KSB - HPK
KSB - HPK
KSB - HPK
1121.51/4-10 G2 HPK
Hot Water Circulating Pumps
Standard Programme
Selection Charts
n = 2900 rpm
3)
1)
1)
2)
n = 1450 rpm
5 10 20 30 40 US.gpm 100 200 300 500 1000 2000 4000 10000 20000
4 5 10 20 30 40 IM.gpm 100 200 300 500 1000 2000 4000 10000
200
250--710 350--710 500
200--670 300--710
400--710 400
150--630 250--630
100 350--630
250--550 300--630 300
400--630
150--500 400--504
200--500 200
250--500 300--500
50
200--400 350--500
40 80--400
125--400 150--400
100--400 300--400A
30 40--315 50--315 250--400 100
100--315 350--400
65--315 80--315 125--315 150--315
20 32--250 200--315
300--400B
40--250 50--250
65--250 250--315
80--250 125--250 50
1) 100--250
25--200 32--200
40
40--200
10 50--200 150--250
1)
65--200
80--200 100--200
200--250 30
25--160 32--160
40--160
50--160 80--160 20
5
4 2)
65--160
32--125
3 10
2
H 5
[m] ft
4
1 3
1 2 3 4 5 10 20 30 40 Q[m/h] 100 200 300 500 1000 2000 4000
0.3 0.5 1 2 3 4 5 10 20 30 40 l/s 100 200 300 500 1000
-------- Complementary sizes on request 1121C.4054/4
1) HPK-S/-E4 not available in this size
2) HPK-E/-E4 not available in this size
3) available as HPK-E4 only
2
HPK
Selection Charts
n = 3500 rpm
1)
1)
2)
n = 1750 rpm
5 10 20 30 40US.gpm 100 200 300 500 1000 2000 4000 10000 20000
300 4 5 10 20 30 40 IM.gpm 100 200 300 500 1000 2000 4000 10000 20000
2
H 5
[m] ft
4
1 3
1 2 3 4 5 10 20 30 40 Q[m/h] 100 200 300 500 1000 2000 4000
0.3 0.5 1 2 3 4 5 10 20 30 40 l/s 100 200 300 500 1000
-------- Complementary sizes on request 1121C.4064/2
3
HPK
Advantages at a Glance
Flanges: Forcing screws Rotor and bearings Fixed bearing:
PN 25 for easy dismantling. are dimensioned so as to ensure a minimum axial move-
shaft deflection below 0.05 mm and a ment of rotor, fixed by
Hydraulics: bearing life of more than 17500 oper- shaft nut.
nominal data and dimen- ating hours.
sions to ISO 2858/EN 22
858.
Impeller:
reduced axial thrust and
shaft seal balancing due
to back vanes.
Pressure-retaining
parts:
safe design due to
computerized strength
analysis and quality
casting with corrosion
allowance.
4
HPK
Technical Data
HPK-S/-E standard/HPK-E4 extended standard
Pump sizes
25-160
25-200
32-125
32-160
32-200
40-160
40-200
50-160
50-200
32-250
40-250
40-315
50-250
50-315
65-160
65-200
65-250
80-160
80-200
80-250
100-200
Units
Bearing bracket P 02as P 03s
General Impeller outlet width mm 6 6 8 7 7 9 7 15 12 6 7 8 10 8 20 16 13 27 22 17 29
Impeller inlet dia. mm 45 45 52 52 52 65 65 82 82 52 65 65 84 84 89 96 96 100 114 114 122
Max. impeller dia. mm 169 209 139 169 209 169 209 169 209 260 260 320 260 320 169 209 260 169 209 260 209
Min. impeller dia. mm 130 160 100 130 160 130 160 130 160 200 200 260 200 260 130 160 200 130 160 200 160
Shaft in stuffing box housing mm 25 32
di
diameter
t
at bearings pump end mm 35 35
motor end mm 35 35
at coupling mm 24 32
Shaft Packing mm 35 1) 45 1)
protecting
sleeve dia.
Bearings pump end No. NU 307 NU 307
motor end No. 2 x 7307 BG 2 x 7307 BG
Ga d
Gland Bore diameter mm 51 65
packing
ki
Length mm 53 64
Packing ring dimensions mm 8x8 10 x 10
Number of packing rings Qty. 6 6
Clearance for removal mm 67 79
Shaft deflection Shaft deflection at the shaft seal of max. 0.05 mm complies with ISO 5199.
