UX Series User Guide

Smart choice for power
Owner’s Manual
Inverter/Charger
UX Series
www.xantrex.com
About Xantrex
Xantrex Technology Inc. develops, manufactures and markets leading advanced
power electronic and control products for the Distributed, Mobile, and
Programmable Power markets. The company’s enabling technology converts raw
electrical power from any central, distributed, or backup power source into high-
quality power required by electronic and electrical equipment.
Xantrex products are used for various applications: for renewable and distributed
power solutions such as solar, wind, microturbines and fuel cells; to supply
backup power for homes, small businesses and traffic lights during electric grid
disruptions; to provide auxiliary electricity in boats, recreational vehicles, cars
and heavy duty trucks; and to develop, test, and power precision equipment such
as semi-conductor manufacturing and medical equipment. The company sells its
products under the Xantrex, Trace, Heart and Statpower brands.
Trademarks
Xantrex is a registered trademark of Xantrex International.
Notice of Copyright
UX Series Inverter/Charger Owner’s Manual ©June 2002 Xantrex Technology Inc.
All rights reserved.
Disclaimer
Due to continual improvement through product updates, photographs and/or
illustrations used in this manual may not exactly match your unit. Xantrex
Technology Inc., reserves the right to update this product without notice or
releasing an updated manual when fit, form, or function are not affected.
Please see Appendix C - Product Information and Warranty for specific

warranty coverage.
Date and Revision

June 2002, Revision A
Part Number
975-0026-01-01
Contact Information
Web: www.xantrex.com
Phone: 888.608.0721
Fax: 360.435.2229
ii ©2002 Xantrex Technology Inc. All Rights Reserved.

P/N 975-0026-01-01 Rev A 06/2002
IMPORTANT SAFETY INSTRUCTIONS
This manual contains important safety instructions that should be followed
NOTE: This statement is important.
during the installation and maintenance of this product.
Follow instructions closely.
To reduce the risk of electrical shock, and to ensure the safe installation and
NOTE: Cette déclaration est operation of this product, the safety symbols shown on this page have been
importante. Suivre les placed throughout this manual to indicate dangerous conditions and important
instructions de près. safety instructions.
• All electrical work must be done in accordance with local, national, and/or
CAUTION - This procedure is international electrical codes.
critical to the safe installation • Before installing or using this device, read all instructions and cautionary
or operation of the unit.
markings located in the manual, and in (or on) the inverter, the batteries, and
Follow these instructions
the PV array.
closely.
• Do not expose this unit to rain, snow, or liquids of any type. This product is
ATTENTION - Cette procédure designed for indoor mounting only.
est essentielle à l’installation
ou l’utilisation de l’unité en • To reduce the chance of short circuits, use insulated tools when installing or
toute sécurité. Suivre ces working with the inverter, the batteries, or the PV array .
instructions de près.
• Remove ALL jewelry while installing this system. This will greatly reduce the
chance of accidental exposure to live circuits.
WARNING - A
DANGEROUS VOLTAGE OR • The inverter contains more than one live circuit (AC line, batteries and/or PV
CONDITION EXISTS IN THIS array). Power may be present at more than one source.
AREA. USE EXTREME
CAUTION WHEN • This product does not contain any user-serviceable parts. Do not attempt to
PERFORMING THESE repair this unit. All repairs should be done by an Authorized Service Center.
TASKS.
• DO NOT install 120 volt AC stand-alone inverters onto 120/240 volt AC multi-
AVERTISSEMENT - UNE branch circuit wiring. This could pose a fire hazard due to an overloaded neutral
TENSION OU CONDITION return wire in this configuration.
DANGEREUSE EXISTE
See Section 5.0, Troubleshooting, pages 59 - 63, for additional information on
DANS CETTE ZONE. FAIRE
PREUVE D’EXTRÊME multi-branch circuit wiring.
PRUDENCE LORS DE LA
RÉALISATION DE CES
TÂCHES.
SAVE THESE INSTRUCTIONS
©2002 Xantrex Technology Inc. All Rights Reserved. iii

P/N 975-0026-01-01 Rev A 06/2002
BATTERY SAFETY INFORMATION
• Always wear eye protection, such as safety glasses, when working with batteries.
• Remove all jewelry before working with batteries.
• Never work alone. Have someone assist you with the installation or be close
enough to come to your aid when working with batteries.
• Always use proper lifting techniques when handling batteries.
• Always use identical types of batteries.
• Never install old or untested batteries. Check each battery’s date code or label
to ensure age and type.
• Batteries are temperature sensitive. For optimum performance, they should be

installed in a stable temperature environment.
• Batteries should be installed in a well-vented area to prevent the possible

buildup of explosive gasses. If the batteries are installed inside an enclosure,
vent its highest point to the outdoors.
• When installing batteries, allow at least 1 inch of air space between batteries to
promote cooling and ventilation.
• NEVER smoke in the vicinity of a battery or generator.
• Always connect the batteries first, then connect the cables to the inverter. This
will greatly reduce the chance of spark in the vicinity of the batteries.
• Use insulated tools when working with batteries.
• When connecting batteries, always verify proper voltage and polarity.
• Do not short-circuit battery cables. Fire or explosion can occur.
• In the event of exposure to battery electrolyte, wash the affected area with soap
and water. If acid enters the eyes, flood them with running cold water for at
least 15 minutes and get immediate medical attention.
• Always recycle old batteries. Contact your local recycling center for proper
disposal information.
SAVE THESE INSTRUCTIONS
iv ©2002 Xantrex Technology Inc. All Rights Reserved.

P/N 975-0026-01-01 Rev A 06/2002
Table of Contents
Contents
1.0 Introduction ............................................................................................................................................................................... 1

Features and Options ......................................................................................................................................................... 2
Standard Features ...................................................................................................................................................... 2
Options ...................................................................................................................................................................... 2
Unpacking and Inspection ................................................................................................................................................. 3
Model Identification and Numbering Conventions ............................................................................................................ 3
2.0 System Configuration ................................................................................................................................................................ 5
Types of Applications ......................................................................................................................................................... 5
Types of Configurations ..................................................................................................................................................... 5
120 Vac/60 Hz Models ............................................................................................................................................... 5
230 Vac/50 Hz Models ............................................................................................................................................... 5
Battery-Bank Requirements ............................................................................................................................................... 5
Pre-Configuration Planning ............................................................................................................................................... 5
Off-Grid Applications ......................................................................................................................................................... 6
Renewable Energy Systems ........................................................................................................................................ 6
Renewable Energy Systems with Optional Generator Backup .................................................................................... 8
Generator-Only Systems ............................................................................................................................................. 10
120 Vac Generators using the SB Option on the Inverter .................................................................................... 10
120 Vac Generators using a Stand-alone Battery Charger .................................................................................. 12
240 Vac/60 Hz Generators .......................................................................................................................................... 14
On-Grid Applications ......................................................................................................................................................... 16
Utility Backup with a Generator ................................................................................................................................. 16
Adding Accessories to the Inverter .................................................................................................................................... 18
Remote Monitoring .................................................................................................................................................... 18
Battery Temperature Sensor ....................................................................................................................................... 19
Generators ......................................................................................................................................................................... 20
Generator Requirements ............................................................................................................................................ 20
3.0 Installation ................................................................................................................................................................................ 21
Pre-Installation .................................................................................................................................................................. 21
Tools Required ............................................................................................................................................................ 21
Hardware/Materials Required .................................................................................................................................... 21
Pre-Installation Planning ................................................................................................................................................... 21
Location Considerations ............................................................................................................................................. 22
Mounting Considerations ........................................................................................................................................... 22
Ventilation Requirements ........................................................................................................................................... 22
Wiring Considerations ................................................................................................................................................ 22
AC Connections .................................................................................................................................................. 23
DC Connections .................................................................................................................................................. 23
©2002 Xantrex Technology Inc. All Rights Reserved. v

P/N 975-0026-01-01 Rev A 06/2002
Table of Contents (continued)
Contents
3.0 Installation (continued)
Grounding Considerations ......................................................................................................................................... 23

AC Grounding ..................................................................................................................................................... 23
DC Grounding ..................................................................................................................................................... 23
System Grounding ...................................................................................................................................................... 24
Equipment or Chassis Grounding ....................................................................................................................... 24
Grounding Electrodes/Ground Rods .................................................................................................................... 25
Bonding the Grounding System .......................................................................................................................... 25
Battery Considerations ...................................................................................................................................................... 26
Battery Voltage .......................................................................................................................................................... 26
Battery Location ......................................................................................................................................................... 26
Battery Temperature ................................................................................................................................................... 26
Battery Pre-Installation ....................................................................................................................................... 27
Removing the Top Cover of the Inverter ............................................................................................................................ 28
Configuring the Inverter’s Optional Battery Charger ......................................................................................................... 29
Jumper Settings for the Optional Battery Charger...................................................................................................... 30
Wiring Pre-Installation ....................................................................................................................................................... 31
Main Service Panel ..................................................................................................................................................... 31
Sub-Panel ................................................................................................................................................................... 31
AC Circuit Breakers .................................................................................................................................................... 31
DC Disconnect ............................................................................................................................................................ 31
Wire Routing .............................................................................................................................................................. 31
Inverter Mounting ............................................................................................................................................................. 32
Wall-Mounting Procedure .......................................................................................................................................... 33
DC Wiring .......................................................................................................................................................................... 34
Battery Cables ............................................................................................................................................................ 34
DC Disconnect and Over-current Protection ............................................................................................................... 35
DC Grounding ............................................................................................................................................................ 36
Battery Installation ..................................................................................................................................................... 37
Installing the Battery Temperature Sensor (BTS) ........................................................................................................ 38
AC Wiring .......................................................................................................................................................................... 39
Sub-panel Mounting .................................................................................................................................................. 39
Access to the Inverter’s AC Terminal Block ................................................................................................................. 39
AC Input Wiring to Inverter (only for inverters with the SB Option installed) ............................................................. 42
AC Output Wiring to the Sub-panel .................................................................................................................... 43
AC Input Wiring to the Main Utility Breaker Box ................................................................................................ 44
vi ©2002 Xantrex Technology Inc. All Rights Reserved.

P/N 975-0026-01-01 Rev A 06/2002
Contents
3.0 Installation (continued)
Generators ......................................................................................................................................................................... 45
Basic 120 Vac Generator Hookup (Off-Grid applications only) ................................................................................... 45
Basic 120 Vac Utility/Generator Hookup .................................................................................................................... 46
Generator Connections (to AC transfer switch) .................................................................................................. 46
Utility Connections (to AC transfer switch) ......................................................................................................... 46
Inverter Connections (to AC transfer switch) ...................................................................................................... 46
Sub-panel Connections .............................................................................................................................................. 46
Remote Monitoring .................................................................................................................................................... 48
4.0 Operation .................................................................................................................................................................................. 49
Control Panel ..................................................................................................................................................................... 49
Power ON/OFF Button ................................................................................................................................................ 50
Green Status LED ....................................................................................................................................................... 50
Yellow Charger Status LED ......................................................................................................................................... 50
Search Sense Mode ........................................................................................................................................................... 50
Search Sense Operation ............................................................................................................................................. 50
Benefits of Using Search Sense .................................................................................................................................. 51
Setting Up Search Mode ............................................................................................................................................ 51
Standby (SB) Option .......................................................................................................................................................... 52
SB Option Operation .................................................................................................................................................. 52
Transfer Switching Speed ........................................................................................................................................... 52
Battery Charger LED Indicator .................................................................................................................................... 53
5.0 Troubleshooting ......................................................................................................................................................................... 55
Potential Problem Loads for the Inverter ........................................................................................................................... 56
Ceiling Fans ................................................................................................................................................................ 56
Cell Phones ................................................................................................................................................................ 56
Computers and Sensitive Electronics .......................................................................................................................... 56
Consumer Electronics ................................................................................................................................................. 56
Clocks ........................................................................................................................................................................ 56
Decreasing Loads ....................................................................................................................................................... 56
Dimmer Switches ....................................................................................................................................................... 57
Fluorescent Lights ...................................................................................................................................................... 57
Heavy Loads ............................................................................................................................................................... 57
Microwave Ovens ....................................................................................................................................................... 57
Printers ....................................................................................................................................................................... 57
Rechargeable Devices ................................................................................................................................................ 57
Undersized Loads ....................................................................................................................................................... 57
©2002 Xantrex Technology Inc. All Rights Reserved. vii

P/N 975-0026-01-01 Rev A 06/2002
Contents
5.0 Troubleshooting (continued)
Potential Problem Loads related to Search Sense Mode .................................................................................................... 58

Confirming Search Mode Operation ........................................................................................................................... 58
Incandescent Lights ............................................................................................................................................ 58
Fluorescent Bulbs ............................................................................................................................................... 58
Other loads ......................................................................................................................................................... 58
Multiwire Branch Circuits .................................................................................................................................................. 59
Identifying Multiwire Branch Circuits ......................................................................................................................... 62
Correcting Multiwire Branch Circuit Wiring ................................................................................................................ 63
Appendix A - Specifications .............................................................................................................................................................. A-1
Appendix B - Batteries ...................................................................................................................................................................... B-1
Selection of a Battery Type ................................................................................................................................................ B-1
Flooded Lead Acid (FLA) ............................................................................................................................................. B-1
RV and Marine .................................................................................................................................................... B-1
Golf Cart ............................................................................................................................................................. B-1
Industrial (electric forklift) .................................................................................................................................. B-1
Sealed Batteries (GEL and AGM) ................................................................................................................................ B-2
Gel Cell ............................................................................................................................................................... B-2
Absorbed Glass Mat ........................................................................................................................................... B-2
NiCad and NiFe Batteries ........................................................................................................................................... B-2
Battery-Bank Sizing ........................................................................................................................................................... B-3
Estimating Battery Requirements ............................................................................................................................... B-3
Typical Appliance Wattages ........................................................................................................................................ B-7
Battery Cable Sizing .......................................................................................................................................................... B-8
Battery Configurations ...................................................................................................................................................... B-9
Series ......................................................................................................................................................................... B-9
Parallel ....................................................................................................................................................................... B-9
Series-Parallel ............................................................................................................................................................. B-9
Wiring Batteries in Series .................................................................................................................................... B-10
Wiring Batteries in Parallel ................................................................................................................................. B-12
Wiring Batteries in Series-Parallel ....................................................................................................................... B-13
viii ©2002 Xantrex Technology Inc. All Rights Reserved.

P/N 975-0026-01-01 Rev A 06/2002
Contents
Appendix B - Batteries (continued)
Battery Care and Maintenance .......................................................................................................................................... B-16

Charge Rate ............................................................................................................................................................... B-16
Bulk Voltage ............................................................................................................................................................... B-16
Float Voltage .............................................................................................................................................................. B-16
Temperature Compensation ....................................................................................................................................... B-16
Equalization Charging ................................................................................................................................................ B-16
Replenish Water Levels ............................................................................................................................................... B-17
Clean Battery Cables and Posts .................................................................................................................................. B-17
Torque Battery Connections ....................................................................................................................................... B-17
Check Battery’s State-of-Charge ................................................................................................................................ B-18
Appendix C - Product Information and Warranty .............................................................................................................................. C-1
Limited Warranty ............................................................................................................................................................... C-1
What does this warranty cover and how long does it last? ........................................................................................ C-1
What will Xantrex do? ............................................................................................................................................... C-1
How do you get service? ............................................................................................................................................ C-2
What does this warranty not cover? .......................................................................................................................... C-2
DISCLAIMER ...................................................................................................................................................................... C-3
Product ...................................................................................................................................................................... C-3
Exclusions .................................................................................................................................................................. C-3
Information ................................................................................................................................................................ C-3
WARNING: LIMITATIONS ON USE .............................................................................................................................. C-4
Return Material Authorization Policy ................................................................................................................................. C-5
Shipping Instructions .................................................................................................................................................. C-5
If you are returning a product from outside of the USA or Canada ............................................................................ C-5
If you are returning a product to a Xantrex Authorized Service Center (ASC) ............................................................ C-5
Service Information ............................................................................................................................................................ C-6
Appendix D - Index ........................................................................................................................................................................... D-1
©2002 Xantrex Technology Inc. All Rights Reserved. ix

P/N 975-0026-01-01 Rev A 06/2002
List of Figures
Figure 1-1 - UX Series Inverter/Charger ............................................................................................................................. 1

Figure 1-2 - Inverter/Charger Model Identification ............................................................................................................ 4
Figure 2-1 - Off-Grid Application, Renewable Energy System (with SB Option on the UX Inverter) ................................... 7
Figure 2-2 - Off-Grid Application, Renewable Energy System (without SB Option on the UX Inverter) .............................. 9
Figure 2-3 - Off-Grid Application, 120 Vac Generator-only System (with SB Option on the UX Inverter) ........................... 11
Figure 2-4 - Off-Grid Application, 120 Vac Generator-only System (without SB Option on the UX Inverter) ...................... 13
Figure 2-5 - Off-Grid Application, 240 Vac Generator-only System .................................................................................... 15
Figure 2-6 - On-Grid Application, Utility Backup with a Generator (with SB Option on the UX Inverter) ........................... 17
Figure 2-7 - RC8 Remote Control ....................................................................................................................................... 18
Figure 2-8 - Battery Temperature Sensor ........................................................................................................................... 19
Figure 3-1 - Removing the Cover from the Inverter ........................................................................................................... 28
Figure 3-2 - Location of the Optional Battery Charger Configuration Jumpers .................................................................. 29
Figure 3-2a - Jumper Enlargement ..................................................................................................................................... 29
Figure 3-2b - Jumper Placement ........................................................................................................................................ 29
Figure 3-3 - Battery Charger Jumper Settings .................................................................................................................... 30
Figure 3-4 - Wall-Mounting Method .................................................................................................................................. 32
Figure 3-5 - Dimensional Drawing for Screw Hole Placement ............................................................................................ 33
Figure 3-6 - DC Grounding ................................................................................................................................................. 35
Figure 3-7 - Battery Cable Connections ............................................................................................................................. 34
Figure 3-8 - BTS (RJ11) Port Location ................................................................................................................................. 36
Figure 3-9 - BTS Installed on Battery ................................................................................................................................. 36
Figure 3-10 - AC Access Covers and Hardware .................................................................................................................. 37
Figure 3-11 - AC Input Wiring (only for inverters with the SB Option installed) ................................................................. 40
Figure 3-12 - AC Output Wiring ......................................................................................................................................... 41
Figure 3-13 - Utility Breaker Box Wiring Diagram .............................................................................................................. 42
Figure 3-14 - Basic 120 Vac Generator Block Diagram (for Off-Grid applications) ............................................................. 43
Figure 3-15 - Basic 120 Vac Utility/Generator Block Diagram ............................................................................................ 45
Figure 3-16 - Remote Monitor Port Location ..................................................................................................................... 46
Figure 4-1 - Control Panel .................................................................................................................................................. 47
Figure 4-2 - Battery Charger Status LED ............................................................................................................................ 51
x ©2002 Xantrex Technology Inc. All Rights Reserved.

