporting year. Table 5.5
42.0 41.5 41.0 40.5 40.0 39.5 39.0 38.5 38.0 37.5 37.0 36.5 36.0 35.5 35.0
42 41 40
42
EBIDTA
Percentage (%)
39
39
FY 05
FY 06
FY 07
FY 08
FY 09
FY 10
At the end of March 2010, Tata Steel Limited employed 34,440 people as permanent employees. It also provided indirect economic benefits to many thousands through its suppliers and partners. The Company's staff cost increased over 2008-09, primarily on account of payment of wage arrears and the normal rise due to annual increments, dearness allowance and a consequential increase in provisions for gratuity and leave salaries. Table 5.3 Payments to Employees (Rs Million) Payments to and provisions for employees Employee Separation Scheme (ESS) compensation
26 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
Level of participation
All employees are members of PF & Retiring Gratuity Schemes. Employees are also members of the other plans as provided under the respective plan.
Compliance
Tata Steel ensures that all units comply with statutory requirements and obligations. The Company was not subject to any penalties from the Government due to non compliance to economic, environmental or product responsibility related regulations during the reporting period.
27 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
Procurement (Supply and Service) from local vendors is as follows: Table 5.6 Location (Order Value in Rs. Crore) Procurement, Jamshedpur Project Procurement, Jamshedpur SP&OS (Spares Planning), Jamshedpur OMQ (Noamundi) Jharia West Bokaro Sukinda, Joda, Bamnipal, Gomardih 2007-08 1254 508 72 72 36 168 0 2008-09 1247 1038 69 122 77 246 14 2009-10 1314 1591 70 126 63 238 11
28 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
All operational units of Tata Steel encourage small and micro enterprises to fulfill requirements for store items such as stationary & printing supplies, gift items, etc, while ensuring that they match
the quality standards required by the Company. Raw materials are also provided to social welfare organizations. These are then converted into finished goods by them and a consideration paid
for it by Tata Steel. This is undertaken to reduce the working capital burden on the social welfare organizations and at the same time create value for those dependent on the not for profit bodies.
Urban Services, development and management of utilities as well as road infrastructure Rural Services, including the creation of sustainable livelihoods Sports and Youth Welfare Education & Employability Training Health Care Facilities and Services Conservation and promotion of traditional Culture & Heritage Environment Conservation and Preservation of Biodiversity Employability Training Disaster Management Support to non profit organisations
The Company's engagement in the community, the review of its Social strategy and the indirect economic impact of these activities is explained in greater detail in the thematic section on Society.
29 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
31 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
In addition, efforts to reduce the gap between the theoretical yield and actual yield in both Company owned collieries have led to significant improvements in separation efficiency.
3.5 3.0 2.5 2.0 1.5
3.4 2.9
3.1 Yield Gap % 1.2 1.2 1.4 1.2 1.1 1.1 1.0 Nov 09 1.1 Jan 10 1.1 1.1 Mar 10
20
15
18 20 18
1.0 0.5
1.0 Sep 09
0.9 Dec 09
July 09
Jan 09
May 09
Aug 09
Feb 09
Mar 09
10
Figure 6.3
5
Recycled inputs
As a mineral based industry Tata Steel uses virgin material. However the Company continually endeavours to improve scrap utilization as well as improve the yield from every tonne of virgin material used.
OMQ WEST JHARIA BOKARO-KBP
ENERGY
nMine Life (as per reserve) nDue to yield improvement nDue to total beneficiation
Energy Consumption
Energy consumption is the principle cause of CO2 emission for the steel industry and accounts for a third of the production cost. Both factors therefore have significant sustainability impacts. Tata Steel has implemented the technologically efficient "H" and "I" blast furnaces instead of less capital intensive options to address the need to bring down the Coke rate and CO2 emission intensity. The Company has also planned significant investments in green technologies to enhance energy efficiencies. Tata Steel continued to record a steady decline in energy consumption per tonne of steel. Specific energy consumption dropped in 2009-10 to touch 6.125 G cal/tcs. There has been a reduction in energy consumption due to coal fired boilers and substitution through by-product gases in 2009-10
Energy consumption data for Tata Steel operation across India is provided in the table below. Energy consumption at Tata Steel, India Particulars 2007-08 2008-09 Power and Fuel Consumption Quantity Joules (10^15 ) Quantity Joules (10^15) 1 Electricity (M KWH) a) Purchased Units 2031 7.312 2195 7.902 b) Own Generation 1011 3.64 1082 3.90 2 Coal 3.37 a) Coking Coal 96.41 4.75 135.89 (Million tonnes) 0.39 b) Injection Coal 11.43 0.52 15.24 (Million tonnes) 0.2 3.73 c) Middling coal 0.14 2.61 (Million tonnes) * 12701.73 0.497 3 Furnace oil 12520.19 0.490 (Kilo litres) 4 Others 7920.11 0.287 LDO (Kilo litres) 6221.55 0.225 4292.69 0.553 LPG (Tonnes) 3837.75 0.494 NG (Tonnes) 2217.4 0.084 2204.84 0.840 * Middling coal is predominantly used for power generation at Steel Works
Jun 09
Apr 09
Feb 10
Oct 09
32 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
Figure 6.4
8 7 6
Figure 6.5
100 90
Figure 6.6
50000 48000 46000 44000 42000 40000 38000 36000 34000 32000 30000 28000 26000 24000 22000 20000 18000 16000 14000 12000 10000 8000 6000 4000 2000 0
0.20 0.18 0.16 0.14 0.12 0.10 0.08 0.06 0.04 0.02 0.00
Coal Consumption for power generation at Tata Steel, 0.189 Jamshedpur (Million Tons)
6.655
6.587 6.125
80 70
38,131 66.8
0.134
0.13
5 4 3 2
60 50 40 30 20
1 0
10 0
07-08
08-09
09-10
07-08
08-09
09-10
07-08
08-09
09-10
Table 6.2 Energy Consumption at Raw Materials & Profit Centres (Gcal) Bamnipal Jamadoba Sukinda Joda West Bokaro ISWP CRC West TGS 2007-08 1967.4 490.65 306.87 18.28 985.66 62767 1.49 771.63 2008-09 1703.6 556.87 230.60 19.02 986.70 85226 1.33 772.4 2009-10 1853.1 460.5 295.52 25.39 970.12 87923 1.41 990.36
Conservation of energy
Energy conservation is accorded top priority at Tata Steel. This is related to conservation of natural resources as well as reduction in CO2 emission. Important initiatives in the area of energy conservation over the reporting period include:
l
l l l l l
Commissioning of 2nd Gas holder and augmentation of L.D.Gas export system to enhance Gas Recovery New Power House 6 for utilization of by-product gases Installation of Top Recovery Turbine at H Blast Furnace Waste Heat Recovery from Stoves in H Blast Furnace Use of mixed gas firing in Lime Kiln 7 Conversion of Coal fired boiler nos. 5 & 6 at Power House 3 to Byproduct Gas firing. Variable Frequency Drives in Sinter Plant 1, Power House No.3 Phasing out of Open Top Ladles with Torpedo Ladles
l l
In addition technologies such as CDQ at Coke Oven Batteries 5-7, Top Recovery Turbine at "G" Blast Furnace, RHF-3 at the Hot Strip Mill have been implemented to ensure environment friendly growth. 33 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
WATER
Water in drawn only from surface water sources, namely the Subarnarekha River in Jamshedpur and rivers, streams and mines drainage in all other locations. The total water abstracted for the Steel Works was 36.65 million m3 in 2009-10 compared to 37.13 Figure 6.7 million m3 in 2008-09. The Company commissioned the Sunsungarika drain wastewater recovery system in 2009-10. Wastewater is now recovered and put back into the service water system of the Steel Works. The total water withdrawal Water Consumption for Raw Materials Division and Profit Centres Table 6.3 35.01 37.13 36.65 Bamnipal Jamadoba Sukinda Joda West Bokaro Noamundi ISWP CRC West TGS Water Consumption (million m) 2007-08 1.49 NA* 2.35 1.09 4.76 NA* 0.8 1.08 0.26 2008-09 0.99 NA* 2.36 1.01 2.13 NA* 0.85 1.03 0.26 2009-10 1.34 NA* 2.47 1.18 2.31 NA* 0.9 0.79 0.26 includes water used for expansion activities. No ground water sources are tapped by the Company.
40 35 30 25 20 15 10 5 0
07-08
08-09
09-10
34 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
BIODIVERSITY
Reclamation of mined out land and afforestation is a significant priority for Tata Steel. The township of Jamshedpur has a green cover of 32%, perhaps the highest among urban centres in India. This is due to the continuous investment in tree plantation along avenues, open areas and encroached areas. The Company's Mines & Collieries have regenerated 2000 hectares of forests and reclaimed hundreds of hectares of mined out land. The Company's Tata Steel Zoological Park, Sir Dorabji Tata Parks and Butterfly Parks have been created to preserve the biodiversity Table 6.4 Land owned, leased or managed Units Jamshedpur West Bokaro Jharia Noamundi Joda East Gomardih Khondbond Katamati Sukinda CRC West WIRE Div Lease area (hectare) 5094 1740 2230 1160 671 373 978 403 331 10 32 Forest area in lease (hectare) Nil 910 Nil 762 522 Nil 837 199 74 2 Nil Non-forest area in lease (hectare) 5094 830 2230 398 149 373 141 204 257 4 32 of various regions. The Tata Steel Zoological Park is also used as a shelter for wounded or distressed wild animals by the Forest Department. In 2009-10 two baby elephants were nursed back to health and released into the wild. A Butterfly Park was created by the Company at Jamshedpur to protect the number of butterfly species from dwindling as it was observed that the prevalence of butterflies was less evident. The lake at the Tata Steel Zoological Park and the cooling pond within the Steel Works have been winter homes for Siberian cranes for many years. There are no World Heritage sites, sensitive areas or Biosphere Reserves within the operational areas of the Company. However, the mine leases areas and Dalma forest situated close to Jamshedpur Steel Works (at about 10 Kms) are areas rich in biodiversity. In 2009-10, Tata Steel commissioned an Environmental Impact Assessment Study for its 2.9 mtpa expansion project, which indicated no significant impact due to this activity.
