DELL-Supply Chain Mangement
DELL-Supply Chain Mangement
DELL-Supply Chain Mangement
INTRODUCTION
Dell, Inc is a multinational technology corporation that develops, manufactures, sells, and supports personal computers and other computerrelated products. Based in Round Rock, Texas, Dell employs more than 82,700 people worldwide. Dell grew during the 1980s and 1990s to become (for a time) the largest seller of PCs and servers. As of 2008 it held the second spot in computer-sales within the industry behind HP. The company currently sells personal computers, servers, data storage devices, network switches, software, and computer peripherals. Dell is a trusted and diversified information-technology supplier and partner, and sells a comprehensive portfolio of products and services directly to customers worldwide. Dell, recognized by Fortune magazine as America's most admired company and No. 3 globally, designs, builds and delivers innovative, tailored systems that provide customers with exceptional value. Dell's remarkable climb to market leadership is the result of a persistent focus on delivering the best possible customer experience. Revenue for the past four quarters totaled $49.2 billion*. The company manufactures its computer systems at six locations: Central Texas and Middle Tennessee in the United States: Eldorado do Sul, Brazil; Limerick, Ireland; Penang, Malaysia; and Xiamen, China. Dell sells its products and services worldwide. Dell was founded in 1984 by Michael Dell, the computer industry's longest-tenured chief executive officer and currently, the company's chairman, on a simple concept: a direct model. Dell's Direct Model is built on the principle that by selling computer systems directly to customers, Dell could best understand their needs and efficiently provide the most effective computing solutions to meet those needs.
The Dell SCM system must handle an enormous number of transactions and pieces of information, and includes multiple core components necessary to keep operations running smoothly:
(BOMs) per year. BOMs listing component part numbers are created for manufacturing facilities to build assemblies and subassemblies for Dell products.
2.3 COST : The cost component runs mostly in batch mode to calculate the
costs to Dell for all BOMs. These batch jobs run weekly, monthly, and quarterly, with each job aggregating total material costs.
2.5 Accounts payable: The accounts payable component handles approximately 15,000 items per day, including payments to Dell suppliers, invoices, and receipts. Vendor information includes vendor ID number, location, negotiated terms, and contact information.
Dell sells its computer systems directly to end customers, bypassing distributors and retailers (resellers). Dell's supply chain consists of only three stages the suppliers, the manufacturer (Dell), and end users.
properly identify market segments, analyze the requirements and profitability of each segment, and Develop more accurate demand forecasts.
Dell matches supply and demand because its customers order computer configurations over the phone or online (Internet). These computer configurations are built up from components that are available. Dells strategy is to provide customized, low cost, and quality computers that are delivered on time. Dell successfully implemented this strategy through its efficient manufacturing operations, better supply chain management and direct sales model. Dell takes orders directly from its customers; either on phone or online. Thus, Dell reduces the cost of intermediaries that would otherwise add up to the total cost of PC for the customer. Dell also saves time on processing orders that other companies normally incur in their sales and distribution system. Moreover, by directly dealing with the customer Dell gets a clearer indication of market trends. This helps Dell to plan for future besides better managing its supply chain. Another advantage Dell gets by directly dealing with the customer is that it is able to get the customers requirements regarding software to be loaded. Dell loads the ordered software in its plant itself before dispatching it. By eliminating the need of a PC support engineer to load software, the customers gain both in time and cost. They can use the PCs the moment they arrive.
according to the preferences of the customers. This option helped customers to get computers at a price lower than other brands.
countries in which Dell operated it had a direct sales force, which was directed by the marketing department located at the headquarters.
ahead of Dell by procuring components at a cheaper price and improving its supply chain management practices. Dell's problems included growing complexities in its product line and pricing system. At the same time, demand from the corporate buyers, who accounted for a major share of Dell's sales fell. According to a survey by CIO Insight, technology spending among companies with revenues of US$ 500 million decreased by 1.3% in 2006.