P/N 975-0026-01-01 Rev A 06/2002
List of Figures (continued)
Figure 5-1 - Conventional “Home-run” Type Wiring .......................................................................................................... 59

Figure 5-2 - Multiwire Branch Circuit Wiring and Current Flow ......................................................................................... 60
Figure 5-3 - 120 Vac Inverter Incorrectly Wired in a Multiwire Branch Circuit .................................................................... 61
Figure 5-4 - Multiwire Branch Circuit Wire ......................................................................................................................... 62
Figure 5-5 - Using a T240 Autotransformer in Multiwire Branch Circuit Wiring ................................................................. 63
Figure B-1 - AWG Wire Size Reference Chart ..................................................................................................................... B-8
Figure B-2 - 6-volt/100 Ah Battery Wiring - Series Configuration ....................................................................................... B-10
Figure B-3 - 2-volt/100 Ah Battery Wiring - Series Configuration ....................................................................................... B-11
Figure B-4 - 12-volt/200 Ah Battery Wiring - Parallel Configuration ................................................................................... B-12
Figure B-5 - Step 1 - Wiring Batteries in Series .................................................................................................................. B-13
Figure B-6 - Step 2 - Two Series Strings Wired in Parallel ................................................................................................... B-14
Figure B-7 - Step 3 - Series-Parallel Configuration Wired to the Inverter ........................................................................... B-15
©2002 Xantrex Technology Inc. All Rights Reserved. xi

P/N 975-0026-01-01 Rev A 06/2002
List of Tables
Tables
Table 1-1 - Output Parameters by Model Suffix Code ........................................................................................................ 4

Table 3-1 - Safety Ground Wire Size .................................................................................................................................. 24
Table 3-2 - Minimum Recommended Battery Cable Size Vs. Length .................................................................................. 34
Table 3-3 - Battery Cable to Maximum Breaker/Fuse Size ................................................................................................. 35
Table 3-4 - AC Current Requirements (Input and Output) .................................................................................................. 38
Table 3-5 - Minimum Recommended AC Wire Size (Input and Output) .............................................................................. 39
Table 5-1 - Troubleshooting the UX Model Inverter/Charger .............................................................................................. 53
Table B-1 - Estimating Battery Requirements - Sample ...................................................................................................... B-4
Table B-2 - Estimating Battery Requirements - Worksheet ................................................................................................. B-6
Table B-3 - Typical Appliance Wattage ............................................................................................................................... B-7
Table B-4 - Battery State-of-Charge ................................................................................................................................... B-18
xii ©2002 Xantrex Technology Inc. All Rights Reserved.

P/N 975-0026-01-01 Rev A 06/2002
1.0 Introduction
Thank you for purchasing the UX Series inverter/charger from Xantrex

Technology Inc. The UX inverter takes DC energy stored in a battery-bank and
converts it to usable AC power. The UX inverter/charger features an AC pass-
through circuit, powering home appliances from utility or generator power while
charging the batteries with its optional battery charger. When utility power fails,
the battery backup system keeps your appliances powered until utility power is
restored.
Internal protection circuits in the inverter prevent over-discharge of the batteries

by shutting down the inverter when low-battery conditions occur. When utility
or generator power is restored, the inverters with the battery charger option
installed transfers to the AC source and recharges the batteries.
The front panel features LEDs for reading system status and controls to
customize the inverter settings for your battery-bank.
Figure 1-1
UX Series Inverter/Charger
©2002 Xantrex Technology Inc. All Rights Reserved. 1

P/N 975-0026-01-01 Rev A 06/2002
1.0 Introduction
Features and Options

The UX Series inverter is an economical product designed to provide a reliable
supply of electricity to all the essential circuits of a home or business. Critical
loads can be powered for hours or days, depending on the size of the system
battery-bank. When connected to the utility grid, the optional battery charger
quickly recharges the batteries.
Standard Features
• Modified Sine Wave Power
The UX Series inverters provide a modified sinewave output which operates

most AC appliances and equipment.
• Simplicity
The UX Series is simple to operate. All inverter and optional battery charger
controls are located on the AC end panel.
• High Efficiency
The inverter operates at over 90% efficiency through most of its power range.
• Low Power Consumption
UX Series inverters use extremely low current while in the search mode,
consuming little more than one watt of power. In the ON mode, the inverter uses
less than 8 watts of power.
Options
The following options are available for the UX Series inverter:
• SB Option (Battery Charger/AC Transfer Relay)
The inverter can be equipped with a three-stage battery charger designed to

recharge typical, deep-cycle batteries.
The built-in, AC transfer relay automatically transfers power from the utility to
the inverter and handles 30 amps of current at 120 Vac (15 amps of current at
230 Vac).
• RC8/50
The RC8 allows the inverter to be switched ON or OFF remotely and includes an
LED status indicator.
• Battery Temperature Sensor

RC8 Remote Control
The battery temperature sensor (BTS) ensures proper charging of the batteries
based on temperature. Installing a BTS extends battery life by preventing
overcharging in warm temperatures and undercharging in cold temperatures.
Battery Temperature Sensor
2 ©2002 Xantrex Technology Inc. All Rights Reserved.

P/N 975-0026-01-01 Rev A 06/2002
1.0 Introduction
Unpacking and Inspection

• Carefully unpack the inverter from its shipping carton.
NOTE: The unit weighs 25-40 lb/
11.4–18.2 kg (depending • Verify all of the items listed on the packing material sheet are present. If any
on model). Have additional items are missing, please contact Xantrex Customer Service at 360.435.8826.
help available if necessary,
to assist in lifting the unit • Save your proof-of-purchase. This is required if the unit should require
during installation. warranty service.
• Save the original shipping carton and packing materials! If the inverter ever
needs to be returned for service, it should be shipped in the original carton.
This is also a good way to protect the inverter if it ever needs to be moved.
• Record the unit’s model, serial number and date of purchase in the
appropriate fields on page C-6 in Appendix C, Product Information and
Warranty.
Model Identification and Numbering Conventions

The UX Series inverter is identified by the model/serial number label located
next to the AC access cover. All the necessary information is provided on the
label such as AC output voltage, power, and frequency (punch holes).
The inverter also has a letter designator followed by 3 or 4 digits (depending on

the version). The model number describes the type of inverter, the output
specifications, the required battery voltage and the output voltage and
frequency.
“UX” indicates the type of inverter - UX Series.
“11” the first two digits of the numerical designator indicate the inverter’s
output power (in hundreds of watts) - 1100 Watts.
“12” the second two digits indicate the required nominal battery bank voltage -
12 Vdc.
“E” the letter suffix code indicates the export output voltage and frequency of
the inverter - 230 Vac/50 Hz. No letter indicates 120 Vac/60 Hz.
See Table 1-1, Output Parameters by Model Suffix Code on page 4.
“SB” indicates the inclusion of an optional, built-in, three-stage, standby

battery charger.
Product Family Country Code (No letter = 120 Vac/60 Hz)
Example: UX 1112 E, SB
Optional Standby Battery Charger
Output Power Battery Voltage

P/N 975-0026-01-01 Rev A 06/2002
1.0 Introduction
Model Identification and Numbering Conventions (continued)
Inverter model
identification label
Figure 1-2
Inverter/Charger Model Identification
Letter Suffix Output Voltage Output Frequency
(No letter) 120 VAC 60 Hz
E 230 VAC 50 Hz
Table 1-1
Output Parameters by Model Suffix Code

P/N 975-0026-01-01 Rev A 06/2002
2.0 System Configuration
Types of Applications
The UX Series inverter/charger can be configured for a wide variety of
applications.
• It can be configured for OFF-GRID (stand-alone) applications where no utility
power is available.
• It can be configured for ON-GRID applications where it can operate the AC loads
when the utility grid fails, and/or keep the batteries charged.
Types of Configurations
NOTE: It is not possible to use an “E” The UX series inverter is designed for either 120 Vac/60 Hz or 230 Vac/50 Hz
model inverter to power applications. In locations where there is a 230 Vac/50 Hz requirement, “E” models
120/240 Vac/60 Hz loads. are available.
120 Vac/60 Hz Models

These models produce 120 volts between HOT and NEUTRAL which is standard
for North America.
230 Vac/50 Hz Models

These models produce 230 volts between HOT (Line) and NEUTRAL which is
standard for most locations except North America.
Battery-Bank Requirements
The inverter system can only support loads for the duration of their battery-bank
capacity. Battery-bank pre-planning is essential.
See Appendix B, Batteries, for additional information on battery types and

estimating battery-bank sizing.
Pre-Configuration Planning
Comprehensive pre-planning is recommended before installing the system to
ensure all factors are accounted for.
Pre-planning should include (but is not limited to) the following.
1. What are the total watts required for all anticipated loads?
2. What are the voltage requirements for the anticipated loads?
(120 Vac or 230 Vac)
3. Battery-bank type, size, and configuration?
4. Are there any local or national electrical codes that need to be met?
5. Are there any special permits required for this installation?

P/N 975-0026-01-01 Rev A 06/2002
Off-Grid Applications
The UX inverter can be used to support off-grid, stand-alone systems where no
utility power is available. Using the UX inverter in an off-grid application
include:
• renewable energy systems (without the SB Option on the inverter),
• renewable energy systems with generator backup (with the SB Option on the
inverter), and
• generator-only systems (with and without the SB Option on the inverter).
Renewable Energy Systems

In this configuration, the main power is generated by renewable energy sources,
such as solar, wind, or hydro-generators and is stored directly in a battery-bank.
The UX inverter will invert the DC power stored in the battery-bank into AC
power to operate the AC loads. The SB Option is not required for this
application.
See Figure 2-1 for an illustration of a renewable energy application without

the SB Option installed on the UX Inverter.
This illustration includes the optional accessories such as remote monitoring

options and a variety of renewable energy sources. Disregard any part of this
illustration that does not apply to the system configuration being installed.

P/N 975-0026-01-01 Rev A 06/2002
Off-Grid Applications (continued)
Figure 2-1
Off-Grid Application
Renewable Energy System (without SB Option on the UX inverter)

P/N 975-0026-01-01 Rev A 06/2002

Renewable Energy Systems with Optional Generator Backup
In the event that renewable energy sources are insufficient to power the required
loads or keep the batteries charged, a generator can be used to supplement the
system. The SB Option is required on the inverter for this application. The SB
Option provides a pass-through relay that allows power from the generator to
pass through the inverter to either support the AC loads and/or charge the
batteries.
See Figure 2-2 for an illustration of a renewable energy application with the
SB Option installed on the UX Inverter.
This illustration includes the optional generator backup as well as illustrates

the utilization of the optional accessories such as remote monitoring options
and a variety of renewable energy sources. Disregard any part of this
See page 20 for additional information regarding generator configurations.

P/N 975-0026-01-01 Rev A 06/2002
Figure 2-2
Renewable Energy System (with SB Option on the UX inverter)

P/N 975-0026-01-01 Rev A 06/2002

Generator-Only Systems
120 Vac Generators using the SB Option on the Inverter
In this configuration, the generator serves as the main AC source when batteries
are insufficient to power the loads and provides a source of power for the
optional UX battery charger.
See Figure 2-3 for an illustration of a 120 Vac Generator-Only System with the
SB Option installed on the UX Inverter.
This illustration includes the optional accessories such as the RC8 Remote
Control and the Battery Temperature Sensor. Disregard any part of this

P/N 975-0026-01-01 Rev A 06/2002
Figure 2-3
120 Vac Generator-Only System (with SB Option on UX Inverter)

P/N 975-0026-01-01 Rev A 06/2002

Generator-Only Systems (continued)
120 Vac Generators using a Stand-alone Battery Charger
In this configuration, the generator serves as the main AC source when batteries
are insufficient to power the loads. The batteries are charged by a stand-alone
battery charger (e.g., TC20).
See Figure 2-4 for an illustration of a 120 Vac Generator-Only System without
the SB Option installed on the UX Inverter.

P/N 975-0026-01-01 Rev A 06/2002
Generator-Only Systems (continued)
Figure 2-4
120 Vac Generator-Only System (without SB Option on UX Inverter)

P/N 975-0026-01-01 Rev A 06/2002

240 Vac/60 Hz Generators
If using a 120 Vac/60 Hz configuration with the optional battery charger, using a
CAUTION: Do not use a
240 Vac input source in a 240 Vac/60 Hz generator can optimize battery charging efficiency.
120 Vac/60 Hz inverter If using a 240 Vac input source (generator) with a 120 Vac/60 Hz inverter, a T240
system without installing
Autotransformer must be installed preceeding the inverter’s input to step down
the T240 Autotransformer.
the voltage to 120 Vac.
Damage to the inverter can
occur and is not covered See Figure 2-5 for an illustration of a 240 Vac generator system using a
under warranty. 120 Vac/60 Hz inverter.

P/N 975-0026-01-01 Rev A 06/2002
Figure 2-5
240 Vac Generator-Only System

P/N 975-0026-01-01 Rev A 06/2002
On-Grid Applications
Utility Backup with a Generator
The UX inverter can be used with an AC Transfer switch to allow a generator to

provide backup power in the event that the utility grid fails. When the utility grid
fails, the inverter switches the loads over to the battery-bank. If the utility failure
is prolonged and the batteries become discharged, the generator must be started
to support the loads and recharge the batteries.
See Figure 2-6 for an illustration of a basic utility backup configuration.

P/N 975-0026-01-01 Rev A 06/2002
On-Grid Applications (continued)
Figure 2-6
On-Grid Application
Utility Backup with a Generator (with the SB Option on the UX Inverter)

P/N 975-0026-01-01 Rev A 06/2002
Adding Accessories to the Inverter

Remote Monitoring
The UX inverter/charger can be configured with a remote monitor if desired.

Remote monitoring can be accomplished by using the optional RC8 Remote
Control accessory.
See page 48 for the location of the port for connecting the RC8 Remote Control
to the inverter.
See the installation guide for the RC8 Remote Control for specific installation
instructions.
Figure 2-7
RC8 Remote Control

P/N 975-0026-01-01 Rev A 06/2002
Adding Accessories to the Inverter (continued)

When the SP Option is installed on the UX inverter, a battery temperature sensor

(BTS) can be used. The BTS ensures proper charging of the batteries based on
temperature. Installing a BTS extends battery life by preventing overcharging in
warm temperatures and undercharging in cold temperatures.
See page 38 for the location of the port for connecting the Battery Temperature
Sensor to the inverter.
See the installation guide for the Battery Temperature Sensor for specific
installation instructions.
Figure 2-8

P/N 975-0026-01-01 Rev A 06/2002
Generators
NOTE: Using an AC generator to An AC generator can be used with this inverter/charger: 1) as a replacement or
power loads when utility substitute for utility power; 2) to power loads when utility power is not available
power is not available requires (utility outage); and 3) to charge batteries.
additional hardware. Please
The generator must be of the permanently installed type and not a portable unit
consult the owner’s guide for
your generator for additional used for emergency power. Small emergency generators may not have a stable
information. enough voltage or frequency output for the inverter to synchronize to, or provide
enough current to fully charge the batteries.
Generator Requirements
The maximum charge rate the battery charger can deliver is dependant upon the
peak AC voltage available. Since the battery charger uses only the top portion of
the input sine wave, small variations in peak voltage result in large variations in
the amount of energy to the charger. The charger’s rated output is based on a
utility voltage of 120 Vacms which has a peak voltage of 169 Vacp (230 Vacms has a
peak voltage of 325 Vacp).
Low power generators may not produce enough voltage under heavy load
conditions to fully charge the batteries as the voltage peaks may be clipped,
limiting the maximum charge rate. Size the generator appropriately for the
system, including battery charge and load current.
Because generator hookups can vary widely, only basic hookup information is
given. Complex hookups, involving both the utility and generator, require
additional hardware such as a manual AC transfer switch and possibly an
autotransformer for load balancing.
See pages 45-47 for basic generator wiring to the inverter.

