Caterpillar 3508B Shematics Electrical Wiring Diagram
Caterpillar 3508B Shematics Electrical Wiring Diagram
Caterpillar 3508B Shematics Electrical Wiring Diagram
ETHER
CLEAR
DISPLAY
MODE
0542 Engine Oil Pressure Sensor - before oil filter Relay - Prelube (Master) E-11 1 Terminal Block (TB-12) F-9 1
0650 Harness Code Relay - Prelube (Slave) F-11 1 Terminal Block (TB-13) G-8 1
0827 Left Exhaust Temperature Sensor Relay - Shut-down Notify F-9 1 Terminal Block (TB-14) F-9 1
33
0828 Right Exhaust Temperature Sensor Sensor - Aftercooler Temp B-4 10 Terminal Block (TB-15) F-9 1
1495 Injector Codes Sensor - Atmospheric Press B-3 11 Terminal Block (TB-16) G-9 1
12 Sensor - Crankcase Press B-3 12 Terminal Block (TB-17) G-9 1
Secondary Electronic Control Module
Sensor - Engine Coolant Level G-5 Note 1 Terminal Block (TB-18) G-9 1
(MID No. 047)
27 Sensor - Engine Coolant Temp B-4 14 Terminal Block (TB-19) F-9 1
CID Component
31 Sensor - Engine Oil Press (Filtered) B-3 15 Terminal Block (TB-20) F-9 1
0001 Injector Cylinder #1
Sensor - Engine Oil Press (Unfiltered) B-3 16 Thermocouple (Note 2) A-1, B-1 32
0002 Injector Cylinder #2
Sensor - Engine Speed Timing (Primary) A-7 17 Timer - Air Shut-off D-11 1
0003 Injector Cylinder #3
Note 1: Customer supplied component.
0004 Injector Cylinder #4 RIGHT SIDE VIEW 4
Note 2: One located at each cylinder.
0005 Injector Cylinder #5
Note 3: Locations marked with an "a" indicate the sensor location when the engine is equipped with an air shut-off.
0006 Injector Cylinder #6
Note 4: Remote mounted.
0007 Injector Cylinder #7
0008 Injector Cylinder #8
0009 Injector Cylinder #9
0010 Injector Cylinder #10
0011 Injector Cylinder #11
0012 Injector Cylinder #12
0013 Injector Cylinder #13
0014 Injector Cylinder #14
m
0015 Injector Cylinder #15
0016 Injector Cylinder #16 4-Pin DT Plug
0190 Engine Speed Sensor
40-Pin Deutsch Connector 102-8814 Seal
110-6848 Plug As. 10 8N-1542 8N-1543 25-pin CE connectors only. 14 9W-0852 9W-0844
or
co 24
110-6847 Plug As.
(Service Replacement)
Socket #
12-14
16-18
8N-1540
9X-6856
8N-1538
8N-1541
9X-6857
8N-1539
25-pin CE connectors only.
25-pin CE connectors only.
3E-8558 Bolt
16-18 8T-8729
24
12
18
24
6
6
24 23 22
14 9W-0852 9W-0844
22
4
9-Pin HD10 Receptacle
10
16
22
4
11 16-18 8T-8729 8T-8730
DEUTSCH IPD
DRC16-24SA
USA
15
21
3
9
21 20 19
21
3
1 3E-4367 Ring
Failure Mode Identifiers (FMI)¹ E D
C
19
13
19
1
1
7
FMI No. Failure Description A B
25 14 25 21 6
14 21 6
11 Failure mode not identifiable. 24 22 24 22
3-Pin DT Plug 13 7
13
12 23 8
7
11 9 10
10
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available. 8N-1521 Endbell As. 3T-3044 or
8N-1518 Plug As.
17 Module not responding.
3E-3368 Wedge
18 Sensor supply fault. 3E-3307 Receptacle As. Wire Gauge Pin # Socket #
21 23 104-2921 Plug As.
19 Condition not met. 3E-3371 Wedge 4-6 8N-1548 8N-1547
102-8808 Plug Kit
20 Parameter failures. 102-8803 Receptacle Kit 10 8N-1542 8N-1543
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 12-14 8N-1540 8N-1541
Wire Gauge Pin # Socket # 16-18 9X-6856 9X-6857
8N-1538 8N-1539
14 9W-0852 9W-0844
40
10
10
20
30
2-Pin DT Plug
40 39 38 37 36
3E-8557 Bolt
29 102-8812 Seal
ta
36
16
26
6
6
1
DRC16-40S
DEUTSCH IPD
15
25
5
35
5
17 3E-3361 Plug As.
3E-3365 Wedge
35 34 33 32 31
3E-3362 Wedge
3E-4367 Ring
21
11
1
3E-3364 Plug As.
31
102-8807 Plug Kit
1
102-8802 Receptacle Kit
9X-3132 Seals
8T-9834 Connector As.
