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MANDATORY APPENDIX 8
METHODS FOR LIQUID PENETRANT EXAMINATION (PT)
NOTE: Satisfactory application of this method of examination re
‘quires special sls the techniques involved and in iterpreting
the results. The requirements spectied herein presume application
by suitably experienced personnel.
8-1 SCOPE
(a) This Appendix describes methods which shall be
employed whenever ligutd penetrant examination is spe-
cified in this Division.
(b) Section V, Article 6 shall be applied for detail re
quirements in methods and procedures, unless otherwise
specified within this Appendix.
() Liquid penetrant examination shall be performed in
accordance with a written procedure, certified by the
Manufacturer to be in accordance with the requirements
of Section V, Article 1, T-150,
(a) Documentation showing that the required examina
tions have been performed and that the results are ac
ceptable shall be made available to the Inspector.
8-2 CERTIFICATION OF COMPETENCY OF
NONDESTRUCTIVE EXAMINATION
PERSONNEL
‘The manufacturer shall certify that each liquid pene-
trant examiner meets the following requirements.
(a) He has vision, with correction if necessary, to en:
able him to read a Jaeger Type No, 2 Standard Chart at
a distance of not less than 12 in, (300 mm), and is capable
of distinguishing and differentiating contrast between
colors used. These requirements shall be checked
annually
(b) He is competent in the techniques of the liquid pen:
etrant examination method for which he is certified, in
cluding making the examination and interpreting and
evaluating the results, except that, where the examination
method consists of more than one operation, he may be
certified as being qualified only for one or more of these
operations,
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8-3 EVALUATION OF INDICATIONS
An indication ofan imperfection may be larger than the
Imperfection that causes it; however, the size of the ind
cation is the basis for acceptance evaluation, Only indica-
tions with major dimensions greater than "/g in
(15 mm) shall be considered relevant.
(a) A tinear indication is one having a length greater
than three times the width,
(8) A rounded indication is one of circular or elliptical
shape with the length equal to or less than three times
the width
(€) Any questionable or doubtful indications shall be
reexamined to determine whether or not they are
relevant.
8-4 ACCEPTANCE STANDARDS
‘These acceptance standards shall apply unless other
more restrictive standards are specified for specific mat
rials or applications within this Division.
{All surfaces to be examined shall be free of
(a) relevant linear indications
(&) relevant rounded indications greater than he in
(5mm);
(6) four or more relevant rounded indications in a line
separated by the in. (1.5 mm) or less (edge to edge).
8-5 REPAIR REQUIREMENTS
Unacceptable imperfections shall be repaired and reex:
amination made to assure removal or reduction to an ac-
ceptable size. Whenever an imperfection is repaired by
chipping or grinding and subsequent repair by welding
Js not required, the excavated area shall be blended into
the surrounding surface so as to avoid sharp notches, cr
vices, or corners. Where welding is required after repair
of an imperfection, the area shall be cleaned and welding
performed in accordance with a qualified welding
procedure.
(a) Treatment of indications Believed Nonrelevant. Any
Indication which is believed to be nonrelevant shall be re
garded as an imperfection unless itis shown by reexam-
ination by the same method or by the use of other
nondestructive methods and/or by surface conditioning
that no unacceptable Imperfection is present.(®) Examination of Areas From Which Defects Have
Been Removed. After a defect is thought to have been re-
‘moved and prior to making weld repairs, the area shall
be examined by suitable methods to ensure it has been re-
moved or reduced to an acceptably sized imperfection
(6) Reexamination of Repair Areas. After repairs have
been made, the repaired area shall be blended into the
surrounding surface so as to avoid sharp notches,
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crevices, or corners and reexamined by the liquid pen
trant method and by all other methods of examination
that were originally required for the affected area, except
that, when the depth of repair is less than the radio-
graphic sensitivity required, reradiography may be
omitted,