Caterpillar 3508B Shematics Electrical Wiring Diagram

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Component Location

Schematic Machine Schematic Machine


Component Identifiers (CID¹) Component Component
Location Location Location Location
Module Identifier (MID²)
Primary Electronic Control Module
Component Locations Alarm
Alternator
E-12
D-7
1
2
Sensor - Engine Speed Timing (Secondary)
Sensor - Fuel Filter Press (Filtered)
C-4
B-3
29
18
(MID No. 036) Assembly - Diode (Note 2) C-12, C-2, D-2 9 Sensor - Fuel Filter Press (Unfiltered) B-3 19
CID Component Assembly - Relay Board F-4 Note 4 Sensor - L. Turbo Exhaust Temp A-7 20
0001 Injector Cylinder #1 Assembly - Relay Board F-2 Note 4 Sensor - L. Turbo Inlet Press (Note 3) B-3 21,21a
0002 Injector Cylinder #2 19 18 15 16 14 Batteries E-6 Note 1 Sensor - R. Turbo Exhaust Temp A-7 22
32 25 21a 21
20
0003 Injector Cylinder #3 Breaker - Alternator E-9 1 Sensor - R. Turbo Inlet Press (Note 3) B-4 23,23a
0004 Injector Cylinder #4 Breaker - Battery E-9 1 Sensor - Throttle Position (Port) I-7 Note 4
0005 Injector Cylinder #5 Breaker - Control Switch C-10 1 Sensor - Throttle Position (Starboard) I-7 Note 4
0006 Injector Cylinder #6 Breaker - Customer Power F-9 1 Sensor - Transmission Oil Temperature G-5 Note 1
0007 Injector Cylinder #7 Breaker - EMS II D-11 1 Sensor - Transmission Oil Pressure G-5 Note 1
0008 Injector Cylinder #8 Breaker - Engine Control (Primary) D-11 1 Sensor - Turbo Outlet Press B-3 24
0009 Injector Cylinder #9 Breaker - Engine Control (Secondary) D-11 1 Solenoid - Air Shut-off (Left Side) D-6 25
0010 Injector Cylinder #10 Breaker - Mag Relay E-10 1 Solenoid - Air Shut-off (Right Side) D-6 26
0011 Injector Cylinder #11 11 Breaker - Main Crank E-Stop E-9 1 Solenoid - Air Start (if equipped) D-6 27
0012 Injector Cylinder #12 Breaker - PRCM G-10 1 Solenoid - Cylinder Head (Note 2) C-2, D-2 28
0013 Injector Cylinder #13 Breaker - Relay E-10 1 Switch - Alarm Silence F-12 1
0014 Injector Cylinder #14 Control - Engine (Primary) A-6 3 Switch - Air Shutoff LH D-5 25
10 29
0015 Injector Cylinder #15 Control - Engine (Secondary) D-4 7 Switch - Air Shutoff RH D-5 26
0016 Injector Cylinder #16 Gauge - Cluster #1 I-4 Note 4 Switch - Charger Fault H-5 Note 1
17
0091 Throttle Position Sensor Gauge - Cluster #1 G-12 1 Switch - Control C-10 1
0094 Fuel Delivery Pressure Sensor Gauge - Cluster #2 I-4 Note 4 Switch - Customer Shut-down H-4 Note 4
3 6
0100 Engine Oil Pressure Sensor Gauge - Cluster #2 G-11 1 Switch - E-Stop D-11 1
0101 Crankcase Air Pressure Sensor Gauge - Cluster #3 G-10 1 Switch - Engine Protection Override C-10 1
5
0110 Engine Coolant Temperature Sensor Module - Customer Communication I-6 Note 4 Switch - Fuel Level H-5 Note 1
0168
0190
Electrical System Voltage
Engine Speed Sensor 7
Module - Prog Relay Control
Module - Relay Driver
F-6
F-3
Note 4
Note 4
Switch - LH/RH
Switch - Manual Crank
E-12
E-10
1
1
3500B Engine for Marine Propu
LEFT SIDE VIEW Module - Relay Driver F-1 Note 4 Switch - Mode/Clear E-12 1
0248
0253
0254
Data Link
Personality Module
Payload Electronic Control Module
Monitor- EMS II
Monitor - Electronic (EMS)
F-12
I-2 Note 4
1 Switch - Overspeed Verify
Switch - Prelube Override
C-10
C-10
1
1
Electrical System
0261 Engine Timing Calibration Motor - Prelube D-6 4 Switch - Prelube Press B-7 31
0262 5 Volt Sensor Power Supply Motor - Starter (1/2 Group)
Motor - Starter (1/2 Group)
E-7
D-7
5
6
Switch - Remote Start/Stop
Switch - Scroll
H-4
G-3
Note 4
Note 4
3508B: 3512B: 3516B:
0263 Sensor Power Supply
0267 Remote Shutdown Input Potentiometer G-3 Note 4 Switch - Service F-12 1 2BM1-UP BRN1-UP 4BW1-UP
0268 Programmed Parameter Fault Pyrometer
Relay - Air Shut-off LH
B-2
E-11
1
1
Switch - Throttle Synchronization
Tachometer
I-7
I-3
Note 1
Note 4
3PS1-UP 2EZ1-UP CDE1-UP
0273 Turbocharger Outlet Pressure Sensor
0274 Atmospheric Pressure Sensor
23 22
Relay - Air Shut-off RH E-11 1 Terminal Block (TB-1) E-9 1 7SM1-UP 2GW1-UP 8CN1-UP
26 23a 32 28 32 9 1 Relay - Customer Power G-9 1 Terminal Block (TB-2) D-10 1
0275 Right Turbocharger Inlet Pressure Sensor
Relay - E - Stop C-12 Terminal Block (TB-3) C-11 1
1TW1-UP 7HM1-UP 3CW1-UP
0276 Left Turbocharger Inlet Pressure Sensor
0279 Aftercooler Coolant Temperature Sensor (front) Relay - E - Stop Lockout D-12 Terminal Block (TB-4) E-10 1 3RS1-UP 8KN1-UP
Relay - EMS II D-12 1 Terminal Block (TB-5) G-12 1
0289
0336
Fuel Pressure Sensor - before fuel filter
Engine Control Switch Relay - Engine Control (Primary) C-11 1 Terminal Block (TB-6) G-11 1
4TN1-UP 3SS1-UP
0337 Remote Emergency Stop Switch Relay - Engine Control (Secondary) C-11 1 Terminal Block (TB-7) G-11 1
0338 Engine Pre-lube Pump Relay MAN
Relay - General Alarm F-10 1 Terminal Block (TB-8) G-11 1
AUTO ALTRONIC PYROMETER

ETHER

Relay - Mag #1 E-10 1 Terminal Block (TB-9) G-11 1


CONTROL
CH. TEMP.