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
Pre-Installation
NOTE: Before installing the inverter, Finding people qualified to perform installations is sometimes difficult. Xantrex
read all instructions and has made the process easier by developing a certification program for dealers
cautionary markings located who install Xantrex renewable energy products.
in this manual.
Xantrex Certified Dealers have completed an extensive technical certification
examination and are committed to providing excellence in systems design,
NOTE: Installations should be installation, and service to homeowners and businesses interested in purchasing
performed by a qualified a renewable energy system.
person or a licensed
Contact a Xantrex Certified Dealer for site analysis, system design, and
electrician following all local
and NEC codes. installation. For more information, see the Xantrex Web Site at
www.xantrexredealer.com.
Tools Required
The following tools may be needed during this installation.
• #2 Phillips screwdriver • Multimeter (True rms) • Level

• Slotted screwdriver • Wire strippers • Pencil
• Assorted open-end wrenches • Torque wrench • Utility knife
• Socket wrench and fittings • Hole saw • Electrical tape
Hardware/Materials Required
The following materials may be needed during this installation.
• 4 ft x 4 ft sheet of ½" plywood or 2 x 4 studding (optional depending on

mounting method selected)
• Conduit and appropriate fittings
• #12 wood screws (or ½" by 1¼" lag bolts)
• Wire nuts
Pre-Installation Planning
Pre-installation planning is recommended before installing the system to ensure
all factors are accounted for.
Pre-planning should include (but is not limited to) the following.
1. Battery-bank location?
2. Location of all the components in relation to each other and wire routes?
3. Are renewable energy generators (if used) in a location best suited for it’s
respective energy source requirements (i.e., are PV arrays positioned in
maximum sun light?)
4. Is the system design compliant with local or national electrical codes?

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
Pre-Installation Planning (continued)

Location Considerations
CAUTION: The inverter/ • Inverters contain sophisticated electronic components and should be located in
charger can weigh up to a well-protected, dry environment away from sources of fluctuating or extreme
40 lb. (18.2 kg) depending temperatures and moisture. Exposure to saltwater is particularly destructive and
upon configuration. potentially hazardous.
Always use proper lifting
techniques during • Locate the inverter as close to the batteries as possible in order to keep the
installation to prevent battery cable length short. However, do not locate the inverter above the
personal injury. batteries or in the same compartment with vented batteries. Batteries generate
hydrogen sulfide gas which is corrosive to electronic equipment. They also
generate hydrogen and oxygen. If accumulated, an arc caused by connecting the
battery cables or switching a relay could ignite this mixture. Mounting the
inverter in a ventilated enclosure with sealed batteries is acceptable.
Mounting Considerations
• The mounting surface must be capable of supporting twice the weight of the
inverter.
• Mount the inverter either on a vertical surface (e.g., wall) or a horizontal surface
(e.g., shelf ).
• Use 0.25 inch (0.635 cm) lag bolts for mounting, if necessary.
Ventilation Requirements
• Install the inverter in a well-ventilated area/enclosure for proper operation. The
inverter’s thermal shutdown point will be reached sooner than normal in a
poorly ventilated environment, resulting in reduced peak-power output and
surge capability, as well as shorter inverter life.
• Some models have an internal fan. Ensure that the air vents and intakes are not
obstructed in any way. Provide a minimum clearance of 1½ inches (3.81 cm)
around the top and sides of the inverter for ventilation.
Wiring Considerations
• All wiring and installation methods should conform to applicable electrical and
building codes.
• Pre-plan the wire and conduit runs. The AC circuits accept cable sizes up to
#10 AWG. The DC circuits accept cable sizes up to #4/0 AWG.
• For maximum safety, run both AC and DC cables in conduits.

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation

AC Connections
See Table 3-3 on page 41 for the minimum recommended wire sizes for AC
connections.
• Inverter Bypass Switch

This simple item, if installed, could save hours of downtime. If it becomes
necessary to disconnect the inverter or service the batteries, an inverter bypass
switch allows another AC source, such as a generator or the utility power, to be
used to directly power the AC loads without rewiring. This item is placed
between the inverter, the generator (or utility power) and the load center and
would be used with inverters that have the SB option installed.
• AC Transfer Switch
UX Units with the SB Option installed - If more than one AC source is available,
this transfer switch would be used to switch from one source to the other. For
example: If you have a utility power outage and the batteries require charging,
you can switch over to your generator and use it to power the load center and
charge the batteries.
See Figure 2-6 on page 17 for an illustration of using the AC transfer switch
with two AC input sources.
UX Units without the SB Option installed - You can use an AC transfer switch to
connect an inverter and an AC generator to the same house wiring. When the
generator is not running, the inverter is connected to the house wiring. When
you turn on the generator, you can use the AC transfer switch to power the
house wiring from the generator.
See Figure 2-4 on page 13 for an illustration of using the AC transfer switch to
connect the inverter and an AC generator to the same house wiring.
DC Connections
• Battery to inverter cabling should be only as long as required. For example, if

#4/0 AWG cables are used, do not exceed 10 feet (one way). For optimal
performance, use pre-assembled battery cables designed specifically for this
application (available from Xantrex).
See Table 3-2 on page 34 for the minimum recommended cable sizes.
Grounding Considerations
AC Grounding
• The inverter should be connected to a grounded, permanent wiring system.
Neutral and ground conductors should only be bonded at the main utility
service panel.
DC Grounding
• The negative battery conductor should be bonded to the grounding system at
only one point in the system. The size of the conductor is usually based on the
size of the largest conductor (or battery disconnect) in the DC system.
See Table 3-1, Safety Ground Wire Size, on page 24 of this manual, for
NEC 250-95 requirements for sizing the ground conductor.

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation

System Grounding
The inverter/charger should be connected to a grounded, permanent

NOTE: Be sure to consult your local
wiring system. For most installations, the negative battery conductor
and national electrical codes
to confirm grounding and should be bonded to the grounding system at one point in the system.
bonding requirements for
The grounding requirements vary by country and application. All
your specific system.
installations must comply with national and local codes and ordinances.
Consult local codes and the NEC for specific requirements.
NOTE: Through field experience, it Table 3-1 provides minimum required ground wire sizes per NEC Code.
is found that long distances
or high impedance grounds
were the cause of a majority
of customer dissatisfaction
issues or equipment
damage during lightning
storms. B attery D C D isconnect Siz e Minimim Siz e of C opper Ground Wire
It is recommended that the 30 amp or 60 amp #10 AWG

size and guage of
grounding wire should be 100 amp #8 AWG
more than the NEC
minimum requirements 200 amp #6 AWG
when installing power
sources such as inverter/ 300+ amp #2 AWG or greater
chargers or generators.
Table 3-1
Safety Ground Wire Sizes
Equipment or Chassis Grounding
This grounding connects the metallic chassis of the various enclosures together
to have them at the same voltage potential. This reduces the possibility for
electric shock. It also provides a path for fault currents to flow through to blow
fuses or trip circuit breakers. The size of the connecting conductors should be
coordinated with the size of the over-current devices involved. Under some
circumstances, the conduit and enclosures themselves will provide the current
paths.

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
System Grounding (continued)

Grounding Electrodes/Ground Rods
The purpose of the grounding electrode (often called a ground rod) is to “bleed”
NOTE: Be sure to consult your local off any electrical charge that may accumulate in the electrical system and to
and national electrical codes
provide a path for “induced electromagnetic energy” or lightning to be
to confirm grounding and
dissipated. The size for the conductor to the grounding electrode or grounding
bonding requirements for
your specific system. system is usually based on the size of the largest conductor in the system. Most
systems use a copper-plated rod as the grounding electrode. The rod should be
5/8 inch (16 mm) round by 6 feet (2 meters) long and driven into the earth. It is
also common to use copper wire placed in the concrete foundation of the
WARNING: NEVER USE A building as a grounding system. Either method may be acceptable, but the local
GAS PIPE, GAS LINE, OR
code will prevail. Connection to the ground electrode should be done with
WATER PIPE FOR
special clamps located above ground where they can be periodically inspected.
GROUNDING PURPOSES!
Many large systems use multiple ground rods. The most common example is
providing a direct path from the solar array to earth near the location of the solar
array. Most electrical codes want to see the multiple ground rods connected by a
separate wire with its own set of clamps. If this is done, it is a good idea to make
the connection with a bare wire located outside of the conduit (if used) in a
trench. The run of buried wire may be a better grounding electrode than the
ground rods. Well casings and water pipes can also be used as grounding
electrodes. Under no circumstance should a gas pipe or line be used. Consult
local codes and the NEC for more information.
Bonding the Grounding System
Bonding means connecting one of the current-carrying conductors (usually the

NOTE: The ground and neutral
AC neutral and DC negative) to the grounding system. When the other
must be bonded at one
ungrounded conductor (the hot or positive) touches the grounding system,
place, and only one place,
in the system. current will flow through it to the point of connection to the grounded conductor
and back to the source. This will cause the overcurrent protection to stop the
If the generator is the main
flow of current, protecting the system. This point of connection between the
source of power, (i.e., no
grounding system (ground rod), the current carrying grounded conductor (AC
utility grid power) then the
neutral and ground neutral and DC negative), and the equipment grounding conductor (green ground
connections are bonded at wire, equipment ground) is called a “bond”.
the main AC distribution
Bonding is usually located in the overcurrent protection device enclosures (both
panel.
AC and DC). Although it can be done at the inverter, codes do not generally allow
If the utility grid is the main it since the inverter is considered a “serviceable” item that may be removed from
source of power, then the the system. In residential systems, it is located at the utility panel, after the
bond should be at the utility power has gone through the kilowatt-hour meter of the utility (if present).
AC distribution panel.
If there is no utility or Bonding must be done at only one point in an electrical system. Inherently,
generator in the system, Xantrex systems have two separate electric systems – a DC system and an AC
then the ground/neutral system. This means that two bonding points will occur in all inverter
bond should be in the applications. The bonding point will also be connected to the equipment
inverter AC distribution (chassis) grounding conductors. It is common to have two separate conductors
panel. connect the ground electrode and the two bonding points. Each conductor
should use a separate clamp.

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
Battery Considerations
See Appendix B for more detailed information on battery types, battery-bank
sizing, battery configurations, wiring requirements, and battery care and
maintenance.
Battery Voltage
These inverters are for use with a 12 Vdc battery system only.
Battery Location
• Locate the batteries in an accessible location. Two feet of clearance above the
batteries is recommended for access to the battery caps. They should be located
as close to the inverter as possible without limiting access to the inverter’s
disconnects. Install the batteries to the right of a wall-mounted inverter for easy
access to the DC side of the inverter and to ensure shorter cable runs.
• For safety and to limit access to the batteries, a secure/lockable, ventilated
battery enclosure or dedicated room should be used. If an enclosure is used, it
should be vented to the outside via a one-inch vent pipe located at the top of
the enclosure. Install an intake vent at the bottom of the enclosure to promote
air circulation. These vents exhaust explosive hydrogen gases and must not be
overlooked when designing an enclosure.
• The enclosure should be made of an acid-resistant material or have a finish that
resists acid to prevent corrosion. It should be capable of holding the electrolyte
from at least one cell of one battery should a leak occur.
• Enclosures located outside must be rainproof and screened to prevent access by
rodents or insects.
Battery Temperature
The battery enclosure should provide a fairly stable temperature for the
batteries. For installation in a cold environment, insulation should be used to
NOTE: Cold temperatures
protect the batteries from the cold. Insulation also provides a more consistent
drastically reduce battery
capacity and performance. temperature and better system performance.
The battery enclosure should not be installed in direct sunlight or in locations

Be sure to locate batteries
where the sun can overheat the batteries. Locate the enclosure where it will be
in an environment with a
protected from the afternoon sun and provide vents in the top and bottom of the
stable temperature.
enclosure to provide air flow. High battery temperatures greatly shorten the life
of the batteries.

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation

Battery Pre-Installation
• Determine the type of batteries to be used for the installation.
CAUTION: See Appendix B, pages B-1 and B-2, for additional information on battery
The inverter is not reverse types and their applications.
polarity protected.
Reversing the battery • Determine the appropriate battery-bank size and battery configuration for the
polarity on the DC input installation.
connections will cause
permanent damage to the See Appendix B, pages B-3 through B-7, for additional information on
inverter which is not calculating battery-bank size and how to wire the selected battery
covered under warranty. configuration.
Always check polarity • Determine the correct size battery cables to use for installation.
before making
connections to the See Table 3-2, page 34, for recommended battery cable sizing.
inverter.
• Determine the correct size disconnect/fuse to use for installation.
See Table 3-3, page 35, for recommended disconnect/fuse sizing.
• Color code the cables with tape or heat shrink tubing. The standard colors are
red for positive (+) and black for negative (-).

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
Removing the Top Cover of the Inverter

• Remove the four #12 X 1/2" Phillips SMS SST type A screws from the top of the
unit (#1-4 in Figure 3-1).
• Remove the one 6-32 X 5/16" Phillips PMS S/S screw and #6 internal tooth, star
washer from the side of the unit (#5 in Figure 3-1).
3 1
Figure 3-1
Removing the Cover from the Inverter

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
Configuring the Inverter’s Optional Battery Charger

When equipped with an optional battery charger, the UX inverter has three
jumpers to control charger operation. A jumper is a small, rectangular piece of
plastic with two square holes in it, as shown in Figure 3-2a, that fit over two pins
as shown in Figure 3-2b. A jumper contains an internal conductor that joins the
two pins completing a circuit. When the jumper is removed, the circuit is
interrupted. Jumpers are often used for changing configuration parameters.
When a jumper is not connecting two pins, it can be stored by slipping it over
just one of the pins instead of both. This will have no effect upon the
configuration but will keep the jumper handy for future use.
The jumpers in the UX inverter are located on the main circuit board and are
labeled SEALED, DEEP, and UPS. To access the jumpers, remove the top cover
from the inverter following the instructions on page 28.
Charger Configuration
Jumpers
E15 E14
C108 Q37 E22
C107 E23
C55
C56
R135 R137
SEALED
DEEP
UPS
R140
R136
R138
R141
R142
U20
EB
C
R139
NO
NO
NO
NO COM
NO COM
NO COM
C102
.047/630V
Figure 3-2
Location of the Optional Battery Charger Configuration Jumpers
Jumper Pins
Jumper
ON
Jumper
OFF
Figure 3-2a Figure 3-2b

Jumper Enlargement Jumper Placement

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
Jumper Settings for the Optional Battery Charger
SEALED:
• JUMPER ON - If you are installing sealed batteries, the jumper remains across
this pair of pins. This selection sets the charge rate to 14.3 Vdc in the Bulk stage
and 13.6 Vdc in the float stage.
• JUMPER OFF - For vented batteries, remove the jumper across these pins to set
the charge rate to 14.7 Vdc and 13.3 Vdc respectively.
DEEP:
• JUMPER ON - This pair of pins controls the amount of allowable battery
discharge. When the jumper connects these two pins, the inverter will allow the
batteries to discharge until completely drained.
• JUMPER OFF - When not installed, the inverter will not allow the batteries to be
discharged below 11.8 Vdc for more than five minutes.
UPS:
• JUMPER ON - This pair of pins controls the sensitivity of the charger to
variations in voltage from the AC source. When a jumper connects these two
pins, the charger will stop charging and the inverter will provide AC power
within 35 milliseconds or less of an AC voltage drop to below 85-90 volts.
• JUMPER OFF - With the jumper removed, the shift from charger to inverter will
be delayed at least 200 milliseconds to allow AC voltage to return to normal. If
AC voltage does return to normal within this period, the charger will disengage
and the inverter (when turned on) will provide AC power from the batteries.
This prevents the charger from disengaging unnecessarily due to poor quality
voltage. For generator charging, do not connect these pins.
Jumper Location
Figure 3-3
Battery Charger Jumper Settings

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
Wiring Pre-Installation
Main Service Panel
If you have an inverter with the SB option, ensure you use the correct circuit
breaker based on the total current rating of your inverter. This circuit breaker
must be located in the utility service panel.
See Table 3-5 on page 41 for maximum recommended breaker sizes.
Sub-Panel
Loads backed up by the inverter will need to be rerouted from the main service
panel to a sub-panel. This can be done several different ways, depending upon
the installation. Always refer to electrical codes for safe wiring practices.
AC Circuit Breakers
Always use a properly rated circuit breaker. Depending upon the application,
circuit breakers used to protect the load can be removed from the main service
panel and put into the sub-panel ONLY if the two panels are from the same
manufacturer.
DC Disconnect
Install a DC disconnect breaker or fuse in the positive battery line. This breaker
protects the DC wiring in the event of an accidental short. Size the breaker in
accordance with the battery cables. Switch this breaker OFF whenever servicing
the batteries.
See DC Disconnect and Overcurrent Protection on page 35 for additional

information and recommended fuse sizes.
Wire Routing
Determine all wire routes both to and from the inverter and which knockouts are
best suited for connecting the AC conduits. Possible routing scenarios include:
• AC input wiring from the main utility service panel to the inverter
• AC input wiring from the generator to the inverter (if used)
• DC input wiring from the PV array (wind, hydro, etc.) to the inverter (if used)
• DC input wiring from the batteries to the inverter
• AC output wiring from the inverter to the sub-panel
• Battery temperature sensor cable from the batteries to the inverter (if used)
• Remote control cable to the inverter (if used)
• DC ground from the batteries to an external ground rod
• Load circuit wiring rerouted from the main service panel to the sub-panel
Check for existing electrical or plumbing prior to making cuts in the walls. Cut
holes in the walls at appropriate locations for routing wiring/cables.

