Advanced Materials

Protection, safety and sustainability

Selector guide
for electronics
 Rely on
us with
confidence

2
 Rely on us with confidence
For more than 60 years, as a global provider, Huntsman Advanced
Materials, has developed innovative solutions that are used
during virtually every stage in the production of electronic devices.
Our know-how and expertise allow us to develop a wide range
of solutions that answer the most stringent requirements for
electronics applications:
> High thermal resistance and thermal conductivity
> Flame-retardancy (UL94 V0/HB listing, Railway NF16/101-102
and EN/TS 45545 qualifications)
> Excellent mechanical and dielectric properties
> Variable hardness and high dimensional stability
> Good chemical resistance and low water uptake
> Reduced production costs and improved efficiency

ISO 9001

More than just products

All products are tested in-house in our electrical and mechanical
testing laboratories to ensure they provide the desired properties
and comply with environmental requirements. Our own certified UL
laboratory can speed up the approval process and minimize time-
to-market. Moreover our global manufacturing footprint including
ISO/TS 16494 certified plants in Europe, China and the US and
The original brands our local technical support teams ensure the highest proximity with
serving worldwide electronics our customers.
industry for more than
half a century. >

3
Protection, safety and sustainability

Thermosets such as epoxies and

polyurethanes are widely used in the
electronics industry to protect devices
against chemical, mechanical and
electrical loads.
Advantages

Thermosets Epoxy Polyurethane

over thermoplastics encapsulants encapsulants
> Dimensional accuracy and > Ambient and hot curing > Low viscosity and easy
stability systems processing
> Excellent property retention > Long pot life, latency > Low exothermic reaction
over a broad range of > Excellent cross linking and low shrinkage
temperatures > Excellent impregnation > Flexibility at medium and low
> Solvent resistance > High voltage behavior on temperatures
> Non-melting, flame- impregnated parts > Suitable for pressure
retardant & low-smoke > High Tg sensitive devices
density > Thermal endurance, > Crack resistance
> Creep resistant high temperature > Thermal cycling resistance
applications > Casting of big volumes
> Long-term reliability

Our markets

Land transportation Industrial equipment Aerospace and defense

4
 Epoxy and polyurethane encapsulants

The selection of the Temperature is very often Epoxy resins are proven for Chemical resistance of
appropriate encapsulants the dominating ageing factor long-term thermal endurance, polyurethanes and epoxies
and the resulting choice of on insulating materials and especially for applications is strongly related to the
chemistries are dependent is by far the most common at higher temperatures. crosslinked density of the
on the various requirements stress applied to electronic Polyurethane systems are polymer network. As a
of the final application. devices. The ability of parts to also available, offering thermal rule of thumb, the harder
Huntsman offers ranges of withstand cyclical exposures endurance profiles above the material, the better the
epoxy and polyurethane to extremely high and low 100°C and flexibility at low chemical resistance.
encapsulant chemistries that temperatures is correlated to temperatures.
provide customers with the the thermal endurance profile
best solution possible for their of the encapsulant.
specific applications.

Epoxy encapsulants
Typical Araldite® systems
Tg in °C

200
1 Araldite® CW 5730N / Aradur® HY 5731
2 Araldite® CW 1446 BDF / Aradur® HY 2919
160
3 Araldite® CY 221 / Aradur® HY 2966
4 Araldite® CW 2710-1 / Araldite® HW 2711-1
120 5 Araldite® DBF / Aradur® HY 956 EN
6 Araldite® CW 2243-2 L / Aradur® HY 842
80 7 Araldite® CW 1302 / Aradur® HY 1300
8 Araldite® CW 1312 / Aradur® HY 1300
40 9 Araldite® CW 1195-1 / Aradur® HW 1196
10 Araldite® XB 2252 / Aradur® XB 2253
11 Araldite® CW 2243-2 / Aradur® HY 1872
0 12 Araldite® CW 5725-3 / Aradur® HY 5726
10 20 30 40 50 60 70 80 90 100
13 Araldite® CW5763 / Aradur® HY 5726
Hardness Shore D at 23°C 14 Araldite® CW1116-1 / Aradur® XW1257-1

Polyurethane encapsulants
Typical Arathane® systems
Tg in °C

80
1 Arathane® CW 5620 / Arathane® HY 5610
2 Arathane® CW 5650 / Arathane® HY 5610
40 3 Arathane® XB 5633 / Arathane® HY 5610
4 Arathane® CW 5631 / Arathane® HY 5610
0 5 Arathane® VBU 6942 / Arathane® VBU 001/B
10 20 30 40 50 60 70 80 90 100 6 Arathane® VBU 6920 / Arathane® HY 5611-1
7 Arathane® XW 949-1 / Arathane® HY 5610
-40 8 Arathane® CW 5660 / Arathane® HY 5610

-80

Hardness Shore D at 23°C

Consumer electronics Renewable energies Medical

5
Reliable and comprehensive solutions for
e-mobility
Our involvement in e-mobility
For producers of e-mobility and e-drives concepts who require innovation partnership with a global resin supplier and have a strong
focus on processing costs, Huntsman Advanced Materials delivers unique encapsulating solutions to harness temperature management,
resistance to harsh conditions and other key challenges faced by the industry. Greater reliability, higher power density and smaller designs
become then achievable. Our innovation capabilities based on 60 years successful track records with pioneering companies make us a
trusted partner for sustainable automobile and industrial solutions.

