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Product Manual 26336

(Revision C)
Original Instructions

Woodward VxWorks®
Real Time Operating System (RTOS)

Software Tools for MicroNet™ Plus,


MicroNet™ Plus Cyber Secure,
and Atlas-II™ Control Systems

Software Manual
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
 DANGER—Indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
DEFINITIONS  WARNING—Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
 CAUTION—Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
 NOTICE—Indicates a hazard that could result in property damage only (including
damage to the control).
 IMPORTANT—Designates an operating tip or maintenance suggestion.

The engine, turbine, or other type of prime mover should be equipped with an
overspeed shutdown device to protect against runaway or damage to the prime
mover with possible personal injury, loss of life, or property damage.
The overspeed shutdown device must be totally independent of the prime mover
control system. An overtemperature or overpressure shutdown device may also
be needed for safety, as appropriate.

Read this entire manual and all other publications pertaining to the work to be performed before
installing, operating, or servicing this equipment. Practice all plant and safety instructions and
precautions. Failure to follow instructions can cause personal injury and/or property damage.

This publication may have been revised or updated since this copy was produced. To verify that
you have the latest revision, be sure to check the Woodward website:
www.woodward.com/pubs/current.pdf
The revision level is shown at the bottom of the front cover after the publication number. The latest
version of most publications is available at:
www.woodward.com/publications
If your publication is not there, please contact your customer service representative to get the
latest copy.

Any unauthorized modifications to or use of this equipment outside its specified mechanical,
electrical, or other operating limits may cause personal injury and/or property damage, including
damage to the equipment. Any such unauthorized modifications: (i) constitute "misuse" and/or
"negligence" within the meaning of the product warranty thereby excluding warranty coverage
for any resulting damage, and (ii) invalidate product certifications or listings.

To prevent damage to a control system that uses an alternator or battery-charging


device, make sure the charging device is turned off before disconnecting the battery
from the system.

To prevent damage to electronic components caused by improper handling, read


and observe the precautions in Woodward manual 82715, Guide for Handling and
Protection of Electronic Controls, Printed Circuit Boards, and Modules.

Revisions—Text changes are indicated by a black line alongside the text.

Woodward Governor Company reserves the right to update any portion of this publication at any time. Information
provided by Woodward Governor Company is believed to be correct and reliable. However, no responsibility is assumed
by Woodward Governor Company unless otherwise expressly undertaken.
© Woodward 2005
All Rights Reserved
Manual 26336 VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II

Contents

CHAPTER 1. SOFTWARE TOOLS ................................................................... 1 


General Description ................................................................................................1 
Overview .................................................................................................................1 
Programming Tools ................................................................................................2 
Service Tools ..........................................................................................................3 
Obtaining Software Tools .......................................................................................5 
CHAPTER 2. ETHERNET NETWORKING ......................................................... 6 
Overview .................................................................................................................6 
First Time Setup Instructions ..................................................................................7 
Using the Debug Port (Com1) ..............................................................................12 
Hard Drive Recovery ............................................................................................14 
Dual Ethernet GAP Setup.....................................................................................15 
File Transfer Protocol ...........................................................................................16 
Network Passwords ..............................................................................................17 
Retrieving Log Files ..............................................................................................20 
Installing Service Packs........................................................................................21 
Managing Modules (MicroNet Plus only)..............................................................24 
Manage RTN Controllers (MicroNet Plus Only) ...................................................25 
Pinging the Network .............................................................................................28 
Ethernet Distributed I/O ........................................................................................29 
CHAPTER 3. APPLICATION SETUP AND CONFIGURATION ............................ 31 
Introduction ...........................................................................................................31 
Creating the Application .......................................................................................31 
Downloading and Running the Application...........................................................31 
Clear Auto Start (not available in all versions) .....................................................33 
Resetting the CPU ................................................................................................34 
Backing Up Application Files ................................................................................34 
Changing the Application......................................................................................36 
Rebooting the Control...........................................................................................40 
Tunables Management .........................................................................................40 
CHAPTER 4. SERVLINK/WINPANEL ............................................................ 42 
Overview ...............................................................................................................42 
Installing the SOS Servlink OPC Server ..............................................................42 
Running the SOS Servlink OPC Server ...............................................................43 
Using the SOS Servlink OPC Server with Cyber Secure CPUs ..........................45 
Using the SOS Servlink OPC Server with Non-Woodward OPC Client Tools .....45 
Using WinPanel in Control Assistant ....................................................................46 
WinPanel Functions..............................................................................................47 
CHAPTER 5. INTERNET/ETHERNET INFORMATION ....................................... 49 
Internet Protocol ...................................................................................................49 
IP Addresses ........................................................................................................49 
Logging on to a Network in DHCP Mode .............................................................49 
Simple Network Time Protocol (SNTP) ................................................................50 
GAP and Ethernet ................................................................................................52 
Internet Vocabulary ..............................................................................................52 

Woodward i
VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II Manual 26336

Contents

CHAPTER 6. SERVICE OPTIONS ..................................................................53 


Product Service Options .......................................................................................53 
Woodward Factory Servicing Options ..................................................................54 
Returning Equipment for Repair ...........................................................................54 
Replacement Parts ...............................................................................................55 
Engineering Services ............................................................................................55 
How to Contact Woodward ...................................................................................56 
Technical Assistance ............................................................................................56 
SOFTWARE SETUP RECORD .......................................................................57 

Illustrations and Tables

Figure 1-1. Software Interface Tools Overview ......................................................2 


Figure 2-1. Setup Example for Controls with Dual Ethernet ..................................7 
Figure 2-2. Network Cable Connections ................................................................9 
Figure 2-3. Dual Ethernet GAP Example .............................................................16 
Figure 2-4. DOS Ping of IP Address (example) ...................................................29 
Figure 4-2. Win Panel Screen ..............................................................................46 
Figure 4-3. WinView Screen .................................................................................47 

Table 2-1. Control User Names and Password List .............................................17 


Table 6-1. Websites Mentioned in This Manual ...................................................52 

ii Woodward
Manual 26336 VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II

Chapter 1.
Software Tools

General Description
This manual describes the Woodward VxWorks® * RTOS (Real Time Operating
System) software tools available to remotely configure and interact with the
MicroNet™ Plus and Atlas-II™ control platforms.
*—VxWorks is a trademark of Wind River Systems, Inc.

The MicroNet Plus and Atlas-II controls are designed so that all interface,
maintenance, and troubleshooting is done via the Serial and Ethernet Ports. No
local keyboard, monitor, or mouse is available to the user, and thus “headless”
operation is accomplished using these tools.

The MicroNet Plus Cyber Secure controls are similar to the MicroNet Plus
controls. All exceptions are noted in this manual. The Secure CPU implements
Accounts that can be managed by the end user and secure file transfers using
SSh encryptions.

Your computer screens may differ slightly from those shown in this
manual due to newer software revisions.

The MicroNet Plus and Atlas-II controls are now shipped with static
IP addresses! To avoid Ethernet IP Address conflicts, read this
manual before connecting the controls Ethernet Ports to a network.

Overview
See Figure 1-1.

Programming Tools are the application creation tools. GAP™ (Graphical


Application Program)/Ladder Logic are used to create the application. The output
is assembled, compiled, and linked with the Coder, and the resultant executable
file is loaded into the target control. The Woodward NetSim™ simulation tool can
be used to test the application.

Service Tools are the interface programs that allow an operator to move files,
start and stop the application, configure settings, troubleshoot hardware and
software, view status, and ultimately operate the controlled machinery.

An unsafe condition could occur with improper use of these software


tools. Only trained personnel should have access to these tools.

Woodward 1
VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II Manual 26336

Figure 1-1. Software Interface Tools Overview

Programming Tools
These tools are useful for creating new applications or for modifying existing
ones.

Woodward GAP

GAP (Graphical Application Programmer) allows users to design their


control system logic on an integrated drawing package that runs on a PC in the
Windows® environment. Once the control logic has been graphically entered,
GAP checks the application for completeness and generates a .CDR file for use
with Woodward Coder.

Monitor GAP

This debugging tool allows the engineer to view and tune the GAP blocks
while the application is running, see the GAP I/O values change, and edit the
application. It interfaces with the Ethernet or serial ports via the included Servlink
OPC Server tool.

2 Woodward
Manual 26
6336 VxWork
ks RTOS Sofftware Tools for MicroNe
et Plus/Atlas--II
Woodward Co
oder

Coder is the application n that checkss the GAP appplication for problems. If noo
prooblems are fo ound, it autommatically calls the assembleer, linker, and
d compiler to
creeate the file th
hat can be loaaded onto the e hardware ussing AppManager. Error
file
es are created d to help in de
ebugging if th
he Coder findss problems.

