Tociu JEPE TSS 2017
Tociu JEPE TSS 2017
Tociu JEPE TSS 2017
net/publication/321027780
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14 authors, including:
Some of the authors of this publication are also working on these related projects:
TRAINING AND AWARENESS CAMPAIGNS REGARDING THE POTENTIAL HUMAN HEALTH AND ENVIRONMENTAL RISKS ASSOCIATED TO HAZARDOUS SUBSTANCES AND
WASTE (TARCHS) View project
All content following this page was uploaded by Carmen Tociu on 13 November 2017.
Water pollution
Abstract. The topic of this paper is part of the current concerns to reduce the impact of pollut-
ants on the aquatic environment by chemical treatment of wastewater in the context of sustainable
development for improving quality of life. Suspended solids can lead to deposition of sludge and
the occurrence of anaerobic fermentation with negative effects on the ecosystem organisms, when
untreated wastewater is discharged into the aquatic environment. Aluminium recycling presents a
series of challenges regarding care for preventing the environment pollution and use of metallurgical
waste for recovering valuable materials. Starting from the lab-scale experimental data on chemical
treatment of wastewater with recovered aluminium sulphate (AS), one tries to evaluate the coagulant
effectiveness in a more accurate and theoretical way through development of a statistical (logarith-
mic) correlations between the applied dose of recovered AS and the resulted removal index for total
suspended solids (TSS). Mathematical model enables generalisation of experimental information
obtained and it has direct applicability for the predictive calculations of the design and optimum
operation of wastewater treatment plants.
Keywords: aluminium sulphate, metallurgical slag, wastewater treatment, statistic correlation.
842
Suspended solids are deposited in the bed of the basin receptor destroying
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decomposes, leading to the deoxygenation of river water. This has a direct impact
RQDOO¿VKDQGDTXDWLFRUJDQLVPVDQGLQGLUHFWO\LQÀXHQFHVWKHHPHUJHQFHRIKDUP-
ful decomposition products; the end result is a restructuring of the entire aquatic
biocoenosis. Due to the gas produced in the process of decomposition, quantities
of putrid sludge are entrained in the water, worsening further the situation and
producing an ugly landscape3,4.
7KHPHWKRGRIFKHPLFDOWUHDWPHQWE\FRDJXODWLRQÀRFFXODWLRQSURYLGHVDG-
vanced removal of undissolved impurities and part of those dissolved. Technologi-
FDOÀRZRIWKHSURFHVVLVEDVHGRQFKHPLFDOUHDFWLRQVVSHFL¿HGE\VWRLFKLRPHWULF
equations. This involves operations of preparation, dosing and mixing the reagents
in different proportions, within the treatment facilities and it is accomplished by
PHDQVRIVSHFL¿FHTXLSPHQW6HSDUDWLRQRIVROLGVE\WKHOLTXLGSKDVHLVGRQHE\
settling or centrifugation5,6.
One of the conventional chemicals used for coagulation are aluminium-based
salts, e.g. aluminium sulphate. When added to water, Al(III) ion hydrolyse to form
soluble species and solid precipitates, leading to the coalescence of colloids7,8.
Coagulation occurs when is carried out the optimum precipitation of Al(OH)3, i.e.
pH = 5–7.5. In order to increase the rate of particle aggregation and to facilitate the
IRUPDWLRQRIODUJHÀRFVZKLFKDUHDEOHWRIUHHO\VHWWOHFKHPLFDOVVXFKDVRUJDQLF
polymers (polyelectrolytes) are added.
3DUDPHWHUVWKDWLQÀXHQFHWKHSURFHVVRIFRDJXODWLRQÀRFFXODWLRQWUHDWPHQW
are chemical characteristics of the waste water (water pH, chemical composition)
and the hydrodynamic conditions (the duration and intensity of mixing, the dose
of coagulant, etc.)9.
