Kennzeichnung von Rohricitungen s - 004 fhach dem Durchflusstort Ausgabe: Januar 1986 2 Anwendungsbereich « Diese Norm gilt fir die Kennzeichnung nichterdverlegter Rohrleitungen nach der Durchflugstoff auf dem werkseigenen Gelande, im Anlennung an DIN 2403 - Ausg. Marz 64. Diese Norm gilt nicht fur Daustellen und werksfrendes Gelinde, dort sind die ent- sprechenden Regelungen und Vorschriften einauhalten; (siehe dazu auch DIN 2403) 2 Zweek Bine deutliche Kennzeichnung der Rohrleitungen nach dem Durchfludstoff ist im Interesse der Sicherheit, der sackgerechten Instandsetrung und der wirkeanen Srandbekimpfung speruahtign, tle aout" Getahren Mavelece, oh Gatallc Gnd gesteahelZiishe"Eeltden au vermeiden, - : i 3 Kennzeichnung Rohrieitungen werden nach den Durchfluletoff eindeutig durch Schilder gekennzeichnet. Wenn eine Farbkeanzeichnung angewandt wird, sind = entweder Schilder oder Aufkleber in der Gruppenfarbe nach Tabelle 2 anzuwenden, oder sind Farbringe in der Gruppenfarbe angubringen, oder ~ die Robrleitung ist in ihrer genzen Lange in der Gruppenfarbe anzustreichen, oder - Schilder, Aufkleber oder Farbringe sind en betriebewichtigen Punkten, 2.8. Anfan Bade, Abiweig, Wenddurehfuhrang, Armatur, ansubringen. 4 Zuordnung der Farben 2u den Durchflugstoffon Die in den Rohrieitungen beferderten Durchflusstoffe werden nach ihren allgeneinen Eigenschaften in Gruppen eingeteilt, deren Farben wit zugeordneten Kennzahlen in Tabelle 2 festgelegt sind. Wird eine Zusatzferbe als Ring auf der Rohrleitung angebracht, so mul die Grundfarbe deutlich breiter angebracht sein ale die Zusatsfarbe. Abhingig vom AuSendurchuesser'der Rohre, einschlieSlich Wirnedii Sehriftgrsen enpfohlen: sung, werden folgende Tabelle 1 AuBendurchuesser [bis 30] 50 | 80 130 [160 240 | uber 240 | Schrittgreae 12,5 [20 2 a] 80 63_| 60 oder 100] 5S Form und Kennzeichnuns von Schildern 5.1 Quadratische und rechteckige Schilder, Mase nach SND 825 Teil 1. \ Spitze Schilder fur die DupchfluOrichtung, siehe DIN 2403. Der Durehflugetoff wird durch Wertangabe oder die Kenngahl nach Tabelle 2 den Kennfarben 2ugeoranet. 5.9 Schilder in den Farben Grin, Rot, Blau, Violett, Braun und Schwarz eind in der Farbe WeiS 2u beachriften. Schilder in den Ferben Wei, Gelb, Orange und Grau sind in der Farbe Schwarz 2 beschriften. Die Schilder sind der Schriftfarbe entaprechend varandet. Fortectzung Seite 2 Mnderung Januar 1966; An DIN 2403 (Awe. Merz G4) angepabt Frihere Ausgaben: 08.73; abl. 0224 (Text: $¥ 004 ~ Formular: A3-10) TU 263: 22.01.1986 Groseebauer L. & C. Steinmuller GmbHSeite 2 sx 004 Labelle 2 - (uszug eur 01m 2403) Tennrah Tenazelchoung te Stoffuattune Gruppentarbe der stoftgattung ait Gruppe 1 © Wasser 2 «Lo Trinkwasser crun Grin Cn Le Brauchwasser Griin/Schears/Grua Teachwansor™ ee 1 ‘ - » | - | anachlusse RaL 2000 | of ae W.0.-Danot Roe : bis 1,5 bar therdruck RAL 2000 | za H.D.-Sattdanrt Ret - - ° uD Sak done: RAL 3000 mit | i Druck [bar] oder 2.2 B.D. -Heisdespt fart - : Tenperaturang.2 Gruppe 2 - tuft 3.1 Druckluft Grau Blau/Rot/Biau RAL 7001 }—_______ mit Druckang. [bar] Gruppe 4 - Brenobare Gase rages csr 1 4.0 Gelb /Rot/ce1b Offentl. Versorgune RAL 1021 Reel 4a Acetyl Selb Gelb /Meis/ce1b vier mit Zusatefarbe © . ~ Rot 1 RAL 1021 u. 3000 Gruppe 5 ~ Nichtbrennbare Gaze T f 5.0 Formiersas | Grou 5.2 02-6 Greu/Schwarz/Grau ° Sehwars " i r | kat 9008 — 5.5. Argon Graw/Rot/orau | 5.8 Gasgemische \ Grau/Blou/Gran ‘uppe 0 ~ Sauorstoft o Sauerstoft Bree Gelb/Biau/cerb ° Rab 5015 L__SeresPraws 2) kennzant wer Gruppan-nr. I Die