Wire Gauge Pin # Socket #
Wire Gauge Pin # Socket #
14 9W-0852 9W-0844
14 9W-0852 9W-0844
16-18 8T-8729 8T-8730
16-18 8T-8729 8T-8730
ca
D86819
REAR VIEW
ep
12 11 10 9 8 7 6 5 4
J981-WH
J982-OR
150-OR A RD-18 VS PORT THROTTLE PLUG
200-BK B BK-18 -BATT POSITION SENSOR 3E-3379
RS-232C PORT
6
5
4
3
2
1
6
388-BU C WH-18 SIGNAL 9X-9647 6-PIN
A RD-18 VS SOCKET SOCKET SOCKET
150-OR STARBOARD THROTTLE 118-5077 118-5077 118-5077
A303-BR
A304-RD
200-BK B BK-18 -BATT POSITION SENSOR EVIM
671-PU
672-OR
200-BK
200-BK
388-BU C WH-18 SIGNAL 9X-9647 130-6196
200-BK
150-OR
150-OR
200-BK
388-BU
160-PU
668-PK
668-PK
200-BK
160-PU
670-GY
200-BK
200-BK
F722-OR
F721-GY
388-BU
CONNECT TO STARBOARD J-BOX
CUSTOMER CONNECTOR 7X-6222
200-BK TO PIN 03 J981-WH
150-OR TO PIN 15 J982-OR A303-BR
150-OR TO PIN 02 A304-RD
200-BK TO PIN 13 672-OR
150-OR 671-PU
151-OR 200-BK
200-BK L50 L50
160-PU
EXTRA GAGE FOR PREMIUM
J981-WH
J982-OR
PILOT HOUSE PANEL
200-BK 200-BK
200-BK 200-BK
200-BK 200-BK
150-OR
200-BK 200-BK
150-OR
150-OR
998-BR
151-OR
H 200-BK
200-BK
124-3176 COVER
200-BK
109-6507 SWITCH
200-BK
150-OR 111-1324 BLOCK
200-BK
200-BK
200-BK
L50 L50 2 1
200-BK
224-BK F715-PU
200-BK
675-BR 675-BR F719-BR
200-BK
L49
200-BK
676-PU 676-PU CUSTOMER
G732-WH SHUT-DOWN
998-BR
410-WH 200-BK (E-STOP)
892-BR CHARGER NOTE A
893-GN L49 FAULT
CONNECT TO STARBOARD J-BOX
CUSTOMER CONNECTOR 8T-9834 998-BR 5
388-BU TO PIN 03 050-WH NOTE A START/RUN-2 8 050-WH
FUEL LEVEL COOL/STOP-2 7
F722-OR TO PIN 08 060-YL 172-8660 060-YL
F721-GY TO PIN 07 040-OR-14 STOP-2 6
NOTE A 1 START/RUN-1 4
388-BU TO PIN 10 103-RD-14 040-OR-1
389-OR TO PIN 9 F715-PU 200-BK 2 COOL/STOP-1 3
892-BR F719-BR 024-BR 1 STOP-1 2
103-RD-14
893-GN REMOTE
J981-WH START/STOP
J982-OR 133-9027
TRANMISSION NOTE A
022-WH OIL PRESSURE
GAGE CLUSTER 2 GAGE CLUSTER 3 103-RD-1
166-6929 166-6940 024-BR 024-BR 110-0979
GAGE CLUSTER 1 998-BR C464-BU A OR-18 +8VS
GAGE 2 GAGE3 INSTRUMENT BOX CUSTOMER 200-BK B YL-18 RETURN
153-8056 OIL FILTER DIFF BOOST CONNECTION
POWER CONNECTOR B471-BU C GN-18 SIGNAL
GAGE 1 FUEL FILTER DIFF A/C TEMP 150-OR 9X-0145 7X-6222
VOLTAGE EXHAUST TEMP TRAN OIL PRES ATTACHMENTS TB-18 DRC-24 DRC-24 C464-BU C464-BU
OIL PRES INLET RESTRICTION TRAN OIL TEMP 150-OR (PORT SIDE) C464-BU C464-BU
COOLANT TEMP 150-OR CONN D C464-BU C464-BU TRANSMISSION
FUEL PRES PRCM RELAY 150-OR 150-OR 01 01 150-OR B471-BU OIL TEMPERATURE 675-BR
9Y-2921 150-OR 150-OR 02 NOTE D 02 150-OR B472-YL B472-YL 118-7226 676-PU
PRCMR 150-OR 03 03 150-OR D936-WH D936-WH C464-BU A OR-18 +8VS
150-OR 04 04 150-OR 050-WH 200-BK B BK-18 RETURN 150-OR
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
87a 150-OR
30 151-OR 05 05 150-OR 060-YL B472-YL C WH-18 SIGNAL
102-RD 151-OR 06 NOTE E 06 151-OR 040-OR-14
150-OR
675-BR
150-OR
676-PU
1
2
3
4
5
6
7
8
F722-OR
049-OR
200-BK
053-GN
052-YL
051-WH
200-BK
F721-GY
86 85 08 08 108-RD
049-OR
200-BK
053-GN
052-YL
051-WH
200-BK
388-BU
L51 NOTE F
G
049-OR
200-BK
053-GN
052-YL
051-WH
675-BR
1 2 CP RELAY TB-17 C464-BU A RD-18 +8VS BASE AS. BASE AS.