Land Reclamation
In 2009-10, Tata Steel's Ore, Mines and Quarries Division reclaimed 126 hectares of mined-out land.
35 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
2.0
1.5
1.0
0.5
Absolute quantity of emissions from Steel Works Table 6.5 Total Emission load from Steel Works at Jamshedpur (Tonnes) Parameter () Particulate Matter* Sulphur dioxide Oxides of Nitrogen
Specific Dust Emission (Kg/tcs) 0.86 0.86 0.83
0.0
07-08
08-09
09-10
Dust emission
Substantial expenditure has been earmarked as part of the Company's 2.9 mtpa expansion project to reduce dust emission levels as a key objective for Tata Steel is to bring dust emissions down by 30% by 2012. In addition, by improving its online monitoring systems for its stacks and increasing the number of stacks monitored, the Company is now also monitoring various locations across the city and the Works. It has also increased the frequency at which samples are collected. It has made investments in pollution control equipment a priority in its expansion plans and has stepped up pollution control standards to make them far more stringent that those required by law. While Indian norms for stack emissions are 150mg/Nm3 all new air pollution control units are being designed at 30mg/Nm3 for ESPs and 10 mg/Nm3 for bag filters. 36 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
100
50 0
CW est
da
da
ke
di
ipa
ob
kar
kin
mn
ad
Bo
Su
am
Jam
Ba
et
ISW
un
Co
Jo
No
We st
Ho
og
ly M
CR
TG
17.25 30 41.6
RSPM (g/m)
141.7 157.4
200 150 100 50 0
Tata Steel discharges only treated effluents from the Steel Works and treated domestic sewage from the township of Jamshedpur to the rivers Subarnarekha and Kharkai. Two Sewage Treatment Plants provided in the township of Jamshedpur
201.64
250
have adequate capacity to treat the entire sewage of the town. EIA Studies carried out for 9.7 mtpa expansion plan at Jamshedpur found no significant impact on the aquatic eco-system. Noamundi, Joda and Sukinda Mines and West Bokaro and Jharia Collieries have achieved zero discharge. The domestic effluent is discharged through the septic tank - soaking pit route at the mines and collieries. All the units in Steel Works are provided with wastewater treatment plants. Wastewater from various processes are treated with the best available physio-chemical methods and recycled in the process. Wastewater from the coke plant is treated biologically where organic pollutants are oxidised and decomposed by micro-organisms. The absolute effluent quantities and pollution loads from the Steel Works are as follows: Parameter Effluent Quantity TSS Oil & Grease Ammonia Cyanide Phenol Unit Million m3 Tonnes Tonnes Tonnes Tonnes Tonnes 2007-08 14.38 709.18 18.91 70.53 1.25 1.00 2008-09 14.87 611.21 22.10 88.23 1.35 1.27 Table 6.6 2009-10 13.80 459.49 22.16 94.09 1.33 1.80
CW est
da
da
ke
di
al
ob
kar
mn ip
am un
kin
ad
Su
Bo
ly M et
Jam
Ba
ISW
Co
Jo
We st
No
347.86
Ho
og
71.67 71.8 60
CR
2.00
2.18 2.45
50
CW est
ad ob a
kar o
mn ipa l
ke
di
17.25 30 41.6
TG
No am un
Bo
ISW
Co
TG
Jam
Ba
et
Ho og ly M
We st
CR
0.13
0.09
07-08
08-09
09-10
37 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
6.4
6.93
The principle waste produced at the Steel Works is Blast Furnace and LD Slag. Other wastes account for only 16-18% of the total solid waste generated. Therefore, the Company continuously drives improvements in utilisation of Blast Furnace and LD Slag. In 200910, Tata Steel utilized 100% of the Blast Furnace slag, a significant amount of LD Slag along with other solid wastes leading to 91.09% of the waste generated being utilized within the Steel Works.
Several initiatives are in place to improve utilisation of LD Slag both within the plant as well as for alternate applications. Online cast house BF slag granulation facilities have been provided in C, D, F, G & H Blast Furnaces, which were mostly in operation during the year 2009-10. Granulated BF slag is mainly provided to cement plants for use in cement making.
Joda
CRC West
TGS
90.20
82.00
35.6
41.80
41.77
25.00
22.42
68.52
17.33
17.65
16.22
14.30
13.00
11.00
30 20 10 0
18.42
7.7
Joda
CRC West
TGS
26.8
40
36.74
60
47.68
49.26
93.35
116.21
140
124.6
12.5
7.7
13.40
3.79
3.25
2.47
3.60
3.62
3.50
20 0
Joda
CRC West
TGS
The details of solid waste utilization are provided in the table below: 2007-08 Item B F Slag L D Slag B F Sludge L D Sludge Usage Details Cement making Sinter making Domestic fuel Sinter making Sinter making Sinter & dom. fuel Sinter making Sinter making Sale Coke making Coke making Sinter making Sinter making Tonnes Utilisation 1453921 912587 47240 107737 67743 75883 125800 4301 4348 4633 10392 9329 2823914 % of generation 94.27 74.13 84.32 69.09 92.38 83.46 100 100 100 100 100 96.34 85.35
11.10
11.30
Table 6.7 2008-09 Tonnes Utilisation 1716925 923015 51903 151965 70619 84747 150768 18388 21710 2995 148 5117 9160 3207460 % of generation 96.38 78.49 71.95 82.90 109 87-85 102 100 100 100 100 100 100 89.61 2009-10 Tonnes Utilisation 2022745 1036372 80778 164609 83762 92693 166897 16834 5118 3140 44.53 Nil 9784 3682777 % of generation 100 74.06 100 85.98 100 93.65 100 100 100 100 100 Nil 100 91.09
25.48
30
26.91
4.86
7.9
10
17.1
3.59
5.6
1.56
2.00
2.00
1.32
1.03
1.25
0.63
0.80
Joda
0.86
CRC West
TGS
NA: West Bokaro, Naomunid and ISWP are zero water discharge units.
Mill Scale Flue Dust Lime Fines Dolo Dust Ref. Waste Tar Sludge BOD Sludge U/S Lime Stone Mill Sludge TOTAL
2.90
38 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
2008-09 72.95 235.72 1376.69 33 0.07 1695 85045 7643 6535 3114 _ _ 9433 75265 193384 _ 453.1 _ 1599
Quantity of Hazardous Waste generated (tonnes) 69.78 206.47 2414.61 79 0.434 14.5 8126 4830 6689.99 3421.56 _ _ 5293 56106 155876 _ 171.61 _ 1506.8 117.42 1250
Steel is 100% recyclable. Steel scrap generated at the Steel Works is recycled within the premises. Steel products required minimal or no packaging. Only a small quantity of gunny bags, wooden blocks and steel straps are utilized if required by the customer. These materials end their life-cycle as per their nature. The Company is part of a global effort undertaken by World Steel Association on the Life Assessment of Steel.
10.3 82232
46.25 96
1891 55.43
Water source Subarnarekha river/ Dimna Baitarni River Jojo Nalla* Kundra Nalla* Nakati Nalla* Mine Drainage Damodar River Mines Drainage Mines drainage + Raw River
Purpose Industrial & Domestic Industrial Domestic Industrial & Domestic Domestic Industrial Industrial & Domestic Industrial & Domestic Industrial & Domestic
39 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
Section 7
40 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
41 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
EMPLOYMENT Workforce
The total workforce of Tata Steel (India Operations) on 31st March 2010 was 34,440 employees (comprising of 4,310 Officers and 30,130 Non-Officers) as compared to 34,917 employees as on 31st March 2009. The trend of manpower over the last three years is as given. All these employees are engaged as full time employees on the permanent roll of the Company. Tata Steel has the main operating plants situated at Jamshedpur, Collieires at Jamadoba (Jharia) & West Bokaro, Iron ore mines at Noamundi, and Ferro Alloys units at Sukinda & Bamnipal. Hence, majority of the Company's workforce in India is located in the states of Jharkhand and Orissa. The region wise breakup of the workforce is given below Table 7.1 Tata Steel India Workforce (31st March 2010) Location Jamshedpur (including Tubes) Noamundi (Iron Mines) Jamadoba (Collieires) West Bokaro (Collieries) Kolkata (Marketing & Sales) Mumbai (Head Office) Wire Division & CRC West Adityapur (Growth Shop) Kharagpur (Bearings) FAMD Haldia (HMC) # CRE Offices-Delhi, Bhubaneshwar, Ranchi & Raipur Greenfield Projects TOTAL Officers 2927 175 186 153 134 47 190 132 49 144 46 11 116 4310
40000 35000
Number of Employees
31896
15000 10000 5000 0
30834
30130
Non-Officers 15419 1610 6119 3325 470 17 963 444 477 980 293 12 1 30130
Total 18346 1785 6305 3478 604 64 1153 576 526 1124 339 23 117 34440
# Hooghly MetCoke Ltd. at Haldia has been merged with Tata Steel Ltd. w.e.f. 23.03.2010
42 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
EMPLOYEE TURNOVER
Tata Steel has always been one of the most respected companies to work for and has a loyal and committed employee base of 34400. As the Indian economy grows there will be a great demand for talent and the steel industry will have to compete with other industries for the right talent pool. With competition becoming more agile and upgradation in technology, Tata Steel would also have to continuously upgrade its employee skill mix. Hence Tata Steel Table 7.2 TOTAL SEPARATION DURING THE FINANCIAL YEAR 2010 ( i.e. April'09 to March'10) Age Group Category Male Retirement at age of 60 years Voluntary Separations (ESS/VRS) Death Resignation Discharge/Dismissal Transfers Others Total Grand Total 4 0 67 3 2 0 76 86 <30 Female 1 0 9 0 0 0 10 30 to 50 Male Female 114 31 79 8 99 8 339 357 4 2 10 1 1 0 18 Male 872 166 40 11 >50 Female 39 0 1 0 0 3 0 5 0 13 40 1110 1150 Total Male Female 872 39 284 5 71 3 157 19 14 1 106 1 21 0 1525 68 1593 Grand Total 911 289 74 176 15 107 21 1593 would need to attract the right talent for its growth projects as well as focus on development and up-skilling of its existing workforce. While there has been an addition of 1116 employees to the workforce during 2009-10, 1593 employees have separated during the same period. A break up of the total separations from the workforce under various categories is given in the table below:
Over recent years, employee turnover has slowly decreased and the rate of turnover is less than 10% and is therefore not of significant concern. Resignations are higher among officers and although that is on a decreasing trend, Tata Steel continues with its efforts to manage attrition and retain its valued workforce. The attrition rate for the non-officer category is monitored regularly and is found to be insignificant. Tata Steel continuously monitors the factors for employee happiness and engagement through periodic dip stick surveys conducted by external agencies and consciously takes concrete actions on the areas for improvement. It believes that the factors which help it to retain talent include good job content, development opportunities, comparable compensation and benefits, a decent work environment and, as described previously, the Company has initiatives in place to make sure that it offers these to its employees. In addition it is important to have effective channels of communication. These are well established at Tata Steel. Employees can voice their opinion through facilities such as hotmail, personal interviews with superiors, dialogue sessions with the top Management and use of the Tata Steel blog. It also conducts exit interviews, both in cases of resignation and superannuation, to discover any issues which the Company can address to improve its practices.