0342 Engine Pre-lube Pump Relay SCROLL

CLEAR
DISPLAY

MODE

0444 Starter Motor Relay


LH
DISPLAY
RH
LH/RH
PUSH TO READ OR ADVANCE
HOLD FOR RAPID ADVANCE

Relay - Mag #2 E-10 1 Terminal Block (TB10) C-8 1


2
OFF
SELECT RESET

0446 Air Shutdown Relay


STOP AUTO
Relay - PRCM G-10 1 Terminal Block (TB-11) C-8 1
MAN.
START

0542 Engine Oil Pressure Sensor - before oil filter Relay - Prelube (Master) E-11 1 Terminal Block (TB-12) F-9 1
0650 Harness Code Relay - Prelube (Slave) F-11 1 Terminal Block (TB-13) G-8 1
0827 Left Exhaust Temperature Sensor Relay - Shut-down Notify F-9 1 Terminal Block (TB-14) F-9 1
33
0828 Right Exhaust Temperature Sensor Sensor - Aftercooler Temp B-4 10 Terminal Block (TB-15) F-9 1
1495 Injector Codes Sensor - Atmospheric Press B-3 11 Terminal Block (TB-16) G-9 1
12 Sensor - Crankcase Press B-3 12 Terminal Block (TB-17) G-9 1
Secondary Electronic Control Module
Sensor - Engine Coolant Level G-5 Note 1 Terminal Block (TB-18) G-9 1
(MID No. 047)
27 Sensor - Engine Coolant Temp B-4 14 Terminal Block (TB-19) F-9 1
CID Component
31 Sensor - Engine Oil Press (Filtered) B-3 15 Terminal Block (TB-20) F-9 1
0001 Injector Cylinder #1
Sensor - Engine Oil Press (Unfiltered) B-3 16 Thermocouple (Note 2) A-1, B-1 32
0002 Injector Cylinder #2
Sensor - Engine Speed Timing (Primary) A-7 17 Timer - Air Shut-off D-11 1
0003 Injector Cylinder #3
Note 1: Customer supplied component.
0004 Injector Cylinder #4 RIGHT SIDE VIEW 4
Note 2: One located at each cylinder.
0005 Injector Cylinder #5
Note 3: Locations marked with an "a" indicate the sensor location when the engine is equipped with an air shut-off.
0006 Injector Cylinder #6
Note 4: Remote mounted.
0007 Injector Cylinder #7
0008 Injector Cylinder #8
0009 Injector Cylinder #9
0010 Injector Cylinder #10
0011 Injector Cylinder #11
0012 Injector Cylinder #12
0013 Injector Cylinder #13
0014 Injector Cylinder #14

m
0015 Injector Cylinder #15
0016 Injector Cylinder #16 4-Pin DT Plug
0190 Engine Speed Sensor
40-Pin Deutsch Connector 102-8814 Seal

0342 Secondary Engine Speed Sensor 110-6844 Seal


¹ The CID is a diagnostic code that indicates which circuit is faulty. Wire Gauge Pin # Socket # Notes
14 9W-0852 9W-0844 DT, DRC, HD, and Deutsch connectors. 3E-3377 Wedge
3E-3376 Receptacle As. 3E-3374 Wedge 3E-3373 Plu
² The MID is a diagnostic code that indicates which electronic control module
16-18 8T-8729 8T-8730 DT, DRC, HD, and Deutsch connectors.
diagnosed the fault. 110-6847 Plug As. 102-8804 Receptacle Kit 102-8809 Plug Kit
14-18 7N-7780 7N-7779 Surseal connectors only.
or
19
4-6 8N-1548 8N-1547 25-pin CE connectors only. Wire Gauge Pin # Socket #

110-6848 Plug As. 10 8N-1542 8N-1543 25-pin CE connectors only. 14 9W-0852 9W-0844
or
co 24
110-6847 Plug As.
(Service Replacement)

Wire Gauge Pin #


110-6848 Plug As.

Socket #
12-14
16-18
8N-1540
9X-6856
8N-1538
8N-1541
9X-6857
8N-1539
25-pin CE connectors only.
25-pin CE connectors only.

3E-8558 Bolt
16-18 8T-8729

24-Pin DRC Connector


8T-8730

24

12
18
24
6

6
24 23 22
14 9W-0852 9W-0844

22

4
9-Pin HD10 Receptacle

10
16
22
4
11 16-18 8T-8729 8T-8730

DEUTSCH IPD
DRC16-24SA
USA

15
21
3
9
21 20 19

21

3
1 3E-4367 Ring
Failure Mode Identifiers (FMI)¹ E D
C

19

13
19
1

1
7
FMI No. Failure Description A B

0 Data valid but above normal operational range.


2-Pin Sure-Seal Plug F
7X-6222 Connector As. 9X-3265 Seals
J
G
1 Data valid but below normal operational range. 3
H
Wire Gauge Pin # Socket #
2 Data erratic, intermittent, or incorrect. 1 9X-0145 Recept
14 9W-0852 9W-0844
3 Voltage above normal or shorted high. 2
s.
8T-8736 Receptacle
16-18 8T-8729 8T-8730
4 Voltage below normal or shorted low.
5 Current below normal or open circuit. Wire Gauge Pin # Socket #
7N-9737 Plug 7N-9738 Receptacle
6 Current above normal or grounded circuit. 14 9W-0852 9W-0844 25-Pin CE Plug
7 Mechanical system not responding properly. Wire Gauge Pin # Socket # 16-18 8T-8729 8T-8730
8 Abnormal frequency, pulse width, or period. 14-18 7N-7780 7N-7779 18 1 2 18 1 2
17
9 Abnormal update. 16
17
3
16 19 20
3
4
19 20 4
10 Abnormal rate of change. 15 5
15 5

25 14 25 21 6
14 21 6
11 Failure mode not identifiable. 24 22 24 22

3-Pin DT Plug 13 7
13
12 23 8
7

12 Bad device or component. FRONT VIEW 102-8813 Seal


12
23
8 11
9
og

11 9 10
10
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available. 8N-1521 Endbell As. 3T-3044 or
8N-1518 Plug As.
17 Module not responding.
3E-3368 Wedge
18 Sensor supply fault. 3E-3307 Receptacle As. Wire Gauge Pin # Socket #
21 23 104-2921 Plug As.
19 Condition not met. 3E-3371 Wedge 4-6 8N-1548 8N-1547
102-8808 Plug Kit
20 Parameter failures. 102-8803 Receptacle Kit 10 8N-1542 8N-1543

¹The FMI is a diagnostic code that indicates what type of failure has occurred. 12-14 8N-1540 8N-1541
Wire Gauge Pin # Socket # 16-18 9X-6856 9X-6857
8N-1538 8N-1539
14 9W-0852 9W-0844

16-18 8T-8729 8T-8730


40-Pin DRC Connector
l

40

10

10
20
30
2-Pin DT Plug

40 39 38 37 36
3E-8557 Bolt
29 102-8812 Seal
ta

36

16
26
6

6
1

DRC16-40S
DEUTSCH IPD

15
25
5
35

5
17 3E-3361 Plug As.
3E-3365 Wedge

35 34 33 32 31
3E-3362 Wedge
3E-4367 Ring

21
11
1
3E-3364 Plug As.

31
102-8807 Plug Kit

1
102-8802 Receptacle Kit
9X-3132 Seals
8T-9834 Connector As.
Wire Gauge Pin # Socket #
Wire Gauge Pin # Socket #
14 9W-0852 9W-0844
14 9W-0852 9W-0844
16-18 8T-8729 8T-8730
16-18 8T-8729 8T-8730
ca

D86819

REAR VIEW
ep
12 11 10 9 8 7 6 5 4

INSTRUMENTION BOX ENGINE


F722-OR
F721-GY
150-OR
1 200-BK
150-OR 2 J981-WH
3 F721-GY J982-OR
200-BK 4
200-BK 5 GAGE CLUSTER 2 GAGE
F722-OR +B -B + - CAT DATA LINK 122-0143 117-9
150-OR 6
GAGE 2 G
I THROTTLE
SYNCHRONIZATION LH EXH MANIFOLD TEMP OIL
SWITCH RH EXH MANIFOLD TEMP COOL
CENTER POSITION FOR INDEPENDANT THROTTLE CONTROL. BOOST PRESSURE MAR GE
CLOSE 1 TO 2 AND 4 TO 5 FOR STARBOARD THROTTLE CONTROL. LAMP AFTERCOOLER TEMP LAMP LAMP MAR GE
CLOSE 2 TO 3 AND 5 TO 6 FOR PORT THROTTLE CONTROL. 118-5075 118-5075 118-5075

J981-WH
J982-OR
150-OR A RD-18 VS PORT THROTTLE PLUG
200-BK B BK-18 -BATT POSITION SENSOR 3E-3379
RS-232C PORT

6
5
4
3
2
1

6
388-BU C WH-18 SIGNAL 9X-9647 6-PIN
A RD-18 VS SOCKET SOCKET SOCKET
150-OR STARBOARD THROTTLE 118-5077 118-5077 118-5077