676-PU
049-OR
F722-OR
10A 102-RD 9Y-2921 108-RD 11 11 108-RD 200-BK B BK-18 RETURN
F721-GY
049-OR CPR 108-RD 108-RD 12 12 108-RD 9D-3127 9D-3127
053-GN PRCM D936-WH C GN-18 ALARM SIG
388-BU
108-RD 200-BK 13 NOTE G 13 200-BK
389-OR
053-GN BREAKER 87a
892-BR
30 108-RD 200-BK 14 14 200-BK LAMP LAMP
893-GN
114-1142
J981-WH
052-YL 108-RD 108-RD 200-BK 15 15 200-BK 8D-1429 8D-1429
J982-OR
052-YL 87 200-BK 16 16 200-BK CUSTOMER SUPPLIED
022-WH
024-BR
86 85 200-BK 17 17 200-BK
998-BR
200-BK 22 NOTE H 18
C464-BU
L48 L48 200-BK BACKUP BACKUP IN
114-OR-14 200-BK 18 19 200-BK
C464-BU
L53 L53 READY CONTROL
C464-BU
EMS TB-5 200-BK 200-BK 19 20 200-BK (BURL) (BUICL)
151-OR
B472-YL
+ 24 VOLT IN 01 150-OR TB-6 BURL 200-BK 20 21 200-BK L50 L50
NOTE J 151-OR
D936-WH
GROUND 02 200-BK TB-7 8D-1429 200-BK 21 22 200-BK
151-OR
FOR PANELS WITH START/STOP SWITCHES
150-OR & BACKUP ECM INDICATORS.
040-OR-14
200-BK 23 23 200-BK
050-WH
+ V CLUSTER 34 049-OR 049-OR TB-16
103-RD-14
060-YL
MODULE CLOCK 25 053-GN 053-GN TB-8 200-BK 24 24 200-BK PROGRAMABLE RELAY
MODULE DATA 35 052-YL 052-YL 675-BR
CONTROL MODULE
F715-PU
MODULE LOAD 15 051-WH 051-WH BUICL
F719-BR
TB-13 XXX-XX 01 NC 123-6008 +B
ACTION LAMP 13 XXX-XX 8D-1429 L49
B471-BU
200-BK 150-OR F722-OR XXX-XX 02 NC
SERVICE 23 027-PU L20 XXX-XX 03 NC
CLEAR 33 028-GY 200-BK L46 L46 F721-GY NOTE: KEEP THE OVERALL LENGTH OF THE CAT DATA LINK
200-BK 676-PU TB-14 XXX-XX 04 NC CIRCUITS 892 & 893 AS SHORT AS POSSIBLE.
TRANS SPEED IN 26 XXX-XX XXX-XX 05 NC
ENGINE SPEED IN 36 XXX-XX 200-BK CUSTOMER XXX-XX 06 NC
892-BR
893-GN
ALTERNATOR 'R' 30 XXX-XX 200-BK POWER XXX-XX 07 NC +BAT. SW RM1
SENSOR 1/SW 11 07 XXX-XX BREAKER TB-15 XXX-XX 08 NC +BAT. UNFUSED RM2 RM29
SENSOR 2/SW 12 17 XXX-XX 114-1142 388-BU XXX-XX 09 NC K3 IN RM3 F1 RM30 12 12-BK
SENSOR 3/SW 13 37 XXX-XX L21 F2 RM31 F10 12
TB-9 108-RD 1 2 389-OR XXX-XX 10 NC K7 IN RM4 13
SENSOR 4/SW 14 27 XXX-XX 10A 102-RD CONN C XXX-XX 11 NC K6 IN RM5 F3 RM32
14 11-BU
SENSOR 5/SW 15 08 XXX-XX CPCB XXX-XX 12 NC K4 IN RM6 F4 RM33 R9
102-RD TB-19 01 01 F722-OR F5 RM34 R9 11
SENSOR 6/SW 16 10 XXX-XX XXX-XX 13 NC K2 IN RM7 15
SENSOR 7/SW 17 28 B472-YL B472-YL C464-BU SHUT-DOWN NOTIFY 02 02 F721-GY XXX-XX F6 RM35 F9
L28 14 NC K5 IN RM8
SENSOR 8/SW 18 38 B471-BU B471-BU L28 B472-YL L28 L28 RELAY 675-BR 03 03 388-BU XXX-XX 15 NC K5 IN RM9 F7 RM36 16
+ 8 VOLT OUT 24 C464-BU C464-BU B471-BU 9Y-2921 04 04 389-OR XXX-XX NC NC RM10 F8 RM37 17
TB-20 05 05 675-BR 16 F9 RM38 R8 10-BU
ACTION ALARM 04 025-GN L28 D936-WH SDNR XXX-XX 17 NC NC RM11 R8 10
DATA LINK + 05 L28 024-BR 87a 06 06 676-PU F10 RM39 18
893-GN XXX-XX 18 NC +BAT. FUSED OUT RM12
151-OR
151-OR
200-BK
DATA LINK - 14 892-BR L17 022-WH 030-BU-14 676-PU 07 07 F722-OR F8
