Surface Production Operations 8
Surface Production Operations 8
Surface Production Operations 8
Fluid Measurement
and Metering
Section 8
Oil and Gas Measurement Metering and Calibration
Frequency
– Send – Received
Energy Additive
– Sonic (Ultrasonic)
– Magnetic
– Thermal Mass
Energy Extractive
– Positive Displacement
– Head
– Turbine
– Vortex
– Coriolis
Advantages
– Inexpensive
– Easy Install / Maintain
– Readily Available
– Reproducible Results
– Durable
– Simple
Disadvantages
– Low Rangeability (Usually < 3)
– Paraffin / Asphaltene Coating
– Emulsions / Foams
– Liquid Build Up
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Types of Head Meters
– Orifice Plate
– Venturi Tube
– Flow Tubes
– Flow Nozzle
– Pitot Tube
– Annubar
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Orifice Meter
Most Common for Gas Measurement
Good Repeatability
98% Accuracy
65% P Recovery
Operates at low P
Primary Elements
– Meter Run (Tube)
– Orifice Fitting
– Orifice Plate
Secondary Elements
– Measures and Records (Transmits)
Pressure Drop
Static Pressure
Temperature
– Recording Chart
– Electronic Flow Measurement
Transducers
Flow Computer
SIMPLE COMPANION
FLANGES
PLATE FITS
Between FLANGES
BY-PASS , BLEED
and Unbolt to
INSPECT or
CHANGE PLATE
MODIFIED FLANGED
Plate
Orifice
Carrier
Plate
Clamping Bar
(prevents removal
under pressure)
EASIER PLATE
REMOVAL
Upper
Chamber
d Orifice Diameter
= =
D Actual I. D. Pipe
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Orifice Meter Runs
Perforated Grids
Sprenkle
Mitsubishi
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Counter Swirl
AGA RADIAL TUBE BUNDLES
AGA HEXAGONAL TUBE BUNDLES
ISO 5167 TUBE BUNDLES
AMCA HONEYCOMB
Etoile
± 0. 5% Accuracy
2 Pipe Diameters Run
Rosemount
Emerson Process Management
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Pressure Profile (Orifice)
Meter
Chart
– Orifice Plate
– Venturi Tube
– Flow Tubes
– Flow Nozzle
– Pitot Tube
– Annubar
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Venturi Meter
2(P1 - P2 )
V1 =
(A1 / A 2 ) - 1
2
– Orifice Plate
– Venturi Tube
– Flow Tubes
– Flow Nozzle
– Pitot Tube
– Annubar
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Flow Tubes
– Orifice Plate
– Venturi Tube
– Flow Tubes
– Flow Nozzle
– Pitot Tube
– Annubar
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Flow Nozzle Assembly
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Sonic – Flow Nozzle
– Orifice Plate
– Venturi Tube
– Flow Tubes
– Flow Nozzle
– Pitot Tube
– Annubar
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Pitot Tube
Use in Large Diameter Pipe
Clean Liquid or Gas
Installed at Point of
Average Velocity
Very Small Pressure Loss
Measures Velocity:
Converts to Volume
– Orifice Plate
– Venturi Tube
– Flow Tubes
– Flow Nozzle
– Pitot Tube
– Annubar
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Annubar
Advantages
– Inexpensive
– Easy Install / Maintain
– Readily Available
– Reproducible Results
– Durable
– Simple
Disadvantages
– Low Rangeability (Usually < 3)
– Paraffin / Asphaltene Coating
– Emulsions / Foams
– Liquid Build Up
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Dynamic Metering Devices
Head Meters Positive Displacement
(Measures Induced (Known Volume Repeated)
Pressure Drop) – Diaphragm
– Orifice – Rotary Types
– Venturi Sonic Meters
– Flow Tubes (Acoustic Wave Travel Time)
– Flow Nozzle – Sonic
– Pitot Tubes – Ultrasound
– Annubar
New Generation
Turbine Meters – Coriolis
(Flowrate Imparts Spin)
– Vortex Shedding
– Gas Turbines
– Thermal Mass
– Insertion Tube
– V-cone
– Liquid Turbines
– Vx Multi-tester
– X-Turbine
– Fluid Oscillation
}
– 10 Pipe Diameters – Upstream
– 3 Pipe Diameters – Meter 18 Pipe
Diameters
– 5 Pipe Diameters – Downstream