A303-BR

A304-RD
200-BK B BK-18 -BATT POSITION SENSOR EVIM

671-PU
672-OR
200-BK
200-BK
388-BU C WH-18 SIGNAL 9X-9647 130-6196

200-BK
150-OR
150-OR
200-BK
388-BU

160-PU
668-PK

668-PK
200-BK

160-PU
670-GY
200-BK
200-BK

F722-OR
F721-GY
388-BU
CONNECT TO STARBOARD J-BOX
CUSTOMER CONNECTOR 7X-6222
200-BK TO PIN 03 J981-WH
150-OR TO PIN 15 J982-OR A303-BR
150-OR TO PIN 02 A304-RD
200-BK TO PIN 13 672-OR
150-OR 671-PU
151-OR 200-BK
200-BK L50 L50
160-PU
EXTRA GAGE FOR PREMIUM

J981-WH
J982-OR
PILOT HOUSE PANEL

200-BK 200-BK
200-BK 200-BK
200-BK 200-BK

150-OR
200-BK 200-BK

150-OR
150-OR
998-BR

151-OR
H 200-BK

200-BK
124-3176 COVER

200-BK
109-6507 SWITCH

200-BK
150-OR 111-1324 BLOCK

200-BK
200-BK

200-BK
L50 L50 2 1

200-BK
224-BK F715-PU

200-BK
675-BR 675-BR F719-BR

200-BK
L49

200-BK
676-PU 676-PU CUSTOMER
G732-WH SHUT-DOWN

998-BR
410-WH 200-BK (E-STOP)
892-BR CHARGER NOTE A
893-GN L49 FAULT
CONNECT TO STARBOARD J-BOX
CUSTOMER CONNECTOR 8T-9834 998-BR 5
388-BU TO PIN 03 050-WH NOTE A START/RUN-2 8 050-WH
FUEL LEVEL COOL/STOP-2 7
F722-OR TO PIN 08 060-YL 172-8660 060-YL
F721-GY TO PIN 07 040-OR-14 STOP-2 6
NOTE A 1 START/RUN-1 4
388-BU TO PIN 10 103-RD-14 040-OR-1
389-OR TO PIN 9 F715-PU 200-BK 2 COOL/STOP-1 3
892-BR F719-BR 024-BR 1 STOP-1 2

103-RD-14
893-GN REMOTE
J981-WH START/STOP
J982-OR 133-9027
TRANMISSION NOTE A
022-WH OIL PRESSURE
GAGE CLUSTER 2 GAGE CLUSTER 3 103-RD-1
166-6929 166-6940 024-BR 024-BR 110-0979
GAGE CLUSTER 1 998-BR C464-BU A OR-18 +8VS
GAGE 2 GAGE3 INSTRUMENT BOX CUSTOMER 200-BK B YL-18 RETURN
153-8056 OIL FILTER DIFF BOOST CONNECTION
POWER CONNECTOR B471-BU C GN-18 SIGNAL
GAGE 1 FUEL FILTER DIFF A/C TEMP 150-OR 9X-0145 7X-6222
VOLTAGE EXHAUST TEMP TRAN OIL PRES ATTACHMENTS TB-18 DRC-24 DRC-24 C464-BU C464-BU
OIL PRES INLET RESTRICTION TRAN OIL TEMP 150-OR (PORT SIDE) C464-BU C464-BU
COOLANT TEMP 150-OR CONN D C464-BU C464-BU TRANSMISSION
FUEL PRES PRCM RELAY 150-OR 150-OR 01 01 150-OR B471-BU OIL TEMPERATURE 675-BR
9Y-2921 150-OR 150-OR 02 NOTE D 02 150-OR B472-YL B472-YL 118-7226 676-PU
PRCMR 150-OR 03 03 150-OR D936-WH D936-WH C464-BU A OR-18 +8VS
150-OR 04 04 150-OR 050-WH 200-BK B BK-18 RETURN 150-OR
1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
87a 150-OR
30 151-OR 05 05 150-OR 060-YL B472-YL C WH-18 SIGNAL
102-RD 151-OR 06 NOTE E 06 151-OR 040-OR-14

150-OR
675-BR

150-OR
676-PU
1
2
3
4
5
6
7
8

87 108-RD 07 07 108-RD 103-RD-14

F722-OR
049-OR
200-BK
053-GN
052-YL
051-WH
200-BK

108-RD COOLANT LEVEL

F721-GY
86 85 08 08 108-RD
049-OR
200-BK
053-GN
052-YL
051-WH
200-BK

F715-PU SENSOR 111-3794


PRCMCB 200-BK 108-RD 09 09 108-RD F719-BR

388-BU
L51 NOTE F
G
049-OR
200-BK
053-GN
052-YL
051-WH

113-OR-14 108-RD 10 10 108-RD

675-BR
1 2 CP RELAY TB-17 C464-BU A RD-18 +8VS BASE AS. BASE AS.

676-PU
049-OR

F722-OR
10A 102-RD 9Y-2921 108-RD 11 11 108-RD 200-BK B BK-18 RETURN

F721-GY
049-OR CPR 108-RD 108-RD 12 12 108-RD 9D-3127 9D-3127
053-GN PRCM D936-WH C GN-18 ALARM SIG

388-BU
108-RD 200-BK 13 NOTE G 13 200-BK

389-OR
053-GN BREAKER 87a

892-BR
30 108-RD 200-BK 14 14 200-BK LAMP LAMP

893-GN
114-1142

J981-WH
052-YL 108-RD 108-RD 200-BK 15 15 200-BK 8D-1429 8D-1429

J982-OR
052-YL 87 200-BK 16 16 200-BK CUSTOMER SUPPLIED

022-WH
024-BR
86 85 200-BK 17 17 200-BK

998-BR
200-BK 22 NOTE H 18

C464-BU
L48 L48 200-BK BACKUP BACKUP IN
114-OR-14 200-BK 18 19 200-BK

C464-BU
L53 L53 READY CONTROL

C464-BU
EMS TB-5 200-BK 200-BK 19 20 200-BK (BURL) (BUICL)
151-OR

B472-YL
+ 24 VOLT IN 01 150-OR TB-6 BURL 200-BK 20 21 200-BK L50 L50
NOTE J 151-OR

D936-WH
GROUND 02 200-BK TB-7 8D-1429 200-BK 21 22 200-BK
151-OR
FOR PANELS WITH START/STOP SWITCHES
150-OR & BACKUP ECM INDICATORS.

040-OR-14
200-BK 23 23 200-BK

050-WH
+ V CLUSTER 34 049-OR 049-OR TB-16

103-RD-14
060-YL
MODULE CLOCK 25 053-GN 053-GN TB-8 200-BK 24 24 200-BK PROGRAMABLE RELAY
MODULE DATA 35 052-YL 052-YL 675-BR
CONTROL MODULE

F715-PU
MODULE LOAD 15 051-WH 051-WH BUICL

F719-BR
TB-13 XXX-XX 01 NC 123-6008 +B
ACTION LAMP 13 XXX-XX 8D-1429 L49

B471-BU
200-BK 150-OR F722-OR XXX-XX 02 NC
SERVICE 23 027-PU L20 XXX-XX 03 NC
CLEAR 33 028-GY 200-BK L46 L46 F721-GY NOTE: KEEP THE OVERALL LENGTH OF THE CAT DATA LINK
200-BK 676-PU TB-14 XXX-XX 04 NC CIRCUITS 892 & 893 AS SHORT AS POSSIBLE.
TRANS SPEED IN 26 XXX-XX XXX-XX 05 NC
ENGINE SPEED IN 36 XXX-XX 200-BK CUSTOMER XXX-XX 06 NC