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
Inverter Mounting
The UX inverter is designed for either shelf-mounting or wall-mounting.
WARNING: USE
APPROPRIATE LIFTING The UX inverter can weigh as much as 40 pounds (18.2 kg). Wallboard is not
TECHNIQUES. HAVE strong enough to support this much weight so additional support must be added.
EXTRA PEOPLE ON HAND The easiest method for securing the inverter to an existing wall is to place two
TO ASSIST IN LIFTING 2 x 4’s horizontally on the wall (spanning at least three studs) and securing the
THE INVERTER INTO
inverter to the 2 x 4’s.
POSITION WHILE IT IS
BEING SECURED.
Wall studs 16 inches

on center
Ceiling
Drill holes for

mounting here
12 1/32"
(center to center)
9 5/8"
center to center
2 x 4 mounting
supports
Drill holes for
mounting here
12 1/32"
(center to center)
Approximately
4 ft
Wallboard
Floor
Figure 3-4
Wall-mounting Method (Not-to-Scale)

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
Wall-Mounting Procedure
1. Locate the studs and mark their location on the wall.

NOTE: To make a simple
cardboard template, place 2. Measure the desired height from the floor for the inverter to be mounted.
the inverter on a piece of
3. Using a level, mark a horizontal line on the wall. The length of the line must
cardboard and trace
span at least three studs.
around it. Mark the
mounting holes on the 4. Place a pre-cut 2 x 4 on the marked location and drill pilot holes through the
cardboard. 2 x 4’s and studs.
5. Secure the 2 x 4 with #10 wood screws (length to penetrate 1½ inches into the
studs).
6. Repeat the procedure for the remaining 2 x 4.
7. Referring to Figure 3-5 or by using a cardboard template, drill out the

mounting hole locations for the inverter.
8. With assistance, lift the inverter into position and install it onto the 2 x 4’s
using ¼ x 1½-inch lag bolts and washers.
Alternatively, a half or quarter sheet of ½-inch plywood can also be used as a

backing, with the inverter mounted directly to the plywood using ¼-inch
diameter lag bolts and washers. The plywood must span three studs for adequate
support.
Figure 3-5
Dimensional Drawing for Screw Hole Placement
(Not to Scale)

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
DC Wiring
Battery Cables
WARNING: UNDERSIZED Proper cable sizing (diameter and length) is critical to the safe and efficient
CABLES CAN OVERHEAT operation of an inverter system. Larger diameter cables (smaller AWG number)
AND MELT, CREATING A have less voltage drop and are, therefore, more efficient when transferring power
FIRE HAZARD WHEN to and from the batteries. If a cable is undersized (diameter too small), it could
SUBJECTED TO HEAVY potentially overheat, creating a fire hazard.
(PEAK) LOADS. ALWAYS
USE A PROPERLY SIZED Cable length is another important factor. Runs should be kept as short as
CABLE AND LENGTH practical. Longer cable runs increase resistance, thus lowering the overall
RATED FOR THE efficiency of the system. This is especially true in lower voltage systems where,
AMPERAGE OF THE depending upon the length of the cable run, it may be necessary to oversize the
INVERTER AND BATTERIES. diameter of the wire, or parallel (double) the cables.
NOTE: Use only copper cables. Battery cables must have crimped or soldered and crimped copper compression
lugs unless aluminum mechanical lugs are used. Soldered connections alone are
NOTE: If the system includes a large not acceptable. High quality battery cables are available from Xantrex in an
battery bank or large DC assortment of lengths: 1½ to 10 feet, and in #2/0 AWG or #4/0 AWG sizes. These
source (such as a micro- cables are color-coded with pressure crimped, sealed ring terminals.
hydroelectric plant or wind
generator), increasing the See Table 3-2 below for minimum recommended cable size for batteries.
size of the cables and
Table 3-2 provides recommended minimum cable sizes for various cable lengths
disconnects will greatly
and inverter amperage. “Typical DC amps”, as shown in Table 3-2, is based on
reduce the number of
nuisance outages associated low-battery voltage with an efficiency of 85%. Be sure to check with any local
with breaker tripping and regulatory agencies for additional requirements.
open fuses.
NOTE: Run the positive and

negative battery cables as
close to each other as
possible by taping them
together. This reduces the
effects of inductance and
produces a better waveform
increasing efficiency.
Inverter Typical
1 to 3 Feet (one-w ay) 3 to 5 Feet (one w ay) 5 to 10 Feet (one-w ay)
Model DC Amps
UX512E 55 A #2 AWG (33.6 mm2) #2/0 AWG (67.4 mm2) #2/0 AWG (67.4 mm2)
UX612 65 A #2 AWG (33.6 mm2) #2/0 AWG (67.4 mm2) #2/0 AWG (67.4 mm2)
UX1112 120 A #2/0 AWG (67.4 mm2) #2/0 AWG (67.4 mm2) #4/0 AWG (107.4 mm2)
UX1112E 120 A #2/0 AWG (67.4 mm2) #2/0 AWG (67.4 mm2) #4/0 AWG (107.4 mm2)
UX1512 150 A #4/0 AWG (107.4 mm2) #4/0 AWG (107.4 mm2) #4/0 AWG (107.4 mm2)
Table 3-2
Minimum Recommended Battery Cable Size Vs. Length

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
DC Wiring (continued)
DC Disconnect and Over-current Protection
For safety and compliance with regulations, battery over-current protection is

NOTE: for Table 3-3:
required. Fuses and disconnects must be sized to protect the wiring in the
system and are required to open before the wire reaches its maximum current
*The NEC allows rounding
to the next standard fuse carrying capability.
size from the cable rating The National Electrical Code (NEC) requires both over-current protection and a
(i.e.,150 amp cable size
disconnect switch for residential and commercial electrical systems. These items
rounds u to a standard
are not supplied as part of the inverter. However, Xantrex offers a DC circuit
175 amp size.)
breaker disconnect module specifically designed to meet NEC compliance. Two
amperage ratings are available: a DC250 (250 amps) and a DC175 (175 amps).
When sizing the DC disconnect, the expected continuous load on the inverter
should be used to determine the DC current. Efficiency loss through the inverter
increase the DC current draw and must be accounted for. Divide the maximum
continuous current draw by the inverter’s efficiency. Add a 25% safety margin to
comply with code requirements.
The term “free air” is defined by the NEC as cabling that is not enclosed in a
conduit or a raceway. Cables enclosed in conduit or raceways have substantially
lower continuous current carrying ability due to heating factors.
Some installations may not require conduit or a disconnect device, although

over-current protection is still required. Xantrex offers a fuse block (TFB)
providing the code required inverter over-current protection for these
applications. These fuses are available in 110, 200, 300, 350 and 400 amp sizes.
See Table 3-3 below for battery cable to maximum breaker/fuse size.
Maximum
Cable Siz e Rating in Maximum
Breaker Rating in "Free air"
Required Conduit Fuse Siz e
Siz e
#2 AWG 115 amps max. N/A 170 amps max.* TFB200
#2/0 AWG 175 amps max. D C 175 265 amps max.* TFB300
#4/0 AWG 250 amps max. D C 250 360 amps max.* TFB400
Table 3-3
Battery Cable to Maximum Breaker/Fuse Size

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
DC Grounding
The inverter’s chassis grounding lug is used to connect the chassis of the inverter
to the DC grounding system. The terminal accepts wires from #14 AWG to
#2 AWG.
Connect the negative (–) terminal of the battery bank to an appropriately sized
conductor and connect it to a solid earth ground, such as a grounding rod, driven
6–8 feet into the earth. Xantrex DC disconnects include a grounding block for the
DC negative to simplify grounding. This procedure will properly ground the DC
circuits.
Figure 3-6
DC Grounding

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
Battery Installation
1. Connect the positive cable between the battery’s positive terminal and the DC
WARNING: ENSURE THAT disconnect/overcurrent protection device (torque to manufacture’s
THE INVERTER IS OFF recommendations). The DC disconnect device should be located as close to
BEFORE CONNECTING OR the batteries as possible.
DISCONNECTING THE
BATTERY CABLES AND 2. Connect a cable between the DC disconnect device and the inverter’s
THAT ALL AC POWER IS POSITIVE (+) terminal.
DISCONNECTED FROM THE
INVERTER’S INPUTS. 3. Connect the negative cable between the battery’s negative terminal (torque to
manufacture’s recommendations) and the inverter’s NEGATIVE (-) terminal.
4. Ensure the correct polarity of the cables with a DC voltmeter (DVM).

CAUTION: Verify the DC
disconnect device is 5. Use an insulated 1/2 inch wrench or socket to tighten the 5/16 SAE nuts to 10-
switched OFF. 15 foot/lb for each inverter input terminal.
6. Apply antioxidant paste to the battery, DC disconnect, and inverter’s

terminals.
NOTE: Xantrex DC disconnect boxes
contain a NEGATIVE DC block 7. Install the battery terminal connection covers (red for positive, black for
which allows connection negative) over the inverter’s DC terminals and secure with the screws and
between the battery and washers provided.
inverter’s negative terminals.
The DC NEGATIVE block also
provides the negative/ground POSITIVE (+)
bonding for the DC system. RED TERMINAL
Chassis
NOTE: For residential installations, Grounding NEGATIVE (-)
NEC requires that “DC Lug BLACK
TERMINAL
disconnects” have both
overcurrent protection and
a disconnect switch.
CAUTION: Do not put

anything between the
cable ring terminal and Do not place anything
the flat metal part of the between battery cable lug
terminal. See Figure 3-7. and terminal surface.
Assemble exactly as shown.
Overheating of the
terminal may occur. Do
not apply any type of
antioxidant paste until
after the battery cable
wiring is tightened. The
same applies for all DC
connections.
#2/0 Copper Compression Lug #2/0 Aluminum Mechanical Lug
Figure 3-7
Battery Cable Connections

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
Installing the Battery Temperature Sensor (BTS)
NOTE: This accessory requires the 1. Insert the RJ11 connector on the battery temperature sensor wire into the BTS
installation of the SB port located on the AC end of the inverter.
Option on the inverter.
2. Secure the sensor to one of the batteries located in the center of the battery
pack.
Battery
Temperature
Sensor (BTS)
(RJ11) Port
RJ11 Connector Figure 3-8

BTS (RJ11) Port Location
Sensor
Figure 3-9
BTS Installed on Battery

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
AC Wiring
WARNING: DISCONNECT
THE POWER FROM THE
UTILITY’S MAIN BREAKER
BOX BEFORE PROCEEDING.
Sub-panel Mounting
• Determine the location of the sub-panel and install it according to the
NOTE: Installations should be
manufacturer’s directions.
performed by a qualified
person or a licensed • Install an appropriate-sized circuit breaker in the sub-panel based on the wire
electrician following all size being used from the inverter output. This will later be wired to the inverter’s
local and NEC codes.
output.
Access to the Inverter’s AC Terminal Block
All AC wiring connects to the terminal block located on the left-hand side of the
CAUTION: The inverter’s
AC output must never be inverter.
wired to the utility or • To access the terminal block, remove the two AC cover panels (if installed) by
generator output. This
removing the three Phillips screws. Units are shipped without the covers
will cause severe damage
installed (packed in a small plastic bag with additional hardware).
to the inverter which is
not covered under • Locate the AC input and output terminals on the block.
warranty.
See Figure 3-11 on page 42 for AC input wiring.
See Figure 3-12 on page 43 for AC output wiring.
Upper AC
Access
Panel
Lower AC
Access
Panel
Figure 3-10
AC Access Covers and Hardware

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
AC Wiring (continued)
NOTE: Consult the NEC for actual Electrical code requires that disconnect switches be provided in the AC input and
wire sizes for specific output wiring circuits. AC circuit breakers in the AC load center can be used to
installations. meet this requirement. The wiring, both in and out, of the inverter must also be
protected from short circuits and overloads by a fuse or circuit breaker. There are
many factors that determine the correct AC wire and breaker size based on your
installation. Consult with your national and local codes to determine the correct
wire and breaker size based on the current requirements for your particular
model shown in the table below.
INPUT OUTPUT
MODEL
Pass-thru (amps for charger) Total
UX512E Not available 2.2 amps
UX512ESB 15 amps (2.5 amps) 15 amps
UX612 Not available 5 amps
UX612SB 30 amps (5 amps) 30 amps
UX1112 Not available 9.2 amps
UX1112E Not available 4.8 amps
UX1112ESB 15 amps (5 amps) 15 amps
UX1512 Not available 12.5 amps
Table 3-4
AC Current Requirements (Input and Output)

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
Table 3-5 is provided as a guide to help determine the minimum AC wire size
needed and may be different based on your particular installation. AC wire sizes
provided in Table 3-5 are from the NEC and assume the use of conduits, using
copper wire, and with a temperature rating of 75 °C or higher. A minimum of
#14 AWG is required for all AC wiring.
Consult your local code for more information and for other wire and breaker
sizes.
INPUT OUTPUT
MODEL
Wire Size/Maximum Breaker Size Wire Size/Maximum Breaker Size
UX512E Not Available #14 AWG / 15 amps
UX512ESB #14 AWG / 15 amps #14 AWG / 15 amps
UX612 Not Available #14 AWG / 15 amps
UX612SB #10 AWG / 30 amps #10 AWG / 30 amps
UX1112E Not Available #14 AWG / 15 amps
UX1112ESB #14 AWG / 15 amps #10 AWG / 30 amps
Table 3-5
Minimum Recommended AC Wire Size (Input and Output)

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
AC Input Wiring to Inverter (only for inverters with the SB Option installed)
1. Install an appropriate sized circuit breaker in the main utility breaker box.
WARNING: DISCONNECT
This will serve as both an AC disconnect and over-current protection.
THE MAIN BREAKER AT THE
MAIN UTILITY BREAKER See Table 3-5 on page 41 for maximum breaker sizes.
BOX. DISCONNECT THE
BATTERY CONNECTIONS 2. Feed the HOT, NEUTRAL and GROUND wires (via conduit) from the inverter
FROM THE INVERTER IF to the main utility breaker box. Leave several inches of extra wire at each end.
THEY ARE ALREADY
3. Make the connections to the inverter first. Wiring to the main utility breaker
CONNECTED.
box is performed after all connections have been made in the inverter.
a. Connect the GROUND (green) wire to the inverter’s AC GROUND

terminal.
b. Connect the NEUTRAL (white) wire from the main utility breaker box to
the inverter’s NEUTRAL INPUT terminal.
c. Connect the HOT (black) wire from the main utility breaker box to the
inverter’s AC HOT INPUT terminal.
4. Torque all connections to 16 inch-pounds.
HOT IN NEUTRAL IN AC Ground
Figure 3-11
AC Input Wiring

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
AC Output Wiring to the Sub-panel
WARNING: ENSURE THE 1. Connect the GROUND wire to the inverter’s AC GROUND chassis
SUB-PANEL DOES NOT terminal. Connect the other end of this wire to the GROUND bus in the
HAVE A NEUTRAL TO sub-panel.
GROUND BOND. IF IT 2. Connect the NEUTRAL (white) wire to the inverter’s NEUTRAL
DOES, REMOVE IT. ALL AC OUTPUT terminal. Connect the other end of this wire to the NEUTRAL
NEUTRAL-GROUND bus in the sub-panel.
BONDING IS DONE AT THE
MAIN UTILITY BREAKER 3. Connect the HOT (black) wire to the inverter’s terminal labeled AC
BOX (SERVICE ENTRANCE). HOT OUTPUT. Connect the other end of this wire to the sub-panel’s
input circuit breaker.
4. Torque all inverter terminal block connections to 16 inch-pounds.