Out of the total resignations a significant number has been from among the Officers category - 159 officers resigned during FY'10 (3.69% of the total Officers), whereas only 17 Non-officers resigned during FY'10 (i.e. 0.05% of the total Non-Officers). Figure 7.2
120 100
108
Numbers
80 60 40 20 0
59 39
60
62
55
50
47 31 22 14 12
Less than 30
40-50
Above 50
43 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
Tata Steel has pioneered many firsts in the Indian industry and is proud of many employee related policies and practices laid down much before they got adopted through a convention of the ILO or became a law in the country. Table 7.3 Welfare at Tata Steel Initiative Eight hour working day Free Medical Aid Leave with Pay Workmen's Accident Compensation Scheme Maternity Benefits Year 1912 1915 1920 1920 1928 Year 1919 1927 1936 1925 1919 Adopted by ILO Convention Name Hours of Work (Industry) Sickness Insurance (Industry) Holidays with Pay Workmen's Compensation (Accidents) Maternity Protection Year 1948 1948 1948 1923 1946 Enforced by Indian Law Legal Measures Factories Act Employee State Insurance Act Factories Act Workmen's Compensation Act Maternity Benefit Act
Continuing the same spirit, Tata Steel today provides many special benefits to its employees to ensure that they and their families are well looked after. Some of the key benefits provided are listed below: Table 7.4 Medical Facilities Housing Facilities Higher Studies Free medical facilities for the employees and their family, which continues for employee and spouse after retirement. Retiring employees have the option of Mediclaim in lieu of this facility. Subsidized electricity, water and housing facility to all employees. There is also the option of Company leased houses, self leasing, HRA in cities other than Jamshedpur. Monetary incentives to employees acquiring higher technical qualifications in a related field. The Company also provides Study leaves, Scholarships for meritorious wards of employees etc. It has introduced a Directed Learning Policy for Officers which includes Company sponsored programmes and programmes as a result of self initiative. In the tragic case of a fatality in the Works, a monthly pension equal to the amount of the last drawn salary of the deceased is given to the legal heir until the time the deceased would have attained the age of 60. This contributory pension scheme is over and above the statutory pension scheme. The employee contributes 2% of his salary to the fund with an equal contribution by the Company. It provides an extra monthly earning to the employees post retirement. Designed to provide mid career breaks for Officers to achieve personal / work life balance, as well as to take care of exigencies. The duration of the sabbatical is maximum one year which if required can be taken in two installments during one's career. Maternity leave with pay is provided to female employees for a total period of 12 weeks. In case the female employee takes longer time for recovery, this leave is extendable for a period of another one month on being certified by the Company's doctors. 15 days of additional leave is given to women executives, with children of less than 5 years of age, to take care of their children in case of sickness Tata Steel has five Holiday homes for the benefits of workers, supervisors and their families. These holiday homes are located in Puri, Haridwar, Gangtok, Goa and Jamshedpur. All officers of Tata Steel are eligible for TEHP. This provides holiday facilities in selected Taj Hotels, ITDC Hotels, Sterling Resorts and other branded hotels across the country. This is unique voluntary separation scheme for all non-officers of the Company. Employees rendered surplus have an option to separate from the Company by availing this scheme. A monthly pension of 1 to 1.2 times (depending on age) of the employees last drawn salary is paid as monthly pension till the notional superannuation age (i.e. 60 years) of the employee. Medical facilities for the family are continued at Company's hospitals.
Family Benefit Scheme Tisco Employees' Pension Scheme (TEPS) Facility for Sabbaticals Maternity Leave Holiday Homes
Tata Steel Executive Holiday Plan (TEHP) Early Separation Scheme (ESS)
44 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
JOINT CONSULTATIONS
Figure 7.3 A system of Joint Consultation has been in place in Tata Steel for more than 50 years. This is a unique system in which both management and employee representatives consult each other at all levels on matters relating to the progress and prosperity of the organization. It is a three-tier system, which fulfills the need for self-expression of the Company's employees. Through this system employees discuss various issues related to production, productivity, quality, safety, welfare, training etc. (excluding issues of collective bargaining and individual grievances). The three-tier system is made up of the Joint Consultative Council of Management, Joint Works Council and Joint Departmental Councils, supported by various sub-committees as shown in the figure. The Joint Consultation system has matured over the years to align with the current business imperatives. It has graduated from a consultative mode to a partnership mode where participants collectively strive to achieve the desired business results.
l l l l
culture specifically encourages independent expression and fearless debate. During 2009-10 industrial relations remained normal at all locations. Table 7.5 As on Number of Unionized Employees *No. of Unions 31.3.10 30130 (~87% of total workforce) 26 Unions
Joint Consultative Council of Management (JCCM) Management Representatives + Employees Representatives (Chairman alternates between MD, Tata Steel & President TWU every year) Joint Works Quality Committee Joint Committee for Employee Training & Development
l l
Hospital Advisory Committee CD&SW Advisory Committee l Joint Amenities Committee l Sports Coordination Advisory Committee
Joint Works Council (JWC) Management Representatives + Employees Representatives (Chairmanship alternates between VP, Tata Steel and General Secretary, TWU every year) Suggestion Box Committee Central Canteen Managing Committee
Joint Department Council (JDC) Management Representative + Employees Representative (Equal Representation) Suggestion, agenda and follow up Sub Committee Quality and Training Sub Committee
l l
Welfare and Amenities Sub Committee Safety, Health & Environment Sub Committee
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Hand Holding
Association
Participation
Maturity Level
Aligning Subcommittees in line with ABP Co-creation of vision Employee volunteerism Defined Agenda : l Production, Cost & Quality l Welfare, Safety & Environment Focus on Safety and Training & Development TQM - Policy Management and Daily Management
1991
2002
2008
Evolution and Maturity Level of the Joint Consulation Process at Tata Steel
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Policy Making & Review committee Apex Safety Council Chairman: MD Tata Steel Members: Union office bearers & All VPs
Apex Safety Sub Committee (8) Chairman: One VP for each committee Members: Union Committee Members & Management
Area Implementation Committee (AIC) (For each department) Chairman:Department Chiefs Members:Union Committee Members & Management
Safety Excellence Journey Meeting Chairman: MD Tata Steel Members: All VPs
Support Function Safety & Ergonomics Department External Consultant-DuPont Government Agencies & Institutions
#- Need Based-(Formed only for geographically distributed areas)
Apex Safety Council Chairman - MD Tata Steel Convener - Chief Safety & Ergo -- Members from Management and Union Apex Safety Sub Committee
Corporate Level Policy making Committee
Audit & Observation. Training & Communication Contractor Safety Incident Investigation Process Safety Management
Figure 7.6
One of four committees under the Joint Departmental Council is responsible for Safety, Health & Environment. Every initiative at Tata Steel must meet cost and quality considerations integrate the best safety practices as part of the process. Each of these Committees, which represent areas of priority for the Company, is headed by a member of its top management. 90% of Tata Steel's workforce is represented through these committees. In addition, contract owners are members of the Apex Contract Management Committee. Tata Steel has dedicated Safety & Health Committee run by contractors where Tata Steel officers serve as members on the committee.
Chairman - Vice President of Div Convener - Sr. Mgr Safety of Div Members From Officer from Each department Union Representative IR Officer, Safety pro. expert
Occupational Health
Incident Investigation
Occupational Health
Incident Investigation
Process Safety
Members From Officer from Each department Union Representative IR Officer, Safety pro.
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Table 7.7 Type of committee *Policy making committees on Safety & Health Number of Committees Eight Union representatives Four union representative per committee Management representatives Seven officers per committee (One from each division) Remarks Each committee also has members who are experts *Policy making committees on Safety & health: Contractor Safety Management Incident Investigation & Analysis Occupational Health & Safety Process Safety & Risk Management Road & Rail Safety Safety Audit and observation Safety Standard Safety Training & Communication A Safety Mascot was launched in 2009-10 to strengthen messaging and encourage employees to adopt safe practices
Divisional Implementation Committees on Safety & Health at the Division level Area Implementation Committees (AIC) on Safety & Health at departmental level
Seven (Flat Product, Long Product, Shared Services, Coke Sinter & Iron, Engineering project, Raw material & Corporate Services There are 40 (forty) departments and each department has a Safety & Health committee
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Region Wise Safety performance Region Manufacturing plant at Jamshedpur Works Fatality LTIFR First aid cases Fatality LTIFR First aid case Fatality LTIFR First aid cases Fatality LTIFR First aid case 2007-08 5 1.03 305 2 3.15 226 1 2.62 54 8 1.7 585 2008-09 5 0.90 191 1 0.51 152 0 0.54 51 6 0.80 394
Lost Time Injury: If a person meet with an injury and was unable to join his next scheduled shift is considered to be a lost time injury. Lost Time Injury Frequency Rate: Number of lost time injury per million man-hours of worked
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During the financial year 2009-10 the Indian operations recorded a Lost Time Injury Frequency Rate (LTIFR) of 0.56, a reduction of 31% from 0.80 registered in 2008-09. Tata Steel's Injury Free Steel campaign aims at achieving the goals set for Safety by 2012.