30 08 F721-GY 893-GN 19 CAT DATA LINK + K1 IN RM13 19
HARNESS CODE 0 31 XXX-XX 020-WH-14 010-OR-14 08 892-BR 20 CAT DATA LINK - K1 N/O OUT RM14
HARNESS CODE 1 03 200-BK 87 675-BR 09 09 388-BU 20 R7 09-BU
L43 676-PU 10 389-OR XXX-XX 21 NC K7 N/O OUT RM15 R7 9
HARNESS CODE 2 12 200-BK 86 85 10 XXX-XX 22 NC K3 N/O OUT RM16 21
HARNESS CODE 3 22 L29 892-BR 11 11 892-BR
200-BK
150-OR
200-BK
HARNESS CODE 5 06 200-BK ALS 13 010-OR-14 XXX-XX 25 SWITCH INPUT 8 K6 N/O OUT RM19 23 08-BU
E798-PK J981-WH 14 14 J981-WH R6
F SWITCH 1 19
SWITCH 2 29
029-YL
026-OR 026-OR 1 2 200-BK 020-WH-14 020-WH-14 15 15 020-WH-14 SHUTDOWN NOTIFY RELAY-NORMALLY CLOSED XXX-XX
XXX-XX
26
27
NC
NC
K6 N/C OUT
K4 N/C OUT
RM20
RM21
24
R6 8
SWITCH 3 39 XXX-XX E797-WH 022-WH 16 16 022-WH F6
L53 L53 030-BU-14 17 SHUTDOWN NOTIFY RELAY-NORMALLY OPEN XXX-XX 28 NC K2 N/O OUT RM22 25
SWITCH 4 20 022-WH 030-BU-14 17 030-BU-14
200-BK
150-OR
025-GN
029-YL
028-GY
027-PU
ALARM SILENCE 150-OR TB-12 024-BR 18 XXX-XX 29 NC K5 N/C OUT RM23 26 07-BU
SWITCH 5 40 XXX-XX 18 NOTE L 024-BR XXX-XX 30 NC K5 N/O OUT RM24 R5
9W-0073 998-BR 998-BR 998-BR 19 19 998-BR R5 7
SWITCH 6 32 D936-WH XXX-XX 31 NC NC RM25 27
SWITCH 7 11 XXX-XX NOTE A 998-BR 998-BR 998-BR 20 20 998-BR XXX-XX 32 SWITCH INPUT 3 NC RM26 F5
SWITCH 8 21 XXX-XX L28 GENERAL ALARM 998-BR 998-BR 21 21 998-BR 28
SS RELAY 022-WH J982-OR 22 J982-OR XXX-XX 33 SWITCH INPUT 2 FLYBACK GND RM27
SWITCH 9/FUEL 18 024-BR 22 XXX-XX 34 NC -BAT. RM28 29 06-BU
3 2 200-BK 9Y-2921 024-BR C464-BU 23 23 C464-BU R4 R4
SWITCH 10/FUEL 09 XXX-XX 027-PU 1 GAR 35-PK 35 RDM 1 30 6
027-PU 200-BK C464-BU C464-BU 24 24 C464-BU 36-PU 36 RDM 2
ELECTRONIC MONITORING SYSTEM-II 87a L28 L28 C464-BU C464-BU 25 25 C464-BU F4
158-6255 SERVICE 090-BU-14 30 C464-BU XXX-XX 26 XXX-XX XXX-XX 37 NC 31
26 XXX-XX 38 SWITCH INPUT 1
SWITCH 080-WH-14 070-OR-14 B471-BU B472-YL 27 27 B472-YL 32 R3 05-BU
87 XXX-XX 39 SWITCH INPUT 5 R3
MOMENTARY B472-YL D936-WH 28 28 D936-WH 33 5
8N-0694 86 85 D936-WH 050-WH 29 050-WH XXX-XX 40 SWITCH INPUT 4
L55 L55 29 -B F3
EMS-II HARNESS CODE NOTE A PPRS 060-YL 30 30 060-YL PLUG AS. 34
2 1 998-BR L27 040-OR-14 31 31 040-OR-14 3E-6286
MCS C465-OR-10 104-RD-10 200-BK 35 R2 04-BU
PRIME PANEL W/O MAR GEAR SENSORS 102-RD 103-RD-14 32 32 103-RD-14 AEC-40 200-BK R2 4
028-GY 4 PRELUBE RELAY 102-RD F715-PU 33 33 F715-PU 36
HARNESS CODE 0 = OPEN 5 3 4 SLAVE 9X-8124 102-RD-10 L24 F719-BR F719-BR F2
m
HARNESS CODE 1 = OPEN 200-BK 34 34 SHIELD
6 200-BK F700-BU B471-BU 35 35 B471-BU SHIELD 37
HARNESS CODE 2 = GND 1 200-BK MAN CRANK F889-WH 36 36 F889-WH LOAD FEEDBACK SIGNAL 151-OR 38 R1 03-BU
HARNESS CODE 3 = OPEN 2 200-BK
E-STOP 070-OR-14 37 37 070-OR-14 GENERAL ALARM OUTPUT RELAY-COMMON R1 3