1 Wire harness /connectors 2 Inverters and converters 3 Motors

Your needs Your needs Your needs
> Excellent chemical resistance > High voltage resistance > High operating temperature and thermal
> Excellent dielectric properties > Heat dissipation endurance
> Long-lasting sealing > Chemical resistance > Excellent heat dissipation
> Choice of color > High vibration damping > Vibration and noise damping
> Cost efficiency > Fast processability > High crack resistance
> Enhanced motor performance
Our solutions Our solutions Our solutions
Araldite® and Arathane® potting and UL 94 registered Araldite® and Arathane® UL 94 registered Araldite® and Arathane®
impregnation potting and casting and impregnating resin systems
resin systems casting resin systems with excellent up to class H and a thermal conductivity
Euremelt® hotmelt adhesives flowability and low Tg of 3 W/mK
Araldite® DW coloring pastes Araldite® adhesives for magnet bonding
with fast fixture time and high shear
strength

4 Sensors and switches 5 Electronic control units 6 Batteries

Your needs Your needs Your needs
> High flexibility / crack resistance > Electrical insulation > High voltage resistance
> Low exotherm > Chemical resistance > Excellent chemical resistance
> Excellent adhesion > Reliability > Long-lasting and reliable sealing
> Excellent chemical resistance > Low exotherm > Lightweight end-product
> Excellent thermal endurance > Low production costs > Low cost alternatives

Our solutions Our solutions Our solutions

Araldite® and Arathane® potting, casting UL 94 registered Araldite® and Arathane® Araldite® potting and housing
and impregnation resin systems with low potting and casting resin systems with sealing systems
temperature flexibility cold curing and good flexibility
Araldite® adhesives Euremelt® hotmelt adhesives

6
1 Wire harness / 2 Inverters and 3 Motors
connectors converters

4 Sensors 5 Electronic control 6 Batteries

and switches units

7
Our solutions for encapsulation

Electric motors

Product designation Applications Process Mix Impregnation Curing Glass transition Coefficient of Thermal class
ratio capability conditions temperature thermal expansion
Trickle impregnation

(Tg) (CTE)
Casting / Potting
Vacuum casting
Power tools

Automotive

Pumps

or VPI

Conditions DSC Below Tg / Above Tg

Norm ISO 11357-2 IEC 60085

Unit pbw hot / cold °C 10-6 K-1

Aratherm® CW 2731 • • - o hot 165 24 / 48 H

Araldite® CW 2710-1 / • • • 100 : 100 + hot 120 24 / 67 H

Araldite® HW 2711-1
NEW

Araldite® CW 1312 / • • • 100 : 9 ++ cold 30 103 B

Aradur® HY 1300

Araldite® CW 1302 / • • • 100 : 11 + cold 75 42 / 105 H

Aradur® HY 1300

Araldite® CW 229-3 / • • • 100 : 100 + hot 110 - 125 30 / 100 H

Aradur® HW 229-1

Araldite® CW 229 NPC / • • • 100 : 100 + hot 110 - 125 30 H

Aradur® HW 229 NPC

Araldite® CW 1446 BDF / • • • 100 : 24 ++ hot 95 48 / 134 H

Aradur® HY 2919

Araldite® XB 2252 / • • • • 100 : 13 ++ cold 68 60 / 100 F

Aradur® XB 2253

Araldite® CW 5725-3 / • • • 100 : 28 ++ hot 144 35 H

Aradur® HY 5726

Arathane CW 5631 / • • 100 : 25 ++ cold 47 70 / 135 F

Arathane HY 5610

Araldite® CY 246 / • • • 100 : 35 +++ hot 124 70 / 130 -

Aradur® XB 5911

Araldite® CY 236 / • • • 100 : 30 +++ hot 100 70 / 130 -

Aradur® XB 5979

8
Thermal Flammability Benefits
conductivity

25°C

ISO 8894-1

W/mK Class

3.00 UL 94, V-0 (12 mm) Very high thermal conductivity. Good thermal resistance. Good resistance to atmospheric and chemical degradation.
Stable at room temperature. Monocomponent.

1.70 UL 94, V-0 (12 mm) High thermal conductivity.

1.10 UL 94, V-0 (3,2 mm) Resilient casting system exhibiting good resistance to thermal ageing and good thermal shock resistance.