Number of Fatal
0.4 FY12
2 0
Field Implementation Guide on Safety Standards: Contractor Safety Management: Tata Steel follows
the six step contract management process and safety is part of the Company's contractor selection process itself. Before awarding a contract, safety expectations are made clear to them. During orientation and training, all workers who are to enter the Steel Works undergo a three days generic safety training capsule on various hazards within a steel unit as well as are exposed to hazards such as road safety at the Labour Training Centre. These robust practices have helped Tata Steel to erect and commissioning its H Blast furnace with Zero incidents. The Company was recognized for this effort by World Steel Association in 2009-10.
A handy FIG(Field Implementation Guide) was developed to improve the compliance of safety standards. All 90 safety standards developed by Tata Steel including those covering its mines have been listed. These safety standards help line managers to set uniform safety standard across the organisation. Contractors' employees are also given training on Working at Heights through practical demonstrations. A Site Safety Supervisor training programme enabled Tata Steel to deploy Safety Supervisors at various construction and maintenance activity. The Company has trained 120 employees from the community and placed them with leading contractors as site safety supervisors. to employees. So far this Center has assisted 2667 visitors as well as trained 1876 employees on CPR and use of rescue equipment such as SCBA set during gas exposure to save life.
LTIFR
Fatality Risk Control Programme: To eliminate the Centenary Safety Park: it was developed with the purpose
of imparting Safety induction training and supply PPE's (on returnable basis) to visitors. The Safety Standard Park, an integral part of Centenary Safety Park, imparts practical training on safety standards fatality situations a comprehensive Fatality Risk Control Programme was launched in 2008 to eliminate fatalities in Tata Steel. This is a process to identify unsafe conditions of fatality potential and eliminate them through engineering solutions. Under this programme the Company has corrected over 3500 unsafe conditions.
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The general health status of the workforce is a key priority for the top management of the Company. Annual health Checkups have been introduced for all employees. In 2009-10 the Company urged all employees to adopt a Personal Action Plans on Safety, Health & Environment. During every possible communication meeting emphasis is placed on encouraging employees to follow a healthier lifestyle. A total of 256 training and awareness programmes were conducted in 2009-10 through which 10, 221 employees were covered. The two principle areas of training were CPR & First Aid and Health & Healthy Lifestyle.
Proactive cardiac risk assessment by Cardio Profilor Promoting & maintaining health status of working women through a Special Awareness Programme & health surveillance Maintaining highest degree of physical and mental wellbeing Control of life style related diseases Promoting Workplace Health & Wellness through division wise physical fitness program. Strengthening of Hearing Conservation Programme
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HEALTH AND SAFETY TOPICS COVERED IN FORMAL AGREEMENTS WITH THE TRADE UNIONS
Occupational Health & Safety are covered in formal agreements with all the Trade Unions. Both the Company and the Union are committed to creating a healthy and safe working environment for all employees and jointly promoting effective functioning of bipartite forums and statutory committees. They have agreed to constantly strive to achieve Zero fatality and reduce Lost Time Injury Frequency (LTIF) to 0.4. The duties of Management, employees and the Union with regard to the clauses in the MoU are also detailed in the agreement. Tata Steel has committed itself to making Safety its primary priority. It therefore, voluntarily adopted the following Safety Principles: a) b) c) d) e) f) Safety is a line management responsibility All injuries can be prevented Felt concern and care for the employee on '24 hours Safety' shall be demonstrated by leaders Employees shall be trained to work safely Working safely shall be the condition of employment Every job shall be assessed for the risk involved and shall be carried out as per authorized procedures/ checklist/ necessary work permit and using the necessary work permit and using necessary personal protective equipment.
Duties of Management
The Company will continue to provide the necessary environment for the health and safety of all the employees at their work place and agrees to:i. Provide and maintain a safe plant and healthy working atmosphere and to take appropriate measures to improve quality of work and work-life of all employees; ii. train and supervise employees with respect to safe working procedures and health care; iii. provide all information to employees and the Union regarding hazards to health and safety at work; iv. provide health assessment and surveillance of all employees on a continuing basis; v. vi. vii. viii. provide safe systems of work; provide safe place of work; provide required safety appliances; and ensure implementation and compliance of the statutory provisions on safety, health and environment and the ILO Health and Safety recommendations.
Occupational Health
The Company and the Union agree to improve upon the existing occupational health facility for the well being of the employees.
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70% of Learning & Development takes place from real life and on-the job experiences, tasks and problem solving. This may comprise interventions like - Self study of manuals related to process/ equipment, cross functional assignments, task force work, improvement projects, role enhancement/ enrichment, special assignments, taking classes (on technical as well as behavioral topics. 20% of Learning & Development takes place through coaching, mentoring, discussions, guidance by superiors/experts. Both the parties need to invest quality time on this. It is recommended that the superior and the subordinate spend time together in a planned manner seeking clarification, sharing observations and having deeper technical discussions. 10% of the learning comes from formal Class Room Training. Formal class-room interventions are prescribed for needs where in theoretical appreciation of the concepts is required before such can be practiced on the job. Going through relevant e-learning programmes also belongs to this category of learning.
While identifying the training needs of individuals following inputs/factors are considered:l Officer's pride items - things that one would love to do l Competency gap identified for present job (managerial) l Departmental Annual Business Plan l Departmental performance analysis and need for training intervention l Planned change of responsibility l Developmental needs identified through PMS l Future plans of the Department/organization - e.g. new upcoming facilities l New Organizational initiatives - e.g. Daily management, TQM l Past history of the officer - qualification, job experience; training programs attended etc. l Departmental Thrust Area
Training needs for non-officers are captured through the concept of the 'Four Quadrant Method' across the organization. In this process, the critical skills required to perform a job are identified and the employees are mapped against those skills by the Positional Training Facilitators, mentors or immediate supervisors. Based on the gap between the desired skill level and the existing skill level of employees, training needs are identified and training is imparted accordingly. The process also provides a managerial tool for reviewing training effectiveness. Tata Steel has in-house training facilities both for technical and managerial training, through the Technical Training Institute (SNTI) and Tata Management Development Centre (TMDC), respectively. Advanced level training requirements, both technical and managerial, are met through external programmes.
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The table below provides data on average hours of employee training in Tata Steel in the last two years: Average hours of training Officers Supervisors Workers Managerial Technical 2008-09 12.61 24.36 11.93 23.19 2009-10 16.1 34.13 63.15 25.35
The expansion plans of Tata Steel at Jamshedpur envisaged an addition of another 2.9MTPA to its production by 2012. There was a need for a highly skilled workforce to support quick ramp up of the new technology plants. One of the key challenges, therefore, was to build the capability of its existing workforce to meet the higher level skill requirements.
Apart from the ongoing training interventions, in 2009-10 Tata Steel geared up to meet the challenge of growth by maximizing utilization of the existing employees through instituting programmes to right skill them and improve the overall skill mix of employees. A focussed training & development approach was adopted to achieve this task.
Internal Customer inputs: Discussion with the departmental Chiefs & Heads to understand and detail the skill requirements for specific jobs in their areas where they face a shortage of skilled manpower. Analysis of available resources: A detailed analysis of the employee profile in terms of their qualification, experience, age and skill is done. These profiles are then matched with the job requirements as specified by our customers. The specific focus is to productively utilize the unskilled employees (who would otherwise become surplus in due course) by right skilling them through specific training. Design of training: Based on the gaps in the skill requirements determined through the above mapping and the availability of training resources, the training methodology is decided. Customized training programmes / modules are developed in consultation with the internal customers. Training delivery: Classroom training followed by onthe-job training in the respective departments is imparted to the identified groups of people on the customized modules. The focus is to provide more on the job training. For some programmes tie-ups with nationally recognized engineering institutes is established to conduct customised courses. Training effectiveness: After providing the training, the right-skilled employees are placed on the job and feedback on performance is taken from the internal customers.
Figure 7.9
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As a result of the above focussed approach, there has been a significant increase in the percentage of skilled employees. These efforts would continue during the coming years to achieve the desired skill mix by the end of 2012 when the new units under the 2.9MTPA expansion would become operational. Tata Steel India is also benchmarking itself with the Ijmudien plant at TSL Europe (TSE) for lean manning and skill requirement of manpower to ensure high productivity levels in the new units being commissioned under 2.9MTPA expansion project. Training is also imparted to retiring employees, especially to provide inputs on financial planning so as to effectively manage their finances post retirement. Life long learning takes place through the "Life Positive" programme during which the spouse is also invited to attend. It deals with leading a balance life with domestic happiness, understanding
oneself and taking care of work, home and the days to come in a positive way. Further, programmes such as 'Life Style Management', 'Stress
Management' equip employees to take care of themselves for now and always. A programme on 'Counselling' teaches the techniques of taking care of oneself and the society, should a need to do so arise.
89 88 87 86 85 84 83 82 81
GOOD
Plan
Actual
85.5% 84.8% 83.0% 82.2% 81.7% 82.7% FY07 FY09 81.6% FY08 84.7% 84.2%
85.9% 85.8%
83.8%
FY10
FY11(P)
FY12(P)
Figure 7.10
PERFORMANCE MANAGEMENT
Tata Steel's Performance Management System is deployed throughout the organization with the following aims: l Align the activities and behaviour of the workforce with Company values and objectives l Assess the performance of individuals comprehensively and fairly l Develop the capabilities of employees to enhance performance l Develop corporate culture l Enhance line management relationships The system comprises an annual cycle of performance management, commencing with the development of Personal Key Result Areas and specific targets linked to business planning, safety and quality initiatives. Each officer has a mid-year review and annual evaluation which provides feedback on his or her performance.