HARNESS CODE 4 = GND 3 BREAKER 36-PU 39
027-PU 200-BK PPRM PRELUBE XXX-XX 38 38 XXX-XX F1
HARNESS CODE 5 = GND RELAY MASTER 114-1142 080-WH-14 39 39 080-WH-14 GENERAL ALARM OUTPUT RELAY-NORMALLY CLOSED
87a 9Y-2921 RELAY BREAKER 1 2 35-PK 40 02-RD
MODE/CLEAR TB-4 105-RD 090-BU-14 40 40 090-BU-14 GENERAL ALARM OUTPUT RELAY-NORMALLY OPEN
PRIME PANEL W/ MAR GEAR SENSORS SWITCH 118-GN
30 87 104-RD
104-RD 104-RD-10 107-5857 105-RD 10A 102-RD RELAY BOARD ASSEMBLY 2
HARNESS CODE 0 = GND MOMENTARY 1 2 MCESCB INSTRUMENT BOX CUSTOMER 9Y-6497
HARNESS CODE 1 = OPEN 104-RD-14 104-RD-10 32A 102-RD-10 CONNECTION 1 01-PK
7N-8008 86 85 104-RD-14 102-RD-6 CONNECTOR 1
HARNESS CODE 2 = GND NOTE A RCB TB-1 9X-1343 8T-9834
HARNESS CODE 3 = OPEN F705-PK 104-RD
E797-WH
E798-PK
998-BR
DRC-40
J981-WH
J982-OR
F889-WH
102-RD-14 DRC-40 35-PK
HARNESS CODE 4 = GND RHLH 102-RD-10 (PORT SIDE)
HARNESS CODE 5 = GND 3 2 200-BK
L52
102-RD-10 102-RD
029-YL E799-BR
200-BK 102-RD-14 102-RD-10 151-OR
PREMIUM PANEL - SCAC 102-RD-6 102-RD
HARNESS CODE 0 = OPEN RH/LH 102-RD-6 102-RD 200-BK
L26
CUSTOMER INSTALLED ATTACHMENTS
L30
HARNESS CODE 1 = GND 8D-2676 L26
HARNESS CODE 2 = GND NOTE A +BATT BATTCB
36-PU
HARNESS CODE 3 = OPEN MANUAL
102-RD-6 1 63A 2 101-RD-6
C465-OR-10
ALARM
102-RD-6
102-RD-6
E 1 MOMENTARY BATTERY
105-RD
105-RD
L26 394-GN-14
395-BR-14
F708-YL
F708-YL
ASOS1
394-GN-14 30
ASOS2
86
87a
104-RD-14
87 AIR S/O
85 RELAY RH
87a
9Y-2921
055-WH
2
3
E799-BR
F701-BR
SMMS2
1
4
1
8T-9637
NOTE A
MANCS
107-RD-10
MAG RELAY #2
4 9X-8124
F701-BR
5
200-BK
2 105-RD MAGCB
L19
1
50A
2
MAG RELAYS
BREAKER
102-RD-6
107-5856
ALTCB
102-RD-6 1 63A 2 109-RD-6
ALTERNATOR
BREAKER
125-7096
L19
L18
co L30 J982-OR
L17
J981-WH
892-BR
893-GN
E798-PK
CONN A
200-BK-10 01
150-OR-14 07
L18 150-OR-14
229-BK-14 11
02
03
05
06
04
09
01
02
03
05
06
04
07
09
11
200-BK-10
J982-OR
J981-WH
892-BR
893-GN
E798-PK
150-OR-14
150-OR-14
229-BK-14
L16
893-GN
L11 314-PU-10
G
MTR BAT
S
RD-00
RD-00
BK-6
RD-6
BK-00
RD-00
395-BR-14 30 116-7655
2 F708-YL
1 200-BK
3 055-WH
BK-6
RD-6
104-RD-14 E799-BR 229-BK-14 13 13 229-BK-14 MOTOR
87 AIR S/O 4 08 E799-BR 8N-3896 115-5163
86
3 L19 E799-BR 08 L10
85 RELAY LH 2 1 F701-BR 10 10 F701-BR
200-BK
200-BK
BK-00
200-BK
150-OR
12 12 388-BU
150-OR
998-BR
200-BK
F708-YL 9Y-2921 107-RD-10 L21 388-BU 14 L9 BK-00 SECONDARY CONTROL SEC CONTROL
055-WH MAG RELAY #1 389-OR 14 389-OR CUSTOMER
SMMS1 9X-8124 F708-YL 15 15 F708-YL (+) (-) SUPPLIED
L13 304-WH
F705-PK F705-PK 16 16 F705-PK
200-BK-10
200-BK-6
101-RD-6
101-RD-6 19 19 101-RD-6
SYNCHRONIZATION SWITCH A
SYNCHRONIZATION SWITCH B
DOUT 5 (UNUSED)
POUT 2 (UNUSED)
AIR SHUT-OFF TB-2 227-7483
TIMER INSTRUMENT BOX ENGINE BK-00 POWER DISTRIBUTION BOX.