Ne
etSim
Ne
etSim is Wood dward’s Wind dows NT base ed simulator software
s usedd for testing
co
ontrol software
e. It provides a closed loop
p simulation environment
e w
when
onnected to a modeling pacckage or open loop testing
co g when run in stand alone
moode. Connecttions to ACSL L based, Matlab/Simulink, and Matrix X//Systembuild
moodeling packaages are supp ported.

etSim Contro
Ne ol Executive
his program iss an interface used for runn
Th ning simulatio
ons of equipm
ment controlled
by
y Woodward systems.
s Noww supports OP PC.

La
adder Logic

Woodward d Ladder Loggic comes withh GAP and pe ermits custom


mer
pro
ogramming and a monitoring g of a Woodwward control. It is easy for anyone
a
fam
miliar with the ure of ladder logic to write and use Woo
e basic structu odward
La
adder Logic. Commands
C m be activatted using a simple point an
may nd click
Windows interfa ace.

Thhe Woodward d Ladder Logicc program run ns on a PC co


onnected to a serial or
Ethernet port off a Woodwardd digital contrrol system. Th
he Windows operating
o
en
nvironment must be used in n the PC. The e Ladder Logic program ca an be written
an
nd changed ussing the PC while
w the harddware is contrrolling the run
nning prime
moover—change es do not take
e effect until the
t Ladder Lo ogic program is loaded intoo
the
e hardware.

The Micro
oNet Plus andd Atlas-II con
ntrols suppo
ort only Ladd
der Logic
versions 2.10
2 or highe
er.

Service
e Tools
hese tools are
Th e useful for syystem debugg ging, variable monitoring, Tunable
T
Maaintenance, re
eal time data collection, da ata analysis, and
a Remote Control.
C See
yo
our Woodward d sales engine eer for additio
onal informatiion.

Ap
pplication Ma
anager

AppManager is a Windo ows based rem mote access tool


t for Wood dward CPUs.
ApppManager alllows local an nd remote acccess to contro ol applicationss for
tra
ansferring, rettrieving, starting, stopping and restarting
g. The MicroN Net Plus and
ded with a service that allo
Atlas-II are load ows them to innterface with AppManager
A .
ApppManager ca an also be ussed to change e Ethernet Network addresses,
Addminister Accounts, load se ervice packs, and retrieve Log files.

AppManagger will only function in a Windows Operating


O Sy
ystem such
as Window
ws XP, Windows Vista, or o Windows 7.
7

Woodward
d 3
VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II Manual 26336
Control Assistant

Control Assistant is a custom 32-bit application for Windows, Windows XP,


Windows Vista, and Windows 7. This Woodward utility is designed to support the
following control features via OPC Ethernet communications. Trending and
Plotting functions require a software license to run :
 Tunable Maintenance. This feature supports tunable capture, sorting,
comparing vs. baseline/GAP, saving, and uploading of new tunables into the
control.
 Variable Trending. A strip chart may be used to display live variable
information. It requires a software license to run.
 Datalog Plotting. This feature supports the capture and plotting of high-
speed datalog information. It requires a software license to run.
 WinPanel is an OPC client designed for communication with the Woodward
Servlink OPC Server to display and control all control system data. From
this interface, variables can be selected for both control and monitoring
purposes.
 Variable access through the Servlink OPC Server.
 Loading and saving of different configurations.
 Hierarchical Tree View of available data.
 Variable descriptions are supported.
 The Win Panel views support multiple data sheets.
 Drag and drop support.
 Tunable modifications.
 Updating of EEPROMs.

Servlink OPC Server (SOS)

Servlink OPC Server is an OPC server designed to communicate with a


control using the Woodward Servlink Protocol over an Ethernet or Serial
connection. This protocol allows OPC clients like Control Assistant, Monitor GAP
or off-the-shelf HMI programs to access and modify internal control parameters.

Watch Window II
(not a preferred tool, use Control Assistant WinPanel)

Watch Window II is an OPC client designed for communication with the


SOS Servlink OPC Server to display and control all control system data. From
this interface, variables can be selected for both control and monitoring
purposes. Watch Window II has the following features:
 Variable access through the Servlink OPC Server
 Loading and saving of different Watch Window II configurations
 Hierarchical Tree View of available data
 Variable descriptions are supported
 Multiple data sheets per Watch Window II
 Multiple Watch Window II views
 Drag and drop support
 Tunable modifications
 Updating of EEPROMs

4 Woodward
Manual 26336 VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II

Obtaining Software Tools


The following software tools are available on our web site
(www.woodward.com/software):
 AppManager
o License required for enterprise version of automatic datalog retrieval
feature only
o Also comes in GAP Programmer install (on Woodward Master CD)
 Servlink Watch Window over Servlink DDE Server (serial)
o License required for “professional” features
o Also comes in GAP Programmer install (on Woodward Master CD)
o Also available on Woodward Master CD
 NetSim
o License required for advanced features
o Also available on Woodward Master CD
 GAP Programmer (Woodward Coder + GAP Editor)
o License required for GAP Editor
o Also available on Woodward Master CD
 Woodward Ladder Logic
o No license required
o Also comes in GAP Programmer install (on Woodward Master CD)
 Woodward Control Service Packs
 Woodward SOS Servlink OPC Server
o No license required
o Also comes in GAP Programmer install (on Woodward Master CD)
o Also available in Control Assistant install (on Woodward Master CD)

 Monitor GAP
o License required
o Comes in GAP Editor install (on Woodward Master CD)
o Also comes in GAP Programmer install (on Woodward Master CD)
 Control Assistant
o License required for graphing/trending features
o Also available on Woodward Master CD

Woodward 5
VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II Manual 26336

Chapter 2.
Ethernet Networking

Overview

The MicroNet™ Plus CPU is shipped with static IP addresses:


Ethernet #1 = 172.16.100.1
SubNet Mask: 255.255.0.0
Ethernet #2 = 192.168.128.20
SubNet Mask: 255.255.255.0
RTN Port #1 = 172.20.22.10
SubNet Mask: 255.255.255.0
RTN Port #2 = 172.20.23.10
SubNet Mask: 255.255.255.0
Default Gateway: None

The Atlas-II™ CPU is shipped with static IP addresses:


Ethernet #1 = 172.16.100.20
SubNet Mask: 255.255.0.0
Ethernet #2 = 192.168.128.20
SubNet Mask: 255.255.255.0
Ethernet #3 = 192.168.129.20
SubNet Mask: 255.255.255.0
Ethernet #4 = 192.168.130.20
SubNet Mask: 255.255.255.0
Default Gateway: None

These network settings will probably need to be changed; therefore, care must
be taken to understand some networking principals. Consult your Network
System Administrator and read the “Internet/Ethernet Discussion” section of this
manual for additional information. In addition, networking information can be
found on your local WinNT PC in, Start\Help – Contents\Networking.

The MicroNet Plus supports two shielded 10/100 Base-TX RJ45 female
connectors for TCP/IP sessions; the Atlas-II supports four. These connections
are used for network file sharing, application management, and remote control,
as well as other control functions like Ethernet Modbus® *. A client computer
using a Windows Operating System is required for networking with the
Woodward control.
 A unique Ethernet IP address is required for every device on a particular
network in order to avoid IP address conflicts.
 The control’s Computer Name is associated with its IP address when using
a network DHCP server or AppManager.
 AppManager will only work on Ethernet ports #1 or #2 (MicroNet).
*—Modbus is a trademark of Schneider Automation Inc.

Multiple user Ethernet Ports should not be set to the same Network
Identifier because its Operating System may respond out of only one
port. You will need to set all ports to a different network to ensure
that it will respond. It is recommended that initially, one port be set to
the same Network as your local PC network so that you can use the
software tools described in this manual. See Figure 2-1 for an
example of two separate networks.

6 Woodward
Manual 26336 VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II

First Time Setup Instructions


This section describes how to connect to the MicroNet Plus or Atlas-II Ethernet
ports, and how to make them compatible for your network.

STEP 1:
1. The Woodward control’s Computer Name label is located on the top cover of
the control. It is unique for each control. It starts with “VXM” followed by 8
digits for the MicroNet Plus and “VXA” followed by 8 digits for the Atlas-II
control. Record the Computer Name below.

There is a page at the back of this manual for you to record Software
Setup Information for future use.

VXM________________ or
VXA__________________

To Internet

Plant Network
Workstation Network Identifier 190.14.xxx.xxx, Network Printer
Subnet Mask 255.255.0.0

DHCP Server

Mainframe
Networked PC
NT Op Sys.

Ethernet Device
Static IP, 192.168.200.4 Hub/Switch
Private Network
Network Identifier 192.168.200.xxx,
Subnet Mask 255.255.255.000

Laptop computer Hub or Switch


Static IP, 192.168.200.3

Woodward Control Woodward Control


Eth #1, DHCP assigned IP Eth #1, Static IP, 190.14.99.220
Eth #2, Static IP, 192.168.200.1 Eth #2, Static IP, 192.168.200.2

Figure 2-1. Setup Example for Controls with Dual Ethernet

2. Are the factory set IP addresses, Subnet Mask and Default Gateway
compatible with your network? Check with your Network Administrator.

