CN Series Multi-Function Counter User's Manual: Safe Caution
CN Series Multi-Function Counter User's Manual: Safe Caution
CN Series Multi-Function Counter User's Manual: Safe Caution
CN Series Multi-function Counter User’s Manual
Features:
⊙Maximum counting speed is 10KCPS
⊙Coefficient be settable among 0.00001~999999
⊙Support both NPN and PNP input
⊙Two preset alarms for quantity counting/length counting,
one loop alarm for batch counting
⊙Meter / Yard switch function
⊙With RS485 communication function ,standard Modbus
RTU protocol
⊙Can be applied to the counting/controlling in the field of
light industry,packaging machinery, food industry.
Safe Caution
For your safety, please read the below content carefully before you use the meter !
Please comply with the below important points:
Warning An accident may happen if the operation does not comply with the instruction.
Notice An operation that does not comply with the instruction may lead to product damage.
The instruction of the symbol in the manual is as below:
An accident danger may happen in a special condition.
Warning
1. A safety protection equipment must be installed or please contact with us for the relative information if the product is used under
the circumstance such as nuclear control, medical treatment equipment ,automobile, train, airplane, aviation, entertainment or safety
equipment, etc. Otherwise, it may cause serious loss, fire or person injury.
2. Apanel must be installed, otherwise it may cause creepage (leakage).
3. Do not touch wire connectors when the power is on, otherwise you may get an electric shock.
4. Do not dismantle or modify the product, If you have to do so, please contact with us first. Otherwise it may cause electric shock
and fire.
5. Please check the connection number while you connect the power supply wire or input signal, otherwise it may cause fire.
.
Caution
1. This product cannot be used outdoors. Otherwise the working life of the product will become shorter, or an electric shock accident
may happen.
2. When you connect wire to the power input connector or signal input connectors, the moment of the No.20AWG (0.50 mm2) scrwew
tweaked to the connector is 0.74n.m-0.9n.m. Otherwise the connectors may be damaged or get fire.
3. Please comply with the rated specifications. Otherwise it may cause fire after the working life of the product becomes shorter.
4. Do not use water or oil base cleaner to clean the product. Otherwise it may cause electric shock or fire, and damage the product.
5. This product should be avoid working under the circumstance that is flammable, explosive, moist, under sunshine, heat radiation and
vibration.
6. In this unit it must not have dust or deposit, otherwise it may cause fire or mechanical malfunction.
7. Do not use gasoline, chemical solvent to clean the cover of the product because such solvent can damage it. Please use some soft
cloth with water or alcohol to clean the plastic cover.
1.Code Illustration
CN□□-R
□□ C□□ M : Meter/Yard convert function
Communication function:0:without communication 8:RS485 communication
Display digit:6:6 digits
Alarm output:B:one C:two
Control output:R:Relay output S:Solid state relay output
Power supply:Blank:100-240VAC/DC F:24V AC/DC power supply
Dimension(mm):4:48H×48W×101L 7:72H×72W×100L 8:48H×96W×100L
80:80H×160W×102L
CN Series multi-function counter
KKCNE01A/A0版/20200408-1
2.Ordering Code
No. Code Panel size(mm) Display digit Alarm output Batch output Communication
1 CN4-RC60 2 No batch NO
2 CN7-RC60 2 1 Relay NO
3 CN7-RC68 2 1 Relay RS485
4 CN8-RC60 48H×96W 6 2 1 Relay NO
5 CN8-RC68 48H×96W 6 2 1 Relay RS485
6 CN80-RC60 80H×160W 6 2 1 Relay NO
7 CN80-RC68 80H×160W 6 2 1 Relay RS485
3.Technical Parameter
Series CN Series High Speed Counter
Display Dual line 6 digit LED display
Power supply 100-240V AC/DC, 24V AC/DC
Allowable voltage floating range 90-110% of the rated voltage (AC )
Input frequency of INA,INB 1Hz,30Hz,1KHz,5KHz,10KHz can be selectable
Input pulse width INA,INHIBIT,RESET,BATCH RESET,1ms or 20ms can be selected
4.Panel Indication
CN7 SERIES COUNTER
KKCNE01A-2
5.Operation Sequecy
1.How to change the value from 175 to 180
∴Under measuring status press to enter the setting value modify status . and the selected data will flick from right to left circularly
BA key MD key
Measuring status Batch setting value modifying status
Under measuring status , press BA key to enter the batch setting value modifying status
The way of modifying the batch setting value is the same as that of the counting setting value .Press to select the digit which
▲
needs to be modified and make it flick . Press to modify the value . Press MD to confirm and return to measuring status .