200-BK 200-BK 200-BK
SW4 (UNUSED)
CONNECTOR 'A'
AIR SHUTOFF
CONNECTION 'A'
ECS IN AUTO
200-BK 200-BK 200-BK-10 200-BK-10 -6
BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)
25-PIN 25-PIN BK 200-BK-10
s.
200-BK 200-BK 229-BK-14 229-BK-14 0-
200-BK 200-BK 229-BK-14 229-BK-14 3T-3043 3T-3044 20
L53 L53 4-6 GA. 19&20 200-BK-10 200-BK-10 C-KEY
200-BK 200-BK 200-BK-6 200-BK-6
200-BK 200-BK 8-10 GA. 1,22&24 101-RD-6
12-14 GA. 7,9,11&13
H401-PU
200-BK 200-BK ALT PLUG AS.
L29 L29 L46 16-18 GA. ALL OTHERS 109-RD-6 + R 60 AMP AIR SHUTOFF 101-0204
200-BK 200-BK
H401-PU
CONN B
04
06
05
11
40
34
02
24
14
23
12
20
27
19
13
22
21
28
15
16
33
10
09
03
01
07
08
18
35
29
36
30
31
37
17
38
39
32
26
25
13
07
24
25
20
23
14
08
02
03
09
15
01
150-OR 200-BK 200-BK
101-RD-6
-
200-BK 200-BK C465-OR-10 01 01 C465-OR-10
200-BK 200-BK 200-BK 200-BK F716-WH 02 02 F716-WH 200-BK-6 200-BK-10
G738-GY-14
106-WH-14
106-WH-14
229-BK-14
229-BK-14
200-BK-10
105-RD
(G791-BR)
AIR SHUT-OFF DIODE AS.
G721-GY
XXX-XX
XXX-XX
388-BU
389-OR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
C401-BU
C401-BU
F721-GY
F722-OR
G791-BR
F732-PK
G790-PK
F708-YL
XXX-XX
675-BR
676-PU
XXX-XX
XXX-XX
XXX-XX
XXX-XX
893-GN
892-BR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
999-WH
XXX-XX
XXX-XX
EMS-II
G791-BR
D F708-YL 200-BK 200-BK F706-PU 05
F715-PU
F719-BR
EMSR 05 394-GN-14
F708-YL
F706-PU L13
XXX-XX
EMS-II BREAKER SOLENOID RH 1W-9070
30 87a RELAY 114-1142 200-BK 200-BK 113-OR-14 07 07 113-OR-14 101-RD-6 200-BK-14 230-4073
L11
L16
L14
L10
87 9Y-2921
L9
L41
200-BK 114-OR-14 114-OR-14 F889-WH 12 8
L36
L37
L45
L44
L43
12 F889-WH F708-YL
L14
200-BK 109-6507 111-1323 (N.0.) F700-BU F700-BU 14 14 F700-BU F705-PK
L53 E-STOP 111-1323 (N.O.) L5 AIR SHUT-OFF DIODE AS.
