Hioki 3159

3159
Instruction Manual
INSULATION/
WITHSTANDING HiTESTER
Be sure to read this manual before using the instrument.  p.ii
When using the instrument for the

Troubleshooting
first time
Names and Functions of Parts  p.3 Maintenance and Inspection  p.169
Testing Arrangements  p.9 Displaying Errors  p.173
EN
Sept. 2020 Revised edition 15
3159A981-15 20-09H
HIOKI 3159A981-15
HIOKI 3159A981-15
Contents
Introduction i
Inspection i
Safety Notes ii
Notes on Use v
Chapter Summary vii
Chapter 1 Overview 1
1.1 Product Introduction 2
1.2 Names and Functions of Parts 3
1.2.1 Front panel 3
1.2.2 Rubber keys 4
1.2.3 Rear panel 5
1.2.4 9615 H.V. TEST LEAD 6
1.2.5 REMOTE CONTROL BOX 7
1.3 External Dimensions 8
Chapter 2 Testing Arrangements 9
2.1 Connecting the Protective Ground Terminal 10
2.2 Wearing rubber gloves 11
2.3 Connecting the External I/O Connector 12
2.4 Power Cord Connection 13
2.5 Powering On and Off the Unit 14
2.6 Connecting the 9615 H.V. TEST LEAD 15
2.7 Connecting the REMOTE CONTROL BOX 17
2.8 Installation of the Unit 18
2.9 Connection to the Measured Equipment 19
2.10 Startup Inspection 20
Chapter 3 Withstand Voltage ModeTesting Method 21
3.1 Withstand Voltage Mode Display 22
3.2 Displaying the READY State 24
3.2.1 Key-lock Function 25
3.3 "SETTING" State 26
3.3.1 Setting the Comparative Voltage Value 27
3.3.2 Setting the Upper (Lower) Limit Value 28
3159A981-15
HIOKI 3159A981-15
3.3.3 Setting the Test Time 29
3.3.4 Setting the Output Voltage range 30
3.3.5 Examples of Settings 31
3.4 Starting a Test 34
3.4.1 Setting the Output Voltage 35
3.4.2 Executing a Test 36
3.4.3 Screening in "TEST" State 38
3.5 PASS or FAIL Determination 39
3.5.1 "PASS" State 39
3.5.2 Screening in "PASS" State 41
3.5.3 "FAIL" State 42
3.5.4 Screening in "FAIL" State 46
Chapter 4 Insulation Resistance Mode Testing

Method 47
4.1 Insulation Resistance Mode Display 49
4.3.1 Setting the Test Voltage Value 54
4.3.2 Setting the Lower (Upper) Limit Value 55
4.3.3 Setting the Test Time 57
4.3.4 Examples of Settings 59
4.4.2 Screening in "TEST" State 64
4.6 About the Auto Discharge Function 70
Chapter 5 Auto Test Mode Testing Method 71
5.1 Withstand Voltage Mode Display 73
5.4.2 Screening in "TEST State" 80
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5.6 Auto Discharge Function for insulation resistance
Tests 87
Chapter 6 Optional Functions 89
6.1 PASS Hold Function 91
6.2 FAIL Hold Function 92
6.3 Hold Function 93
6.4 Momentary Out 95
6.5 Double Action 96
6.6 FAIL Mode 97
6.7 RS Command [START] 98
6.8 Inter-lock Function 99
6.9 Voltage Comparator Position 100
6.10 Insulation Resistance Test Measurement Range 101
6.11 Insulation Resistance Test Termination
ModeSettings 103
6.12 Example of Optional Functions Use 105
Chapter 7 Saving/loading Preset Values 107
7.1 Saving Preset Values 107
7.1.1 Procedure for Saving Data 107
7.1.2 Example of Saving 110
7.2 Loading Preset Values 112
7.2.1 Procedure for Loading Data 112
7.2.2 Example of Loading 114
Chapter 8 External Interface 117

8.1 External I/O Terminal 117
8.1.1 Signal Line 118
8.1.2 Example of Input Signal Connection 120
8.1.3 Example of Output Signal Connection 121
8.1.4 Inter-lock Function 123
8.1.5 Timing Chart of External I/O Terminal 125
8.2 Status Out 130
8.3 Buzzer 132
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Chapter 9 RS-232C Interface 133
9.1 Specifications 133
9.2 Connection Method 134
9.3 Command Transfer Methods 135
9.4 Command 137
9.4.1 Common Command Messages 138
9.4.2 Specific Command Messages 139
9.5 Response Formats 161
Chapter 10 Specifications 163
10.1 Basic Specifications 163
10.1.1 Withstand Voltage test portion 163
10.1.2 Insulation resistance test portion 165
10.1.3 Timer Section 165
10.1.4 Interface 166
10.2 General Specifications 168
Chapter 11 Maintenance and Inspection 169
11.1 Maintenance and Service 170
11.2 Fuse Replacement 171
11.3 Troubleshooting 172
11.4 Displaying Errors 173
11.5 Resetting the System 174
Appendix APPENDIX 1
Appendix 1 9613 REMOTE CONTROL BOX (SINGLE)
APPENDIX 1
Appendix 2 9614 REMOTE CONTROL BOX (DUAL)
APPENDIX 2
Appendix 3 9615 H.V. TEST LEAD (Standard Accessory)
APPENDIX 3
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Introduction
Thank you for purchasing the HIOKI 3159 INSULATION/WITHSTANDING

HiTESTER. To obtain maximum performance from the product, please read
this manual first, and keep it handy for future reference.
Inspection
When you receive the product, inspect it carefully to ensure that no damage
occurred during shipping. In particular, check the connectors. If damage is
evident, or if it fails to operate according to the specifications, contact your
dealer or Hioki representative.
Accessories
Verify that the following standard accessories are complete.
Instruction Manual 1
Spare fuse (built into the power inlet) 1
Grounded three-core power cord 1
9615 H.V. TEST LEAD (High voltage and return side ) 2
Shipment of the unit

Use the original packing materials when reshipping the product, if possible.
Warranty
HIOKI cannot be responsible for losses caused either directly or indirectly by
the use of the 3159 with other equipment, or if ownership is transferred to a
third party.
Before using the product, make sure that the insulation on the leads is undamaged
NOTE
and that no bare conductors are improperly exposed. Using the product in such
conditions could cause an electric shock, so contact your dealer or Hioki
representative for repair.
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Safety Notes
This product is designed to conform to IEC 61010 Safety Standards, and

has been thoroughly tested for safety prior to shipment. However,
DANGER
mishandling during use could result in injury or death, as well as
damage to the product. Be certain that you understand the instructions
and precautions in the manual before use. We disclaim any
responsibility for accidents or injuries not resulting directly from
product defects.
This manual contains information and warnings essential for safe operation
of the product and for maintaining it in safe operating condition. Before
using the product, be sure to carefully read the following safety notes.
Safety Symbols
The symbol printed on the product indicates that the user should
refer to a corresponding topic in the manual (marked with the
symbol) before using the relevant function.
In the manual, the symbol indicates particularly important
information that the user should read before using the product.
Indicates that dangerous voltage may be present at this terminal.
Indicates a fuse.
Indicates AC (Alternating Current).
Indicates DC (Direct Current).
Indicates a protective conductor terminal.
Indicates a grounding terminal.
Indicates the ON side of the power switch.
Indicates the OFF side of the power switch.
The following symbols in this manual indicate the relative importance of

cautions and warnings.
Indicates that incorrect operation presents an extreme hazard that

could result in serious injury or death to the user.
DANGER
Indicates that incorrect operation presents a significant hazard that

could result in serious injury or death to the user.
WARNING
Indicates that incorrect operation presents a possibility of injury to

CAUTION the user or damage to the product.
NOTE Advisory items related to performance or correct operation of the

product.
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Measurement categories
To ensure safe operation of measurement instruments, IEC 61010 establishes

safety standards for various electrical environments, categorized as CAT II to
CAT IV, and called measurement categories.
CAT II Primary electrical circuits in equipment connected to
an AC electrical outlet by a power cord (portable
tools, household appliances, etc.)
CAT II covers directly measuring electrical outlet
receptacles.
CAT III Primary electrical circuits of heavy equipment (fixed
installations) connected directly to the distribution
panel, and feeders from the distribution panel to
outlets.
CAT IV The circuit from the service drop to the service
entrance, and to the power meter and primary
overcurrent protection device (distribution panel).
Using a measurement instrument in an environment designated with a

higher-numbered category than that for which the instrument is rated could
result in a severe accident, and must be carefully avoided.
Use of a measurement instrument that is not CAT-rated in CAT II to CAT
IV measurement applications could result in a severe accident, and must be
carefully avoided.
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Accuracy
The specifications in this manual include figures for "measurement accuracy"
when referring to digital measuring instruments, and for "measurement
tolerance" when referring to analog instruments.
f.s. (maximum display or scale value, or length of scale)

Signifies the maximum display (scale) value or the length of the scale
(in cases where the scale consists of unequal increments or where the
maximum value cannot be defined).
In general, this is the range value (the value written on the range
selector or equivalent) currently in use.
rdg. (displayed or indicated value)
This signifies the value actually being measured, i.e., the value that is
currently indicated or displayed by the measuring instrument.
dgt. (resolution)
Signifies the smallest display unit on a digital measuring instrument,
i.e., the value displayed when the last digit on the digital display is
"1".
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Notes on Use
Follow these precautions to ensure safe operation and to obtain the full
benefits of the various functions.
To avoid any life-threatening electric shock accidents, ensure that the

following rules are observed.
DANGER
The Insulation/Withstanding Hitester is a dangerous product which
discharges high voltages. To prevent getting electrocuted, always
wear high-voltage protective rubber gloves when carrying out any
operation.
Be careful when using the product and ensure that you do not touch
this product, any tested object that is connected or any H.V. TEST
LEAD, etc.
To avoid electric shock, do not remove the product's case. The
internal components of the product carry high voltages and may
become very hot during operation.
The vinyl shield on the 9615 H.V. TEST LEAD alligator clip is not high
voltage insulated. Do not touch when high voltage is applied.
To avoid electric shock, do not allow the product to get wet, and do
WARNING
not use it when your hands are wet.
To avoid electric shock, be sure to connect the protective ground
terminal to a grounded conductor.
To avoid electrical accidents and to maintain the safety specifications
of this instrument, connect the power cord provided only to a 3-
contact (two-conductor + ground) outlet.
Before turning the product on, make sure the source voltage matches
that indicated on the product's power connector. Connection to an
improper supply voltage may damage the product and present an
electrical hazard.
Replace the fuse only with one of the specified characteristics and
voltage and current ratings. Using a non-specified fuse or shorting
the fuse holder may cause a life-threatening hazard.
Fuse type: 250VT8AL (3159, 3159-01), 250VT4AL (3159-02 to 3159-04)
CAUTION To avoid electrocution, turn off the power to all devices before plugging or
unplugging any of the interface connectors.
To avoid damaging the power cord, grasp the plug, not the cord, when
unplugging the cord from the power outlet.
To avoid damaging H.V. TEST LEAD, do not kink or pull on the leads.
For safety reasons, when taking measurements, only use the H.V. TEST
LEAD provided with the product.
To avoid damage to the product, protect it from vibration or shock during
transport and handling, and be especially careful to avoid dropping.
Failure to observe the following precaution may result in bodily injury.
This instrument weighs approximately 18 to 21.5 kg. When lifting or
moving the unit, it is strongly recommended that two capable persons
hold the instrument at both ends of the bottom to prevent drop or
damage.
The instrument is heavy. When transporting it, follow your company's
workplace safety standards to assure safety (for example, by wearing
non-slip gloves and protective footwear).
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CAUTION To avoid electric shock, do not exceed the lower of the ratings shown on
the instrument and test leads.
Do not use the product near a device that generates a strong electromagnetic field
NOTE
or electrostatic charge, as these may cause erroneous measurements.
This product may cause interference if used in residential areas. Such use must be
avoided unless the user takes special measures to reduce electromagnetic
emissions to prevent interference to the reception of radio and television
broadcasts.
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Chapter Summary
Chapter 1 Overview
Describes an overview, features, and the names and functions of the parts of
the product.
Chapter 2 Testing Arrangements
Describes particulars of testing arrangements.
Chapter 3 Withstand Voltage Mode Testing Method
Describes procedures for setting, testing, and test results judgment.
Chapter 4 Insulation Resistance Mode Testing Method
Describes the procedures for setting the insulation resistance mode testing,
testing method, and test decisions.
Chapter 5 Auto Test Mode Testing Method
Describes the procedures for setting the auto test mode testing, testing
method, and test decisions.
Chapter 6 Optional Functions
Describes procedures for setting optional functions.
Chapter 7 Saving/Loading Preset Values
Describes procedure for saving and loading test values.
Chapter 8 External Interface
Describes use of the external I/O, status out and buzzer.
Chapter 9 RS-232C Interface
Describes communication procedures and commands for an RS-232C
interface.
Chapter 10 Specifications
Contains the unit specifications such as the general specifications,
measurement accuracy, etc. of the unit.
Chapter 11 Maintenance and Inspection
Covers the maintenance and inspection, fuse replacement, and ultimate
disposal.
Appendix
Covers the options of the unit.
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HIOKI 3159A981-15
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Chapter 1 2
Overview 3
10
11
12
13
14
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1.1 Product Introduction

(1) Easy testing conforming to standards
With the unit insulation resistance and withstand voltage tests based on a
wide variety of standards can be performed. The timer and comparative
screening functions using the upper- and lower-limit values provide accurate
test results. When testing withstand voltage, the unit does not operate until
the output-voltage preset using the voltage adjustment knob is within 5%
(output-voltage 1 kV: 50 V) of the comparative-voltage value, thus
ensuring more accurate readings.
(2) Automatic insulation resistance testing and withstand voltage
testing
The Auto Test mode allows consecutive insulation resistance and withstand
voltage tests to be performed.
(3) Fluorescent indicator
The large, easy-to-read fluorescent display permits quick checking of the
testing state and result.
(4) Analog Voltage Measurement
The voltage is digitally displayed on the fluorescent indicator. This value can
also be checked on the analog voltmeter. (withstand voltage test only)
(5) Saving testing set values (Memory function)
This unit is provided with a function for saving the set values used in a test,
allowing quick switching between different testing set values to meet a
variety of standards and regulations. Up to 10 values may be saved for each
testing mode.
The values immediately prior to a power shutdown are saved in the unit.
These values are valid at the next startup.
(6) REMOTE CONTROL BOX
The 9613 REMOTE CONTROL BOX (SINGLE) or the 9614 REMOTE
CONTROL BOX (DUAL) can be connected to the external switch terminal
to perform 3159 start/stop control.
(7) External I/O
The external I/O terminal generates signals according to the state of the
3159. It can be used to feed signals for the START and STOP key.
(8) RS-232C interface as a standard feature
Automatic testing and saving of the test results are possible with the use of a
computer.
(9) Status Out
Relay contact signals are output from the terminal on the rear panel
according to the state of the 3159. The DANGER lamp can be connected to
ensure safer testing.
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1.1 Product Introduction
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1
1.2 Names and Functions of Parts
1.2.1 Front panel

2
3
To prevent electric shock, when the DANGER lamp is lit, never touch the
WARNING HIGH or LOW terminals, H.V. TEST LEAD, or the tested object.
8
4
1 9 5
10
2
6
3 11
7
4 8
5 7 6
9
1 Analog voltmeter Indicates output-voltage when testing withstand voltage.
2 DANGER lamp This lamp lights to warn that voltage is present between the 10
terminals during testing.
3 LOW terminal The LOW terminal is a low-voltage terminal for voltage outputs.
It has the same electric potential as the unit body.
11
4 HIGH terminal The HIGH terminal is a high-voltage terminal for voltage outputs.
A high voltage is generated between this terminal and the LOW
terminal. When the DANGER lamp is lit, never touch this terminal.
5 External switch Used for the signal line for the REMOTE CONTROL BOX. 12
terminal
6 Output voltage knob Sets the output-voltage.
7 Rubber keys The 10 rubber keys include six function keys and a SHIFT key. 13
The six function keys offer a variety of settings, used in
combination with the SHIFT key.
8 VFD (vacuum
fluorescent display)
Displays various information, such as the test state and test results. 14
9 START key Used to start a test. This key functions only when the READY lamp
is lit.
10 STOP key Normally used to terminate a test.
A
11 Main power switch Powers the 3159 on or off.
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1.2.2 Rubber keys

1 2 3 4 5
6 7 8 9
1 / key Moves the flashing cursor.
The switching range is preset before shipment:
Withstand voltage test:
Comparative voltage value Upper limit Value Lower limit Value
Test time Output voltage range
Insulation resistance test:
Test voltage value Lower limit Value Upper limit Value
Test time
To display the flashing cursor, press the / keys. The cursor appears,
displaying the preset comparative voltage value or test voltage value.
2 / key Changes the position at which the flashing cursor appears.
3 ON/OFF key Switches on/off the set value for the position of the flashing cursor.
If turned off, the set value is not used in testing.
However, the following key can't perform the switching on/off:
Upper limit Value (Withstand voltage test)
Output voltage range (Withstand voltage test)
Test voltage value (Insulation resistance test)
Lower limit Value (Insulation resistance test)
4 LOCK key Used to lock the keys.
When pressed, the LOCK key disables all keys except the START
key, STOP key, and UNLOCK key (LOCK + SHIFT key).
(See Section 3.2.1)
5 SHIFT key Used in combination with other keys.
(1) SHIFT + key
Displaying the Preset-data loading screen. (See Chapter 7)
(2) SHIFT + key
Displaying the Preset-data saving screen. (See Chapter 7)
(3) SHIFT + UNLOCK key
Disabling the key lock function.
(4) SHIFT + / key
Changing the increment size of setting values.
6 W key Performs withstand voltage tests and settings.
(withstand-voltage test)
7 I key Performs insulation resistance tests and settings.
(insulation-resistance test)
8 W I key Tests for voltage, then insulation resistance.
9 I W key Tests for insulation resistance, then withstand voltage.
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1
1.2.3 Rear panel
To prevent electric shock, when the DANGER lamp is lit, never touch the
2
WARNING HIGH or LOW terminals, H.V. TEST LEAD, or the tested object.
5 6 3
1 4
9
2
5
10
3
6
4
7 8 7
1 Fuse holder Contains a power fuse. 8

2 Power inlet Connect the grounded three-core power cord supplied here.
Integrated with a fuse holder.
3 RS-232C terminal Used for remote control with RS-232C. 9
4 Protective ground Used to earth a protective ground wire. Be sure to make grounding
terminal connections before starting a test.
5 Buzzer adjustment
knob
Used for buzzer sound adjustment. Two knobs are provided: one
for PASS screening and one for FAIL screening.
10
6 STATUS OUT dip Used to set the output conditions for relay contacts when using the
switch status out function.
7 STATUS OUT relay Switches on the relay contacts if the conditions set with the
11
terminal STATUS OUT dip switch are met.
For output of 3159 state and input of start and stop signals.
12
8 External I/O
terminal
9 HIGH terminal A high-voltage terminal for voltage output. Connected to the HIGH
terminal on the front panel.
10 LOW terminal A low-voltage terminal for voltage output. Contains the same
electrical potential as this units casing.
13
14
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1.2.4 9615 H.V. TEST LEAD
The vinyl shield on the 9615 H.V. TEST LEAD alligator clip is not high
voltage insulated. Do not touch when high voltage is applied.
DANGER
1
High-voltage side (red)
2
1
Low-voltage side (black)
3
1 Alligator clip Connect to a test point on the tested object.

2 High-voltage output Connect to the HIGH terminal on the unit.
plug
3 Low-voltage output Connect to the LOW terminal on the unit.
plug
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1.2.5 REMOTE CONTROL BOX
9613 REMOTE CONTROL BOX (SINGLE)

4
2 3
9614 REMOTE CONTROL BOX (DUAL) 4
2 3 2
1 OPERATE switch Used to enable remote-control operation. When this switch is ON,
the START and STOP keys for remote control are active.
Changing this switch during testing will forcibly terminate the test.
2 START key Works in the same manner as the START key on the unit. With
the 9614 REMOTE CONTROL BOX (dual-hand), the two START
switches must be pressed.
3 STOP key Works in the same manner as the STOP key on the unit. The
STOP key is ON during a test or when a voltage is being output.
4 Switch signal-line Connect to the external switch terminal on the unit.
plug
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1.3 External Dimensions

42±1 m m
330±2 m m
30±1 m m
155±2 m m
16±1 m m
320±2 m m
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1.3 External Dimensions
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Chapter 2 2
Testing Arrangements 3
10
11
12
13
14
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2.1 Connecting the Protective Ground Terminal
To avoid electric shock, be sure to connect the protective ground

WARNING
terminal to a grounded conductor.
To avoid electric shock, connect the protective ground terminal to a
grounded conductor before making any other connections.
1. Using a Phillips-head screwdriver, remove the protective ground terminal

from the rear of the unit.
2. Connect an electric wire with a sufficient current capacity to the

protective ground terminal, and secure the wire using a Phillips-head
screwdriver.
3. Ground the other end of the wire.
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2.1 Connecting the Protective Ground Terminal
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1
2.2 Wearing rubber gloves
2
DANGER
The Insulation/Withstanding HiTester is a dangerous product which 3
operation.
4
this product, any tested object that is connected or any H.V. Test
Lead, etc.
5
1. To avoid electrocution, always wear high-voltage protective rubber gloves
when using this product.
6
2. Contact your dealer or Hioki representative to help you look for high-
voltage protective rubber gloves.
7
10
11
12
13
14
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2.2 Wearing rubber gloves
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2.3 Connecting the External I/O Connector
Always turn both devices OFF when connecting and disconnecting an

WARNING
interface connector. Otherwise, an electric shock accident may occur.
To avoid electric shock or damage to the equipment, always observe
the following precautions when connecting to external I/O.
(1) Always turn off the power to the instrument and to any devices to
be connected before making connections.
(2) Be careful to avoid exceeding the ratings of external I/O signal.
1. Make sure that the power switch is turned off.
2. Insert the external I/O connector into the external I/O terminal.
3. Secure the external I/O connector using the hooks of the external I/O
terminal.
Hook of the external I/O terminal
External I/O connector
For the specifications of the external I/O connector, see Section 8.1.
NOTE
If the optional "Interlock" function is set to "1: Set," set Pin 10 of the external I/O
terminal to "Lo" before starting a test. "Err. 0" will be indicated until "Lo" is set.
(See Section 8.1.4)
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2.3 Connecting the External I/O Connector
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1
2.4 Power Cord Connection
Before turning the product on, make sure the source voltage matches
2
WARNING
that indicated on the product's power connector. Connection to an
improper supply voltage may damage the product and present an
electrical hazard. 3
Supply voltage indicated on the rear panel
4
1. Be sure that the main power switch is turned to OFF. 6

2. Connect the grounded three-core power cord provided to the power inlet
on the back of the unit. 7
3. Insert the plug into the grounded outlet.
8
9
3
2 10
11
12
13
14
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2.4 Power Cord Connection
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2.5 Powering On and Off the Unit
Before turning on the power, make sure that the voltage of the power
WARNING
supply being used matches the supply voltage indicated on the rear
panel of the unit. If an attempt is made to use an improper supply
voltage, there is danger of damage to this unit and of life-threatening
risk to the operator. Apply a voltage within the acceptable powervoltage
range. Otherwise, damage to the unit or electrical accidents may result.
The settings immediately prior to power shutdown are saved. The unit restarts
NOTE
with these settings, even following a power interruption. When settings are
modified, however they are only saved after running a test.
Allow 5 minutes warming up after powering on.
The REMOTE CONTROL BOX, external I/O device, RS-232C interface, and
status out function are active only when they are connected prior to startup. If
these devices are connected after the power is turned on, the protective function
may be activated, thus causing a malfunction.
(1) Powering on the unit
1. Turn the main power switch to ON ( ).
Main power switch
2. The model name and version number are displayed as below:

3. When the READY lamp is lit (it does not light up in the Double Action
mode), the keys are ready for operation.
Software version
Model name "Version 1.00" is displayed.
(2) Powering off the unit

1. Following a test, make sure the analog voltmeter is at 0 kV, the DANGER
lamp is OFF, and the READY lamp is lit.
2. Turn the voltage adjustment knob counterclockwise until the output
reaches 0 kV. Do not turn OFF the Main Power switch when a voltage is
being output, as the unit may be damaged as a result.
3. Turn OFF the Main Power switch.
Output voltage knob
Main power switch
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2.5 Powering On and Off the Unit
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2.6 Connecting the 9615 H.V. TEST LEAD

DANGER
The Insulation/Withstanding HiTester is a dangerous product which
operation.
Lead, etc.
To prevent electrical shock, turn off the power unit and tested object,
WARNING
make sure that there is no high voltage being applied to the output,
confirm the following 3 items, and connect the 9615 H.V. TEST LEAD.
(1) The analog voltmeter reads 0 kV.
(2) The DANGER lamp is OFF.
(3) The READY lamp is lit (it is off in the Double Action mode).
Before connecting the 9615 H.V. TEST LEAD, be sure to check its
insulation for tearing and metal exposure.Using the product in such
conditions could cause an electric shock, so contact your dealer or
Hioki representative for repair.
To avoid electric shock, make sure the 9615 H.V. TEST LEAD is
securely connected before starting a test, as a loose test lead can
cause a hazard when a voltage is output.
1. Remove the LOW terminal by turning it counterclockwise.
Low terminal
2. As shown in the figure, insert the plug on the H.V. TEST LEAD (low
voltage side).
3. Secure the LOW terminal by turning it clockwise.
4. Connect the plug on the H.V. TEST LEAD (high voltage side) to the
HIGH terminal.
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Plug on the H.V. TEST LEAD

(low voltage side)
Plug on the H.V. TEST LEAD (high voltage side)
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2.7 Connecting the REMOTE CONTROL BOX
To prevent electrical shock, turn off the power unit and tested object,
WARNING
make sure that there is no high voltage being applied to the output,
confirm the following 3 items, and connect the 9615 H.V. TEST LEAD.
To prevent malfunctions, do not remove the REMOTE CONTROL BOX
following startup. Before removing it, be sure to turn OFF the power.
To avoid electric shock, when using the REMOTE CONTROL BOX,
provide safety measures to keep the output-voltage terminal, tested
object, and H.V. TEST LEAD out of contact with one another when
they are in the TEST state.
Connection of the REMOTE CONTROL BOX (9613/9614) enables start/stop

operations to be performed easily.
1. Make sure the Main Power switch and OPERATE switch on the
REMOTE CONTROL BOX are OFF.
OPERATE switch on the

Main power switch REMOTE CONTROL BOX
2. Insert the switch signal-line plug into the external switch terminal.
Check the direction of the switch signal line.
3. Turn ON the OPERATE switch of the REMOTE CONTROL BOX.