0.88 UL 94, V-0 (3 mm), HB Excellent thermal endurance. Recommended for electrical devices working in potentially explosive environments. Thermal Index
NF 16-101/102, I2F1/4 (TI) of 181°C. Railway qualification: EN 45545-2 R23 HL2 / R24 HL3.

0.70 UL 94, V-1 (12 mm), HB (4 mm), Outstanding mechanical and electrical properties combined with very high crack and thermal shock resistance due to the low
NF 16-101/102, I3F0/2 CTE. Qualified for encapsulation of large metal parts. Thermal Index (TI) of 204°C.

0.70 UL 94, V-1 (12 mm), HB (4 mm), Outstanding mechanical and electrical properties combined with very high crack and thermal shock resistance due to the low
NF 16-101/102, I3F0/2 CTE. Qualified for encapsulation of large metal parts. No post-curing after demoulding.

0.67 UL 94, V-0 (6 mm) Multipurpose epoxy impregnation system. Good dielectric properties. Good thermal shock resistance. Excellent impregnation.
Thermal Index (TI) of 200°C.

0.66 UL 94, V-0 (6 mm) Filled casting system for processing and curing at room temperature. Excellent sedimentation stability and low abrasive fillers.
Excellent thermal endurance. Railway qualification: EN 45545-2 R23 HL1 / R24 HL2.

0.60 UL 94, HB Optimally filled casting system with good impregnation capability for processing and curing at high temperature.

0.60 UL 94, V-0 (6 mm) High thermal endurance. Excellent flow properties. Non abrasive casting system.

0.20 - Unfilled system. Produces homogeneous winding impregnation with excellent mechanical and electrical properties.
Very good adhesion. High thermal loading capacity.

0.20 - Unfilled system. Produces homogeneous winding impregnation with excellent mechanical and electrical properties.
Very good adhesion. High thermal loading capacity.

9
Ignition coils

Product designation Applications Process Mix Color Curing Glass Thermal Hardness Coefficient
ratio conditions transition class of thermal
Casting / Potting

temperature expansion
Vacuum casting
Oil / Gas burner

(Tg)
Motorbike or

(CTE)
motorcycle
Car

Conditions DSC 23°C

Norm ISO 11357-2 IEC 60085 DIN 53505 ISO 11359

Unit pbw hot / cold °C Shore D 10-6 K-1

Araldite® CW 5725-3 / • • • 100 : 28 black hot 144 H D90 35

Aradur® HY 5726

Araldite® CW 5715 / • • 100 : 27 black hot 135 H D85 28

Aradur® HY 5716

Araldite® CW 5763 / • • 100 : 26 black hot 126 H D90 33

Aradur® HY 5726

Araldite® XGR 247 / • • 100 : 35 grey hot 117 H D88 42

Aradur® XGH 248

Araldite® CY 2239 / • • • 100 : 84 nc hot 77 - D80 50

Aradur® XG 209-1

Araldite® XB 5721 / • • 100 : 30 black hot 70 H D88 39

Aradur® XB 5723

Araldite® CW 2202 / • • • 100  :  30 grey hot 69 F D77 42

Aradur® HY 2203

Araldite® XB 2252 / • • 100 : 13 black cold 65 F D86 60

Aradur® XB 2253

Araldite® DBF / • • 100 : 20 nc cold 60 - D80 -

Aradur® HY 956 EN

Araldite® CW 2243-2L / • • 100 : 20 blue cold 37 B D70 86

Aradur® HY 842

Arathane® CW 5620 / • • 100 : 22 black, blue cold 20 B D40 55

Arathane® HY 5610

Araldite® DBF / • • 100 : 40 nc cold - - D64 -

Aradur® HY 842

nc : not colored

10
Flammability Benefits

Class

UL 94, HB Mineral filled resin with very good impregnation capability.

UL 94, HB Optimally filled toughened casting resin system with good impregnation capability for processing at high temperature.

UL 94, HB Mineral filled resin with very high performance.

UL 94, HB Low viscosity, optimally filled casting system for processing and curing at high temperature.

Unfilled resin system with good dielectric and thermal shock resistance.

UL 94, HB System with very good impregnation capability. Excellent thermal shock resistance.

UL 94, HB Mineral filled resin with very good impregnation capability.

UL 94, V-0 (6 mm) Mineral filled casting system with excellent thermal ageing stability and thermal shock resistance.
Railway qualification: EN 45545-2 R23 HL1 / R24 HL2.

Unfilled resin system with good chemical and heat resistance.

UL 94, V-0 (6 mm) Mineral filled casting system with good thermal ageing stability and thermal shock resistance.
Railway qualification: EN 45545-2 R23 HL1 / R24 HL2.

UL 94, V-0 (6 mm) Halogen free multipurpose PU system for pressure sensitive devices. Railway qualification: EN 45545-2 R24 HL1.

