Creating and Using Meaningful Asset Health Indices - 15 Feb
Creating and Using Meaningful Asset Health Indices - 15 Feb
Creating and Using Meaningful Asset Health Indices - 15 Feb
©2022 Altanova
©2022 Altanova Group.
Group. All
All Rights
Rights Reserved.
Reserved.
Doble History
©2022 Altanova
©2022 Altanova Group.
Group. All
All Rights
Rights Reserved.
Reserved.
Altanova History
100
COUNTRIES
12
GLOBAL
FACILITY
LOCATIONS
150+
EMPLOYEES
150+ 5550+
CUSTOMERS GLOBALLY
SALES PARTNERS Part of ESCO
Technologies’ Utility
Solutions Group
PRODUCT BRANDS
©2022 Altanova
©2022 Altanova Group.
Group. All
All Rights
Rights Reserved.
Reserved.
Agenda
Aim:
Presenter Background Provide you with something
A little on transformers of interest/value/use in your
Some aspects of Asset Health Indices ‘day job’.
– Failure modes, expectations and health indexing
– Models, and their limitations
– What does an AHI mean?
– Dunning-Kruger
– Risk of Using Risk Matrices
– Tooth Fairy Science
– Anscombe
Conclusion/Discussion
Dielectric faults
Core Looseness
Oil quality
deterioration Winding distortion
1: ISO 18095 “Condition Monitoring and Diagnostics of Power Transformers” ©2022 Altanova Group. All Rights Reserved.
Expected Life?
What is the probability of failure of an asset?
100%
“Turning an Asset Health Index into a Probability of Failure”, CEATI Report 30113 (2018) ©2022 Altanova Group. All Rights Reserved.
Physicist Richard Feynman
On physics:
“…you have to have an understanding of the connection of the words with
the real world.”
These blocks are not transformers… These health indices are not transformers…
Overall Condition Overall ConditionCore and Windings Core and WindingsOil OLTC OilExterior O
T-No Ratio T-No
Rated Ratio
Power Rated
Manufacturer
DesignPower
Manufacturer
Family
Design Year Design Now
Score Family
Design Score
Year
Mitigated NowPossible Improvement
Mitigated Possible
Dielectric Improvement
Thermal Dielectric
Mechanical Thermal
Ageing Mechanical
ContaminationAgeing Contamination
T4315 400/132 kV 240T4315
MVA 400/132 kV 240
AEI Wythenshawe
A04aMVA AEI
32Wythenshawe
A04a
1965 32
221 1965213 221 8 213 100 8 100 100 1 100 13 1 10 133 10
10
T3040 275/132 kV 120T3040
MVA 275/132
EEC kV 120
E11bMVA EEC
32 E11b
1959 32
170 1959103 170 68 103 30 68 60 30 1 60 190 1 10 190
10 10
10
T6975 400/275 kV T6975
1000 MVA 400/275
GEC kV 1000
G02bMVA GEC 104 G02b
1994 104
170 1994135 170 35 135 30 35 60 30 60 36 100 36 100
1
T3039 275/132 kV 120T3039
MVA 275/132
EEC kV 120
E11bMVA EEC
32 E11b
1959 32
154 1959143 154 11 143 30 11 100 30 1 100 23 1 10 23
10 10
3
T4259 275/66 kV 180T4259
MVA 275/66
CP kV 180
D07MVA CP12 D07
1965 12
152 1965126 152 26 126 60 26 60 60 1 60 70 1 10 701 10
T2370 275/132 kV 120T2370
MVA 275/132
MVE kV 120
M01MVA MVE5 M01
1957 5
151 195794 151 57 94 30 57 60 30 1 60 160 1 10 1603 10
10
T5961 400/275 kV 750T5961
MVA 400/275
HHE kV 750
H02MVA HHE
111 H02
1971 111
147 1971100 147 47 100 3 47 60 3 60 140 140 3
T6201 275/33 kV 100T6201
MVA 275/33
PPT kV 100
P21MVA PPT
104 P21
1972 104
144 1972139 144 5 139 1 5 3 1 100 3 13 100 131 10
T5566 400/132 kV 240T5566
MVA 400/132
CAP kV 240
C04MVA CAP
32 C04
1968 32
138 196885 138 54 85 10 54 60 10 1 60 140 1 30 1401 30
T4409 275/132 kV 240T4409
MVA 275/132
HHE kV 240
H07aMVA HHE
12 H07a
1964 12
133 1964107 133 26 107 1 26 100 1 1 100 70 1 10 703 10
T5581 400/132 kV 240T5581