The OPERATE switch can be turned ON/OFF even following startup.
External switch terminal
Switch signal-line plug
______________________________________________________________________________________________
2.7 Connecting the REMOTE CONTROL BOX
HIOKI 3159A981-15
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_____________________________________________________________________________________________
2.8 Installation of the Unit
Temperature: 0 to 40
Humidity: 80%RH or less (no condensation)
Avoid the following locations:

Subject to direct sunlight.
Subject to high levels of dust, steam, or corrosive gases (Avoid using the
equipment in an environment containing corrosive gases (e.g., H2S, SO2,
NI2, and CI2) or substances that generate harmful gasses (e.g., organic
silicones, cyanides, and formalins)).
Subject to vibrations.
In the vicinity of equipment generating strong electromagnetic fields.
NOTE Noise from the unit may affect peripheral equipment.
______________________________________________________________________________________________
2.8 Installation of the Unit
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2.9 Connection to the Measured Equipment

DANGER
operation.
Lead, etc.
Make sure that no high voltage is being applied to the output, confirm
the following items, and connect the H.V. TEST LEAD.
In the TEST state, never touch the output-voltage terminal, H.V. TEST
LEAD, or tested object.
Even following a test, there may be a residual voltage at the output
terminal. Therefore, before touching the output-voltage terminal, H.V.
TEST LEAD, or tested object, make sure that no high voltage is being
applied between the output terminals.
If the HIGH and LOW voltage output terminals short-circuit or a dielectric

NOTE
breakdown occurs in the tested object during the test, noise will be generated and
such noise may lead to a malfunction of this unit or of a nearby electronic
device.
If this problem occurs, connect a ferrite core or a resistor to the H. V. TEST
LEAD (high voltage side).
When using a resistor, choose one appropriate for the power rating and withstand
voltage. Also, be alert to any drop in test voltage.
Beware of electric shock when connecting the resistor.
Do not the test lead and the EXT/IO cable arranged closely to each other.
Doing so may lead to a malfunction of the external control due to a noise.
Additionally, if the test lead touches to other metallic parts, it may cause an
increase in leakage current.
Prevent the test lead from coming into contact with other parts as much as
possible.
1. Make sure the analog voltmeter is at 0 kV and the DANGER lamp is OFF.
2. Make sure the unit is in the READY state with the READY lamp ON (it is
OFF in the Double Action mode).
3. Connect the LOW terminal probe to the tested object. Fasten the probe
securely to prevent it from loosening during a test.
4. Following the procedure described above, connect the HIGH terminal

probe to the tested object.
______________________________________________________________________________________________
2.9 Connection to the Measured Equipment
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2.10 Startup Inspection
To ensure safe testing, check the following before starting operation:
(1) Breaking current (withstand voltage mode)

1. Calculate the resistance based on the output-voltage set for withstand
voltage testing and the upper test value, and prepare a resistor
corresponding to the calculation result.
(Output voltage Upper-limit value (Breaking current) = Resistance)
2. Set an upper-limit value.
3. Connect the resistor to the H.V. TEST LEAD.
4. Increase the output voltage beyond the set value, and make sure the
current is cut off (i.e., make sure the unit is in the FAIL state).
A high-voltage resistor with a power rating larger than the power
calculated from the output voltage and resistance is recommended.
2
((Output voltage) Resistance<Power rating)
Example high-voltage resistor:
KOA Corp.'s GS Series High Voltage High Resistance Thick Film Resistor
(2) Measured resistance (insulation-resistance mode)
1. Calculate the resistance based on the test voltage set for insulation
resistance testing and the measured current (1 mA), and prepare a resistor
whose resistance is larger than that of the calculation result.
output-voltage measured current (1 mA) resistance value)
2. Specify the test voltage.
3. Connect the resistor that you prepared to the H.V. TEST LEAD.
4. Make sure that the resistance measured matches the resistor that you prepared.
(3) Analog voltmeter
1. Before turning on the power, make sure the analog voltmeter is at 0 kV.
2. If the voltage reading is not at zero, adjust the value to zero using a
slotted screwdriver.
(4) Interlock
If the Interlock function is set, make sure the Interlock function works
properly before starting operation. (See Section 8.1.4)
(5) Key inspection
1. Turn off the power, and unplug the power cord from the power outlet.
2. For both the START and STOP keys on the front panel of the unit, press
the center of the key, and make sure you feel it click. The click is less
noticeable when the edges of the keys are pressed.
* Clicking
When a key is pressed slowly, there is a moment of slight resistance and a
feeling that the key cannot be pressed any further. When the key is pressed
further after this point, a clicking sensation can be felt.
3. If you do not feel a click, the key may be broken.
______________________________________________________________________________________________
2.10 Startup Inspection
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Chapter 3 2
Withstand Voltage Mode 3
Testing Method
4
5
This chapter describes how to set withstand voltage mode test conditions and
the proper testing procedure.
Read Chapter 2, and make the necessary preparations for testing. 6
Press the W key to enter withstand voltage mode. (The lamp above the key
lights.) 7
Flashing
8
To avoid any life-threatening electric shock accidents, ensure that the 10

DANGER
11
operation.
Lead, etc.
12
NOTE
Note that the output waveform may be distorted when conducting an AC 13
withstand voltage test for a voltage-dependent device or object (e.g., ceramic
capacitor). Excessively large distortion may damage the device or tested object.
When the device or tested object is a capacitive load, resonance may occur
(when conducting an AC withstand voltage test) with the coil inductance of the
14
output high-voltage transformer, depending on the capacitance value. This
condition may generate several tens of volts at the voltage output terminal before
the test is started. If the START key is disabled, reset the output voltage knob to
zero, then set it back to the desired voltage after starting the test.
A
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3.1 Withstand Voltage Mode Display
READY
｢READYstate
状態｣
The unit is ready for starting a test. The READY lamp is turned on.
Press the START key while in the READY state.
Press the / key while in SETTING state.
Press SHIFT + STOP keys to display the Optional Function Setting screen.
Key-lock Function can be used. (See Section 3.2.1)
SHIFT + STOP key

/ key
Setting
｢READY optional
状態｣ functions
Setting the optional functions allows testing under various conditions.

(See Chapter 6)
STOP key
SETTING
｢READYstate
状態｣
Test parameters can be set.
To terminate the test settings and return to the READY state, press the STOP key, which will
finalize the settings.
Setting items Comparative voltage value See Section 3.3.1
Upper (Lower) limit value See Section 3.3.2
Test time See Section 3.3.3
Voltage range See Section 3.3.4
* When settings have been changed, the instrument will not save them without running a test.
______________________________________________________________________________________________
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START key 1
TEST state状態｣
｢READY See Section 3.4.3
When the unit is in the TEST state, the TEST lamp is lit. This indicates that a test is in 2
progress.
The measured-voltage value is compared with the comparative-voltage value set in the
SETTING state. If the measured-voltage value deviates from the comparative-voltage range,
the unit shifts to the FAIL state and the test is terminated. 3
The measured-current value is compared with the upper- and lower-limit values. If the
measured-current value deviates from these values, the unit shifts to the FAIL state and the
test is terminated. When the preset test time has elapsed, if there have been no deviations, the
unit shifts to the PASS state. 4
Press the STOP key to forcibly terminate the test.
Key operation in the TEST status Forced ending Press the STOP key.
6
7
PASS state状態｣
PASS indicates that the measured object passed the test set in the READY state. 8
The PASS lamp is turned on. The PASS state screen is displayed for about 0.3 second
before switching to the READY state.
The PASS state can be maintained if the PASS Hold function is disabled in the optional
settings. (See Section 6.1)
9
10
FAIL state状態｣ See Section 3.5.3

11
｢READY
FAIL indicates that the tested object failed to pass the test set in the READY state.
The FAIL lamp will light up, accompanied by UPPER . if the measured value exceeds the 12
upper-limit value, or by LOWER if the measured value is below the lower-limit value.
If the measured value deviates from the comparative-voltage range, the FAIL lamp will
light up, accompanied by both UPPER and LOWER .
The FAIL state can be maintained. To return to the READY state, press the STOP key,
13
which will cancel the FAIL Hold function.
FAIL Hold function can be disabled in the optional settings.The FAIL-state screen is
displayed for 0.3 seconds, and the unit then switches to the READY state.
(See Section 6.2)
14
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3.2 Displaying the READY State
In the READY state, the unit is always ready to start a test. The unit can be
shifted to the SETTING state only when it is in the READY state.
The READY lamp remains lit to indicate the READY state.
Saving and loading for setting data and the setting of optional functions are
made following the READY state.
1 2 3 4
5
1 Measured Indicates the voltage value being output. In the READY
voltage value state, the value indicates at 0 kV.
2 Upper limit value The symbol appears when the upper limit value is set,
icon and the symbol appears when the lower limit value is
Lower limit value set.
icon
3 Upper (Lower) Indicates Upper (Lower) limit value.
limit value
4 Test time Indicates the preset test time. "OFF" is indicated when no
test-time setting has been made.
5 Output voltage Indicates the output-voltage range.
range
Danger lamp
Indicates that a voltage is being output. This lamp remains lit as long as a
voltage is being applied to the output terminal. It does not light up in the
READY state.
Analog voltmeter
Indicates the voltage value being output. In the READY state, the value
remains at 0 kV.
External I/O
The READY signal is ON when READY is lit on the fluorescent indicator.
――――――――――
The READY signal is turned OFF when READY is not lit.

――――――――――
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Key Operations
1
/ Displays the SETTING state. (See Section 3.3)
SHIFT + Displays the set data Save screen. (See Section 7.1)
SHIFT + Displays the set data Load screen. (See Section 7.2)
2
SHIFT + STOP Displays the Optional functions setting screen.
(See Chapter 6)
START Test Start (See Section 3.4)
3
LOCK Key-lock function (See Section 3.2.1)
4
3.2.1 Key-lock Function
5
It inactivates all keys except the START key, STOP key, and the range switch.
The KEYLOCK lamp is lit while the key-lock function is active.
Use this function when you do not want to change the test mode or test 6
settings.
To switch to the KEY-LOCK state, press the LOCK key. The KEYLOCK lamp
is lit. 7
To cancel the key-lock function, press the LOCK key in the Key-LOCK state
while holding down the SHIFT key. The KEYLOCK lamp is not lit.
8
NOTE Even when the key-lock function is activated, the START and STOP keys on the
REMOTE CONTROL BOX and the signals on the external I/O terminal.
10
11
12
13
14
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3.3 "SETTING" State
To set or change test settings, switch to the SETTING state.
In the SETTING state, the READY light goes out and tests cannot start.
NOTE
In withstand voltage mode, the READY state displays the measured voltage value,
whereas the SETTING state displays the comparative-voltage value. Note that the
presence of a comparative-voltage value does not mean that voltage is being
output.
Voltage measurement value
READY state
/ key
Comparative voltage value
SETTING state
1. In the withstand voltage mode READY state, when you press the /
keys, the flashing cursor appears where the comparative-voltage is
indicated to show that the unit is in the SETTING state. (The READY light
goes out and tests cannot start even if the START key is pressed.)
2. Use the following operation keys to make settings:

/ key: Move the flashing cursor.
/ key: Change settings.
ON/OFF keys: Activate and deactivate values.
The flashing cursor moves between the comparative-voltage value, upper-
limit value, lower-limit value, test time, and the output-voltage range
If the value indicated by the flashing cursor is not needed in the test, turn
it OFF using the ON/OFF keys. The upper-limit value and the
outputvoltage range, however, cannot be turned OFF.
3. To finalize the test settings, press the STOP key. The settings are
confirmed and the unit returns to the READY state.
・
NOTE Note that the unit does not return to the READY state if the lower-limit value is
greater than the upper-limit value. In this case, correct the settings and press the
STOP key to confirm them.
When settings have been changed, the instrument will not save them without
・
running a test.
______________________________________________________________________________________________
3.3 "SETTING" State
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3.3.1 Setting the Comparative Voltage Value
If a comparative-voltage value needs to be set, value settings must be

made. Check that the output-voltage reaches the set comparative-voltage
range, which is 5% ( 50 V when the output-voltage 1 kV).
If the output-voltage value fails to reach the comparative-voltage range,
the test does not start. TEST flickers and if the value fails to reach the
comparative-voltage range within approximately 5 seconds, the unit
returns a FAIL result and the test ends. Further, if the output-voltage value
deviates from the value range, the test is immediately be terminated.
If this function is not to be used, press the ON/OFF key to turn the setting
for that value OFF.
Comparative voltage value: 3.50 kV
Comparative voltage value: OFF
1. If no flashing cursor is displayed in the withstand voltage mode READY

state, press either the / key to display the cursor in the
comparativevoltage value position.
2. To activate the comparative voltage value function, press the ON/OFF

key.
3. Change the comparative voltage value using the / keys. The value
changes in 0.01 kV increments. To change the value by 0.10 kV, press
SHIFT + / keys.
The comparative voltage value can be set from 0.00 kV to 5.00 kV.
If a comparative voltage value is not to be used, press the ON/OFF key to
turn the setting for that value OFF.
Optional Function
You can select whether you want to check the output-voltage when the test
starts or ends. (When the default is set to the start of testing.)
(See Section 6.9)
NOTE When test time is off, the voltage comparator function is disabled.
______________________________________________________________________________________________
3.3 "SETTING" State
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3.3.2 Setting the Upper (Lower) Limit Value
Upper-limit value
Upper (Lower) Limit Value: 20 mA

state, press either the / key to display the cursor in the upper (lower)
limit value position.
2. Set the upper (lower) limit value using the / keys.

The upper (lower)-limit value will change by 0.1 mA (by 1 mA at 10 mA
to 120 mA).
While holding down the SHIFT key, press the / keys. The upper
(lower)-limit value will change by 1.0 mA (by 10 mA at 10 mA to 120
mA).
The upper-limit value can be set between 0.1 and 120 mA. The lowerlimit
value can be set between 0.1 and 119 mA.
If no lower limit value is required, turn off the ON/OFF key. Upper limit
value can not be turn off.
Lower-limit value
Lower-limit value: 1.0 mA
Lower-limit value
Lower-limit value: OFF
The setting resolution of the upper (lower)-limit value is 0.1 mA at 0.1 mA to 9.9
NOTE
mA, and 1 mA at 10 mA to 120 mA.
The current measurement resolution during a test depends on the set upper-limit
value: 0.01 mA at 0.1 mA to 8.0 mA, 0.1 mA at 8.1 mA to 32 mA, and 1 mA at
33 mA to 120 mA.
If the set lower-limit value is greater than the upper-limit value, the unit will not
return to the READY state even when the STOP key is pressed. In such a case,
correct the upper- or lower-limit value.
The electric current range will be decided by the upper-limit test value (2 mA-
range for "upper-limit test value ≦2.0 mA", 8mA-range for "2.0 mA＜upper-limit
test value≦8.0 mA", 32 mA-range for "8.0mA＜upper-limit test value≦32 mA",
120 mA-range for "32 mA＜upper-limit test value")
______________________________________________________________________________________________
3.3 "SETTING" State
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3.3.3 Setting the Test Time
Test Time: 60.0 s
Test Time: OFF

state, press either the / key to display the cursor in the test time
position.
2. Set the test time using the / keys.

With time set the time changes in 0.1 s increments (1 s increments when
the set time scale is 100 to 999 s).
With time set at 0.5 s to 99.9 s, press SHIFT + / keys. The time
changes in 1.0 s increments (10 s increments when the set time scale is
100 s to 999 s).
Settings may be made along a scale ranging from 0.5 s to 999 s.
If no testing time is required, turn off the ON/OFF key.
The setting resolution of the test time is 0.1 s between 0.5 and 99.9 s, and
NOTE
becomes 1 s between 100 and 999 s.
If a test time has been set, the reduction timer will operate during the test.
If the test time is set to OFF, the comparative-voltage value becomes ineffective.
If the test time is set to OFF, it facilitates output-voltage settings.
If the test time is set to OFF, the time elapsed during the test is displayed. When
this time exceeds 999 s, "---" will appear, but the test will continue.
______________________________________________________________________________________________
3.3 "SETTING" State
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3.3.4 Setting the Output Voltage range
CAUTION The output-voltage nearly doubles when the output-voltage range is changed
from 2.5 kV to 5.0 kV. To avoid damaging the unit, after changing the range,
make sure that you adjust the output-voltage using the voltage adjustment
knob.
Set the output voltage range in withstand voltage mode. The output voltage
range indicates the maximum output voltage range that can be set using the
voltage adjustment knob.
Output volttage range: 5.0 kV

state, press either the / key to display the cursor in the output voltage
range position.
2. Change the voltage range using the / keys. The voltage range can be
set to 2.5 kV or 5.0 kV.
3. To finalize the test settings, press the STOP key.
______________________________________________________________________________________________
3.3 "SETTING" State
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3.3.5 Examples of Settings
The settings immediately prior to power shutdown are saved. The unit restarts
NOTE
with these settings, even following a power interruption. When settings are
modified, however they are only saved after running a test.
This section describes the procedure for making withstand voltage test
settings under the following conditions.
Test voltage value: 2.00 kV
Upper limit value: 20 mA
Lower limit value: OFF
Test time: 60.0 s
Output voltage range: 2.5 kV
The 3159 is in the READY state in withstand voltage mode.
Values currently set Values to be set
Comparative OFF Comparative 2.00 kV
voltage value voltage value
Upper limit value 120 mA Upper limit value 20 mA
Lower limit value 40 mA Lower limit value OFF
Test time 120 s Test time 60.0 s
Output voltage 5.0 kV Output voltage 2.5 kV
range range
(1) Changing to the SETTING state

Press the / keys to switch to the SETTING state. The READY light will go
out, and the flashing cursor will be displayed at the position where the
comparative-voltage value is indicated.
In the READY state, a measured-voltage value is displayed. In the SETTING

state, the display changes to the comparative-voltage value (in this example,
OFF).
(2) Setting the comparative-voltage value

The comparative-voltage value is initially set to OFF. It must be changed to
ON before the value is changed. To do so, press the ON/OFF key.
______________________________________________________________________________________________
3.3 "SETTING" State
HIOKI 3159A981-15
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_____________________________________________________________________________________________
The comparative-voltage value in the OFF state is displayed. In this example,

the value is 1.50 kV.
Using the / keys, set the comparative voltage value to 2.00 kV.
To change the value by 0.01 kV, press / keys.
To change the value by 0.10 kV, press SHIFT + / keys.
(3) Setting an upper-limit value

Press the key to move the flashing cursor to the upper-limit value.
In this example, switch from 120 mA to 20 mA using the / keys.

To change the upper limit value by 1 mA, press / keys.
To change the upper limit value by 10 mA, press SHIFT + / keys.
(4) Setting a lower-limit value

Using the key, move the flashing cursor to the lower limit value.
The lower-limit value is set at 40 mA. Turn it OFF, as it is not needed. To

change to OFF, press the ON/OFF key.
______________________________________________________________________________________________
3.3 "SETTING" State
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(5) Setting the test time

Using the key, move the flashing cursor to the test time.
In this example, change the test time from 120 s to 60.0 s.
(6) Setting an output voltage range

Press the key to move the flashing cursor to the output voltage range.
In this example, change the output voltage range from 5.0 kV to 2.5 kV using
/ keys.
(7) Changing to the READY state

To return to the READY state, press the STOP key, which will finalize the
test settings. In the READY state, the displayed comparative-voltage value is
replaced with a measured-voltage value, and READY lights up.
The new parameters following setting are shown below:

Test time: 60.0 s
______________________________________________________________________________________________
3.3 "SETTING" State
HIOKI 3159A981-15
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3.4 Starting a Test
The flowchart below explains how a test is carried out.
Setting the状態」での設定
「READY test parameters
READY state "SETTING" State See Section 3.3

Key-lock Function See Section 3.2.1
Optional Function See Chapter 6
「READY "Output voltage" See Section 3.4.1
Before starting a test, make output voltage settings using the output-voltage knob.
A voltage is output during output-voltage setting using the output-voltage knob. Never touch
the HIGH terminal, H.V. TEST LEAD, or tested object.
Starting a 状態」での設定
「READY Test See Section 3.4.2
Press the START key when READY is lit. The unit will change to the TEST status and a test
will start. TEST and the DANGER lamp are lit in the TEST state.
If a comparative-voltage value has been set, the test will not start until the output voltage is
within 5% of the comparative-voltage value (output voltage 1 kV 50 V).
Determination
「READY 状態」での設定 See Section 3.5
PASS / FAIL screening is conducted based on whether a measured-current value exceeds the
upper- or lower-limit value. The test is failed (FAIL) if, with a comparative-voltage value set,
the output-voltage value fails to reach the comparative-voltage range within 5 seconds after
the START key is pressed, or if the output-voltage value deviates from the comparativevoltage
range.
______________________________________________________________________________________________
3.4 Starting a Test
HIOKI 3159A981-15
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_____________________________________________________________________________________________
3.4.1 Setting the Output Voltage
Before starting a test, make output voltage settings using the output-voltage
knob.