When the batch setting value modifying status , the above LED will display the present batch counting value .
If enter the batch value setting status , and without any operation for more than 60s , it will return to measuring status automatically .
7.Coefficient Function
Eg:Pulse No.-- P is the pulse quantity when the rotary encoder running a circle ,L is the measured length,coeffecient value = L / Pulse No. of
one circle, It represents the actual length of a pulse .
Controlling length of the counter and rotary encoder
计数器和旋转编码器控制长度
Wheel
滚轮
刀具
Cutter π×Diameter( D )
Coefficient value
= ------------------------
Pulse quantity of theD encoder
π×滚轮的直径( ) rotating a circle
Rotary encoder 系数值 = ------------------------
旋转编码器 编码器旋转一周的脉冲个数
3.1416×22
= ------------------
1000
Motor
电机 = 0.069mm/pulse
Under function setting mode ,change the coefficient value to 0.069 in the coefficient setting menu
Motor controlling system
电机控制系统
计数器
Counter
这个连接编码器的滚轮直径为22mm.编码器旋转一周的脉冲数为1000pcs
The diameter of the wheel which connects the rotary coder is 22mm,
when the rotary encoder rotates a circle ,there will be 1000 pcs pulses
KKCNE01A-3
8.Setting for the key locking
Key lock is to avoid mistake operation of the key
(LOCK OFF):Cancel key lock
(LOCK LEVEL1):Lock RST key
(LOCK LEVEL2):Lock ,▲ and key
▲
▲
(LOCK LEVEL3):Lock RST,
▲
,▲ and
▲
Input mode
If the output mode is S T D ,input mode can only select Ud-A B C
MD
Output mode
※Up/Down - A、B、C input mode
MD
output time
MD Unit:ms
output time
MD Unit:ms
MD
Decimal point - - - - - - → - - - - - - →- - - - - - → - - - - - -
* * *
MD
key : Move the flick digit RST key:Modify the decimal point of coefficient value
▲
Coefficient value
key Modify the coefficient value
▲
Start value ▲
key : change the start value Start value setting range
( )
MD Start value:The displayed value atfer reset automatically or manually
MD
Lock key
MD
KKCNE01A-4
10.Action Mode Switch
Measuring mode(counting status)
MD Press 3s
Input Mode(IN)
MD MD
Max counting speed(CPS) Function lock key(LOCK)
MD MD
MD MD
MD MD
Decimal point(dP)
※ In function setting mode ,if without any operation for more than 60s,the counter will return to measuring mode .
※ If select mode F or mode N ,when counting value reaches the preset value,the output will maintain,so there is no “output time of OUT2”
menu in function setting mode
※ If output mode set to S、T、D ,input mode can only select Ud-A、B、C .If want to select Up/Down input mode,then output mode can just
select the mode except for the mode S、T、D .
※ If select mode D as output mode,when the counting frequency beyond 1Kcps,considering the responding time of a relay may cause abnormal output action,so SSR output will be better .
※ When Max counting speed is 5kcps or 10kcps,if change the mode to mode“D”,counting speed will select 1KCPS automatically .
※ In function setting mode, external input signal can also be recognized . when exit the function setting mode, display value and output will reset automatically.
※ When the start value (W) exceeds the setting value of OUT1 and OUT2 , there will be no output of OUT1 and OUT2 .
11.Input action mode of the counter ※ A :Beyond the width of the min signal B :Beyond the half of the min signal width
Counting value
U
(Up)
No counting
Counting value
D
(Down)
No counting
KKCNE01A-5
Input mode Counting graph Remark
Counting value
※ When use phase A and phase B of the rotary encoder , please take INA and INB as input ends ,and select Ud-C input mode .
Up Down Up/DownA,B,C
Reset
999999
Display keeps up or down ,
Display
SV2 output maintain till reset signal input
F SV1
0
OUT1
OUT2
(OUT)
Reset
999999
N Display
SV2 Both display and output maintain till
SV1
reset signal input .
0
OUT1
OUT2
(OUT)
Reset
999999 Display vale return to the beginning
C SV2 status automatically ,output won’ t
Display return to the beginning untill it reaches
SV1
0 to the setted delay time .
OUT1
(Output action is repeated)
OUT2
(OUT)
Reset
Both display value and output maintain
999999
till it reaches to the setted delay time
R Display
SV2
then return to the beginning status .