Unfilled resin system with high flexibility. Good chemical and heat resistance.

PU = polyurethane

11
Assemblies

Product designation Applications Process Mix Curing Glass transition Thermal class Hardness
ratio conditions temperature
Casting / Potting

(Tg)
Vacuum casting
Wire harness /
Connectors
Converters
Inverters /

Modules /

Proximity
switches
Sensors

Conditions DSC 23°C

Norm ISO 11357-2 IEC 60085 DIN 53505

Unit pbw hot / cold °C Shore D / Shore A

Araldite® XW 1155-1 / • • 100 : 18 cold 58 B n.a.

Aradur® HY 1473

Araldite® DBF / • • • 100 : 25 cold 54 E D80

Aradur® HY 2966

Araldite® CW 5730N / • • • • 100 : 28 hot 30 F D70

Aradur® HY 5731

Arathane® CW 5620 / • • • • • 100 : 22 cold 20 B D40 / A85

Arathane® HY 5610

Araldite® CW 2243-2L / • • • 100 : 22 cold 8 E D20 / A70

Aradur® HY 1872

Arathane® CW 5660 / • • • 100 : 15 cold -9 F D29 / A85

Arathane® HY 5610
NEW

Euremelt® 3413 • • • - n.a. -35 F D28 / A86

Arathane® XW 949-1 / • • • 100 : 50 cold -62 B D20 / A70

Arathane® HY 5610

12
Flammability Benefits

Class

UL 94 HBF (6 mm) Filled expandable EP casting system. Good thermal shock resistance. Excellent electrical properties.

Low viscosity. Unfilled EP resin. Good heat resistance. Good resistance to atmospheric and chemical degradation.

UL 94 V-0 (6 mm) Flexible impregnation EP system.

UL 94 V-0 (6 mm) Flexible multipurpose PU system. Excellent flow properties.Thermal Index (TI) of 152°C.
Railway qualification: EN 45545-2 R24 HL1.

Very flexible EP system with good thermal ageing stability. Long pot life.

UL V-0 (6 mm) Low viscosity and high thermal conductivity. Good flowability. For encapsulation of (solar) electric inverters.

UL 94 V-0 (4 mm) Thermoplastic hotmelt adhesive. Application temperature 180-230°C. Good adhesion to PVC and other plastics. High flexibility and good heat stability
under load. Casting of electrical devices by low pressure injection moulding. Suitable for ECUs (Electronic Control Units).

Unfilled PU system. Low modulus. Excellent dielectric properties. Good thermal shock resistance.

EP = epoxy PU = polyurethane

13
Components

Product designation Applications Process Mix Curing Glass Thermal class Hardness Flammability
ratio conditions transition
temperature
Power semi-conductors
Inductive components /

(Tg)
Capacitors / Resistors

Casting / Potting
Vacuum casting
Transformers

Filters

Conditions DSC 23°C

Norm ISO 11357-2 IEC 60085 DIN 53505

Unit pbw hot / cold °C Shore D / Shore A Class

Araldite® CW 1195-1 / • • • 100 : 100 hot 146 H D95 UL 94 V-0 (6 mm)

Aradur® HW 1196

Araldite® CW 1446 BDF / • • • 100 : 24 hot 95 H D92 UL 94 V-0 (6 mm)

Aradur® HY 2919

Araldite® CW 1302 / • • • 100 : 11 cold 75 H D88 UL 94 V-0 (3 mm)

Aradur® HY 1300 NF 16-101/102,
I2F1/4

Araldite® XB 2252 / • • • • 100 : 13 cold 65 F D86 UL 94 V-0 (6 mm)

Aradur® XB 2253

Arathane® VB U 6920 / • • • 100 : 25 cold 60 F D74 / A88 UL 94 V-0 (6 mm)

Arathane® HY 5611-1

Arathane® VB U 6910 / • • • • 100 : 25 cold 55 F D82 UL 94 V-0 (6 mm)

Arathane® HY 5611-1

Araldite® DBF / • • • • 100 : 25 cold 54 E D80

Aradur® HY 2966

Araldite® CW 2250-1 / • • • • • 100 : 13 cold 54 B D88 UL 94 V-O (4 mm),

Aradur® HY 2251 NF 16-101/102,
I3F1/2

Arathane® CW 5631 / • • • • 100 : 25 cold 47 F D80 UL 94 V-0 (6 mm),

Arathane® HY 5610 NF 16-101/102,
I3F1/2

Araldite® CW 2243-2L / • • • 100 : 25 cold 37 B D70 UL 94 V-0 (6 mm)

Aradur® HY 2966

Continued on page 16

14
Dielectric Dielectric Relative Benefits
strength dissipation factor permittivity
(tan δ) (єr)

2mm plate 23°C 50 Hz

IEC 60243-1 IEC 60250 IEC 60250

kV/mm % 23°C

14 0.5 3.7 Optimally filled EP system with good impregnating capability. Low CTE.