Aluminium sulphate recovered from metallurgical slag. Secondary aluminium is
the metal obtained by processing aluminium scrap. This comprises waste result-
ing from production of castings, waste from mechanical processing, objects and
installations at the end of life cycle etc. Recovered waste is treated according to
their quality and features. Essential part of recycling is the furnace in which the
scrap melting is performed to obtain new raw materials10,11.
The recycling of aluminium is of high economic, environmental and social
importance. More than half of the aluminium used in the European Union is from
UHF\FOHGFRQWHQWVDQGWKLV¿JXUHLVLQFUHDVLQJFRQVWDQWO\12.
Secondary aluminium industry generates annually considerable amounts of
VODJEODFNVODJDQGVDOWFDNHZLWKDYDULRXVFKHPLFDODQGPLQHUDORJLFDOFRPSR-
sition13. The disposal of aluminium slag is a problem throughout the world14–16.
It contains many hazardous compounds and many compounds are water-soluble
PHWDOOLFR[LGHVDOOR\VFKORULGHVÀXRULGHVQLWULWHVFDUELGHVVXOSKLGHVHWFVR
WKDWODQG¿OOLQJLVFRQVLGHUDEO\H[SHQVLYH17–19.
843
The melting of metal generates waste able to smother any activity if not
treated properly. Waste collection and processing have been developed as a paral-
lel economy becoming an important source of raw materials. Thus the removal
of metallurgical waste present in the industrial sites is very important in order to
achieve the two major goals of today’s society: protection of the environment and
the introduction into the economic circuit of recyclable materials. Usually, the
EODFNVODJFRQWDLQV±ZWDOXPLQLXPPHWDODQGWKHVDOWFDNHKDVUHVLGXDO
metallic aluminium content of 3–10 wt.% (Ref. 17).
7KLVSDSHUPDNHVDGLVFXVVLRQRQDQHI¿FLHQWPDQQHUWRLQFUHDVHWKHYDOXH
of the slag by obtaining an inorganic coagulant such as aluminium sulphate (AS)
which is possible to be used in the chemical treatment of wastewater, in order to
protect water resources. The results obtained for the removal of pollutants from
municipal wastewater are encouraging in this regard, only minor differences in
coagulation/precipitation effectiveness being observed between the recovered vs.
commercial AS (Ref. 20).
The technology referred to in this paper for recovery of aluminium from slag
in the form of aluminium sulphate is based on a chemical and hydrometallurgical
SURFHVVLQJPHWKRGRIVODJ,QWKH¿UVWVWDJHWKHVODJLVZDVKHGIRUWKHDGYDQFHG
removal of soluble salts and then the soluble aluminium is leached from slag with
VXOSKXULF DFLG7KLV WHFKQRORJ\ LV UHPDUNDEOH LQ WKDW LW LV D JUHHQ WHFKQRORJ\
resulting other by-products which have different uses21,22.
EXPERIMENTAL
The wastewater treated for removal of suspended solids was generated from various
VRXUFHVPHDWSURFHVVLQJRLOUH¿QLQJPHWDOOLFFRYHULQJDXWRVHUYLFHIXUQLWXUH
manufacturing, and urban wastewater.
The AS-based products (P1 … P30) lab-scale prepared from different sorts of
slag coming from foundries of Romania were tested by comparison with aluminium
sulphate Kemira ALG (EN 878:2004, Kemwater Cristal Comp.) considered ref-
erences coagulation agent, namely commercial AS. Agglomeration of coagulant
SDUWLFOHVWRIRUPODUJHDQGGHQVHÀRFVWKDWFDQEHHDVLO\GHFDQWHGJUDYLWDWLRQDOO\
was obtained by adding anionic polyelectrolyte FR1023 (Floerger Comp.). The
correction of pH to the optimum value (pH = 6.0–7.5) was made by using sodium
K\GUR[LGH7KHZRUNLQJVROXWLRQVZHUHSUHSDUHGDWWKHFRQFHQWUDWLRQVDVLQFRP-
mon practice in industrial activity of wastewater treatment.
