LCD Television

Service Manual

Chassis： MT5651APOI

Product Type：40H5

48H5

50H5G

Ver 1.0

February，2014
 Contents
Contents .......................................................................................................................................................................- 2 - 
Service Manual ...........................................................................................................................................................- 3 - 
1. Precautions and notices.....................................................................................................................................- 3 - 
1.1 Warning...................................................................................................................................................- 4 - 
1.2 Notes .......................................................................................................................................................- 7 - 
2. Product Function Specifications .......................................................................................................................- 9 - 
2.1 Product Function .....................................................................................................................................- 9 - 
2.2 Specifications........................................................................................................................................- 10 - 
3. Factory/Service OSD Menu and Adjustment .................................................................................................. - 11 - 
3.1 To enter the Factory OSD Menu ........................................................................................................... - 11 - 
3.2 Factory OSD Menu ...............................................................................................................................- 12 - 
3.3 Designer Menu......................................................................................................................................- 14 - 
4. Software Upgrading ........................................................................................................................................- 14 - 
Before upgrading, read the following. ........................................................................................................- 14 - 
4.1 USB Software Upgrading directly ........................................................................................................ - 15 - 
4.2 USB upgrading unsuccessfully .............................................................................................................- 15 - 
4.3 Upgrading with the FlashTool0.6.0.exe ................................................................................................- 17 - 
4.4 Network online updating ......................................................................................................................- 20 - 
5. Trouble shooting .............................................................................................................................................- 25 - 
5.1 Troubleshooting for Remote Control ....................................................................................................- 27 - 
5.2 Troubleshooting for Function Key ........................................................................................................- 28 - 
5.3 TV won’t Power On ..............................................................................................................................- 29 - 
5.4 Troubleshooting for Audio ....................................................................................................................- 30 - 
5.5 Troubleshooting for TV/VGA/HDMI input..........................................................................................- 31 - 
5.6 Troubleshooting for YPbPr input ..........................................................................................................- 32 - 
5.7 Troubleshooting for Video input ...........................................................................................................- 33 - 
6. Signals Block Diagram and power assign: .....................................................................................................- 34 - 
7. Schematic circuit diagram ..............................................................................................................................- 34 - 
8. Explode View..................................................................................................................................................- 34 - 

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 Service Manual
1. Precautions and notices

BEFORE SERVICING THE LCD TV, READ THE SAFETY PRECAUTIONS IN

THIS MANUAL.

USE ONLY MANUFACTURER SPECIFIED REPLACEMENT PARTS WHEN

SERVICING.

USE OF NON-AUTHORIZED PARTS WILL VOID THE MANUFACTURE'S

WARRANTY

Proper service and repair is important to the safe, reliable operation of all Hisense

Equipment. The service procedures recommended by Hisense and described in this

Service Guide are effective methods of performing service operations. Some of these

service operations require the use of tools specially designed for the purpose. The special

tools should be used when and as recommended.

It is important to note that this manual contains various CAUTIONS and NOTICES

which should be carefully read in order to minimize the risk of personal injury to service

personnel. The possibility exists that improper service methods may damage the

equipment and pose risk of personal injury

. It is also important to understand that these CAUTIONS and NOTICES ARE NOT

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EXHAUSTIVE. Service should only be performed by an experienced electronics

techician trained in the proper Television safety and service methods and procedures

Hereafter throughout this manual, HISENSE will be referred to.

1.1 Warning

1.1.1

Critical components having special safety characteristics are identified with a by the

Ref. No. in the parts list. Use of non-manufacturer's recommended parts may create

shock, fire, or other hazards.Under no circumstances should the original design be

modified or altered without written permission from RCA. Hisense Eassumes no liability,

express or implied, arising out of any unauthorized modification of design. Servicetech

assumes all liability.

DANGER CAUTION

TO ENSURE THE CONTINUED RELIABILITY OF THIS PRODUCT, USE ONLY

ORIGINAL MANUFACTURER'S REPLACEMENT PARTS, WHICH ARE LISTED WITH
THEIR PART NUMBERS IN THE PARTS LIST SECTION OF THIS SERVICE GUIDE.