114-OR-14 102-RD-14 L26 L26 394-GN-14 09 09 394-GN-14 G721-GY 395-BR-14 SOLENOID LH
F708-YL NOTE A 111-1324 (N.C.) 395-BR-14 11 11 395-BR-14 L5 200-BK-14 1W-9070
103-RD-14 103-RD-14 111-1324 (N.C.) G738-GY-14 13 13 230-4073
8 103-RD-14 G738-GY-14
7
og
H401-PU
PECMCB 5 6 105-RD XXX-XX 16 16 XXX-XX
G738-GY-14
F718-BU
F732-PK
G791-BR
G790-PK
30 103-RD-14 XXX-XX 21 21 XXX-XX 998-BR 106-WH-14 L36
SECMCB 103-RD-14 106-WH-10 22 22 106-WH-10 106-WH-14 C465-OR-10
87a 103-RD-14 998-BR XXX-XX 23 23 XXX-XX
103-RD-14
F732-PK
86 85
999-WH
998-BR L27 24 XXX-XX 200-BK-10
G738-GY-14
050-WH XXX-XX 25 25 XXX-XX
PRIMARY
C
B
A
200-BK 060-YL INSTRUMENT BOX
C401-BU
F708-YL
ECM BREAKER CONTROL SW ENGINE ATTACHMENTS
F719-BR
F715-PU
F715-PU
F719-BR
114-1143 127-2331 CONNECTOR 'B' CONNECTION 'B'
WH-18
DIGITAL RET BK-18
+V SPD/TIM OR-18
25 STOP-A NOTE A 25-PIN 25-PIN
103-RD-14
L42
PECMR 8N-1518
23 AUTO-A 21
103-RD-14
SIGNAL
F708-YL 86 85 060-YL 13 AUTO2 F717-YL F715-PU
30 12 OFF2 F716-WH L17 892-BR L42
103-RD-14 200-BK
N917-OR
19 START-K TIMING
86 85 RELAY
106-WH-10
1 1
102-RD-14
102-RD-10
102-RD-10
150-OR-10
3 AUTO-B 2
103-RD
103-RD
102-RD-10 892-BR
998-BR
998-BR
F708-YL
DIODE AS. TB-3 PROTECTION 892-BR E L9 L9
OSS OVERSPEED VERIFY SW OVERRIDE SW F
123-0316 150-OR 150-OR-14 L18 7N-8001 L18
NOTE A G L13
150-OR-10 150-OR-14 H L13
102-RD-10 J F708-YL F708-YL
102-RD-10 F705-PK F705-PK
102-RD-14 INSTRUMENT
BOX G721-GY
106-WH-10 106-WH-10 INNER F719-BR
BULKHEAD L12 ENGIN
103-RD 103-RD SERVICE
CONNECTOR F715-PU COOLA
9W-1951 998-BR TEMP
L17 L17 F719-BR SENSO
L45 102-2
F715-PU L37 L37
L43
L43 L43
ca
WH-18 SIGNAL
L54 L54
OFF C401-BU
CONTACTS
C
RESET L41
B SCHEMATIC NO. 132-8103-06
START
L1 L1
995-BU
AUTO
STOP
L16
L37
NOTE BLOCK
L32 L32
1 L1 PRIMARY ECM, ODD, HIGHSIDE INJECTOR WIRING NOTE A: SWITCH SHOWN IN NORMAL
150-OR-14
150-OR-14
229-BK-14
229-BK-14
L33
229-BK-14
229-BK-14
PK PINK 7 L10 STARTER RELAY SIGNAL USED ONLY FOR THROTTLE SYNC SWITCH, A751-YL
CIRCUIT NOT CONNECTED L11 CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGETHER) PORT & STARBOARD THROTTLES, PILOT F704-OR L17 L17 F714-PK
BK BLACK 8 L12 CUSTOMER SHUTDOWN HOUSE PANEL(S), AND CCM SUPPLY. F703-GY
F732-PK
PU PURPLE L14 SECONDARY ECM CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) 998-BR A746-PK
TO MACHINE STRUCTURE L15 CUSTOMER SUPPLIED WIRING TO BE PROVIDED TO PRCM CONTROL 996-GN L3
BR BROWN 10
L16 ECM (+)BATT/(-)BATT (+)BATTERY IF PRESENT. 999-WH L3 F737-YL
GN GREEN 11 F723-PK 994-GY
INTERNAL ELECTRICAL L17 CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) NOTE F: PINS 7 THRU 12 ARE SWITCHED (+) BATTERY. L4 L4 E795-YL
BU BLUE L18 ECM (+) BATT SUM CURRENT OF ALL 108-RD CIRCUITS F724-PU L6 L6
CONNECTION TO SURFACE 12 F725-WH
L44
INDICATES "CLOSED" L19 STARTER MAG RELAYS COMBINED MUST NOT EXCEED 10 AMPS. E796-GN
OF COMPONENT 13 L20 THROTTLE SYNCHRONIZATION SWITCH
-INDICATES "MAKE L21 THROTTLE SIGNALS NOTE G: PINS 13 THRU 17 ARE (-) BATTERY.
14 USED ONLY FOR THROTTLE SYNC SWITCH,
L3
A700-OR
F704-OR
998-BR
F703-GY
998-BR
996-GN
998-BR
999-WH
L11
L32
L33
L17
L31
L32
L33
L1
L1
18 L28 EMS-II WIRING (+) BATTERY IF PRESENT
L # CIRCUIT GROUPING L29 EMS-II HARNESS CODE NOTE J: PINS 18 THRU 21 AND 23 & 24 ARE (-) BATTERY.