([SHULPHQWDOVWXGLHVIRUFKHPLFDOWUHDWPHQWE\FRDJXODWLRQÀRFFXODWLRQZLWK
aluminium sulphate were carried out by using the Jar test23. This laboratory test is
intended to highlight the effectiveness of chemical treatment and it is considered
the best to determine operating conditions of treatment system tailored for each
VSHFL¿FW\SHRIZDVWHZDWHU
844
The wastewater sample was introduced into a reaction vessel and mixed with
the aluminium sulphate under rapid mechanical stirring (160 rpm) for short time
(2 min) to ensure a homogeneous dispersion of the salt throughout the reaction
PDVV7KHÀRFFXODWLRQDJHQWZDVWKDQPL[HGVORZO\USPIRUORQJHUWLPH
PLQWRHDVHDJJORPHUDWLRQRIVXVSHQGHGVROLGVDQGVHWWOLQJRIWKHÀRFVGXULQJD
period of 120 min. The wastewater treated in this way has been analysed in order
to determine the degree of contaminants removal.
845
Continuation of Table 1
1 2 3 4 5
&RPPHUFLDO$6±EHQFKPDUN 100 8.1 22 2.0800
P1–P7 100 7.3–9.4 13–22 2.0800–2.1700
Wastewater # 6 (initial load) 273
&RPPHUFLDO$6±EHQFKPDUN 300 24.3 29 0.8133
P8–P12 300 17.8–22.1 26–41 0.7733–0.8233
Wastewater # 7 (initial load) 675
&RPPHUFLDO$6±EHQFKPDUN 1500 121.5 276 0.2660
P8–P12 1500 88.9–105.9 305–355 0.2133–0.2467
Wastewater # 8 (initial load) 510
&RPPHUFLDO$6±EHQFKPDUN 1000 81.0 135 0.3750
P8–P12 1000 59.3–73.8 96–140 0.3700–0.4140
Wastewater # 9 (initial load) 157
&RPPHUFLDO$6±EHQFKPDUN 100 8.1 12 0.0659–0.0697
P13–P17 100 5.7–9.3 16–25 0.0682
Wastewater # 10 (initial load) 370
&RPPHUFLDO$6±EHQFKPDUN 1000 81.0 25 0.3450
P18–P27 1000 52.2–103.0 29–52 0.3180–0.3410
Wastewater # 11 (initial load) 405
&RPPHUFLDO$6±EHQFKPDUN 1000 81.0 36 0.3690
P28–P29 1000 70.7–74.9 46–52 0.3530–0.3590
Wastewater # 12 (initial load) 340
&RPPHUFLDO$6±EHQFKPDUN 400 32.4 32 0.7700
P30 400 36.5 44 0.7400
Average 0.7016
Standard deviation 0.5780
846
LWVOHYHOLVıy >> 0.1, the value representing ca. 14% of the observed average (i.e.
average yexp = 0.7016, see Table 1).