1.1.2.

All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD).

Careless handling during repair can reduce life drastically. When repairing, be sure to

use anti-static table mats and properly use a grounding wrist stra. Keep components and

tools also at this same potential.

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IMPORTANT:

Always disconnect the power cord from AC outlet before replacing parts or modules.

1.1.3

To prevent electrical shock, use only a properly grounded 3 prong outlet or extension

cord.

1.1.4

When replacement parts are required, be sure to use replacement parts specified by the

manufacturer or have the same characteristics as the original part. Unauthorized

substitutions may result in fire, electric shock, or other hazards and will void the

manufacturer's warranty.

1.1.5

Safety regulations require that after a repair the set must be returned in its original

condition. In addition, prior to closing set, check that:

-Note:

>All wire harnesses and flex cables are properly routed and secured with factory tape

and/or mounted cable clamps.

> All cables and connectors are properly insulated and do not have any bare wires/lead

exposed

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1.1.6

(1) Do not supply a voltage higher than that specified to this product. This may

damage the product and may cause a fire.

(2) Do not use this product:

> High humidity areas

> In an area where any water could enter or splash into the unit.

High humidity and water could damage the product and cause fire.

(3) If a foreign substance (such as water, metal, or liquid) gets inside the panel

module, immediately turn off the power. Continuing to use the product may cause fire

or electric shock.

(4) If the product emits smoke, and abnormal smell, or makes an abnormal sound,

immediately turn off the power. Continuing to use the product, it may cause fire or

electric shock.

(5) Do not pull out or insert the power cable from/to an outlet with wet hands. It may

cause electric shock.

(6) Do not damage or modify the power cable. It may cause fire or electric shock.

(7) If the power cable is damaged, or if the connector is loose, do not use the product:

otherwise, this can lead to fire or electric shock.

(8) If the power connector or the connector of the power cable becomes dirty or dusty,

wipe it with a dry cloth. Otherwise, this can lead to fire.

(9) Use only with the cart, stand, tripod, bracket, or table specified by the manufacturer,

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 or sold with the apparatus. When a cart is used, use caution when moving the

cart/apparatus combination to avoid injury from tip-over

1.2 Notes

Notes on Safe Handling of the LCD panel and during service

The work procedures shown with the Note indication are important for ensuring the

safety of the product and the servicing work. Be sure to follow these instructions.

• Before starting the work, secure a sufficient working space.

• At all times other than when adjusting and checking the product, be sure to turn OFF

the POWER Button and disconnect the power cable from the power source of the TV

during servicing.

• To prevent electric shock and breakage of PC board, start the servicing work at least 30

seconds after the main power has been turned off. Especially when installing and

removing the power board, start servicing at least 2 minutes after the main power has

been turned off.

• While the main power is on, do not touch any parts or circuits other than the ones

specified. If any connection other than the one specified is made between the measuring

equipment and the high voltage power supply block, it can result in electric shock or

may trip the main circuit breaker When installing the LCD module in, and removing it

from the packing carton, be sure to have at least two persons perform the work.

• When the surface of the panel comes into contact with the cushioning materials, be

sure to confirm that there is no foreign matter on top of the cushioning materials before

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the surface of the panel comes into contact with the cushioning materials. Failure to

observe this precaution may result in, the surface of the panel being scratched by foreign

matter.

• Be sure to handle the circuit board by holding the large parts as the heat sink or

transformer. Failure to observe this precaution may result in the occurrence of an

abnormality in the soldered areas.

• Do not stack the circuit boards. Failure to observe this precaution may result in

problems resulting from scratches on the parts, the deformation of parts, and

short-circuits due to residual electric charge.

• Perform a safety check when servicing is completed. Verify that the peripherals of the

serviced points have not undergone any deterioration during servicing. Also verify that

the screws, parts and cables removed for servicing purposes have all been returned to

their proper locations in accordance with the original setup.