Pressure
essu e Max. operating pressure bar 25 / 40 3)
li it
limits
Max. test pressure bar 1.5 times the max. permissible pump discharge pressure
Tempera- Max. temperature of pumped °C 240 depending on the shaft seal
ture limit fluid
Drive max. P/n values 0.009 0.021
100-315
100-400
125-250
125-315
125-400
150-250
150-315
150-400
150-500
200-250
200-315
200-400
200-500
250-315
250-400
250-500
65-315
80-315
80-400
Units
5
HPK
Casing
Radially split, consisting of volute casing and discharge cover. Cooling liquid IN/OUT Circulation
HPK-S with casing wear ring, HPK-E without casing wear ring.
Double volute depending on the pump size.
Balancing
Axial thrust is balanced by means of back vanes.
Shaft Seal
Cooled shaft seal: single--acting, balanced mechanical seal up
to +240 °C (max.). The seal chamber is cooled via the stuffing
box housing and product circulation through an external heat
exchanger (pumping screw).
Water treatment to VdTÜV regulation TCH 1466/AGFW 5--15.
Tests
Materials tests on the components:
uncooled cooled Test report 2.2 upon request, regarding
- chemical composition
Uncooled shaft seal: pure graphite packings up to +185 °C
- heat treatment
(if cooled, up to +240 °C) or Teflon/graphite packings up to
- tensile test
+160 °C (if cooled, up to +190 °C). Slight leakage (some - notched bar impact test (only for tough materials)
cm3/min) is unavoidable. - hardness test
Not recommended for speed-controlled pumps. - non-destructive tests
Circulation IN/OUT
Product inspection on the unit:
Inspection certificate 3.1 B upon request, for
- pressure test of the complete pump to EN 10204
- hydraulic test run to ISO 9906/2A, 5 measuring points
- NPSH test
Documentation
Uncooled shaft seal: single-acting, balanced mechanical seal Documentation in accordance with EC requirements
up to +160 °C; with external air-cooled heat exchanger up to - Sectional drawing with list of components
+200 °C. Water treatment to VdTÜV regulation TCH 1466/ - Mechanical seal drawing
AGFW 5-15. - Installation plan / dimension table
Cooling liquid IN/OUT - Operating instructions
- Starting torques
Coating
Standard coating acc. to works standard AN 1865
< 150 °C N 1 1 1 W
≥ 150 °C N 7 7 7 W
Raw part treatment
Coating of pump
Cooled shaft seal: single-acting, balanced mechanical seal up Coating of baseplate and bearing bracket
to +190 °C. The shaft seal chamber is cooled via the seal Coating of motor
housing; vented through throttling gap. Water treatment to Preservation
VdTÜV regulation TCH 1466/AGFW 5-15. N = raw part treatment
Cooling liquid IN/OUT 1 = RAL 5002, blue
7 = heat-resistant silicone-free paint,
RAL 9007 aluminium grey
W = flushed with water-repellent agent; blank parts liable to
rust with protective coating
Packaging
Standard packaging:
on boards if pump alone
on skid rails/crossbars if pump is mounted on
Cooled shaft seal: single-acting, balanced mechanical seal up baseplate
to +210 °C. The shaft seal chamber is cooled via the seal hous-
ing and coolable seat ring; vented through throttling gap. Water Plates/Labels
treatment to VdTÜV regulation TCH 1466/AGFW 5-15. All labels and plates are available in the following languages
(please specify in the purchase order):
German, English, French, Spanish, Italian, Danish, Greek,
Dutch, Swedish or Portuguese.