25 1.5 4.0 Flexible, multipurpose EP impregnation system. Excellent impregnation. Thermal Index (TI) of 204°C.

27 5.3 4.9 Optimally filled casting system with good impregnating capability. High thermal conductivity. Low water absorption.
Thermal Index (TI) of 181°C. Railway qualification: EN 45545-2 R23 HL2 / R24 HL3.

29 4.4 4.7 Multipurpose EP system with high thermal endurance and excellent impregnation capability. Thermal Index (TI) of 180°C.
Low viscosity. Excellent flowability at RT. Railway qualification: EN 45545-2 R23 HL1 / R24 HL2.

18 1.5 4.5 Hard PU system. Designed for capacitors.

29 2.1 4.4 Hard multipurpose PU system.

24 0.7 3.9 Low viscosity unfilled EP resin. Good heat resistance. Good resistance to atmospheric and chemical degradation.

28 3.4 4.6 Good dielectric properties. Excellent thermal shock resistance. High thermal conductivity.
Railway qualification: EN 45545-2 R23 HL1 / R24 HL2.

29 3.0 4.5 Hard, multipurpose PU system. Good thermal shock resistance. Thermal Index (TI) of 159°C.

15 5.0 5.3 Low viscosity. Multipurpose EP system. Good thermal shock resistance.

EP = epoxy PU = polyurethane

15
Components

Continued

Product designation Applications Process Mix Curing Glass Thermal class Hardness Flammability
ratio conditions transition
temperature

Power semi-conductors
Inductive components /

Capacitors / Resistors (Tg)

Casting / Potting
Vacuum casting
Transformers

Filters

Conditions DSC 23°C

Norm ISO 11357-2 IEC 60085 DIN 53505

Unit pbw hot / cold °C Shore D / Shore A Class

Araldite CW 1116-1 / • • • 100 : 100 hot 32 F D55 UL 94 V-0 (6mm)

Aradur XW 1257-1

Araldite® CW 5730N / • • • 100 : 28 hot 30 F D70 UL 94 V-0 (6 mm)

Aradur® HY 5731

Araldite® CW 1312 / • • • 100 : 9 cold 30 B D57 UL 94 V-0 (3,6 mm)

Aradur® HY 1300

Araldite® CY 221 / • • • • 100 : 25 cold 29 E D25

Aradur® HY 2966

Arathane® XB 5633 / • • • • 100 : 20 cold 25 B D40 / A89 UL 94 V-0 (6 mm)

Arathane® HY 5610

Araldite® CW 2243-2L / • • • 100 : 20 cold 22 B D41 UL 94 V-0 (6mm)

Aradur® HY 842

Arathane® CW 5620 / • • • • 100 : 22 cold 20 B D40 / A85 UL 94 V-0 (6 mm)

Arathane® HY 5610

Arathane® VB U 6942 / • • • 100 : 16 cold 20 E D40 / A87 UL 94V-0 (6,4 mm)

Arathane® VB U 001/B

Araldite® CW 2243-2L / • • • 100 : 22 cold 8 E D20 / A70

Aradur® HY 1872

Arathane® CW 5650 / • • • • 100 : 11 cold -40 E D27 / A83 UL 94 V-0 (6 mm)

Arathane® HY 5610

16
Dielectric Dielectric Relative Benefits
strength dissipation factor permittivity
(tan δ) (єr)

2mm plate 23°C 50 Hz

IEC 60243-1 IEC 60250 IEC 60250

kV/mm % 23°C

28 4.8 5.0 Excellent winding impregnation. Good thermal shock resistance. Suitable for pressure sensitive devices.

28 3.4 4.7 Flexible impregnation EP system.

15 30.0 9 Resilient EP casting exhibiting good resistance to heat ageing. High thermal conductivity. Good thermal shock
resistance.

36 7.6 5.4 Multipurpose unfilled EP system with good heat resistance. Good resistance to atmospheric and chemical degradation.
Higher filler addition possibility.

20 12.5 7.2 Flexible. Multipurpose PU system, good thermal endurance, good thermal shock resistance.
Thermal Index (TI) of 155°C.

23 14.0 7.0 Flexible EP system. Good thermal shock resistance.

Low viscosity. Railway qualification: EN 45545-2 R23 HL1 / R24 HL2.

25 11.0 6.0 Flexible multipurpose PU system. Excellent flow properties. Meets typical automotive requirements. Thermal Index (TI) of
152°C.

22 13.0 5.5 Flexible, multipurpose PU system. Good thermal shock resistance.

22 14.2 7.7 Very flexible EP system with good thermal ageing stability. Long pot life.

27 11.0 8 Very flexible PU system. Excellent flow properties.

Low temperature flexibility.

