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ID- FEB. 2017

Conbextra UW constructive solutions

Non-Shrink Cementitous Grout for

Underwater Applications
ratio of 0.21 and temperature of 23+/-3°C.
Uses

Conbextra UW is used for free flow or pumped grouting

Test Method Typical Result
applications underwater or in tidal zones. There will be no
significant ‘wash-out’ of the cement phase. Applications Compressive Strength
2
20 - 25 N/mm @ 1 day
2
include bridge columns, quay pillars, concrete piling, (ASTM C109) 33 - 40 N/mm @ 7 days
2
slipways and dams. 43 - 50 N/mm @ 28 days
Advantages Density of hardened grout Approx. 2050 kg/m
3

 No risk of significant ‘wash-out’ of cement phase Applications Instructions

when placed underwater.
Preparation
 Displaces water effectively.
The substrate surface must be free from oil, grease or any
 Gaseous expansion system compensates for loosely adherent material. If the concrete surface is
shrinkage and settlement in the plastic state. defective or has laitance, it must be cut to a sound base.

 High early and ultimate strength and exceptional Substrates which are permanently immersed should be
resistance to freeze-thaw cycling ensure durability of sand-blasted or cleaned with a high pressure water jet.
the hardened grout. Non-immersed or intermittently substrates can be

 Chloride free prepared using these techniques. Alternatively scabbling

or bush hammering may be appropriate.
 Pre-packaged needing only on site addition of water.
Formwork
Description
The formwork should be constructed to be leakproof as
Conbextra UW is supplied as a ready to use powder. The Conbextra UW is a free flowing grout. This can be
addition of controlled amount of clean water produces a achieved by using foam rubber strip or silicon sealant 33
free flowing grout. The grout exhibits exceptional beneath the construction formwork and between joints.
resistance to ‘washing-out’ of the cement phase when
placed in stationery or moving water.
Mixing
Conbextra UW is a blend of cement, graded fine
aggregate and chemical additives which impart controlled For best results a mechanically powered grout mixer
expansion, water reduction and non ‘wash-out’ should be used. It is essential that machine mixing
characteristics. The aggregate grading minimizes capacity and labour availability is adequate to enable the
segregation and bleeding whilst assisting the flow grouting operation to be carried out continuously.
characteristics.
Measure accurately 5.5 litres of water for each 25 kg bag
Technical Support into the mixer. Slowly add the Conbextra UW whilst

Fosroc offers a comprehensive range of high quality, high mixing continuously. When all the powder is add mix

performance construction products. In addition, Fosroc continuously for 5 minutes ensuring a smooth even

offers a worldwide technical support and on-site service to consistency is obtained (fluidity will increase with

specifiers, end-users and contractors. increased mixing).

Properties

The following results were obtained at a water:powder

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Conbextra UW

water for cleaning purposes will assist.

Placing
Estimating
Place the grout within 20 minutes of mixing to gain the full
benefit of the expansion process. Continuous grout flow is Supply
essential. The mixed grout should be poured or pumped
Conbextra UW is supplied in 25kg paper bags.
through a flexible tube, having a minimum diameter of
50mm, to the lowest point in the form. Yield

Care must be taken at the start of the grouting operation to Conbextra UW 13-14.5 ltrs/25kg bag when mixed with
restrict the grout flow so that water is not entrapped. The 5.5 litre of water
tube may be raised as necessary to reduce any back
pressure. It should not be raised above the surface level of Note: Allowance should be made for wastage when
estimating quantities required
the grout.

Conbextra UW can be placed in thickness up to 75mm in Storage

one pour when used above water. When used underwater, Conbextra UW has a shelf life of 12 months if kept in a dry
o
the heat sink effect in this environment will allow thickness store in warehouse T= 25 – 35 C, RH 50 – 65%. Avoid
of up to 150mm to be placed. For thicker sections, up to direct sunlight. Keeping outside recommended condition
200mm above water and 400mm underwater, fill out can cause shorter shelf life.
Conbextra UW with clean rounded well graded aggregate
Precautions
ranging from 2 to 10mm. The ratio of aggregate added to
Conbextra UW should not exceed 1:1 by weight. For such Health and safety
mixes a concrete mixer should be used. Unrestrained
During use, avoid inhalation of dust and contact with skin
surface area should be kept to a minimum.
and eyes. Wear suitable protective clothing, gloves, eye
Curing protective and respiratory protection equipment.. In case of
contact with skin, rinse with plenty of clean water, then
Curing will not be required in intermittently or totally
cleanse with soap and water. In case of contact with eyes,
submersed situations. However, when cast above water,
rinse immediately with plenty of clean water and seek
exposed areas should be thoroughly cured with Concure
medical advice. If swallowed, seek medical attention
membrane, continuous application of water and/or wet
immediately – do not induce vomiting.
hessian.
Fire
Cleaning
Conbextra UW is non-flammable.
Because of its water resisting properties, equipment used
for Conbextra UW will be difficult to clean. The use of hot

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the

PT.FOSROC Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that any advice,
recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct or continuous control

Indonesia
over where or how its products are applied, accept any liability either directly or indirectly arising from the use of its products, whether or
not in accordance with any advice, specification, recommendation of information given by it.

Jl.Akasia II Blok A8 No.1

Delta Silicon Industrial Park telephone: fax: email:
Lippo Cikarang
+62 21 897 2104-06 +62 21 897 2107 Indonesia@Fosroc.com
Bekasi 17550
Indonesia +62 22 727 5647 +62 22 727 5649
www.fosroc.com +62 31 854 9704 +62 31 894 9845

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