NOTE: The two neutral Refer to the sub-panel manufacturer’s specifications for wire torques at
connections (input and the sub-panel.
output) are common to one
another and may be used in
any combination.
AC Ground NEUTRAL HOT

OUT OUT
Figure 3-12
AC Output Wiring

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
AC Input Wiring to the Main Utility Breaker Box
1. Remove the cover plate from the main utility breaker box.
WARNING: MAKE CERTAIN
THE POWER TO THE MAIN 2. Connect the ground (green) wire to the GROUND bus in the main utility
UTILITY BREAKER BOX IS breaker box.
DISCONNECTED! NEVER
WORK ON LIVE CIRCUITS. 3. Connect the neutral (white) wire to the NEUTRAL bus.
4. Connect the hot (black) wire to the circuit breaker that was installed for the
inverter.
CAUTION: Inspect all wiring
for proper installation 5. Torque all wires to the manufacturer’s specifications.
before reinstalling the
cover plate.
NOTE: For illustrative purposes

only. Breaker boxes vary
depending on the
application. Main panel
wiring to non-critical loads
is not illustrated. Figure 3-13
Utility Breaker Box Wiring Diagram

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
Generators
Basic 120 Vac Generator Hookup (Off-Grid applications only)
1. Connect the ground wire on the generator to the GROUND terminal on the
NOTE: The ground and neutral inverter.
must be bonded at one
place, and only one place, in 2. Connect the generator neutral wire to the NEUTRAL terminal on the inverter.
the system. If the generator
3. Connect the generator HOT wire to the HOT input on the inverter.
is the main source of power,
(i.e., no utility grid power) 4. Bond the neutral to the ground on the output of the generator (only if used in
then the neutral and ground non-utility installations) or in the main utility breaker box (not both).
connections are bonded at
the generator. If the 5. Drive a ground rod 6–8 feet (1.8 - 2.4 meters) into the ground and connect the
generator is acting as a generator’s ground to the ground rod.
backup for the utility grid, 6. Start the generator and check for proper operation of the inverter (i.e., the
then the bond should be at inverter transfers from battery to generator power).
the main utility breaker box.
In this case, ensure that no
bond exists at the generator
output.
120 VAC
INVERTER/
GENERATOR
CHARGER
HOT HOT
Neutral Neutral
Neutral/
Ground bond Ground Ground
Neutral
Ground
HOT
120 VAC
LOADS
Figure 3-14
Basic 120 Vac Generator Block Diagram (for Off-Grid applications)

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
Generators (continued)
Basic 120 Vac Utility/Generator Hookup
If a generator is used as a backup for the utility, then an AC transfer switch must
be added to provide a means to switch the generator power to the inverter’s
inputs. The generator can be used during extended outages to recharge the
batteries and provide pass-through power for the loads. Start and stop the
generator manually using the generator’s pull-cord, ON/OFF switch, etc.
See Figure 3-15 for a basic 120 Vac utility/generator block diagram.
Generator Connections (to AC transfer switch)
NOTE: Refer to the AC transfer 1. Connect a (green) ground wire between the generator’s GROUND terminal
switch installation manual and the GROUND terminal in the AC transfer switch.
for contact details, torque 2. Connect a (white) neutral wire between the generator’s NEUTRAL terminal
specifications, etc. and the NEUTRAL bus in the AC transfer switch.
3. Connect a (black) HOT wire between the generator’s HOT OUT terminal and
the generator’s HOT contact in the AC transfer switch.
Utility Connections (to AC transfer switch)
1. Connect a (green) wire between the GROUND terminal in the main utility
breaker box and the GROUND terminal in the AC transfer switch.
2. Connect a (white) wire between the NEUTRAL bus in the main utility breaker
box and the NEUTRAL bus in the AC transfer switch.
3. Connect a (black) wire between the inverter circuit breaker in the main utility
breaker box and the utility HOT contact in the AC transfer switch.
Inverter Connections (to AC transfer switch)
1. Connect a (green) wire between the GROUND terminal in the AC transfer

switch and the inverter’s AC GROUND terminal.
2. Connect a (white) wire between the NEUTRAL terminal in the AC transfer

switch and the inverter’s NEUTRAL IN terminal.
3. Connect a (black) wire between the COMMON terminal in the AC transfer

switch and the inverter’s HOT IN terminal.
4. Torque all wires 16 in/lb.
Sub-panel Connections
1. Connect a (green) wire between the inverter’s AC GROUND terminal and the
GROUND terminal in the sub-panel.
2. Connect a (white) wire between the inverter’s NEUTRAL OUTPUT terminal

and the NEUTRAL bus in the sub-panel.
3. Connect a (black) wire between the inverter’s terminal labeled AC HOT

OUTPUT and the sub-panel’s INPUT circuit breaker.
4. Torque all inverter terminal block connections to 16 in/lb. Refer to the sub-
panel manufacturer’s specifications for wire torques.
5. Recheck all connections.

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
Generators (continued)
Figure 3-15
Basic 120 Vac Utility/Generator Block Diagram

P/N 975-0026-01-01 Rev A 06/2002
3.0 Installation
Remote Monitoring
The UX inverter/charger can be controlled remotely by installing an RC8

Remote Control.
See Figure 3-16 below for the location of the RC8 Remote Control port on the
UX inverter/charger.
See the RC8 Remote Control Installation Guide for specific installation
instructions for installing the RC8 remote control.
RC8 Remote
Control Port
Figure 3-16
Remote Monitor Port Location

P/N 975-0026-01-01 Rev A 06/2002
4.0 Operation
This section describes the operation of the UX Series inverter/charger. The

controls on the inverter are very straightforward.
Control Panel
The figure below shows the control panel, located on the left side (AC end) of the
inverter.
Standby Charger Status LED Status Light

Power: Push
Shows yellow when charging Legend
ON/OFF
(SB Option Only)
Green Status LED
Search Sensitivity
Control
(Turn full counter-
clockwise to defeat)
RC8 Remote
ON/OFF port
Battery Tempera-
ture Sensor (BTS)
Port
(SB Option Only)
Standby Charger AC Input breaker AC Output Breaker

(SB Option Only)
(Plugged if no charger is installed)
Figure 4-1
Control Panel

P/N 975-0026-01-01 Rev A 06/2002
4.0 Operation
Control Panel (continued)

Power ON/OFF Button
This button turns the inverter on and off: on initial power up, after connecting
the batteries, press it twice. The ON/OFF button also resets the inverter in the
event it shuts down completely due to a fault condition. To reset the unit after a
fault condition, press the ON/OFF button only one time. The ON/OFF button
turns off only the inverter portion of the unit. Anytime AC input power is
present, the battery charger section (if installed) will be operable.
Green Status LED

• Steady: Unit is inverting.
• Fast blinking: Unit is in search mode.
• Fast, erratic blinking: Indicates an error condition, such as a low-battery
voltage, high-battery voltage, overheating, or over-current condition. (Almost
looks like a “flicker”.)
Yellow Charger Status LED
If your unit is equipped with the optional standby charger, this yellow LED will be
lit when the unit is charging. The greater the charging current, the brighter the
LED will shine. When battery voltage is far below full charge, the LED will glow
brightest. When the LED is not illuminated, battery voltage is higher than both
the Absorb and the Float voltage charging threshold or another charger is
connected in parallel with the unit.
Search Sense Mode

The inverter incorporates a power-saving “Search Sense Mode” that minimizes
power drain when there is no load connected by reducing the inverter’s output to
brief test pulses. When a load exceeding the threshold specified on the control
panel is detected, the inverter’s output goes to full voltage. The sensitivity
threshold is adjustable from about 5 watts to 100 watts. When the inverter is in
search mode, the LED will slowly flash green.
Search Control Knob: The control panel knob labeled “Search” sets the
sensitivity level in watts that will activate the inverter. Turn the knob full
counterclockwise to “Defeat” or disable the search mode. The adjustment range
is from 5 to 100 watts.
If problem loads can’t be eliminated, disable the Search Sense Mode and the
inverter will always remain at full output voltage.
See Section 5, Troubleshooting, page 58, for more information about potential
problem loads when using Search Mode.
Search Sense Operation
While idling in Search Sense Mode, the inverter sends out a pulse about six times
per second. This electrical pulse travels through the AC wiring “looking” for
loads that are connected to the system.
When a load is detected, the inverter determines the wattage of the load and
checks to see if it is greater than the threshold set by the operator. This threshold
point is adjustable with the Search Control knob on the control panel. The
lowest setting is about 5 watts and the highest setting is 100 watts.

P/N 975-0026-01-01 Rev A 06/2002
4.0 Operation
Control Panel (continued)
Search Sense Operation (continued)
For example: when the search sensitivity threshold is set at 40 watts and no loads
are present that are 40 watts or greater, the inverter will “ignore” any loads less
than 40 watts and remain in idle mode. When a load greater than 40 watts
appears, the inverter comes out of idle mode and applies power to the load.
The Search Sense Mode may be disabled by turning the Search Control knob
counterclockwise all the way to “Defeat.” The inverter remains at full output
voltage at all times.
Benefits of Using Search Sense

Search Sense allows you to selectively operate only loads that draw more than a
specified amount of power, which means power savings. The inverter needs
5 watts to power itself, even when there are no loads to power.
For example: if a water pump is driven by an inverter for only one hour each day,
the other twenty-three hours of the day the inverter is consuming five watts per
hour while idle. This power comes from the batteries.
By setting the search sensitivity so that the inverter idles until the water pump tries
to run, power savings are realized.
Instead of idling at 5 watts, the inverter consumes only ½ watt while in search
mode. This is a savings of 4½ watts every hour or 108 watt hours per day. This
converts directly to 8.6 amp hours at 12.6 Vdc (12 V nominal).
In systems with small batteries or limited charging capability, this can lead to
substantial savings.
Setting Up Search Mode
The search sense feature significantly reduces battery drain when the inverter
spends a fair amount of time “sleeping” each day. Therefore, if search sense is to
be utilized it must be adjusted properly. The initial adjustment should be made
so that the inverter comes on only when needed.
1. Determine the smallest load that will trigger the inverter out of search mode.
2. Turn the sensitivity control all the way to the lowest setting.
3. Turn on the desired load.
4. Turn the sensitivity up until the load just turns on (if loads change
significantly, retuning of the search sensitivity will be necessary).
Some TVs have a menu or control to disable instant-on circuits. If clocks are a
problem load, use battery powered units.
A solution might be to place all problem loads on one circuit with one master
disconnect.
See Section 5, Troubleshooting, page 58, for more information about potential
problem loads when using Search Mode.

P/N 975-0026-01-01 Rev A 06/2002
4.0 Operation
Standby (SB) Option

Units equipped with the standby (SB) option have an additional LED and circuit
breaker on the front panel.
See Figure 4-2 on page 53 for the location of the Standby Charger Status LED
and SB Charger AC Input Breaker.
SB Option Operation
The standby option adds an internal battery charger and automatic transfer relay.
This allows the unit to operate as either a battery charger or inverter (but not
both at the same time). An external source of AC power (e.g., utility or generator)
must be supplied to the inverter’s AC input in order to allow it to operate as a
battery charger. When the unit is operating as a charger, it’s AC output is
powered by the external source (i.e., generator or utility).
The inverter automatically becomes a battery charger whenever AC power is

delivered to its AC inputs. There is a 15 second time delay from the time the
inverter senses that AC is present at its input and when the transfer is made. This
delay is built in to provide time for a generator to spin-up to a stable voltage and
avoid relay chattering. While in the battery charger mode, the inverter’s AC input
is internally connected to the inverter’s AC output.
For 120 Vac units, 30 amps is the maximum power that can be handled by the
inverter’s internal wiring and transfer relay. For 230 Vac units, 15 amps is the
maximum power that can be handled by the inverter’s internal wiring and
transfer relay. This amperage can be passed directly from the AC input to the AC
output. During heavy charging, part of this input amperage will be consumed by
the charger.
Transfer Switching Speed

While this inverter is not designed specifically as a uninterruptable power supply
(UPS) system, its transfer time is normally fast enough to support computers.
The transfer time is approximately 35 milliseconds when switching from charger
to inverter mode.
When switching from inverter to charger, the inverter waits approximately

15 seconds to ensure the AC source is stable (generator up to speed) and then
makes the transfer in approximately 30 milliseconds.
Success as a UPS will vary with computer models and cannot be guaranteed.

P/N 975-0026-01-01 Rev A 06/2002
4.0 Operation
Battery Charger LED Indicator
A yellow LED located on the lower control panel reports the status of the battery
charger.
Standby Charger
Status LED shows
solid yellow when
in charge mode
Battery Charger
AC Input Breaker
Figure 4-2
Battery Charger Status LED

P/N 975-0026-01-01 Rev A 06/2002
4.0 Operation

P/N 975-0026-01-01 Rev A 06/2002
5.0 Troubleshooting
The following information is provided to help identify the source of the problem
NOTE: The UX Series inverter/charger
if the system doesn’t perform as expected.
has no internal user
serviceable parts. If service is
required, refer to Appendix C.
SYMPTOM POSSIBLE PROBLEM REMEDY
Switch the unit on. Check the

No output power. Unit is switched OFF or the battery
battery voltage, fuses, circuit
LEDs are OFF. voltage is too low
breakers and cable connections.
No output power. Check the battery voltage at the
Green STATUS LED is flashing Low battery voltage inverter's terminals. Charge,
(fast). discharge, or replace batteries.
No output power.
Load too small for the search Reduce the search threshold or
Green STATUS LED is flashing
mode circuit to detect defeat search mode.
(slow).
Low batteries Check and recharge batteries.

Low output power.
Inverter turns loads ON and OFF. Loose or corroded battery
Check and clean all connections.
Green STATUS LED is flashing connections
(fast).
Loose AC output connections Check AC output connections.
AC output voltage appears low Measuring with the wrong type Voltmeter must be a true RMS
when using a meter. voltmeter (displays 80-100Vac) reading meter.
Weak batteries, battery cables too Refer to cable and battery
Low surge power.
small or too long recommendations in manual.
Check AC input wiring. Adjust
Low peak AC input voltage (when
charge rate setting from remote
connected to utility grid power)
or reduce load.
Adjust the voltage regulator on
Low charge rate. Low peak AC input voltage (when
the generator. (164 volts peak
using a generator)
required for full charger output).
Generator output is too small to
Reduce load.
power load and charger
Loose battery cables or bad
Check cables and batteries.
batteries
Charger is inoperative. Charger controls improperly set Check cables and batteries.
Check AC input for proper

Wrong AC input voltage
voltage and frequency.
Table 5-1
Troubleshooting the UX Model Inverter/Charger

P/N 975-0026-01-01 Rev A 06/2002
5.0 Troubleshooting
Potential Problem Loads for the Inverter
CAUTION: Some of these The inverter can operate most AC loads. However, there are special conditions
problem loads can cause that can cause a load to behave differently than expected. The following
irreparable damage to the describes some of the common problems encountered when using an inverter.
load itself. Please contact a
Customer Service
Representative for more
specific information before
using any of these items
with the UX inverter.
Ceiling Fans
Most large-diameter, slow turning fans run correctly, but generate more noise
than when connected to utility power. High speed fans tend to operate normally.
Cell Phones
Some cellular telephones experience interference in the form of a clicking sound.
Computers and Sensitive Electronics

Some computers and sophisticated electronics have power supplies that do not
present a load until correct line voltage is available. When this occurs, each unit
waits for the other to begin. This can usually be solved by plugging in an
additional load (such as a lamp) to bring the inverter out of its search mode.
Avoid starting large loads when using a computer .
Consumer Electronics
AM radios tend to pick up inverter noise, especially on the lower half of their
band. Inexpensive tape recorders are likely to experience noise as well. Avoid
starting large loads when using sensitive electronic devices.
Clocks
The inverter’s crystal controlled oscillator keeps the frequency accurate to within
a few seconds a day; however, external loads in the system may alter the inverter’s
output waveform causing clocks to run at different speeds. There may be periods
where clocks keep time correctly and then mysteriously do not. This is because
most clocks do not draw enough power to trigger the load sensing circuit. In order
to operate, especially with no other loads present, the inverter’s load sensing
circuit will have to be defeated.
Decreasing Loads
If the amount of power a load draws decreases after it has been switched on (such
as with a small motor) and its current draw becomes less than the load sensing
threshold, it will be turned alternately ON and OFF by the inverter. This can
usually be solved by plugging in an additional load (such as a lamp).

P/N 975-0026-01-01 Rev A 06/2002
5.0 Troubleshooting
Potential Problem Loads for the Inverter (continued)

Dimmer Switches
Most dimmer switches lose their ability to dim the lights when used with an
inverter and operate only in the fully ON or OFF position. Newer dimmer
switches controlled by microprocessors tend to work better in inverter
applications.
Fluorescent Lights
Some devices cannot be detected by the inverter’s load sensor and will not
operate. Small fluorescent lights are the most common example. This can usually
be solved by plugging in an additional load.
Heavy Loads
If the battery-bank cannot deliver the necessary amperage to operate a heavy
load, the inverter will shut down. The battery voltage will then slowly rise back
above the low-voltage threshold causing the inverter to resume operation. This
cycling of the inverter will continue until the heavy load is reduced or an
additional source of power is added.
Microwave Ovens
Microwave ovens are sensitive to peak output voltages. The higher the voltage,
the faster they cook. Since the inverter’s peak output voltage is dependent upon
battery voltage and load size, the microwave’s cook time may need to be
increased.
Printers
CAUTION: Do not run a Most inkjet type printers work well in inverter applications. Laser printers,
laser printer using the UX however, require a high current for their fusing circuit and are not recommended
inverter for power. for use with an inverter.
Rechargeable Devices
When first using a rechargeable device, monitor its temperature for 10 minutes to
ensure it does not become abnormally hot. Excessive heat will indicate that it is
incompatible with the inverter.
Undersized Loads
If the power consumed by a device is less than the inverter’s search mode
circuitry threshold, it will not run. This can usually be solved by plugging in an
additional load such as a 100-watt light bulb.

P/N 975-0026-01-01 Rev A 06/2002
5.0 Troubleshooting
Potential Problem Loads related to Search Sense Mode
Some loads can “fool” the Search Sense Mode, causing the unit to cycle on and off,
or not to turn on at all.
Confirming Search Mode Operation
A neon-type nightlight can be used as a test indicator to show whether the

inverter is searching for loads. Plug the night light into the wall–if the inverter is
in search mode the light will blink, showing the search pulses sent out by the
inverter. If the inverter is running a load, the light will be on continuously
because continuous power is being delivered to a load. A typical incandescent
nightlight may also work to show the pulses, but it will use more power.
Incandescent Lights
Incandescent lights have a higher starting wattage when the filament is cold than
the continuous rating of the bulb. For example: if the inverter is set to sense a
40-watt load, and a 30-watt bulb is turned on, the inverter will initially sense a
load because the bulb’s cold-starting wattage will exceed the 40-watt threshold .
When the bulb warms up, it will draw less than the threshold wattage, the inverter
will revert to idle mode and the light will go off. When the light cools, its load will
again exceed the threshold and the cycle will repeat.
Fluorescent Bulbs
These work the opposite of incandescent light bulbs. If the inverter is set to
detect a 30-watt load and a 40-watt fluorescent light is switched on, the inverter
will not detect it because fluorescent tubes draw less than 30 watts until the gas in
the tube ionizes.
Other loads
Some appliances draw power even when turned off. Examples of this are
television sets equipped with instant-on circuits, microwaves equipped with
digital clocks, VCRs, and other clocks. If the search sensitivity threshold is set
higher than the combined loads, an auxiliary load must be used to bring the
inverter out of search mode before the appliances will turn on.
If the sensitivity threshold is set lower than the combination of the loads, the loads
will remain on continually, and excess battery drain will occur. Three such 15-watt
loads would consume an additional 90 amp hours per 24 hours in a 12 Vdc system.
Some alternatives are:
• turn the item off at the wall,

• use an extension cord equipped with an on/off switch,
• place an on/off switch at the outlet, or
• install an appropriate circuit breaker.