6. INVENTORY MANAGEMENT
Dell has a special vendor-managed-inventory (VMI) arrangement with its suppliers: Suppliers decide how much inventory to order and when to order while Dell sets target inventory levels and records suppliers' deviations from the targets. Dell heuristically chose an inventory target of 10 days supply, and it uses a quarterly supplier scorecard to evaluate how well each supplier does in maintaining this target inventory in the revolver. Dell withdraws inventory from the revolvers as needed, on average every two hours. If the commodity is multisourced (that is, parts from different suppliers are completely interchangeable), Dell can withdraw (pull) those components from any subset of the suppliers. Dell often withdraws components from one supplier for a few days before switching to another. Suppliers decide when to send their goods to their revolvers. In practice, most suppliers deliver to their revolvers on average three times a week. Dell had been setting inventory targets based on empirical data and judgment with no clear reference to any desired service levels. Dell hypothesized that it could reduce revolver inventory markedly by using a more rigorous approach and gaining better visibility of the inventory throughout the supply chain. Once it determined an optimized inventory level, Dell could collaborate with its suppliers to eliminate excess inventory.
titling database. This database allows millions of executables to be automatically resolved into their licensed parent applications, versions and bundles/suites for easy comparison with license agreements so that unused or under-used software licenses can be easily identified.
7. DEMAND MANAGEMENT
Dell controls its inventory and costs by being a demand-pull company, whereas one of its top competitors, IBM, is strictly a supply-push company and operates in a more traditional manner. IBM has to be good at forecasting what the customers will need, while Dell makes the computers to order. Dell is more efficient and therefore more profitable because it can buy its component parts based on the customers demand and not have to worry about building up its supply of inventory that may or may not be used. The result was that the company wound up with essentially no carrying costs for inventory while maintaining excellent turnaround on orders, because it sold what it had on hand, collected from customers in an average of a few days, and didn't have to pay suppliers for several weeks (Henricks, 2003). Dell continues to use this successful formula to keep its competitive edge over its customers.
Dell delivers business to business (B2B) transactions that allow an organization to lower their procurement costs. With a B2B solution, we can shop online from within our
Enterprise Resource Planning (ERP) "procurement" application and return the contents of our shopping session back to our ERP system electronically. No longer are we required to enter duplicate information in order to purchase. The electronic requisition can now be routed through our standard ERP workflow where it can be approved electronically. Once this electronic requisition is approved, it can become an electronic purchase order and be transmitted instantly to Dell. These orders flow directly into Dell's manufacturing system where our orders are built immediately, saving us hours or days in processing time. This brings us the latest technology at the quickest pace.
Dell's has two objectives with its B2B integration initiative: 1. To quickly integrate with customers who are capable today 2. To help customers build a B2B solution for rapid deployment and connectivity Dell has built a solution that extends its existing Internet infrastructure and ECommerce capability to easily integrate with any customer who supports open, industry document standards of XML and EDI. This allows Dell to provide the same customized catalog most customers use today with Premier Pages, and integrate this dynamic commerce functionality into their internal procurement systems. If a customer is not currently capable of integrating their procurement systems and processes with their suppliers, Dell can provide the necessary hardware, software, and consultation to help build and deploy a solution that not only connects the customer to Dell, but one that can to connect to even other suppliers or customers. Benefits:
Better align Dell with customer procurement processes Ease the purchasing process and reduce errors by eliminating duplicate data entry Reduce costs for clients by eliminating paper purchase order/fax processes Reduce customer cycle times for ordering approval and payment
In todays world, the development of manufactured products is often a complex affair that traverses the globe. Not only are manufactured products themselves becoming increasingly sophisticated, but the companies that make such products increasingly rely on geographically distributed development organizations to help design them. To be successful in a global environment, however, a company must efficiently and effectively manage product development both within and across its design facilities. Failure to do so can lead to delayed product releases, missed market opportunities, and ultimately lost revenue. Dell is no stranger to global product development. In fact, Dell has five globally distributed design centers, eight original design manufacturers (ODMs) in nearly a dozen locations, and numerous remote team members all contributing to the design and development of its industry-leading hardware platforms. Despite the complexity of this worldwide product development effort, Dell has a consistent track record of meeting its product release dates, and Dell products have been regularly hailed as technology leaders. For more than a decade, Dell has relied on PTC Pro/ENGINEER Wildfire computer-aided design (CAD) software running on Dell Precision workstations to design complex products and manage product information and development processes effectively. Dell has used PTC Pro/ENGINEER software successfully in regional product design centers for more than a decade. Currently, Dell deploys hundreds of Dell Precision M90, Dell Precision 490, and Dell Precision 690 workstations running the Microsoft Windows XP OS and Pro/ENGINEER Wildfire CAD software to design and develop the entire Dell product lineincluding servers, workstations, desktops, notebooks, printers, and even televisions (see Figure 1). Pro/ENGINEER Wildfire offers several key features, including sophisticated 3-D modeling and simulation capabilities, an integrated architecture that supports the design process all the way from concept to manufacturing, and automated generation of associative tooling design, assembly instructions, and machine code. By deploying Pro/ENGINEER Wildfire on standards-based Dell Precision workstations running Microsoft Windows, Dell can scale product design and development efforts quickly and cost effectively in response to changing business requirements around the globe.
environmental stewardship program to conserve product energy consumption, reduce or eliminate materials for disposal, prolong product life span and provide effective and convenient equipment recovery solutions. By streamlining business steps and processes to be as efficient as possible, Dell helps minimize stress on the environment while achieving speed, responsiveness and cost savings that are passed along to customers.