892-BR
893-GN
ALTERNATOR 'R' 30 XXX-XX 200-BK POWER XXX-XX 07 NC +BAT. SW RM1
SENSOR 1/SW 11 07 XXX-XX BREAKER TB-15 XXX-XX 08 NC +BAT. UNFUSED RM2 RM29
SENSOR 2/SW 12 17 XXX-XX 114-1142 388-BU XXX-XX 09 NC K3 IN RM3 F1 RM30 12 12-BK
SENSOR 3/SW 13 37 XXX-XX L21 F2 RM31 F10 12
TB-9 108-RD 1 2 389-OR XXX-XX 10 NC K7 IN RM4 13
SENSOR 4/SW 14 27 XXX-XX 10A 102-RD CONN C XXX-XX 11 NC K6 IN RM5 F3 RM32
14 11-BU
SENSOR 5/SW 15 08 XXX-XX CPCB XXX-XX 12 NC K4 IN RM6 F4 RM33 R9
102-RD TB-19 01 01 F722-OR F5 RM34 R9 11
SENSOR 6/SW 16 10 XXX-XX XXX-XX 13 NC K2 IN RM7 15
SENSOR 7/SW 17 28 B472-YL B472-YL C464-BU SHUT-DOWN NOTIFY 02 02 F721-GY XXX-XX F6 RM35 F9
L28 14 NC K5 IN RM8
SENSOR 8/SW 18 38 B471-BU B471-BU L28 B472-YL L28 L28 RELAY 675-BR 03 03 388-BU XXX-XX 15 NC K5 IN RM9 F7 RM36 16
+ 8 VOLT OUT 24 C464-BU C464-BU B471-BU 9Y-2921 04 04 389-OR XXX-XX NC NC RM10 F8 RM37 17
TB-20 05 05 675-BR 16 F9 RM38 R8 10-BU
ACTION ALARM 04 025-GN L28 D936-WH SDNR XXX-XX 17 NC NC RM11 R8 10
DATA LINK + 05 L28 024-BR 87a 06 06 676-PU F10 RM39 18
893-GN XXX-XX 18 NC +BAT. FUSED OUT RM12

151-OR
151-OR
200-BK
DATA LINK - 14 892-BR L17 022-WH 030-BU-14 676-PU 07 07 F722-OR F8
30 08 F721-GY 893-GN 19 CAT DATA LINK + K1 IN RM13 19
HARNESS CODE 0 31 XXX-XX 020-WH-14 010-OR-14 08 892-BR 20 CAT DATA LINK - K1 N/O OUT RM14
HARNESS CODE 1 03 200-BK 87 675-BR 09 09 388-BU 20 R7 09-BU
L43 676-PU 10 389-OR XXX-XX 21 NC K7 N/O OUT RM15 R7 9
HARNESS CODE 2 12 200-BK 86 85 10 XXX-XX 22 NC K3 N/O OUT RM16 21
HARNESS CODE 3 22 L29 892-BR 11 11 892-BR
200-BK
150-OR

NOTE K XXX-XX 23 SWITCH INPUT 6 K3 N/C OUT RM17 F7


102-RD
102-RD
L17 893-GN 12 12 893-GN
HARNESS CODE 4 16 200-BK XXX-XX 24 SWITCH INPUT 7 K4 N/O OUT RM18 22
010-OR-14 13 SHUTDOWN NOTIFY RELAY-COMMON

200-BK
HARNESS CODE 5 06 200-BK ALS 13 010-OR-14 XXX-XX 25 SWITCH INPUT 8 K6 N/O OUT RM19 23 08-BU
E798-PK J981-WH 14 14 J981-WH R6
F SWITCH 1 19
SWITCH 2 29
029-YL
026-OR 026-OR 1 2 200-BK 020-WH-14 020-WH-14 15 15 020-WH-14 SHUTDOWN NOTIFY RELAY-NORMALLY CLOSED XXX-XX
XXX-XX
26
27
NC
NC
K6 N/C OUT
K4 N/C OUT
RM20
RM21
24
R6 8
SWITCH 3 39 XXX-XX E797-WH 022-WH 16 16 022-WH F6
L53 L53 030-BU-14 17 SHUTDOWN NOTIFY RELAY-NORMALLY OPEN XXX-XX 28 NC K2 N/O OUT RM22 25
SWITCH 4 20 022-WH 030-BU-14 17 030-BU-14
200-BK
150-OR
025-GN
029-YL
028-GY
027-PU

ALARM SILENCE 150-OR TB-12 024-BR 18 XXX-XX 29 NC K5 N/C OUT RM23 26 07-BU
SWITCH 5 40 XXX-XX 18 NOTE L 024-BR XXX-XX 30 NC K5 N/O OUT RM24 R5
9W-0073 998-BR 998-BR 998-BR 19 19 998-BR R5 7
SWITCH 6 32 D936-WH XXX-XX 31 NC NC RM25 27
SWITCH 7 11 XXX-XX NOTE A 998-BR 998-BR 998-BR 20 20 998-BR XXX-XX 32 SWITCH INPUT 3 NC RM26 F5
SWITCH 8 21 XXX-XX L28 GENERAL ALARM 998-BR 998-BR 21 21 998-BR 28
SS RELAY 022-WH J982-OR 22 J982-OR XXX-XX 33 SWITCH INPUT 2 FLYBACK GND RM27
SWITCH 9/FUEL 18 024-BR 22 XXX-XX 34 NC -BAT. RM28 29 06-BU
3 2 200-BK 9Y-2921 024-BR C464-BU 23 23 C464-BU R4 R4
SWITCH 10/FUEL 09 XXX-XX 027-PU 1 GAR 35-PK 35 RDM 1 30 6
027-PU 200-BK C464-BU C464-BU 24 24 C464-BU 36-PU 36 RDM 2
ELECTRONIC MONITORING SYSTEM-II 87a L28 L28 C464-BU C464-BU 25 25 C464-BU F4
158-6255 SERVICE 090-BU-14 30 C464-BU XXX-XX 26 XXX-XX XXX-XX 37 NC 31
26 XXX-XX 38 SWITCH INPUT 1
SWITCH 080-WH-14 070-OR-14 B471-BU B472-YL 27 27 B472-YL 32 R3 05-BU
87 XXX-XX 39 SWITCH INPUT 5 R3
MOMENTARY B472-YL D936-WH 28 28 D936-WH 33 5
8N-0694 86 85 D936-WH 050-WH 29 050-WH XXX-XX 40 SWITCH INPUT 4
L55 L55 29 -B F3
EMS-II HARNESS CODE NOTE A PPRS 060-YL 30 30 060-YL PLUG AS. 34
2 1 998-BR L27 040-OR-14 31 31 040-OR-14 3E-6286
MCS C465-OR-10 104-RD-10 200-BK 35 R2 04-BU
PRIME PANEL W/O MAR GEAR SENSORS 102-RD 103-RD-14 32 32 103-RD-14 AEC-40 200-BK R2 4
028-GY 4 PRELUBE RELAY 102-RD F715-PU 33 33 F715-PU 36
HARNESS CODE 0 = OPEN 5 3 4 SLAVE 9X-8124 102-RD-10 L24 F719-BR F719-BR F2

m
HARNESS CODE 1 = OPEN 200-BK 34 34 SHIELD
6 200-BK F700-BU B471-BU 35 35 B471-BU SHIELD 37
HARNESS CODE 2 = GND 1 200-BK MAN CRANK F889-WH 36 36 F889-WH LOAD FEEDBACK SIGNAL 151-OR 38 R1 03-BU
HARNESS CODE 3 = OPEN 2 200-BK
E-STOP 070-OR-14 37 37 070-OR-14 GENERAL ALARM OUTPUT RELAY-COMMON R1 3
HARNESS CODE 4 = GND 3 BREAKER 36-PU 39
027-PU 200-BK PPRM PRELUBE XXX-XX 38 38 XXX-XX F1
HARNESS CODE 5 = GND RELAY MASTER 114-1142 080-WH-14 39 39 080-WH-14 GENERAL ALARM OUTPUT RELAY-NORMALLY CLOSED
87a 9Y-2921 RELAY BREAKER 1 2 35-PK 40 02-RD
MODE/CLEAR TB-4 105-RD 090-BU-14 40 40 090-BU-14 GENERAL ALARM OUTPUT RELAY-NORMALLY OPEN
PRIME PANEL W/ MAR GEAR SENSORS SWITCH 118-GN
30 87 104-RD
104-RD 104-RD-10 107-5857 105-RD 10A 102-RD RELAY BOARD ASSEMBLY 2
HARNESS CODE 0 = GND MOMENTARY 1 2 MCESCB INSTRUMENT BOX CUSTOMER 9Y-6497
HARNESS CODE 1 = OPEN 104-RD-14 104-RD-10 32A 102-RD-10 CONNECTION 1 01-PK
7N-8008 86 85 104-RD-14 102-RD-6 CONNECTOR 1
HARNESS CODE 2 = GND NOTE A RCB TB-1 9X-1343 8T-9834
HARNESS CODE 3 = OPEN F705-PK 104-RD
E797-WH
E798-PK
998-BR