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WORKFORCE DIVERSITY
We believe that employees from different backgrounds and of different genders, ages etc, bring unique sets of capabilities for improved performance of the team and encourage the formation of a diverse and cosmopolitan workforce. Table 7.13 As on 31.03.2010 Female Employees SC / ST Employees Disabled Employees Numbers 1588 5411 56 % of Total Workforce 4.6% 15.7% 0.16%
Average age of the employees at Tata Steel India is 46 years. The age and gender breakup of the workforce is given below:
50 Years & Above 13991 (41%) Less than 30 Years 2523 (7%) Female 1588 (5%)
AGE PROFILE
GENDER PROFILE
Figure 7.11
30 - 50 Years 17926 (52%)
The gender wise distribution of the Officers at various levels in the governance structure of the management is shown in the pyramid below: Table 7.14 Above 50 45 892 937 520 12118 12638 565 13010 13575 Grand Total 336 3974 4310 1252 28878 30130 1588 32852 34440
Senior Management Level
Age and Gender break-up: Female Male Female Male Female Male Less than 30 77 546 623 55 1049 1105 132 1595 1727 30 - 50 214 2537 2750 677 15710 16387 891 18247 19137
174 613
2 33
Middle Management Level
1372
132
Junior Management Level
1815 Male
169 Female
Figure 7.12
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Tata Steel has women executives in all spheres of its business - Operations, Maintenance, Projects, HR&IR, Media handling, Information Technology, Social services, Aviation, Marketing, Research, Legal to name a few. The Company two lady executives in the senior management team and a lady executive as its Ethic Counsellor who deals with all Ethics related issues in the Company has.
From 2000 onwards, Tata Steel introduced the Trade Apprenticeship programme for women - again a first in the steel manufacturing sector. They are engaged in Mechanical, Electrical, Maintenance, Instrumentation and Electronics jobs and placed in departments like Coke Plant, HSM, Blast Furnaces, Sinter Plants, and Equipment Maintenance.
Ms Bachendri Pal, the globally recognized Everester and the first Indian woman to conquer Everest, is a part of Tata Steel family, spearheading the Tata Steel Adventure Foundation.
A first of its kind initiative in Tata Steel 'Tejaswini' is aimed at empowering the female employees in the worker category, and providing growth opportunities to them. Women employees who were earlier employed as cleaning staff, tea ladies etc. have been trained to undertake mobile equipment operation and maintenance, welding and gas cutting, fitting and rigging and other maintenance related jobs. To bring about a behavioral change they are sent for adventures programmes. Continuous support and guidance from executives and the Union has gradually injected faith in their own capabilities. Today these women are sub shoulders with their male counterparts in areas of maintenance and mobile equipment operations e.g. locomotive driven by a lady operators, women operator managing one of the heaviest bulldozer to push the huge pile of raw materials of the steel plant etc. This initiative has taken them from the grassroot levels of the organization to the core working group. Tejaswini has provided these ladies with avenues for growth in the industry to reach levels commensurate with their capability and competence. Five Tejaswinis have been recognized by the Government of India which has conferred on them the Prime Minister's Shram Veerangana" and "Shram Devi" awards.
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Section 8
Empowering People
The purpose of enterprise at Tata Steel is the community, its socioeconomic progress through socially responsible business practices. The first company to be incorporated in India, Tata Steel founded on the belief that it must deliver economic freedom and show the way forward for its people to obtain civil liberties, equity and human dignity. Over its century long history it adopted employee welfare measure and practices, which went on to become part of the statutes in India. Several of these practices were ahead of those followed globally, including an eight-hour working day, maternity benefits and the Joint Consultation process. The latter introduced the concept of freedom of association and collective bargaining to Indian industry. Tata Steel has, therefore, promoted Human Rights as part of its core business philosophy. It has adhered to the Universal Declaration of Human Rights (1948); the International Covenant on Civil and Political Rights; and the International Covenant on Economic, Social and Cultural Rights. It has more recently recent times voluntarily adopted and implemented the principles of the United National Global Compact and has implemented SA 8000 since 2004. As the Company has globalised, in line with internationally
accepted conventions and standards and the revised Tata Code of Conduct, it has ensured all policies, principles and clauses with respect to Human Rights are followed with uniformly across nations, without exception to any. Tata Steel has given itself an Affirmative Action Policy to promote equal employment opportunities for the socially disadvantaged. The Company has thus taken empowerment activities into the community to facilitate education, employability training, and entrepreneurship. It has made education and employability training of the socially disadvantaged a part of its social agenda. The Company's Corporate Social Responsibility & Accountability Policy and Affirmative Action Policies uphold human dignity as a fundamental value. They are available on the Corporate website and were last reviewed in 2009. No employees in Tata Steel are less than 18 years of age. Documentary evidence of proof of age (e.g. Birth Certificate, School Certificate, Doctor Certificate or any other Legal Document) is verified at the time of recruitment. (Ref Order No. 8 of Works Standing Orders). When required, these are also verified from relevant external authorities/referral doctors. Tata Steel has a "Works Standing Order" for unionized employees and "Service
Rules for Officers" which are based on Industrial Employment (Standing Orders) Act, 1946 and Factories Act 1948. This policy is also in accordance with Child Labour (Prohibition & Regulation) Act, 1986 & Children (Pledging of Labour) Act, 1933. This policy is accordingly mentioned in Procedure for Recruitment (Refer Order No. 7, p. 3 of the Works Standing Orders, Rule No. 7, and p. 2 of Service Rules for Officers and Prescribed Application Form for Employment. This policy is also communicated to all its contractors and suppliers so that partners across the entire value chain adhere to Tata Steel's policies. The age for the labour engaged by the contractor is indicated in the Register of Workmen and verified before issuing gate pass employing them. A large number of contractor employees are deployed at the Steel Works for the 2.9 mtpa expansion programme and other capital investment activities. Tata Steel ensures that all contractors comply with the Human Rights standards expected by Company. Regular audits under SA 8000 are conducted to ensure compliance with not only human rights standards but also labour practices. New suppliers/ contractors must show evidence of compliance with these standards before being registered by the Company. Tata Steel was last recertified for compliance to SA 8000 in 2009.
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Indigenous Rights
Tata Steel endeavours to take into consideration the rights and aspirations of indigenous people in all actions. Its Affirmative Action Policy guides it to encourage the economic and social progress of indigenous people. No acts of violation of indigenous rights were reported in 2009-10. 61 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
Section 9
A trustee of value
Tata Steel's Vision is to be a global benchmark in Value Creation and Corporate Citizenship. The Company believes that the journey of Value Creation can never be complete unless its activities lead to the continued prosperity of the community, the very purpose for which the Company was created. This is was the mandate given to it by the Founder of the Tata Group Jamsetji Nusserwanji Tata in 1907. Today, a century later, ethics, transparency and sustainability are principles Tata Steel continues to translate into practice every day. Tata Steel's interventions in the communities where it operates are a commitment the Company makes to them and, therefore, are not linked to its profits. This ensures consistency in delivery of services year on year. In 2009-10 along with the assessment of all economic and environmental targets and goals, the Company also revisited all its social indicators. To take its Vision 2012 forward and to ensure inclusive growth for all stakeholders, the Company has been chosen to adopt a two-pronged approach, which focusses on: (1) (2) Urban Services for Jamshedpur Rural Services in the hinterland around Jamshedpur, its Mines, Collieries and Greenfield Projects. In 2004, Tata Steel successfully restructured the delivery of its services in Jamshedpur through the incorporation of a wholly owned subsidiary, Jamshedpur Utilities & Services Company Limited, India's only comprehensive civic infrastructure provider. It is rated among the best civic utilities in India. To achieve sustainable growth in Jamshedpur the Company has identified road infrastructure and water services as key areas of priority. It intends to ensure that 80% of the roads have a PCU density of < 1 by 2013 and that 94% of the population with water services. Jamshedpur, lies with Tata Steel Corporate Sustainability Services (CSS). It undertakes all interventions through its four units: Tata Steel Rural Development Society (TSRDS); Tribal Cultural Society (TCS); Tata Steel Family Initiatives Foundation (TSFIF) and Urban Services. Tata Steel reaches out to more than 800 villages neighbouring its operations in Jamshedpur as well as its Mines and Collieries. Urban Services engages with the bustee communities in Jamshedpur and seeks to address their needs. The Company constituted the AIDS Core Group,which has since the 1990s focussed on combating the spread of HIV/AIDS. Tata Steel's Policies for CSR, HIV/AIDS, Corporate Social Responsibility & Accountability and Affirmative Action guide its sustainability strategies across all geographies. It honours internationally accepted goals such as those articulated under the Human Development Index, Millennium Development Goals and the principles of the United Nations Global Compact.
The responsibility for pursuing sustainable development and interventions for inclusive growth, in the rural areas and within
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Community
Tata Steel's approach to fostering socio-economic change has evolved over the years from the Company being a 'provider' for society in the early years, when it supported the community in meeting its overall needs both for sustenance and development, to now an 'enabler' where the focus is to build community capacity through the following drivers:
l l
Family Initiative and Health Preventive, Promotive and Curative Health Care
l
Training programmes Engaging the Community as partners in project implementation Building the capacity of the community to implement programmes Helping it establish linkages with different agencies for development programmes to be implemented at the village level Focusing on providing technical support rather than providing aid
EmpowermentSHGs Environment
l l
l l
Mother & Child Health HIV / AIDS Communicable Diseases Figure 9.1
To ensure greater impact through the above interventions the Company decided to concentrate the operational area of these Societies to about 400 villages in a concentric circle of 30 kilometre radius around its operational units.
Based on a critical internal evaluation of its activities, customer feedback, individual surveys and interaction with the stakeholders, in 2009-10 Tata Steel found that its community interventions were thinly spread due to its earlier role of a 'provider'. There was no visible impact on rural household incomes across locations and its resources were not being optimised. Tata Steel sought to address this gap by developing a new CSR agenda to serve the local communities. It has reorganised its various activities so as to achieve a wider and deeper impact on a million lives as well as improve the satisfaction levels of communities in the rural and urban areas in and around its areas of operations. The Company also re-strategised to bring about a sharper focus for different Units under Corporate Sustainability Services. Details on the scope of operations and activities of the Societies are available on the Corporate website. With the focus of each delivery arms changed, the Company also re-strategised its priorities and identified key interventions.