DANGER
operation.
Lead, etc.
the following items, and output voltage.
A voltage is output during output-voltage setting using the
outputvoltage adjustment knob. Never touch the HIGH terminal, H.V.
TEST LEAD, or tested object.
1. In accordance with the instructions given in Section 2.9, connect the

probe to the tested object.
2. Make sure the analog voltmeter is at 0 kV, the DANGER lamp is OFF, and
the unit is in the READY state.
3. Press the START key. TEST will light up and a voltage will be output.
4. Set an output voltage using the output-voltage knob. The output-voltage

knob increases the output voltage when turned clockwise, and decreases
the voltage when turned counterclockwise.
The maximum value is 2.5 kV or 5.0 kV, depending on the output-voltage
range set in step 3.3.
The output voltage is displayed on the analog voltmeter and the
fluorescent indicator.
5. Press the STOP key to stop the output.
______________________________________________________________________________________________
3.4 Starting a Test
HIOKI 3159A981-15
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_____________________________________________________________________________________________
Rated time for output voltages (at an ambient temperature of 40 )

The transformer capacity of the unit is approximately half the rated output.
Use the unit within the rated time. If the rated time is exceeded, the unit
may overheat and thereby cause the thermal fuse for the internal circuit to
blow out.
Current measurement range Maximum test time Pause
I 60 mA Continuous None
60 mA < I 100 mA 30 minutes 30 minutes
NOTE If the test time is set to OFF, the comparative-voltage value becomes ineffective,
thereby facilitating output-voltage adjustments.
3.4.2 Executing a Test

DANGER
operation.
Lead, etc.
the following items, and output voltage.
A voltage is output during output-voltage setting using the
outputvoltage
adjustment knob. Never touch the HIGH terminal, H.V. TEST LEAD, or
tested object.
CAUTION For output, the unit uses a high-voltage transformer that boosts the power
voltage. If an unstable power voltage is used to operate the unit, the tested
object may be damaged by the distortion of the output-voltage waveform
and by the output of a voltage higher than the preset voltage.
If a capacity load is applied to the tested object, the output voltage may
exceed the preset voltage, thereby damaging the equipment.
Continuous output of a high voltage may heat the bottom of the unit. Take
special care when handling the unit (e.g. transporting the unit).
Priority for control of the START key is in the following order: the START key on
NOTE
the REMOTE CONTROL BOX, the external I/O, and the front panel of the unit.
Connecting the switch signal line plug on the REMOTE CONTROL BOX and
turning on the OPERATE switch disables the START key on the front panel of the
unit and the start signal for the external I/O.
______________________________________________________________________________________________
3.4 Starting a Test
HIOKI 3159A981-15
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_____________________________________________________________________________________________
1. Press the START key when READY is lit.

The unit will change to the TEST status and a test will start. TEST and the
DANGER lamp are lit in the TEST state.
2. If a comparative-voltage value has been set, the test will not start until the
output voltage is within 5% of the comparative-voltage value (output
voltage 1 kV 50 V).
3. In a test with a comparative-voltage value set, the test is forcibly

terminated when the output voltage deviates by 5% from the
comparative-voltage value (output voltage 1 kV 50 V). In such a case,
UPPER, LOWER, and FAIL will light up. Reset the output voltage and restart
the test.
To terminate the test, press the STOP key. The unit will immediately stop
outputting a voltage and switch to the READY state. In such a case, no
screening is conducted.
Optional Functions
starts or ends. (Starting a test with default settings:) (See Section 6.9)
The FAIL Hold function can be used to hold the effective value at the time
of termination of the test using FAIL screening. (See Section 6.2)
The Hold function can be used to hold the value that was effective at the
time of forced termination of the test. (See Section 6.3)
______________________________________________________________________________________________
3.4 Starting a Test
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3.4.3 Screening in "TEST" State

1 2 3 4
5 6
1 Measured Indicates the voltage value being output.
voltage value
icon
3 Measured Represent the value of a current flowing between the HIGH
current value and LOW terminals.
4 Test time When the testing time is set, countdown starts from the
elapsed time set, and is displayed. When the testing time is set to
OFF, the time elapsed after the start of the test is
displayed.
If the elapsed test time exceeds 999 s, "---" is displayed,
but the voltage continues to be output.
range
6 TEST TEST flickers for up to five seconds at the start of a test
and when the output voltage exceeds the comparativevoltage
range.
Danger lamp
voltage of at least 0.03 kV is being applied to the output terminal in the
withstand voltage mode.
Analog voltmeter
Indicates the voltage value being output.
External I/O
The TEST signal is turned ON when TEST on the fluorescent indicator lights
―――――――
up. The H.V.ON signal is turned on when the DANGER lamp lights up. The
――――――――――
two signals are turned OFF at the same time. At the start of a test, the unit
waits for up to five seconds for the output voltage to switch to the
comparative-voltage range. During this period, TEST flickers but the TEST
――――――――
signal is ON. The U-FAIL and L-FAIL signals are turned ON when the
―――――――――― ――――――――――
output-voltage value deviates from the comparative-voltage value range when

UPPER, LOWER, and FAIL are lit.
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3.4 Starting a Test
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3.5 PASS or FAIL Determination
3.5.1 "PASS" State
Even when a test has been terminated, there may still be voltage in the
WARNING
output-voltage terminal. Before touching the output-voltage terminal,
H.V. TEST LEAD, or tested object, confirm the following items.
When the preset test time has elapsed, the unit switches to the PASS state
and immediately stops outputting a voltage. If the test time has not been set,
PASS screening is not performed. To the test, press the STOP key, which
will forcibly terminate the test.
Optional Functions
The PASS state is held using the PASS Hold function. (See Section 6.1)
You can select whether you want to check the output-voltage when the
test starts or ends. (When starting a test with default settings) (See Section
6.9)
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Flow of PASS determination
1. Press the START key to start a test.
2. If a comparative-voltage value has been set, TEST flickers until the output
voltage switches to the comparative-voltage range. When the output
voltage switches to that range, TEST remains lit and the reduction timer
begins counting down the test time.
3. A voltage is output until the test time elapses. (If the measured-current
value deviates from the upper- and lower-limit values, the unit switches to
the FAIL state.
4. When the preset test time has elapsed, the unit stops outputting a voltage
and switches to the PASS state. PASS lights up in the PASS state.
If the optional "Voltage Comparator Position" function is set to "1: End of test
NOTE
time", since the unit shifts to the TEST state whenever voltage is output, TEST does
not flash before the output-voltage value reaches the comparative-voltage value
range.
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3.5.2 Screening in "PASS" State

1 2 3 4
5 6
1 Measured Indicates the voltage in the PASS state.
voltage value
icon
3 Measured Indicates the value of the current flowing between the HIGH
current value and LOW terminals in the PASS state
4 Test time Displays the time in which the test has been completed. In
elapsed PASS state, "0.0s" is displayed.
range
6 PASS Indicates that the unit is in the PASS state.
Danger lamp
voltage of at least 0.03 kV is being applied to the output terminal.
Analog voltmeter
Indicates the voltage being output in withstand voltage test. The analog
voltmeter is not held even if the PASS Hold function is disabled.
Indicates the voltage value being output.
External I/O
The PASS signal is turned ON when PASS on the fluorescent indicator is lit.
As long as the PASS state is held, the PASS signal remains ON. The PASS
――――――― ―――――――
signal is turned OFF when the PASS light on the fluorescent indicator goes
out. If voltage remains in the output-voltage terminal following termination
of a test, the H.V.ON signal remains ON. When the DANGER lamp goes out,
――――――――――
the H.V.ON signal is immediately turned OFF.

――――――――――
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3.5.3 "FAIL" State
WARNING
If the measured voltage deviates from the upper or lower value during the
test, the unit switches to the FAIL state and immediately stops outputting a
voltage.
The FAIL state can be divided into UPPER FAIL and LOWER FAIL states.
UPPER FAIL indicates that the measured current has exceeded the
upperlimit value.
LOWER FAIL indicates that the measured current has dropped below the
lower-limit value.
(When the lower-limit value is set to OFF, LOWER FAIL is ineffective.)
With a comparative voltage value set, if the output voltage deviates from the
comparative-voltage range, the unit switches to the FAIL state and UPPER,
LOWER, and FAIL light up.
Optional Functions
The FAIL state is held using the FAIL Hold function. (See Section 6.2)
You can select whether you want to check the output-voltage when the
test starts or ends. (When starting a test with default settings) (See Section
6.9)
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Flow of FAIL determination
2. When a comparative-voltage value has been set, TEST flickers until the
output voltage switches to the comparative-voltage range. Once the output
voltage switches to this range, TEST lights up and the reduction timer
begins counting down the test time.
3. A voltage continues to be output until the test time elapses. If the

measured current deviates from the upper- or lower-level value during this
period, the unit switches to the FAIL state.
4. Once a switch is made to the FAIL state, FAIL lights up, together with
UPPER or LOWER. The unit stops outputting a voltage and the reduction
timer stops.
If the current generated is several times as large as the upper-limit value, a circuit
NOTE
promptly cuts off the high voltage, thereby switching the unit to UPPER FAIL. At
this point, an incorrect value for the measured current is displayed.
time", since the unit shifts to the TEST state whenever voltage is output, TEST
does not flash before the output-voltage value reaches the comparative-voltage
value range.
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FAIL Screening Using the Comparative-Voltage Value

When the output-voltage value fails to reach the comparative-voltage range:
2. TEST will flicker until the output voltage switches to the

comparativevoltage range.
3. If the output voltage fails to switch to this range in 5 seconds, the unit
switches to the FAIL state and stops outputting a voltage.
4. In the FAIL state, UPPER, LOWER, and FAIL light up to indicate that an
improper voltage has been output.
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When the output-voltage deviates from the comparative-voltage range:
Testing time when it set up
2. TEST will flicker until the output voltage switches to the

comparativevoltage range.
3. If the output voltage fails to switch to this range in 5 seconds, the unit
switches to the FAIL state and stops outputting a voltage.
4. In the FAIL state, UPPER, LOWER, and FAIL light up to indicate that an
improper voltage has been output.
NOTE
time", since the unit shifts to the TEST state whenever voltage is output, TEST
does not flash before the output-voltage value reaches the comparative-voltage
value range.
time", this function checks whether the output voltage is within the standard
voltage range only when the test is terminated.
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3.5.4 Screening in "FAIL" State

1 2 3 4
5 6
1 Measured Indicates the voltage in the FAIL state.
voltage value
icon and the symbol appears when the lower limit value is set.
Lower limit value
icon
3 Measured Indicates the current flowing between the HIGH and LOW
current value terminals in the FAIL state.
4 Test completion Indicates the time when the unit switched to the FAIL state.
time If the test time has been set, the remaining test time is
displayed. If the test time is set at OFF, the period of time
during which a voltage is output is displayed.
range
6 FAIL Indicates that the unit is in the FAIL state. FAIL lights up
with UPPER to indicate UPPER FAIL, and with LOWER to
indicate LOWER FAIL. If the output voltage deviates from the
comparative-voltage range and switches the unit to the FAIL
state, UPPER, LOWER, and FAIL light up.
Danger lamp
voltage of at least 0.03 kV is being applied to the output terminal.
Analog voltmeter
voltmeter is not held even if the FAIL Hold function is disabled. Indicates
the voltage value being output.
External I/O
The W-FAIL signal and either the U-FAIL or L-FAIL signal come on when
―――――――――― ―――――――――― ――――――――――
FAIL lights on the fluorescent indicator. If the output-voltage deviates from

the comparative-voltage range, both the W-FAIL and U-FAIL signals, as
―――――――――― ――――――――――
well as the L-FAIL signal are turned ON.

――――――――――
Both the W-FAIL and U-FAIL signals, as well as the L-FAIL signal remain
―――――――――― ―――――――――― ――――――――――
ON as long as the FAIL state is held. The W-FAIL, U-FAIL and L-FAIL
―――――――――― ―――――――――― ――――――――――
signals are turned OFF when the FAIL light on the fluorescent indicator goes
out. If voltage remains in the output-voltage terminal following the
termination of a test, the H.V.ON signal remains ON. When the DANGER
――――――――――
lamp goes out, the H.V.ON signal is immediately turned OFF.

――――――――――
______________________________________________________________________________________________
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Chapter 4 2
Insulation Resistance Mode 3
Testing Method
4
5
This chapter describes how to set insulation resistance mode test conditions
and the proper testing procedure.
Read Chapter 2, and make the necessary preparations for testing. 6
Press the I key to enter insulation resistance mode. (The lamp above the key
lights.) 7
9
DANGER
following rules are observed. 10
operation. 11
Lead, etc. 12
13
14
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To use the insulation resistance test termination mode (refer to [6.11

NOTE
Insulation Resistance Test Termination Mode]), set to [0: Test for set
time (Initial setting)]. The default condition is [0: Test for set time
(Initial setting)]. For other settings, refer to [6.11 Insulation Resistance
Test Termination Mode] and unders tand the operation fully before
using. Ens ur e ample test time is set.
Measurement and judgment will not be carried out until the actual
output voltage reaches the preset test voltage. In addition,
measurement and judgment will also not be carried out in the
automatic range until the range stabilizes.
The actual voltage of some measured products to be tested may t ake a
longer time to reach the preset test voltage t h a n others. For example, it
may t ake longer when there is capacity load due to the relationship of
the time constant decided by the capacity and the resistance value.
Moreover, when the resistance is high, the measurement value may
t ake longer to display due to the relationship of the time constant of
the measurement circuit.
Using both defective and non-defective samples of the tested object,
check to see if measurement and screening are conducted correctly.
T ur n OFF the timer and find a n adequate timer setting with which
measurement is performed correctly. T ur n ON the timer. Set t h at timer
setting as the test time and check to ensure t h at measurement and
screening are conducted correctly.
With capacity
Actual output voltage
Setting voltage
Test time
Time with no measurement,

judgment
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1
4.1 Insulation Resistance Mode Display
2
READY
｢READYstate
状態｣
Press the START key while in the READY state. 3
Press the / key while in SETTING state.
Key-lock Function can be used. (See Section 4.2.1)
4
5
SHIFT + STOP key
/ key
Setting
｢READY optional
状態｣ functions 6
(See Chapter 6)
7
STOP key 8
SETTING
｢READYstate
状態｣
Test parameters can be set.
To terminate the test settings and return to the READY state, press the STOP key, which will
9
finalize the settings.
10
11
Setting items Test-voltage value See Section 4.3.1
12
Lower (Upper) -limit value See Section 4.3.2
Test time See Section 4.3.3
* When settings have been changed, the instrument will not save them without running a test.
13
14
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START key
TEST state状態｣
When the unit is in the TEST state, the TEST lamp is lit. This indicates that a test is in
progress.
Compares the upper- and lower-limit measured resistance values. If the measured resistance
value deviates from either of these values once the test time has elapsed, the unit shifts to the
FAIL state. If the value does not deviate, the unit shifts to the PASS state.
PASS state状態｣
PASS indicates that the measured object passed the test set in the READY state.
FAIL state状態｣
READY indicates that the tested object failed to pass the test set in the READY state.
The FAIL lamp will light up, accompanied by UPPER if the measured value exceeds the
upper-limit value, or by LOWER if the measured value is below the lower-limit value.
FAIL Hold function can be disabled in the optional settings. The FAIL-state screen is
displayed for 0.3 seconds, and the unit then switches to the READY state. (See Section
6.2)
______________________________________________________________________________________________
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1
2
shifted to the SETTING state only when it is in the READY state. The
READY lamp remains lit to indicate the READY state. Saving and loading for
setting data and the setting of optional functions are made following the
3
READY state.
1 2 3 4 4
5 6
1 Measured Indicates the voltage value being output. In the READY
voltage value state, the value indicates at 0 kV.
2 Upper limit value The symbol appears when the upper limit value is set, 7
icon
3 Lower limit Indicates Lower limit value. 8
value
4 Test time Indicates the preset test time. "OFF" is indicated when no
test-time setting has been made.
9
5 Output voltage Indicates the set test-voltage value.
range
Danger lamp
10
READY state. 11
Analog voltmeter
Does not move in insulation resistance mode.
12
External I/O
――――――――――

――――――――――
13
14
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Key Operations
/ Displays the SETTING state. (See Section 4.3)
SHIFT + Displays the set data Save screen. (See Section 7.1)
SHIFT + Displays the set data Load screen. (See Section 7.2)
SHIFT + STOP Displays the Optional functions setting screen.
(See Chapter 6)
The KEYLOCK lamp is lit while the key-lock function is active. Use this
function when you do not want to change the test mode or test settings. To
switch to the KEY-LOCK state, press the LOCK key. The KEYLOCK lamp is
lit.
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4.3 "SETTING" State
To set or change test settings, switch to the SETTING state.

In the SETTING state, the READY light goes out and tests cannot start.
NOTE
In insulation resistance mode, the READY state displays the measured voltage
value, whereas the SETTING state displays the test-voltage value. Note that the
presence of a test-voltage value does not mean that voltage is being output.
Voltage measurement value
READY state / key
Test measurement value
SETTING state
1. In the insulation resistance mode READY state, when you press the /
keys, the flashing cursor appears where the test-voltage is indicated to
show that the unit is in the SETTING state. (The READY light goes out and
tests cannot start even if the START key is pressed.)
2. Use the following operation keys to make settings:

/ key: Move the flashing cursor.
/ key: Change settings.
ON/OFF keys: Activate and deactivate values.
The flashing cursor moves between the test-voltage value, lower-limit
value, upper-limit value, and the test time
If the value indicated by the flashing cursor is not needed in the test, turn
it OFF using the ON/OFF keys. The lower-limit value and the test-voltage
value, however, cannot be turned OFF.
・
Note that the unit does not return to the READY state if the lower-limit value is
NOTE
greater than the upper-limit value. In this case, correct the settings and press the
STOP key to confirm them.
When settings have been changed, the instrument will not save them without running
・
a test.
______________________________________________________________________________________________
4.3 "SETTING" State
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4.3.1 Setting the Test Voltage Value
The test-voltage value can be set to 500 V or 1000 V.

The test will not start if the load is large and the output voltage does not
reach a level higher than the set test-voltage. (TEST flashes.) If the output
voltage deviates from test-voltage and does not return to a level higher than
the set voltage-value within 5 seconds, the test is terminated.
Test-voltage value: 1000 V
1. If no flashing cursor is displayed in the insulation resistance mode

READY state, press either the / key to display the cursor in the
testvoltage value position.
2. Change the test-voltage value using the / keys. The test-voltage value
can be set to 500 V or 1000 V.
When a spark electrostatic discharge due to a faulty insulation or test lead

NOTE
connection of the item to be measured occurs, the output voltage may become high.
In that case, when the measured voltage exceeds 600V, (when test voltage is 500V),
1200V (test voltage 1000V), the unit shows UPPER/LOWER FAIL and the test will
stop.
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4.3 "SETTING" State
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4.3.2 Setting the Lower (Upper) Limit Value
Lower-limit value
Lower Limit Value: 10 MΩ

READY state, press either the / key to display the cursor in the lower
(upper) limit value position.
2. Set the lower (upper) limit value using the / keys. The lower(upper)-
limit value increases for each setting resolution function shown in the list
on next page.
Press the keys, SHIFT + / key. The value increases or decreases 10
times more rapidly than when the SHIFT key is not held down. The lower
(upper)-limit value can be set between 0.2 and 2000 MΩ. If no Upper
limit value is required, turn off the ON/OFF key. Lower limit
value can not be turn off.
Upper-limit value
Upper-limit value: 2000 MΩ
Upper-limit value
Upper-limit value: OFF
If the lower-limit value is greater than the upper-limit value, the unit does not
NOTE
return to the READY state even when the STOP key is pressed. In this case,
correct the upper- or lower-limit value.
The measured resistance and measurement ranges depend on the set upper-limit
and test-voltage values.
Resistance values larger than 2000 MΩ are displayed as "O.F." (overflow).
______________________________________________________________________________________________
4.3 "SETTING" State
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Upper- or lower-value
Setting range (MΩ) Setting resolution (MΩ)
0.20 to 2.00 0.01
2.10 to 20.0 0.1
21.0 to 200 1
210 to 2000 10
Items related to test voltages, lower-limit values and ranges, and

measurement ranges
Test voltage Lower-value Range Measurement
(V) (MΩ) range (MΩ)
500 0.20 to 2.00 2 MΩ 0.17 to 10.0*1
2.10 to 20.0 20 MΩ 1.70 to 100
21.0 to 200 200 MΩ 17.0 to 1000
210 to 2000 2000 MΩ 170 to 2200*2
1000 0.20 to 4.00 4 MΩ 0.50 to 20.0*3
4.10 to 40.0 40 MΩ 3.40 to 200
41.0 to 400 400 MΩ 34.0 to 2000
410 to 2000 2000 MΩ 340 to 2200*2
*1 The range from 0.17 to 0.49 is outside the guaranteed range of accuracy.
When the real output voltage does not reach the predetermined test
voltage, or when a spark electrostatic discharge occurs and the measured
voltage exceeds 600V (when test voltage is 500V), 1200V (test voltage
1000V), the unit shows UPPER/LOWER FAIL and the test will stop.
*2 The range from 2001 to 2200 is outside the guaranteed range of
accuracy.
When the actual output voltage does not reach the preset test voltage, the
test will terminate at [UPPER LOWER FAIL].
When the resistance value exceeds the measurement range, it is displayed as

"O.F." (overflow).
When the set resistance value does not reach the measurement range, values
are displayed on the "U.F." (underflow).
Optional Functions
You can make the measurement range a fixed range or an automatic range,
depending on the optional function settings. (See Section 6.10)
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4.3.3 Setting the Test Time
Test Time: 10.0 s
Test Time: OFF

READY state, press either the / key to display the cursor in the test
time position.
2. Set the test time using the / keys.

With time set the time changes in 0.1 s increments (1 s increments when
the set time scale is 100 s to 999 s).
With time set at 0.5 s to 99.9 s, press SHIFT + / keys. The time
changes in 1.0 s increments (10 s increments when the set time scale is
100 s to 999 s).
Settings may be made along a scale ranging from 0.5 s to 999 s.
If no testing time is required, turn off the ON/OFF key.
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Measurement and judgment will not be carried out until the actual output voltage
NOTE
reaches the preset test voltage. In addition, measurement and judgment will also
not be carried out in the automatic range until the range stabilizes.
The actual voltage of some products to be tested may take a longer time to reach
the preset test voltage than others. For example, it may take longer when there is
capacity due to the relationship of the time constant decided by the capacity and
the resistance value. Moreover, when the resistance is high, the measurement
value may take longer to display due to the relationship of the time constant of
the measurement circuit. When the test time is short, the actual output voltage in
some measured equipment may not become the preset test voltage.
When time passes without any measurement or judgment conducted, an UPPER
LOWER FAIL will register.
Using both defective and non-defective samples of the tested object, check to see
if measurement and screening are conducted correctly. Turn OFF the timer and
find an adequate timer setting with which measurement is performed correctly.
Turn ON the timer. Set that timer setting as the test time and check to ensure that
measurement and screening are conducted correctly.
Screening is not conducted for insulation resistance tests when the test time is set
to OFF.
If the test time is set to OFF, the time elapsed during the test is displayed. When
this time exceeds 999 s, "---" will appear, but the test will continue.
The setting resolution of the test time is 0.1 s between 0.5 and 99.9 s, and
becomes 1 s between 100 and 999 s.
If a test time has been set, the reduction timer will operate during the test.
Screening is not performed for the first approximately 0.5 s of the test.
For automatic range (see Section 6.10), time needed for the range to stabilize will
be longer. When the test time is short, the test may end in UPPER LOWER
FAIL.
When some capacity properties are included to the tested object, it may take time
for the measurement value to be stabilized. Set the test time appropriately to allow
the ample time for the measurement values to stabilize.
To use the insulation resistance test termination mode (see Section 6.11), set to
[0: Time for set time (Initial setting)]. The default condition is [0: Time for set
time (Initial setting)]. For other settings, refer to [6.11 Insulation Resistance Test
Termination Mode] and understand the operation fully before using. Ensure ample
test time is set.
With capacity
Actual output voltage
Setting voltage
Test time
Time with no measurement,
judgment
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4.3.4 Examples of Settings
This section describes the procedure for making withstand voltage test
settings under the following conditions.
Test voltage value: 500 V
Upper limit value: 100 MΩ
Test time: 5.0 s
The 3159 is in the READY state in insulation resistance mode.