DRC-40

J981-WH
J982-OR
F889-WH
102-RD-14 DRC-40 35-PK
HARNESS CODE 4 = GND RHLH 102-RD-10 (PORT SIDE)
HARNESS CODE 5 = GND 3 2 200-BK
L52
102-RD-10 102-RD
029-YL E799-BR
200-BK 102-RD-14 102-RD-10 151-OR
PREMIUM PANEL - SCAC 102-RD-6 102-RD
HARNESS CODE 0 = OPEN RH/LH 102-RD-6 102-RD 200-BK
L26
CUSTOMER INSTALLED ATTACHMENTS
L30
HARNESS CODE 1 = GND 8D-2676 L26
HARNESS CODE 2 = GND NOTE A +BATT BATTCB
36-PU
HARNESS CODE 3 = OPEN MANUAL
102-RD-6 1 63A 2 101-RD-6
C465-OR-10

HARNESS CODE 4 = GND 2 200-BK CRANK


HARNESS CODE 5 = GND 200-BK SWITCH
F705-PK

ALARM
102-RD-6

102-RD-6

E 1 MOMENTARY BATTERY
105-RD

105-RD

PREMIUM PANEL - JWAC BREAKER 892-BR L14


HARNESS CODE 0 = GND
HARNESS CODE 1 = GND
HARNESS CODE 2 = OPEN
HARNESS CODE 3 = OPEN
HARNESS CODE 4 = GND
HARNESS CODE 5 = GND
025-GN
ALARM
3N-5762

L26 394-GN-14
395-BR-14
F708-YL
F708-YL
ASOS1
394-GN-14 30

ASOS2
86
87a
104-RD-14
87 AIR S/O
85 RELAY RH

87a
9Y-2921
055-WH
2

3
E799-BR
F701-BR
SMMS2
1
4

1
8T-9637
NOTE A

MANCS
107-RD-10
MAG RELAY #2
4 9X-8124
F701-BR
5
200-BK
2 105-RD MAGCB

L19
1
50A
2
MAG RELAYS
BREAKER
102-RD-6
107-5856
ALTCB
102-RD-6 1 63A 2 109-RD-6
ALTERNATOR
BREAKER
125-7096

L19
L18
co L30 J982-OR
L17
J981-WH
892-BR
893-GN
E798-PK
CONN A
200-BK-10 01

150-OR-14 07
L18 150-OR-14
229-BK-14 11
02
03
05
06
04
09
01
02
03
05
06
04
07
09
11
200-BK-10
J982-OR
J981-WH
892-BR
893-GN
E798-PK
150-OR-14
150-OR-14
229-BK-14
L16
893-GN

L11 314-PU-10

G
MTR BAT
S
RD-00
RD-00
BK-6
RD-6

BK-00
RD-00

395-BR-14 30 116-7655
2 F708-YL
1 200-BK
3 055-WH

1/2 MOTOR GP. POS NEG POS NEG

BK-6
RD-6
104-RD-14 E799-BR 229-BK-14 13 13 229-BK-14 MOTOR
87 AIR S/O 4 08 E799-BR 8N-3896 115-5163
86
3 L19 E799-BR 08 L10
85 RELAY LH 2 1 F701-BR 10 10 F701-BR
200-BK

200-BK

BK-00
200-BK
150-OR

12 12 388-BU
150-OR
998-BR
200-BK

F708-YL 9Y-2921 107-RD-10 L21 388-BU 14 L9 BK-00 SECONDARY CONTROL SEC CONTROL
055-WH MAG RELAY #1 389-OR 14 389-OR CUSTOMER
SMMS1 9X-8124 F708-YL 15 15 F708-YL (+) (-) SUPPLIED
L13 304-WH
F705-PK F705-PK 16 16 F705-PK

SW INPUT #7/DIG SNSR 2 (UNUSED)


SW INPUT #8/DIG SNSR 3 (UNUSED)
304-WH-10
RENR1297-04

200-BK-10

ENGINE SHUTDOWN SIGNAL 'D' SW6


ENGINE SHUTDOWN SIGNAL 'C' SW2
055-WH E797-WH 17 17 E797-WH

200-BK-6
101-RD-6

SEC CAT DATA LINK (-)(UNUSED)


SEC CAT DATA LINK (+)(UNUSED)
18

ECM ON/OFF - KEYSWITCH INPUT


DUAL ECM "HEARTBEAT" RECEIVE
DUAL ECM "HEARTBEAT" RECEIVE
G721-GY 18 G721-GY G S

HSDL SHIELD GROUND (UNUSED)


BK
RD
WH

101-RD-6 19 19 101-RD-6

CAN DATA LINK (+) (UNUSED)


CAN DATA LINK (-) (UNUSED)

DIG SNSR PWR (8V) (UNUSED)

ANALOG SENSOR 10B (UNUSED)


ANALOG SENSOR 11B (UNUSED)
AIR STARTER

ANA SNSR PWR (5V) (UNUSED)


ANALOG SENSOR 9B (UNUSED)

SECONDARY ENG SPD/TIM SIG


SECONDARY +V SPEED/TIMING

ANALOG SENSOR 5B (UNUSED)


1

ANALOG SENSOR 2B (UNUSED)


ANALOG SENSOR 1B (UNUSED)
ANALOG SENSOR 3B (UNUSED)
ANALOG SENSOR 4B (UNUSED)
ANALOG SENSOR 6B (UNUSED)
ANALOG SENSOR 8B (UNUSED)
304-WH

ANALOG SENSOR 7B (UNUSED)


AST 109-RD-6 20 20 109-RD-6 SOLENOID

SYNCHRONIZATION SWITCH A
SYNCHRONIZATION SWITCH B

SWITCH INPUT #3 (UNUSED)

ANA SNSR RETURN (UNUSED)

3.5A PWM RETURN (UNUSED)


MTR BAT RD-00 200-BK 2

REVERSE ROTATION ENABLE

PRIMARY ENG SPD/TIM SIG


304-WH-10 304-WH-10 22 22 304-WH-10 L13 5N-8980

NORMAL ROTATION ENABLE

SECONDARY THROTTLE SIG


RELAY-ONE L23 L23 314-PU-10 24 314-PU-10

SEC ECM "ACTIVE" LAMP


314-PU-10 24 101-RD-6

SEC ECM "READY" LAMP

SPD PWM 2B+ (UNUSED)

PRIMARY THROTTLE SIG


SHOT 2.4 SEC 998-BR F719-BR 21 21 F719-BR MOTOR

SPD PWM 1B-(UNUSED)


9X-3207 C465-OR-10 C465-OR-10 L24 F715-PU 23 23 F715-PU 1/2 MOTOR GP.
NON-ELECTRIC STARTER

CAT DATA LINK (+)


CAT DATA LINK (-)
109-RD-6
998-BR 998-BR 25 25 998-BR 8N-3896 SWITCH RH

DIG SNSR RETURN


ENGINES WITH 115-5163

DOUT 5 (UNUSED)

