Spur Gears Component Generator (Version: 2016 (Build

200138000, 138))
05/01/16

Project Info

Guide
Design Guide - Center Distance
Unit Corrections Guide - User
Type of Load Calculation - Torque calculation for the specified power and speed
Type of Strength Calculation - Check Calculation
Method of Strength Calculation - DIN 3990:1988

Common Parameters
Gear Ratio i 2,5882 ul
Desired Gear Ratio iin 2,5880 ul
Module m 12,000 mm
Helix Angle β 0,0000 deg
Pressure Angle α 20,0000 deg
Center Distance aw 366,000 mm
Product Center Distance a 366,000 mm
Total Unit Correction Σx 0,0000 ul
Circular Pitch p 37,699 mm
Base Circular Pitch ptb 35,426 mm
Operating Pressure Angle αw 20,0000 deg
Contact Ratio ε 1,5992 ul
Limit Deviation of Axis Parallelity fx 0,0120 mm
Limit Deviation of Axis Parallelity fy 0,0060 mm

Gears
Gear 1 Gear 2
Type of model Component Component
Number of Teeth z 17 ul 44 ul
Unit Correction x 0,1429 ul -0,1429 ul
Pitch Diameter d 204,000 mm 528,000 mm
Outside Diameter da 231,429 mm 548,571 mm
Root Diameter df 177,429 mm 494,571 mm
Base Circle Diameter db 191,697 mm 496,158 mm
Work Pitch Diameter dw 204,000 mm 528,000 mm
Facewidth b 100,000 mm 100,000 mm
Facewidth Ratio br 0,4902 ul 0,1894 ul
Addendum a* 1,0000 ul 1,0000 ul
Clearance c* 0,2500 ul 0,2500 ul
Root Fillet rf* 0,3500 ul 0,3500 ul
Tooth Thickness s 20,098 mm 17,601 mm
Tangential Tooth Thickness st 20,098 mm 17,601 mm
-0,056 mm -0,075 mm
Chordal Thickness tc 17,747 mm 15,542 mm
-0,136 mm -0,175 mm
Chordal Addendum ac 10,485 mm 7,457 mm
-0,052 mm -0,070 mm
Chordal Dimension W 92,594 mm 201,063 mm
-0,127 mm -0,165 mm
Chordal Dimension Teeth zw 3,000 ul 6,000 ul
-0,130 mm -0,210 mm
Dimension Over (Between) Wires M 238,335 mm 558,262 mm
-0,255 mm -0,410 mm
Wire Diameter dM 22,000 mm 22,000 mm
Limit Deviation of Helix Angle Fβ 0,0120 mm 0,0120 mm
Limit Circumferential Run-out Fr 0,0320 mm 0,0360 mm
Limit Deviation of Axial Pitch fpt 0,0120 mm 0,0140 mm
Limit Deviation of Basic Pitch fpb 0,0110 mm 0,0130 mm
Virtual Number of Teeth zv 17,000 ul 44,000 ul
Virtual Pitch Diameter dn 204,000 mm 528,000 mm
Virtual Outside Diameter dan 231,429 mm 548,571 mm
Virtual Base Circle Diameter dbn 191,697 mm 496,158 mm
Unit Correction without Tapering xz 0,5533 ul -0,2806 ul
Unit Correction without Undercut xp 0,0254 ul -1,5538 ul
Unit Correction Allowed Undercut xd -0,1446 ul -1,7238 ul
Addendum Truncation k 0,0000 ul 0,0000 ul
Unit Outside Tooth Thickness sa 0,6121 ul 0,7911 ul
Tip Pressure Angle αa 34,0736 deg 25,2499 deg

Loads
Gear 1 Gear 2
Power P 2,000 kW 1,960 kW
Speed n 5,20 rpm 2,01 rpm
Torque T 3672,806 N m 9315,965 N m
Efficiency η 0,980 ul
Radial Force Fr 13105,806 N
Tangential Force Ft 36007,906 N
Axial Force Fa 0,000 N
Normal Force Fn 38318,813 N
Circumferential Speed v 0,056 mps
Resonance Speed nE1 7108,184 rpm

Material
Gear 1 Gear 2
34CrNiMo6 34CrNiMo6
Ultimate Tensile Strength Su 965 MPa 965 MPa
Yield Strength Sy 750 MPa 750 MPa
Modulus of Elasticity E 206000 MPa 206000 MPa
Poisson's Ratio μ 0,300 ul 0,300 ul
Bending Fatigue Limit σFlim 705,0 MPa 705,0 MPa
Contact Fatigue Limit σHlim 1160,0 MPa 1160,0 MPa
Hardness in Tooth Core JHV 210 ul 210 ul
Hardness in Tooth Side VHV 600 ul 600 ul
Base Number of Load Cycles in Bending NFlim 3000000 ul 3000000 ul
Base Number of Load Cycles in Contact NHlim 100000000 ul 100000000 ul
W?hler Curve Exponent for Bending qF 9,0 ul 9,0 ul
W?hler Curve Exponent for Contact qH 10,0 ul 10,0 ul
Type of Treatment type 4 ul 4 ul

Strength Calculation

Factors of Additional Load

Application Factor KA 1,200 ul

Dynamic Factor KHv 1,000 ul 1,000 ul
Face Load Factor KHβ 1,159 ul 1,107 ul
Transverse Load Factor KHα 1,000 ul 1,000 ul
One-time Overloading Factor KAS 1,000 ul

Factors for Contact

Elasticity Factor ZE 189,812 ul

Zone Factor ZH 2,495 ul
Contact Ratio Factor Zε 0,895 ul
Single Pair Tooth Contact Factor ZB 1,058 ul 1,000 ul
Life Factor ZN 1,414 ul 1,556 ul
Lubricant Factor ZL 0,964 ul
Roughness Factor ZR 1,000 ul
Speed Factor Zv 0,927 ul
Helix Angle Factor Zβ 1,000 ul
Size Factor ZX 1,000 ul 1,000 ul
Work Hardening Factor ZW 1,000 ul

Factors for Bending

Form Factor YFa 2,708 ul 2,493 ul

Stress Correction Factor YSa 1,608 ul 1,642 ul
Teeth with Grinding Notches Factor YSag 1,000 ul 1,000 ul
Helix Angle Factor Yβ 1,000 ul
Contact Ratio Factor Yε 0,719 ul
Alternating Load Factor YA 1,000 ul 1,000 ul
Production Technology Factor YT 1,000 ul 1,000 ul
Life Factor YN 1,000 ul 1,107 ul
Notch Sensitivity Factor Yδ 1,111 ul 1,107 ul
Size Factor YX 1,000 ul 1,000 ul
Tooth Root Surface Factor YR 1,000 ul

Results

Factor of Safety from Pitting SH 1,774 ul 2,063 ul

Factor of Safety from Tooth Breakage SF 6,274 ul 7,357 ul
Static Safety in Contact SHst 2,904 ul 3,071 ul
Static Safety in Bending SFst 14,117 ul 16,613 ul
Check Calculation Positive

Summary of Messages
9:51:17 Design: Gear 1: The Unit Correction (x) is less than the Unit Correction without Tapering (xz)
9:51:17 Calculation: Calculation indicates design compliance!