Cause and effect chart

Package A Package B

NACK

NACK

NACK

NACK

NACK

NACK

NACK

NACK
Quit-

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK
duty
Editor Adler

Date 28.05.2018 SIL

Revision 001 Nr. 1 13 2 3 3 4 5 6 7 10 11 2 3 3 4 5 6 7 10 11

Comp A discharge pressure

Comp A discharge pressure

Comp B discharge pressure

Comp B discharge pressure

TRIP package A and B, cutt

Package A Common Fault

Package B Common Fault

Compressor A Fault Trip

Compressor B Fault Trip

Maintenance adsorption

Maintenance adsorption
Compressor Package A

Compressor Package B
temperature high high

temperature high high

Comp A discharge

Comp A discharge

Comp B discharge

Comp B discharge
S = locket latching

temperature low

temperature low
Tagname Designation

Common fault
N = not locket latching

Dew Point

Dew Point
off energy

Fault Trip

Fault Trip
high high

high high
low low

low low
Alarm

Alarm
dryer

dryer
PIA 501 HH

PIA 502 HH
TIA 501 HH

TIA 502 HH
PIA 501 LL

TIA 502 LL
PK 2203A

PK 2203B
TIA 501 L

TIA 502 L
XA 510

XA 522

XA 520

XA 501

XA 523

XA 521

XA 504
AI 501

AI 502
Action

activate
Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm
Lfd. Trip
Tagname Designation SIL
Nr. yes/no

Package A
1 NC0-630-TIT-501 Temperatur transmitter ≥80°C X - S S

2 NC0-630-TIT-501 Temperatur transmitter <5°C - N

3 NC0-630-TIT-501 Signal FAULT X S

4 NC0-630-TT-508 Temperatur max set point 50°C X - S

5 NC0-630-TT-508 Temperatur min set point 36°C - N

6 NC0-630-TT-508 Signal FAULT X - S

7 NC0-630-PIT-501 Pressure high high >10,4 bar X - S S

Low < 4 bar (and common fault from
8 NC0-630-PIT-501 X - S N
Adsorbtion dryer)
9 NC0-630-PDIT-510 Differential pressure indicator HH 3,5 mbar X - S

10 NC0-630-PDIT-510 Differential pressure indicator H 2,5 mbar - S

11 NC0-630-PDIT-510 Differential pressure indicator Fault X - S

12 NC0-630-PDG-014 Filter clogged (via adsorbtion dryer) - N

13 NC0-630-PDG-009 Filter clogged (via adsorbtion dryer) - N

14 NC0-630-AI-501 Dew point HH -20 °C X - S S

15 NC0-630-AI-501 Dew point H -25 °C - N

16 NC0-CC-630-2201 A Screw Compressor FAULT X - S S

17 NC0-E-630-3001 A After cooler FAULT X - S

1 von 5 print: 28.05.2018

 NACK

NACK

NACK

NACK

NACK

NACK

NACK

NACK
Quit-

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK
duty
Editor Adler

Date 28.05.2018 SIL

Revision 001 Nr. 1 13 2 3 3 4 5 6 7 10 11 2 3 3 4 5 6 7 10 11

Comp A discharge pressure

Comp A discharge pressure

Comp B discharge pressure

Comp B discharge pressure

TRIP package A and B, cutt

Package A Common Fault

Package B Common Fault

Compressor A Fault Trip

Compressor B Fault Trip

Maintenance adsorption

Maintenance adsorption
Compressor Package A

Compressor Package B
temperature high high

temperature high high

Comp A discharge

Comp A discharge

Comp B discharge

Comp B discharge
S = locket latching

temperature low

temperature low
Tagname Designation

Common fault
N = not locket latching

Dew Point

Dew Point
off energy

Fault Trip

Fault Trip
high high

high high
low low

low low
Alarm

Alarm
dryer

dryer
PIA 501 HH

PIA 502 HH
TIA 501 HH

TIA 502 HH
PIA 501 LL

TIA 502 LL
PK 2203A

PK 2203B
TIA 501 L

TIA 502 L
XA 510

XA 522

XA 520

XA 501

XA 523

XA 521

XA 504
AI 501

AI 502
Action

activate
Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm
Lfd. Trip
Tagname Designation SIL
Nr. yes/no

18 NC0-PK-630-1001A Refrigeration air dryer failure - S

19 NC0-PK-630-1002A Refrigeration air dryer failure - S

20 NC0-PK-630-1001A & 1002 A Both Refrigeration air dryer failure X - S S

21 NC0-PK-630-2203 A Adsorbation dryer failure X - S

Local Emergency Stop Pushbutton
22 NC0-630-PB-1002A X - S
*Note 1
23 NC0-630-PIT-017 Pressure >11 bar X - S