YES NO
Woodward 7
VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II Manual 26336
3. If YES, go to STEP 2.
If NO, find out what is required for your network:
Ethernet #1:
Mode: Static IP or DHCP
IP Address: ________________________
Subnet Mask: ________________________
Default Gateway: ________________________
Ethernet #2:
IP Address: ________________________
Subnet Mask: ________________________
Default Gateway: ________________________

Ethernet #3:
IP Address: ________________________
Subnet Mask: ________________________
Default Gateway: ________________________

Ethernet #4:
IP Address: ________________________
Subnet Mask: ________________________
Default Gateway: ________________________

Go to STEP 3 below.

STEP 2:
Are the factory set IP addresses being used by another device on your network?
See “Pinging the Network” section of this manual.

YES NO

If YES, or if you need to change the network settings, Go to STEP 3 below.


If NO, you can connect the Woodward control to your network.

STEP 3:
Connecting to the Ethernet Port
The Woodward software tool “AppManager” (version 2.5 or higher; 3.0 and
higher for Cyber Secure MicroNet Plus) is needed to change the Woodward
control’s Ethernet IP settings to make the control’s Ethernet port accessible to
your local PC. This tool can be downloaded from the Woodward website. See
Chapter 1, “Obtaining Software Tools” section.

To avoid IP address conflicts on your network, isolate the control and your PC
that you will be using for setting up the control, from the network. Figure 2-2
shows examples of two recommended methods.

1. On your PC, shut down your network applications but don’t log off.

2. Connect as shown in Figure 2-2 and power up the Woodward control.

8 Woodward
Manual 26336 VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II

1.) Direct Cable Connection 2.) Hub/Switch Connections

Figure 2-2. Network Cable Connections

 When you have the proper connection between the Woodward control’s
Ethernet Port #1 and your PC, you will see the green “Link” LED remain on
(solid) on your PC AND on the control.

A Hub/Switch will cause your PC’s Link light to be on even when a


control is not connected. The MicroNet Plus and Atlas-II have two
LEDs for each connector, the green LED is on the top of the
connector.

If you can’t see the control in AppManager, open a DOS Command


Prompt window on your PC and try to “ping” the control’s IP address
of the port you are connected to. See the “Pinging the Network”
section of this chapter. If pinging is successful, your PC’s
networking settings may need to be changed. Contact your Network
Administrator.

Changing an IP Address with Control on the Local Network


Using AppManager, the control network settings may be changed as follows:

1. On your PC, open AppManager.exe.


2. You should see the Woodward control’s Computer Name in the AppManager
window. Select the control’s Computer Name. If it didn’t show up, check your
connections and verify the Link lights are on.

Woodward 9
VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II Manual 26336
3. Click “Control” in the top header of the AppManager window, use the pull
down menu, and select “Change Network Settings”.

4. Select the desired Ethernet port (adapter) and the desired IP Address
settings to change to. Port 1 is the only port that supports a Default Gateway,
and Port 1 is the only port that supports DHCP.

5. Select “Yes” to change the settings.

10 Woodward
Manual 26336 VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II
6. A message will appear stating that the control settings have been changed
and prompt to reboot the control.

You should follow this procedure for each of the network ports
that need to be configured.

AppManager—Control Information Screen


This AppManager screen shows the control information about the CPU board
and its hard drive.

Select the Control in the Control Window and press [Control Information].

In the MicroNet, only Ethernet port 1 and port 2 can be changed on


the control with AppManager. Ethernet port 3 (RTN Port 1) and port 4
(RTN Port 2) are pre-configured and can only be changed with switch
settings on the CPU (see hardware manual).

Woodward 11
VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II Manual 26336

Using the Debug Port (Com1)


Setup
For debug use, a null-modem cable and 5450-1065 Serial Adapter cable (PS2M
to DB9F) is required to attach this port to a PC. This port is to be used by trained
Field Service personnel only!
1. Connect a standard null-modem serial cable from your local PC to the
Woodward control’s debug port using the serial adapter cable.
2. Run “HyperTerminal” (hypertrm.exe) on your local PC (Start – Programs –
Accessories – Communications – HyperTerminal).
3. Enter a name for the HyperTerminal setup (MicroNetComm).
4. Select “connect using COM1” (or whichever port you selected).
5. Configure the port settings with the following.

6. All other settings stay at default.

Boot Information (in Debug)


Monitoring the debug port as the CPU boots, you will see the following text.

About 45 seconds after the control is powered on, messages will be displayed on
the HyperTerminal that identify the VxWorks® operating system and its version
numbers. This message will be displayed:
Press any key to stop auto-boot…
7-6-5-4-3-2-1-0
If you press any key, the auto boot is halted and the operating system is in a
system boot mode:
“[VxWorks boot]:”

From this mode you can perform the following commands:


1. “help” (this describes all the commands available)

12 Woodward
Manual 26336 VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II
2. “p” (this command lists the boot parameters including the IP address and the
Control name.)
[VxWorks Boot]: p
boot device : tffs=0,0
unit number :0
processor number :0
host name : mars
file name : /OS/System/VxWorks
inet on ethernet (e) : 10.14.140.114:ffff0000 (current static IP address)
host inet (h) : 10.14.36.132
user (u) : mpc5200
ftp password (pw) : mpc5200
flags (f) : 0x80
target name (tn) : VXM12345 (current Control name)
other (o) : bcm0
3. “c” (this command allows you to change the values of the IP address or the
control name).
 When you type the “c” command, the first line will be displayed with the
current data value. To change the value, just type in the new value and hit
enter. To move on to the next line without changing the current line, just hit
enter.
 To save the new settings, continue hitting enter until you get past the last
line. At this time the control will save the values and give you back the
debug prompt.
 To start running the operating system, either type in “@” followed by enter
or reboot the control.
4. When you allow the CPU to boot without pausing in the debug mode, there
will be many more messages. At the end of all the messages you will be able
to login and get a “->” prompt. You can see the available commands from
this menu by typing “help” and then pressing Enter.

Network Debugging
In the following commands, bcm0 represents user network1, bcm1 represents
user network2, bcm2 represents RTN Port 1 for MicroNet Plus and user
network3 for Atlas-II, and bcm3 represents RTN Port 2 for MicroNet Plus and
user network4 for Atlas-II.

WGNetworkShow—Displays the IP Address settings for the 2 user Ethernet ports


and the 2 RTN ports in MicroNet Plus or 4 user ports for Atlas-II.
-> WGNetworkShow
Current Ethernet Configuration
bcm0 -
IPAddress - 10.14.140.114
Subnet Mask - 255.255.0.0
bcm1 -
IPAddress - 192.168.128.20
Subnet Mask - 255.255.255.0
bcm2 -
IPAddress - 172.20.22.11
Subnet Mask - 255.255.255.0
bcm3 -
IPAddress - 172.20.23.11
Subnet Mask - 255.255.255.0

Ethernet Address - 00128c0001f5


Default Gateway -

Woodward 13
VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II Manual 26336
WGNetworkConfig—Displays the network settings and allows the user to
configure the network settings for the user Ethernet ports. The network settings
will not take effect until the next reboot.
-> WGNetworkConfig

Current Network Settings


MAC Address - 00128c0133b0
Adapters -
Ethernet 1 10.14.140.114 255.255.0.0
Ethernet 2 192.168.128.11 255.255.255.0
Ethernet 3 172.20.22.10 255.255.255.0
Ethernet 4 172.20.23.10 255.255.255.0
Gateway -
Board - FPGA - 7

Network changes will not take effect until the next reboot

Network Settings after Reboot (Values saved in Registry.txt)


Adapters -
Ethernet 1 No change No change
Ethernet 2 192.168.128.11 255.255.255.0
Ethernet 3 No change No change
Ethernet 4 No change No change
Gateway - No change
SNTP Server - No change
SNTP Update Rate - No change

1) Change Network Settings


2) Change Default Gateway
3) Change SNTP Server settings
4) Reboot Control
5) Exit

Ping—Tests to see if an external IP Address is accessible from the control. The


command “ping” is followed by the external IP Address “190.14.99.110”, followed
by the number attempts.

-> ping "10.14.140.110",3


PING 10.14.140.110: 56 data bytes
64 bytes from 10.14.140.110: icmp_seq=0. time=5. ms
64 bytes from 10.14.140.110: icmp_seq=1. time=5. ms
64 bytes from 10.14.140.110: icmp_seq=2. time=0. ms
----10.14.140.110 PING Statistics----
3 packets transmitted, 3 packets received, 0% packet loss
round-trip (ms) min/avg/max = 0/3/5

Hard Drive Recovery

The Hard Drive Recovery steps should only be executed as a last


resort. All Application files and Ethernet port 2 settings will be
erased.

The flash file system is divided into 2 drives – OS and HD1Flash. The OS drive
holds all of the operating system files needed for the control to start. The
HD1Flash drive contains all the application related files, VxWorks log and registry
files. The application related files include - data logs, NV logs, EE files, etc. It is
recommended to always keep a backup of the applications files being used
on the control. These backup files will be needed to recover from a hard drive
corruption.