Table 9.1 Areas of Impact Sustainable Livelihood Empowerment Health Education Preservation and Promotion of Tribal Culture Environment Promotion of sports in the community
Key Interventions Focused approach in agriculture interventions Vocational training for employability Focused approach on Maternal & Infant Survival Projects and HIV/AIDS interventions by engaging the communities Providing scholarships to underprivileged children for higher education and assuring 100% literacy in focused villages Empowering diminishing tribes by promoting Rural Enterprise and Promotion of tribal dance and sports Addressing environmental concerns through renewable energy and plantation Linkages through village and bustee sports, feeder centres and academies
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Rural Services
With economic growth demand for unskilled and semi-skilled labour will decline. Even where agriculture is the mainstay of the economy, globalisation will imperil livelihoods of subsistence farmers leading to social problems arising from demographic migration to urban areas. To address these problems Tata Steel is working with local people, especially in rural areas to harness resources and skills that are available to develop opportunities for sustainable livelihoods within the local economy.
SUSTAINABLE LIVELIHOODS
To ensure equitable access to assured livelihoods and to strengthen the capability of the agricultural sector to support the rural population Tata Steel has since 2009-10 focused on: Increasing productivity of agriculture crop, mainly paddy Increasing cropping intensity by increasing areas under second and third crops l Bringing Wasteland under Horticulture crops l Partnering with reputed professional bodies to enhance skill development provide employability training to youth l Enabling women Self Help Groups to reach the ladder of maturity and women empowerment Figure 9.2
l l
2.5 2.0 1.5
(b) Increasing in Cropping intensity through second crops: Irrigation is a critical component in agriculture development, especially for second crops. Given the erratic rainfall seen in the past two years Tata Steel placed great emphasis on enhancing it by developing new water bodies and also renovating non-functional irrigation systems. Figure 9.3
5000
Paddy Yield rate tons/ acre 1.8 1.5 1.0 1.8 1.3 2
2007-2008 Series 1
2008-2009 Series 2
2009-2010
(a) Increasing productivity of agriculture crop To improve agriculture productivity, particularly that of paddy, in the operational villages, Tata Steel ensures that good quality seeds and fertilizers are available to farmers. Technical knowhow is extended in collaboration with expert organisations. The target is to reach 2.5 tons/ acre by 2014. These efforts have also motivated farmers in mining locations to adopt agriculture as a source of sustainable livelihood and brought about a gradual increase in the area under paddy crops.
Figure 9.4
Rabi 3300
3000
2000
1000
The drop in area under rabi crops in 2009-10 is due to deficit rainfall
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Figure 9.5
A large proportion of land in India is wasteland. These lands remain barren because even if cultivated they do not offer adequate return on the input cost. To convert Wasteland into productive land and bring more areas under horticulture crops, Tata Steel has been a project partner under the National Horticulture Mission since 2005. Till 2009-2010, around 9000 acres of land were brought under cashew and mango plantation, benefitting around 3700 households from 129 villages of East Singhbhum district, Jharkhand In order to encourage skill development and resource building, community based organizations, such as watershed committees, village development committees and users groups have been formed to build a sense of ownership among the village community. These institutions also facilitate implementation of intervention Watershed Development, Renewable Energy, and Irrigation Projects. (d) Women Self Help Groups Rural enterprise development through the formation of Self Help Groups (SHGs) has been promoted by Tata Steel for over three decades. Most of the SHGs comprise women from poor families. This contributes to capacity building and empowerment among rural and urban women and sustainable development of the households. At the same time it provides an alternate source of household income by creating new employment avenues for the rural and urban women. The SHG groups get financial assistance from Government departments, banks and from Tata Steel to start their enterprises. Tata Steel also facilitates technical support in collaboration with professional organisations to assist these groups in starting small business units.
86.2%
84.8%
2005-06
2006-07
2007-08
2008-09
2009-10
Total savings & loans of SHGs Total number of SHGs Total number of members Total savings & loans 2007-2008 526 6410 Rs 2.4 crores 2008-2009 933 10,270 Rs 3.74 crores 2009-2010 708 9,270 Rs 4.50 crores
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(e) Employability training This initiative aims at developing marketable skills among the community youth, women and other groups, such as local artisans to increase their ability to compete in the job market. Job-Oriented training is regularly conducted for youth in various vocational trades like Computer, Motor Driving, Security, AC Refrigeration etc, by networking with professional bodies of repute to ensure that the youth are subsequently employed. In 2009-10 an inventory of trades in demand was created to impart training to the youths either through in-house or professional bodies. Tata Steel and its contractors hired the unemployed youth trained Vocational Training Number of persons trained Number of persons employed 2007-08 706 507 2008-09 573 312 2009-10 582 237 as Site Safety Supervisor by its CSS Division in partnership with Company's Safety & Ergonomics Department and Shavak Nanavati Technical Institute. Four batches have been successfully trained and 100% of the trainees are employed. The Company's wholly owned subsidiary JUSCO and other construction companies recruited masons and plumbers trained by the Division. Vacancies for positions of nurses and midwives in government and private hospitals were filled by youth from the community through a training programme for nursing and community health providers at the Tata Main Hospital and Tinplate Hospital.
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HEALTH SERVICES
The measure for Health services is the coverage of people through preventive, promotive and curative health care services. 2007-2008 Impact 31088 5529 4858 8947 34 1336 465 500 753 2212 2008-2009 Impact 154186 6115** 5049 6847 29 1518** 1543 486 284** 340 1438** 2009-2010 Impact 174348 6380 8444 9121 82 1170** 1669 53596 631 209 910 2370
Interventions Primary Health Care Couples Protected Immunisation ANC Malaria Control HIV/AIDS Eye Care Services Adolescent Health Tuberculosis Control Reconstructive surgery Life Line Express Blood Donation
KPM No. of general cases treated No. of LTT/NSV operations conducted No. of children immunized with DPT (3rd dose) No. of pregnant women undergone three ANC check ups No. of villages covered No of awareness programmes conducted No. of operations No. of adolescents covered No. of cases cured No. of cleft lip/palate cases operated No of surgeries No. of units of blood collected
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Disability Management
Life Line Express
Lifeline Express (LLE), the world's first hospital, with a fully equipped modern operation theatre on rails, takes modern medical interventions as well as speciality medical services to inaccessible rural areas where even basic medical services are not available. It offers on-the-spot diagnostic, medical and advanced surgical treatment through preventive and curative interventions to persons Life Line Express No. of cases registered No. of surgeries conducted 2007-08 2477 753 with orthopaedic, ENT and eye ailments. Tata Steel partnered Impact India Foundation by hosting the Lifeline Express since the first year of its launch in 1991. The Company has over the course of two decades reached out to over 60,000 people in remote rural areas in the state of Bihar, Jharkhand, Orissa, Chhattisgarh, West Bengal and Tamil Nadu. 2008-09 2460 340 Table 9.4 2009-10 4129 910
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Disability Camp
A Single Window Camp for the specially abled persons is held every month at Jamshedpur in partnership with the local government. In addition to treatment, specially-abled persons are given Disability Certificates along with other special amenities assured by the Governments, such as railway concessions, ID cards etc. This programme has generated an excellent response from the community with large numbers of people travelling great distances to attend the camp. It has also enabled the Company to strengthen its ties within the community and NGOs working in this field. Table 9.5 Disability Management Total beneficiaries Certificate/Appliances Distributed
* New Initiative
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EDUCATION INITIATIVES
l l
Students benefitted through Scholarships, Coaching and Training Adult literacy programmes successfully made adults functional literate To assist underprivileged children continue with their education the Company offers scholarships to meritorious students through the Moodie and Jyoti Scholarship programmes. Merit tests are held before the scholarships are granted. Students continue to receive the scholarships till the completion of their course but this is subject to successful advancement to the next grade/standard. In accordance with the Affirmative Action Policy all Education and Scholarship initiatives benefit the ST/SC community. In 2009-10, a total of 646 students were supported. The Company has set itself a target of supporting 700 students annually by 2012 and will allocate a sum of Rs 4.7 million for these scholarships. Tata Steel also conducts coaching classes for underprivileged students who wish to appear for competitive examinations conducted by the Government, public sectors banks, premier educational institutions, etc
The problem that plagues the success of Education programmes in rural areas is illiteracy and drop out of students during the course of study. Tata Steel provides extensive financial assistance to rural schools to improve their infrastructure and thereby the learning environment for the children. This includes repair and building of classrooms, toilets, boundary walls as well as furniture and educational equipment such as blackboards. In 2009-10, Tata Steel took the decision to construct a new school for tribal children in 2007-08 under its Affirmative Action programme. The school is expected to be launched in 2011-12.
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Moodie Fellowship
YEAR 2007-08 2008-09 2009-10 TARGET 50 107 107 ACHIEVED 79 110 111
Trained Placed Trained Placed Trained Placed Trained 19 7 23 8 29 8 71 Residential coaching of six months for graduates. Coaching is provided by hired professionals Out of 21 placed, 12 secured Govt. jobs, 11 are in private/Govt. contractual jobs
21 7 26 12 21 10 68 29 Residential coaching of 6 months for Matriculates. Coaching is provided by hired professionals Out of 29 placed, 11 got in the Tata Steel Trade Apprentice programme institute and others in Polytechnic/ Engineering Not Initiated -11 10 13 12 Three months' coaching provided at Xavier Institute of Tribal Education, Gamharia Qualified for different Nursing institutes, e.g- TMH, Jeevan Jyoti, Apollo Hospital, etc 40 14 60 30 63 30 24 22
163
74
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Camp School
The Camp School was initiated with the aim of accelerating the educational interests of the girls residing in core tribal areas, who have dropped out of school. A residential school programme, it streamline their educational standards leading to easy linkage with formal schools through a residential school programmes. Table 9.9 Year Total students 2007-08 100 (Only Noamundi) 2008-09 200 2009-10 200
Training Programmes
2007-08 Programmes Community Health Providers Remarks: Achievements: IT Based training Remarks: Achievements: Security Guard training Remarks: Achievements: TOTAL 2008-09 Trained 59 2009-10 Placed 22 Trained 187 TOTAL Trained Placed Trained Placed 64 21 64 20 One year training held for women at TMH and Tinplate Hospital Trainees get employment in private nursing homes/ hospitals
Table 9.10
Placed 63
56 17 71 19 28 0 155 Six months to one year training held at different institutes (R.K.Mission, Tally Academy & HCL) Trainees of '09-10 passed from R.K. Mission which provides basic computer learning & hence does not give direct employment Not Initiated -Not Initiated -Two month training held under Turret Industrial Security Pvt.Ltd. This training has shown 100% success with all trainees being placed by Turret 120 38 135 39 24 24 24
36
24
111
46
366
123
* Only those vocational training programmes have been reported in which the number of trainees exceed 10 per year.
