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    Exchanger Tube Min Thickness

    Uploaded by

    Mohamed Elshehny
    This document provides calculations to determine the minimum required thickness of tubes in a shell and tube heat exchanger. It includes inputs for equipment details, materials, dimensions, pressures and stresses. Equations from the ASME boiler code are used to calculate the minimum thicknesses required for internal pressure, external pressure, and additional thickness required at U-bends. The results show the tube thickness meets requirements with a tight margin of 11.54% at the straight sections and U-bends.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Exchanger Tube Min Thickness

    Uploaded by

    Mohamed Elshehny
    116 views2 pages
    This document provides calculations to determine the minimum required thickness of tubes in a shell and tube heat exchanger. It includes inputs for equipment details, materials, dimensions, pressures and stresses. Equations from the ASME boiler code are used to calculate the minimum thicknesses required for internal pressure, external pressure, and additional thickness required at U-bends. The results show the tube thickness meets requirements with a tight margin of 11.54% at the straight sections and U-bends.

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    This document provides calculations to determine the minimum required thickness of tubes in a shell and tube heat exchanger. It includes inputs for equipment details, materials, dimensions, pressures and stresses. Equations from the ASME boiler code are used to calculate the minimum thicknesses required for internal pressure, external pressure, and additional thickness required at U-bends. The results show the tube thickness meets requirements with a tight margin of 11.54% at the straight sections and U-bends.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    116 views2 pages

    Exchanger Tube Min Thickness

    Uploaded by

    Mohamed Elshehny
    This document provides calculations to determine the minimum required thickness of tubes in a shell and tube heat exchanger. It includes inputs for equipment details, materials, dimensions, pressures and stresses. Equations from the ASME boiler code are used to calculate the minimum thicknesses required for internal pressure, external pressure, and additional thickness required at U-bends. The results show the tube thickness meets requirements with a tight margin of 11.54% at the straight sections and U-bends.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 2

    Classification: Internal Use #

    Calculations of Min Required Thickness of Shell and Tube Heat exchanger Tubes

    1 This sheet prepared based on rules of ASME BPVC Sec. VIII div.1, edition 2019 and TEMA 10th Edition
    2 Sheet is locked to protect the equations from un-intended editing.
    3 The sheet key is that yellow cells are the input cells, no other cells shall be edited
    4 Allowable stresses fto be checked from ASME Sec. II part D, Metric and entered manually to the sheet
    5 Extrenal pessure calculation factors (A and B) to be checked from ASME Sec. II Part D and to be enterd manually

    Contacts:
    Email: baherfm@yahoo.com
    LinkedIn / Youtube: Baher Elsheikh

    Created By: Baher Elsheikh

    Min Required Thickness for Tubes


    of Shell and Tube Heat Exchangers
    Classification: Internal Use Sheet: 1 of 1
    1
    Heat Exchanger Tube Min. Required Thk. Calculations
    #

    2 ASME BPVC SEC. VIII Div.1- Edition 2019 Prepared By: Baher Elsheikh
    3 Developped By: Baher Elsheikh Date: 7-Oct.-2021
    4 Input Calculated Vlaue Hint * Inputs and Calculations in Metric Units *
    5 Vessel Data
    6 Equipment Tag / Description 1E-1001 / Process Cooler
    7 Plant / Unit /
    8 Reference Project TA 2021
    9

    10 Dimensions
    11 Tube Outside Diameter (Do) 19.05 mm 0.75 in
    12 Tube length (Ls) 6105 mm 240.35 in
    13 Corrosion Allowance (CA) 0 mm 0.00 in
    14 Tube nominal thickness (tn) 2.4 mm 0.09 in
    15 Shell internal diamter (Ds) 870 mm 34.25 in
    16 Length between lines of supports (Fig. UG-28.1) (L) 6105 mm 240.35 in
    17 Is Vessel horizontal (H) or Vertical (V) V
    18