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In the unlikely event that a hard drive corruption occurs, the debug port will
display a message that says –
“Formatted Flash Drive HD1Flash not found”.
The OS drive contains a copy of the needed HD1Flash files. Recovery
commands are provided to allow the user to format the HD1Flash drive.

Disk Recovery Procedure


1) Enter the command - WGEraseHD1Flash48, this command will take a couple
of minutes to complete as it erases all of the flash sectors.

2) Enter the command - sysTffsHD1Format, this command will take a couple of


minutes as it formats the drive.

3) Restart the control by entering – WGReboot.

4a) (Cyber CPU only) Enter the command – dosFsVolFormat(“/HD1Flash”,2,0).

4b) Enter the command – WGRestoreHD1Flash, this command will copy the
registry and log files needed by VxWorks.

5) Restart the control by entering – WGReboot.

After these steps have been completed, the network will need to be reconfigured
(see First Time Setup Instructions) and the application files need to be restored
(see Downloading and Running the Application). For Cyber Secure CPUs, the
Accounts will need to be reconfigured.

Dual Ethernet GAP Setup


The second Ethernet card is activated when the application uses its IP address.
To use the second Ethernet card in Modbus, a UDP_P or TCP_P block must be
connected to the Modbus block, and the UDP_P or TCP_P block must be
connected to the parent CPU block.

See Figure 2-3.


1. In the CPU parent block, add the second ETHER_2 input by opening the
CPU block and clicking on RPT2.
2. At the CPU.ETHER_x inputs, enter the name of the two UDP_P or TCP_P
blocks.
3. The UDP_P or TCP_P output from the UDP_P or TCP_P block goes to a
MODBUS_M or MODBUS_S PORT_X input.

When you have multiple UDP_P blocks, each S_PORT input must be
a unique number. See the UDP_P block help.

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Figure 2-3. Dual Ethernet GAP Example

File Transfer Protocol


For non-Cyber Secure CPUs:
The VxWorks operating system has an active FTP Server running on the control.
Applications such as AppManager use FTP to transfer files between the control
and the local computer.

The recommended mechanism for transferring files between the control and the
local computer is with AppManager.

The FTP Server follows the FTP standard, so other standard FTP client
programs can be used to transfer files if required.

For Cyber Secure CPUs:


The only mechanism for transferring files between the control and the local
computer is with AppManager.

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Network Passwords
The control Operating System enforces security by requiring the user to login
with valid permissions before the control system can be accessed.

For non-Cyber Secure CPUs:


The following logins are supported for accessing the control. The Administrator
login is reserved for qualified Woodward personnel. All UserNames and
Passwords are case sensitive!

UserName Password Permissions


Administrator ******** Read, Write, Execute
ServiceUser ServiceUser Read, Write, Execute

Table 2-1. Control User Names and Password List

For Cyber Secure CPUs:


The following logins are the default account settings for the Cyber Secure CPU
for accessing the control. The Administrator login is reserved for the system
administrator. All UserNames and Passwords are case sensitive!

UserName Password Level Permissions


Administrator Admin@1 15 Read, Write, Execute
ServiceUser ServiceUser@1 11 Read, Write, Execute
Datalog Datalog@1 1 Read

Using AppManager, the accounts settings can be changed as follows:


1. On your PC, open AppManager.exe.
2. You should see the Woodward control’s Computer Name in the
AppManager window. Select the control’s Computer Name. If it didn’t show
up, check your connections and verify the Link lights are on.
3. Login to the Control using Administrator with the Administrator password.
4. Click “Control” in the top header of the AppManager window. Use the pull
down menu, and select “Administer Accounts”. NOTE: You must login as
the Administrator to administer accounts.

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5. To delete an account, select the account you want deleted then select the
“Delete” button then select the “Commit” button.

6. To enter a new account, select “Add Account” and fill in the Account Name,
the Default Password, the Level, Password Duration in days, and the Fixed
Password field then select the “Commit” button.
a. Account Name must be at least 4 characters and no longer than 30
characters, and can be letter or non-letter values.
b. Default Password for the new account can use the “Default@1” value
or enter your own value. Must be at least 6 characters and no longer
than 30 characters and must be at least 2 letter characters and 2 non-
letter characters.
c. The Level defines the permissions granted to this account.
AppManager requires Level 1 for read file permission, Level 11 to write
files, start / stop Applications. The GAP application (SYS_INFO Block)
defines the Level required to read and write application variables.
d. Password duration for the account can be set to any positive integer
value for number of days until the password must be changed. The
value of 0 will set the account to have no expiration of the password.
e. If the Fixed Password is “checked” the account cannot change its own
password. This is used for shared accounts when only the
administrator is allowed to change the password.
NOTE: If the Fixed Password is “checked” and the Password duration
is set to a positive number, the account will expire in the number of
days defined by Password duration. Only the Administrator can change
this password.
7. Reset account is the same as Delete account, then Add Account. It will keep
the same settings as the selected account except for the password. Other
values can be changed at this time if desired.

Using AppManager, the account’s password can be changed as follows:


1. On your PC, open AppManager.exe.
2. You should see the Woodward control’s Computer Name in the
AppManager window. Select the control’s Computer Name. If it didn’t show
up, check your connections and verify the Link lights are on.
3. Login to the Control using a valid UserName and Password.
4. Click “Control” in the top header of the AppManager window, use the pull
down menu, and select “Change Password”.

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NOTE: If the current account does not allow the Password to change
“Password Change Not Allowed” message will be displayed.
5. Enter the New Password and enter the same Password in the Confirm New
Password box. (New Password and Confirm New Password must match or
AppManager will not accept the change.)

6. Select the OK button to change the password value.

If an account’s password is lost, the Administrator can “Reset” the


account to create a new password. If the Administrator password is
lost there is no way to recover it. Extreme care must be taken to keep
track of the Administrator password if it is changed from the default
value.

Using AppManager, the account information can be viewed as follows:


1. On your PC, open AppManager.exe.
2. You should see the Woodward control’s Computer Name in the
AppManager window. Select the control’s Computer Name. If it didn’t show
up, check your connections and verify the Link lights are on.
3. Login to the Control using a valid UserName and Password.

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4. Click “Control” in the top header of the AppManager window, use the pull
down menu, and select “Display Account Information”.

5. The account name, level and password expiration for the current account is
displayed in AppManager.

Retrieving Log Files


The system logs are used to record events on the CPU. This includes login
information and fault status information. If you need the login history (failed or
successful) or if you are asked to provide the system logs for a CPU to assist in
trouble shooting a problem, use this command.

Using AppManager, System Log files can be retrieved per the following:
1. On your PC, open AppManager.exe.
2. You should see the Woodward control’s Computer Name in the
AppManager window. Select the control’s Computer Name. If it didn’t show
up, check your connections and verify the Link lights are on.
3. Login to the Control with a valid UserName and Password.
4. Click “Control” in the top header of the AppManager window, use the pull
down menu, and select “Retrieve System Log Files”.

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5. All system log files will be copied from the selected CPU to the PC where
AppManager is running in the following directory: c:\documents and
Settings\All Users\Application Data\Woodward\System Log
Files\<Application Name of Main CPU>\<Name of Main CPU>\*.log.

Installing Service Packs


When updates are made to the footprint of a MicroNet or Atlas II CPU, service
pack updates are created. Check the Woodward site for service packs updates.

Using AppManager, new service packs can be installed as follows:


1. On your PC, open AppManager.exe.
2. You should see the Woodward control’s Computer Name in the
AppManager window. Select the control’s Computer Name. If it didn’t show
up, check your connections and verify the Link lights are on.
3. Login to the Control with a valid UserName and Password.
4. Click “Control” in the top header of the AppManager window, use the pull
down menu, and select “Install Service Pack…”.

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5. Read the license agreement and select YES if you agree. If you select NO
AppManager will not install the Service Pack.

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6. Explore to the service pack downloaded from the Woodward web site and
click install.

7. AppManager will install the new service pack on the selected CPU and then
select reboot. The CPU will boot with the new service pack installed.
8. Confirm the new service pack is installed by checking the current revision of
the footprint by using AppManager Control->Control Information screen.

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Managing Modules (MicroNet Plus only)


Using AppManager, installed modules can be viewed per the following:
1. On your PC, open AppManager.exe.
2. You should see the Woodward control’s Computer Name in the
AppManager window. Select the control’s Computer Name. If it didn’t show
up, check your connections and verify the Link lights are on.
3. Login to the Control with a valid UserName and Password.
4. Click “Control” in the top header of the AppManager window, use the pull
down menu, and select “Manage Modules”. NOTE: Only the SYSCON CPU
can perform the Manage Modules task.

5. The following picture will be displayed.

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The chassis will always show 16 slots. Only the DIO4824 module and
the CPU will show up in the display. All other VME modules will show
up as “Undefined VME module”.