Adult Literacy
YEAR 2007-08 2008-09 2009-10 TARGET 7750 4800 2600 ACHIEVED 4495 3682 2295
SUCCESS STORIES
A study was conducted in 2010 to assess the employment status of the awardees in 07-08 and 08-09 (09-10 students were continuing to study) in Professional/P.G courses. Of the 84 students who completed their courses, 35 were available for response. 14 are employed; seven are self employed (especially LLB students); four have opted for further studies; while 10 were preparing for competitive exams or job aspirants.
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Outcomes in 2009-10: l 26 schools out of 33 have shown three year steady improvement in their academic performance (Both Average & Peak) l 30 schools are using the feedback mechanism with parents, teachers and students on a continuous basis to improve their performance l 27 schools have reported 44 Education Quality Improvement Projects l Academic results of Jamshedpur's schools are better than the National Average 74 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
Urban Services
Jamshedpur was envisioned as a modern, planned city by Jamsetji Tata when he dreamt of the Steel Works. He believed that the welfare of the employee must be the first priority of the employer. In 1911, Tata Steel established the Town Division, which was in 2004 transformed into India's first and only comprehensive urban infrastructure service provider in the private sector, Jamshedpur Utilities & Services Company Limited (JUSCO), a wholly owned subsidiary. JUSCO's services cover all civic infrastructure amenities: water and wastewater, power distribution, infrastructure planning, development and maintenance, along with municipal solid waste & public health management. Today the city serves a population of 700,000 across the Company leasehold area of 64 square kilometres. Jamshedpur is the only city in India among select cities across the world to form part of the United Nations Global Compact Cities Pilot Programme (UNGCCP). Tata Steel also provides civic amenities to those beyond its leasehold area under a public private partnership model as part of its commitment to the UNGCCP programme. Tata Steel's expansion programme in Jamshedpur is causing yet another wave of population growth through migration to the city. In addition, vehicular traffic has seen a surge over the last two decades. Key to the continued growth and development of Jamshedpur is augmentation of road infrastructure and water services. An assessment of the water sustainability of Jamshedpur conducted by Tata Steel in its non-leasehold areas revealed that ground water levels had reduced. In a far-sighted move, it mooted a community consultative process to extended piped water to these areas and prevent ground water abstraction. During 2009-10, Tata Steel set a target of maintaining an eQ Index in the band of 80-85 for its Urban Services in Jamshedpur. It also accelerated its initiative to enhance and improve the water services in the city and contain abstraction of ground water. At the same time to decongest the city it is augmenting road infrastructure as a percentage of the population.
80 70 60 50 40 30 20 10 0
63 47 Good
80
45 40
FY 08
45 40
FY 09
47 45
FY 10
94 92 90 88 86 84 82 80 78 76 74 72 70
80 78
FY 08
82 81
FY 09
86 85.4
87
91
94 Good
FY 11
FY 12
FY 13
FY 10
FY 11
FY 12
FY 13
Actual
Actual
Sensitisation & Empowerment (BASE) of disadvantaged communities in bustees (unplanned settlements) Halting incidence of HIV/AIDS caused through blood transfusions by collecting and testing of safe blood Using disposable syringes and their destruction after use Instituting and using a Health Information Management System (HIMS) to register and track incidence
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l l l l l l
Single window health delivery concept and Nodal Centre, Sneh Kendra to reduce the incidence of new cases; as well as provide treatment and care to HIV + patients. Preventing Parent to Child Transmission (PPTCT) Bustee AIDS Awareness Sensitisation & Empowerment (BASE Project) Halt incidence of HIV/AIDS through blood transfusion by collecting and testing of safe blood. Use of disposable syringes and their destruction after use. Institution and use of a Health Information Management System (HIMS) to register and track incidence. Encouraging voluntary donation of blood.
Activities in 2009-10 Awareness Programmes 1150 Immune Compromised 54 new HIV+ cases registered Population covered > 175,000 Counselling 2,209 sessions ICTC 1561 referrals STI / RTI Treatment 228 counselled and treated ART (Anti Retroviral Therapy) 70 registered Condoms 4,092 clients
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Due to the intervention of Tata Steel the spread of HIV/AIDS has been controlled. Data on incidence for the last three years shows a decline. In the past five years, Health Seeking Behaviour of People Living with HIV/AIDS has improved. The Company AIDS Policy was updated in 2009. It determines Tata Steel's course of action for all HIV/AIDS interventions. HIV/AIDS Prevalencein Jamshedpur
240 220 200 180 160 140 120 100 80 60 40
Statistics on HIV/AIDS are compiled from major health care institutions of Jamshedpur by Tata Steel's Nodal Centre for AIDS. This is logged on the Health Information Management System (HIMS) and submitted to the Civil Surgeon (East Singhbhum). The trend is seen in the graph above.
Figure 9.7
Development of Sports
Tata Steel's commitment to fast tracking excellence in sports led it to establish a professionally managed department for sports over 30 years ago. The Sports Department undertakes the responsibility of building and managing sports infrastructure, operating three residential academies, 15 training centres as well as supervising four feeder centres in Tata Steel's out locations. The Company follows a three-tier approach to talent development: (1) engagement through feeder centres and excellence centres (2) empowerment through training centres (3) excellence through academies. The Company's commitment to the promotion of Sport and sports as a way of life is driven by two principle objectives: (1) the understanding that it offers the youth of our country with an alternate avenue to achieve success and self reliance (2) that a healthy society will be a productive society. Tata Steel has built impressive infrastructure of international standards in Jamshedpur, multievent sports stadiums at all its six out-locations, three residential academies, four feeder centres and 15 training centres for various disciplines to allow talented youth to realize their potential. Through community based programmes it engages with the local youth, school students and the general population.
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In 2009-10 the Sports Department aimed at improving the quality of life of the Companys employees and the Community it serves. Health & Fitness of the Company's employees and their families was therefore its principle focus. Special attention was also given to engaging the youth in sporting activities which not only nurtured young talent but also channelised their energies from social
evils arising out of idleness. The Training Centres, which build talent in various sporting disciplines, have served a key note in this initiative. Cadets of Archery Academy have performed well at the International level and have already made a mark in the world of archery.
Athletics Academy is still in its nascent stage but the Company is hopeful of showing results in not too distant a future. Knowledge up-gradation also received priority. Coaching seminars and Football Coaches Seminars are some of the knowledge sharing sessions which received accolades from the recipients.
Sports facilities: J R D Tata Sports Complex - spread over 30 acres - it has separate grounds for football, hockey and archery, courts for handball, tennis, volleyball and basketball, an eight lane polyurethane synthetic track, a sports hostel, a residential wing and an administrative block. Residential Academies : l l l
Feeder Centres Tata Steel has four sports feeder centres in Jharia, Noamundi, Jajpur and West Bokaro, which serve as catchments areas for its talent pool. In addition the Company maintains and manages the following infrastructure: l Keenan Stadium l Gopal Maidan l Armoury Ground l Beldih l CNR l Sakchi AC l Tata Steel Adventure Foundation l Beldih Golf Course
The Company also offers the following amenities to talented youngsters in the community: Athletics Training Centre Basketball Training Centre Boxing Training Centre Chess Training Centre Cricket Training Centre Lawn Tennis Training Centre Handball Training Centre Volleyball Training Centre Table Tennis Training Centre Skating Tennis training Centre Golf Training Centre Special Children Training Centre Archery Training Centre Swimming Training Centre Health Management Progs.
Table 9.12 Achievements International Medals National Medals International Participation Trainees at Feeder Centres Total cadets trained at TFA Total cadets trained at Tata Archery Academy Total cadets trained at Tata Athletics Academy Community Sports *Less no. of national events 2007-08 37 91 28 50 36 23 10 5 2 2008-09 21 95 23 50 36 22 9 6 4 2009-10 15 74* 32 65 36 22 15 7 4
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Village and Rural Sports Support for traditional games of indigenous tribes Sports activities for employees Lifestyle Management for the community Special sports for special children
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The third parties, vendors, contractors are also required to provide an undertaking for compliance to TCOC. By all the above provisions the risks related to corruption has been addressed appropriately at Tata Steel. As contended above, TCOC is applicable to all the employees of the Company. The Code addresses the issues of bribery and corruption through the clauses indicated above. The organisation has zero tolerance towards bribery and corruption. All officers, numbering about 5000, have signed the compliance undertaking in the SAP HR portal which forms part of their Service Record. This makes it obligatory on their part to comply with the provisions of the Code interalia anti-corruption and anti-bribery. All officers who join the Company are mandatorily given TCOC training with a special emphasis on provisions related to corruption and bribery. Further, the Code compliance is a condition of service for all the officers. Therefore, through the combination of above steps all employees in the officers' category have been given formal or informal training on the Tata Code of Conduct. Steps have also been taken to make the Code's provision mandatory for employees in the non-officers' category as well. The recognised Unions and the Management have signed a MoU to make the Code applicable to all the employees of the organisation.