Kennzabl ist der Oruppentarbe zugeordnet, Schriftgrate sich Tab. J = Durch flubctoft 2) bie alte Keanzeichmung der Robrleitungen gi1¢ noch fr die Zeit der linstel lung. 9D) Werden Feverléschleitungen Rot (RAL 3000) gekennseichnet, s0 ist daflr Sorge zu tragen, dal Yervechs~ Jungen it wasserdasptfthrenden Leitungen ausgeschlassen werden. Sind Verwechslangen mighichy so sid Feverlischleitungen zusttzlich ait einen weilon Ring 24 kenoseichnens Dos weide Feld umfabe B08, de olen Rinder jc 25% des Gesust feldes. Im keiSen Fold wird joweile in der Farbe des Ldschas tes ein F (Feverléschlestung) anecbrocht. Das F erhilt die Farbe des Lascheiteals, 2%. fir Wosaer Oran.Edition: detutor ions : ‘SN. | gp [tree tie or Msn rng tomato reweise] QS ALL éimensions in an 72 Jeb cada - ae m-conpatible drawing 418," Prints (» enlargements) 44, Drawing pumber 4191 Changes in ecale for prints 412) Drawing formats A140, Distribution of workshop drawings 41214 Schematic Disgrans AlW4 Changes in drawings 413" Contente of arewing, A421 Withdrawal of workshop dravings qd Preparation of drawing 443, Co-ordinate dimensioning aaa Line’ spacing 21." Taonetric projection 4lal2 Wietn of Lines 2:4. Co-ordinates 41A13 Size of letters 212] Drawings in the co-ordinate system 415.” Foreign-lenguage lettering 213. Drawing forms > Al. Originals of the drawings 21kl Representations in ieonetric line network 2.5) Hining on fils aperture cards Computerized caloulation of tube bending Hilo caras aineneio fon the different tyves of drawings (uain, group, detail drawings eto.) is governed « by gi 100, Mee seria auto g: & ents drawing record is the serial pumber of the depertuen 4.2 “Drawings to be made in DIN AO to DIN AM eizes only. DIN A5 shell not be used. ‘The DIN AO sizes 841 x 1189 eball not be exceeded becguse all machines (exposure and reproduction machines as well as folding machines) ere set for these maximus TaETERE OF GVErE TEES; Severs TEM T HES SHON ETE TE 421 draving forme and roll paper ere obteinable in the Dopying Depaztaent? 4.2.4 For Schenstic Dingrans or operating instructions use size DIN AM upright, DIN AZ Proadside cr oversize Lengths, 299 high (possibly vy reduction), not exceeding en overeize length of 1169. 4.5. Gontente of Drawing Representation shall be such that the object of the drawing is cleor end distinct. Unpecessary details shall be omitted, Views and pections shell be on the lines of piivious Gravings in order to improve legibility. } The drawing number consists of a letter code and a serial nunber. The letter code Proguction and spplicetion notes shall either be shown on the drawing ox in the Ligtof Hevertsl (CPL). Ali notes on « Graving shell preferebay be in The weno places ‘cases the latest Germn-language verfion of this SYandard shall be taken as authoritative Reconmended proctice for the repetition of details (e.g. figures, lettering, tebles) io co Use Light se) f-adhering foil,-black stamps or printed labels. ginsle only Self-adbering foil end stickers shall be affixed to the rear of the o: to persit reproduction by printing machines. Standard Components accoming to SN, SND or DIN Standarda shell be shown on the Paving Jo the form of @ simplified representation (e-g., pipes, bolts, screw thieads, bifureated tubes, flanges, Gears, springs, nozzles, valves etc.). t fefer to Section 4.13, For details on graphic representations (Siagrena) refer to i END A6%. i Copyright Stetnaii Ter: In 4.4. Preparetion of Drawings ALL drewings shall be prepared in ink’¥ith as unifors contrest as