2.50
experimental – recovered AS
TSS removed/dose (mg/mg)
2.00
empirical model
experimental – benchmark M
1.50
1.00
0.50
0.00
0 2000 4000 6000 8000
dose AS (mg/l)
Fig. 1. Correlation between the applied coagulant dose (D) and resulted TSS-removal relative index
(RRS)
Table 2. Model adequacy (a) and estimate quality (b) tests for the proposed algebraic correlation
(a) Model adequacy test
Adequacy test Test value Critical value Conclusion
R (note a) 0.9600 adequate
s (note b) 0.1675 шexp = 0.7016 adequate (s§GLQшexp)
Ȥ2 (note c) 2.8795 Ȥ2 (n – p; 0.95) = 100 adequate
847
(b) Estimate quality test
Param- Estimate FRQ¿- t-test Correlation matrix Ȝj/ı~ 2 Conclusion
r 0.0326
eter dence (note d) (note e) (note f) (note g)
a 0.1088 6.6389 1.0000 0.9570 1.78×102 VLJQL¿FDQW
b 37.1580 r 1.4960 49.4480 0.9570 1 8.00×105 VLJQL¿FDQW
Notes:
(a) R PXOWLSOHFRUUHODWLRQFRHI¿FLHQWHYDOXDWHGZLWKWKHUHODWLRQVKLS
n n n
yi – ǔ)2 = (1 – R2yi – ш)2; ш yi)/n;
i=1 i=1 i=1
(b) s2 ||yexp – ǔmodel||22/(n – p) – the model prediction variance; n = 68 – the number of experimental
points; p = 2 is the number of model parameters;
(c&DOFXODWHGȤc2 = s2ı2Ȥ2(df, qGHQRWHVWKHTXDQWLOHRIWKHȤ2-statistics with df degree of freedom
and qFRQ¿GHQFHOHYHO
(d&RQ¿GHQFHLQWHUYDORIWKHHVWLPDWHGSDUDPHWHUkj, computed with the relationship:
¦V
1 ª w yu º ª w yu º
2 « » « »
T
u ¬ w k ¼ [ p ,1] ¬ w k ¼ [1, p ]
^ ^
u 1
V – the estimate covariance matrix; k = [a, b]; t(df; q) – the quantile of the Student-statistics with
df degree of freedom and qFRQ¿GHQFHOHYHO
! t (n p; 97.5%) = 2.042.
kˆ j
(e6WXGHQWWHVWIRUSDUDPHWHUVLJQL¿FDQFH t j =
[V (kˆ )] jj
[1, 1] .
[V (kˆ )]ij
[V (kˆ )]ii [V (kˆ )] jj
(g7KHSDUDPHWHUULGJHVHOHFWLRQWHVWȜjaı2!±ZKHUHȜj are eigenvalues of matrix U.
¦¦ «¬ w k »¼
ª w yiu º ª w yiu º
« » V
~ 2 I; V min (V ui2 )
n r T
[ p , 1] ¬ w k ¼ [1, p ]
U (kˆ ) [ p , p ] ~2
u 1 i 1
7KHJUDSKLFDOUHSUHVHQWDWLRQVRIWKHPRGHOHUURUVLOOXVWUDWHGLQ)LJFRQ¿UP
WKHVDWLVIDFWRU\DGHTXDF\RIWKHVWDWLVWLFDOPRGHO3ORWVZLWKVXFKDOOXUHFRQ¿UP
the normal statistical distribution of experimental error, the linear character of the
log-correlation, and the absence of outliers in data set.
848
a b
c d
Fig. 2. Residual plots (O) for the empirical model of equation (1)
a – observed y = RRS(exp., *) and predicted y = RRS(model, __ ) versus x = ln(1 + D)/D; b – residu-
als [RRS(exp.) – RRS(model)] versus ln(1 + D)/D; c – predicted y = RRS(model) versus observed
y = RRS(exp.); d – residuals [RRS(exp.) – RRS(model)] versus observed y = MSR(exp.)
$VZHNQRZWKHFKHPLFDOWUHDWPHQWRIZDVWHZDWHUE\FRDJXODWLRQÀRFFXODWLRQ
FDQEHGRQHLQGLIIHUHQWSRLQWVRIWKHSURFHVVÀRZDQGWKHUHPRYDOVWUDWHJ\RI
excess suspended solids must consider the obligation that quality parameters of
HIÀXHQWQHHGWRFRQIRUPWRWKHFXUUHQWUHJXODWLRQZKHQZDVWHZDWHULVGLVFKDUJHG
LQZDWHUERGLHV)RUH[DPSOHGXULQJWKHORZÀRZRIULYHURUZKHQWKHUHDUHVHD-
sonal variations in the pollutant loading of wastewater is necessary to improve
ZDVWHZDWHUWUHDWPHQWWKHFKHPLFDOSURFHVVLVVXI¿FLHQWO\ÀH[LEOHDQGFDQRSHUDWH
discontinuously) and one of the practical applications of derived correlation model
can be in this situation. If we desire to predict the necessary dose of aluminium
sulphate to remove suspended solids MRS = 500 mg/l from a wastewater, the
value of dose D is obtained by solving the nonlinear equation (2) that is D =
849
fct(yabs, a, b$SSO\LQJDXVXDOPHWKRGOLNHVXFFHVVLYHDSSUR[LPDWLRQUXOHUHVXOWV
a dose of aluminium sulphate D = 900 mg/l, i.e. a value never actually tested in
the laboratory (see Table 1).