– Straightening Vanes
– Downstream Restricting Orifice (Critical Flow Orifice)
Limit Flowrate to Accuracy Range
Keep Flowrate Below Bearing Damage Range
Low Maintenance
Longer Life
Meter Length = 3 D
Built-in Flow Conditioner
Meter Run Length = 7 D
Principle:
– Known, Discrete Volumes are Repeatedly Allowed to
Flow
– Number of Passages are Counted and Recorded
Diaphragm Meters
Rotary Meters
Positive
Displacement
Meter
Sine Curves
Represent Rotor
Pulsation
Synchronized
Rotors Shift Phase
to Cancel Pulsation
Very LOW
ΔP
Ultrasonic Meter
– No Additional Pressure Drop
– All External to Piping
– Diagonal Beam: With and Against Flow
– Piezo – Electric Transducers
– Easily Automated Communication
V-Cone
Vx Multi-Phase Tester
Principle:
– Mass Moving Through a Vibrating Tube Generates
a Coriolis Force
Method:
– Elastic Tube Walls Deform
– Motion of Inlet vs. Outlet Shifts
– Shift Proportionate to Mass
Accuracy:
– 0.1%
Repeatability:
– 0.05%
Cyclone G – L
Separation
Gas Meter
Liquid Meter
Water – Cut
Meter
Premier Instruments
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Gas Liquid Cylindrical Cyclone: Multi – Phase Metering
Technical Development
Tulsa University
Separation Technology
Projects
3 Diameters
Meter Run
Orifice
Measurement
Venturi
Detector
Source
Composition
Meter
Flow
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
“Phase Watcher”
3 Phase METER without
Separation
Slugs / Motion / Heavy Oil
TDR 10 Δ P < 15 psi
Requires Electricity
SUBSEA Design
Axio Alliance: SPL Framco Schumberger
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Trailer Mounted Multiphase Meter
Bi-Directional Type
Appendix 8A
V - V
E absolute
= true measured abs
n
1 V - V
E relative
= true measured abs
x 100%
n V true
10
9
8
7
Measured Value
6
5
4
3
2
1
0
0 2 4 6 8 10
True Value
Repeatability:
– Ability to give the same
quantity several times
in succession.
Accuracy:
– It is a measure of
instrument ability to tell
the truth.
Appendix 8B
Well Testing
Well Testing
Production Allocation
Production
Separator 2
TANK
TEST
Separator
Production
Separator 2
TANK
TEST
Separator
Separator 1
Production
Separator 2
TANK
TEST
Separator
Allocate Sales
W #1 / All Well Test x Sales Volume
W #2 / All Well Test x Sales Volume
Each Well Connected to
W #3 / All Well Test x Sales Volume
Platform – Individually
W #4 / All Well Test x Sales Volume
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
To TEST #1 at Battery: SI #2
To TEST #2 at Battery: SI #1
#7
#9
OR
#7
#9
Use 3-Phase Metering
Equipment at Each Well
Most Wells Commingled
Before Reaching Battery
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Trailer Mounted Multi – Phase Meter
to Sep 1
M gas out
gas to Sep 2
gas out
Test
Separator
to Sep 1
inlet
fixed fixed
from
choke choke
individual to Sep 2
inlet M M
wells
Production/Test
snap acting controller
Manifold
quick opening trim
water oil
Appendix 8C
Fluid Sampling
Fluid Sampling
Representative Sample
– Settling at Low Velocity
Accelerate with Pump
Accelerate with Reduced Diameter
(8 + ft / sec: if Horizontal )
Use Vertical Loop (5 + feet / sec)
Spot Sampling
1. Purge and Fill Container
2. Apply Heat – Maintain Flowline Temp
Composite or Continuous
– Taken Over Extended Time Period
– “Fill Rate” Controlled by
Time (Period Sampling)
Flowrate (Proportionate Sampling)
– Sample Withdrawn at Line Press and Temp to
Prevent Condensation or Flashing
← PROBE
1. In – Line Type
. . .
PROBE
Carrying Handles
Security Seals
Light in Weight
Arrangement of
Equipment Designed for
Unattended Transfer of
Liquid Hydrocarbons
from Producing Leases
to Sales Pipeline.
Additional Requirements
– Quality (% BS&W)
– Net Volume Determination
– Fail – Safe Operations.
Appendix 8D