The lightning flash with arrowhead symbol, within an equilateral

triangle is intended to alert the user to the presence of uninsulated

dangerous voltage within the products enclosure that may be of sufficient magnitude to

constitute a risk of electric shock.

The exclamation point within an equilateral triangle is intended to alert

the user to the presence of important operating and maintenance (servicing)

instructions in the literature accompanying the set.

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2. Product Function Specifications

2.1 Product Function

Rear：

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2.2 Specifications

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3. Factory/Service OSD Menu and Adjustment

3.1 To enter the Factory OSD Menu

a. With factory RC (remote control)

1. Press “M” button and enter factory mode.
2. Press “Menu” button and enter factory OSD menu.
3. Press “CH+”/“CH-” button select the function menu, press “VOL+”/“VOL-” enter the selected
function menu. Press “VOL+”/“VOL-” button adjust values in the menu.

b. With user’s RC
1. Power TV On
2. Press Menu button and call up User OSD Menu
3. Select Audio-> Balance, when Balance is “0”
4. Enter 1->9->6->9 in sequence.
Note: If necessary, re-enter number keys.
5. Factory OSD appears.
6. Press Menu again and leave factory OSD.

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3.2 Factory OSD Menu

- 12 -
3.2.1 White Balance

Note: Different source has different WB values. Before adjusting, please change to desired source.

3.2.2 Factory Option

Item Default Options Notes

M-Can enter factory mode with factory
RC or user RC.
1 MODE M M, U
U-Can enter factory mode only with
user’s RC.

Note: MODE “M” is only used for factory production.

3.2.3 Version Info

Item Default Options Note

1 Version Software version
2 Date The date of current version
Note: Software version info of the TV, readable only.

3.2.4 Clear the EEPROM

Item Meaning Note

Clean data except
Clean Protected Clear partly
WB data and Auto Color data
Clean All Clear completely Clean all data

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Note: The factory menu date varies according to different sources. Incase changing the factory
data by error, you can choose to “Clean Protected”, by which you can resume the default value.
To clear the EEPROM:
a. Select the item “Clean All”.
b. Press VOL+ button to clear the EEPROM data.
c. Close the OSD menu after 5 seconds.
d. Restart the TV.

3.3 Designer Menu

Note:
The above “Factory/Service OSD Menu”is reference for chassis MTK5651 , please refer to
the actual units to determine the appearances for different TV.

4. Software Upgrading

Before upgrading, read the following.

First: Upgrade the software.

Second: To clear the EEPROM .
A Select the item “Clear Unprotected”.
B Press VOL+ button to clear the EEPROM data.
C Close the OSD menu after 5 seconds.
D Restart the TV.
Last: After the operation above all, necessarily, Re-search the channels for the users

- 14 -
4.1 USB Software Upgrading directly

The software can be upgraded by USB Disk.

 First, copy the upgrade_loader.pkg file to USB Disk;.
 Second, make sure there is no other .pkg file in the root directory of USB Disk such as
upgrade.pkg or upgrade_loader LTDN40K20DWUS.pkg(40H5).
 Insert USB Disk to USB port, and then turn on the TV.
 The TV will identify the software and upgrade automatically.

4.2 USB upgrading unsuccessfully

If USB upgrading unsuccessfully, then need burning the Nand Flash program file“ *.bin ”to the
Nand Flash.

Hardware connecting

Connect the unit to your pc with a USB-to-serial port cable. USB port connects to your PC and
serial port to the TV’s RS232 port. As following
USB Connect to
the PC

Connect to
the TV RS232
port

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4.2.1 Install the driver

Double click the icon , install the driver.

Select the default value, the driver will be installed step by step.

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4.3 Upgrading with the FlashTool0.6.0.exe

1、FlashTool is a green program needing no installation. After Connect the unit to

your pc with a USB-to-serial port cable，run FlashTool0.6.0.exe. Please refer to the

following steps to set.

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 .
serial port
Select mode
Communicate port Set Flash Baud Rate
of main chip

How to choose Communicate port and flash baud rate? See the following

instruction..
 