EP = epoxy PU = polyurethane

17
Ancillaries
Coloring pastes
Product designation Benefits

Araldite® DW 0131 White

Araldite® DW 0133 Red

Uniform and homogenous coloration.
Araldite® DW 0136 Brown
Minor effects on the processing and endproperties of a casting resin system.
Araldite® DW 0137-1 Black Light and heat resistance.
Pigment particle size below 50 µm.
Araldite® DW 0138 Grey

Araldite® DW 0139 Red

Fillers
Product designation Color Bulk Density Benefits

Unit g/cm³

Filler DT 077-1 white 1.0 Can be used with EP and PU systems.

Filler DT 081 grey 0.35-0.4 Can be used with EP and PU systems.

Filler DT 082 white 1.6 Can be used with EP and PU systems.

Thixotropic Agent DT 5039 opaque 0.1-0.15 Can be used with EP systems.

Flexibilisers
Product designation Color Color Index pH value Viscosity Benefits

Conditions visual APHA 5% in water; 23°C dynamic 25°C in combination with Araldite® epoxy resin systems

Norm ISO 6271; DIN EN 1557:1997 ISO 787-9 ISO 12058

Unit mPa.s

Flexibiliser DY 040 clear liquid < 50 4.0 - 7.0 60 - 90 Addition up to 20% possible.

Flexibiliser DY 042 clear liquid < 30 5.0 - 7.0 45 - 65 Low viscosity, provides superior toughening properties while
NEW manufacturing same Tg. Solvent free polyglycol.

Flexibiliser DY 044 clear liquid < 60 4.0 - 7.0 150 - 200 Addition up to 20% possible.

Flexibiliser DY 045 colorless liquid < 15 5.0 - 7.0 80 - 105 Addition up to 20% possible.

Release agents
Product designation Benefits

RenLease® QZ 5101 Film forming Poly-Vinyl-Alcohol (PVA) release agent which also can be used as a sealer for porous surfaces. Produces glossy mouldings.

RenLease® QV 5110 Cloth applied wax based release agent for general applications. Polishable to lustre.

RenLease® QZ 5111 A liquid suspension of waxes in solvent for the release of general and intricate mould surfaces. Polishable to lustre.

Cleaning agent
Product designation Benefits

Ara® Ecocleaner Suitable alternative to solvents such as acetone, methylene chloride or NMP. High Flash Point. Readily biodegradable. No hazard label. Recycling
by filtering. Flash point 103°C. Vapour pressure (20°C) of 25 Pa.

18
Our solutions for bonding electronic components
Adhesives and sealants
Product designation Color Mix Mix Pot life Cure time Lap E-modulus Elongation Benefits
ratio viscosity to LSS = shear at break
1 N/mm2 strength

Conditions RT 23°C, 100g 23°C Aluminium 23°C 23°C

Norm

Unit pbw mPa.s min min N/mm2 N/mm2 %

Araldite® F305 A/B yellow 100 : 100* 3500 1-2 4 25 800 10 Very fast curing for high series production.
Widely used for magnet / ferrite bonding.

Araldite® 2028-1 transparent 100 : 100 - 6-8 15 15 16 60 Fast curing. UV-stable.

Araldite® 2052-1 red 100 : 12 thixotropic 15 20 24 1750 7 Very high temperature and chemical
resistance. Tolerant to "less than ideal"
pretreatment. Excellent adhesion on metals,
many thermoplastics, glass and ceramics.

Araldite® 2014-1 grey 100 : 50 thixotropic 60 180 19 4 000 0.7 High temperature and chemical resistance.
Low shrinkage. Excellent adhesion on
metals and composites. It has a CTI of
600V which is the maximum rate according
to the IEC 60112.

Araldite® 2033 black 100 : 88 thixotropic 120 - 140 240 16 576 39 Self extinguishing. Gap filling. Medium open
time. High strength.
Flammability class: UL 94 V-0 (4,5 mm), NF
16-101/102 I2F2, PrCEN/TS 45545-2

Resin XD 4447 / pale yellow 100 : 33 300 - 600 4 - 6 weeks 24h at 18 - <1 Good impregnation properties. Good
Hardener XD 4448 120°C resistance to temperatures up to 110°C.

Araldite® AT1-1 white- - solid - 24h at 33 - <1 Long term heat resistance up to 110°C.
yellowish material, 120°C Good resistance to weathering and
softening chemicals. High resistance to static and
point 55°C dynamic stresses.

Araldite® CY 8767 / black 100 : 25 - - 60 at 60°C - - 2.7 Potting system for use in sealed acid
Aradur® HY 8767-1 and storage batteries.
Low-cost alternative for terminal lead
potting and housing sealing.

Araldite® F330 brown n.a. 20 000 n.a. 20 33 1 500 3 No-mix methacrylate adhesive system
with Hardener lacquer (no mix) (F330) with rapid cure after joining. Very good
temperature resistance. Good adhesion on
metals and composites.