This commitment to the environment hasnt gone unnoticed. Dell was recently awarded the National Recycling Coalitions ninth annual Recycling Works Award. Dells longstanding efforts to promote individual producer responsibility were recognized for its leadership in recycling computer equipment and its global policies making it easier for customers to become effective environmental stewards. 10.1COMMITMENT TO THE ENVIRONMENT When it comes to being an environmentally friendly company, Dell hardware and services talk the talk and walk the walk. From the first moment Dell engineers begin to design everything from flat panel displays to servers, they're thinking about energy efficiency and other ways they can ensure Dell products are "earth friendly." Dell is technology partners your campus can count on to vigorously pursue environmentally sound programs that conserve product energy consumption, reduce or eliminate materials for disposal, prolong product life span and provide effective and convenient equipment recovery solutions. 10.2 ENERGY SAVING HARDWARE DESIGN Dells focus on product energy efficiency is designed to help customers decrease electricity usage and system operating cost. Across the range of Dell products, energy savings are built-in. Targeting server power efficiency is one of Dell's primary design objectives. The latest Dell PowerEdgeTM servers consume up to 25% less energy than previous generations. When combined with impressive performance gains, this results in up to three times the performance per watt over previous generations. Current Dell Latitude notebooks consume up to 70% less energy on average than the previous generation OptiPlex GX620. The energy saved results in a reduction of pollution to the environment. 10.3 KEEPING TECHNOLOGY OUT OF THE TRASH
All hardware will eventually reach obsolescence. But where it goes once it's replaced makes the difference. Dell has Asset Recovery and Recycling Services that helps ensure your obsolete or excess computer systems are resold or recycled in an environmentally friendly way. Options include:
10.3.1 Disposal
Donate your computers to the National Cristina Foundation to help disabled and economically disadvantaged children and adults in your community.
10.3.3Value Recovery
Utilize Asset Recovery Services for the logistical and disposal capabilities to recover and dispose owned and/or leased computer equipment in a secure and environmentally safe way. Along with removing identifying tags and labels, the hard drive of each system we recycle is overwritten to help protect the security of your data 10.5 GLOBAL RESPONSIBILITY Dell recognizes the role that product design, asset recovery and other environmentally friendly actions play in our responsibility toward global stewardship. We are focused on implementing features that reduce the energy required to operate our products, as well as educating customers about the importance of using these features. Dells pioneering direct business model optimizes manufacturing and distribution efficiencies, resulting in lower cost-of-ownership through good environmental practices.
Dell has fewer stages in the S.C. Greater part of the S.C. operates in pull mode. Comments on the characteristics follow: Type of products Product introduction More Faster
Longer (products not immediately available) Fewer: increased profit margin through cost reduction e-funds transfer: faster pay-in slower pay-out negative working capital (matter of negotiation with partners) Lower: Lower: Through aggregation and delayed differentiation Fewer facilities (mainly retail outlets)
Increased:Distribution on a personal basis (whose cost is it?) However Transport cost small fraction of price and cost
More customers, revenue enhancement More flexible: Price revisions depending on stocks
12.SWOT ANALYSIS
12.1STRENGTHS
Dell is the World's largest PC maker. Profits for the 3 months to July 2005 were in excess of $1 billion US, representing a growth of around 28%. For the last couple of years it has held its position as market leader (it took it from rivals Hewlett-Packard). The Dell brand is one of the best known and renowned computer brands in the World. Dell cuts out the retailer and supplies directly to the customers. It uses information technology, and Customer Relationship Management (CRM) approaches to capture data on its loyal consumers. So a customer selects a generic PC model, and then adds items and upgrades until the PC is kitted out to the customer's own specification. Components are made by suppliers, never by Dell. PC's are assembled using relatively cheap labor. You can even keep track of your delivery by contacting customer services, based in India. The finished goods are then dropped off with the customer by courier. Dell has total command of the supply chain.