CONCLUSIONS
7KLVSDSHUUHÀHFWVWKHFXUUHQWFRQFHUQVDERXWUHGXFLQJWKHLPSDFWRIFRQWDPLQDQWV
on water resources by removing them from wastewater, and to support an uncon-
ventional method of obtaining the process reagent (aluminium sulphate recovered
from metallurgical slag) through valorisation of waste with low uses.
Lab-scale tests performed in this study on various categories of wastewater
sources which have different load of pollutants reveal the very good properties
of recovered AS versus commercial AS obtained from bauxite, contributing to
agglomeration of the suspended solids from wastewater.
0DWKHPDWLFDOPRGHOVVXI¿FLHQWO\DGHTXDWHDQGZLWKVDWLVIDFWRU\SUHGLFWDELO-
ity are essential tools for analysing the process of wastewater treatment and offer
the possibility of theoretical studies by generalising the experimental results. The
most adequate type of statistical regression model has proven to be the model of
QRQOLQHDUFRUUHODWLRQWKDW¿WVWKHEHVWWRREVHUYHGGDWD±WKHPDVVRIUHPRYHG766
is logarithmic increasing with applied dose.
The mathematical model developed to characterize the chemical treatment
process of wastewater using aluminium sulphate recovered from metallurgical
slag has many practical advantages. This statistical model allows either predicting
of the coagulant dose necessary to remove the desired amount of pollutant from
wastewater or estimating the amount of pollutant that can be removed by applying
DNQRZQGRVHRIFRDJXODQW
7KHVWDWLVWLFDOFRUUHODWLRQSUHVHQWHGLQWKLVSDSHUZRUNLVYHU\XVHIXOWRVSHFLDO-
LVWVLQZDWHUPDQDJHPHQWIRUVROYLQJVSHFL¿FWDVNVVXFKDVGHVLJQFDOFXODWLRQRI
LQGXVWULDOSODQWVIRUFRDJXODWLRQÀRFFXODWLRQWUHDWPHQWDQGRSWLPXPRSHUDWLRQRI
WKHSURFHVVRQGLIIHUHQWDVSHFWVRIHI¿FLHQF\HFRQRPLFVZDVWHPLQLPLVLQJHWF
NOMENCLATURE
850
U = PRGL¿HGLQWHUFRUUHODWLRQPDWUL[RIWKHSDUDPHWHU
RRS = mass of removed TSS relatively to the applied coagulant dose
s2 = model prediction variance
t = Student statistical distribution
V = parameter variance-covariance matrix
x = independent variable
y = dependent variable
*UHHNOHWWHUV
Ȥ
O
= statistic distribution
V
= eigenvalues of the matrix U
= noise level
ı
~
= minimum noise level
Superscripts:
^ = estimated/predicted value
Abbreviations:
AS = aluminium sulphate
TSS = total suspended solids
Acknowledgements. Financial support from the ANCS – CNMP (Romania), project number PCCDI
1486/2007–2010 ‘Hazardous waste processing technology from the secondary aluminum industry
to obtain coagulants used to purify water in order to prevent environmental pollution and natural
UHVRXUFHFRQVHUYDWLRQ¶LVJUDWHIXOO\DFNQRZOHGJHG
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852