MVA 400/132 kV 240
AEI Wythenshawe
A04bMVA AEI
102Wythenshawe
A04b
1967 102
132 1967106 132 26 106 10 26 60 10 1 60 70 1 10 703 10
T4686 400/132 kV 220T4686
MVA 400/132
PPT kV 220
P06aMVA PPT
131 P06a
1967 131
131 1967107 131 24 107 1 24 60 1 1 60 63 1 10 631 10
10
T4406 275/132 kV 240T4406
MVA 275/132
HHE kV 240
H07aMVA HHE
12 H07a
1964 12
129 1964106 129 23 106 1 23 100 1 100 63 10 631 10
T2300 275/132 kV 120T2300
MVA 275/132
EEC kV 120
E11aMVA EEC
102 E11a
1955 102
129 1955105 129 24 105 10 24 60 10 1 60 70 1 701 10
T4258 275/132 kV 240T4258
MVA 275/132
HHE kV 240
H07aMVA HHE
12 H07a
1966 12
129 1966106 129 23 106 1 23 100 1 100 63 10 631 10
T3041 275/132 kV 120T3041
MVA 275/132
EEC kV 120
E11bMVA EEC
32 E11b
1959 32
129 1959107 129 22 107 30 22 60 30 3 60 43 3 30 43
10 30
T2521 275/132 kV 120T2521
MVA 275/132
FER kV 120
F08 MVA FER
120 F08
1956 120
124 1956105 124 19 105 3 19 60 3 1 60 50 1 10 501 10
T3583 275/132 kV 180T3583
MVA 275/132
FUL kV 180
L05 MVA FUL
111 L05
1962 111
122 196299 122 23 99 1 23 60 1 60 63 10 631 10
T5434 400/132 kV 240T5434
MVA 400/132 kV 240
AEI Wythenshawe
A04bMVA AEI
102Wythenshawe
A04b
1967 102
122 196796 122 26 96 1 26 60 1 60 70 10 703 10
T3139 275/66 kV 120T3139
MVA 275/66 kV
AEI Rugby 120
A10MVA AEI3 Rugby1960
A10 3
122 1960106 122 16 106 100 16 3 100 1 3 40 1 10 401 10
“All models are wrong, some models are useful” C.J. Box
©2022 Altanova Group. All Rights Reserved.
More thoughts from inside a Box1
“Since all models are wrong… you cannot obtain a "correct" one by
excessive elaboration.”
“Since all models are wrong… you must be alert to what is importantly
wrong. It is inappropriate to be concerned about mice when there are tigers
abroad.”
“The only question of interest is: ‘Is the model illuminating and useful?’”
A ‘health index’ CAN NOT tell you that the asset will NOT fail in a given time period!
• Calibrated: • Monotonic:
All identical indices have identical A ‘worse’ index is always
timescales for action associated with a more urgent
(all ‘3s’ need to be checked in 1 month, say) condition
(all ‘3s’ are worse than all 2’s, say)
• Auditable • Justifiable:
We can track the index back to The process of generating an
data, failure modes and timescales index is based on failure mode
(we have the evidence and the analysis) analysis/urgency
(the analysis makes sense)
Weighted
or
Maximum
Weighted
Maximum
AHI = 5.7
10.0
8.0
6.0
“What does 5.7 mean???”
4.0
2.0
0.0
80 85 90 95 100 105 110 115 120 125 130
Use a percent score? Percent of what? What does the number mean?
What was the question again? What are you asking the AHI to do?
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Perils of Summary Statistics
Anscombe Quartet1: 4 data sets with similar statistical properties:
Property Value Accuracy
Mean of x 9 exact
Sample variance of x : s2x 11 exact
Mean of y 7.50 to 2 decimal places
Sample variance of y : s2y 4.125 ±0.003
Correlation between x and y 0.816 to 3 decimal places
Linear regression line y = 3.00 + 0.500x to 2 and 3 decimal places, respectively
Coefficient of determination of
0.67 to 2 decimal places
linear regression
Datasaurus Dozen
©2022 Altanova
©2022 Altanova Group.
Group. All
All Rights
Rights Reserved.
Reserved.
Discussion
Thank you for attending this webinar:
– we hope you got something useful from it!
Tony McGrail
tmcgrail@doble.com