Manage RTN Controllers (MicroNet Plus Only)


Using AppManager, RTN_CPU modules information can be viewed as follows:
1. On your PC, open AppManager.exe.
2. You should see the Woodward control’s Computer Name in the
AppManager window. Select the control’s Computer Name. If it didn’t show
up, check your connections and verify the Link lights are on.
3. Login to the Control with a valid UserName and Password.
4. Click “Control” in the top header of the AppManager window, use the pull
down menu, and select “Manage RTN CPUs”. NOTE: Only the SYSCON
CPU can perform the Manage RTN CPUs task and all Applications must be
stopped.

NOTE: The SYSCON_CPU is the CPU in control of the VME bus. In


Redundant systems there is a Backup CPU and a SYSCON_CPU, the
SYSCON will have the green SCON LED lit on the CPU.

5. The SYSCON CPU will use the RTN Ethernet Ports to find all RTN_CPUs
on the Network and display them.

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Module
Browser
Retrieve
System Logs

Control Apply a Refresh RTN


Information Service Pack Browser

6. Select the RTN_CPU you want, then select and click the left most button to
show the control information for the selected RTN_CPU.

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7. Select the RTN_CPU you want, then select and click the second button from
the left to retrieve all the system logs from the selected RTN_CPU. The files
will be copied from the selected CPU to the PC where AppManager is
running in the following directory: c:\documents and Settings\All
Users\Application Data\Woodward\System Log Files\Name of Main
CPU\Name of RTN_CPU\*.log. (See section “Retrieving Log Files”.)

8. The 3rd button is used to install a new service pack on the selected
RTN_CPU. See section “Install Service Packs”.
9. The 4th button is used to browse the VME modules installed in the chassis.
See section “Managing Modules”. NOTE: Only the SYSCON RTN_CPU
can view the VME modules.
10. Select the RTN_CPU you want, then “right mouse click” on it. In the pull
down menu select “Administer Accounts” to modify the accounts in the
RTN_CPU. (See section Network Passwords). NOTE: You must login as the
Administrator to Administer Accounts.

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11. Select the RTN_CPU you want, then “right mouse click” on it. In the pull
down menu select “Change Password” to modify the password of the
current Account in the RTN_CPU. (See section Network Passwords).

While the dialog box for Managing RTNs is open, the main
AppManager screens will not be functional.

Pinging the Network


Ping is a DOS command done on the Command Prompt window. It is useful for
the following:
 To see if a device with a specific IP address exists on a network. For
instance before connecting a Woodward Ethernet port on your network, do
this test to your network to see if the IP address that was fixed (static) in a
Woodward control is being used by another device.
 To find a Woodward control with an unknown Computer Name or unknown
IP address, and confirm you are talking to it by seeing its TX LED blink.
 To see if a TCP/IP Ethernet Port is available to the network.

If the control appears to be unresponsive to Ethernet requests, “ping” the control


to determine if the control is available. The DOS “ping” command will send a
network packet to the control and monitor the Ethernet for a response. If a
successful response occurs, it will annunciate the control IP address and the
travel time of the communications packet. This indicates the hardware is working.

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Pinging Instructions
You can “ping” a control by IP address as follows:

1. Connect the PC to the Control using a shielded Ethernet cable. Verify that
you have a green “Link” light, which indicates a good connection.
2. On your PC, select [Start]\Programs. Find the Command Prompt shortcut
and type in a ping command.
3. Example: c:> ping 190.14.98.173. See Figure 2-4.
4. Type in “ping” [Enter] to see ping options. See Figure 2-4.
5. To close the command Prompt Window, type in “exit” [Enter].

Figure 2-4. DOS Ping of IP Address (example)

When pinging the control's Ethernet port, you should see the green
LED blink in response to each ping.

TIP—Pinging with a “-t” suffix will continually ping until you press
[CTRL]+[C].

Ethernet Distributed I/O


For Ethernet Distributed IO, “BootP” is a Woodward tool that is available from the
Woodward website (www.woodward.com/software). It’s an IP/UDP bootstrap
protocol, which allows a client machine to discover its own IP address. The
protocol operates as a server, continuously listening for a request. When the
server gets a request, it looks for an entry in the BootP database that matches
the MAC address of the request. If the server finds a match, it sends a response
message with the IP address from the entry that matched.

Distributed I/O is covered in considerable detail in volume 2 of the AtlasPC™


Digital Control Hardware manual (85586V2).

As an example of how to set up a distributed I/O node, a Modicon, analog


16-channel single ended module will be used (170 AAI 140 00).

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This module can be configured for ±10 V, ±5 V, or 4–20 mA inputs.

Giving the module an IP Address


Each distributed I/O device has an IP address associated with it. For some
devices, this address is set by a terminal emulator over an RS-232 line and for
other devices, it is set automatically by a server called BOOTP. Modicon uses
the BootP program.

On each Modicon node there is a MAC address (usually some kind of sticker)
which is a unique address given to this node. This address, along with a valid IP
Address, can be obtained from the system administrator, as well as an “Entry
Name” field or description. Enter as shown, and the module will adopt this new IP
Address.

BootP Screenshot:

Ethernet Distributed IO and GAP


 In GAP, use FBUS_M to scan Ethernet IO over the network. It will work with
any distributed IO that uses the Modbus over TCP/IP standard. It is
designed to establish a TCP connection with one device. The block is found
in GAP, “Add Hardware”, “TCP/IP Fieldbus Blocks”.
 The blocks FBUS_INITA and FBUS_INITB are used to initialize a distributed
IO module.
 The FBUS_AI, FBUS_AO, FBUS_BI, FBUS_BO, FBUS_AIO blocks support
the Modbus functions.
 Use GAP help for information to get the GAP interface written. Contact
Woodward for additional help with Ethernet distributed I/O.
 The Modicon manual will give you information on how to configure inputs for
a voltage or current input. It will also give you information about how to scale
the raw counts coming from the module into the Woodward control.
 Gap Help on the above mentioned blocks will instruct the user how to
configure the gap blocks to accept the incoming raw counts into a voltage or
current signal.

More information can be found in Woodward manual 85586V2, AtlasPC™ Digital


Control Hardware Manual, vol. II (Distributed I/O).
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Chapter 3.
Application Setup and Configuration

Introduction
The application program for the control must be created and loaded before the
control will perform any useful function. This section describes what steps the
system engineer must perform to properly create, load, and maintain software on
the control.

Creating the Application


The application software is created using Woodward GAP™ and Coder tools
described in Chapter 1. The GAP application defines the I/O location,
configuration and range settings, simplex or redundant selections, as well as the
signal flow of the control application. If Ladder Logic is used, this application
must be defined and linked to the GAP as well. When the application is complete,
a completeness check is performed in GAP. This results in output called the
.CDR file, which is processed by Woodward Coder. The Coder tool uses the
.CDR file to create the target software (.OUT files). This file is then loaded into
the control’s non-volatile memory.

The Atlas-II™ platform must use Coder 4.05 or higher.

Downloading and Running the Application


The AppManager tool is used to transfer the application to the control.
AppManager must first be installed on a PC that is networked to the control.
Then, the AppManager’s “Transfer Application Files” command is used to move
the .OUT file to the control’s non-volatile flash memory (flash disk). AppManager
makes sure the application files are transferred to the proper area on the control
for execution. Some applications require more than just the “.OUT” file to run;
AppManager ensures that these files are transferred as well.

After an application is transferred to the control, it will copy the file


to the Flash file system. This is indicated in AppManager by the
words “Synchronizing file to Flash – Application.out”. If the
Synchronizing file to flash is displayed in AppManager, the file is
NOT saved in non-volatile memory and will not be preserved if the
CPU is powered off. You must wait until the Synchronizing file to
flash is no longer displayed in AppManager before powering down
the CPU.

AppManager requires a valid Login to the control before the


application can be manipulated by a new user or workstation. See
Chapter 2, “Network Passwords” section, Table 2-1.

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Once the application file (.OUT) is transferred to the control, follow these steps to
start the application:

1. Select the Control Name. The Control List displays the computer names of all
controls attached to the network. When you select a control name from the
list, the Application List (right window) is updated.

2. Select the application you want to start by highlighting it on the Application


List.

3. Press the [Start Application] button to run the application. AppManager


will start the application software. Initialization Status information will be
displayed in the lower right window. You can also double-click the application
name to start or stop the application. (If the system is configured for
redundant operation repeat steps 1-3 for the other CPU).

Once the application is running, the Status LEDs on the boards that are
configured in GAP will turn off, and AppManager will indicate that the application
is marked as the Auto-Start Application. This means that if the control’s power is
cycled, or if the control goes down for any reason, the current application will
automatically restart when the control comes back up. This feature eliminates the
need to connect to the control with AppManager every time the control is
powered up to get the application software running.

When an application is stopped using AppManager’s Stop Application command,


AppManager un-marks the application as the Auto-Start Application.

The first time the application is started, a .EE file is created which
holds all of the tunable values in the application program. This file is
located in the same folder as the .OUT file. See the “Tunables
Management” section at the end of this chapter.