Values currently set Values to be set
Test voltage value 1000 V Test voltage value 500 V
Lower limit value 10.0 MΩ Lower limit value 100 MΩ
Upper limit value 2000 MΩ Upper limit value OFF
Test time 20.0 s Test time 5.0 s
(1) Changing to the SETTING state

Press the / keys to switch to the SETTING state. The READY light will go
out, and the flashing cursor will be displayed at the position where the
testvoltage value is indicated.
In the READY state, a measured-voltage value is displayed. In the SETTING

state, the display changes to the test-voltage value (in this example, 1000 V).
(2) Setting the test-voltage value
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In this example, the value is 1000 V.

Using the / keys, set the comparative voltage value to 500 V.
(3) Setting an lower-limit value

Press the key to move the flashing cursor to the lower-limit value.
In this example, switch from 10.0 MΩ to 100 MΩ using the / keys.
To change the lower limit value, press / keys.

Press the keys, SHIFT + / key. The value increases or decreases 10 times
more rapidly than when the SHIFT key is not held down.
(4) Setting a upper-limit value

Using the key, move the flashing cursor to the upper limit value.
The upper-limit value is set at 2000 MΩ. Turn it OFF, as it is not needed. To
change to OFF, press the ON/OFF key.
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(5) Setting the test time

Using the key, move the flashing cursor to the test time.
In this example, change the test time from 20.0 s to 5.0 s.
(6) Changing to the READY state

To return to the READY state, press the STOP key, which will finalize the
test settings. In the READY state, the displayed test-voltage value is replaced
with a measured-voltage value, and READY lights up. The test-voltage value is
shown below.
The new parameters following setting are shown below:

Test voltage value: 500 V
Upper limit value: 100 MΩ
Test time: 5.0 s
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4.4 Starting a Test

「READY test parameters
READY state "SETTING" State See Section 4.3

Key-lock Function See Section 4.2.1
Optional Function See Chapter 6
Determination
PASS / FAIL screening is conducted after the set test time based on whether a measured
resistance value exceeded the upper- or lower- limit value.
______________________________________________________________________________________________
4.4 Starting a Test
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DANGER
operation.
Lead, etc.
To avoid electric shock, make sure that no high voltage is being
applied to the output, confirm the following items, and output voltage.
Priority for control of the START key is in the following order: the START
NOTE
key on the REMOTE CONTROL BOX and turning on the OPERATE
switch, the external I/O, and the front panel of the unit. Connecting the
switch signal line plug on the REMOTE CONTROL BOX disables the
START key on the front panel of the unit and the s t ar t signal for the
external I/O.
When measuring the insulation-resistance for a tested object which has
some capacity properties, the output voltage may dip because some
current is used to charge the capacitor, resulting in inaccurate
measurement of the insulation-resistance value. Set the insulation
resistance test termination mode (see Section 6.11) to [0: Time for set
time (Initial setting)] and set a n ample test time to carry out the test
result judgment (PASS, FAIL) under a stable output voltage condition.
The unit will change to the TEST status and a test will start. TEST and
the DANGER lamp are lit in the TEST state.
TEST flashing on screen : Output voltage rising.
TEST lit up on screen : Output voltage has reached the test voltage.
Test starts.
2. To terminate the test, press the STOP key. The unit will immediately stop
When the test time is not set, a test judgment will not appear. To forcibly
terminate the test, press the STOP key.
In the follwing cases, test forcibly stopped when UPPER /LOWER FAIL
judgment is shown (UPPER LOWER FAIL all light up).
・During the test, if the output voltage deviates from test-voltage and does
not return to the set value within 5 seconds.
・If the output voltage does not reach the set test-voltage.
・When a spark electrostatic discharge occurs, and the measured voltage
exceeds 600V (when test voltage is 500V), 1200V (test voltage 1000V)
Optional Functions
______________________________________________________________________________________________
4.4 Starting a Test
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4.4.2 Screening in "TEST" State

1 2 3 4
5 6
1 Measured Indicates the voltage value being output.
voltage value
icon
3 Measured Represent the value of a resistance flowing between the
resistance value HIGH and LOW terminals.
4 Test time When the testing time is set, countdown starts from the
elapsed time set, and is displayed. When the testing time is set to
OFF, the time elapsed after the start of the test is
displayed.
If the elapsed test time exceeds 999 s, "---" is displayed,
but the voltage continues to be output.
5 Test voltage Indicates the test-voltage value.
range
6 TEST Remains lit during the test.
Danger lamp
voltage of at least 50 V is being applied to the output terminal in the
insulation resistance mode.
Analog voltmeter
External I/O
――――――――
――――――――――
two signals are turned OFF at the same time.
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4.4 Starting a Test
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4.5.1 "PASS" State
WARNING
When the preset test time has elapsed, and the measured resistance value
exceeds the lower-limit value, or falls below the upper-limit value, the unit
switches to the PASS state. The unit switches to the PASS state and
immediately stops outputting a voltage.
If the test time has not been set, PASS screening is not performed. To the
test, press the STOP key, which will forcibly terminate the test.
Optional Functions
Approx
2. A voltage is output until the test time elapses and the resistance is
measured.
3. When the preset test time has elapsed and the measured resistance value
is within the upper- and lower-limit values, the unit stops outputting a
voltage and switches to the PASS state. PASS lights up in the PASS state.
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1 2 3 4
5 6
1 Measured Indicates the voltage in the PASS state.
voltage value
icon
3 Measured Indicates the measured resistance value in the PASS state.
resistance value
4 Test time "0.0s" is displayed.
elapsed
range
6 PASS Indicates that the unit is in the PASS state.
Danger lamp
voltage is being applied to the output terminal.
Analog voltmeter
External I/O
―――――――
――――――― ―――――――
――――――――――

――――――――――
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4.5.3 "FAIL" State
WARNING
When the preset test time has elapsed, the unit switches to the FAIL state
and immediately stops outputting a voltage if the measured resistance
value deviates from the upper or lower limit value during the test.
The FAIL state can be divided into UPPER FAIL and LOWER FAIL
states.
UPPER FAIL indicates that the measured resistance has exceeded the
upperlimit value.
LOWER FAIL indicates that the measured resistance has dropped below
the lower-limit value. (When the lower-limit value is set to OFF, LOWER
FAIL is ineffective.) If the test time has not been set, PASS screening is
not performed.
UPPER LOWER FAIL：indicates test abnormalities such as the output

voltage not reaching the set voltage.
To the test, press the STOP key, which will forcibly terminate the test.
Optional Functions
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2. A voltage continues to be output until the test time elapses and measure
resistance.
3. When the preset test time has elapsed, and the measured resistance value
deviates from the upper- or lower-limit value, the unit stops outputting a
voltage and switches to the FAIL state. FAIL lights up in the FAIL state
together with LOWER or UPPER.
Measurement and judgment will not be carried out until the actual output voltage
NOTE
reaches the preset test voltage. In addition, measurement and judgment will also
not be carried out in the automatic range until the range stabilizes.
The actual voltage of some products to be tested may take a longer time to reach
the preset test voltage than others. For example, it may take longer when there is
capacity due to the relationship of the time constant decided by the capacity and
the resistance value. Moreover, when the resistance is high, the measurement
value may take longer to display due to the relationship of the time constant of
the measurement circuit. When the test time is short, the actual output voltage in
some measured equipment may not become the preset test voltage.
When time passes without any measurement or judgment conducted, an UPPER
LOWER FAIL will register.
When the option function "Insulation resistance measurement range" is set as "1:
Auto Range", more time is needed. When the test time is short, the test may end
in UPPER LOWER FAIL.
Setting an upper-limit value while using a fixed range restricts the range of
resistance that can be measured. Therefore, even if a resistance value lower than
the preset upper-limit value is measured, "O.F." is displayed resulting in an
UPPER FAIL. (See Section 4.3.2)
If the output voltage fails to reach the test voltage within approximately 5
seconds after the START key is pressed, the instrument returns a UPPER,
LOWER, and FAIL result.
In the following cases, tests are terminated, and UPPER, LOWER and FAIL light up.
If the output voltage does not reach the set test-voltage.
During the test, if the output voltage deviates from test-voltage and does
not return to the value within 5 seconds.
When a spark electrostatic discharge occurs, and the measured voltage
exceeds 600V (when test voltage is 500V), 1200V (test voltage 1000V)
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1 2 3 4
5 6
1 Measured Indicates the voltage in the FAIL state.
voltage value
icon
3 Measured Indicates the measured resistance value in the FAIL state.
resistance value
4 Test completion "0.0s" is displayed.
time
range
6 FAIL Indicates that the unit is in the FAIL state. FAIL lights up
with UPPER to indicate UPPER FAIL, and with LOWER to
indicate LOWER FAIL.
Danger lamp
Analog voltmeter
External I/O
The I-FAIL signal and either the U-FAIL or L-FAIL signal come on when
―――――――――― ―――――――――― ――――――――――
FAIL lights on the fluorescent indicator.

Both the I-FAIL and U-FAIL signals, as well as the L-FAIL signal remain
―――――――――― ―――――――――― ――――――――――
ON as long as the FAIL state is held. The I-FAIL , U-FAIL and L-FAIL
―――――――――― ―――――――――― ――――――――――
signals are turned OFF when the FAIL light on the fluorescent indicator goes
out.
If voltage remains in the output-voltage terminal following the termination of
a test, the H.V.ON signal remains ON. When the DANGER lamp goes out,
――――――――――

――――――――――
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4.6 About the Auto Discharge Function
When measuring a test object that contains a capacity component, the load
continues to discharge during insulation resistance measurement and this
may cause electric shocks.
This unit is equipped with a function that discharges the remaining load
upon termination of insulation resistance tests. (Discharge resistance: 0.8
MΩ)
The unit automatically switches to the internal discharge circuit upon
termination of a test and the load is discharged. (When the DANGER lamp is
lit:) If the voltage drops below 50 V, the DANGER lamp goes out. The larger
the capacity, the longer it takes to discharge the test object.
The test is terminated and the unit does not shift to the READY state until the
NOTE
DANGER lamp goes out. Furthermore, all key operations are invalid until the unit
returns to the READY state.
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4.6 About the Auto Discharge Function
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Chapter 5 2
Auto Test Mode Testing Method 3
4
This chapter describes how to set auto test mode test conditions and the
proper testing procedure. 5
Read Chapter 2, and make the necessary preparations for testing.
This mode has two types:

6
(1) W I mode
Tests for withstand voltage, then insulation resistance. 7
Flashing
9
(2) I W mode
Tests for insulation resistance, then withstand voltage.

Flashing
10
11
12
DANGER
13
operation. 14
Lead, etc.
A
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Note that the output waveform may be distorted when conducting an AC

NOTE
withstand voltage test for a voltage-dependent device or object (e.g., ceramic
capacitor). Excessively large distortion may damage the device or tested object.
When the device or tested object is a capacitive load, resonance may occur
(when conducting an AC withstand voltage test) with the coil inductance of the
output high-voltage transformer, depending on the capacitance value. This
condition may generate several tens of volts at the voltage output terminal before
the test is started. If the START key is disabled, reset the output voltage knob to
zero, then set it back to the desired voltage after starting the test.
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1
2
READY
｢READYstate
状態｣
W I (Withstand Voltage test Insulation Resistance test) mode: the unit is in the READY 3
state for withstand voltage testing.
4
I W (Insulation Resistance test Withstand voltage test) mode: the unit is in the READY
state for insulation resistance testing. 5
6
Press the START key while in the READY state.
Key-lock Function can be used. (See Section 5.2.1) 7
W I/I W key SHIFT + STOP key 8

Setting
｢READY optional
状態｣ functions
Setting the optional functions allows testing under various conditions. 9

(See Chapter 6)
Withstand voltage mode READY state 10

To make test settings, withstand voltage mode must be in the SETTING state.
For details on settings, see Chapter 3, "Withstand Voltage Mode Testing Method."
Make sure you set a test time. 11
Insulation resistance mode READY state
12
To make test settings, insulation resistance mode must be in the SETTING state.
For details on settings, see Chapter 4, "Insulation Resistance Mode Testing Method."
Make sure you set a test time.
13
14
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START key
TEST state状態｣
When the unit is in the TEST state, the TEST lamp is lit. This indicates that a test is in progress.
When performing a withstand voltage test, compares the measured voltage value and the
measured current value set in withstand voltage mode SETTING state. If the measured value
deviates from either of these values, the unit terminates the test and switches to the FAIL
state.
When performing an insulation resistance test, compares the measured resistance value and
the value set in the insulation resistance mode SETTING state. If the value deviates from
either of these values once the test time has elapsed, the unit shifts to the FAIL state.
If both the voltage and insulation resistance tests are passed, the unit switches to the PASS
state.
PASS state状態｣
Indicates that both the voltage and insulation resistance tests were passed.
PASS lights up.
FAIL state状態｣
Indicates that either the withstand voltage or insulation resistance test was failed.
When performing a withstand voltage test, if the measured current value deviates from the
upper-limit value, UPPER and FAIL light up. If the measured current value deviates from
the lower-limit value, LOWER and FAIL light up.
When performing a withstand voltage test, if the measured voltage value deviates from
the set voltage value, UPPER and LOWER light up together with FAIL.
When performing an insulation resistance test, if the measured resistance value deviates
from the lower-limit value, LOWER and FAIL light up. If the resistance value deviates from
the upper-limit value, UPPER and FAIL light up.
FAIL Hold function can be disabled in the optional settings.The FAIL-state screen is
displayed for 0.3 seconds, and the unit then switches to the READY state.
(See Section 6.2)
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1
2
shifted to the SETTING state only when it is in the READY state. You can
make settings for each test type in a variety of modes.
(See Chapter 3 and Chapter 4)
3
The settings for W I mode are the same as those for withstand voltage
mode. (See Section 3.2)
4
5
The settings for I W mode are the same as those for insulation resistance
mode. (See Section 4.2)
6
7
Danger lamp
Indicates that a voltage is being output. This lamp remains lit as long as a 8
READY state.
9
Analog voltmeter
Indicates the voltage value being output in withstand voltage test. In the
READY state, the value remains at 0 kV. Does not move in insulation
resistance mode.
10
External I/O
――――――――――
11
――――――――――
Key Operations
SHIFT + STOP
12
Displays the Optional functions setting screen.
(See Chapter 6)
13
14
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The KEYLOCK lamp is lit while the key-lock function is active.
Use this function when you do not want to change the test mode or test
settings.
To switch to the KEY-LOCK state, press the LOCK key. The KEYLOCK
lamp is lit.
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5.3 "SETTING" State
In Auto test mode, test settings cannot be changed. To change test settings,
the withstand voltage and insulation resistance modes must be in the
SETTING state. (See Section 3.3 and 4.3)
After you have made the various test settings, select Auto test mode.
W I/I W key
Make withstand voltage mode
Auto Test Mode
Make insulation resistance mode
test settings
When using withstand voltage or insulation resistance mode, if the test time is set to
NOTE
OFF and Auto test mode is selected, the test mode for which test time is switched
OFF is displayed, and "OFF" flashes. In this case, the test cannot be started because
the unit is not in the READY state (READY is not lit). Return to withstand voltage
or insulation resistance mode, and set the test time to ON.
Flashing
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5.3 "SETTING" State
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5.4 Starting a Test
Setting the test parameters
Make withstand-voltage test settings in withstand-voltage mode. (See chapter 3.)

Make insulation-resistance test settings in insulation-resistance mode. (See chapter 4.)
Selecting the W I/I W mode
Select W I mode, or I W mode.
Determination
Compares the preset test settings (current upper- and lower-limit values, and resistance
upperand
lower-limit values) and the measured value, and conducts screening. Furthermore, when
performing a withstand voltage test and the output-voltage value deviates from the
comparative-voltage range, the test results in a FAIL.
______________________________________________________________________________________________
5.4 Starting a Test
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DANGER
operation.
Lead, etc.
To avoid electric shock, make sure that no high voltage is being
applied
to the output, confirm the following items, and output voltage.
Priority for control of the START key is in the following order: the START key on
NOTE
the REMOTE CONTROL BOX and turning on the OPERATE switch, the external
I/O, and the front panel of the unit.
Connecting the switch signal line plug on the REMOTE CONTROL BOX disables
the START key on the front panel of the unit and the start signal for the external
I/O.

The unit will change to the TEST status and a test will start. TEST and the
DANGER lamp are lit in the TEST state.
2. To terminate the test, press the STOP key. The unit will immediately stop
Optional Functions
If the W or I key is pressed when the Hold function is enabled, you can
view the next test result.
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5.4 Starting a Test
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5.4.2 Screening in "TEST State"
(1) When performing a withstand voltage test:

Similar to the withstand voltage mode TEST state. (See Section 3.4.3)
(2) When performing an insulation resistance test:

Similar to the insulation resistance mode TEST state. (See Section 4.4.2)
Danger lamp
voltage of at least 0.03 kV is being applied to the output terminal in the
withstand voltage test.
This lamp remains lit as long as a voltage of at least 50 V is being applied
to the output terminal in the insulation resistance test.
Analog voltmeter
voltmeter is not held even if the PASS Hold function is disabled. Does not
move in insulation resistance test.
External I/O
―――――――
――――――――――
two signals are turned OFF at the same time. At the start of a test, the unit
waits for up to five seconds for the output voltage to switch to the
comparative-voltage range. During this period, TEST flickers but the TEST
―――――――
signal is ON. The U-FAIL and L-FAIL signals are turned ON when the
―――――――――― ――――――――――
output-voltage value deviates from the comparative-voltage value range when

UPPER, LOWER, and FAIL are lit.
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5.4 Starting a Test
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5.5.1 "PASS" State
WARNING
When the preset test time has elapsed, the unit switches to the PASS state
and immediately stops outputting a voltage.
To the test, press the STOP key, which will forcibly terminate the test.
Optional Functions
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2. In W I mode, the test order is Withstand voltage test Insulation

Resistance; in I W mode, the test order is Insulation Resistance test
Withstand voltage test.
3. If both tests clear the test settings, the unit stops outputting a voltage and
switches to the PASS state. PASS lights up in the PASS state.
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(1) W I mode
(2) I W mode
Danger lamp
Analog voltmeter
voltmeter is not held even if the PASS Hold function is disabled.
External I/O
―――――――
――――――― ―――――――
――――――――――
the H.V.ON signal is immediately turned OFF. If the voltage drops below
――――――――――
0.03 kV when performing a withstand voltage test, or below 50 V when

performing an insulation resistance test, the DANGER lamp goes out.
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5.5.3 "FAIL" State
WARNING
If the measured voltage deviates from the upper or lower value during the
test, the unit switches to the FAIL state and immediately stops outputting a
voltage. The FAIL state can be divided into UPPER FAIL and LOWER
FAIL states.
UPPER FAIL indicates that the measured current or measured resistance has
exceeded the upper-limit value.
LOWER FAIL indicates that the measured current or measured resistance
has dropped below the lower-limit value.
With a comparative voltage value set, if the output voltage deviates from the
comparative-voltage range, the unit switches to the FAIL state and UPPER,
LOWER, and FAIL light up.
During the insulation resistance test, any test abnormality such as the output
voltage not reaching what is preset, will cause UPPER, LOWER, and FAIL to
light up.
Optional Functions
starts or ends. (When starting a test with default settings)
(See Section 6.9)
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2. Perform a withstand-voltage and insulation-resistance test.
3. When the measured current or measured resistance values deviate from

the preset test settings, the unit stops outputting a voltage and switches to
the FAIL state. FAIL lights up in the FAIL state together with LOWER or
UPPER.
If a current double to the preset upper-limit value is detected while performing a

NOTE
withstand voltage test, the voltage is immediately blocked by the insulation
circuit, resulting in an UPPER FAIL. In such cases, the measured current value is
not displayed correctly.
When the option function "Insulation resistance measurement range" is set as "1:
Auto Range", more time is needed. When a test is conducted within a short test
time, the test may terminate in UPPER LOWER FAIL.
Setting an upper-limit value while using a fixed range restricts the range of
resistance that can be measured. Therefore, even if a resistance value lower than
the preset upper-limit value is measured, O.F. is displayed resulting in an UPPER
FAIL. (See Section 4.3.2)
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(1) When performing a withstand voltage test:

(2) When performing an insulation resistance test:

Danger lamp
Analog voltmeter
voltmeter is not held even if the FAIL Hold function is disabled. Does not
move in insulation resistance test.
External I/O
The W-FAIL or I-FAIL signals are turned on when FAIL appears on the
―――――――――― ――――――――――
fluorescent indicator, and the U-FAIL or L-FAIL signals also.

―――――――――― ――――――――――
The W-FAIL signal or both the L-FAIL and U-FAIL signals, as well as the
―――――――――― ―――――――――― ――――――――――
L-FAIL signal remain ON as long as the FAIL state is held. The W-FAIL
―――――――――― ――――――――――
signal or the I-FAIL , U-FAIL , and L-FAIL signals are turned OFF when
―――――――――― ―――――――――― ――――――――――
FAIL goes out on the fluorescent indicator.

If voltage remains in the output-voltage terminal following the termination of
a test, the H.V.ON signal remains ON. When the DANGER lamp goes out,
――――――――――

――――――――――
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5.6 Auto Discharge Function for insulation resistance

Tests
When measuring a test object that contains a capacity component, the load
continues to discharge during insulation resistance measurement and this
may cause electric shocks.
This unit is equipped with a function that discharges the remaining load
upon termination of insulation resistance tests. (Discharge resistance: 0.8
MΩ) The unit automatically switches to the internal discharge circuit upon
termination of a test and the load is discharged. (When the DANGER lamp is
lit:) If the voltage drops below 50 V, the DANGER lamp goes out. The larger
the capacity, the longer it takes to discharge the test object.
When using I W mode, if the voltage between the output terminals does not
NOTE
drop below 50 V when the unit terminates the insulation resistance test and
switches to the withstand voltage test, the withstand voltage test does not start.
the test object contains a capacity component, it takes time for the unit to switch
to the next test.
The test is terminated and the unit does not shift to the READY state until the
DANGER lamp goes out. Furthermore, all key operations are invalid until the
unit returns to the READY state.
______________________________________________________________________________________________
5.6 Auto Discharge Function for insulation resistance Tests
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______________________________________________________________________________________________
5.6 Auto Discharge Function for insulation resistance Tests
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Chapter 6 2
Optional Functions 3
4
Settings can be made for the following eleven optional functions. One 5
number is assigned to each function. Settings are made by changing the
number by moving the cursor key.
(1) Accessing and Exiting the Optional Function Settings Screen 6
Press SHIFT + STOP keys while in READY state to display the Optional
function setting screen. One number is assigned to each function. Modifying
settings is achieved by moving the cursor key and changing the desired 7
number.
1 2 3 4 5 6 7 8 9 10 11
8
9
(2) Setting optional functions
1. Use the / keys to move the flashing cursor to the target function.
10
2. Use the / keys to set a value at the flashing cursor location.
11
3. To complete the optional settings, press SHIFT + STOP keys. The unit
reverts to the READY state.
1 PASS hold function

12
This function retains PASS state to help verify the value screened in the test.
Selection 0: Not held (initial setting) 1: Held 13
2 FAIL hold function
This function retains FAIL state to help verify the value screened in the test.
14
Selection 0: Not held 1: Held (initial setting)
3 Hold function
Enable this function to hold the current state when testing is interrupted by the A
STOP key.
Selection 0: Not held (initial setting) 1: Held
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4 Momentary-out
The momentary OUT function allows current output only while the START key
is held down.
The START key on the remote control or the START signal via external I/O
has the same effect.
Selection 0: Not set (initial setting) 1: Set
5 Double action
Enable this function to allow testing to start only when the START key is
pressed within about 0.5 seconds after the STOP key.
6 FAIL mode
Enable this function to restrict hold release to the STOP key on the main unit.
7 RS Command [START]
Turn this function on to enable the RS-232C START command.
8 Inter-lock function
Enable this function to activate the external I/O interlock terminals.
9 Voltage Comparator Position

When the voltage comparator is set to ON for a withstand voltage test, select
whether you want to use the voltage comparator when starting and during the
test, or only when terminating the test.
Selection 0: Start test (initial setting) 1: End test
10 Insulation Resistance Test measurement range

Select whether you want to use a fixed or an automatic range as the insulation
resistance test measurement range. The fixed ranges are automatically selected
depending on the preset lower-limit value. Auto range switches between ranges
depending on the measured value, but it takes time to display this value, since
it is displayed after the range is switched. (This takes approximately 1.3
seconds.)
Selection 0: Fixed range (initial setting) 1: Auto range
11 Insulation Resistance Test Termination Mode

When performing an insulation resistance test, set whether you want to conduct
the test for the set test time regardless of the decision, terminate the test when
PASS screening is performed, or terminate the test when FAIL screening is
performed.
This mode is effective when the test time is set.
Selection 0: Test for set time (initial setting)
1: Terminate test at PASS screening
2: Terminate test at FAIL screening
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1
6.1 PASS Hold Function
2
This function retains the value for the PASS state on test completion.
To inactivate the hold function, press the STOP key. The unit reverts to the
READY state.
If the PASS hold function is not selected, the test result is displayed for
3
about 0.3 second before the unit reverts to the READY state.
1. Press SHIFT + STOP keys while in READY state to display the Optional 4
function setting screen.
6
2. Use the / keys to move the flashing cursor to the position shown in the
figure. 7
0: Not held (Initial setting) 8
1: Held
4. To complete the optional settings, press SHIFT + STOP keys. The unit 9
10
11
12
13
14
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6.1 PASS Hold Function
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6.2 FAIL Hold Function
This function retains the value for the FAIL state on test completion.
READY state.
If the FAIL hold function is not selected, the test result is displayed for
about 0.3 second before the unit reverts to the READY state.
1. Press SHIFT + STOP keys while in READY state to display the Optional
figure.