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 Open “Device Manager” and find which port is connected with the TV. In above picture, COM4
is connected to the TV, so, select “COM4” and if COM6 is connected to the TV, so select “COM6”.
Select the right baud rate according to chip model. For this unit( chip model is MT5651), select 115200.

2、  Click    to  connect，if  connect  successfully  then  button    from  red  turn 

green . 

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 Click  ,  bounce  the  following  dialog  box.  Load  Bin  File：find  the  upgrading 

program file, and select it. for example:HIS_5651_m1v2_oceania_secure_nandboot.bin. 

Press “Upgrade” button and start upgrading.，if update defeat, try again. 

Start upgrade
Select *.bin file

4.4 Network online updating

Network online updating includes two ways. one is “Auto Upgrade ”the other is “Network
Upgrade”. If Auto Upgrade is ON，then Network Upgrade is invalidated ; if Network Upgrade is on,
then Auto Upgrade is invalidated.
Auto Upgrade---- When it is set to “on” , Turn on automatic check whether or not have any new
updating file in servers when connects to the network. Customer can download and update
according to the guide.
Network Upgrade---- Check the process and it will prompt you to upgrade the software.

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 1、Auto Upgrade
Power on

Figure-1

If have checked new version, then bounce the following .

Figure-2

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Select update to download……

Figure-3

When Finish downloading ,system automatic verify updating wizard.

Figure-4

- 22 -
After verify, bounce dialog to select “yes” to sure to update the firmware. Waiting……

Figure-5

Upgrade successfully. power off and restart TV can bounce following prompt message. otherwise
upgrade is defeat.

Figure-6

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 2、Network Upgrade
Network upgrade and auto upgrade have little difference only in figure-2 as following
Update can step by step according the prompt..

Auto Upgrade:

figure-1

Network upgrade:

figure-2

- 24 -
5. Trouble shooting

When there is something wrong with your TV, you can try turning off the TV and then restart it.
You can also operate according to the follow chart. If the problems still cann’t be solved, please
contact the profession technician.

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- 26 -
5.1 Troubleshooting for Remote Control

Remote control does not work

YES
Try new batteries Replace battery

NO

YES
Replace RC Replace remote control

Check IR receiver

Change Led & IR board

YES
Replace Led & IR BD

NO

YES
Change Led & IR cable Replace Led & IR cable

NO

Replace main board

- 27 -
5.2 Troubleshooting for Function Key

Buttons does not work

YES
Check switches Check solder connections and

see if any switches are stuck.

NO

YES Replace Key BD

Check key board

NO

Check Key BD cable

YES

Change Key BD OK

NO

Replace main board

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5.3 TV won’t Power On

TV won’t power on

NO
Is LED Check Power YES Make Sure Power

light? Output source is live

NO
YES

BLUE Check Power YES Replace

RED
Cord Power Cord

NO Check/replace IR
Only
BD or Keypad
Try Power on by
one works
PCA
Panel Bright
YES Check signal RC and Button

Source Neither
Both
NO YES works
Work
NO Replace Main
BD

Replace Main BD

NO YES
YES Power on OK

Replace Panel
NO
(to contact HITACHItech support.)

Replace Power BD

OK

- 29 -
5.4 Troubleshooting for Audio

No sound

YES
Check connecter Reconnect

NO

YES
Check speaker wire Replace speaker wire

NO

YES
Check speaker set Replace speaker set

NO

Replace main board YES

OK

NO

Power Supply Board

- 30 -
5.5 Troubleshooting for TV/VGA/HDMI input

No picture on the screen

NO
Check Signal Source
Make sure signal
source is available

YES
Check connect Reconnect

NO

YES
Check cable Replace cable

NO

Replace main board

- 31 -
5.6 Troubleshooting for YPbPr input

No picture on the screen

Check Source work or not NO Check Source Device

YES

Check connect YES Reconnect

NO

YES
Check Wires (Green Blue, Red) Replace wires

NO

Replace main board

- 32 -
5.7 Troubleshooting for Video input

No picture on the screen

Check Source work or not NO

Check Signal Source

YES

YES
Check connect Reconnect

NO

YES
Check Cable/ Wires Replace Cable/Wires

NO

Replace main board

- 33 -
6. Signals Block Diagram and power assign:

7. Schematic circuit diagram

8. Explode View

(The next page)

- 34 -
 5 4 3 2 1

BOARD BLOCK DIAGRAM

HDMI IN_1 Nand Flash
D HDMI IN_2 4G Byte D

HDMI IN_3 DDR3

2GX2

VGA IN
LVDS_OUT
VGA AUDIO IN AIN4_L/R_AADC SIGNAL 10 BIT

C
C

TV SDVT-10A/WF2
FAT_IN-
FAT-IN+
AMP
TAS5707
MT5651 SPEAKER

Crystal
27M AL0/AR0_ADAC HEADPHONE

B
ASPDIF SPDIF B

COMPONENT Y0P/SOY0/PB0P/PR0p
Crystal
COMPONENT R/L AIN1_L/R_AADC
12M
FCC ID Number WiFi Module:
AV CVBS1P
N89-WU172HS
FE1_QFP48
AV AUDIO IN
Hi-DMP
AIN1_L/R_AADC
USB1/2_DP
TXV_N
A
TXV_P USB1/2_DM A

ETHERNET RXV_N
RXV_P
KEY/IR

5 4 3 2 1
 A

MT5651
GPIO LIST
PIN NAME
GPIO_0
GPIO Function Function define
LOCAL_DIM_EN
Block Diagram
GPIO_1 PWR_FAULT#
GPIO_2 LVDS_PWR_EN LVDS Eth
GPIO_3 EMMC_RST
GPIO_4 WIFI_EN
GPIO_5 1292_RESET#
GPIO_6 1292_INT DRAM
GPIO_7 1292_WAKEUP LVDS Port Embedded
GPIO_8 HPDET# Eth PHY
GPIO_9 SYS_EEPROM_WP SPDIF OUT SPDIF OUT
ADIN0 SCART_FS_SEL IR
ADIN1 SPEAKER AMP SPEAKER OUT
ADIN2 ADIN0
ADIN3
ADIN4
ADIN5
ADIN1
MUTE_HP
MEMC_ON/OFF
JTAG
Main Chip HPOUT Headphone Out

UART MT5651
OPCTRL0 strap[1] AMP_MUTE
Tuner IF+/IF-
OPCTRL1 BL_ON/OFF
OPCTRL2 3D_EN
NAND
OPCTRL3 strap[2] NAND INTERFACE
Flash
OPCTRL4 strap[3] RST_AMP

Serial
OPWM0 PWM2 SPI
Flash
OPWM1 POWER_LED
OPWM2 BL_DIMMING

SC
OPWM3 LED_DX
A
OPWM4 A
OPWM5 LED2/PHYAD2
OPWM6 LED3/PHYAD3
PACLE strap[0]

USB2

USB1

USB0

HDMI2

HDMI1

HDMI0

RGB

YPbPr1

CVBS

LINE IN

LINE OUT

AV_OUT
TUNER

USBx3 HDMIx3 VGA YPbPr1 AV IN AV OUT

Hisense Electric Co.,LTD

Title
INDEX

Size Document Number Rev

A2 MT5651 1.0
Date: Friday, November 15, 2013 Sheet 1 of 17

A
12V_IN +12V TPS54528
+5VSB ADJ1117
3.3VS
50mA
2.15A 1.17A 1.71A
AO4459
1.18A AZ1084S-ADJ
+5V DDRV 515mA
AP1084
AVDD3V3/DVDD3V3
368mA
ADJ1117
+3.3V_TUNNER 350mA
TPS54528
VCCK
1.57A F2
nanoSMDC200F-2
5V_USB 550mA
AO3401L LVDSVDD 1.5A

+12V

+14V AMP_POWER
 Brand Hisense

Retail model number

40H5
Version A

Factory model number LTDN40K20DWUS

11
12
13
 50H5G

LTDN50K22DGWUS
HISENSE
48H05