SV1
0
(Output action is repeated)
OUT1
OUT2
(OUT)
KKCNE01-6
Action for counting /timing when it
Input mode reaches to the setted value
Up Down Up/DownA,B,C
Reset
OUT2
(OUT)
Reset
999999 Display value maintains till the delay time
output , then display the value of next
SV2
P Display round.(Counting/Timing of next round
SV1
starts from the beginning value during
0
the delay time )
OUT2
(OUT)
Reset
Display value and output of OUT1 maintain
999999
till reset signal input .OUT2 return to the
SV2
Display beginning status when it reaches to
SV1
A the output delay time .
0
(Output action is repeated)
OUT1
OUT2
(OUT)
Up/DownA,B,C Action
SV2
(preset value1 or 2),OUT1 and OUT2
SV1 keep “ ON ” status .
D
When counting speed set to 1kcps ,
should use SSR output mode .
13.Connecting Drawing
CN7
CN4
KKCNE01A-7
CN80
Note:Please subject to the connecting drawing on the actual product if any changes
14.Input Connecting
1、Input logic:No-voltage input(NPN)
⑴ Solid state relay input ⑵ Contacts connecting in
Standard snesor: NPN output sensor Counter
Sensor Counter +12V
※ 5.4kΩ
+12V +12V INA To the internal circuit
※ 5.4kΩ
INA To the internal circuit GND OV
GND OV
(CN Series)
Counting speed:setting to 1 or 30cps (counter)
(NPN No-voltage input) (CN Series)
15.Output Connecting
Relay output SSR output SSR output
Counter Counter
1.Adopt proper load and power,output of the SSR can’t be
※
too large ,capacity (Within 30VDC.100mA)
Load (+) 2.Make sure the power supply not connected inversally
Load power load power 3.When adopt inductive load (such as relay ),
Filter circuit (such as diode,rheostat)should be connected
(-) (DC)
between the two ends of the load .
Load
J +0.5
-0
B F K
KKCNE01A-8
Communication Protocol of the Counter
1. Type and Format of the Communication Data
This series adopt Asynchronous communication interface (SCI) , the electrical level for the interface comply with the standard RS485 protocol .
The data frame format of MODBUS RTU Protocol is : one start bit , 8 data bit , without check , one stop bit .Baud rate of communication
transfer data is 4800bit/s or 9600bits/s
3.Order Format of Master Unit & Feedback Message Format from Slave Unit
3-1. Read Multi-register
For example: Master unit send order reading the data of OUT2 alarm value register
Message
Oder format Master unit send order Feedback message from slave unit
format
Address area Meter address 0X01 Address area Meter address 0X01
Function area Function code 0X03 Function area Function code 0X03
High bit 0X00 Byte No. of the data 0X04
Address of the
begin register Low bit 0X05 OUT2 register Low bit 1 0XC0
Data area data( 32-digit
Quantity of High bit 0X00 Data area data , low bit Low bit 2 0X5A
read register in front , high
Low bit 0X01 High bit 1 0XFB
bit at behind)
error detect Low bit 0X94 High bit 2 0X34
area CRC checking code
High bit 0X0B error detect Low byte 0XA4
CRC checking
area
code High byte 0XC7
Note:The above example is to read the order and format of a single register data .When need to read multiple registers at a time ,
it only need to fix the first adress of the register and the needing read register No.s ( read/write order from low bit to high bit ) , then
can read successive register data of multiple address . When feedback a data , low bit of it will be in front , and high bit lists behind .