0: Not held
1: Held (Initial setting)
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6.2 FAIL Hold Function
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1
6.3 Hold Function
2
Enable this function to hold the current state when testing is interrupted by
the STOP key.
READY state.
3
If the Hold function is not selected, the unit switches to the READY state
upon forced termination of the test.
4
5
figure.
7
3. Use the keys to set a value at the flashing cursor location.
0:
/
Not held (Initial setting)
8
1: Held
9
10
11
12
13
14
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6.3 Hold Function
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Distinction between the PASS Hold Function, FAIL Hold Function,

and Hold Function
With a comparative-voltage value set in withstand voltage test, if the
output voltage deviates from the comparative-voltage range, the unit
switches to the FAIL state.
If the test time is set to OFF in withstand voltage mode, PASS screening
is not performed. In such a case, FAIL screening is performed or the test
is terminated using the STOP key.
In insulation resistance mode, if the test time is set to OFF, PASS
screening is not performed. In such a case, the test is terminated using the
STOP key.
______________________________________________________________________________________________
6.3 Hold Function
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6.4 Momentary Out
The momentary out function allows current output only while the START key
is held down. Releasing the START key is equivalent to pressing the STOP
key and ends the test.
To perform PASS/FAIL screening, hold down the START key until the preset
test time elapses.
The START key on the remote control or the START signal via external I/O
has the same effect.
figure.

0: Not set (Initial setting)
1: Set
NOTE Priority for control of the START key is in the following order: the switch on the
REMOTE CONTROL BOX, the external I/O, and the front panel of the unit.
______________________________________________________________________________________________
6.4 Momentary Out
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6.5 Double Action
When using the Double Action function, the test starts if the START key is
pressed within approximately 0.5 s of the STOP key being pressed.
Normally, pressing the START key only starts the test. However, when using
the Double Action function, the STOP key must be pressed before pressing
the START key. This function increases testing safety by preventing
operational errors.
Double Action function is set, READY only lights up for approximately 0.5
seconds after the STOP key is pressed.
figure.

1: Set
The Double Action function can be set in combination with the Momentary-Out
NOTE
function. If settings are made in this way, press the START key within 0.5 seconds
after the STOP key is pressed to start a test. Hold down the START key during the
test.
______________________________________________________________________________________________
6.5 Double Action
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6.6 FAIL Mode
Enable this function to restrict hold release to the STOP key on the main
unit.
figure.

1: Set
______________________________________________________________________________________________
6.6 FAIL Mode
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6.7 RS Command [START]
When RS-232C is used for control, settings can be made to specify whether
to accept the test start command ":STAR."
If "1: Set" is selected, a test is started when the ":STAR" command is
received.
If "0: Not set" is selected, this command is disregarded.
figure.

1: Set
NOTE Unless the control program on your PC is complete, select "0: Not set."
______________________________________________________________________________________________
6.7 RS Command [START]
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6.8 Inter-lock Function
Settings can be made to specify whether to use the Inter-lock function with
the external I/O terminal.
If "0: Not set" is selected, the Inter-lock function is cancelled regardless of
the state of Pin 10 on the external I/O terminal.
If "1: Set" is selected, the Inter-lock function may be disabled, depending on
the state of Pin 10 of the external I/O terminal. For the Inter-lock function,
see Section 8.1.4, "Inter-lock Function."
figure.

1: Set
The Inter-lock function can be set only when INT.LOCK (Pin 10) of the external
・ ――――――――――
NOTE
I/O terminal is set at LOW level. If the terminal is set at HIGH level, "0: Not set"
remains effective even if the / keys are pressed.
When the interlock function is activated, the instrument cannot carry out RS-232
・
communications.
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6.8 Inter-lock Function
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6.9 Voltage Comparator Position
When performing a withstand voltage test, you can select whether you want
to view the output-voltage when the test starts, or when the test ends.
If "0: Start test" is selected, the Voltage Comparator function is active
immediately before and during the withstand voltage test.
If "1: End test" is selected, the Voltage Comparator function is only active
when the withstand voltage test ends.
figure.

0: Start test (Initial setting)
1: End test
When the Voltage Comparator function is set to OFF or the Voltage Comparator
NOTE
function is set to ON but the timer is set to OFF, the Voltage Comparator function
is disabled and optional settings are ineffective.
______________________________________________________________________________________________
6.9 Voltage Comparator Position
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6.10 Insulation Resistance Test Measurement Range
Select whether you want to use a fixed or an automatic range as the

insulation resistance test measurement range.
If "0: Fixed range" is selected, the range is automatically selected depending
on the preset lower-limit value.
If "1: Auto range" is selected, the range is automatically switched according
to the measured value.
figure.
0: Fixed range (Initial setting)
1: Auto range
As the automatic range automatically changes the range in response to the

NOTE
measurement value, the time required to change the range means that it will take
a longer time compared to the fixed range. When a test is conducted within a
short test time, the test may terminate in UPPER LOWER FAIL. *The test
voltage, lower-limit value range, andmeasurement range are shown below.
*Values that drop below the measurement range appear on the "U.F." (underflow
display) and values that exceed the measurement range appear on the "O.F."
(overflow display).
The test voltage, lower-limit value range, and measurement range are shown below.
Values that drop below the measurement range appear on the "U.F." (underflow
display) and values that exceed the measurement range appear on the "O.F."
(overflow display).
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Test voltage (V) Lower limit value (MΩ) Range (MΩ) Measurement range (MΩ)
500 0.20 to 2.00 2 0.17 to 10.0*1
2.10 to 20.0 20 1.70 to 100
21.0 to 200 200 17.0 to 1000
210 to 2000 2000 170 to 2200*2
1000 0.20 to 4.00 4 0.50 to 20.0*3
4.10 to 40.0 40 3.40 to 200
41.0 to 400 400 34.0 to 2000
410 to 2000 2000 340 to 2200*2
*2 The range from 2001 to 2200 is outside the guaranteed range of
accuracy.
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6.11 Insulation Resistance Test Termination Mode

Settings
When performing an insulation resistance test, set whether you want to

conduct the test for the set test time regardless of the decision, terminate the
test when PASS screening is performed, or terminate the test when FAIL
screening is performed.
As far as possible set and use [0: Time for set time (Initial setting)]. The
default condition is [0: Time for set time (Initial setting)]. For settings other
than [0: Time for set time (Initial setting)], ensure that they give you similar
measurement values and judgments as the [0: Time for set time (Initial
setting)] setting before using.
If "0: Test for set time" is selected, the test is only conducted for the set
time, and the value is decided when the test is terminated.
If "1: Terminate test at PASS screening" is selected, the test is terminated
when PASS screening is conducted within the set time. If PASS screening is
not conducted within the set time, the test is terminated when FAIL
screening is conducted after the set time.
If "2: Terminate test at FAIL screening" is selected, the test is terminated
when FAIL screening is conducted within the set time. If FAIL screening is
not conducted within the set time, the test is terminated when PASS
screening is conducted after the set time.
figure.

0： Test for set time (Initial setting)
1： Terminate test at PASS screening
2： Terminate test at FAIL screening
Any of the following setting is useful during a test on a tested object with
NOTE
capacity properties.
(1) "0:Test for set time (Initial setting)"
(2) "1: Terminate test at PASS screening", and set the test time necessary for
charging.
If the test time is set to OFF, the settings for this mode are ineffective.
______________________________________________________________________________________________
6.11 Insulation Resistance Test Termination ModeSettings
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"0: Test for set time"
"1: Terminate test at PASS screening"
"2: Terminate test at FAIL screening"
Undetermined
period
______________________________________________________________________________________________
6.11 Insulation Resistance Test Termination ModeSettings
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6.12 Example of Optional Functions Use
The following describes how 3159 optional functions are used for testing.
Various combinations of optional functions are possible for testing.
(1) Testing to check test results
Optional function settings
Optional Functions Selection

PASS Hold Function 1: Held
FAIL Hold Function 1: Held
Advantages of these settings

PASS or FAIL state is held, allowing inspection of test results.
(2) Safe testing by remote control
Optional function settings
Optional Functions Selection

FAIL Hold Function 1: Held
Momentary Out 1: Set
FAIL mode 1: Set
Advantages of these settings

Hold down the START key during the test, as the Momentary-Out function
is set. The 9614 REMOTE CONTROL BOX (DUAL) must be operated
with both hands during the test. This prevents high-voltage devices such
as the probe and tested device from coming into contact with the hands.
The FAIL Hold function must be cancelled using the STOP key on the
unit, as the FAIL mode is set. The use of the FAIL mode enables the FAIL
state to be set.
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Chapter 7 2
Saving/loading Preset Values 3
7.1 Saving Preset Values 5
The following describes a function used to save values set in the READY 6
state. Up to twenty parameters may be saved.
Up to 10 parameters may be saved in the each mode, such as the withstand
voltage and insulation resistance modes. To retrieve saved data, follow the 7
procedures described in Section 7.2.
The following parameters can be saved:

8
Withstand voltage Comparative voltage value, Upper limit value, Lower
mode limit value, Test time, Output voltage range
Insulation resistance
mode
Test voltage value, Upper limit value, Lower limit value,
Test time 9
NOTE Optional function settings cannot be saved.
10
7.1.1 Procedure for Saving Data 11
You must make the settings first before they can be saved. Parameters
cannot be changed on the Save screen.
12
(1) Selecting a test mode

13
Select the test mode where you want to save settings for the W or I key.
(2) Displaying the save screen 14

With the target preset value displayed in the READY state, press SHIFT +
keys to shift to the save screen.
In the save screen, the saved data for the file number replaces the target A
value displayed in the READY state.
The first saved data displayed is the last data from the previous save screen.
______________________________________________________________________________________________
7.1 Saving Preset Values
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Withstand-voltage mode
1 2 3 4
5 6
1 Comparative The comparative-voltage value and output-voltage range for saved

voltage value and data. Switch the display using the key. When an outputvoltage
Output voltage range is set, "RANGE" lights up.
range
2 Upper limit value is displayed when the upper-limit value is shown, and is
icon and Lower limit displayed when the lower-limit value is shown.
value icon
3 Upper and Lower The upper- or lower-limit value of saved data. Switch the display
limit values using the key.
4 Test time The test time for the saved data.
5 SAVE Indicates a saved screen.
6 File number Indicates the file number for the saved data.
Insulation-resistance mode
1 2 3 4
5 6
1 Test voltage value The test voltage value for saved data.
value icon
5 SAVE Indicates a saved screen.
6 SAVE Indicates the file number for the saved data.
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(3) Selecting a file to save 1

The new data overwrites the previous data. Look for the saved data to be
deleted, using the / keys.
On the withstand voltage mode Save screen, the key switches between the 2
comparative-voltage value and output-voltage value, and the key switches
between the upper- and lower-limit values.
3
(4) Saving and canceling data
When the saved data to be deleted is displayed, press SHIFT + keys. This
deletes the saved data and saves the value set in the READY state. 4
After the saving the data, the unit reverts to the READY state.
Press the STOP key to revert to the READY state without saving the target
data. 5
For comparative voltage(withstand voltage mode), the test lower limit(withstand
NOTE
voltage mode), the test upper limit(insulation resistance ), and test time, both
ON/OFF settings and set values used (when on) are saved. 6
10
11
12
13
14
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7.1.2 Example of Saving
The following example shows how to save in File No.3. We assume that the
3159 is in the READY state.
1. Make the settings that you want to save in the SETTING state and the
unit returns to the READY state.
For more information on making these settings, see Chapter 3.
In this example, settings are made as follows:

Test time: 60.0 s
2. Press SHIFT + keys to bring up the save screen.

In the save screen, the value set in the READY state is replaced by the
saved data being displayed. The first saved data displayed is the last data
item from the previous save screen. This example shows "File No.1." The
new data overwrites the previous data. Use the / keys to select the data
to be overwritten. The new data in this example is to be saved in File
No.3.
Use the key to confirm the output-voltage range, and the key to
confirm the lower-limit value.
In this example, File No. 1 contains the following settings.

Lower limit value: 3 mA
Test time: 10.0 s
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3. Use the / keys to select File No.3.

This example shows File No. 1. Press the key twice to display File
1
No.3.
3
4. Use the key to confirm the comparative voltage value and outputvoltage
range, and the key to confirm the upper- or lower-limit value.
4
5
Comparative voltage value: OFF
6
Test time: 8.0 s
Output voltage range: 2.5 kV 7
5. To save the data, press SHIFT + keys. The unit reverts to the READY
state. Once saved, the value set in the READY state is retained in File 8
No.3.
Note that File No.3, shown in Step (4) above, is deleted.
9
10
To abort the save procedure, press the STOP key at Step (4). The unit
halts the save procedure and reverts to the READY state. 11
12
13
14
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7.2 Loading Preset Values
The following describes how to load saved data.

Up to 10 data items may be saved in the each mode, such as the voltage and
insulation resistance modes. Use this function to instantly change a preset
value.
The following parameters can be saved:
Withstand-voltage Comparative voltage value, Upper limit value, Lower
mode limit value, Test time, Output voltage range
Insulation-resistance Test voltage value, Upper limit value, Lower limit value,
mode Test time
7.2.1 Procedure for Loading Data

(1) Selecting a test mode
Select the test mode where you want to save settings for the W or I key.
(2) Displaying the load screen
Press SHIFT + keys in the READY state to shift to the load screen.
In the load screen, a number for saved data equal to the file preset replaces
the target value displayed in the READY state.
The first saved data displayed is the last data from the previous load screen.
1 2 3 4
5 6
1 Comparative The comparative-voltage value and output-voltage range for saved

voltage value and data. Switch the display using the key. When an outputvoltage
Output voltage range is set, "RENGE" lights up.
range
value icon
5 LOAD Indicates a loaded screen.
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Insulation resistance mode
1 2 3 4
5 6
1 Test voltage value The test voltage value for saved data.
value icon
5 LOAD Indicates a loaded screen.
CAUTION The output-voltage nearly doubles when the output-voltage range is changed
from 2.5 kV to 5.0 kV. To avoid damaging the unit, after changing the range,
make sure that you adjust the output-voltage using the voltage adjustment
knob.
(3) Selecting a file to load

Use the / keys to change the file number and confirm the saved data that
you want to load.
On the withstand voltage mode Load screen, the key switches between the
comparative-voltage value and output-voltage value, and the key switches
between the upper- and lower-limit values.
(4) Loading and canceling data

When the saved data to be loaded is displayed, press SHIFT + keys. This
loads the saved data and the unit reverts to the READY state.
Press the STOP key to revert to the READY state without loading the target
data.
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7.2.2 Example of Loading
The following example shows how to load File No.3. The 3159 is in the
withstand voltage mode READY state.
1. Press SHIFT + keys to bring up the load screen.

In the load screen, the value set in the READY state is replaced by the
saved data being displayed. The first saved data displayed is the last data
item from the previous load screen. This example shows "File No.1."
In this status, the preset lower limit valve can be checked by using the
keys.

Test time: 10.0 s
2. Use the / keys to select File No.3.

This example shows File No. 1. Press the key twice to display File
No.3.
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3. Use the key to confirm the comparative voltage value and outputvoltage
range, and the key to confirm the upper- and lower-limit value.

Test time: 60.0 s
4. To load the data, press SHIFT + keys. The unit reverts to the READY
state. To abort the load procedure, press the STOP key.
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Chapter 8 2
External Interface 3
8.1 External I/O Terminal 5
The output, START, and STOP signals regarding the status (such as the 6
TEST state) and decisions (such as FAIL) of the 3159 are controlled through
the external I/O terminal, located at the back of the unit. An inter-lock
terminal is provided to ensure safety. An inter-lock terminal is provided to 7
ensure safety.
All signal lines are insulated internally with a photocoupler. A power voltage
of 15 V (0.1 A), insulated from the internal supply, is output from the
external I/O terminal. This voltage can be used as external power. If the unit 8
power capacity is insufficient, add an external power supply.
10
When EXT-E of the external I/O terminal is at LOW level, EXT lights up
――――――――
when the REMOTE CONTROL BOX is active.

11
There is a priority hierarchy for the START keys. When a START key with a higher
NOTE
priority is in use, lower-priority keys are disabled. (When EXT-E of the external I/O
terminal is at LOW level (EXT lights up), the unit START key is disabled.) If you
use the REMOTE CONTROL BOX and turn on the OPERATE switch, the START
12
signal for the external I/O terminal is disabled.)
Priority: REMOTE CONTROL BOX > External I/O > Front panel of the unit.
13
14
15
______________________________________________________________________________________________
8.1 External I/O Terminal
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8.1.1 Signal Line
Use the following external I/O connectors or their equivalents:
(1) Compatible connector

Compatible connector: 57-30360 (DDK Ltd.)
57E-30360 (DDK Ltd.)
57FE-30360 (DDK Ltd.)
(2) External I/O connector pin numbering

Connector of the 3159 main unit: XM8F-3622-12 (OMRON Corporation)
18･･････1
36･･････19
Pin I/O Signal line name Pin I/O Signal line name
number number
―――――――
1 OUT READY 19 OUT NC
―――――――
2 OUT L-FAIL 20 OUT NC
―――――――
3 OUT U-FAIL 21 OUT NC
――――――
4 OUT PASS 22 OUT NC
――――――
5 OUT TEST 23 OUT NC
――――――――
6 OUT H.V.ON 24 OUT NC
――――――
7 IN EXT-E 25 OUT NC
――――――
8 IN START 26 OUT NC
――――――
9 IN STOP 27 OUT NC
――――――――――
10 IN INT.LOCK 28 OUT NC
――――――――――
11 OUT W-MODE 29 OUT NC
―――――――――
12 OUT I-MODE 30 OUT NC
――――――――
13 OUT W-FAIL 31 OUT NC
―――――――
14 OUT I-FAIL 32 OUT NC
15 IN ISO.COM 33 OUT ISO.DCV
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(3) Function of the signal line

1
Signal line
name I/O Function
LOW level in the READY state

2
―――――――
READY OUT
LOW level in the FAIL state at LOWER (minimum value)
―――――――
L-FAIL OUT
LOW level in the FAIL state at UPPER (maximum value)
―――――――
U-FAIL OUT
LOW level in the PASS state
3
――――――
PASS OUT
LOW level in the TEST state
――――――
TEST OUT
LOW level when a voltage is generated in the output terminal
―――――――
H.V.ON OUT
―――――――
IN
At LOW level, the external I/O input signal is active.
INT.LOCK or STOP remains active regardless of this signal.
―――――――――――― ―――――――― 4
EXT-E
Changing this switch during testing will forcibly terminate
the test
―――――――
START IN LOW level is equivalent to pressing the unit START key and
provides the same functions.
5
LOW level is equivalent to pressing the unit STOP key and
provides the same functions.
6
――――――
STOP IN
This signal is always active regardless of the status of the
EXT-E terminal.
――――――――
Inter-lock function terminal.

This signal is always active regardless of the status of the
EXT-E terminal.
――――――――
When connected to ISO.COM, this terminal cancels the

7
―――――――――――
INT.LOCK IN Interlock function, enabling the unit to function properly.

When disconnected, the terminal disables all keys.
To activate the Inter-lock function, set the optional Inter-lock
function to "1: Set." 8
Use this terminal for a protective device against electric
shock that uses an area sensor or the like. See Section 8.1.4.
――――――――――
W-MODE OUT LOW level when performing a withstand voltage test in the
Withstand Voltage Test screen.
9
――――――――
I-MODE OUT LOW level when performing an insulation resistance test in

the insulation resistance Test screen.
――――――――
W-FAIL OUT LOW level in FAIL state during a withstand voltage test. 10
LOW level in FAIL state during an insulation resistance test.
――――――
I-FAIL OUT
Generates an internal GND for the unit.
ISO.COM IN Used temporarily to activate the external I/O function. Note
that the signal line is not insulated.
11
ISO.DCV OUT Outputs a power voltage of 15 V (0.1 A), insulated from the
internal power supply.
12
13
14
15
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8.1.2 Example of Input Signal Connection
The unit can be controlled externally using the external I/O input signal.
Provide a connector that conforms to the External I/O Specifications. To
enable the external I/O signal, set the EXT-E signal (Pin 7) to LOW level.
Connect the EXT-E signal to ISO.COM for the GND signal (Pins 15 to 18),
which is insulated from the unit's internal power supply.
EXT I/O Input signals Specifications

Input signals Active low input ( photocoupler isolated )
Max. testing withstand 30 VDC
voltage
HIGH level voltage 15 VDC or more, open
LOW level voltage 5 VDC or less ( -6 mA typ )
Input signals START, STOP, EXT-E, INTERLOCK
(1) Control using the external switch (example)
To control the START and STOP signals using a relay or switch, make
connections as shown below:
NOTE For connection to the input signal, provide a circuit that protects the relay and
switch from chattering to prevent malfunctioning.
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(2) Control using the transistor (example) 1

For control using a transistor or FET, make connections as shown below.
Design the signals so that 6 mA is absorbed into each of the signals.
2
8.1.3 Example of Output Signal Connection 6
The output signal becomes Lo depending on the condition of the unit. 7

Prepare a connector that conforms to the External I/O Specifications. To
enable the external I/O-signal function, set the EXT-E signal (Pin 7) to LOW
level. Connect the EXT-E signal to ISO.COM for the GND signal (Pins 15
to 18). An output example is presented in Section 8.1.5. 8
EXT I/O Output signals Specifications
Output signal Open collector output
9
Max. load 30 VDC
10
Max. output current 100 mADC per signal
Output saturation 1.5 VDC or less
voltage
Output signals H.V.ON, TEST, PASS, U-FAIL, L-FAIL, READY, W-
MODE, I-MODE, W-FAIL, I-FAIL
11
12
13
14
15
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(1) Controlling the relay (example)

To link the relay to an external device, make connections as shown below.
Use of the power supply ISO.DCV (Pins 33 to 36, 15 VDC 0.1 A) will
facilitate the connections.
A signal can absorb up to 100 mA.