6
HPK
or
spring-loaded ring 2 3 4 5 6 7 90 %
seat ring 2 3 4 5 6 7 90 %
secondary seal at spring-loaded ring 2 3 4 5 7 9 100 %
secondary seal at seat ring 2 3 4 5 7 9 100 %
spring (set) 1 1 1 1 2 2 20 %
456.01 Neck bush 1 1 2 2 2 3 30 %
461.01 Gland packing (set) 4 4 6 6 6 8 100 %
502.01 Casing wear ring 2 2 2 3 3 4 50 %
524.01 Shaft protecting sleeve 2 2 2 3 3 4 50 %
--- Gaskets for pump casing (set) 4 6 8 8 9 12 150 %
--- Torque transmission elements (coupling, set) 1 1 2 2 3 4 30 %
7
HPK
Dimensions
HPK-S/-E Standard
HPK-E4 extended standard
DN1 1121:17/4
h1
6B g2
8A g1
638 13B
i1 w v
Shaft end
i2
b
m2 d1 u
n1 n12 n4 n5
n2 n3
m1 s2 t
s1 Key according to DIN 6885-1
m3
Dimensions in mm
Pump Bearing Pump dimensions Shaft end Foot bolts
size bracket
DN1 DN2 a b c f g1 g2 h1 h2 m1 m3 n1 n3 n5 d1 ø l t u y i1 i2 m2 n2 n4 s1 s2 v w
k6
25-1601) P 02as 40 25 80 50 465 385 14 8 132 160 100 45 240 140 160 24 50 27 8 100 35 28 70 190 110 14 14 100 285
25-2001) P 02as 80 50 465 385 14 8 160 180 100 45 240 140 160 24 50 27 8 100 35 28 70 190 110 14 14 100 285
32-1252) P 02as 80 50 465 385 12 8 112 140 100 45 190 90 160 24 50 27 8 100 35 28 70 140 110 14 14 100 285
32-160 P 02as 50 32 80 50 465 385 14 8 132 160 100 45 240 140 160 24 50 27 8 100 35 28 70 190 110 14 14 100 285
32-200 P 02as 80 50 465 385 14 8 160 180 100 45 240 140 160 24 50 27 8 100 35 28 70 190 110 14 14 100 285
32-250 P 03s 100 65 600 500 16 8 180 225 125 47 320 190 160 32 80 35 10 100 47,5 30 95 250 110 14 14 130 370
40-160 P 02as 80 50 465 385 14 8 132 160 100 45 240 140 160 24 50 27 8 100 35 28 70 190 110 14 14 100 285
40-200 P 02as 65 40 100 50 485 385 14 8 160 180 100 45 265 165 160 24 50 27 8 100 35 28 70 212 110 14 14 100 285
40-250 P 03s 100 65 600 500 16 8 180 225 125 47 320 190 160 32 80 35 10 100 47,5 30 95 250 110 14 14 130 370
40-315 P 03s 125 65 625 500 18 8 200 250 125 47 345 215 160 32 80 35 10 100 47,5 30 95 280 110 14 14 130 370
50-160 P 02as 100 50 485 385 14 8 160 180 100 45 265 165 160 24 50 27 8 100 35 28 70 212 110 14 14 100 285
50-200 P 02as 80 50 100 50 485 385 14 8 160 200 100 45 265 165 160 24 50 27 8 100 35 28 70 212 110 14 14 100 285
50-250 P 03s 125 65 625 500 16 8 180 225 125 47 320 190 160 32 80 35 10 100 47,5 30 95 250 110 14 14 130 370
50-315 P 03s 125 65 625 500 18 8 225 280 125 47 345 215 160 32 80 37 10 100 47,5 30 95 280 110 14 14 130 370
65-160 P 03s 100 65 600 500 15 8 160 200 125 47 280 150 160 32 80 35 10 100 47,5 30 95 212 110 14 14 130 370
65-200 P 03s 100 65 100 65 600 500 16 8 180 225 125 47 320 190 160 32 80 35 10 140 47,5 30 95 250 110 14 14 130 370
65-250 P 03s 125 80 625 500 18 8 200 250 160 47 360 200 160 32 80 35 10 140 60 30 120 280 110 18 14 130 370
80-160 P 03s 125 65 625 500 15 8 180 225 125 47 320 190 160 32 80 35 10 140 47,5 30 95 250 110 14 14 130 370
80-200 P 03s 125 80 125 65 625 500 16 8 180 250 125 47 345 215 160 32 80 35 10 140 47,5 30 95 280 110 14 14 130 370
80-250 P 03s 125 80 625 500 18 8 225 280 160 47 400 240 160 32 80 35 10 140 60 30 120 315 110 18 14 130 370
100-200 P 03s 125 100 125 80 625 500 16 8 200 280 160 47 360 200 160 32 80 35 10 140 60 30 120 280 110 18 14 130 370
8
HPK
Dimensions
HPK-S/-E extended Standard
DN1 1121:17/4
h1
6B g2
8A g1
638 13B
i1 w v
Shaft end
i2
b
m2 d1 u
n1 n12 n4 n5
n2 n3
m1 s2 t
s1 Key according to DIN 6885-1
m3
Dimensions in mm
Pump Bear- Pump dimensions Shaft end Foot bolts
size ing
bracket
DN1 DN2 a b c f g1 g2 h1 h2 m1 m3 n1 n3 n5 d1 ø l t u y i1 i2 m2 n2 n4 s1 s2 v w
k6
65-315 P 04s 100 65 125 80 655 530 18 12 225 280 160 52 400 240 160 42 110 45 12 140 60 33 120 315 110 18 14 160 370
80-315 P 04s 125 80 125 80 655 530 18 12 250 315 160 52 400 240 160 42 110 45 12 140 60 33 120 315 110 18 14 160 370