24 NC0-630-PIT-017 Signal FAULT X - S

Actuators HVAC NOT open/Failure
25 NC0-JF-630-1001A Note: time delay for trip X - S
air outlet flap compressor
Actuators HVAC NOT open/Failure
26 NC0-JF-630-1004A Note: time delay for trip x - S
air outlet flap After Cooler
Actuators HVAC NOT open/Failure
27 NC0-JF-630-1005A Note: time delay for trip x - S
air outlet flap dryer 2
Both Actuators HVAC NOT open/Failure
Note: time delay for trip X - S
air outlet flap dryer
Actuators HVAC NOT open/Failure
28 NC0-JF-630-1006A Note: time delay for trip X - S
air outlet flap dryer 1
Fan Failure
29 NC0-CE-630-1001A X - S
air inlet compressor
Fan Failure
30 NC0-CE-630-1002A X - S
air inlet compressor
Fan Failure
31 NC0-CE-630-1003A X - S
air outlet compressor
Fan Failure
32 NC0-CE-630-1004A X - S
air outlet compressor
Fan Failure
33 NC0-CE-630-1005A X - S
air outlet dryer 2

2 von 5 print: 28.05.2018

 NACK

NACK

NACK

NACK

NACK

NACK

NACK

NACK
Quit-

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK
duty
Editor Adler

Date 28.05.2018 SIL

Revision 001 Nr. 1 13 2 3 3 4 5 6 7 10 11 2 3 3 4 5 6 7 10 11

Comp A discharge pressure

Comp A discharge pressure

Comp B discharge pressure

Comp B discharge pressure

TRIP package A and B, cutt

Package A Common Fault

Package B Common Fault

Compressor A Fault Trip

Compressor B Fault Trip

Maintenance adsorption

Maintenance adsorption
Compressor Package A

Compressor Package B
temperature high high

temperature high high

Comp A discharge

Comp A discharge

Comp B discharge

Comp B discharge
S = locket latching

temperature low

temperature low
Tagname Designation

Common fault
N = not locket latching

Dew Point

Dew Point
off energy

Fault Trip

Fault Trip
high high

high high
low low

low low
Alarm

Alarm
dryer

dryer
PIA 501 HH

PIA 502 HH
TIA 501 HH

TIA 502 HH
PIA 501 LL

TIA 502 LL
PK 2203A

PK 2203B
TIA 501 L

TIA 502 L
XA 510

XA 522

XA 520

XA 501

XA 523

XA 521

XA 504
AI 501

AI 502
Action

activate
Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm
Lfd. Trip
Tagname Designation SIL
Nr. yes/no

Fan Failure
34 NC0-CE-630-1006A X - S
air outlet dryer 1
Package B
35 NC0-630-TIT-502 Temperatur transmitter ≥80°C X - S S

36 NC0-630-TIT-502 Temperatur transmitter <5°C - N

37 NC0-630-TIT-502 Signal FAULT X - S

38 NC0-630-TT-507 Temperatur max set point 50°C X - S

39 NC0-630-TT-507 Temperatur min set point 36°C - N

40 NC0-630-TT-507 Signal FAULT X - S

41 NC0-630-PIT-502 Pressure high >11 bar X - S S

Low < 4 bar (and common fault from
42 NC0-630-PIT-502 X - S N
Adsorbtion dryer)
43 NC0-630-PDIT-509 Differential pressure indicator HH 3,5 mbar X - S