P/N 975-0026-01-01 Rev A 06/2002
5.0 Troubleshooting
Multiwire Branch Circuits

A potential safety problem exists when installing stand-alone 120 Vac inverters
into existing 120/240 Vac wired panels where multiwire branch circuit wiring
methods were used.
Multiwire branch circuits are wired differently from “home run” type wiring in
that only one neutral wire is used to provide the neutral-return path for each
circuit connected to both phases of the AC grid. This method has been employed
by electricians in recent years to keep construction costs down by saving copper
and labor costs involved in running separate “romex” for each circuit.
See Figure 5-1 below for a diagram of conventional “Home-run” type wiring.
Under normal conditions, this technique is quite safe and meets code
requirements. When used as originally installed, the current for each circuit is
180° out-of-phase with each other, so the neutral wire never receives more
current than it was designed to handle as the current from each circuit subtracts
(or cancels out–leaving only the difference current between the two circuits).
A safety problem occurs when a stand-alone 120 Vac inverter is installed to power
these circuits, causing the one neutral wire to now carry the in-phase currents for
both circuits. Since the current is in-phase, the two circuits add instead of
subtract, potentially doubling the current flow in the neutral return wire! The
branch circuit breakers do not protect the neutral wire from overload under this
condition. This excess current will overheat the neutral wire, potentially creating
a fire hazard.
See Figure 5-2 on page 60 for a diagram of multiwire branch circuit wiring
and current flow.
Load Center
240 VAC L2
from Grid L1
Neutral
Ground 25 A 25 A
Breaker Breaker
Black–Hot 25 A
Black–Hot 25 A
120 VAC 120 VAC
White–Neutral
25 A
White–Neutral
25 A
Bare–Ground
Bare–Ground
Figure 5-1
Conventional “Home-run” Type Wiring

P/N 975-0026-01-01 Rev A 06/2002
5.0 Troubleshooting
Multiwire Branch Circuits(continued)
Load Center
240 VAC L2
from Grid L1
Neutral
Ground 25 A 25 A
Breaker Breaker
(Ganged) (Ganged)
Red–Hot 25 A
Black–Hot 25 A
120 VAC 120 VAC
0A Single White–Neutral
The out-of-phase Bare–Ground Bare–Ground

currents subtract
at this point
Splice
25 A White–Neutral
Splice
Load Center
240 VAC L2
from Grid L1
Neutral
Ground 25 A 25 A
Breaker Breaker
(Ganged) (Ganged)
Red–Hot 25 A
Black–Hot 15 A
120 VAC 120 VAC
10 A Single White–Neutral
When unbalanced Bare–Ground

current flows through Bare–Ground
each leg, only the Splice
difference current 25 A White–Neutral
flows through the Splice
neutral return wire.
Figure 5-2
Multiwire Branch Circuit Wiring and Current Flow

P/N 975-0026-01-01 Rev A 06/2002
5.0 Troubleshooting
Multiwire Branch Circuits (continued)
Figure 5-3
120 Vac Inverter Incorrectly Wired in a Multiwire Branch Circuit

P/N 975-0026-01-01 Rev A 06/2002
5.0 Troubleshooting
Identifying Multiwire Branch Circuits
Multiwire branch circuits can be identified by removing the cover on the load
WARNING: THE NEXT STEP
INVOLVES OPENING THE center and inspecting the wiring. Conventional 120 Vac circuits are identified by
LOAD CENTER EXPOSING a 2-wire-plus-ground (black, white and copper) “romex” for each circuit.
LIVE CIRCUITS. THIS Multiwire branch circuits use a 3-wire-plus-ground arrangement (black, red,
PROCEDURE SHOULD white and copper) for each circuit run.
ONLY BE PERFORMED BY
See Figure 5-4 for an illustration showing the wire used in multibranch
QUALIFIED PERSONS OR
wiring.
ELECTRICIANS.
WARNING: IF THIS
ARRANGEMENT EXISTS IN
THE PANEL AND IT IS
BEING POWERED BY A
STAND-ALONE 120 VAC
INVERTER, A POTENTIAL
FIRE HAZARD EXISTS! FOR
SAFETY, THESE CIRCUITS
MUST BE REWIRED TO
MEET CODE
REQUIREMENTS.
Figure 5-4
Multiwire Branch Circuit Wire

P/N 975-0026-01-01 Rev A 06/2002
5.0 Troubleshooting
Multiwire Branch Circuits (continued)

Correcting Multiwire Branch Circuit Wiring
Correcting multiwire branch circuit wiring is not an easy task. There are several
WARNING: UNTIL ONE OF approaches that can be taken, each with its advantages and disadvantages.
THE SOLUTIONS ABOVE IS
IMPLEMENTED, A STAND- • Rewire existing multiwire branch circuits to conventional “home run” wiring.
ALONE 120 VAC INVERTER This requires a qualified electrician (knowledgeable of multiwire branch circuit
(OR GENERATOR) MUST wiring) and is expensive. There may be multiple multiwire branch circuits
NOT BE INSTALLED WHERE located throughout the structure, requiring complete rewiring.
MULTIWIRE BRANCH
CIRCUITS EXIST. • Add a T240 autotransformer to the output of the inverter to restore the split-
phase configuration. This is the least expensive and easiest method to correct for
multiwire branch circuit wiring. Using this method, half of the current is
supplied to one leg of the circuit and half to the other in a split-phase
arrangement (180° out-of-phase). This will restore the original functionality and
safety to the multiwire branch circuit.
See Figure 5-5 for a diagram using a T240 Autotransformer in multiwire

branch circuit wiring.
Figure 5-5
Using A T240 Autotransformer in Multiwire Branch Circuit Wiring

P/N 975-0026-01-01 Rev A 06/2002
5.0 Troubleshooting
Notes:

P/N 975-0026-01-01 Rev A 06/2002
Appendix A - Specifications
UX612 UX1112 UX1512 UX512E/SB UX1112E/SB

Input (DC)
Input Voltage (rated) 12 VDC 12 VDC 12 VDC 12 VDC 12 VDC
Input Voltage Range 10 to 16 VDC 10 to 16 VDC 10 to 16 VDC 10 to 16 VDC 10 to 16 VDC
Search Mode (typical) <1 W <1 W <1 W <1 W <1 W
On Mode (no load - idle) 5 watts 5.5 watts 7 watts 5 watts 5.5 watts
Input (AC)
Input Voltage 120 VAC 120 VAC 120 VAC 230 VAC 230 VAC
Input Frequency 60 Hz 60 Hz 60 Hz 50 Hz 50 Hz
Input / Pass-through Current (max) 30 A 30 A 30 A 15 A 15 A
Output
Output Voltage (rms) 120 VAC 120 VAC 120 VAC 230 VAC 230 VAC
Output Frequency 60 Hz 60 Hz 60 Hz 50 Hz 50 Hz
Continuous Output Current 3.4 A 5A 6.7 A 2.1 A 4.8 A
Continuous Power 400 VA 600 VA 800 VA 500 VA 1100 VA
Surge Capability
1 mSec (1) 25 A (peak) 38 A (peak) 38 A (peak) 12 A (peak) 14 A (peak)
100 mSec (2) 22 A (rms) 22 A (rms) 25 A (rms) 11 A (rms) 11 A (rms)
Peak Efficiency 92% 92% 92% 92% 92%
Battery Charger
Maximum Charging Rate 25 A 50 A 65 A 25 A 50 A
Selectable Charging Rate (default) Sealed Batteries: 14.3 VDC (Bulk) / 13.6 VDC (Float)
Vented Batteries: 14.7 VDC (Bulk) / 13.4 VDC (Float)
Charger Type 3-stage (Bulk, Absorption, Float)
Temperature Compensation with optional, plug-in sensor (BTS)
Electrical
AC Waveform Modified sinewave
Power Factor Allowed 0.5 to 1.0
Voltage Regulation ± 5% (at rated voltage)
Frequency Regulation ± 0.01% (crystal regulated)
Load Sensing Range 5 to 100 W (adjustable)
Low Battery Cutout 9.5 VDC
High Battery Cutout 15.7 VDC
Physical
Enclosure Type indoor, ventilated, steel chassis (with powdercoat finish)
Temperature Range (specified) 0 °C to 25 °C
Altitude Limit (operating) 15,000 feet (5,000 meters)
Mounting wall or shelf-mount
Wiring Requirements (AC) #14 AWG (minimum) - depends upon model and wire length
Wiring Requirements (DC) #2 AWG (minimum) - depends upon model and wire length
Wiring Requirements (ground) #10 AWG (minimum) - depends upon model and wire length
Dimensions* 6" H x 10.25" W x 15.5" D (15.2 cm H x 26 cm W x 39.4 cm D)
Weight 30 lb. (13.6 kg) 34 lb. (15.4 kg) 37 lb. (16.8 kg) 30 lb. (13.6 kg) 34 lb. (15.4 kg)
Standard Features
Easy-to-Use Control Panel ON/OFF switch, LED display, load sensing potentiometer
Circuit Protection front panel AC and charger circuit breakers
High and Low Battery Protection automatically shuts down batteries to prevent damage
Overtemperature Protection automatically shuts down inverter to prevent thermal damage
Overcurrent Protection automatically shuts down inverter to prevent damage
Variable Speed, DC Cooling Fan ensures maximum cooling under heavy loads (No fan provided on the UX512E or UX612 models)
Options
BTS Battery Temperature Sensor
RC8/50 on/off remote ON/OFF switch with status LED indicator and 50 foot (15 meter) cable
BC5-4/0 battery / inverter cable (5 foot - #4/0 AWG)
BC5-2/0 battery / inverter cable (5 foot - #2/0 AWG)
Agency Approval UL1741 1st Edition
NOTES:
(1) Surge "1 mSec" - Maximum 1 ms peak output amps measured when starting AC loads
(2) Surge "100 mSec" - Maximum 100 ms peak output amps measured when starting AC loads
* Includes battery terminal covers, fan louvers, AC input breakers and ground lug
Specifications @ 25 °C Ambient
Specifications subject to change without notice.
©2002 Xantrex Technology Inc. All Rights Reserved. A-1

P/N 975-0026-01-01 Rev A 06/2002
A-2 ©2002 Xantrex Technology Inc. All Rights Reserved.

P/N 975-0026-01-01 Rev A 06/2002
Appendix B - Batteries
Batteries are available in different sizes, amp-hour ratings, voltage, liquid or gel,
vented or non-vented, chemistries, etc. They are also available for starting
applications (such as an automobile starting battery) and deep discharge
applications. Only the deep discharge types are recommended for inverter
applications. Choose the batteries best suited for the inverter installation and
cost. Use only the same battery type for all batteries in the bank. For best
performance, all batteries should be from the same lot and date. This
information is usually printed on a label located on the battery.
Selection of a Battery Type

There are two principal types of batteries: starting and deep-cycle (with several
different types of chemistries). Batteries can be either sealed or non-sealed
(vented).
The battery types recommended for use in an inverter system are: Flooded Lead
Acid (FLA), Sealed Gel Cells (GEL), Sealed Absorbed Glass Mat (AGM); and
alkaline types Nickel-iron (NiFe) and Nickel-Cadmium (NiCad). DO NOT use
automotive (starting) batteries–they are designed to provide high starting current
for short periods of time.
Flooded Lead Acid (FLA)

This type of battery is designed to be deep-cycled before being recharged,
making it suitable for inverter applications. Flooded batteries require periodic
maintenance consisting mainly of adding distilled water to the cells, checking
battery cable connectors for tightness and keeping the terminals clean. Examples
of flooded batteries include RV and marine, golf cart, and industrial.
RV and Marine
• Popular in small systems
• Often referred to as “Group 24” or “Group 27” batteries
• Designed for limited cycling
• Do not last as long as the other “true” deep-cycle batteries
• Typically rated at 12 volts (80 to 100 amp hours)
Golf Cart
• Popular for smaller off-grid home systems

• Many medium sized inverter systems use “L16” batteries
• Rugged, long lasting
• Typically rated at 6 volts (220 to 350 amp hours)
Industrial (electric forklift)
• Popular in large inverter systems

• Extremely rugged - lasts up to 10 years or more in an inverter system
• Typically 2 volt cells (1,000 amp hours or more)
©2002 Xantrex Technology Inc. All Rights Reserved. B-1

P/N 975-0026-01-01 Rev A 06/2002
Selection of a Battery Type (continued)

Sealed Batteries (GEL and AGM)
CAUTION: If using sealed Both gel cell and absorbed glass mat (AGM) batteries are virtually maintenance
batteries, ensure the battery free, making them ideal for inverter applications. Since the batteries are
charger is set to the completely sealed, they can be mounted in almost any position. The only
appropriate settings or disadvantages, compared to flooded batteries, are a higher initial cost and
battery damage will result. greater susceptibility to damage from changes in temperature during charging.
Gel Cell
• Gelled electrolyte instead of liquid
• Long life (up to 1500 cycles, typical)
• Low self-discharge
Absorbed Glass Mat
• Electrolyte is contained in glass-fiber mats between battery plates
• Similar to gel cells in characteristics
• Good low temperature performance
NiCad and NiFe Batteries
Xantrex inverters and battery chargers are optimized for use with lead acid
batteries having a nominal 2.0 volts per cell (i.e., 6 cells for a 12-volt system,
NOTE: The UX inverter/charger may
12 cells for a 24-volt system and 24 cells for a 48-volt system). Alkaline batteries,
not be able to adequately
such as NiCad and NiFe types, have a nominal cell voltage of 1.2 volts per cell.
charge NiCad or NiFe
batteries. A separate charger The number of cells required in a battery-bank for alkaline batteries must be
may be required if NiCad or adjusted for a 12-, 24- and 48-volt system (i.e., 10 cells for a 12-volt system,
NiFe batteries are going to be 20 cells for a 24-volt system and 40 cells for a 48-volt system).
used.
Alkaline batteries require a higher charge voltage to fully recharge and drop to a
Please consult with your lower voltage during discharge, compared to a similarly sized lead-acid type
Xantrex Customer Service battery.
Representative before using
these types of batteries. Another option for 24-volt (only) alkaline battery-banks is to use only 19 cells
instead of 20. This allows the battery charger to operate closer to the settings
used for lead acid batteries. However, the battery voltage will drop to as low as 18
volts when discharging the batteries.
Consult the battery manufacturer or supplier regarding system requirements and

battery charger settings for alkaline type batteries.
B-2 ©2002 Xantrex Technology Inc. All Rights Reserved.

P/N 975-0026-01-01 Rev A 06/2002
Battery-Bank Sizing
The battery-bank’s size determines the length of time the inverter can continue
to supply AC output power. The larger the bank, the longer the inverter can run.
An undersized battery bank results in reduced battery life and short inverter run
times.
In general, the battery-bank should be designed so the batteries do not discharge

more than 50% of their capacity on a regular basis. Discharging up to 80% is
acceptable on a limited basis, such as a prolonged utility outage. Totally
discharging a battery results in permanent damage and reduced battery life.
For off-grid, stand-alone applications, design a battery-bank that can power the
loads for 3–5 days without requiring recharging. To duplicate the conditions on
sunless days or windless periods, the power supplied from other sources
(i.e., solar, wind, hydro, etc.) is not included in this calculation. This is often
referred to as the “number of days of autonomy.” If the system is a hybrid, with
daily generator run periods, the battery-bank size can be smaller.
Estimating Battery Requirements
To determine the proper battery-bank size, it is necessary to compute the

number of amp hours that are required between charging cycles. When the
required amp hours are known, size the batteries at twice this amount to ensure
the batteries are not regularly over-discharged.
To compute the amp-hour requirements, the amp-hour ratings of each appliance

powered by the inverter must be added together. Use the figures from the
nameplate label on the appliances, then use the formula WATTS = VOLTS x AMPS.
Then divide the calculated wattage of the load by the system battery voltage to
determine the amperage the load will draw from the batteries.
(AC current) x (AC voltage)/(battery voltage) = DC amps
Watts
Example:
To determine DC amps when AC amps are specified on the label:
Nameplate label specifies 6 amps at 120 Vac.

The system battery voltage is 24 volts DC.
• First determine the wattage by using the formula:

WATTS = VOLTS x AMPS = 120 x 6 =720 watts.
• Then divide the wattage by the system battery voltage to determine the
DC amperage.
720/24 = 30 amps DC
To determine DC amps when watts are specified on the label:
Nameplate label specifies 720 watts.