NOTE
When connecting an inductive load such as a relay, connect the diode in parallel
with the coil.
(2) Obtaining a signal limit (example)

To obtain a signal limit, make connections as shown below. In addition,
check the output current.
NOTE The output signal status upon power-on may be undetermined. Care should be taken
in the operation of equipment connected to the external I/O.
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8.1.4 Inter-lock Function
The inter-lock function is used to cut off output from the 3159 in
combination with other devices, including external equipment. This function
cuts off output from the 3159, and disables all key operations (RS-232C
communications also disabled).
(1) Setting the inter-lock function

1. Connect Pin 10 INT.LOCK on the external I/O terminal to ISO.COM
―――――――――――――
(Pins 15 to 18), and set the pin to Lo.
2. In Optional Functions, set "Inter-lock" to "1: Set."
The INT.LOCK terminal is always active, regardless of the status of the EXT-E
NOTE
terminal.
If "0: Not set" is selected for "Inter-lock" in Optional Functions, the inter-lock
function is inactive, regardless of the status of the INT.LOCK terminal. The
function is set at "0: Not set" by default. If the inter-lock function is to be used,
be sure to select "1: Set."
When the INT.LOCK terminal is not LOW level, the optional Inter-lock function
cannot be set to "1: Set."
(2) Using the inter-lock function

The inter-lock function is active when the INT.LOCK terminal is open, with
the following displayed:
To disable the function, connect the INT.LOCK terminal to ISO.COM and
set it to LOW level. The unit changes to READY status once the inter-lock
function is disabled.
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(3) Connections for the inter-lock function (example)

For example, to ensure the safety of workers, the unit and the tested object
are placed in a box so that they are not in contact with each other. The door
of the box cover is also equipped with a switch that works in combination
with the inter-lock function. If a connection is made to the switch, the
interlock function is enabled when the box cover is opened. When the cover
is closed, the function is disabled, making the unit ready for testing.
All keys are inactive provided that the inter-lock function is active. As a
result, once the unit is mounted in the box, the settings cannot be changed.
In such a case, connect the setting adjustment switch the door switch such
that these switches are arranged in parallel, as shown below:
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8.1.5 Timing Chart of External I/O Terminal
(1) Timing chart at time of start of testing
When the READY signal is LO, putting the START signal to LO will start
―――――――――― ――――――――――
the test.
When a test begins, the READY signal becomes HIGH level, and the TEST
―――――――――― ―――――――
signal and H.V.ON signal become LOW level.

――――――――――
The H.V.ON signal becomes LOW level with the voltage output.
――――――――――
The TEST signal changes at the same time TEST on the fluorescent indicator
―――――――
changes. If the comparative-voltage value has been set, the TEST signal
―――――――
becomes LOW level when TEST is flickering.
40 ms
min.
―――――――
START
100 ms max.
Voltage Output
15 ms 100 ms
――――――― min max.
READY
――――――
TEST
―――――――
H.V.ON
Insulation-resistance mode
40 ms
min.
―――――――
START
160 ms max.
Voltage Output
15 ms 100 ms
―――――――
min. max.
READY
――――――
TEST
―――――――
H.V.ON
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(2) Timing chart during a test decision

The figure shows the timing chart of the unit in PASS state after a test. In
PASS state, the TEST signal indicates HIGH level.
―――――――
The H.V.ON signal remains at LOW level provided that the voltage between
――――――――――
the output terminals remains unchanged, as the signal is synchronized with

the DANGER lamp. (Below 0.03 kV when performing a withstand voltage
test, or below 50 V when performing an insulation resistance test) Once the
voltage reaches 0, the signal changes to HIGH level.
The PASS signal changes according to the PASS indicator on the fluorescent
―――――――
display. If the PASS hold function is enabled, the PASS signal continues to
―――――――
indicate LOW level until the function is disabled.

When the Hold function is disabled or the unit automatically returns to the
READY state, the PASS signal becomes HIGH level and the READY signal
――――――― ――――――――――
becomes LOW level.
Withstand voltage mode
Voltage Output
―――――――
READY
――――――
TEST
―――――――
H.V.ON
Approx 300 ms
――――――
PASS
Voltage Output
―――――――
READY
――――――
TEST
―――――――
H.V.ON
Apprrox 300 ms
――――――
PASS
Even in the FAIL state, when UPPER FAIL is activated, the U-FAIL signal
――――――――――
becomes LOW level. Similarly, with LOWER-FAIL, the L-FAIL signal

――――――――――
becomes LOW level. When the FAIL Hold function is set, the signal remains
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at LOW level until the Hold function is disabled.

If a withstand voltage test fails, the W-FAIL signal becomes LOW level.
――――――――――
Similarly, if an insulation resistance test fails, the I-FAIL signal becomes

――――――――――
LOW level. In the case of UPPER-LOWER FAIL, which is activated when

the measured voltage value fails to reach the comparative-voltage value in
voltage mode, the U-FAIL and L-FAIL signals are at LOW level
―――――――――― ――――――――――
simultaneously.
When the Hold function is disabled or the unit automatically returns to the
READY state, the PASS signal becomes HIGH level and the READY signal
―――――――― ――――――――――
becomes LOW level.
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(3) Timing chart at forced termination

When the STOP key is pressed to forcibly terminate testing, the unit does not
change to either PASS or FAIL status, as test screening is not performed. In
this case, the signal becomes HIGH level. In the absence of status indicators
(READY/TEST/FAIL/PASS) -- in the SETTING state, when set values are
being saved or loaded, or when settings are being made for the optional
functions -- all signals become HIGH level.
Withstand voltage mode
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(4) Auto test mode switching Timing chart

This figure shows the timing chart of the unit when it is switched to Auto
test mode which conducts voltage and insulation resistance tests
successively. The unit does not switch to the next test until the measured
voltage value drops sufficiently. The TEST signal remains LOW level until
the series of tests is complete.
Withstand-voltage test Insulation-resistance test
Voltage Output
140 ms max.
Insulation-resistance test Withstand-voltage test
Voltage Output
140 ms max.
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8.2 Status Out
Do not connect units that require a current of 0.5 A or higher to the

WARNING STATUS OUT relay terminal. Doing so may damage the unit.
(1) Relay terminal
Maximum input voltage 250 VAC, 30 VDC

Maximum current point 0.5 A
Recommended wire Single standard: φ1.2 mm (AWG16)
Multi-standard: 1.25 mm2(AWG16)
Standard diameter: Min.φ0.18 mm
Usable limits Single standard: φ0.4∼φ1.2 mm
(AWG26 to 16)
Multi-standard: 0.3∼1.25 mm2
(AWG22 to 16),
Standard diameter: Min.φ0.18 mm
Standard insulation 11 mm
stripping length
(2) Output settings

1. Make sure that the unit is OFF.
2. Make sure that the analog voltmeter reads 0 kV.
3. Make sure that the desired settings for the STATUS OUT dip switch have
been made. When any one of the settings for the STATUS OUT dip
switch is ON, the relay point for the STATUS OUT terminal is also ON.
Dip switch
Relay terminal
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(3) Output settings that can be set with the STATUS OUT DIP switch
H.V. ON When a voltage is output. Operates together with the
DANGER lamp.
TEST Testing in progress. When TEST lights up or flashes.
PASS In the PASS state. When PASS lights up.
FAIL In the FAIL state. When FAIL lights up.
INT.LOCK In the INTERLOCK state.
READY In the READY state. When READY lights up.
EXT.CONT. When controlled externally. When controlled with the
external I/O, REMOTE CONTROL BOX, or RS-232C
interface.
(When "EXT" lights up on the display screen.)
POWER-ON When the unit is ON.
(4) Connection method

To rotate a commercially available warning lamp (The commercially
available warning lamp must satisfy the specifications of the relay terminal.)
1. Make sure that the unit is OFF.

2. Make sure that the analog voltmeter reads 0 kV.
3. Prepare a 100 VAC power cord, remove the socket end as illustrated, and
modify the inner lines into ring terminals. When you are using a grounded
three-core power cord, wrap the ground line with insulated tape, as it is
not used. In addition, expose the inner lines of the power cord at the
center of the cord, and cut one of them. Expose the inner wire of the cut
line by stripping the outer covering.
Ring terminals
Modified 100 VAC power cord
100 VAC BLZZER
Outlet (100 VAC) STATUS OUT relay terminal
Back of the commercially

available warning lamp
(example)
4. Connect the ring terminals to the 100 VAC terminals on the back of the
commercially available warning lamp. For details, refer to the instruction
manual supplied with the commercially available warning lamp.
5. Connect the stripped wire to the STATUS OUT relay terminal on the rear
panel of the 3159.
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(1) Push the tab with a flatblade

screwdriver or similar.
(2) While keeping the tab depressed,
insert a stripped wire into the
connector opening.
(3) Release the tab to lock the wire.
6. Plug the modified power cord into the power outlet. Only 100 VAC
electrical outlets can be used.
8.3 Buzzer
A buzzer sounds during PASS or FAIL screening and in the event of an error
due to improper key operations. Two buzzer volume adjustment knobs are
provided on the rear panel: one for PASS screening and one for FAIL
screening. Volume adjustments can be made using the knobs.
1. Check the analog voltmeter and the DANGER lamp to make sure a voltage
is not being output.
2. Using a No. 0 Phillips screwdriver or 3-mm slotted screwdriver, adjust the

volume adjustment knob. To increase the volume, turn the knob
clockwise. To decrease it, turn it counterclockwise.
If an excessive force is placed on the volume adjustment knob, it may be

NOTE
fractured.
The buzzer that sounds in the event of an error caused by improper key
operations is at the same volume as the buzzer that sounds for FAIL screening.
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Chapter 9 2
RS-232C Interface 3
9.1 Specifications 5
The RS-232C settings of 3159 are as follows. Since the 3159 settings are
fixed and cannot be changed, these settings must be matched on the 6
computer side.
RS-232C Settings 7
Transmission mode Start-stop synchronization, full duplex
Transfer rate 9600 bps
Data length 8 bit 8
Parity None
Stop bit 1 bit
Hand shake No X flow, hardware flow control 9
Delimiter CR, CR + LF for reception
CR + LF for transmission
No hardware flow control. RTS is connected with CTS in the 3159.
10
Electrical Characteristics
11
Input voltage limit +5 V to +15 V : ON
-15 V to -5 V : OFF
Out put voltage +5 V to +9 V : ON
(load resistance 3 to 7 kΩ) -9 V to -5 V : OFF
Connector
12
1 5
6 9
13
Pin arrangement of interface connector ( D-sub 9Pin male )
The signal lines of the 3159's RS-232C connector are as follows.
Pin number Signal IN/OUT Contents
14
2 RxD IN Incoming data
3
5
TxD
GND
OUT
GND
Outgoing data
Signal ground
15
Other pins are not used
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9.2 Connection Method

Use a cross cable for connection to the PC. If the hardware flow control
signal (RTS and CTS) is not used, the 3159 will not perform hardware flow
control.
RTS is connected with CTS in the 3159.
3159 PC 3159 PC
RxD RxD RxD RxD
TxD TxD TxD TxD
RTS RTS RTS RTS
CTS CTS CTS CTS
GND GND GND GND
Connecting cable
Connector on cable side: D-Sub 9 Pin female
Connection: Reverse connection
Connection to Computer
1. Connect the 3159 to the computer using a cross cable.
2. Perform the RS-232C settings on the computer side. For details on how to
make the settings, refer to the instruction manual for the computer.
CAUTION Use a common ground for both the instrument and the computer. Using
different ground circuits will result in apotential difference between the
instrument's ground and the computer's ground. If the communicationscable is
connected while such a potential difference exists, it mayresult in equipment
malfunction or failure.
Before connecting or disconnecting any communications cable, always turn
off the instrument and the computer. Failure to do so could result in
equipment malfunction or damage.
After connecting the communications cable, tighten the screws on the
connector securely. Failure to secure the connectorcould result in equipment
malfunction or damage.
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1
9.3 Command Transfer Methods
The command is issued from the computer. 2

When the 3159 receives the incoming command from the computer, it
executes the processing specified by the command.
When 3159 has completed processing of the command, it always returns a
response to the computer.
3
When the computer has confirmed the response, it sends the next command.
"RMT" lights up on the screen during interface communication. 4
Every time the computer has sent a command, a response is always 6

NOTE
returned. Make sure t h at the computer only sends the next command
after it has received the response to the previous command issued from
the 3159.
If multiple commands are sent consecutively, the 3159 may not execute
7
the commands, or command errors may occur.
There is a need to add ":" to the front of the command except s t andar d
commands in the instrument. 8
Command Format
Command Format 9
The 3159 commands have the following structure.
Command Parameter Delimiter
10
+ +
The command and the parameter are separated by " " ( one character space )
If there is no parameter, send the delimiter after the command.
The command may consist of both upper and lower case letters. 11
Make sure to use one character space as the separator between the command
and the parameter.
(1) When the command contains a parameter

12
:CONF:WITH:CUPP 5.0 ( + delimiter )
the command format consists of the command :CONF:CUPP followed by the
separator " ". Then follows the parameter"5.0". Following the parameter 13
comes the delimiter.
(2) When the command contains no parameter

:STOP ( + delimiter )
14
the command format consists of the command :STOP immediately followed
by the delimiter.
15
NOTE The meaning of the delimiter is to separate commands and data. When the 3159
receives the delimiter, it starts analysis of the command.
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Response format
When a command is sent to 3159 processes the command. When processing
is completed, 3159 always returns a response.
(1) When there is no information from 3159

OK ( + delimiter )
(2) When there is information from 3159 (measurement values, etc.),

Response character string related to the command ( +delimiter )
(3) When the command contained an error,

CMD ERR ( +delimiter ) : Command error
EXEC ERR ( +delimiter ) : Execution error
(4) When the command contained an Transmission error,

TIME OUT ERR ( +delimiter ) : Time out error
(When the delimiter is not transmitted for approximately 10 seconds)
SI0 ERR : Serial Transmission error
Parameters
The 3159 uses parameters composed of decimal numbers. There are three
different formats for decimal data: NR1, NR2, and NR3. Each has two
values: one with a code and one without it. A value without a code is
regarded as a positive number. If a number exceeds the accuracy resolution
of the 3159, the value is rounded up or down.
NR1 format: Integer data