Araldite® 2048 red 100 : 10 thixotropic 10 15 24 350 90 High elongation at break and lap shear.
Optimum pot life / handling time ratio.

LSS: Lap Shear Strength I * with 6% hardener powder added to B - component

19
Application technologies Process 1- 4 = Encapsulation I Process 5 - 6 = Impregnation I Process 7 = Bonding

Why using this process ? Which criteria need to be considered for the selection of What are the typical
a resin system ? applications ?

1. Vacuum casting
Ensuring perfect impregnation of high voltage windings Excellent impregnation and gap filling capability Car ignition coils
Reliable electrical insulation Low viscosity for easy processing Motor bike ignition coils
Excellent chemical and mechanical protection High crack resistance Transformers
Short cycle times Low coefficient of thermal expansion Stators / Rotors
Fully automatic continous production lines High thermal durability (thermal class)
Mass production with highest productivity High dielectric strength
High heat conductivity
Sedimentation stability
Supply in bulk container

2. Atmospheric casting casting / Potting

Provides electrical insulation, mechanical fixation and protection Different thermosetting chemistries such as epoxy and Electrical components such as
from chemical and humidity polyurethane capacitors, resistors, modules,
Vibration and noise damping Low viscosity assemblies, etc.
Good heat dissipation Fast curing
Easy processing Flammability
Simple equipment Thermal class
Humidity and chemical resistance

3. Automated Pressure Gelation (APG)

Short cycle times Low viscosity for easy processing Insulators
Void free castings Sedimentation stability Bushings
Shrinkage compensation Fast demolding and curing Stators / Rotors
Feeding of clamping machines over ring lines with central resin Thermal class Switchgears
system preparation High crack resistance
Low coefficient of thermal expansion
High heat conductivity

4. Low pressure molding

High processing speed Thermoplastic hot melt adhesives Connectors
Easy demolding Application temperature Wire harness
Simple equipment Adhesive strength Grommets
Reliable mechanical fixation and bonding Low temperature flexibility Sensors
Heat ageing stability
Good humidity and chemical resistance

5. Trickle impregnation
Ensuring void-free impregnation of windings Solvent-free resins Small motors for hand tools and
No loss of impregnating resin Thermal class household appliances
Automatic trickle machines for continous process High tracking resistance and dielectric strength
Excellent bonding and mechanical fixation High mechanical strength
Good heat dissipation High humidty and chemical resistance
Humidity

6. Vacuum Pressure Impregnation (VPI)

Ensuring void-free impregnation Low viscosity Large motors and generators
Reliable electrical insulation with lowest partical discharges Stable viscosity
Excellent bonding and mechanical fixation 1-/2-component systems
Good heat dissipation Thermal class
High tracking resistance and dielectric strength
Humidity and chemical resistance

7. Sealing and gasketing

Reliable sealing of housings and enclosures Defined flow characteristics Sensors
Ensuring protection from humidity and chemicals High adhesive strength Electronic control units
Humidity and chemical strength Valves
Fast curing Modules
Hard disk drives

20
Testing, supporting and training services
Material testing and Mechanical testings
characterisation Tensile, compressive, flexural properties, shore hardness, thermal ageing, cycling
under humidity, compressive & flexural properties, HDT, UV-ageing under temperature
and humidity, Charpy / Izod pendulum impact testing, tensile shear / peeling, ILSS,
creep testing.
Electrical testings
Dielectric strength, dissipation factor, permittivity, inductance / capacitance, resistivity,
tracking resistance CTI, electrolytic corrosion, moisture insulation resistance, thermal
shock storage, thermal ageing, UV & weathering ageing,
Advanced characterisation
X-ray tomography, SEM, LC-MS chromatography, NMR, flammability testing
following UL94.

Application engineering Production of sample parts by potting, vacuum casting, automatic pressure
gelation (APG), vacuum pressure impregnation (VPI), trickle impregnation, coating
technologies, simulation of casting processes.

Training We offer a training program aimed at understanding both insulating materials and
processing technologies including practical sessions.
Further information on dates & locations available upon request.

1. X-ray thomography
2. Automatic vacuum
encapsulating equipment
3. Production site
Monthey / Switzerland
4. Training

3 4

21
 With customer intimacy
We market a unique product portfolio and a broad
range of forward-looking solutions for our customers.
Customers and partners benefit from an advanced
level of service in:

> Product development and quality control

> Product trials in-house and with customers
> Customer seminars and training
> Trouble-shooting and problem-solving

With innovation Partnership with our customers is more than simply

«putting them first». It requires long-term commitment
Every day, all over the world, our Technical
to forge close relationships that create synergies
Competence centers engage in intensive research
of knowledge, security and adaptability to create a
and development focusing on one goal; to deliver
successful, shared future.
innovative solutions by working hand-in-hand with
our business partners. Together through a continual
exchange of ideas, supported by an experienced team
of sales and technical specialists, we strive to deliver
innovative solutions. With care

We track both new market expectations and changing Sustainability is a fundamental part of our corporate
regulations. Protection of the environment, as well as and business strategy. We see a better world in
health and safety are paramount concerns that play an which our innovations help reduce consumption of
integral part in our development projects. natural resources and improve the quality of life for
people everywhere. We are identifying the long-term
By providing certified technologies and patented trends that affect our markets and looking at how
products in combination with high quality and reliability, our products and applications can play a part in
our chemists and experts bring enhanced value to our supporting and providing solutions to the challenges
customers to ensure their success. those markets face.