3-2.Write Multi-register
KKCNE01A-9
For example:Master unit sends an order writing 1000.000 into OUT2 alarm register of the slave unit
message
Order format Master unit sends order Feedback message from slave unit
format
Address area Meter address 0X01 Address area Meter address 0X01
Function area Function code 0X10 Function area Function code 0X10
High byte 0X00 High byte 0X00
Address of the Address of the
begin register Low byte 0X05 Data area begin register Low byte 0X05
High byte 0X00 Quantity of High byte 0X00
Read quantity
of the register write register
Low byte 0X01 Low byte 0X01
Data area Byte No.s of the write data 0X04 Low byte 0X11
error detect CRC checking
OUT2 register dara Low bit 1 0X40 area code High byte 0XC8
read to write in
(32-digit , low bit
Low bit 2 0X42
in front , high bit High bit 1 0X0F
at behind )
High bit 2 0X00
error detect Low byte 0X83
area CRC checking
code High byte 0X87
4. Communication erro shooting
When the meter detects an error excepted for CRC checking code , it will feedback an error message
to master unit .The slave unit set the high bit of the received function code to 1, then feedback the
meter address and error code as error message
4-1. Error code format feedback from slave unit
Address code Function code (highest position) Erro code CRC checking code low byte CRC checking code low byte
one byte one byte one byte one byte one byte
4-2.Erro code
0X01 Function code error Received function code can not be supported by the meter
0X02 Register address error Received register address exceeds the range of the meter register address
0X03 Quantity of register error Received register quantity exceeds register quantity of the meter
0X04 Data value error Received data value exceeds the data range of the corresponding address
4 0x0005 OUT2 alarm value (PS2) Unsigned long 1~999999000 R/W Reserve 3 decimal point
5 0x0006 BA.O alarm value (BA.S) Unsigned long 1~999999 R/W
6 0x0007 scale coefficient SCL Unsigned long 0.00001-9999.99 R/W Reserve 5 decimal point
7 0x0008 Start value W long -99999-999999 R/W Reserve 3 decimal point
8 0x0009 Meter status 1 Unsigned long ----- R/W
9 0x000A Meter status 2 Unsigned long ----- R/W
10 0x000B Meter status 3 Unsigned long ----- R/W
11 0x000C Meter status 4 Unsigned long ----- R/W
*PV , PS1 , PS2 are defaulted to reserve 3 decimal point . The actual value=feedback data or write data/1000.If the register feedback
data PV =1 ,actual PV value =0.001 .Similarly write 1000000 into PS2 register. Actual setting value of OUT2 (PS2)=1000.0000
(Effective display digit of the decimal point can be set by the DP menu of the meter )
KKCNE01A-10
6. Alarm status(address:
0x0003)
Bit31 Bit30 Bit29 Bit28 Bit27 Bit26 Bit25 Bit24 Bit23 Bit22 Bit21 Bit20 Bit19 Bit18 Bit17 Bit16
6-1、Bit0-Bit7 OUT1 alarm output flag: 0x00:OUT1 no alarm output, 0x01 :OUT1 has alarm output
6-2、Bit8-Bit15 OUT2 alarm output flag: 0x00:OUT2 no alarm output, 0x01 :OUT2 has alarm output
6-3、Bit16-Bit23 BA.O alarm output flag: 0x00: BA.O no alarm output, 0x01 :BA.O has alarm output
7.Register of the meter status 1(address:
0x0009)
Bit31 Bit30 Bit29 Bit28 Bit27 Bit26 Bit25 Bit24 Bit23 Bit22 Bit21 Bit20 Bit19 Bit18 Bit17 Bit16
OUT2 output delay time setting unit OUT1 output delay time setting unit
Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit9 Bit8 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
OUT output mode setting unit SIG logic level selection for input terminal
Bit8—Bit15 output mode Bit8—Bit15 output mode Bit8—Bit15 output mode Bit8—Bit15 output mode
Remark:Before set output mode to mode D,please make sure CP ≤ 1KHZ , or it will feedback an error code
7-3、Bit16—Bit31:OUT1 ,OUT2 alarm output delay time select unit(value range : 0x00 - 0x08 )
Bit16 — Bit23 corresponding to OUT1 output delay time Bit24 — Bit31 corresponding to OUT2 output delay time
Bit16—Bit23 Delay time Bit16—Bit23 Delay time Bit24—Bit31 Delay time Bit24—Bit31 Delay time
0x00 10mS 0x01 50mS 0x00 10mS 0x01 50mS
0x08 HOLD
DP display decimal point select RST effective pulse width selection of input controlling signal
8-1、Bit0-Bit7:RST effective pulse width selection of input controlling signal (value range: 0x00 - 0x01)
Bit0-Bit7=0x00 : Effective pulse width of input controlling signal is 20 ms .
Bit0-Bit7=0x01 :Effective pulse width of input controlling signal is 1 ms .
8-2、Bit8-Bi15:DP display decimal point select(value range: 0x00 - 0x03)
Bit8—Bit15 Decimal point Bit8—Bit15 Decimal point Bit8—Bit15 Decimal point Bit8—Bit15 Decimal point
KKCNE01A-11
8-3、Bit16-Bit23:DATA power off data save select(value range: 0x00 - 0x01) .
CPS high limit select unit of the counting frequecy ADD communication address setting unit of the meter
Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit9 Bit8 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
BAUD communication baud rate setting unit LOCK key lock level select unit
Caution:When write data into the meter by commmunication interface,the writen times of each register is limited . CI / CN series
can be writen at least 1000000 times . If writen times more than the limit , it may cause damage to the register unit .
KKCNE01A-12