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It is recommended to always keep a backup of the applications files


being used on the control in the event that the HD1Flash drive needs
to be restored. Use the Retrieve function in AppManager and select
file type – “All files *.*”. Select all the files in the dialog box and press
Retrieve.

Application files may include the following file types - .out, .ee, .ll,
.vlv.

Clear Auto Start (not available in all versions)


Using AppManager, the Auto Start function can be cleared per the following:
1. On your PC, open AppManager.exe.
2. You should see the Woodward control’s Computer Name in the
AppManager window. Select the control’s Computer Name. If it didn’t show
up, check your connections and verify the Link lights are on.
3. If required, login to the Control with a valid UserName and Password.
4. Click “Control” in the top header of the AppManager window, use the pull
down menu, and select “Clear Auto Start.

5. After the Clear Autostart is completed the next time the CPU is reset the
Application will not start automatically. See Application Setup and
Configuration section.
6. This means that if the control’s power is cycled, or if the control goes down
for any reason, the current application will NOT automatically restart when
the control comes back up. The control will have to use AppManager after
the control is powered up to get the application software running. If the
Application is stopped then started after auto start has been disabled, auto
start will be re-enabled.

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Resetting the CPU


Using AppManager, the CPU can be re-booted per the following:
1. On your PC, open AppManager.exe.
2. You should see the Woodward control’s Computer Name in the
AppManager window. Select the control’s Computer Name. If it didn’t show
up, check your connections and verify the Link lights are on.
3. If required, login to the Control with a valid UserName and Password.
4. Click “Control” in the top header of the AppManager window, use the pull
down menu, and select “Reboot Control”.

5. This will cause the CPU to shutdown and reboot.

Rebooting the CPU will cause all the I/O to go to the “IO_LOCK”
failsafe state. Do not reboot the control unless the controlled device
is in a safe non-running state and all Tunable values are saved.

Backing Up Application Files


After the control has been commissioned, it is recommended to backup all the
application files running on the control. To backup the application files highlight
the Control Name in AppManager and follow these steps:

1. Select the Control Name. The Control List displays the computer names of
all controls attached to the network.

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2. Press [Retrieve App Files] button. AppManager may ask you to login.

Non-secure Control Screen

Cyber Secure Control Screen

3. Select Files of Type – All Files. Select all the files in the dialog box and
press Retrieve button.

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4. Navigate to the location on your computer to where you want to store the
files and press Save.

After this step has finished, the Application files have been backed up.

Changing the Application


To change an application that is running, highlight the running application name,
and then press the [Stop Application] button .

AppManager will ask you if you want to stop the currently running application.
Select [YES].

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AppManager will ask you to login:

Non-secure Control Screen

Cyber Secure Control Screen

AppManager will ask you to confirm that you want to stop the application:

The Status Message Display and Application List will indicate when the
application has stopped and it is removed from the AutoStart list.

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Next, you will need to transfer an application to the control (skip this step if the
application is already available on the Application List). The [Transfer App Files]
button is used to move the application from your local PC to the control’s
flash memory.

If the application has not yet been loaded to the control:


 Make sure you have the proper control selected on the Control List, then
press [Transfer App Files] . A dialog box will appear that allows you to
select an application to load to the control:

 Select the .OUT file of the application you want to transfer and press
Transfer. AppManager will transfer the .OUT file to the control. You will be
prompted before overwriting existing files. You cannot overwrite an
application that is currently running.

After an application is transferred to the control, it will copy the file


to the Flash file system. This is indicated in AppManager by the
words “Synchronizing file to Flash – Application.out”. If the
Synchronizing file to flash is displayed in AppManager, the file is
NOT saved in non-volatile memory and will not be preserved if the
CPU is powered off. You must wait until the Synchronizing file to
flash is no longer displayed in AppManager before powering down
the CPU.

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 Once the application is transferred, it will be displayed on the Application
list. Highlight the one you want to start and press the blue triangle [Start
Application] button to start the selected application.

The Status Message Display will indicate that the Application is initializing and
show status of the initialization process.

Once the application is finished initializing, the Status Message Display will
indicate that the Application is running and is set to AutoStart.

If desired, the old, stopped application may now be deleted from the control’s
flash memory by selecting [Delete App Files] .

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When the Woodward control is configured for redundant operation,


you must stop both CPUs before loading the new application. When
both CPUs have the new application start both CPUs within 30
seconds of each other to have the CPUs boot in the redundant mode.
If the CPUs are not started within 30 seconds of each other, the first
CPU started will be the system controller with a missing backup
CPU. When the second CPU starts, it will sync to the system and
become the system backup.

Rebooting the Control


The control is designed to reset on power-up, so you may cycle power to the
control to reboot. The control may also be rebooted using AppManager. If an
application is running when the control is rebooted, this application is marked as
the Auto-Start Application, so that it will automatically restart after a reboot.

Tunables Management
"Tunables" are the application’s variables that are changeable on-line (without
the need to modify the GAP application). The application programmer may make
certain Boolean, analog, or integer values tunable by adding an asterisk (*) in the
GAP application and defining a tunable range.

Tunable values are stored on the control as an .EE file in binary format. This file
is not transferred with the .OUT file when AppManager’s [Retrieve App Files]
or [Transfer App Files] commands are executed, but may be manually
retrieved (for archiving purposes) using AppManager’s [Retrieve App Files]
command.

To view and modify individual tunables while the application is running, use
Woodward’s Control Assistant or Monitor GAP tools.

There are several ways to capture and adjust tunables in GAP applications, and
there are two ways to view (in one document) all the tunables from an application
that have been loaded into a control.

As part of a best practices commissioning process, Woodward


recommends that any saved tunable settings be validated (following
any Save operation), by power-cycling the control and re-verifying
the values.

To capture and adjust tunables in one document, from an application that


has been loaded into a control:
No GAP setup is required. Use Control Assistant to retrieve a tunable
configuration (“.tc”) file. This may be done from a menu or toolbar command
in the WinPanel window of Control Assistant. Then use the Control Assistant
tool to transfer the “.tc” tunable list for viewing, comparing, sorting, and
uploading.

40 Woodward
Manual 26336 VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II
To capture and adjust Tunables in GAP applications:
1. In GAP, select “Show Tunables” from the file menu. This allows exporting to
a “.tc” file that can be opened in Microsoft Notepad, Word, or Excel. It will
show the name, current value and the High Limit and Low Limits. You can
change the value, save it, and use Control Assistant to transfer it to the
control running this application.
2. Import tunables to GAP from a “.tc” file. If the control’s tunables have been
adjusted and now you want to get those changes into the GAP application
file, select from the GAP header, File\Import Control Assistant “.tc” file and
upload it.

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VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II Manual 26336

Chapter 4.
Servlink/WinPanel

Overview
WinPanel is part of Control Assistant and uses the Servlink OPC Server (SOS) to
communicate to the control. Nothing needs to be done in your GAP™ application
to support this.

WinPanel has the following features:


 Variable access through SOS
 Loading and saving of different configurations.
 Hierarchical Tree View of available data
 Variable descriptions are supported

Watch Window II has been deprecated. It has been replaced with


WinPanel, which is included in Control Assistant.

Installing the SOS Servlink OPC Server


The SOS Servlink OPC Server comes with Monitor GAP, Control Assistant, or as
a stand-alone tool the can be downloaded from the Woodward web site.

To install the SOS Servlink OPC Server, it is necessary to have the Microsoft
“.NET” framework version 3.5 or greater on your PC. The “.NET” framework
install program is available from Microsoft or from the Woodward web site. When
this is installed, run the installation program for Monitor GAP, Control Assistant,
or the stand-alone SOS Servlink OPC Server. The install program will guide you
through various choices in the installation process.

42 Woodward
Manual 26336 VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II

Running the SOS Servlink OPC Server


If you attempt to make an OPC connection with a tool like Monitor GAP or
Control Assistant, you will see a dialog like the following:

If you select the options “Servlink OPC server” and “Local Server”, as above, it
will cause the SOS Servlink OPC server to run on your machine. If it was already
running from a previous use, it will use that instance.

If this is the first time the Servlink OPC Server has run on your machine, you will
see the following interface:

Most likely, you will want to use the “Connect TCP” option, because it is faster
and requires less configuration than the “Connect Serial” option. To connect
TCP, it is necessary to type in or select the IP Address of the control(s) you want
to communicate with.

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VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II Manual 26336
After the control has connected, you can close or minimize the Servlink OPC
server window. It will go to the system tray (probably at the bottom-right of your
PC monitor) where it looks like this:

The next time you run an application that uses the SOS Servlink OPC server, it
will attempt to resume connections to the same controls as in the previous
session.

If you want to modify the connections or operating parameters of the Servlink


OPC Server, double-click on the icon in the system tray at any time. To add or
remove connections, select from the Session menu:

The “New Session” command will result in a dialog (as above) that allows you to
select a new TCP or Serial connection.

The sessions that are running on the Servlink OPC server determine which
controls’ values your OPC clients (like Control Assistant and Monitor GAP) will
have access to.