POUT 2 (UNUSED)
AIR SHUT-OFF TB-2 227-7483
TIMER INSTRUMENT BOX ENGINE BK-00 POWER DISTRIBUTION BOX.
200-BK 200-BK 200-BK

SW4 (UNUSED)
CONNECTOR 'A'

AIR SHUTOFF
CONNECTION 'A'

ECS IN AUTO
200-BK 200-BK 200-BK-10 200-BK-10 -6

BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)
25-PIN 25-PIN BK 200-BK-10
s.
200-BK 200-BK 229-BK-14 229-BK-14 0-
200-BK 200-BK 229-BK-14 229-BK-14 3T-3043 3T-3044 20
L53 L53 4-6 GA. 19&20 200-BK-10 200-BK-10 C-KEY
200-BK 200-BK 200-BK-6 200-BK-6
200-BK 200-BK 8-10 GA. 1,22&24 101-RD-6
12-14 GA. 7,9,11&13

H401-PU
200-BK 200-BK ALT PLUG AS.
L29 L29 L46 16-18 GA. ALL OTHERS 109-RD-6 + R 60 AMP AIR SHUTOFF 101-0204
200-BK 200-BK

H401-PU
CONN B

04
06
05
11
40
34
02
24
14
23
12
20
27
19
13
22
21
28
15
16
33
10
09
03
01
07
08
18
35
29
36
30
31
37
17
38
39
32
26
25

13
07
24
25
20
23
14
08
02
03
09
15
01
150-OR 200-BK 200-BK

101-RD-6
-
200-BK 200-BK C465-OR-10 01 01 C465-OR-10
200-BK 200-BK 200-BK 200-BK F716-WH 02 02 F716-WH 200-BK-6 200-BK-10

G738-GY-14
106-WH-14
106-WH-14
229-BK-14
229-BK-14
200-BK-10
105-RD

200-BK 200-BK L25 L25 F717-YL 03 03 F717-YL

(G791-BR)
AIR SHUT-OFF DIODE AS.

G721-GY
XXX-XX
XXX-XX
388-BU
389-OR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
C401-BU
C401-BU
F721-GY
F722-OR

G791-BR

F732-PK
G790-PK
F708-YL
XXX-XX

675-BR
676-PU
XXX-XX
XXX-XX
XXX-XX
XXX-XX
893-GN
892-BR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
999-WH

XXX-XX
XXX-XX
EMS-II

G791-BR
D F708-YL 200-BK 200-BK F706-PU 05

F715-PU
F719-BR
EMSR 05 394-GN-14
F708-YL

F706-PU L13

XXX-XX
EMS-II BREAKER SOLENOID RH 1W-9070
30 87a RELAY 114-1142 200-BK 200-BK 113-OR-14 07 07 113-OR-14 101-RD-6 200-BK-14 230-4073
L11
L16

L14
L10

87 9Y-2921
L9

150-OR 1 2 200-BK 200-BK L48 L48 L20 L20 F721-GY 08 08 F721-GY


150-OR 102-RD-14 102-RD-14 200-BK 200-BK F722-OR 10 10 F722-OR C456-OR-10
10A 200-BK 200-BK N917-0R 04 AIR SHUTOFF
EMSCB 04 N917-OR E798-PK
85 86 200-BK 200-BK 200-BK F718-BU 06 06 F718-BU E797-WH SWITCH LH

L41
200-BK 114-OR-14 114-OR-14 F889-WH 12 8

L36
L37

L45

L44
L43
12 F889-WH F708-YL

L14
200-BK 109-6507 111-1323 (N.0.) F700-BU F700-BU 14 14 F700-BU F705-PK
L53 E-STOP 111-1323 (N.O.) L5 AIR SHUT-OFF DIODE AS.
114-OR-14 102-RD-14 L26 L26 394-GN-14 09 09 394-GN-14 G721-GY 395-BR-14 SOLENOID LH
F708-YL NOTE A 111-1324 (N.C.) 395-BR-14 11 11 395-BR-14 L5 200-BK-14 1W-9070
103-RD-14 103-RD-14 111-1324 (N.C.) G738-GY-14 13 13 230-4073
8 103-RD-14 G738-GY-14
7
og

103-RD-14 103-RD-14 XXX-XX 15 15 XXX-XX

H401-PU
PECMCB 5 6 105-RD XXX-XX 16 16 XXX-XX
G738-GY-14

102-RD-10 1 16A 2 102-RD-10 3 4 113-OR-14 113-OR-14 675-BR 17 17 675-BR


E-STOP 1 L51 L51 L43 L43 L43 PRELUBE
998-BR
998-BR

F718-BU

2 113-OR-14 200-BK 676-PU 18 18 676-PU MOTOR


200-BK

LOCKOUT RELAY SECONDARY F719-BR


9Y-2921 XXX-XX-4 19 19 XXX-XX MOTOR AS.
ECM BREAKER ES F715-PU 3T-7583
87 XXX-XX-4 20 20 XXX-XX +
103-RD-14 114-1143

F732-PK
G791-BR
G790-PK
30 103-RD-14 XXX-XX 21 21 XXX-XX 998-BR 106-WH-14 L36
SECMCB 103-RD-14 106-WH-10 22 22 106-WH-10 106-WH-14 C465-OR-10
87a 103-RD-14 998-BR XXX-XX 23 23 XXX-XX
103-RD-14

102-RD-10 1 16A 2 102-RD-10 040-OR-14 L27 XXX-XX-8 24

F732-PK
86 85

999-WH
998-BR L27 24 XXX-XX 200-BK-10

G738-GY-14
050-WH XXX-XX 25 25 XXX-XX
PRIMARY

C
B
A
200-BK 060-YL INSTRUMENT BOX

C401-BU

F708-YL
ECM BREAKER CONTROL SW ENGINE ATTACHMENTS

F719-BR
F715-PU

F715-PU
F719-BR
114-1143 127-2331 CONNECTOR 'B' CONNECTION 'B'

WH-18
DIGITAL RET BK-18
+V SPD/TIM OR-18
25 STOP-A NOTE A 25-PIN 25-PIN
103-RD-14

PRIMARY ECM 24 START-A 8N-1517

L42
PECMR 8N-1518
23 AUTO-A 21
103-RD-14

RELAY 4-6 GA.19&20


87a 9Y-2921 F719-BR
200-BK

E-STOP RELAY 22 OFF-A G721-GY 8-10 GA.1,22&24


30 15 STOP2
9Y-2921 150-OR-10 102-RD-10 12-14 GA.7,9,11&13 F715-PU
87 14 START2 16-18 GA.ALL OTHERS
87 11 F717-YL

SIGNAL
F708-YL 86 85 060-YL 13 AUTO2 F717-YL F715-PU
30 12 OFF2 F716-WH L17 892-BR L42
103-RD-14 200-BK
N917-OR

87a 10 STOP1 L25 L25 893-GN F719-BR


103-RD-14 200-BK 113-OR-14
86 85 9 START1 F706-PU
SECMR TB-10
F700-BU
N917-OR

87a 8 AUTO1 6 L36 L36 SECONDARY


30 050-WH F716-WH ENGINE
106-WH-10 102-RD-10 7 OFF1 L17 893-GN
87 SECONDARY ECM 20 STOP-K 892-BR L44 L44 SPEED/
F889-WH
F718-BU

19 START-K TIMING
86 85 RELAY
106-WH-10

18 AUTO-K 16 113-OR-14 893-GN SENSOR


103-RD-14 9Y-2921 040-OR-14 TB-11 G738-GY-14 G738-GY-14 129-6628
200-BK 200-BK 17 OFF-K 113-OR-14
5 STOP-B 893-GN L14 L14
C MINIMUM PULL-IN VOLTAGE: 14.4 VDC 103-RD-14
4 START-B
G738-GY-14 G738-GY-14 L17
892-BR
l