150-OR-14
150-OR-14
229-BK-14
229-BK-14
DESIGNATION 19
113-OR-14
1
2
A
B
C
A
B
C
A747-GY
A746-PK
F714-PK
F713-OR
A751-YL
F737-YL
N917-OR
F700-BU
388-BU
389-OR
994-GY
995-BU
XXX-XX
F715-PU
F719-BR
F718-BU
C401-BU
F716-WH
F706-PU
F721-GY
F722-OR
F705-PK
F889-WH
J982-OR
J981-WH
F724-PU
F723-PK
A700-OR
E795-YL
E796-GN
F725-WH
F732-PK
F703-GY
F704-OR
999-WH
A701-GY
A703-BR
A705-YL
A707-PU
A702-PU
A704-GN
A706-GY
A708-BR
F726-YL
F728-BR
F727-GN
F729-GN
F717-YL
998-BR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
892-BR
893-GN
998-BR
997-OR
993-BR
996-GN
20 L32 PRIMARY ECM, ODD, LOWSIDE INJECTOR WIRING COMBINED MUST NOT EXCEED 10 AMPS.
+V SPD/TIM OR-18
DIGITAL RET BK-18
WH-18
WH-18
BK-18
+V DIGITAL OR-18
DIGITAL RET BK-18
WH-18
+V DIGITAL OR-18
DIGITAL RET BK-18
WH-18
21 L33 PRIMARY ECM, EVEN, LOWSIDE INJECTOR WIRING NOTE K: CIRCUITS 892-BR AND 893-GN MUST BE
L34 SECONDARY ECM, ODD, HIGHSIDE INJECTOR WIRING TWISTED TOGETHER AND KEPT AS SHORT AS
22 L35 SECONDARY ECM, EVEN, HIGHSIDE INJECTOR WIRING
L36 SECONDARY ECM +BATTERY POSSIBLE BETWEEN INSTRUMENT BOX AND C-KEY D-KEY D-KEY
23 OTHER DEVICES.
13
07
24
25
20
23
02
14
08
15
03
09
01
19
29
35
16
26
32
38
37
31
30
36
40
34
28
22
18
12
06
10
05
17
39
11
21
33
04
SOLENOID 1 POWER 16
SOLENOID 3 POWER 32
SOLENOID 5 POWER 37
SOLENOID 7 POWER 30
SOLENOID 2 POWER 26
SOLENOID 4 POWER 38
SOLENOID 6 POWER 31
SOLENOID 8 POWER 36
27
L37 SECONDARY ECM -BATTERY PLUG AS. PLUG AS. PLUG AS.
101-0204
A WIRE GROUP COLOR DESCRIPTIONS
24 L38
L39
SECONDARY ECM, ODD, LOWSIDE INJECTOR WIRING
SECONDARY ECM, EVEN, LOWSIDE INJECTOR WIRING NOTE L: CIRCUITS J981-WH AND J982-OR MUST BE 101-0205 101-0205
CRANK
SIGNAL
25 L40 SECONDARY ECM SHUTDOWN NOTIFY WIRING POSSIBLE BETWEEN ENGINE INSTRUMENT BOXES. SENSOR
(+) BATTERY / SUPPLY WIRES. L41 THROTTLE SIGNALS 6V-2455
L42 DUAL SPEED/TIMING SENSOR SIGNALS NOTE: DO NOT
(-) BATTERY / SENSOR RETURN. L43 SECONDARY ECM "READY" & "ACTIVE" LAMP SIGNALS TURBO TURBO PRIMARY ATTEMP TO USE
L44 THROTTLE SYNCHRONIZATION AND OVERSPEED VERIFY SIGNALS EXHAUST EXHAUST ENGINE A 189-5746
OUTPUT SIGNAL WIRES FROM THE ECM. L45 CUSTOMER SHUTDOWN TEMP LH TEMP RH SPEED/ TIMING CAL
L46 EMS-II GAUGE CLUSTER GROUND WIRING 109-4367 109-4367 TIMING PROBE ON
INPUT SIGNAL WIRES TO THE ECM. L48 J-BOX CUSTOMER POWER CONNECTION -BATTERY SENSOR MARINE PROP
L49 PILOT HOUSE PANEL WIRING 129-6628 ENGINES.
SIGNAL PLUS. L50 PROGRAMMABLE RELAY CONTROL MODULE POWER
L51 PRCM RELAY POWER
SIGNAL MINUS. L52 CONTROL SWITCH/ECM RELAY'S/EMS RELAY POWER
L53 CUSTOMER POWER RELAY COIL
SENSOR SUPPLY VOLTAGE. L54 ENGINE PROTECTION OVERRIDE
L55 GENERAL ALARM RELAY
L56 STARTER MOTOR GROUP
PRIMARY CONTROL PRI CONTROL FOR 3512B/3516B ONLY FOR 3508B ONLY
12 11 10 9 8 7 6 5 4
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