44 Woodward
Manual 26336 VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II

Using the SOS Servlink OPC Server with


Cyber Secure CPUs
Under the Options menu, there is a “Security” tab used to interface with Cyber
Secure CPUs.

SOS will establish a Secure Connection to the Control if a Valid Username and
Password is supplied and the “Enable OPC security interface” is NOT checked.

If the Enable OPC security interface IS checked, SOS will defer the Username
and Password credentials to the connecting device. Currently GAP3 and Control
Assistant 4 support this interface. For tools which are not OPC Security aware,
like old versions of Control Assistant or GAP, the Enable OPC security interface
should not be checked and a valid Username and Password must be supplied.

NOTE: See SOS help for additional information.

Using the SOS Servlink OPC Server with


Non-Woodward OPC Client Tools
The client tool should have an interface for selecting an installed OPC server.
The name of the Woodward Servlink OPC Server is

“Woodward.ServlinkOpcDa.1”

The HMI tool can launch Woodward’s Servlink OPC Server or it can be launched
manually by running the file “SOS.exe” from the install directory. Connections
can be managed as in the above example (“Running the SOS Servlink OPC
Server”).

The client tool should also have an interface for selecting values. The Servlink
OPC values in GAP follow the following naming pattern:

“<Control ID>.<GAP tag name>”

Woodward 45
VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II Manual 26336
For example: “VXM11184.EMDRP_RMP.IN_RAMP.RAMP”

If you previously had a Woodward control with an embedded OPC server


connected to an OPC-based HMI, you will have to update the OPC server name
and tags to match these conventions.

Using WinPanel in Control Assistant


WinPanel is supported on the MicroNet™ Plus and Atlas-II. Some menu
functions may be disabled (gray) because of the state of the system. If a right
mouse click is performed on the target CPU, the following functions are displayed
(see Figure 4-2):

Figure 4-2. Win Panel Screen

46 Woodward
Manual 26336 VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II
To display application values select the control you want to view and open the
explorer window. Select the category on the left side and drag values to the main
window on the left side.

Figure 4-3. WinView Screen

WinPanel Functions
“Receive debug tunable list”
 Used to retrieve the current tunable values from the control.

“Send Tunable List” IO Lock Required


 Used to send the open tunable file values to the control.

"LockIO"
 Sets the IO LOCK on the VME bus which disables all output modules.

“Reset Control”
 Used to release the IO LOCK. When Reset Control is selected

“Save Values”
 This saves the GAP applications “Tunable Values” to the control in its
C:\Woodward\Applications\filename.ee.

As part of a best practices commissioning process, Woodward


recommends that any saved tunable settings be validated (following
any Save operation), by power-cycling the control and re-verifying
the values.

Woodward 47
VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II Manual 26336

For more information on WinPanel and Control Assistant consult its


online help.

48 Woodward
Manual 26336 VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II

Chapter 5.
Internet/Ethernet Information

Internet Protocol
The Internet Protocol, (IP), is a network layer Internet protocol. IP facilitates
communication from the two Transport Layer Protocols, TCP (Transmission
Control Protocol) and UDP. (User Datagram Protocol). They run on top of the IP
layer and are identified by Port Numbers.

IP Addresses
The IP address is a 32-bit number made up of four, 3-bit segments separated by
periods. The Subnet Mask controls which bits are the network identifier and
which bits are the station identifier. (The binary 1’s mark which bits of the IP
address represent the network identifier. The binary 0’s indicate which bits of the
IP address is your device ID#—for example, a Subnet Mask of 255.255.0.0 =
11111111.11111111.00000000.00000000.) The first 16 bits of the IP address
identify the network, and the last 16 bits identify the device.

There are three classes (sizes) of IP networks: A, B, and C. Classes are


determined by how many unique devices and sub networks are possible based
on how many of the IP address bits are used for designating the network number
and how many bits are identifying the device number. A network identifier
between 192—223 is class C size, because the first three bits of the IP
addresses are used to identify the network.

Some IP address ranges are reserved. Consult your Network


Administrator if you want a “fixed/static” IP address for a control.

The Gateway is a device or computer that forwards data to a destination on


another domain. The Port number is a logical number that increases the number
of devices that can talk without increasing IP addresses. Port Numbers 1-1024
are reserved for protocols such as HTTP, POP, FTP etc. Port numbers 1025 to
65000 are available for our typical PC, MicroNet™ Plus, MicroNet™, and Atlas-
II™ sessions.

Logging on to a Network in DHCP Mode


When a device running TCP/IP, (MicroNet Plus, Atlas-II, PC) logs onto a
network, it sends out a DHCP Discover message. The DHCP server receives the
message and sends out an IP address with the subnet mask and a lease time to
the hardware or MAC address of the device. (A typical lease is 30 days.) The
device broadcasts a message of acceptance, implements the new identity, and is
ready for TCP/IP sessions. The host has Address Mapped the device and
associates its MAC address with its IP address.

The MicroNet Plus Cyber Secure CPU does not support DHCP mode.
Only fixed IP addresses are supported.

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VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II Manual 26336

Simple Network Time Protocol (SNTP)


The MicroNet Plus or Atlas-II can be configured as a SNTP Client. Using
AppManager, the SNTP Server address and update time can be configured.

Using AppManager the control network settings may be changed as follows:

1. On your PC, open AppManager.exe.


2. You should see the control’s Computer Name in the AppManager window.
Select the control’s Computer Name. If it didn’t show up, check your
connections and verify the Link lights are on.
3. Click “Control” in the top header of the AppManager window, use the pull
down menu, and select “Change Network Settings”.

50 Woodward
Manual 26336 VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II
4. In the SNTP grouping, check the Enable box, enter the IPAddress for the
SNTP Server on the network, and enter the update rate (seconds).

5. Select “Yes” to change the settings.

6. A message will appear stating that the control settings have been changed
and prompt to reboot the control.

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VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II Manual 26336

GAP and Ethernet


We typically use UDP blocks in GAP to talk Modbus through Ethernet ports. UDP
is mainly used for time-sensitive, low-priority data and has no reliability
associated with this layer. Transmission is in small, static-size packets. The
sender assumes all packets are received and normally doesn’t re-transmit.
However, in MicroNet, MicroNet Plus, and Atlas-II, the “Modbus“ blocks (C code)
tells the master to send data to the slave, and the slave will normally accept the
data and respond to the master, so the communications loop will not produce any
errors. Should the slave not accept the data (if it receives invalid or no data), the
slave will not respond. The master will wait for its time-out period to expire and
re-send to the slave. If the master again does not get a response from the slave,
the master will generate a Link Error. In addition, the slave is looking for the
master to talk to it at static time intervals. If it doesn’t get a transmission, it will
generate a Link Error. The UDP header consists of [Source Port, Destination
Port, Header Length, and Checksum].

Internet Vocabulary
IP Internet Protocol—Designed to link networks together.
IP Address 32-bit number made up of four 3-bit segments separated
by periods.
TCP Transmission Control Protocol—Designed to link
networks together.
UDP User Datagram Protocol—Connectionless/ Host to Host
protocol in the Transport Layer of IP.
DHCP Dynamic Host Configuration Protocol—Automates the IP
address assignment.
Gateway A device or computer that forwards data to a destination
on another domain.
Subnet Mask The binary 1’s mark which bits of the IP address is the
network. The 0’s are your stations ID#.
Port A logical number that increases the number of devices
that can talk without increasing IP addresses.
MAC Media Access Control—A unique 48-bit number burned
into the hardware of the device.
Address Mapping When a host broadcasts to all MACs and associates its
IP address to its MAC address when it responds.

Woodward Software www.woodward.com/software


Microsoft Visual C++ msdn.microsoft.com/visualc
Internet Explorer www.microsoft.com

Table 6-1. Websites Mentioned in This Manual

52 Woodward
Manual 26336 VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II

Chapter 6.
Service Options

CPUs sent into Woodward for repair will be reconfigured to the


default settings. This includes Accounts, Passwords, and Network
configurations.

Product Service Options


If you are experiencing problems with the installation, or unsatisfactory
performance of a Woodward product, the following options are available:
 Consult the troubleshooting guide in the manual.
 Contact the manufacturer or packager of your system.
 Contact the Woodward Full Service Distributor serving your area.
 Contact Woodward technical assistance (see “How to Contact Woodward”
later in this chapter) and discuss your problem. In many cases, your
problem can be resolved over the phone. If not, you can select which course
of action to pursue based on the available services listed in this chapter.

OEM and Packager Support: Many Woodward controls and control devices are
installed into the equipment system and programmed by an Original Equipment
Manufacturer (OEM) or Equipment Packager at their factory. In some cases, the
programming is password-protected by the OEM or packager, and they are the best
source for product service and support. Warranty service for Woodward products
shipped with an equipment system should also be handled through the OEM or
Packager. Please review your equipment system documentation for details.