+12, -23, 34
NR2 format: Fixed point numbers

+1.23, -23.45, 3.456
In the 3159, a format is specified for each command. (See Section 9.5)
Delimiter
Depending on transmission direction, the delimiter is as follows.
From computer to 3159: CR or CR + LF
From 3159 to computer: CR + LF
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1
9.4 Command
2
Command
Explanation of Command Reference 3
Syntax Describes the syntax of the command.
Response
syntax
Explains the received data.
4
<data> Explains the parameter data.
Function Explains the actions specified by the command. 5
Example Command execution examples.
Transmission Denotes command from the computer.
6
Response Denotes command from 3159.
Error Describes errors that may occur when the command is executed.
10
11
12
13
14
15
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9.4 Command
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9.4.1 Common Command Messages
∗IDN?
Queries manufacturer's name, model name, and software version.
Syntax ∗IDN?
Response <data>
syntax
<data> Manufacturer's name, Model name, Serial number (Not used - always zero), Software version
Function Queries manufacturer's name, model name, and software version.
Example Queries manufacturer's name, model name, and software version.
Transmission ∗IDN?
Response HIOKI,3159,0,V01.00
∗RST
Performs device initial setting.
Syntax ∗RST
Response OK
syntax Resetting completion
Function Resets the 3159. The items which are reset are listed below.
Withstand voltage mode (initial setting) Insulation resistance mode (initial setting)
Comparative voltage value setting: OFF Test time setting: ON
Test time setting: ON Upper limit value setting: OFF
Lower limit value setting: OFF Test voltage value: 500 V
Comparative voltage value: 0.00 kV Upper limit value: 2000 mΩ
Upper limit value: 0.2 mA Lower limit value: 1000 mΩ
Lower limit value: 0.1 mA Test time: 0.5 s
Test time: 0.5 s
Output voltage range: 2.5 kV Optional Functions
0.1.0.0 0.0.0.0 0.0.0 (ON: FAIL hold only)
Example Performs device initial setting.
Transmission ∗RST
Performs device initial setting.
Response OK
Resetting completion
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9.4.2 Specific Command Messages
:WITH:VREF
Enables and disables the Voltage Comparator for withstand voltage tests.
Syntax :WITH:VREF <data>
<data> OFF/ON
Response OK Voltage Comparator ON/OFF settings completion.
syntax
Function Enables and disables the Voltage Comparator for withstand voltage tests, in the READY state.
Example Enables the Voltage Comparator for a withstand voltage test.
Transmission :WITH:VREF ON
Voltage Comparator enablement is ON.
Response OK
Settings completion
Error The execution of this command in a state other than the READY state causes an execution error.
:WITH:VREF?
Queries the Voltage Comparator enablement for withstand voltage tests.
Syntax :WITH:VREF?
Response <data>
syntax
<data> OFF/ON
Function Queries the Voltage Comparator enablement for withstand voltage tests.
Example Queries the Voltage Comparator enablement for withstand voltage tests.
Transmission :WITH:VREF?
Queries the Voltage Comparator enablement.
Response ON
The Voltage Comparator enablement is ON.
:WITH:CLOW
Enables and disables the lower-limit value for withstand voltage tests.
Syntax :WITH:CLOW <data>
<data> OFF/ON
Response OK
syntax Withstand voltage test lower-limit value ON/OFF settings completion
Function Enables and disables the lower-limit value for withstand voltage tests, in the READY state.
Example Enables the lower-limit value for a withstand voltage test.
Transmission :WITH:CLOW OFF
The withstand voltage test lower-limit value enablement is ON.
Response OK
Settings completion
Error The execution of this command in a state other than the READY and SETTING states causes an
execution error.
Note that an execution error occurs when setting the test lower limit to on when the test lower
limit is equal to or greater than the test upper limit.
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9.4 Command
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:WITH:CLOW?
Queries the lower-limit value enablement for withstand voltage tests.
Syntax :WITH:CLOW?
Response <data>
syntax
<data> OFF/ON
Function Queries the lower-limit value enablement for withstand voltage tests.
Example Queries the lower-limit value enablement for withstand voltage tests.
Transmission :WITH:CLOW?
Queries the lower-limit value enablement for withstand voltage tests.
Response OFF
The lower-limit value enablement is OFF.
:WITH:TIM
Enables and disables the test time for withstand voltage tests.
Syntax :WITH:TIM <data>
<data> OFF/ON
Response OK
syntax Withstand voltage test time ON/OFF settings completion
Function Enables and disables the test time for withstand voltage tests, in the READY state.
Example Enables the test time for a withstand voltage test.
Transmission :WITH:TIM ON
The withstand voltage test time enablement is ON.
Response OK
Settings completion
:WITH:TIM?
Queries the test time enablement for withstand voltage tests.
Syntax :WITH:TIM?
Response <data>
syntax
<data> OFF/ON
Function Queries the test time enablement for withstand voltage tests.
Example Queries the test time enablement for withstand voltage tests.
Transmission :WITH:TIM?
Queries the withstand voltage test time enablement.
Response ON
The test time enablement is ON.
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9.4 Command
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:INS:RUPP
Enables and disables the upper-limit value for insulation resistance tests.
Syntax :INS:RUPP <data>
<data> OFF/ON
Response OK
syntax Insulation resistance test upper-limit value ON/OFF settings completion
Function Enables and disables the upper-limit value for insulation resistance tests, in the READY state.
Example Enables the upper-limit value for an insulation resistance test.
Transmission :INS:RUPP OFF
The insulation resistance upper-limit value enablement is OFF.
Response OK
Settings completion
Note that an execution error occurs when setting the test upper limit to on when the test lower
limit is greater than the test upper limit.
:INS:RUPP?
Queries the upper-limit value enablement for insulation resistance tests.
Syntax :INS:RUPP?
Response <data>
syntax
<data> OFF/ON
Function Queries the upper-limit value enablement for insulation resistance tests.
Example Queries the upper-limit value enablement for insulation resistance tests.
Transmission :INS:RUPP?
Queries the upper-limit value enablement for insulation resistance tests.
Response OFF
The upper-limit value enablement is OFF.
:INS:TIM
Enables and disables the test time for insulation resistance tests.
Syntax :INS:TIM <data>
<data> OFF/ON
Response OK
syntax Insulation resistance test time enablement settings completion
Function Enables and disables the test time for insulation resistance tests, in the READY state.
Example Enables the test time for an insulation resistance test.
Transmission :INS:TIM ON
The insulation resistance test time enablement is ON.
Response OK
Settings completion
Error The execution of this command in state other than the READY state causes an execution error.
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9.4 Command
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:INS:TIM?
Queries the test time enablement for insulation resistance tests.
Syntax :INS:TIM?
Response <data>
syntax
<data> OFF/ON
Function Queries the test time enablement for insulation resistance tests.
Example Queries the test time enablement for insulation resistance tests.
Transmission :INS:TIM?
Queries the test time enablement for insulation resistance tests.
Response ON
The test time enablement is ON.
:CONF:WITH:VREF
Sets the comparative-voltage value for withstand voltage tests.
Syntax :CONF:WITH:VREF <data>
<data> 0.00 to 5.00 (NR2)
Response OK
syntax
Function Sets the comparative-voltage value for withstand voltage tests, in the READY state.
Example Sets the comparative-voltage value for withstand voltage tests.
Transmission :CONF:WITH:VREF 1.50
The comparative-voltage value is set to 1.50 kV.
Response OK
Settings completion
:CONF:WITH:VREF?
Queries the comparative-voltage value for withstand voltage tests.
Syntax :CONF:WITH:VREF?
Response <data>
syntax
<data> 0.00 to 5.00 (NR2)
Function Queries the comparative-voltage value for withstand voltage tests.
Example Queries the comparative-voltage value for withstand voltage tests.
Transmission :CONF:WITH:VREF?
Queries the comparativevoltage value.
Response 1.50
The comparative-voltage value is 1.50 kV.
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9.4 Command
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:CONF:WITH:CUPP
Sets the upper-limit value for withstand voltage tests.
Syntax :CONF:WITH:CUPP <data>
<data> 0.1 to 120 (NR1 or NR2)
Response OK
syntax
Function Sets the upper-limit value for withstand voltage tests, in the READY state.
Example Sets the upper-limit value for withstand voltage tests.
Transmission :CONF:WITH:CUPP 5.0
The withstand voltage test upper-limit value is set to 5.0 mA.
Response OK
Settings completion
Note that an execution error occurs when setting the test upper limit to a value less than the test
lower limit when the latter is on.
:CONF:WITH:CUPP?
Queries the upper-limit value for withstand voltage tests.
Syntax :CONF:WITH:CUPP?
Response <data>
syntax
Function Queries the upper-limit value for withstand voltage tests.
Example Queries the upper-limit value for withstand voltage tests.
Transmission :CONF:WITH:CUPP?
Queries the withstand voltage test upper-limit value.
Response 5.0
The upper-limit value is 5.0 mA.
:CONF:WITH:CLOW
Sets the lower-limit value for withstand voltage tests.
Syntax :CONF:WITH:CLOW <data>
Response OK
syntax
Function Sets the lower-limit value for withstand voltage tests, in the READY state.
Example Sets the lower-limit value for withstand voltage tests.
Transmission :CONF:WITH:CLOW 0.1
The withstand voltage test lower-limit value is set to 0.1 mA.
Response OK
Settings completion
Error The execution of this command in state other than the READY state causes an execution error.
Note that an execution error occurs when setting the test lower limit to a value more than the test
upper limit when the former is on.
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9.4 Command
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:CONF:WITH:CLOW?
Queries the lower-limit value for withstand voltage tests.
Syntax :CONF:WITH:CLOW?
Response <data>
syntax
Function Queries the lower-limit value for withstand voltage tests.
Example Queries the lower-limit value for withstand voltage tests.
Transmission :CONF:WITH:CLOW?
Queries the withstand voltage test lower-limit value.
Response 0.1
The lower-limit value is 0.1 mA.
:CONF:WITH:TIM
Sets the test time for withstand voltage tests.
Syntax :CONF:WITH:TIM <data>
Response OK
syntax
Function Sets the test time for withstand voltage tests, in the READY state.
Example Sets the test time for withstand voltage tests.
Transmission :CONF:WITH:TIM 30.0
The withstand voltage test time is set to 30.0 s.
Response OK
Settings completion
:CONF:WITH:TIM?
Queries the test time for withstand voltage tests.
Syntax :CONF:WITH:TIM?
Response <data>
syntax
Function Queries the test time for withstand voltage tests.
Example Queries the test time for withstand voltage tests.
Transmission :CONF:WITH:TIM?
Queries the withstand voltage test time.
Response 30.0
The test time is set to 30.0 s.
______________________________________________________________________________________________
9.4 Command
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:CONF:WITH:RANG
Sets the voltage range for withstand voltage tests.
Syntax :CONF:WITH:RANG <data>
<data> 2.5, 5.0 (NR2)
Response OK
syntax
Function Sets the voltage range for withstand voltage tests, in the READY state.
Example Sets the voltage range for withstand voltage tests.
Transmission :CONF:WITH:RANG 2.5
The withstand voltage test voltage range is set to 2.5 kV.
Response OK
Settings completion
:CONF:WITH:RANG?
Queries the voltage range for withstand voltage tests.
Syntax :CONF:WITH:RANG?
Response <data>
syntax
<data> 2.5, 5.0 (NR2)
Function Queries the voltage range for withstand voltage tests.
Example Queries the voltage range for withstand voltage tests.
Transmission :CONF:WITH:RANG?
Queries the withstand voltage test voltage range.
Response 2.5
The voltage range is 2.5 kV.
:CONF:WITH?
Queries the withstand voltage test settings.
Syntax :CONF:WITH?
Response <data>
syntax
<data> Withstand voltage test comparativevoltage value: 0.00 to 5.00 (NR2)
Upper-limit value : 0.1 to 120 (NR1 or NR2)
Lower-limit value : 0.1 to 119 (NR1 or NR2)
Test time value : 0.5 to 999 (NR1 or NR2)
Voltage range : 2.5 or 5.0 (NR2)
Function Queries the withstand voltage test settings.
Example Queries the withstand voltage test settings.
Transmission :CONF:WITH?
Queries the withstand voltage test settings.
Response 1.50,5.0,0.1,30.0,2.5
Comparative voltage: 1.50 kV, Upper-limit value: 5 mA,
Lower-limit value: 0.1 mA, Test time value: 30.0 s, Voltage range: 2.5 kV
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9.4 Command
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:CONF:INS:VOLT
Sets the test voltage value for insulation resistance tests.
Syntax :CONF:INS:VOLT <data>
<data> 500,1000 (NR1)
Response OK
syntax
Function Sets the test voltage value for insulation resistance tests, in the READY state.
Example Sets the test voltage value for insulation resistance tests.
Transmission :CONF:INS:VOLT 500
The insulation resistance test voltage value is set to 500 V.
Response OK
Settings completion
:CONF:INS:VOLT?
Queries the test voltage value for insulation resistance tests.
Syntax :CONF:INS:VOLT?
Response <data>
syntax
<data> 500,1000 (NR1)
Function Queries the test voltage value for insulation resistance tests.
Example Queries the test voltage value for Insulation resistance tests.
Transmission :CONF:INS:VOLT?
Queries the insulation resistance test voltage value.
Response 500
The test voltage value is 500 V.
:CONF:INS:RUPP
Sets the upper-limit value for insulation resistance tests.
Syntax :CONF:INS:RUPP <data>
<data> 0.20 to 2000 (NR1 or NR2)
Response OK
syntax
Function Sets the upper-limit value for insulation resistance tests, in the READY state.
Example Sets the upper-limit value for insulation resistance tests.
Transmission :CONF:INS:RUPP 2000
The insulation resistance test upper-limit value is set to 2000 MΩ.
Response OK
Settings completion
Note that an execution error occurs when setting the test upper limit to a value less than the test
lower limit when the former is on.
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9.4 Command
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:CONF:INS:RUPP?
Queries the upper-limit value for insulation resistance tests.
Syntax :CONF:INS:RUPP?
Response <data>
syntax
<data> 0.20 to 2000 (NR1 or NR2)
Function Queries the upper-limit value for insulation resistance tests.
Example Queries the upper-limit value for insulation resistance tests.
Transmission :CONF:INS:RUPP?
Queries the insulation resistance upper-limit value.
Response 2000
The upper-limit value is 2000 MΩ.
:CONF:INS:RLOW
Sets the lower-limit value for insulation resistance tests.
Syntax :CONF:INS:RLOW <data>
<data> 0.20 to 2000 (NR1 or NR2)
Response OK
syntax
Function Sets the lower-limit value for insulation resistance tests, in the READY state.
Example Sets the lower-limit value for insulation resistance tests.
Transmission :CONF:INS:RLOW 10.0
The insulation resistance test lower-limit value is set to 10.0 MΩ.
Response OK
Settings completion
Note that an execution error occurs when setting the test lower limit to a value more than the test
upper limit when the latter is on.
:CONF:INS:RLOW?
Queries the lower-limit value for insulation resistance tests.
Syntax :CONF:INS:RLOW?
Response <data>
syntax
<data> 0.20 to 2000 (NR1 or NR2)
Function Queries the lower-limit value for insulation resistance tests.
Example Queries the lower-limit value for insulation resistance tests.
Transmission :CONF:INS:RLOW?
Queries the insulation resistance lower-limit value.
Response 10.0
The lower-limit value is 10.0 MΩ.
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9.4 Command
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:CONF:INS:TIM
Sets the test time for insulation resistance tests.
Syntax :CONF:INS:TIM <data>
Response OK
syntax
Function Sets the test time for insulation resistance tests, in the READY state.
Example Sets the test time for insulation resistance tests.
Transmission :CONF:INS:TIM 10.0
The insulation resistance test time is set to 10.0 s.
Response OK
Settings completion
:CONF:INS:TIM?
Queries the test time for insulation resistance tests.
Syntax :CONF:INS:TIM?
Response <data>
syntax
Function Queries the test time for insulation resistance tests.
Example Queries the test time for insulation resistance tests.
Transmission :CONF:INS:TIM?
Queries the insulation resistance test time.
Response 10.0
The test time is set to 10.0 s.
:CONF:INS?
Queries the insulation resistance test settings.
Syntax :CONF:INS?
Response <data>
syntax
<data> Insulation resistance test voltage value: 500,1000 (NR1)
Upper-limit value : 0.2 to 2000 (NR1 or NR2)
Lower-limit value : 0.2 to 2000 (NR1 or NR2)
Test time value : 0.5 to 999 (NR1 or NR2)
Function Queries the insulation resistance test settings.
Example Queries the insulation resistance test settings.
Transmission :CONF:INS?
Queries the insulation resistance test settings.
Response 500,2000,10.0,10.0
Test voltage: 500 V; Upper-limit value: 2000 MΩ;
Lower-limit value: 10.0 MΩ; Test time value: 10.0 s
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9.4 Command
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:STAR
Starting a test.
Syntax :STAR
Response OK Starts a test in the READY state.
syntax
Function To start a test using this command, in the optional functions, set "START" for the RS command
to "1: Set."
Example Starting a test
Transmission :STAR
Test Start
Response OK
Completion
In the optional functions, if the RS command START is set to "0: Not set," an execution error
will occur.
Note that an execution error occurs when double action is set to "1: ON" on the optional
Note In this command, set Momentary Out in theoptional function setting to "0:OFF".
At "1:ON", the test forcibly stops immediately after test starts.
:STOP
Forcibly ends a test and releases the hold state.
Syntax :STOP
<data> OK
Function In the TEST state, forcibly ends a test.
Furthermore, releases the Hold function and returns to the READY state.
However, in the optional functions, when "FAIL Mode Function" is set to ON, the Hold function
cannot be disabled by this command.
Example Forcibly ends a test.
Transmission :STOP
Forcibly ends a test.
Response OK
Completion
Error In the optional functions, when "FAIL Mode Function" is set to ON, an execution error will
occur if the unit is in the FAIL Hold Mode.
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9.4 Command
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:STAT?
Queries the state.
Syntax :STAT?
Response <data>
syntax
<data> WPASS : Withstand voltage mode PASS
IPASS : Insulation resistance mode PASS
WUFAIL : Withstand voltage mode UPPER FAIL
IUFAIL : Insulation resistance mode UPPER FAIL
WLFAIL : Withstand voltage mode LOWER FAIL
ILFAIL : Insulation resistance mode LOWER FAIL
WREADY : Withstand voltage mode READY
IREADY : Insulation resistance mode READY
WTEST : Withstand voltage mode TEST
ITEST : Insulation resistance mode TEST
WULFAIL : Withstand voltage mode FAIL
IULFAIL : Insulation resistance mode UPPER LOWER FAIL
NULL : Others
Function Queries the state.
Example Queries the state.
Transmission :STAT?
Queries the state.
Response WREADY
In the withstand voltage mode READY state.
:MODE
Sets the test mode.
Syntax :MODE <data>
<data> MWITH : Withstand voltage mode
MINS : Insulation resistance mode
AWI : Withstand voltage test insulation resistance test
automatic test mode
AIW : Insulation resistance test withstand voltage test
automatic test mode
Response OK
syntax
Function In the READY state, sets the test mode.
Example Sets the test mode.
Transmission :MODE AWI
Sets the test mode: withstand voltage test insulation resistance test.
automatic test mode
Response OK
Settings completion
Note that an execution error occurs when auto test mode is selected with test time set off in
withstand voltage mode or insulation resistance test mode.
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9.4 Command
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:MODE?
Queries the test mode.
Syntax :MODE?
Response <data>
syntax
<data> MWITH : Withstand voltage mode
MINS : Insulation resistance mode
AWI : Withstand voltage test insulation resistance test
automatic test mode
AIW : Insulation resistance test withstand voltage test
automatic test mode
Function Queries the test mode.
Example Queries the test mode.
Transmission :MODE?
Queries the test mode.
Response AWI
Test mode: withstand voltage test insulation resistance test
automatic test mode
:MEAS:RES:WITH?
Queries the withstand voltage test result.
Syntax :MEAS:RES:WITH?
Response <data>
syntax
<data> Measured voltage value, measured current value, test time elapsed determination.
Excluding determination : NR2
Determination : PASS, UFAIL, LFAIL, ULFAIL, OFF (See Section 9.5)
Function Queries the results of the preceding test. Returns the screening results and valid values at
termination of the preceding test. The test results are updated upon termination of a new test.
Confirm the termination of the test with :STAT?
Example Queries the measured value.
Transmission :MEAS:RES:WITH?
Queries the withstand voltage test results.
Response 1.50,2.00,30.0,PASS
Measured voltage value: 1.50 kV; Measured current value: 2.00 mA;
Test time elapsed: 30.0 s; Determination: PASS
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9.4 Command
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:MEAS:WITH:VOLT?
Queries the measured voltage value for withstand voltage tests.
Syntax :MEAS:WITH:VOLT?
Response <data>
syntax
<data> Withstand voltage test measured voltage value (NR2)
Function Queries the measured voltage value for withstand voltage tests.
Example Queries the measured voltage value for withstand voltage tests.
Transmission :MEAS:WITH:VOLT?
Queries the measured voltage value for withstand voltage tests.
Response 1.50
The measured voltage value is 1.50 kV.
:MEAS:WITH:CURR?
Queries the measured current value for withstand voltage tests.
Syntax :MEAS:WITH:CURR?
Response <data>
syntax
<data> Withstand voltage test measured current value (NR1 or NR2)
Function Queries the measured current value for withstand voltage tests.
Example Queries the measured current value for withstand voltage tests.
Transmission :MEAS:WITH:CURR?
Queries the measured current value for withstand voltage tests.
Response 2.00
The measured current value is 2.00 mA.
:MEAS:WITH:TIM?
Queries the test time elapsed for withstand voltage tests.
Syntax :MEAS:WITH:TIM?
Response <data>
syntax
<data> Withstand voltage test time elapsed (NR1 or NR2)
Function Queries the test time elapsed for withstand voltage tests.
Example Queries the test time elapsed for withstand voltage tests.
Transmission :MEAS:WITH:TIM?
Queries the test time elapsed for withstand voltage tests.
Response 30.0
The test time elapsed is 30.0 s.
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9.4 Command
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:MEAS:RES:INS?
Queries the insulation resistance test result.
Syntax :MEAS:RES:INS?
Response <data>
syntax
<data> Measured voltage value, measured resistance value, test time elapsed determination.
Excluding determination : NR1 or NR2
Determination : PASS, UFAIL, LFAIL, ULFAIL, OFF
O.F. : 9999
U.F. : 0.0
No value :0
Function Queries the results of the preceding test. Returns the screening results and valid values at
termination of the preceding test. The test results are updated upon termination of a new test.
Confirm the termination of the test with :STAT?
Example Queries the measured value.
Transmission :MEAS:RES:INS?
Queries the insulation resistance test result.
Response 510,100,10.0,PASS
Measured voltage value: 510 V; Measured current value: 100 MΩ;
Test time elapsed: 10.0 s; Determination: PASS
:MEAS:INS:VOLT?
Queries the measured voltage value for insulation resistance tests.
Syntax :MEAS:INS:VOLT?
Response <data>
syntax
<data> Insulation resistance test measured voltage value (NR1)
Function Queries the measured voltage value for insulation resistance tests.
Example Queries the measured voltage value for insulation resistance tests.
Transmission :MEAS:INS:VOLT?
Queries the measured voltage value for insulation resistance tests.
Response 510
The measured voltage value is 510 V.
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9.4 Command
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:MEAS:INS:RES?
Queries the measured resistance value for insulation resistance tests.
Syntax :MEAS:INS:RES?
Response <data>
syntax
<data> Insulation resistance test measured resistance value (NR1)
O.F. : 9999
U.F. : 0.0
No value :0
Function Queries the measured resistance value for insulation resistance tests.
Example Queries the measured resistance value for insulation resistance tests.
Transmission :MEAS:INS:RES?
Queries the measured resistance value for insulation resistance tests.
Response 100
The measured resistance value is 100 MΩ.
:MEAS:INS:TIM?
Queries the test time elapsed for insulation resistance tests.
Syntax :MEAS:INS:TIM?
Response <data>
syntax
<data> Insulation resistance test time elapsed (NR1)
Function Queries the test time elapsed for insulation resistance tests.
Example Queries the test time elapsed for insulation resistance tests.
Transmission :MEAS:INS:TIM?
Queries the test time elapsed for insulation resistance tests.
Response 10.0
The test time elapsed is 10.0 s.
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9.4 Command
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:MEM:WITH:FILE?
Queries the content of data saved for withstand voltage tests.
Syntax :MEM:WITH:FILE?
Response Comparative-voltage value
syntax 0.00 to 5.00 (NR2) Upper limit value 0.1 to 120 (NR1 or NR2)
Lower limit value 0.1 to 119 (NR1 or NR2)
Test time setting value 0.5 to 999 (NR1 or NR2)
Output voltage range 2.5 or 5.0
When each setting is set to off, "0" will be returned.
<data> 1 to 10 (NR1)
Function Queries the content of saved data for the withstand voltage test file numbers specified in <data>.
Example Queries the data saved for withstand voltage tests.
Transmission :MEM:WITH:FILE? 1
Queries the Memory File 1 Settingsfor withstand voltage tests.
Response 1.20,5.0,0,20.0,2.5
Comparative voltage value: 1.20 kV; Upper-limit value: 5.0 mA;
Lower-limit value: OFF; Test time:20.0 s; Output voltage range: 2.5 kV
An execution error occurs when file numbers other than 1 to 10 are specified.
:MEM:WITH:LOAD
Loads withstand voltage tests saved data.
Syntax :MEM:WITH:LOAD <data>
Response OK
syntax Output voltage range: 2.5 kV (NR2)
Function Loads the data saved for the withstand voltage test file numbers specified in <data>.
Example Loads withstand voltage tests saved data.
Transmission :MEM:WITH:LOAD 1
Loads the withstand voltage test Memory File 1.
Response OK
Loading completion
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9.4 Command
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:MEM:WITH:SAVE
Saves data for withstand voltage tests to memory files.
Syntax :MEM:WITH:SAVE <data>
Response OK
syntax
Function Saves the current withstand voltage test settings in the memory file specified in <data>.
Example Saves data for withstand voltage tests to memory files.
Transmission :MEM:WITH:SAVE 2
Saves the withstand voltage test settings in Memory File 2.
Response OK
Save completion
:MEM:WITH:CLE
Clears the withstand voltage test data saved to memory files.
Syntax :MEM:WITH:CLE <data>
Response OK
syntax
Function Clears and resets the data saved for the withstand voltage test specified in <data>.
Example Clears the withstand voltage test data saved to memory files.
Transmission :MEM:WITH:CLE 3
Clears and resets the content of withstand voltage test Memory File 3.
Response OK
Clear completion
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9.4 Command
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:MEM:INS:FILE?
Queries the content of data saved for insulation resistance tests.
Syntax :MEM:INS:FILE? <data>
Response Test voltage value 0.00 to 5.00 (NR2)
syntax Upper limit value 0.2 to 2000 (NR1 or NR2)
Lower limit value 0.2 to 2000 (NR1 or NR2)
Test time setting value 0.5 to 999 (NR1 or NR2)
When each setting is set to off, "0" will be returned.
Function Queries the content of saved data for the insulation resistance file specified in <data>.
Example Queries the data saved for insulation resistance tests.
Transmission :MEM:INS:FILE? 1
Queries the insulation resistance test Memory File 1 settings.
Response 1000,0,100.0,5.0
Test voltage: 1000 V; Upper-limit value: OFF;
Lower-limit value: 100.0 MΩ; Test time: 5.0 s
:MEM:INS:LOAD
Loads data saved for insulation resistance tests.
Syntax :MEM:INS:LOAD <data>
Response OK
syntax
Function Loads the data saved for the insulation resistance file specified in <data>.
Example Loads data saved for insulation resistance tests.
Transmission :MEM:INS:LOAD 1
Loads the insulation resistance test Memory File 1.
Response OK
Loading completion
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9.4 Command
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:MEM:INS:SAVE
Saves data for insulation resistance tests to memory files.
Syntax :MEM:INS:SAVE <data>
Response OK
syntax
Function Saves the current insulation resistance test settings in the memory file specified in <data>.
Example Saves insulation resistance test data to memory files.
Transmission :MEM:INS:SAVE 2
Saves the insulation resistance test settings in Memory File 2.
Response OK
Save completion
:MEM:INS:CLE
Clears the insulation resistance test data saved to memory files.
Syntax MEM:INS:CLE <data>
Response OK
syntax
Function Clears and resets the data saved for the insulation resistance test specified in <data>.
Example Clears the insulation resistance test data saved to memory files.
Transmission :MEM:INS:CLE 3
Clears and resets the content of insulation resistance test Memory File 3.
Response OK
Clear completion
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9.4 Command
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:SYS:OPT
Sets the optional functions.
Syntax :SYS:OPT <data1><data2><data3><data4><data5><data6><data7><data8><data9>
<data10><data11>
<data> <data1> PASS hold function
0: Not held, 1: Held
<data2> FAIL hold function
<data3> Hold function
<data4> Momentary out function
0: Not set, 1: Set
<data5> Double Action
0: Not set, 1: Set
<data6> FAIL mode
0: Not set, 1: Set
<data7> RS command [START] setting
0: Not set, 1: Set
<data8> Inter-lock function
0: Not set, 1: Set
<data9> Voltage comparator position
0: Start test, 1: End test
<data10> Insulation resistance test measurement range
0: Fixed range, 1: Auto range
<data11> Insulation resistance test termination mode
0: Test for set time, 1: Terminate test at PASS screening
Response OK
syntax
Function Sets the optional functions.
Example Sets the optional functions.
Transmission :SYS:OPT 01000010001
Do not make settings other than the following: FAIL Hold function,
RS [START] command settings, end the insulation resistance test at PASS
screening.
Response OK
Settings completion
An execution error occurs when a value that is not set is specified.
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9.4 Command
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:SYS:OPT?
Queries the optional function settings.
Syntax :SYS:OPT?
Response <data1><data2><data3><data4><data5><data6><data7><data8><data9><data10><data11>
syntax
<data> <data1> PASS hold function
<data2> FAIL hold function
<data3> Hold function
<data4> Momentary out function
0: Not set, 1: Set
<data5> Double Action
0: Not set, 1: Set
<data6> FAIL mode
0: Not set, 1: Set
<data7> RS command [START] setting
0: Not set, 1: Set
<data8> Inter-lock function
0: Not set, 1: Set
<data9> Voltage comparator position
0: Start test, 1: End test
<data10> Insulation resistance test measurement range
0: Fixed range, 1: Auto range
<data11> Insulation resistance test termination mode
0: Test for set time, 1: Terminate test at PASS screening
Function Queries the optional function settings.
Example Queries the optional function settings.
Transmission :SYS:OPT?
Queries the optional function settings.
Response 01000010001
You cannot make settings other than the following: FAIL Hold function, RS
[START] command settings, end the insulation resistance test at PASS
screening.
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9.4 Command
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9.5 Response Formats
The transmission format is identical to the VFD display format, except that
the former lacks spaces (" ").
The response format is identical to the VFD display format, except that the
former lacks spaces (" ").
Comparative voltage value, Measured voltage value

(Withstand voltage mode)
Transmission and response formats are as follows.
□.□□
□.□
Two or three digits (in NR2 format)
Test voltage value, Measured voltage value

(Insulation resistance mode)
□□□□
□□□
□□
□
One, two, three or four digits (in NR1 format)
Upper limit value, Lower limit value (Withstand voltage mode)
□□□
□□
□.□
Two or three digits (in NR1 or NR2 format)
Upper limit value, Lower limit, Resistance value (Insulation
resistance mode)
□□□□
□□□
□□.□
□.□□
Three or four digits (in NR1 or NR2 format)
Measured current value (Withstand voltage mode)
□□□
□□.□
□.□□
One, two or three digits (in NR1 or NR2 format)
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Output voltage range (Withstand voltage mode)

□.□
Two digits (NR2 format)
Test time
□□□
□□.□
□.□
Two or three digits (in NR1 or NR2 format)
Test time elapsed

Response formats are as follows.
□□□.□
□□.□
□.□
Two, three or four digits (in NR2 format)
Others
□
One digits (in NR1 format)
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Chapter 10 2
Specifications 3
10.1 Basic Specifications 5
10.1.1 Withstand Voltage test portion 6

Test Voltage
Voltage 0 - 2.5 kVAC / 0 - 5.0 kVAC, dual-range configuration 7
Voltage testing method Zero-toggle switch
Transformer capacity
Voltage adjustment
500 VA ( maximum 30 min )*
Manually adjusted
8
method
9
Voltage measurement Average value rectified effective value display
Digital: 0.00 - 5.00 kVAC ( full-scale ) Accuracy: 1.5%f.s.
Analog: 0 - 5 kVAC ( full scale ) Accuracy: 5%f.s.
Waveform Mains waveform
Frequency Mains synchronous 10
* Rated time for output voltages (at an ambient temperature of 40 ) The transformer capacity of
the unit is approximately half the rated output. Use the unit within the rated time. If the rated
time is exceeded, the unit may overheat and thereby cause the thermal fuse for the internal circuit 11
to blow out.
Current measurement range Maximum test time Pause
I 60 mA Continuous None 12
13
14
15
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10.1 Basic Specifications
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Current Detection Section