The system battery voltage is 24 volts DC.
(watts)/(battery voltage) = DC amps

(720/24 = 30 DC amps)

P/N 975-0026-01-01 Rev A 06/2002
Estimating Battery Requirements (continued)
NOTE: Motors typically require 3–6 Multiply the amperage by the number of hours the load will operate to roughly
times their running current calculate amp hours. Double this figure to reach the 50% battery capacity level.
when starting. Check the
manufacturer’s data sheets Refer to the example and worksheet on the following pages as a guide to
for their starting current determine the battery bank’s amp-hour requirements.
requirements. If large
Complete the following steps to calculate the battery-bank capacity
motors will be started from
requirements. Use the blank table on page B-6 to enter the values for your
the inverter, increase the
battery bank size to allow system. A sample table is shown below.
for the higher start-up
current.
*NOTE: Refrigerators and ice- Step 1 Step 2 Step 3 Step 4

makers typically run only
about 1/3 of the time, AC Appliance (÷ 7 =) Average
Appliance (x) Hours used (x) Days used
therefore, the running Daily Watt-Hour
Running Watts each d ay each w eek
wattage is 1/3 of the total Requirement
wattage of the appliance.
Microwave 600 0.5 7 300
Divide the total wattage of
the appliance by 3 and enter
Lights (x4) 40 6 7 240
it in Step 2.
E
Hair Dryer 750 0.25 3 81
PL
Television 100 4 7 400
Washer 375 1 2 107

M
Refrigerator* 480/3 = 160 24 7 3,840
SA
Vacuum Cleaner 1,200 1 1 171
5,139 15,417 30,834 37,001 1,542
Step 6 Step 7 Step 8 Step 9 Step 10
Rough Battery Safe Battery Safe Battery

Total Daily Watt Autonomy
Siz e Siz e (Watt Siz e (Amp
Hours Required Battery Siz e
(Watt Hours) Hours) Hours)
5,139 15,417 30,834 37,001 1,542
Table B-1
Sample - Estimating Battery Requirements

P/N 975-0026-01-01 Rev A 06/2002
Estimating Battery Requirements (continued)
Step 1 Determine the loads the inverter will power and list them in the Step 1 column.
Step 2 Enter the running wattage of each appliance in the Step 2 column.
Step 3 Determine the number of hours (or fraction of hours) the appliance is used each day. Enter this figure in the Step 3 column.
Step 4 Determine the number of days the appliance will be used during the week. Enter this figure in the Step 4 column.
Step 5 Divide the number (entered into each row of the Step 4 column) by 7 to obtain the AVERAGE DAILY WATT HOURS REQUIRED figure.
Enter these figures in the Step 5 column.
Step 6 Add all the figures entered into the AVERAGE DAILY WATT HOURS REQUIRED (Step 5) column and enter this number into the TOTAL
DAILY WATT HOURS REQUIRED (Step 6) column in the second table.
Step 7 Multiply the TOTAL DAILY WATT HOURS REQUIRED (Step 6) figure by the number of days of autonomy (days between recharging
expected, usually between 1 to 5. The examples use 3). Enter this figure into the AUTONOMY BATTERY SIZE (Step 7) column.
Step 8 Multiply the AUTONOMY BATTERY SIZE (Step 7) figure by 2 to provide a 50% maximum battery discharge level. Enter this figure in the
ROUGH BATTERY SIZE (WATT HOURS) (Step 8) column.
Step 9 Multiply the ROUGH BATTERY SIZE (WATT HOURS) figure (Step 8) by 1.2 and enter this figure in the SAFE BATTERY SIZE (WATT HOURS)
(Step 9) column. This figure allows for an efficiency of 80%.
Step 10 Divide the SAFE BATTERY SIZE (WATT HOURS) (Step 9) figure by the DC system voltage (i.e., 12, 24 or 48 volts). Enter this number in the
SAFE BATTERY SIZE (AMP HOURS) (Step 10) column. Use this figure to determine the number of batteries required to reach the amp-
hour rating.

P/N 975-0026-01-01 Rev A 06/2002
Step 1 Step 2 Step 3 Step 4
AC Appliance (÷ 7 =) Average
Appliance (x) Hours used (x) Days used
Daily Watt-Hour
Running Watts each d ay each w eek
Requirement
Step 6 Step 7 Step 8 Step 9 Step 10
Rough Battery Safe Battery Safe Battery

Total Daily Watt Autonomy
Siz e Siz e (Watt Siz e (Amp
Hours Required Battery Siz e
(Watt Hours) Hours) Hours)
Table B-2
Estimating Battery Requirements - Worksheet

P/N 975-0026-01-01 Rev A 06/2002
Typical Appliance Wattages
The following chart lists some common appliances and their estimated
wattage. These are only rough estimates and are not intended as a
replacement for the actual label ratings found on the appliances. Be sure
to check these labels for accurate wattage values.
Typical Appliance Wattage
Appliance Watts Appliance Watts
Fluorescent type light 10 Blender 400
Computer 200-300 Toaster 1000
Microwave (compact) 600-800 Hot Plate 1800
Microwave (full size) 1500 Washer/Dryer 375-1000
Stereo or VCR 50 3/8" Drill 500
Color TV (19") 150 Hair Dryer or Iron 1000
*Refrigerator (3 cu ft) 180 Vacuum Cleaner 1200
*Refrigerator (12 cu ft) 480 Coffee Maker 1200
*Refrigerators and icem akers typically run only 1/3 of the tim e; therefore, the running wattage is 1/3 of the total wattage
of the appliance.
Table B-3
Typical Appliance Wattage

P/N 975-0026-01-01 Rev A 06/2002
Battery Cable Sizing
NOTE: Figure B-1 is for reference

only. Sizes shown are for the
conductor. Do not include
any insulation when
determining your wire size.
Due to printing
anomolies, these
dimensions may not be to
scale.
Size 14 12 10 8 6 4 3 2
Diameter .073 .072 .115 .146 .184 .235 .281 .295
Size 1 1/0 2/0 3/0 4/0

Diameter .335 .380 .420 .475 .530
Size 250 MCM 300 MCM 350 MCM 400 MCM 500 MCM
Diameter .580 .635 .690 .730 .820
Figure B-1
AWG Wire Size Reference Chart

P/N 975-0026-01-01 Rev A 06/2002
Battery Configurations
The battery-bank must be wired to match the inverter’s DC input voltage
specifications (12 Vdc). In addition, the batteries can be wired to provide
additional run time. The various wiring configurations are as follows.
Series
Wiring batteries in “series” increases the total bank output voltage. This voltage
MUST match the DC requirements of the inverter or inverter and/or battery
damage may occur.
Parallel
Wiring the batteries in “parallel” increases the total run time the batteries can
operate the AC loads. The more batteries connected in parallel the longer the
loads can be powered from the inverter.
Series-Parallel
“Series-parallel” configurations increase both the battery voltage (to match the
inverter’s DC requirements) and run-time for operating the AC loads.

P/N 975-0026-01-01 Rev A 06/2002
Battery Configurations (continued)

Wiring Batteries in Series
Wiring the batteries in a series configuration increases the voltage of the battery
string. The total current capacity of the bank does not increase and it retains the
same amp-hour rating as a single battery. In other words, six 2-volt batteries or
two 6-volt batteries can be combined to create one 12-volt battery-bank.
See Figures B-2 below for an illustration of 6-volt/100 Ah battery wiring in a

series configuration.
See Figures B-3 on page B-11 for an illustration of 2-volt/100 Ah battery wiring
in a series configuration.
+
6-volt/100 Ah
Battery
+
–
12-volt Inverter
(Total Battery Capacity = 100 Ah)
–
6-volt/100 Ah
Battery
Figure B-2
6-volt/100 Ah Battery Wiring-Series Configuration

P/N 975-0026-01-01 Rev A 06/2002
+
2-volt/
100 Ah
Battery
–
+
2-volt/
100 Ah
Battery
–
+
+
2-volt/
100 Ah
Battery
12-volt Inverter
–
+
–
2-volt/
100 Ah
Battery
–
+
2-volt/
100 Ah
Battery
–
+
2-volt/
100 Ah
Battery
–
Figure B-3
2-volt/100 Ah Battery Wiring-Series Configuration

P/N 975-0026-01-01 Rev A 06/2002

Wiring Batteries in Parallel
Wiring the batteries in a parallel configuration increases the current of the

battery string. This is commonly used in 12-volt configurations. The voltage of
the battery bank remains the same as an individual battery. Parallel
configurations extend the run times of the AC loads by providing increased
current for the inverter to draw from. In a parallel configuration, all of the
negative battery terminals are connected together and all of the positive battery
terminals are connected together.
+ –
12-volt/
50 Ah
Battery
+ –
+ 12-volt/
50 Ah
Battery
12-volt Inverter
+ –
12-volt/
50 Ah
Battery
–
+ –
12-volt/
50 Ah
Battery
Figure B-4
12-volt/200 Ah Battery Wiring-Parallel Configuration

P/N 975-0026-01-01 Rev A 06/2002

Wiring Batteries in Series-Parallel
Wiring the batteries in a series-parallel configuration increases the current and

voltage of the battery bank. Series-parallel wiring is more complicated and care
should be taken when wiring these banks.
To construct a series-parallel battery-bank follow these instructions:
Step 1 - Wire Batteries in Series Strings
• First wire the batteries in series (voltage adds) with the positive terminal of one
battery connected to the negative terminal of the next battery to meet the
inverter’s DC input requirements.
Series String 1 Series String 2

+
+
6-volt/100 Ah 6-volt/100 Ah
Battery Battery
– –
+
Battery Battery
– –
Figure B-5
Step 1 - Wiring Batteries in Series

P/N 975-0026-01-01 Rev A 06/2002
Wiring Batteries in Series-Parallel (continued)

Step 2 - Connecting Two Series Strings
• Connect the POSITIVE terminal of the first battery string to the POSITIVE
terminal of the second battery string.
• Connect the NEGATIVE terminal of the first battery string to the NEGATIVE
terminal of the second battery string.
Series String 1 Series String 2
Parallel Connection
+
+
Battery Battery
– –
+
Battery Battery
– –
Parallel Connection
Figure B-6
Step 2 - Two Series Strings Wired in Parallel

P/N 975-0026-01-01 Rev A 06/2002
Wiring Batteries in Series-Parallel (continued)
Step 3 - Connecting the Series-Parallel Configuration to the Inverter

NOTE: Connecting the positive and
negative wires to the inverter • Connect a wire from the POSITIVE terminal of the first battery string to the
from different strings ensures inverter’s POSITIVE DC terminal (via a fused device).
a balanced charge/discharge
through the batteries, • Connect the NEGATIVE terminal of the second battery string to the inverter’s
resulting in longer run times NEGATIVE DC terminal.
and improved battery life.
Series 1 Series 2
Battery- Battery-
Bank Bank
Connection from
Series 1 Battery-Bank
to positive (+) terminal
on the inverter.
+
Battery Battery
+
– –
12-volt Inverter
+
+
–
Battery Battery
– –
Connection from
Series 2 Battery-Bank
to negative (–)
terminal on the
inverter.
Figure B-7
Step 3 - Series-Parallel Configuration Wired to the Inverter

P/N 975-0026-01-01 Rev A 06/2002
Battery Care and Maintenance

To get the best performance from an inverter system, the batteries must be
NOTE: The UX inverter/charger does properly setup and maintained. This includes setting the proper voltages for
not have adequate voltage to
Bulk and Float charging. On a monthly basis, the batteries should be “Equalize-
equalize-charge batteries. If
charged” (vented batteries only) and the water level checked and maintained
using batteries requiring
occasional equalization, a (See the “CAUTIONS” in the section on equalization charging below). In
separate charger will be addition, the battery terminals should be inspected, cleaned, and re-torqued,
required. if necessary.
Neglecting any of these items may result in poor inverter performance and
greatly reduce battery life.
Charge Rate
The maximum, safe charge rate is related to the size and type of the batteries.
NOTE: The UX inverter/charger does Standard, vented, lead acid batteries (with removable caps) can be charged at a
not have flexible charge
high rate, equal to their capacity. Small batteries may require a lower charge
settings. Please refer to
rate. Check with your battery manufacturer for the proper battery charging rate
for actual charge rates. for the batteries used in the system.
Bulk Voltage
This is the maximum voltage the batteries will be charged to during a normal
charge cycle. Gel cell batteries are set to a lower value and non-sealed batteries
are set to a higher voltage setting.
Float Voltage
The float voltage is set lower than the bulk voltage and provides a maintenance
charge on the batteries to keep them in a ready state.
Temperature Compensation
For optimal battery charging, the bulk and float charge rates should be adjusted
according to the temperature of the battery. This can be accomplished
automatically by using a Battery Temperature Sensor (BTS). The sensor attaches
directly to the side of one of the batteries in the bank and provides precise
battery temperature information.
See Section 1, page 2, for information on the Xantrex Battery Temperature

Sensor (BTS).
Equalization Charging
CAUTION: Because a higher Every month or two the batteries should be equalize-charged. This helps to
voltage is used to equalize- remove sulfate buildup on the battery plates and balances the charge of
charge the batteries, any DC individual cells. Batteries that are not equalize-charged can be damaged by
loads must be disconnected sulfate accumulation, thus sealing off a percentage of the plates and reducing
before an equalization- battery capacity.
charge is started.
Equalize-charging also produces gassing which stirs up the electrolyte mixture
CAUTION: Equalization and helps distribute the acid more evenly. Batteries that are not equalize-
should be done for standard charged may have sulfuric acid accumulate at the bottom of the battery,
electrolyte vented batteries
potentially damaging the plates. At the same time, the electrolyte at the top of
only. Sealed or gel cell
the battery gets watery. This is called stratification.
batteries should not be
equalize charged. Consult
your battery supplier for
details.

P/N 975-0026-01-01 Rev A 06/2002
Battery Care and Maintenance (continued)

Replenish Water Levels
Liquid lead acid batteries require periodic water refills in each battery cell. Only
use distilled water in a battery, as tap or mineral water may contain
contaminants which will upset the battery chemistry and may damage the
battery.
When filling the battery, clean the surface first to prevent dirt from entering the
cell. Fill the cell to just above the plates or to the bottom of the internal collar
inside the battery. Never fill the cells to the top or acid will leak out during
charging.
Check the water level in the batteries frequently when performing an equalize
charge and add water if necessary. Always follow the safety steps covered in the
front of the manual, page iv.
Clean Battery Cables and Posts
WARNING: BEFORE Battery posts must be clean to reduce the resistance between the battery post
ATTEMPTING TO CLEAN and cable connection. A buildup of dirt or oxidation may eventually lead to the
THE BATTERY POSTS, TURN cable terminal overheating during periods of high current draw.
OFF THE DC CIRCUIT
Use a stiff wire brush and remove all dirt and corrosion from the battery
BREAKER. USE ONLY
INSULATED TOOLS AND terminals and cables. Use an alkaline solution of baking soda and water to clean
REMOVE ALL JEWELRY. the terminals and neutralize any battery acid on the terminals or cable lugs.
CAUTION: Never let a baking

soda solution get into the
battery as it will neutralize the
acid resulting in permanent
damage .
Torque Battery Connections
After the terminals are clean, reassemble the cable to the battery terminal and
torque the connections to the battery manufacturer’s recommendations.
Coat the battery terminals with an antioxidant compound.

P/N 975-0026-01-01 Rev A 06/2002
Check Battery’s State-of-Charge
The battery’s state-of-charge should be checked monthly and only when the
battery is not powering heavy loads or being actively charged. If the batteries are
readily accessible, measure the voltage across the individual battery terminals.
There should be less than a 0.2 volt difference between each battery.
To determine the individual cell voltage, divide the voltage by the number of cells
in the battery (i.e., 12.6 volts divided by 6 cells = 2.1 volts per cell). If a greater
difference is measured, the batteries may need to be equalized (liquid lead acid
types only) or replaced.
All batteries in the bank should measure the same voltage (this is not an accurate
measurement for cross-tied batteries’ as each battery is in parallel with another
battery making individual battery measurements impossible).
The voltage should match the following table for the entire battery bank output.
These values indicate the overall battery’s state-of-charge for the entire bank.
Individual cell voltages (if available) are also shown as a percentage of charge.
The values given are for a temperature of 77 °F (25 °C). Cooler temperatures
produce lower voltage measurements.
Percent of System Voltage Individual Cell

Full Charge 12 V 24 V 48 V Voltage
100% 12.7 25.4 50.8 2.12
90% 12.6 25.2 50.4 2.10
80% 12.5 25.0 50.0 2.08
70% 12.3 24.6 49.2 2.05
60% 12.2 24.4 48.8 2.03
50% 12.1 24.2 48.4 2.02
40% 12.0 24.0 48.0 2.00
30% 11.8 23.6 47.2 1.97
20% 11.7 23.4 46.8 1.95
10% 11.6 23.2 46.4 1.93
0% < 11.6 < 23.2 < 46.4 < 1.93
Table B-4
Battery State-of-Charge

P/N 975-0026-01-01 Rev A 06/2002
Appendix C - Product Information and Warranty
Limited Warranty
What does this warranty cover and how long does it last?
This Limited Warranty is provided by Xantrex Technology, Inc. (“Xantrex”) and

covers defects in workmanship and materials in your UX Inverter/Charger. This
warranty lasts for a warranty period of 2 years from the date of purchase at point
of sale to you, the original end user customer.
What will Xantrex do?