44 NC0-630-PDIT-509 Differential pressure indicator H 2,5 mbar - S

45 NC0-630-PDIT-509 Differential pressure indicator Fault X - S

46 NC0-630-PDG-015 Filter clogged (via adsorbtion dryer) - N

NC0-630-PDG-010
47 Filter clogged (via adsorbtion dryer) - N

48 NC0-630-AI-502 Dew point HH -20 °C X - S S

49 NC0-630-AI-502 Dew point H -25 °C - N

50 NC0-CC-630-2201 B Screw Compressor FAULT X - S S

51 NC0-E-630-3001 B After cooler FAULT X - S

52 NC0-PK-630-1001B Refrigeration air dryer failure - S

3 von 5 print: 28.05.2018

 NACK

NACK

NACK

NACK

NACK

NACK

NACK

NACK
Quit-

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK

ACK
duty
Editor Adler

Date 28.05.2018 SIL

Revision 001 Nr. 1 13 2 3 3 4 5 6 7 10 11 2 3 3 4 5 6 7 10 11

Comp A discharge pressure

Comp A discharge pressure

Comp B discharge pressure

Comp B discharge pressure

TRIP package A and B, cutt

Package A Common Fault

Package B Common Fault

Compressor A Fault Trip

Compressor B Fault Trip

Maintenance adsorption

Maintenance adsorption
Compressor Package A

Compressor Package B
temperature high high

temperature high high

Comp A discharge

Comp A discharge

Comp B discharge

Comp B discharge
S = locket latching

temperature low

temperature low
Tagname Designation

Common fault
N = not locket latching

Dew Point

Dew Point
off energy

Fault Trip

Fault Trip
high high

high high
low low

low low
Alarm

Alarm
dryer

dryer
PIA 501 HH

PIA 502 HH
TIA 501 HH

TIA 502 HH
PIA 501 LL

TIA 502 LL
PK 2203A

PK 2203B
TIA 501 L

TIA 502 L
XA 510

XA 522

XA 520

XA 501

XA 523

XA 521

XA 504
AI 501

AI 502
Action

activate
Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm

Alarm
Lfd. Trip
Tagname Designation SIL
Nr. yes/no

53 NC0-PK-630-1002B Refrigeration air dryer failure - S

54 NC0-PK-630-1001B & 1002B Both Refrigeration air dryer failure X - S S

55 NC0-PK-630-2203 B Adsorbation dryer failure X - S

Local Emergency Stop Pushbutton
56 NC0-630-PB-1002B X - S
* Note 1
57 NC0-630-PIT-016 Pressure >11 bar X - S

58 NC0-630-PIT-016 Signal FAULT X - S

Actuators HVAC NOT open/Failure
59 NC0-JF-630-1001B Note: time delay for trip X - S
air outlet flap compressor
Actuators HVAC NOT open/Failure
60 NC0-JF-630-1004B Note: time delay for trip x - S
air outlet flap After Cooler
Actuators HVAC NOT open/Failure
61 NC0-JF-630-1005B Note: time delay for trip x - S
air outlet flap dryer 2
Both Actuators HVAC NOT open/Failure
62 Note: time delay for trip X - S
air outlet flap dryer
Actuators HVAC NOT open/Failure
63 NC0-JF-630-1006B Note: time delay for trip X - S
air outlet flap dryer 1
Fan Failure
64 NC0-CE-630-1001B X - S
air inlet compressor
Fan Failure
65 NC0-CE-630-1002B X - S
air inlet compressor
Fan Failure
66 NC0-CE-630-1003B X - S
air outlet compressor
Fan Failure
67 NC0-CE-630-1004B X - S
air outlet compressor
Fan Failure
68 NC0-CE-630-1005B X - S
air outlet dryer 2
Fan Failure
69 NC0-CE-630-1006B X - S
air outlet dryer 1

4 von 5 print: 28.05.2018

 Date
Editor

Revision

74
73
72
71
70
Nr.
Lfd.

* Note 1
NC0-630-JP-002
NC0-630-JP-001
NC0-630-JP-001
NC0-630-PS-013
001
Adler

NC0-790-XSS-017
28.05.2018

Tagname

Common
S = locket latching

Failure PS13
Designation

TRIP from ICSS

N = not locket latching

Failure ES 6 Control Unit

Failure Unit Control Panel
Warning Unit Control Panel

X
X
X
X
Trip
yes/no

-
-
-
-
-
SIL
Nr.

Quit-
Action Tagname Designation
SIL

duty
Currently the logic is, when you activate one push-button you will trip both packages.
1

S
S
S
S

Alarm XA 510 Common fault ACK

The logic have to be adjust on site, if you activate one push-button the relevant package will trip.

TRIP package A and B, cutt

S
S
S
S

activate ACK
13

off energy

5 von 5
Package A Common Fault
2

Alarm XA 522 ACK

Alarm

Compressor Package A
3

S
S
S
S

Alarm XA 520 ACK

Fault Trip
3

Alarm XA 501 Compressor A Fault Trip ACK

Comp A discharge
4

Alarm TIA 501 HH ACK

temperature high high

Comp A discharge
5

Alarm TIA 501 L NACK

temperature low

Comp A discharge pressure

6

Alarm PIA 501 HH ACK

high high

Comp A discharge pressure

7

Alarm PIA 501 LL NACK

low low

Alarm AI 501 Dew Point NACK

10

Maintenance adsorption
Alarm PK 2203A NACK
11

dryer

Package B Common Fault

2

Alarm XA 523 ACK

Alarm

Compressor Package B
3

S
S
S
S

Alarm XA 521 ACK

Fault Trip
3

Alarm XA 504 Compressor B Fault Trip ACK

Comp B discharge
4

Alarm TIA 502 HH ACK

temperature high high

Comp B discharge
5

Alarm TIA 502 L NACK

temperature low

Comp B discharge pressure

6

Alarm PIA 502 HH ACK

high high

Comp B discharge pressure

7

Alarm TIA 502 LL NACK

low low

Alarm AI 502 Dew Point NACK

10

Maintenance adsorption
Alarm PK 2203B NACK
11

dryer
print: 28.05.2018