Current measurement 0.01 to 120 mA
range
Designated value Average value rectified effective value display ( digital )
Resolution 0.01 mA (2 mA / 8 mA ranges)
0.1 mA (32 mA range)
1 mA (120 mA range)
Accuracy 3%f.s. 20 μA ... for all ranges
( power waveform distortion is less than 5% )
Decision Function
Decision method Window comparator method ( digital setting )
Decision contents UPPER-FAIL : when measured current exceeds the upper limit setting
PASS : when measured current remains between the upper / lower limit
settings for set time
LOWER-FAIL : when the measured current is below the lower limit setting
Decision process Output to the display, beeper sound, signals to EXT I/O for each decision result
Setting range 0.1 to 120 mA (Upper limit value)
0.1 to 119 mA (Lower limit value)
Setting resolution 0.1 mA (0.1 - 9.9 mA)/ 1 mA (10 - 120 mA)
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1
10.1.2 Insulation resistance test portion
2
Test Voltage
Rated voltage 500 VDC/1000 VDC
No-load voltage 1 to 1.2 times the rated voltage. 3
Rated measured current 1 to 1.2 mA
Short circuit current
Measured area and
4 to 5 mA (500 V), 2 to 3 mA (1000 V)
0.5 to 999 MΩ (500 V), 1 to 999 MΩ (1000 V)/ 4%rdg.,
4
accuracy 1000 to 2000 MΩ / 8%rdg.
Measurement resolution 0.01 MΩ (0.50 MΩ - 19.99 MΩ), 0.1 MΩ (20.0 MΩ - 199.9 MΩ),
1 MΩ (200 MΩ - 2000 MΩ) 5
Measured resistance 2 MΩ , 20 MΩ , 200 MΩ , 2000 MΩ (500 V)
range 4 MΩ , 40 MΩ , 400 MΩ , 2000 MΩ (1000 V)
6
Decision Function
Decision method Window comparator method ( digital setting ) 7
Decision contents UPPER-FAIL : when measured current exceeds the upper limit setting
PASS : when measured current remains between the upper / lower limit
LOWER-FAIL : when the measured current is below the lower limit setting 8
Decision process Output to the display, beeper sound, signals to EXT I/O for each decision result
Setting range
Setting resolution
0.2 to 2000 MΩ ( both upper / lower limit value )
0.01 MΩ (0.20 - 2.00 MΩ ), 0.1 MΩ (2.10 - 20.0 MΩ ), 1 MΩ (21.0 - 200 MΩ ),
9
10 MΩ (210 - 2000 MΩ )
10
10.1.3 Timer Section
11
Setting ON Counts down time from start to preset time
Setting OFF
Setting range
Shows elapsed time from start
0.5 s to 999 s
12
Setting resolution and 0.1 s ( 0.5 s - 99.9 s ) 50 ms / 1 s ( 100 s - 999 s ) 0.5 s
accuracy
Undetermined period 0.5 s
13
(Mask time until determination for insulation resistance test time starts.)
14
15
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10.1.4 Interface
EXT I/O (Rear panel) : Input/Output signal lines are insulated internally with a
photocoupler.
Output signals Open collector output

Max. load 30 VDC
Max. output current 100 mADC per signal
Output saturation voltage 1.5 VDC or less
Signal names H.V.ON : Generating voltage for output
TEST : Test in progress
PASS : When measured current remains between the upper / lower limit
U-FAIL : When measured current exceeds the upper limit setting
L-FAIL : When the measured current is below the lower limit setting
READY : Standby
W-MODE : Withstand voltage test display
I-MODE : Insulation resistance test display
W-FAIL : Withstand voltage test FAIL determination
I-FAIL : Insulation resistance test failed
ISO.DCV : Internal support resistance current (15 VDC, 0.1 A)
Input signals Active low input (insulated with a photocoupler)

Max. testing withstand 30 VDC
voltage
HIGH limit voltage 15 VDC or more, open
LOW limit voltage 5 VDC or less ( -6 mA typ )
Signal names START : Measurement start
STOP : Measurement stop
EXT-E : External I/O effective
INTERLOCK: Interlock function effective
EXT SW
Input signal (contact START/STOP/SW.EN ( front socket SW enable )
input)
Output signal LED light signal ( 40 mA max. load current )
START key priority order RS-232C interface>REMOTE CONTROL BOX>External I/O>
START key on this units panel (However, this is when START is enabled using
the RS-232C interface.)
______________________________________________________________________________________________
HIOKI 3159A981-15
167
_____________________________________________________________________________________________
RS-232C 1
Transmission mode Start-stop synchronization, full duplex
Transfer rate 9600 bps 2
Data length 8 bit
Parity None
Stop bit 1 bit 3
Hand shake No X flow, hardware flow control
Delimiter CR, CR + LF for reception, CR + LF for transmission
Other Functions
4
Memory function This function allows test conditions to be saved. Withstand voltage mode: the
standard test voltage, current determination for upper- and lower-limit values,
timer, and voltage range can be set.
5
Insulation resistance mode: the measured voltage, resistance determination for
upper- and lower-limit vales, and timer can be set. Up to 10 test conditions can
Voltage comparator
be saved or loaded for both voltage and insulation resistance mode.
Testing begins only when voltage is within 5% of the preset value. ( 50 V
6
(Withstand voltage when the output-voltage 1 kV) The voltage comparator prevents inadvertent
mode) testing with incorrect voltage settings. (Can be changed to check voltage
Hold function
immediately prior to the end of a test, depending on optional settings.)
Retains the measured value when the test is forcibly terminated.
7
Pass hold function Enable this function to hold the Pass state when detected, to facilitate
confirmation.
Fail hold function Enable this function to hold the Fail state when detected, to facilitate 8
confirmation.
Buzzer settings Buzzer volume settings for test screening and errors (buzzer volume settings
Momentary output
are to be performed for PASS and FAIL separately)
This function allows current output only when the START key is pressed. The
9
START key on the remote control or the START signal via external I/O has the
same effect.
Double action Enable this function to allow testing to start only when the START key is
pressed within about 0.5 seconds after the STOP key.
10
Fail mode Enable this function to restrict hold release to the STOP key on the main unit.
RS command "START"
Test end mode (for
This function validates or invalidates START from a PC interface.
Enable this mode to terminate an insulation resistance test when the set time of
11
insulation resistance the timer has elapsed (unrelated to screening), or to terminate the test at PASS
tests) or FAIL screening (only when the timer is set).
Insulation-resistance
range
Fixed range/ auto range 12
Status out Use this function to enable output conditions set using the background dip
13
switch (when the OR condition is satisfied), or to enable output for the relay
point.
Maximum input voltage: 250 VAC, 30 VDC
Maximum current point : 0.5 A
Insulation method: Mechanical contact relay
Output condition :
1. H.V. ON
14
2. TEST
3. PASS
4. FAIL
5. INT.LOCK 15
6. READY
7. EXT.CONT
8. POWER-ON
______________________________________________________________________________________________
HIOKI 3159A981-15
168
_____________________________________________________________________________________________
10.2 General Specifications
Display Fluorescent tube display (digital display)

Monitor function Output voltage / Current / Measurement resistance
Monitor cycle 2 Hz or faster
Ambient operating 0 to 40 (32 to 104 ), 80%RH or less (no condensation)
conditions
Ambient storage -10 to 50 (14 to 122 ), 90%RH or less (no condensation)
conditions
Ambient conditions for 23 5 (73 9 ), 80%RH or less (no condensation)
assured accuracy after 5 minutes minimum warm-up
Accuracy assurance
period 1 year
Operating Envirowment Indoors, Pollution Degree 2, <2000 mASL (6562 feet)
Product warranty period 3 years
Power supply 100 VAC (3159)
120 VAC (3159-01)
220 VAC (3159-02)
230 VAC (3159-03)
240 VAC (3159-04)
(Voltage fluctuations of 10% from the rated supply voltage are taken into
account.)
Rated power frequency 50/60 Hz
Dielectric strength 1.62 kVAC, 10 mA, 1 minute between power supply and frame
Maximum rated power 800 VA
Dimensions Approx. 320W x 155H x 330D mm (12.60"W x 6.10"H x 12.99"D)
(excluding projections)
Mass Approx. 18 kg (634.9 oz.) (3159)
Approx. 20.5 kg (88.2 oz.) (3159-01)
Approx. 21.5 kg (758.4 oz.) (3159-02/-03/-04)
Fuse 250VT8AL (3159, 3159-01), 250VT4AL (3158-02/03/-04)
Accessories 9615 H.V. TEST LEAD (high voltage side and return, 1 each)
Power cord
Instruction manual
Spare fuse
Options The following options are available for the instrumen. Contact your authorized
Hioki distributor or reseller when ordering. The options are subject to change.
Visit our website for updated information.
9613 REMOTE CONTROL BOX (SINGLE)

9614 REMOTE CONTROL BOX (DUAL)
9267 SAFETY TEST DATA MANAGEMENT SOFTWARE
9637 RS-232C CABLE (9pin-9pin/ 1.8 m)
9638 RS-232C CABLE (9pin-25pin/ 1.8 m)
Standard Applying
EMC EN61326 CLASS A
Safety IEC61010
______________________________________________________________________________________________
10.2 General Specifications
HIOKI 3159A981-15
169
_____________________________________________________________________________________________
Chapter 11 2
Maintenance and Inspection 3
10
11
12
13
14
15
______________________________________________________________________________________________
HIOKI 3159A981-15
170
_____________________________________________________________________________________________
11.1 Maintenance and Service
To ensure the safe operation of this unit, perform maintenance regularly.
Be sure to read assiduously the various items highlighted in this manual

for attention, in order to use the unit correctly.
If the unit is not functioning properly, check the Section 11.3
"Troubleshooting" list. If a problem is found, contact your dealer or
HIOKI representative. Pack the unit carefully so that it will not be
damaged during transport, and write a detailed description of the problem.
HIOKI cannot bear any responsibility for damage that occurs during
shipment.
If the unit has been subject to moisture, or if oil and dust have
accumulated in the unit interior, the danger of electrical shock or fires
resulting from the deterioration of insulation increases greatly. If the unit
is ever subject to excessive moisture, oil, or dust, cease use immediately,
and return the unit to us for maintenance.
Periodic calibration is necessary to verify and maintain accuracy. If
calibration becomes necessary, return the unit to us for maintenance.
This product uses a lithium battery to back up it's memory. As the battery
power is consumed, it's ability to store measurement conditions
diminishes. In the event that measurement conditions can no longer be
stored, please contact the manufacturer for repair service.
Replaceable Parts
Main parts to be replaced periodically, and their life times:(Useful life
depends on the operating environment and frequency of use. Operation
cannot be guaranteed beyond the following periods)
Part Life
Start Switch Approx. 500000 cycles
Stop Switch Approx. 500000 cycles
High voltage relay Approx. 50000000 cycles
Part(9613/9614) Life
Operate Switch Approx. 25000 cycles
Start Switch Approx. 1000000 cycles
Stop Switch Approx. 1000000 cycles
Spare and replacement parts for this product are guaranteed to be available
only until 5 years after manufacture of this model is terminated.
Cleaning
To clean the product, wipe it gently with a soft cloth moistened with water
or mild detergent. Never use solvents such as benzene, alcohol, acetone,
ether, ketones, thinners or gasoline, as they can deform and discolor the
case.
______________________________________________________________________________________________
11.1 Maintenance and Service
HIOKI 3159A981-15
171
_____________________________________________________________________________________________
1
11.2 Fuse Replacement
2
To avoid electric shock, turn off the power switch and disconnect the
WARNING
H.V. TEST LEAD before replacing the fuse.
Replace the fuse only with one of the specified characteristics and
voltage and current ratings. Using a non-specified fuse or shorting 3
the fuse holder may cause a life-threatening hazard.
Fuse type: 250VT8AL (3159, 3159-01), 250VT4AL (3159-02 to 3159-04)
4
1. Turn the power OFF, and disconnect the power cord.
2. Unlock the fastener on the fuse holder on the rear panel using a slotted 5
screwdriver, and remove the fuse holder.
7
3. Replace the power fuse with a rated fuse.
8
4. Reset the fuse holder.

10
Fuse holder
11
12
13
14
15
______________________________________________________________________________________________
11.2 Fuse Replacement
HIOKI 3159A981-15
172
_____________________________________________________________________________________________
11.3 Troubleshooting
If damage is suspected, check the "Troubleshooting" section before

contacting your dealer or Hioki representative.
Symptom What to check and Solution
The screen does not Is the power cord disconnected?
illuminate when the Connect the power cord.
power is turned on. Has the fuse blown?
Replace the fuse.
The test will not begin Is READY lit?
even if the START Is EXT lit?
key is pressed. The external I/O and the REMOTE CONTROL BOX
have priority over the unit's START key. Turn off
the power to disable the external I/O and the
REMOTE CONTROL BOX, then turn on the power.
Is Double Action set in Optional Functions?
If Double Action is set, press the STOP key first and
then press the START key.
Is the STOP signal, at the LOW level, inputting via the
external I/O connector?
The START key has a lower priority than the STOP
signal.
Switch the STOP signal to the HIGH level when the
START key is pressed.
Does the STOP key remain pressed for any reason?
The START key has a lower priority than the STOP
key.
Do not leave the STOP key pressed when the
START key is pressed.
The unit is reset Does spark discharge occur during the test?
during the test. / The The noise generated by the spark discharge may lead
current value is not to a malfunction of the unit.
measured correctly. Attach a ferrite around the test lead (high-voltage
side) close to the unit.
Connect the current limiting resistor the degree of
which has no influence on the test between the
output terminal and the tested object.
(Beware of the power rating and the withstand-
voltage of the resistor.)
If any of the following should occur, stop using the unit, disconnect the
power cord and probe, and contact your dealer or HIOKI representative.
If you are certain that the unit is damaged.
If the measurement you wish to perform is inoperative.
If the unit was stored for a long period of time in high temperatures and
humidity, or other undesirable conditions.
If the unit was damaged in transit.
Notes on Transportation
To ensure safe handling, when transporting the instrument, please use the
original box and packing materials. However, do not use if the box is torn
or out of shape, or if the packing materials are crushed.
When packing the instrument / device / product, make sure to remove the
test leads and power supply cords from the main device.
When transporting, protect it from strong impact such as dropping it.
______________________________________________________________________________________________
11.3 Troubleshooting
HIOKI 3159A981-15
173
_____________________________________________________________________________________________
1
11.4 Displaying Errors
2
If an error occurs, the 3159 displays the following on the screen.
4
Err0 Interlock state.
(See Section 8.1.4 "Inter-lock Function" ) 5
Err1 There is a problem with the external switch. A
device other than a remote-control box
(9613/9614) is connected. If this error appears
when a proper remote-control box is connected, 6
there may be a malfunction.
Contact your sales agent or nearest sales office.
Err2 The EXT I/O may be malfunctioning.
Contact your sales agent or nearest sales office. 7
Err3 The EEP-ROM may be malfunctioning.
Err4 The RAM or ROM may be malfunctioning.
8
10
11
12
13
14
15
______________________________________________________________________________________________
11.4 Displaying Errors
HIOKI 3159A981-15
174
_____________________________________________________________________________________________
11.5 Resetting the System
While pressing the SHIFT key, press the main power switch to turn on
power.
Parameters after resetting the system

Once the system is reset, the following parameters are initialized together
with the saved setting data. The optional settings are reset to default values
(initial settings).
(1) Withstand-voltage mode

Comparative voltage value setting OFF
Comparative voltage value 0.00 kV
Upper limit value 0.2 mA
Lower limit value setting OFF
Lower limit value 0.1 mA
Test time setting ON
Test time 0.5 s
Output voltage range 2.5 kV
(2) Insulation resistance mode

Test voltage value 500 V
Lower limit value 1000 MΩ
Upper limit value setting OFF
Upper limit value 2000 MΩ
Test time setting ON
Test time 0.5 s
______________________________________________________________________________________________
11.5 Resetting the System
HIOKI 3159A981-15
APPENDIX 1
_____________________________________________________________________________________________
Appendix 2
3
4
5
The 9613 REMOTE CONTROL BOX (SINGLE) is equipped with a START
key, a STOP key, and an OPERATE switch, which turns ON/OFF the
REMOTE CONTROL BOX. The STOP key remains lit as long as a voltage 6
is being output.
Ambient operating 0 to 40 (32 to 104 ), 80% RH or less (no 7

conditions condensation)
Ambient storage -10 to 50 (14 to 122 ), 90% RH or less (no
conditions
Operating place
condensation)
Indoors, max. 2000 m (6562 feet) height
8
Dimensions Approx. 193W x 50H x 30D mm
9
(7.60"W x 1.97"H x 1.18"D)
Mass Approx. 500 g (17.6 oz.)
Cord length Approx. 1500 mm (59.06")
10
11
12
13
14
15
APP
______________________________________________________________________________________________
HIOKI 3159A981-15
APPENDIX 2
_____________________________________________________________________________________________
Unlike the 9613, the 9614 REMOTE CONTROL BOX (DUAL) has two
START keys. Pressing both keys is equivalent to pressing the START key on
the unit. By using the Momentary-OUT function in Optional Functions, the
9614 allows the REMOTE CONTROL BOX to be used with both hands,
thus ensuring safer testing.
Ambient operating 0 to 40 (32 to 104 ), 80% RH or less (no

Ambient storage -10 to 50 (14 to 122 ), 90% RH or less (no
Operating place Indoors, max. 2000 m (6562 feet) height
Dimensions Approx. 270W x 50H x 30D mm
(10.63"W x1.97"H x 1.18"D)
Cord length Approx. 1500 mm (59.06")
______________________________________________________________________________________________
HIOKI 3159A981-15
APPENDIX 3
_____________________________________________________________________________________________
1
Testing of the grounded lead should be avoided, unless absolutely necessary. 2

If a part such as the lead must be tested, be sure to connect the low-side
crocodile clip (black) to the grounded end of the lead. Connecting the
highside crocodile clip (red) to the grounded end of the lead may result in
electric shock or damage to the equipment.
3
Rated voltage 5 kVAC or 5 kVDC (High voltage side)
4
600 VAC or 600 VDC (Return side)
Rated current 150 mAAC or 150 mADC (High voltage side)
10 AAC or 10 ADC (Return side)
Dielectric strength 6.25 kVAC Sensitivity current 5 mA 1 minute
(High voltage side) 5
1.35 kVAC Sensitivity current 5 mA 1 minute
(Return side)
Test point (between the core wire and the cable
exterior)
6
Ambient operating 0 to 40 (32 to 104 ), 80% RH or less (no
Ambient storage
conditions
-10 to 50 (14 to 122 ), 90% RH or less (no
condensation) 7
Operating place Indoors, max. 2000 m (6562 feet) height
Dimensions Approx. 1500 mm (59.06")
8
10
11
12
13
14
15
APP
______________________________________________________________________________________________
HIOKI 3159A981-15
APPENDIX 4
_____________________________________________________________________________________________
______________________________________________________________________________________________
HIOKI 3159A981-15
INDEX 1
_____________________________________________________________________________________________
INDEX
-A- -F-
Alligator clip 6 FAIL hold function 89,92

Analog voltmeter 3 FAIL mode 90,97,167
Auto test mode 71 File number 108
Flashing cursor 26,53
-B- Forced ending 23,50,74
Fuse v,168,171
Buzzer 5,132,167 Fuse holder 5,171
-C- -H-
Command reference 137 H.V. test lead 6,15,APPENDIX3
Comparative voltage 27 HIGH terminal 3,5
Hold function 89,93,167
-D-
-I-
DANGER lamp 3
Delimiter 133,167
Initial setting 89,138,174
Dimension 8
Insulation resistance 47
Displaying error 173
Inter-lock function 90,99,123
Double action 90,96
-K-
-E-
Key-lock function 4,25,52,76
External I/O terminal 2,5,12,117
External interface 117
External switch 2,3,7,17
-L-
LOW terminal 3,5
Load 25,52,112,155,157
Lower limit value 28,55
______________________________________________________________________________________________
INDEX
HIOKI 3159A981-15
INDEX 2
_____________________________________________________________________________________________
-M- -T-
Measured current value 38,41,46 Test time elapsed 38,64
Measured resistance 64,66,69 Timing chart 125
Measured voltage value
24,38,41,46,51,64,66,69,151,153
-U-
Measurement range 56,101
Memory function 2,167
Upper limit value 28,55
Momentary out 90,95,167
-V-
-O-
Voltage comparator position 90,100
Operate switch 7,17
Optional function 22,49,89
-W-
-P- Withstand voltage mode 21
Wearing rubber gloves 11
PASS HOLD function 89,91
Parameter 135
- Others -
Power 5,13,168
Power cord 13
"SETTING" state 22,26,49,53
Priority for control 36,63,79,95
"PASS" state 23,39,50,65,74,81
Protective ground terminal v,10
"FAIL" state 23,42,50,67,74,84
-R-
RS command [START] 90,98
RS-232C terminal 5
Range selection swit 35
Remote control box
7,17,166,APPENDIX1,APPENDIX2
-S-
STATUS OUT dip switch 5,130
STATUS OUT relay terminal 5,130
Save 25,52,107,156,158
Startup inspection 20
Status out 2,5,130,167
Switch signal line plug 17,36,63,79
______________________________________________________________________________________________
INDEX
HIOKI 3159A981-15
HIOKI 3159A981-15
HIOKI 3159A981-15
HIOKI 3159A981-15
HIOKI 3159A981-15

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3159

Be sure to read this manual before using the instrument.  p.ii

When using the instrument for the

Chapter 4 Insulation Resistance Mode Testing

Chapter 8 External Interface 117

Thank you for purchasing the HIOKI 3159 INSULATION/WITHSTANDING

Shipment of the unit

This product is designed to conform to IEC 61010 Safety Standards, and

Indicates that dangerous voltage may be present at this terminal.

Indicates AC (Alternating Current).

Indicates DC (Direct Current).

Indicates a protective conductor terminal.

Indicates a grounding terminal.

Indicates the ON side of the power switch.

Indicates the OFF side of the power switch.

The following symbols in this manual indicate the relative importance of

Indicates that incorrect operation presents an extreme hazard that

Indicates that incorrect operation presents a significant hazard that

Indicates that incorrect operation presents a possibility of injury to

NOTE Advisory items related to performance or correct operation of the

To ensure safe operation of measurement instruments, IEC 61010 establishes

Using a measurement instrument in an environment designated with a

f.s. (maximum display or scale value, or length of scale)

To avoid any life-threatening electric shock accidents, ensure that the

1.1 Product Introduction

1.2.1 Front panel

1.2.2 Rubber keys

1 Fuse holder Contains a power fuse. 8

1.2.4 9615 H.V. TEST LEAD

1 Alligator clip Connect to a test point on the tested object.

1.2.5 REMOTE CONTROL BOX

9613 REMOTE CONTROL BOX (SINGLE)

9614 REMOTE CONTROL BOX (DUAL) 4

1.3 External Dimensions

2.1 Connecting the Protective Ground Terminal

To avoid electric shock, be sure to connect the protective ground

1. Using a Phillips-head screwdriver, remove the protective ground terminal

2. Connect an electric wire with a sufficient current capacity to the

3. Ground the other end of the wire.

2.3 Connecting the External I/O Connector

Always turn both devices OFF when connecting and disconnecting an

1. Make sure that the power switch is turned off.

Hook of the external I/O terminal

External I/O connector

1. Be sure that the main power switch is turned to OFF. 6

2.5 Powering On and Off the Unit

Main power switch

2. The model name and version number are displayed as below:

(2) Powering off the unit

Main power switch

2.6 Connecting the 9615 H.V. TEST LEAD

To avoid any life-threatening electric shock accidents, ensure that the

1. Remove the LOW terminal by turning it counterclockwise.

3. Secure the LOW terminal by turning it clockwise.

Plug on the H.V. TEST LEAD

Plug on the H.V. TEST LEAD (high voltage side)

2.7 Connecting the REMOTE CONTROL BOX

Connection of the REMOTE CONTROL BOX (9613/9614) enables start/stop

OPERATE switch on the