Woodward Business Partner Support: Woodward works with and supports a


global network of independent business partners whose mission is to serve the
users of Woodward controls, as described here:
 A Full Service Distributor has the primary responsibility for sales, service,
system integration solutions, technical desk support, and aftermarket
marketing of standard Woodward products within a specific geographic area
and market segment.
 An Authorized Independent Service Facility (AISF) provides authorized
service that includes repairs, repair parts, and warranty service on Woodward's
behalf. Service (not new unit sales) is an AISF's primary mission.
 A Recognized Engine Retrofitter (RER) is an independent company that
does retrofits and upgrades on reciprocating gas engines and dual-fuel
conversions, and can provide the full line of Woodward systems and
components for the retrofits and overhauls, emission compliance upgrades,
long term service contracts, emergency repairs, etc.
 A Recognized Turbine Retrofitter (RTR) is an independent company that
does both steam and gas turbine control retrofits and upgrades globally, and
can provide the full line of Woodward systems and components for the
retrofits and overhauls, long term service contracts, emergency repairs, etc.

A current list of Woodward Business Partners is available at


www.woodward.com/support/directory.cfm.

Woodward 53
VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II Manual 26336

Woodward Factory Servicing Options


The following factory options for servicing Woodward products are available
through your local Full-Service Distributor or the OEM or Packager of the
equipment system, based on the standard Woodward Product and Service
Warranty (5-01-1205) that is in effect at the time the product is originally shipped
from Woodward or a service is performed:
 Replacement/Exchange (24-hour service)
 Flat Rate Repair
 Flat Rate Remanufacture

Replacement/Exchange: Replacement/Exchange is a premium program


designed for the user who is in need of immediate service. It allows you to
request and receive a like-new replacement unit in minimum time (usually within
24 hours of the request), providing a suitable unit is available at the time of the
request, thereby minimizing costly downtime. This is a flat-rate program and
includes the full standard Woodward product warranty (Woodward Product and
Service Warranty 5-01-1205).

This option allows you to call your Full-Service Distributor in the event of an
unexpected outage, or in advance of a scheduled outage, to request a
replacement control unit. If the unit is available at the time of the call, it can
usually be shipped out within 24 hours. You replace your field control unit with
the like-new replacement and return the field unit to the Full-Service Distributor.

Charges for the Replacement/Exchange service are based on a flat rate plus
shipping expenses. You are invoiced the flat rate replacement/exchange charge
plus a core charge at the time the replacement unit is shipped. If the core (field
unit) is returned within 60 days, a credit for the core charge will be issued.

Flat Rate Repair: Flat Rate Repair is available for the majority of standard
products in the field. This program offers you repair service for your products with
the advantage of knowing in advance what the cost will be. All repair work carries
the standard Woodward service warranty (Woodward Product and Service
Warranty 5-01-1205) on replaced parts and labor.

Flat Rate Remanufacture: Flat Rate Remanufacture is very similar to the Flat
Rate Repair option with the exception that the unit will be returned to you in “like-
new” condition and carry with it the full standard Woodward product warranty
(Woodward Product and Service Warranty 5-01-1205). This option is applicable
to mechanical products only.

Returning Equipment for Repair


If a control (or any part of an electronic control) is to be returned for repair,
please contact your Full-Service Distributor in advance to obtain Return
Authorization and shipping instructions.

When shipping the item(s), attach a tag with the following information:
 return authorization number;
 name and location where the control is installed;
 name and phone number of contact person;
 complete Woodward part number(s) and serial number(s);
 description of the problem;
 instructions describing the desired type of repair.

54 Woodward
Manual 26336 VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II

Packing a Control
Use the following materials when returning a complete control:
 protective caps on any connectors;
 antistatic protective bags on all electronic modules;
 packing materials that will not damage the surface of the unit;
 at least 100 mm (4 inches) of tightly packed, industry-approved packing
material;
 a packing carton with double walls;
 a strong tape around the outside of the carton for increased strength.

To prevent damage to electronic components caused by improper


handling, read and observe the precautions in Woodward manual
82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.

Replacement Parts
When ordering replacement parts for controls, include the following information:
 the part number(s) (XXXX-XXXX) that is on the enclosure nameplate;
 the unit serial number, which is also on the nameplate.

Engineering Services
Woodward offers various Engineering Services for our products. For these services,
you can contact us by telephone, by email, or through the Woodward website.
 Technical Support
 Product Training
 Field Service

Technical Support is available from your equipment system supplier, your local Full-
Service Distributor, or from many of Woodward’s worldwide locations, depending
upon the product and application. This service can assist you with technical
questions or problem solving during the normal business hours of the Woodward
location you contact. Emergency assistance is also available during non-business
hours by phoning Woodward and stating the urgency of your problem.

Product Training is available as standard classes at many of our worldwide


locations. We also offer customized classes, which can be tailored to your needs
and can be held at one of our locations or at your site. This training, conducted
by experienced personnel, will assure that you will be able to maintain system
reliability and availability.

Field Service engineering on-site support is available, depending on the product


and location, from many of our worldwide locations or from one of our Full-
Service Distributors. The field engineers are experienced both on Woodward
products as well as on much of the non-Woodward equipment with which our
products interface.

For information on these services, please contact us via telephone, email us, or
use our website: www.woodward.com/support.

Woodward 55
VxWorks RTOS Software Tools for MicroNet Plus/Atlas-II Manual 26336

How to Contact Woodward


For assistance, call one of the following Woodward facilities to obtain the address
and phone number of the facility nearest your location where you will be able to
get information and service.

Electrical Power Systems Engine Systems Turbine Systems


Facility---------------- Phone Number Facility---------------- Phone Number Facility---------------- Phone Number
Brazil ------------- +55 (19) 3708 4800 Brazil ------------- +55 (19) 3708 4800 Brazil ------------- +55 (19) 3708 4800
China ----------- +86 (512) 6762 6727 China ----------- +86 (512) 6762 6727 China ----------- +86 (512) 6762 6727
Germany: Germany: India --------------- +91 (129) 4097100
Kempen ---- +49 (0) 21 52 14 51 Stuttgart----- +49 (711) 78954-0 Japan -------------- +81 (43) 213-2191
Stuttgart----- +49 (711) 78954-0 India --------------- +91 (129) 4097100 Korea -------------- +82 (51) 636-7080
India --------------- +91 (129) 4097100 Japan -------------- +81 (43) 213-2191 The Netherlands - +31 (23) 5661111
Japan -------------- +81 (43) 213-2191 Korea -------------- +82 (51) 636-7080 Poland--------------- +48 12 295 13 00
Korea -------------- +82 (51) 636-7080 The Netherlands - +31 (23) 5661111 United States ---- +1 (970) 482-5811
Poland--------------- +48 12 295 13 00 United States ---- +1 (970) 482-5811
United States ---- +1 (970) 482-5811

You can also contact the Woodward Customer Service Department or consult our
worldwide directory (www.woodward.com/support/directory.cfm) for the name
of your nearest Woodward distributor or service facility.

Technical Assistance
If you need to telephone for technical assistance, you will need to provide the following information.
Please write it down here before phoning:

Your Name
Site Location
Phone Number
Fax Number
Engine/Turbine Model Number
Manufacturer
Number of Cylinders (if applicable)
Type of Fuel (gas, gaseous, steam, etc)
Rating
Application
Control/Governor #1
Woodward Part Number & Rev. Letter
Control Description or Governor Type
Serial Number
Control/Governor #2
Woodward Part Number & Rev. Letter
Control Description or Governor Type
Serial Number
Control/Governor #3
Woodward Part Number & Rev. Letter
Control Description or Governor Type
Serial Number

If you have an electronic or programmable control, please have the adjustment setting positions or
the menu settings written down and with you at the time of the call.

56 Woodward
Software Setup Record

Woodward Control Part Number _______________

Find via AppManager:


Computer Name VXM/VXA___________

Footprint Part Number ______________

Footprint Rev ______________

Service Pack Version ______________

Ethernet #1:
Mode Static IP or DHCP

IP Address ________________________

Subnet Mask ________________________

Default Gateway ________________________

Ethernet #2:
IP Address ________________________

Subnet Mask ________________________

Default Gateway ________________________

Ethernet #3:
IP Address ________________________

Subnet Mask ________________________

Default Gateway ________________________

Ethernet #4:
IP Address ________________________

Subnet Mask ________________________

Default Gateway ________________________

Tunable .cfg File Name ________________________.cfg

Tunable .mdb File Name ________________________.mdb

Tunable .tun File Name ________________________.tc

Administrator Password ________________________


We appreciate your comments about the content of our publications.
Send comments to: icinfo@woodward.com

Please reference publication 26336C.

PO Box 1519, Fort Collins CO 80522-1519, USA


1000 East Drake Road, Fort Collins CO 80525, USA
Phone +1 (970) 482-5811  Fax +1 (970) 498-3058

Email and Website—www.woodward.com

Woodward has company-owned plants, subsidiaries, and branches,


as well as authorized distributors and other authorized service and sales facilities throughout the world.
Complete address / phone / fax / email information for all locations is available on our website.

2010/10/Colorado

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