MINIMUM HOLD-IN VOLTAGE: 7.0 VDC 103-RD-14 CSCB


106-WH-10

1 1
102-RD-14
102-RD-10
102-RD-10
150-OR-10

3 AUTO-B 2
103-RD

103-RD

103-RD 110-RD-14 10A 102-RD-14


2 OFF-B
L54

102-RD-10 892-BR
998-BR
998-BR

CONTROL 102-RD-10 L52


EMSSS PRELUBE OVERRIDE SW SWITCH G721-GY
102-RD-14
4D-1836 BREAKER
NOTE A 114-1142 E798-PK
998-BR 3 2 F718-BU F718-BU E797-WH L40
ta

4D-1836 EPOS SERC L11


4
3
2
1

PLOS N917-OR L11


3 2 103-RD A
998-BR 200-BK 200-BK B L16 L16
C
2 3 NOTE A ENGINE 893-GN D L10 L10
150-OR F706-PU

F708-YL
DIODE AS. TB-3 PROTECTION 892-BR E L9 L9
OSS OVERSPEED VERIFY SW OVERRIDE SW F
123-0316 150-OR 150-OR-14 L18 7N-8001 L18
NOTE A G L13
150-OR-10 150-OR-14 H L13
102-RD-10 J F708-YL F708-YL
102-RD-10 F705-PK F705-PK
102-RD-14 INSTRUMENT
BOX G721-GY
106-WH-10 106-WH-10 INNER F719-BR
BULKHEAD L12 ENGIN
103-RD 103-RD SERVICE
CONNECTOR F715-PU COOLA
9W-1951 998-BR TEMP
L17 L17 F719-BR SENSO
L45 102-2
F715-PU L37 L37

L43
L43 L43
ca

WH-18 SIGNAL
L54 L54

CONTROL SWITCH CHART


F718-BU L42
INSTRUMENTION BOX ENGINE F889-WH
THIS SCHEMATIC IS FOR THE 3500B ENGINE WITH DUEL ECM'S
OFF/RESET

OFF C401-BU
CONTACTS

FOR MARINE PROPULSION.

C
RESET L41
B SCHEMATIC NO. 132-8103-06
START

L1 L1

995-BU
AUTO

STOP

L16

L37

NOTE BLOCK
L32 L32
1 L1 PRIMARY ECM, ODD, HIGHSIDE INJECTOR WIRING NOTE A: SWITCH SHOWN IN NORMAL
150-OR-14
150-OR-14
229-BK-14
229-BK-14

L33
229-BK-14
229-BK-14

L2 EXH TEMP SENSOR PWR/RTN PRELUBE L33


2 ENGINE RUNNING POSITION
C401-BU
F705-PK

ABBREV COLOR SYMBOL DESCRIPTION L3 SPD/TIMING PRESSURE L31 L31


3 L4 TIMING CALIBRATION NOTE B: UNLESS OTHERWISE SPECIFIED SWITCH
BLADE, SPADE, RING, L5 AIR SHUT-OFF SOLENOID ALL WIRE IS 16 AWG. 3N-1400
RD RED 4 L6 FUEL FILTER PRESSURES AND AFTERCOOLER TEMPERATURE 993-BR
WH WHITE OR SCREW TERMINAL AUTO NOTE C: SECURE CONNECTORS TO PREVENT 998-BR F718-BU
L8 L8
997-OR
5 STOP L7 ANALOG ENGINE SENSOR SIGNALS DAMAGE OR VIBRATION.
OR ORANGE CIRCUIT CONNECTED L8 ANALOG SENSOR PWR/RTN
YL YELLOW 6 L9 THROTTLE SIGNALS L54
L42

NOTE D: PINS 1 THRU 5 ARE SWITCHED (+) BATTERY. 995-BU


998-BR
L41

PK PINK 7 L10 STARTER RELAY SIGNAL USED ONLY FOR THROTTLE SYNC SWITCH, A751-YL
CIRCUIT NOT CONNECTED L11 CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGETHER) PORT & STARBOARD THROTTLES, PILOT F704-OR L17 L17 F714-PK
BK BLACK 8 L12 CUSTOMER SHUTDOWN HOUSE PANEL(S), AND CCM SUPPLY. F703-GY
F732-PK

GY GRAY MAN. L7 L7 F713-OR


999-WH

L13 ELECTRIC/AIR START SOLENOID A700-OR L2 L2


START
388-BU
389-OR

ELECTRICAL CONNECTION 9 NOTE E: PIN 6 IS SWITCHED (+)BATTERY A747-GY


ep

PU PURPLE L14 SECONDARY ECM CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) 998-BR A746-PK
TO MACHINE STRUCTURE L15 CUSTOMER SUPPLIED WIRING TO BE PROVIDED TO PRCM CONTROL 996-GN L3
BR BROWN 10
L16 ECM (+)BATT/(-)BATT (+)BATTERY IF PRESENT. 999-WH L3 F737-YL
GN GREEN 11 F723-PK 994-GY
INTERNAL ELECTRICAL L17 CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) NOTE F: PINS 7 THRU 12 ARE SWITCHED (+) BATTERY. L4 L4 E795-YL
BU BLUE L18 ECM (+) BATT SUM CURRENT OF ALL 108-RD CIRCUITS F724-PU L6 L6
CONNECTION TO SURFACE 12 F725-WH
L44

INDICATES "CLOSED" L19 STARTER MAG RELAYS COMBINED MUST NOT EXCEED 10 AMPS. E796-GN
OF COMPONENT 13 L20 THROTTLE SYNCHRONIZATION SWITCH
-INDICATES "MAKE L21 THROTTLE SIGNALS NOTE G: PINS 13 THRU 17 ARE (-) BATTERY.
14 USED ONLY FOR THROTTLE SYNC SWITCH,
L3

CONNECTOR L22 AIR S/O AND PRELUBE RELAYS


F721-GY
F722-OR

BEFORE BREAK" PORT & STARBOARD THROTTLES, PILOT


L9

15 L23 STARTER MAG RELAYS


L24 CUSTOMER SHUTDOWN HOUSE PANEL(S), AND CCM SUPPLY
L13
F723-PK
F724-PU
A700-OR

A700-OR
F704-OR
998-BR
F703-GY

998-BR

996-GN
998-BR
999-WH

ATCH WIRE, CABLE, 16 L25 ENGINE CONTROL SWITCH


COMPONENT L26 AIR S/O RELAYS NOTE H: PIN 22 IS (-) BATTERY
L31
L10
L12

L11

L32

L33
L17

L31

L32
L33
L1

17 TO BE PROVIDED TO PRCM CONTROL


L7
L4
L2
L8
L6

L27 REMOTE START STOP

L1
18 L28 EMS-II WIRING (+) BATTERY IF PRESENT
L # CIRCUIT GROUPING L29 EMS-II HARNESS CODE NOTE J: PINS 18 THRU 21 AND 23 & 24 ARE (-) BATTERY.
150-OR-14
150-OR-14
229-BK-14
229-BK-14

DESIGNATION 19
113-OR-14

L30 SECONDARY CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER)


A
B
C

1
2
A
B
C

A
B
C

SUM CURRENT OF ALL 108-RD CIRCUITS


(998-BR)

L31 PRIMARY ECM, EVEN, HIGHSIDE INJECTOR WIRING


A701-GY
A703-BR
A705-YL
A707-PU
A709-OR
A711-PU
A713-GN
A715-GY
A702-PU
A704-GN
A706-GY
A708-BR
A710-GY
A712-BR
A714-PK
A716-PU
F726-YL
F728-BR
F730-GY
G769-PU
F727-GN
F729-GN
F731-OR
G770-WH
XXX-XX
F701-BR
E799-BR