12.2 WEAKNESSES
The company has such a huge range of products and components from many suppliers from a plethora of countries, that there is the occasional product recall that can cause Dell some embarrassment. In 2004 Dell had to recall 4.4 million laptop adapters because of a fear that they could overheat, causing electric shocks or fires. Dell is a computer maker, not a computer manufacturer. It buys from a group of concentrated hi-tech component manufacturers. Whilst this is a tremendous advantage in terms of business operations, allowing Dell to focus on marketing and logistics, the company is reliant on a few large suppliers, and to an extent is locked in for periods of time (i.e. unable to switch supply dues to the lack of large suppliers in the World).
12.3OPPORTUNITIES
Kevin Rollins replaced Michael Dell in 2004 as Dell's Chief Executive Officer. Dell remained the company's Chairman. Despite founder Dell's massive success, new blood and a change in management thinking could lead the company into a new, even more profitable period. Dell was born in 1965, and founded Dell in 1984 with $1000 whilst studying at the University of Texas. He became the youngest Fortune 500 CEO in 1992, and will be a tough act to follow. Dell is pursuing a diversification strategy by introducing many new products to its range. This initially has meant good such as peripherals including printers and toners, but now also included LCD televisions and other non-computing goods. So Dell competes against iPod and other consumer electronics brands. Dell is making and selling low-cost, low-price computers to PC retailers in the United States. The PC's are unbranded and should not be recognized as being Dell when the consumer makes a purchase. Rebranding and rebadging for retailers, although a departure for Dell, gives the company new market segments to attack with the associated marketing costs.
12.4THREATS
The single biggest problem for Dell is the competitive rivalry that exists in the PC market globally. As with all profitable brands, retaliation from competitors and new entrants to the market poses potential threats. Dell sources from Far Eastern nations where labor costs remain low, but there is nothing stopping competitors doing the same - even sourcing the same or similar components from the same or similar suppliers. Remember, Dell is a PC maker, not a PC manufacturer. Dell, being global in its marketing and operations, is exposed to fluctuations in the World currency markets. Although it is a very lean organization, orders do have to be placed some time ahead due to their size or value. Changes in exchange rates could leave the company exposed to potential loses in parts of its supply chain.
Exchange rates could leave the company exposed to potential loses in parts of its supply chain.
REFERENCES:
www.wikipedia.com
Boone, James (2000, May 12). Dell's Competitive Advantage. Retrieved April 3, 2004 from University of Central Florida, http://www.bus.ucf.edu/jcourtney/EcommPPT/DellAdvantage.ppt
Implementation study: DELL IT Scales supply chain Management with Oracle RAC 10g By Dave Jaffe, Ph.D., Todd Muirhead, Tiong Tey, Raveendra Avutu
www.dell.com/oracle10g
www.dell.com/oracle
Dell Manages Profitability, Not Inventory dated 6/2/2003 Harvard Business School, review by by Jonathan Byrnes
Performance measurement & Risk management at Dell by Thomas Meredith, September 01, 1998
CONTENTS
1.INTRODUCTION.............................................................................................1 2.SUPPLY CHAIN SYSTEM..................................................................................1 3. SUPPLY CHAIN MANAGEMENT......................................................................2 3.1 The Direct Model.....................................................................................3 3.2 Role of Dell Suppliers..............................................................................4 3.3 Balancing Demand and Supply...............................................................4 3.4 Production Process..................................................................................5 3.5 The Benefits............................................................................................5 3.5 The Problems..........................................................................................5 4. DELLS COMPETITIVE ADVANTAGE...............................................................6 5. INFORMATION SYSTEM & TECHNOLOGY.......................................................6 5.1 I2 SCM Software Package........................................................................6 6. INVENTORY MANAGEMENT...........................................................................7 7. DEMAND MANAGEMENT...............................................................................8 8. E-COMMERCE AND PROCUREMENT..............................................................8 9. PRODUCT DESIGN CONSIDERATIONS...........................................................9 10. GREEN ISSUES..........................................................................................10 10.1Commitment to the Environment.........................................................11 10.2 Energy Saving Hardware Design ........................................................11 10.3 Keeping Technology Out of the Trash .................................................................................................................... 11 11. PERFORMANCE MEASURES.......................................................................12 12.SWOT ANALYSIS........................................................................................13 12.1Strengths ............................................................................................13 12.2 Weaknesses........................................................................................14 12.3Opportunities.......................................................................................15 12.4Threats.................................................................................................15 References:.................................................................................................... 16 Contents......................................................................................................... 18