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Fraud 7 13 20
Total Theft 1 1 9 14 23
* The punishment for the misconduct depends on the gravity of the misconduct committed. Employees, who have been found after appropriate investigation, to have committed serious fraud or indulged in acts of bribery and corruption, have had their services terminated. But where the degree of misconduct is lesser, following punishment have been awarded: [a] reduction in basic pay [b] withholding of increments / performance bonus [c] suspension from work for specific period.
Fraud 6 11 *
Theft 2 -
TOTAL 8 11
Guided by its core values Tata Steel precludes any activity which could be interpreted as natural dependence or favour with any political party. It is committed to transparency on issues related to political non-alignment. However, in the larger interest of benefiting the community and Indian industry, Tata Steel joins senior business leaders and industry associations across the Country in advocating issues related to policy on mining and metals industries so to educate policy makers on long-term issues related to sustainability. No instance of non compliance was reported against the Company in 2009-10. 81 T A T A S T E E L C O R P O R A T E S U S T A I N A B I L I T Y R E P O R T 2 0 0 9 - 1 0
Fraud
Section 10
Product Responsibility
Management Approach
Tata Steel is a customer centric organization, with the professed objective of producing green or environmentally friendly steel. Its performance since the 1990s, when it began pursuing the key objective of becoming the preferred supplier in chosen market segments, has made it a market leader in India because of its adherence to best practices in manufacturing and transparency in sharing product properties. Backed by its strong Research & Development capabilities, Tata Steel has always strived to develop products which are safe and best in class products. Those it serves, automotive, construction and infrastructure segments demand global standards for quality, safety and environment, therefore, Tata Steel's New Product Development process is geared towards capturing customer needs and converting them into best in class products. It is continuously focuses on adopting new technologies and making innovative use of constrained resources to differentiate its products. The Company was also the first to brand its products to differentiate them in the market place on the basis of properties and characteristics. This has also provided customers with clarity on the brand promise and created further value for them. Tata Steel has built a pan India network to deliver a superior buying experience to the retail customer. Product Teams work alongside OE customers to ensure that its products match the global standards, quality and delivery requirements expected of a global supplier. Tata Steel adheres to the Tata Code of Conduct, its Quality Policy, Research & Development Policy and its Social Accountability Policy while ensuring that all safety and health impacts of its products are addressed.
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60 55 42 25 36 52
45
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MARKETING COMMUNICATION
Trust is integral to the purchase of a steel product whether it is to build a home or to form a car. Therefore Tata Steel ensures that the brand promise communicated by it is representative of the true properties of the product. A significant part of Tata Steel's products are sold through long term contracts to OEM customers. In order to ensure that the customer makes an informed choice Tata Steel devotes considerable efforts to share knowledge with them on the exact properties and attributes of its products. It does so through regular customer meets, customer visits, its Customer Service Teams, retailer and dealers meets and a "Learning Interaction Networking Knowledge Sharing" (Steelium LINKS) programme. The Company conducts joint seminars for engineers and architects on Construction best practices and use of materials. Tata Steel's Retail Value Management programme and Recommended Consumer Price initiative for the retail segment has brought about considerable transparency in the pricing system.
CUSTOMER PRIVACY
Tata Steel's customers trust the organization as is evident from the number of projects for which the Company is engaged at the drawing board stage. Customers also share details of their process with Tata Steel so as to leverage its competence in improving their products. Therefore customer privacy and safeguarding customer data is given high priority by Tata Steel.
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Opportunities for Improvement and Conclusions In DNV's opinion, the Report represents the Company's sustainability-related strategies, management systems and performance. The Report meets the general content and quality requirements of the GRI G3, and DNV confirms that the GRI requirements for Application Level 'A' have been met. We have evaluated the Report's adherence to reporting principles on a scale of 'Good', 'Acceptable' and 'Needs Improvement': Materiality: Acceptable. The process of identification of material issues developed internally has not missed out any significant, known material issues, but the process is still to be formalized to bring more consistency and calibrated results. Completeness: Acceptable. The Report covers performance against the GRI G3 core and additional indicators that are material within the Company's reporting boundary. Compared to previous year report, there is a progressive increase in the boundary of the report covering the mines and profit centres. The Company showed a commitment to further improve the scope and boundary of the report. Neutrality: Good. The Company has reported sustainability related issues in a balanced manner, in terms of content and tone. Reliability: Acceptable. No significant or material errors have been detected for data and information in the Report. However data accuracy and monitoring system reliability need to be improved for additional data and information incorporated into the Report this year (as a result of extending the reporting boundary). Implementation of systematic internal review and auditing of internal data management system will help further improve the reporting process and increase the reliability of reported data. Stakeholder Inclusiveness: Acceptable. The Company demonstrates an active commitment towards stakeholders and have also demonstrated the engagement through various channels. The engagement process may be further strengthened by formally documenting the expectations on sustainability expressed by stakeholders through different engagement channels. Responsiveness: Needs Improvement. The Company has sought to respond to stakeholder concerns through its policies and management systems, and this is reflected in the Report. However, the process to capture the key topics and concerns that have been raised through stakeholder engagement into the materiality determination needs to be strengthened. Moreover, the Report should to be published in regular schedules and is available in time for stakeholders to make informed decisions. Independence DNV states its independence and impartiality with regards to this engagement. DNV confirms that, throughout the reporting period there were no services provided which could impair our independence and objectivity in this assurance engagement. DNV also maintained complete impartiality towards people interviewed during the assignment. For Det Norske Veritas AS,
Santhosh Jayaram Lead Verifier Head, Sustainability and Business Excellence (South Asia) Det Norske Veritas AS, India
Antonio Ribeiro Global Head, Sustainability Services DNV Business Assurance Oslo, Norway 18 May 2011, Bangalore, India
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UNGC CoP
2. Organizational Profile
11
3. Report Parameters l l l l l l
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Market presence
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Compliance
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Labor/management relations
Non-discrimination HR4 l 60
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Public policy
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Marketing communications
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GLOSSARY
ABP AHSS Ash Annual Business Plan Advance High Strength Steels Impurities consisting of silica, iron, alumina, and other incombustible matter that are contained in coal. Ash increases the weight of coal, adds to the cost of handling. Ash content is measured as a percent by weight of coal on an "as received" or as "dry" (moisture-free) basis. It involves the unsafe act of the people resulting into injury. Benchmark in India Business Objectives & Strategies Expansion Capacity expansion within existing manufacturing plant area. Company A hard lumpy form of coal after heating at very high temperature to release moisture and volatile matter. A type of coal used for making Coke. Corporate Planning & Industrial Research Customer Satisfaction Index Corporate Social Responsibility Corporate Sustainability Services Customer Service Team Customer Value Management Deming Application Prize Due Date Performance Daily Management A Name of a company who were appointed as external consultant to improve Tata Steel safety performance Earnings Before Interest, Taxes, Depreciation and Amortization Environmental Impact Assessment Measurement index - Trademark of AC Nielsen (independent survey agency) Economic Value Addition Ferro Alloys and Manganese Division Iron. Flat Products Fatality Risk Control Program - A method to identify unsafe condition having fatality potential and eliminate the hazard through engineering Financial Year Gcal H BF HR HSS I BF Injury Free steel IR Jsr JV JWQC KPI KPM KVHS LP LTI LTIFR M&S MAKE Man to Level/Cluster mapping Man to position mapping MASS Giga calorie H Blast Furnace Human Resources High Strength Steel I Blast Furnace A campaign to improve the safety performance and to achieve the goal of safety by 2012 Industrial Relations Jamshedpur Joint Venture Joint Works Quality Council Key Performance Indicator. KPI and KPM are used in the same context. Key Performance Measure, KPM and KPI are used in the same context KT 1000 Tonne "Kar Vijay Har Shikhar" one hindi word and its meaning is conquering all peaks Long Products Loss Time Injury- person met with an injury while working inside the factory and unable to join in next schedule shift Loss Time Injury Frequency Rate. Any injury at work site that makes a person remain away from duty for more than 48 hours is counted as loss time case. Marketing and Sales Most Admired Knowledge Enterprise Mapping of skills of employees to generic jobs in level or cluster of jobs
Behaviour Related BM BO&S Brown-field Co. Coke Coking Coal CP&IR CSI CSR CSS CST CVM DAP DDP DM Du Pont EBIDTA EIA eQ Index EVA FAMD Fe FP FRCP FY or fy
Mapping of employees skills to specific job requirements of a position "Manthan ab Shop Floor Se" a copyright process in Knowledge Management to horizontally deploy the organisational knowledge through involvement of shop floor employees. Managing Director Management Information System Ministry of Environment and Forest Memorandum of Understanding Million Tons Million tonnes per annum Metric Ton Per Annum
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Mtpa or MTPA or mtpa No. NPD OMQ Process related injury PSRM R&D RM or RMD RVM Safety Excellence Journey SFS SGA SHE SS SVM
Million ton per annum Number New Product Development Ore Mines and Quarries, a group of captive iron ore mines of Tata Steel. Any activity that involves hazardous material, including any use, storage, manufacturing or handling/transportation of these materials Process Safety & Risk management- A systematic approach to address the hazard having potential to create multiple fatality and sever Research & Development Raw Materials, a division of Tata Steel which supplies coal and iron ore to Jamshedpur Works for steel making. Retail Value Management This represents the safety improvement initiatives under the banner of Safety Excellence Journey Solution for Sales Small Group Activity Safety, Health & Environment Shared Services Supplier Value Management
TBEM Tcs, tcs TG TMDC TOC TQM TRT TSL tss VP WHR WSA WSD Yield Yr Yrs 4Q 9.7 or 10 mtpa expansion project
Tata Business Excellence Model Tons Crude Steel Technology Group Tata Management Development Center Theory of Constraints Total Quality Management Top Gas Recovery Turbine Tata Steel Limited tonnes of saleable steel Vice President Waste Heat Recovery Waste Steel Association World Steel Dynamics Output of process divided by Input to the process. Year Years 4 Quandrant Brown-field expansion project at Jamshedpur. Works for increasing capacity by 2.9 mtpa (from 6.8 to 9.7 mtpa). Also known as 3 mt expansion project
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