possible, Leod/ink drawings are uneuitable for mivrofilming. avt.a Line spacing The miizua distence between to Lives in a drawing and in the lettering shel) be ‘then 0.5 to 0.65 3m order to Refer to Zable 1. equivalent to twice the Line width but aot 2 g is reduced in =! when she 6x prevent Line croxs: {continued on Page 2 to 6f eee nent nem 9S Frain @& lal GePage 2.8 005 : 4.8.2 width of Lines : 9 The width of drawing Lines shall-be 0.25; 0.355 0.5; 0.7. Smoller line widths shall not be used. 4.3 Size o: bters : To warrant good legibility when drawings are reduced ip size and re-eulazged it is essential to reduce the line width relative to earlier etandaxd Lettering fron A/7 x Letter height to 1/10 x letter height. 2 © Indices, exponents ‘ote. shall be one letter size smaller, but not omeller than Whenever using the letter size 2.5, indices, exponepte.ete. shall have the same letter Bxample: former stendard letter thickness 1/7 b | 1234567890 Flmcompatible standard letter thickness 1/102 | = . Le . 1234567890 : a Duneralg end letters shall be open type (example: instead of and instead Oe The Hinisin’ Size of Letters shall Gepend upod the size of te draving: letter size & 2.5 for DIN AS, A3, 42 - ~ Tetter size 23.5 tor Srn&1, "a0. . 4.5. Forgign-lenmuace lettering shall be sade secording to translations fron the trang Tating off: or, where repetitions ere involved, according to existing translations. fable 1 Reduction Examples for Letter Size 3.5 end Line Width 0.35 Film Case 1 Case 2 Case 3 reproducible reproducible reproducible initial original’ initial original duplicate original ' Size with self-adhering of Case 2 foil Original hand lettering || hand lettering a size 35 letter size || 35 leer size Q35 Line width || 036 Line width | 1234567890 || 1234567890 | clear line spacing] clear line spacing | 32x Une wicth |) & 2x line width ti hand letterine aad lettering 1 DIN-stage 3S letter size | 3S leiter sine 1234567890 ipobse7ero : clear line spocin clear tine spacing! R2x line oan 2x line width 2 DIN-stage SEE Settee? reduction TBaeine Leh sace Gert ey Gate eng I | reduction 035 bine wide | Q35 Line widthBN 005 Page 5” J 4.6. The Originals of the Urawings, om completion and alter eaamination, siull be files in the Techsical Necord Office and stored ina flat mannor and in a dark environment. As reproducible paper tends fo\becone brittle nore rapidly when expozed, to light. and heat, the drawings sball not be put in lengthy rolled storage in the Design Office. Film card drawings cannot be corrected. Whenever a drawing has to be changed efter filming proceed by uoing the next higher drawing nusber index and re~film. Prints in sizes DIN As to DIN A1 can be ade of every 35 ma film card » order form of the Copying Departwent. i eer ‘the flim cards, depending upon their purpose, shall be filed or used as job cards. 4.7/1 Bile Cards are film cards of finished drawings which sell be stored in the film Gifize and in the deparcuent records for the life span of the object. For thic purpose the ofiginale, prior to filming, shall be given a red steap as shown Pelow, the samp to have eight blank spaces to indicate the filmed drawing nunber index! This entry shall be made by the film office only. Routine procedure of the film office shell bé to send the file cerds in eppropriately marked ebvelopco to the distribution center. film cards shell be stamped by the filu office "job card not to be filed* and fepued to the ordering party. 