>

22
We value
your
challenge

23
Huntsman Advanced Materials
Our Advanced Materials division is a leading global chemical
solutions provider with a long heritage of pioneering
technologically advanced epoxy, acrylic, phenolic and
polyurethane-based polymer products.

Our capabilities in high-performance adhesives and

composites, delivered by more than 1 600 associates, serve
over 2 000 global customers with innovative, tailor-made For more information
www.huntsman.com/advanced_materials
solutions and more than 1 500 products which address global advanced_materials@huntsman.com

engineering challenges. Europe, Middle East & Africa

Huntsman Advanced Materials (Switzerland) GmbH
Klybeckstrasse 200
P.O. Box
4002 Basel
We operate synthesis, formulating and Switzerland
Tel. +41 61 299 1111
production facilities around the world Fax +41 61 299 1112

Asia Pacific & India

Huntsman Advanced Materials (Guangdong) Co., Ltd.
Room 4903-4906, Maxdo Centre,
8 Xing Yi Road,
Shanghai 200336,
P.R.China
Tel. + 86 21 2325 7888
Fax + 86 21 2325 7808

Americas
Huntsman Advanced Materials Americas Inc.
10003 Woodloch Forest Drive
The Woodlands
Texas 77380
USA
Tel. +1 888 564 9318
Fax +1 281 719 4047

Legal information
All trademarks mentioned are either property of or licensed to
Huntsman Corporation or an affiliate thereof in one or more, but not
all, countries.
Sales of the product described herein (“Product”) are subject to the
general terms and conditions of sale of either Huntsman Advanced
Materials LLC, or its appropriate affiliate including without limitation
Huntsman Advanced Materials (Europe) BVBA, Huntsman Advanced
Materials Americas Inc., or Huntsman Advanced Materials (Hong
Kong) Ltd. or Huntsman Advanced Materials (Guangdong) Ltd.
(“Huntsman”). The following supercedes Buyer’s documents. While
the information and recommendations included in this publication
are, to the best of Huntsman’s knowledge, accurate as of the date
of publication, NOTHING CONTAINED HEREIN IS TO BE CONSTRUED
AS A REPRESENTATION OR WARRANTY OF ANY KIND, EXPRESS
OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,
NONINFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS, OR
WARRANTIES AS TO QUALITY OR CORRESPONDENCE WITH PRIOR
DESCRIPTION OR SAMPLE, AND THE BUYER ASSUMES ALL RISK
AND LIABILITY WHATSOEVER RESULTING FROM THE USE OF SUCH
PRODUCT, WHETHER USED SINGLY OR IN COMBINATION WITH
OTHER SUBSTANCES. No statements or recommendations made
herein are to be construed as a representation about the suitability of
any Product for the particular application of Buyer or user or as an
inducement to infringe any patent or other intellectual property right.
Data and results are based on controlled conditions and/or lab work.
Buyer is responsible to determine the applicability of such information
and recommendations and the suitability of any Product for its own
particular purpose, and to ensure that its intended use of the Product
does not infringe any intellectual property rights.
The Product may be or become hazardous. Buyer should (i) obtain
Material Safety Data Sheets and Technical Data Sheets from
Huntsman containing detailed information on Product hazards
and toxicity, together with proper shipping, handling and storage
procedures for the Product, (ii) take all steps necessary to adequately
inform, warn and familiarize its employees, agents, direct and in
direct customers and contractors who may handle or be exposed
to the Product of all hazards pertaining to and proper procedures
for safe handling, use, storage, transportation and disposal of and
exposure to the Product and (iii) comply with and ensure that its
employees, agents, direct and indirect customers and contractors
who may handle or be exposed to the Product comply with all safety
information contained in the applicable Material Safety Data Sheets,
Technical Data Sheets or other instructions provided by Huntsman and
all applicable laws, regulations and standards relating to the handling,
use, storage, distribution and disposal of and exposure to the Product.
Please note that products may differ from country to country. If you
Concept and design by Zygmund SARL

have any queries, kindly contact your local Huntsman representative.

© 2017 Huntsman Corporation. All rights reserved.

Ref. No. Electronics selector guide 06.17_EN_EU