Xantrex will, at its option, repair or replace the defective product free of charge,
provided that you notify Xantrex of the product defect within the Warranty
Period, and provided that Xantrex through inspection establishes the existence of
such a defect and that it is covered by this Limited Warranty.
Xantrex will, at its option, use new and/or reconditioned parts in performing
warranty repair and building replacement products. Xantrex reserves the right to
use parts or products of original or improved design in the repair or replacement.
If Xantrex repairs or replaces a product, its warranty continues for the remaining
portion of the original Warranty Period or 90 days from the date of the return
shipment to the customer, whichever is greater. All replaced products and all
parts removed from repaired products become the property of Xantrex.
Xantrex covers both parts and labor necessary to repair the product, and return
shipment to the customer via a Xantrex-selected non-expedited surface freight
within the contiguous United States and Canada. Alaska and Hawaii are
excluded. Contact Xantrex Customer Service for details on freight policy for
return shipments outside of the contiguous United States and Canada.
©2002 Xantrex Technology Inc. All Rights Reserved. C-1

P/N 975-0026-01-01 Rev A 06/2002
Limited Warranty (continued)

How do you get service?
If your product requires troubleshooting or warranty service, contact your

merchant. If you are unable to contact your merchant, or the merchant is unable
to provide service, contact Xantrex directly at:
Phone: 360.435.8826
Fax: 360.474.0616
Email: Tracewarranty@xantrex.com
Direct returns may be performed according to the Xantrex Return Material

Authorization Policy described in your product manual. For some products,
Xantrex maintains a network of regional Authorized Service Centers. Call Xantrex
or check our website to see if your product can be repaired at one of these
facilities.
In any warranty claim, dated proof of purchase must accompany the product and
the product must not have been disassembled or modified without prior written
authorization by Xantrex.
Proof of purchase may be in any one of the following forms:
• The dated purchase receipt from the original purchase of the product at point of
sale to the end user, or
• The dated dealer invoice or purchase receipt showing original equipment

manufacturer (OEM) status, or
• The dated invoice or purchase receipt showing the product exchanged under
warranty
What does this warranty not cover?
This Limited Warranty does not cover normal wear and tear of the product or
costs related to the removal, installation, or troubleshooting of the customer’s
electrical systems. This warranty does not apply to and Xantrex will not be
responsible for any defect in or damage to :
a) the product if it has been misused, neglected, improperly installed, physically

damaged or altered, either internally or externally, or damaged from improper
use or use in an unsuitable environment;
b) the product if it has been subjected to fire, water, generalized corrosion,

biological infestations, or input voltage that creates operating conditions
beyond the maximum or minimum limits listed in the Xantrex product
specifications including high input voltage from generators and lightning
strikes;
c) the product if repairs have been done to it other than by Xantrex or its
authorized service centers (hereafter “ASCs”);
d) the product if it is used as a component part of a product expressly warranted

by another manufacturer;
e) the product if its original identification (trade-mark, serial number) markings

have been defaced, altered, or removed.
C-2 ©2002 Xantrex Technology Inc. All Rights Reserved.

P/N 975-0026-01-01 Rev A 06/2002
DISCLAIMER
Product
THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY

PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT
AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES,
CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND
LIABILITIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE IN
CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER BY
CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER’S
LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR OTHERWISE),
INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR
CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER
APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN
DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY.
IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, DIRECT,

INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR
EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING
WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR
DAMAGE TO PROPERTY, ANY PERSONAL INJURY, ANY DAMAGE OR INJURY
ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE, OR THE INCORRECT
INSTALLATION, INTEGRATION OR OPERATION OF THE PRODUCT.
Exclusions
If this product is a consumer product, federal law does not allow an exclusion of
implied warranties. To the extent you are entitled to implied warranties under
federal law, to the extent permitted by applicable law they are limited to the
duration of this Limited Warranty. Some states and provinces do not allow
limitations or exclusions on implied warranties or on the duration of an implied
warranty or on the limitation or exclusion of incidental or consequential
damages, so the above limitation(s) or exclusion(s) may not apply to you. This
Limited Warranty gives you specific legal rights. You may have other rights which
may vary from state to state or province to province.
Information
WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, UNLESS
SPECIFICALLY AGREED TO BY IT IN WRITING, XANTREX
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR

SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN
MANUALS OR OTHER DOCUMENTATION PROVIDED BY IT IN CONNECTION
WITH THE PRODUCT; AND
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES,

COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT,
CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE
OF SUCH INFORMATION.
THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S

RISK.

P/N 975-0026-01-01 Rev A 06/2002
WARNING: LIMITATIONS ON USE
Please refer to your product user manual for limitations on uses of the product.
NOTE: DO NOT RETURN PRODUCTS
Specifically, please note that the UX Series Inverter/Charger is not intended for
TO THIS ADDRESS. Please
call your Xantrex Customer use in connection with life support systems and Xantrex makes no warranty or
Service Representative for representation in connection with any use of the product for such purposes.
return mailing instructions.
Xantrex Technology, Inc.
8999 Nelson Way
Burnaby, British Columbia
Canada
V5A 4B5

P/N 975-0026-01-01 Rev A 06/2002
Return Material Authorization Policy

Before returning a product directly to Xantrex you must obtain a Return Material
Authorization (RMA) number and the correct factory “Ship To” address. Products
must also be shipped prepaid. Product shipments will be refused and returned
at your expense if they are unauthorized, returned without an RMA number
clearly marked on the outside of the shipping box, if they are shipped collect, or
if they are shipped to the wrong location.
When you contact Xantrex to obtain service, please have your instruction manual
ready for reference and be prepared to supply:
• The serial number of your product
• Information about the installation and use of the unit
• Information about the failure and/or reason for the return
• A copy of your dated proof of purchase
Shipping Instructions
1. Package the unit safely, preferably using the original box and packing
materials. Please ensure that your product is shipped fully insured in the
original packaging or equivalent. This warranty will not apply where the
product is damaged due to improper packaging.
2. Include the following:
• The RMA number supplied by Xantrex Technology Inc clearly marked on

the outside of the box.
• A return address where the unit can be shipped. Post office boxes are not
acceptable.
• A contact telephone number where you can be reached during work hours
• A brief description of the problem
Ship the unit prepaid to the address provided by your Xantrex customer service
representative.
If you are returning a product from outside of the USA or Canada
In addition to the above, you MUST include return freight funds and are fully
responsible for all documents, duties, tariffs, and deposits.
If you are returning a product to a Xantrex Authorized Service Center (ASC)

A Xantrex return material authorization (RMA) number is not required. However,
you must contact the ASC prior to returning the product or presenting the unit to
verify any return procedures that may apply to that particular facility.

P/N 975-0026-01-01 Rev A 06/2002
Service Information
Model Number: ____________________
Serial Number: ____________________
Purchase Date: ____________________
Problem: __________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
Include a telephone number where you can be reached during business hours
and a complete return shipping address (P.O. Box numbers are not acceptable).
Name: ________________________________________
Address: ________________________________________
City: ________________________________________
State / Province: ________________________________________
Zip / Postal Code:________________________________________
Country: ________________________________________
Phone: ________________________________________
FAX: ________________________________________
E-mail Address: ________________________________________

P/N 975-0026-01-01 Rev A 06/2002
Appendix D - Index
Symbols Battery-Bank 1, 5, 16
Battery-Bank Requirements 5
120 Vac Generator-Only System 11, 13 Battery-Bank Sizing B-3
120 Vac verses 230 Vac 5 Estimating Battery Requirements B-3
240 Vac Generator-Only System 15 Charging
240 Vac Input Source 14 Bulk Voltage B-16
Charge Rates B-16
A Configuring the Battery Charger 29
AC Access Cover and Hardware 39 Float Voltage B-16
AC Circuit Breakers 31 maximum charge rate 20
AC Current Requirements 40 SAFETY INFORMATION iv
AC loads 5 Battery Cable Connections 37
AC output voltage 3 Battery Charger 2, 12, 14, 20, 29, 30
AC pass-through circuit 1 battery enclosure 26
AC Terminal Block 39 Battery Installation 37
AC Transfer Relay 2 Battery Pre-Installation 27
AC Transfer Switch 23 Battery Temperature Sensor 2, 19, 38
AC Wire Size 41 Bonding the Grounding System 25
AC Wiring 39, 40, 41 BTS 2
AC Input Wiring to Inverter 42
AC Input Wiring to the Main Utility Breaker Box 44
C
AC Output Wiring to the Sub-panel 43 charging efficiency 14
Circuit Breakers
B AC Circuit Breakers 31. See also AC Wiring
backup system 1 Configurations 5
Batteries 26, 37 Control Panel 49, 50, 51
Battery Cables 34 Green Status LED 50
Battery Cable Connections 37. See also Wiring: DC Wiring Power ON/OFF Button 50
Battery Care and Maintenance B-16, B-17 Search Control Knob 50
Cleaning Cables and Posts B-17 Yellow Status LED 50
Equalization Charging B-16
State-of-charge B-18
D
Temperature Compensation B-16 DC Disconnect 31, 37
Water Levels B-17 DC Grounding 36
Battery Charger LED Indicator 52 DC Wiring. See Wiring: DC Wiring
Battery Location 26
Battery Temperature 26 F
Battery Types
Absorbed Glass Mat B-2 Features
Flooded Lead Acid (FLA) B-1 Model Identification 3, 4
Gel Cell B-2 Options 2
Golf Cart B-1 Battery Charger/AC Transfer Relay 2
Industrial (electric forklift) B-1 Battery Temperature Sensor 2
NiCad and NiFe B-2 RC8/50 2
Sealed 30 Standard Features 2
UPS 30
©2002 Xantrex Technology Inc. All Rights Reserved. D-1

P/N 975-0026-01-01 Rev A 06/2002
Appendix D - Index
G M
Generator Backup 8 Main Service Panel 31
Generator Requirements 20 Model Identification 3, 4
Generator-Only Systems 6, 10, 12, 13 Modified Sine Wave 2
Generators 20, 45 Mounting Considerations 22
Basic 120 VAC Generator Hookup (Off-Grid) 45 Mounting Procedure 33
Basic 120 Vac Utility/Generator Block Diagram 47 Inverter Mounting 32
Basic 120 Vac Utility/Generator Hookup 46 Multiwire Branch Circuits 59, 60
Generator Connections 46
Sub-panel Connections 46 N
Utility Connections 46
Grounding 24 NEC 24
AC Grounding 23
Bonding the Grounding System 25
O
DC Grounding 23, 36 Off-Grid 5, 7, 9, 13
Equipment or Chassis Grounding 24 On-Grid 5, 16, 17
ground rod 25 Operation 50
Grounding Electrodes/Ground Rods 25 Operating the Inverter
Safety Ground Wire Sizes 24 Power ON/OFF Button 50
System Grounding 24 Search Sense Mode 50
Grounding Considerations 23 Setting Up Search Mode 51
overcurrent protection device 25. See also DC Disconnect
H
hydro-generators 6
P
Pre-Configuration Planning 5
I Pre-Installation 21
Installation Procedure Grounding Considerations 23
Hardware/Materials Required 21 Location Considerations 22
Tools Required 21 Mounting Considerations 22
Installing the Battery Temperature Sensor (BTS) 38 Ventilation Requirements 22
Inverter Bypass Switch 23 Wiring Considerations 22
Inverter Connections 46 Problem Loads
Inverter Mounting 32 Ceiling Fans 56
Cell Phones 56
J Clocks 56
Computers and Sensitive Electronics 56
Jumper Enlargement 29 Consumer Electronics 56
Jumper Placement 29 Decreasing Loads 56
Jumper Settings 30 Dimmer Switches 57
jumpers 29 Fluorescent Bulbs 58
L Fluorescent Lights 57
Heavy Loads 57
LEDs 1 Incandescent Lights 58
Location Considerations 22 Microwave Ovens 57
low-battery 1 Multiwire Branch Circuits 59, 60, 62
Identifying Multiwire Branch Circuits 62
Printers 57
Rechargeable Devices 57
Undersized Loads 57
D-2 ©2002 Xantrex Technology Inc. All Rights Reserved.

P/N 975-0026-01-01 Rev A 06/2002
Appendix D - Index
R W
RC8 Remote Control 2, 18 Wall-Mounting Procedure 33
Remote Monitoring 18, 48 Warranty
Renewable Energy 8, 9 Disclaimer ii
Renewable Energy System (Optional Generator) 8, 9 wind 6
Renewable Energy Systems 6, 7 Wire Routing 31
Reverse Polarity 27 Wiring
AC Wiring 39
S Main Service Panel 31
SAFETY INSTRUCTIONS iii Recommended Wire Sizes 41
SB Option 2, 6, 8, 10, 23 Sub-Panel 31
Search Sense Mode 50, 58 to the inverter 42
Confirming Search Mode Operation 58 to the Main Utility Breaker Box 44
Potential Problem Loads related to Search Sense DC Wiring 34. See also DC Disconnect
Other loads 58 Output
Potential Problem Loads related to Search Sense Mo 58 to the Sub-panel 43
Sine Wave 2, 20 Wire Routing 31
solar 6 AC Circuit Breakers 31
Sub-Panel 31 AC Connections 23
Sub-panel Mounting 39 Wiring Batteries in Parallel B-12
Wiring Batteries in Series B-10
T Wiring Batteries in Series-Parallel B-13
Wiring Considerations
Troubleshooting 55 AC Connections 22
Typical Appliance Wattages B-7 DC Connections 23
U Y
Utility Backup 16 Yellow Status LED 50
Utility Backup with a Generator 16. See also Generator Backup
utility failure 16
utility grid 16
V
Ventilation Requirements 22
©2002 Xantrex Technology Inc. All Rights Reserved. D-3

P/N 975-0026-01-01 Rev A 06/2002
Appendix D - Index
D-4 ©2002 Xantrex Technology Inc. All Rights Reserved.

P/N 975-0026-01-01 Rev A 06/2002
Xantrex Technology Inc.
1 888 608 0721 Phone
1 360 435 2229 Fax
www.xantrex.com
975-0026-01-01 Rev A 06/2002 Printed in the USA

UX Series User Guide

Uploaded by

Copyright:

Available Formats

UX Series User Guide

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

UX Series User Guide

Uploaded by

Copyright:

Available Formats

Smart choice for power

Please see Appendix C - Product Information and Warranty for specific

Date and Revision

ii ©2002 Xantrex Technology Inc. All Rights Reserved.

SAVE THESE INSTRUCTIONS

©2002 Xantrex Technology Inc. All Rights Reserved. iii

• Remove all jewelry before working with batteries.

• Always use proper lifting techniques when handling batteries.

• Always use identical types of batteries.

• Batteries are temperature sensitive. For optimum performance, they should be

• Batteries should be installed in a well-vented area to prevent the possible

• NEVER smoke in the vicinity of a battery or generator.

• Use insulated tools when working with batteries.

• When connecting batteries, always verify proper voltage and polarity.

• Do not short-circuit battery cables. Fire or explosion can occur.

SAVE THESE INSTRUCTIONS

iv ©2002 Xantrex Technology Inc. All Rights Reserved.

1.0 Introduction ............................................................................................................................................................................... 1

©2002 Xantrex Technology Inc. All Rights Reserved. v

3.0 Installation (continued)

Grounding Considerations ......................................................................................................................................... 23

vi ©2002 Xantrex Technology Inc. All Rights Reserved.

3.0 Installation (continued)

©2002 Xantrex Technology Inc. All Rights Reserved. vii

5.0 Troubleshooting (continued)

Potential Problem Loads related to Search Sense Mode .................................................................................................... 58

viii ©2002 Xantrex Technology Inc. All Rights Reserved.

Appendix B - Batteries (continued)

Battery Care and Maintenance .......................................................................................................................................... B-16

©2002 Xantrex Technology Inc. All Rights Reserved. ix

Figure 1-1 - UX Series Inverter/Charger ............................................................................................................................. 1

x ©2002 Xantrex Technology Inc. All Rights Reserved.

Figure 5-1 - Conventional “Home-run” Type Wiring .......................................................................................................... 59

©2002 Xantrex Technology Inc. All Rights Reserved. xi

Table 1-1 - Output Parameters by Model Suffix Code ........................................................................................................ 4

xii ©2002 Xantrex Technology Inc. All Rights Reserved.

Thank you for purchasing the UX Series inverter/charger from Xantrex

Internal protection circuits in the inverter prevent over-discharge of the batteries

©2002 Xantrex Technology Inc. All Rights Reserved. 1

Features and Options

The UX Series inverters provide a modified sinewave output which operates

• Low Power Consumption

• SB Option (Battery Charger/AC Transfer Relay)

The inverter can be equipped with a three-stage battery charger designed to

• Battery Temperature Sensor

Battery Temperature Sensor

2 ©2002 Xantrex Technology Inc. All Rights Reserved.

Unpacking and Inspection

Model Identification and Numbering Conventions

The inverter also has a letter designator followed by 3 or 4 digits (depending on

“UX” indicates the type of inverter - UX Series.

See Table 1-1, Output Parameters by Model Suffix Code on page 4.

“SB” indicates the inclusion of an optional, built-in, three-stage, standby

Product Family Country Code (No letter = 120 Vac/60 Hz)

©2002 Xantrex Technology Inc. All Rights Reserved. 3

Model Identification and Numbering Conventions (continued)

Letter Suffix Output Voltage Output Frequency

(No letter) 120 VAC 60 Hz

4 ©2002 Xantrex Technology Inc. All Rights Reserved.

120 Vac/60 Hz Models