4.8, he Prints (& Bolergenents) of fii cards shell, as a rule, be ordered one or nore Pee ee rere ola onteiasl, becetee snaller fomecn ase easier 50 hendio than lerge formate and generally suffice for the purposes of the Design Cffice, the Subcontractor and the Customer. ‘the legibility of prints depends upon the film compatibility of the originel production; Tefer £0 Seble 1. if desired, the ordering party can also be given prints and film cards. Drawings for production shall continue to be furnished in the form of originel-size reproductions (interim solution) until the Design Office has made the final change fo fils-coupatibie drawing. 4.9. Changes in Scale for Prints . Prints on other formats change the scale of a drawing - refer to Table 2 ~ figures ip parenthesis are theoretically accurate values for DIN formete. ‘The format of the first original 40 to A3 shell be ontered in bandyriting by the Design | i i ) = - 4.7.2 dob Cards are fila cards which are requireé for phovographic reduction or im the Sevision phase of drawings and which ere not required to be permanently filed. These ¢ Byasforast gE GES HERE Sa58i"So Shel °che Rint eilows She somes of recsees 91 veages~ tape 2 Changes in Sesto for Prints sp DBI Forsate | Reduction Seales of Heat oniginals 1 sag lent 1 Teg | 1:25 [123.93 | 15 fisees fre7.s F by nunber Of | factor 1:20 2:25 (2: 33,3 | 1 1 175 DIN stages |S V7inusber i 1g 250 [1 333,3] 1500 | 2: 658, | 1: 780 ~ Reduction acales izes pa spas =i pia One stage 2.4142 ea Ch, an) Ob] Gol ove Tho stages 2 Hae pass [asec ao [PERS ans is Trio, ys [edt AES “Tie stages | 2.8282 ten Fa ees Four stges| errs Thue velues shown in the above tablea grserslly wuffice for cenling from she printes Bxomplet First original jormst 40, scele 4:10 t @ Prins fore Eys eos, Pisce BIN aenese sealler, acre about 1:25. Hovever, where acale drexing {9 regutred to bo continued in printe, « precision f L Correction io required and this elall be explicitly ordered sn the Pilz Office. iPage SH 005 OOOO Orr 4:10 Distribution of vorkshop Drawings When'a11 sgtoriat nas been Licted the Design Ortice shall prepare a "copying order - workshop drawings” for every asgeably (format Af, in duplicate, on Form MH 240/1, Available in the Copying Orfiee) and send it poeether vith the originals of the Grawings to the Copying Office. The sexe applies to tie allied welding a2 inspection Srawings prepared by the Design Oftice, for drima, prosesa gae coolers, ateam anlere ete. Gbe copies shall be folded in the Copying Office end bundled together vith the or¢er slip. S . For_normal orders the workshop copies will be collected at regular intervals by a iessenger Of the Methods Departuent. Towever, for urgent eupplenentery orcers end for Tusk apd energency orders the copies sbull be sent by the Design Uiiice, along with the Lists of Materials (CPL) straigh> to the Scheduling Oftice (refer to explanations on the copying order form 1k 280/1). The Methods Departnent will redirect the drawings ‘along with the orking pepers (for + esch asseably) to the Works. On completion of iten manufacture the drawings in the Works are destroyed. 