    19 Material and design conditions


    20 Tube Material SA-213 TP 316L
    21 Longitidinal joint efficiency for circ. Stress (El) 1 Seamless tube E =1
    22 Circ. joint efficiency for longitidinal Stress (Ec) min One piece tube E =1
    23 shell side Fluid specfic gravity (sp.gr.) sp1 1
    24 Tube side Fluid specfic gravity (sp.gr.) sp2 1
    25 Design Temperature tube side (Tt) 125 °C 257 °F
    26 Design Temperature Shell side (Ts) 165 °C 329 °F
    27 Hydrostatic Test Temperature (Th) 25 °C 77 °F
    28 Allowable stress at tube design Tt (St) 113 Mpa 16389.3 psi Sec. II Part D Table 1A
    29 Allowable stress at shell design Ts (Ss) 115 Mpa 16679.4 psi Sec. II Part D Table 1A
    30 Allowable stress at Test T (Sh) 115 Mpa 16679.4 psi Sec. II Part D Table 1A
    31 Internal Design Pressure, tube side (Pt) 25 Mpa 3626.0 psi 254.9 kg/cm2
    32 External Design Pressure, shell side (Ps) 2 Mpa 290.1 psi 20.4 kg/cm2
    33 Static Pressure, shell side Ps=0.0098*sp1*H (Pss) 0.06 Mpa 8.7 psi Height = Ds for horizontal exchangers and L for vertical Exchangers
    34 Static Pressure, tube side Ps=0.0098*sp2*H (Pst) 0.06 Mpa 8.7 psi 0.6 kg/cm2
    35 Tube side Internal Presure Ptd=Pt+Pst (P) 25.06 Mpa 3634.6 psi 255.5 kg/cm2
    36 Shell side Internal Presure Psd=Ps+Pss (P) 2.06 Mpa 298.8 psi 21.0 kg/cm2
    37 Is it U tube , Inner row bend Raduis, Rb yes 50.57 mm 1.99 in if yes, please enter the inner U bend raduis
    38 Select material type Austeintic stainless steel
    39 C= thinning constant for U bend calcualtions 4
    40
    41 Variables and Dimensions
    42 Calcualted L/Do 320.47
    43 ** Note that for L/Do>50 Use L/Do=50 and for L/Do<50 use L/Do=0.05 useL/D0=0.05
    44 L/Do 50.00
    45 Do/tn 7.94
    46 ** Note that for Do/tn>10 Use Use A= 1.1(Do/tn)^2
    47 Factor A from Sec. II part D subpart 3 Fig. G A= 0.0132 A value to be entered manully, ASME Sec. II part D subpart 3
    48 Factor B from Sec. II part D subpart 3 B= 73.83 B value to be entered manully, ASME Sec. II part D subpart 3
    49
    50 Design Thickness of Shell under Internal Pressure Per UG-27 (C) (1,2)
    51 ta = P*R0/(S*El+0.4*P)+CA [Circumfrential] 1.94 mm 0.08 in Appendix 1.1
    52
    53 ta<tn ... SAFE UNDER INTERNAL PRESSURE CASE tn= 2.4
    54

    55 External Pressure Check per UG-28 (C)


    56 Calculated Max. All External Working Pressure Pa
    57 Pa= 4*B/(3*Do/tc) 12.40 Mpa #REF! 1798.8 psi 126.5 kg/cm2
    58 Min thickness for external pressure shell side, tb 0.40 mm 0.02 in
    59
    60 tb<tn ... SAFE UNDER SHELL SIDE PRESSURE CASE tn= 2.4
    61

    62 Design tube Thickness (t), Max (ta,tb) (t) 1.94 mm 0.08 in t>tn ... SAFE UNDER External shell side PRESSURE CASE
    63
    64 Thickness at U bends
    65 Min tube Thickness before bedning (t0)
    66 t0= t*(1+D0/C*Rb) 2.12 mm 0.08 in t>tn ... SAFE , ACCEPTED THICKNESS
    67

    68 Available margin over min required thickness % of nominal Thk. 11.54% Tight Margin …. <20%
    69

    70

    71 Results Min Required tube Thickness at Staright tube 1.94 mm 0.08 in


    72 Min Required tube Thickness at U bend (if applicable) 2.12 mm 0.08 in
    73

    75

    76 END OF CALCULATIONS Baher Elsheikh


    77

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