80-400 P 04s 125 80 655 530 20 12 280 355 160 52 435 275 160 42 110 45 12 140 60 33 120 355 110 18 14 160 370
100-250 P 04s 140 80 670 530 18 12 225 280 160 52 400 240 160 42 110 45 12 140 60 33 120 315 110 18 14 160 370
100-315 P 04s 125 100 140 80 670 530 18 12 250 315 160 52 400 240 160 42 110 45 12 140 60 33 120 315 110 18 14 160 370
100-400 P 04s 140 100 670 530 20 12 280 355 200 52 500 300 160 42 110 45 12 140 75 33 150 400 110 23 14 160 370
125-250 P 04s 140 80 670 530 18 12 250 355 160 52 400 240 160 42 110 45 12 140 60 33 120 315 110 18 14 160 370
125-315 P 04s 150 125 140 100 670 530 20 12 280 355 200 52 500 300 160 42 110 45 12 140 75 33 150 400 110 23 14 160 370
125-400 P 04s 140 100 670 530 20 12 315 400 200 52 500 300 160 42 110 45 12 140 75 33 150 400 110 23 14 160 370
150-250 P 04s 160 100 690 530 20 12 280 375 200 52 500 300 160 42 110 45 12 180 75 33 150 400 110 23 14 160 370
150-315 P 05s 200 150 160 100 830 670 22 12 315 400 200 60 550 350 200 48 110 51 14 180 75 39 150 450 140 23 18 170 500
150-400 P 05s 160 100 830 670 22 12 315 450 200 60 550 350 200 48 110 51 14 180 75 39 150 450 140 23 18 170 500
150-500 P 05s 200 150 180 100 850 670 22 12 375 500 200 60 550 350 200 48 110 51 14 180 75 39 150 450 140 23 18 170 500
200-250 P 05s 200 180 100 850 670 22 12 355 425 200 60 550 350 200 48 110 51 14 180 75 39 150 450 140 23 18 170 500
200-315 P 05s 250 200 200 110 870 670 22 12 355 450 200 60 550 350 200 48 110 51 14 180 75 39 150 450 140 23 18 170 500
200-400 P 05s 250 180 100 850 670 22 12 355 500 200 60 550 350 200 48 110 51 14 180 75 39 150 450 140 23 18 170 500
200-500 P 05s 250 200 100 870 670 22 12 425 560 200 60 660 460 200 48 110 51 14 180 75 39 150 560 140 23 18 170 500
250-315 P 05s 250 130 920 670 26 12 400 560 260 60 690 430 200 48 110 51 14 180 95 39 190 560 140 28 18 170 500
250-400 P 06s 300 250 200 130 920 720 26 12 425 600 260 60 800 540 200 601) 140 64 18 180 95 39 190 670 140 28 18 205 515
250-500 P 06s 200 130 920 720 26 12 475 670 260 60 800 540 200 601) 140 64 18 180 95 39 190 670 140 28 18 205 515
1) d1 Øn6
9
10
General Drawing and List of Components
102 Volute casing with joint ring 411.01/.02/.03/.04/10, casing wear ring 502.01 1), parallel pin 561.01 1), stud 902.01, screwed plug 903.01/.02/.03/.04,
hex. nut 920.01
161 Casing cover with joint ring 411.18/.19, drip plate 463.01, disc 550.01, stud 902.02, screwed plug 903.18/.19, hex. nut 920.02
183 Support foot with hex. head bolt 901.04 2), spring washer 930.01
210 Shaft with keywayed nut 920.21, lockwasher 931.01, key 940.01/.02
230 Impeller with joint ring 411.32
320.02 Angular contact ball bearing
322.01 Cylindrical roller bearing
330 Bearing bracket
330 Bearing bracket (complete) with bearing cover 360.01/.02, gasket 400.01/.02, joint ring 411.46, radial shaft seal ring 421.01/.02, thrower 507.1, supporting disc 550.23,
constant-level oiler 638, vent plug 672, screwed plug 903.46, socket head cap screw 914.01/.02, circlip 932.01/.02
344 Bearing bracket lantern with stud 902.04, hex. head bolt 901.31, hex. nut 920.04
360.01/.02 Bearing cover with gasket 400.01/.02, socket head cap screw 914.01/.02
421.01/.02 Radial shaft seal ring
452.01 Gland
454.01 Stuffing box ring split
461.01 Gland packing
463.01 Drip plate
502.01 1) Casing wear ring with parallel pin 561.01
507.01 Thrower
524.01 Shaft protecting sleeve with joint ring 411.32
638 Constant-level oiler
680 Guard
922 Impeller nut with joint ring 411.31
11
HPK
KSB Aktiengesellschaft
P.O. Box 1361 • 91253 Pegnitz • Bahnhofplatz 1 • 91257 Pegnitz (Germany)
Tel. +49 9241 71-0 • Fax +49 9241 71-1793
www.ksb.com