A747-GY
A746-PK
F714-PK
F713-OR
A751-YL
F737-YL
N917-OR
F700-BU
388-BU
389-OR

994-GY

995-BU

XXX-XX
F715-PU
F719-BR
F718-BU
C401-BU
F716-WH
F706-PU
F721-GY
F722-OR
F705-PK

F889-WH

J982-OR
J981-WH
F724-PU
F723-PK
A700-OR

E795-YL
E796-GN
F725-WH

F732-PK
F703-GY
F704-OR
999-WH

A701-GY
A703-BR
A705-YL
A707-PU
A702-PU
A704-GN
A706-GY
A708-BR
F726-YL
F728-BR
F727-GN
F729-GN
F717-YL
998-BR

XXX-XX
XXX-XX
XXX-XX
XXX-XX
892-BR
893-GN

998-BR
997-OR
993-BR

996-GN

20 L32 PRIMARY ECM, ODD, LOWSIDE INJECTOR WIRING COMBINED MUST NOT EXCEED 10 AMPS.
+V SPD/TIM OR-18
DIGITAL RET BK-18
WH-18

WH-18
BK-18
+V DIGITAL OR-18
DIGITAL RET BK-18
WH-18

+V DIGITAL OR-18
DIGITAL RET BK-18
WH-18

21 L33 PRIMARY ECM, EVEN, LOWSIDE INJECTOR WIRING NOTE K: CIRCUITS 892-BR AND 893-GN MUST BE
L34 SECONDARY ECM, ODD, HIGHSIDE INJECTOR WIRING TWISTED TOGETHER AND KEPT AS SHORT AS
22 L35 SECONDARY ECM, EVEN, HIGHSIDE INJECTOR WIRING
L36 SECONDARY ECM +BATTERY POSSIBLE BETWEEN INSTRUMENT BOX AND C-KEY D-KEY D-KEY
23 OTHER DEVICES.
13
07
24
25
20
23
02
14
08
15
03
09
01
19
29
35
16
26
32
38
37
31
30
36
40
34
28
22
18
12
06
10
05
17
39
11
21
33
04

SOLENOID 1 POWER 16
SOLENOID 3 POWER 32
SOLENOID 5 POWER 37
SOLENOID 7 POWER 30
SOLENOID 2 POWER 26
SOLENOID 4 POWER 38
SOLENOID 6 POWER 31
SOLENOID 8 POWER 36
27

SOL 1&3 RETURN 05


SOL 5&7 RETURN 27
SOL 2&4 RETURN 17
SOL 6&8 RETURN 39
04
06
05
11
40
34
02
24
20
22
23
08
14
27
19
13
21
10
15
16
28
33
03
09
01
07
12
18
35
29
36
30
31
37
17
32
38
39
25
26

L37 SECONDARY ECM -BATTERY PLUG AS. PLUG AS. PLUG AS.
101-0204
A WIRE GROUP COLOR DESCRIPTIONS
24 L38
L39
SECONDARY ECM, ODD, LOWSIDE INJECTOR WIRING
SECONDARY ECM, EVEN, LOWSIDE INJECTOR WIRING NOTE L: CIRCUITS J981-WH AND J982-OR MUST BE 101-0205 101-0205
CRANK

GENERAL ALARM RELAY


3.5A PWM RETURN
PRIMARY THROTTLE SIG
SECONDARY THROTTLE SIG
ATMOSPHERIC PRESSURE SNSR
TURBO OUTLET PRESSURE SNSR
TURBO INLET RH PRESSURE SNSR
TURBO INLET LH PRESSURE SNSR
OIL PRESSURE SNSR - FILTERED
AFTERCOOLER TEMPERATURE SNSR
FUEL PRESSURE SNSR - UNFILTERED
COOLANT TEMPERATURE SNSR
ENG PROT OVERRIDE
POUT 3 (UNUSED)
POUT 3 RETURN (UNUSED)
SOLENOID 1 POWER
SOLENOID 3 POWER
SOLENOID 5 POWER
SOLENOID 7 POWER
SOLENOID 9 POWER
SOLENOID 11 POWER
SOLENOID 13 POWER
SOLENOID 15 POWER
SOLENOID 2 POWER
SOLENOID 4 POWER
SOLENOID 6 POWER
SOLENOID 8 POWER
SOLENOID 10 POWER
SOLENOID 12 POWER
SOLENOID 14 POWER
SOLENOID 16 POWER
SOL 1&3 RETURN
SOL 5&7 RETURN
SOL 9&11 RETURN
SOL 13&15 RETURN
SOL 2&4 RETURN
SOL 6&8 RETURN
SOL 10&12 RETURN
SOL 14&16 RETURN
BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)
REVERSE ROTATION ENABLE
NORMAL ROTATION ENABLE
ENGINE SHUTDOWN SIGNAL 'C' SW2
ENGINE SHUTDOWN SIGNAL 'D' SW6
PRELUBE PRESSURE/OVERRIDE SWITCH
PRIMARY ECM "HEARTBEAT" Tx
ECM ON/OFF - KEYSWITCH INPUT
START/RUN/STOP1
START/RUN/STOP2
OVERSPEED VERIFY
SYNCHRONIZATION SWITCH A
SYNCHRONIZATION SWITCH B
PRELUBE PUMP
CAN DATA LINK (-) (UNUSED)
HSDL SHIELD GROUND (UNUSED)
CAN DATA LINK (+) (UNUSED)
LOAD FEED BACK
SPD PWM 1B-(UNUSED)
CAT DATA LINK (-)
CAT DATA LINK (+)
SECONDARY CAT DATA LINK (-)
SECONDARY CAT DATA LINK (+)
TIMING CAL-FAN SPD(-)
TIMING CAL-FAN SPD(+)
DIG SNSR PWR (8V)
DIG SNSR RETURN
ANA SNSR PWR (5V)
ANA SNSR RETURN
CRANKCASE PRESSURE SENSOR
OIL PRESSURE SNSR - UNFILTERED
FUEL PRESSURE SNSR - FILTERED
PRIMARY +V SPEED/TIMING
PRIMARY ENG SPD/TIM SIG
SECONDARY ENG SPD/TIM SIG
LH TURBO EXH TEMP SIG
RH TURBO EXH TEMP SIG

TWISTED TOGETHER AND KEPT AS SHORT AS TIMING CAL


SIGNAL
SIGNAL

SIGNAL

25 L40 SECONDARY ECM SHUTDOWN NOTIFY WIRING POSSIBLE BETWEEN ENGINE INSTRUMENT BOXES. SENSOR
(+) BATTERY / SUPPLY WIRES. L41 THROTTLE SIGNALS 6V-2455
L42 DUAL SPEED/TIMING SENSOR SIGNALS NOTE: DO NOT
(-) BATTERY / SENSOR RETURN. L43 SECONDARY ECM "READY" & "ACTIVE" LAMP SIGNALS TURBO TURBO PRIMARY ATTEMP TO USE
L44 THROTTLE SYNCHRONIZATION AND OVERSPEED VERIFY SIGNALS EXHAUST EXHAUST ENGINE A 189-5746
OUTPUT SIGNAL WIRES FROM THE ECM. L45 CUSTOMER SHUTDOWN TEMP LH TEMP RH SPEED/ TIMING CAL
L46 EMS-II GAUGE CLUSTER GROUND WIRING 109-4367 109-4367 TIMING PROBE ON
INPUT SIGNAL WIRES TO THE ECM. L48 J-BOX CUSTOMER POWER CONNECTION -BATTERY SENSOR MARINE PROP
L49 PILOT HOUSE PANEL WIRING 129-6628 ENGINES.
SIGNAL PLUS. L50 PROGRAMMABLE RELAY CONTROL MODULE POWER
L51 PRCM RELAY POWER
SIGNAL MINUS. L52 CONTROL SWITCH/ECM RELAY'S/EMS RELAY POWER
L53 CUSTOMER POWER RELAY COIL
SENSOR SUPPLY VOLTAGE. L54 ENGINE PROTECTION OVERRIDE
L55 GENERAL ALARM RELAY
L56 STARTER MOTOR GROUP

PRIMARY CONTROL PRI CONTROL FOR 3512B/3516B ONLY FOR 3508B ONLY

12 11 10 9 8 7 6 5 4
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