4.11” Changes i8 Drawings Ag the contents of all drawings bearing the saxe drawing number are required to coincide, it is essential thar any alterations are made in all drawings. As a rule, this calle for a revised issue of the drawing. Alterations shell be isentitied by 6 { note in the alteration colum showing the former condition. ' Prior to this, the Design Office shall check whether a reproducible in in original i required £0 de filed for designs which have been manufactured or for future repeat orders. Tp the case of production drawings every new revision necessitates & LY, corresponding supplesent of the list of Hateriale (CPL). A revision mark 19 not >” Fequired when errore in dimensions are corrected of whea nibor additions are made 3 (by band or by re-issue) when drawings aro not filned, when the Design Office Feplaces ali distributed copies or when workshop drawings are still in'the initial phase of production planning (in Dept. 222). 4.12 Mithéravel of Workshop Drawings According to Section 1.1% alterstions in drawings generally call for a revised issue and for an amendment of the Zict of Materials (GFL). The outdated vorkshop crexings Shell not be withdreva, but destroyed in the Work: 4.13 ConOrdinate Disensioning is esrentisl for progranning purposes for wachining work oa binesically costsolies machine toolas 6 Ab the tine of preparing the drawings the Design Office doos not know vhether the iven will be mabufactured om conventional machine tools or by bunericeliy controlled chine toole and it is therefore important to propare the drawing according to the following Methods k, Bor C. A Pitch Circle Dimensioning, ole Diameter or Thread Digneter in the seme Hole Girete Gen Differ [pele efeere — 0 — B continuous 16 © Co-ordinate dimensions TI digensioning (cartesian 20 | referring to dinensfontng) so} whole centre referring to 2 ~ point on the ri - outer edge » esTeoseten ction (accoraing to DIN 3) is being used’ on an ever-increasing scale in p! -Ordinates haptics 21 The directions of the co-ordinates XYZ are tereed the main directions; the areas enclosed by the co-ordinates are torsod the main planes 2.2. Drawings in the Co-Ondinate System For clarity of isoaetric projection (e.9. tube bends} it is essential to eistingutsh the nein planes ty sheding then, The planes of the elevation view (co-ordinates Yy 2) nd front view (co-ordinates. X, 2) shall be Shaded on a perpendicular pattern while the plones of the plon view (co-ordinates X, Y) Shalt be shaded at 2-900 angle (Fig.2) In a three-dinensions} drawing the sane adit appear distorted (as ellipses with a Tatio of axes 1:1,7). For normal use it ts Customary to drow radii by eve. However. whenever true-tocseale érewings are required | Ellipse templates can be obtaind. fron thé standards Department (267 2.3, Drawing Forms for different formats with OO" FSGREHE grid are available in the Co office, pes sentation in Isometric Line Tiguze @. ‘ube in a hosie AKL AUK votton “be Fear 30% angie | preN Isouetric projection permits the represestation of thres views in one figure and ork drawings ) \ bottomVage 6 5H 008 Co-ordinates I, ¥, z= distances to Zero point -Bain axis or main plane > Tons Ae ae = : © Bae paralici points Py .. Fig. 7 Bent tube in isonetric projection in the co-ordinate system The aygrtiog potat, tor the dsuving sad for alueanlosing ia Point 4 (@,) wiih Be Bac gusting point for the dravtog.s Bection 1-2 is located on the X-axis with the co-ordinates x2 = +500, y2 = 0 and ion o Section 2-5 ig°1ocated ip the ania plone X, 2 with the dimensions Ox and 25 and the co-ordinates x5 » +250, 35 2 0 and t5 = s3s0. The pespeniicalar ontting (agcoraing to Hig.) cLeah}"shove'taet"the bending plase of tie tube in So the seie"plene 2 3-4 is shown by the projection to be the continuation of 2-3, @@ the sain plane X, 2with the dimensioned ¥4, 54 00 2h, thedz by S108, yu 120 and By = 4850. fy the bend in space, It is essen project the co-ordinate ps the point 4" onto the allied wai: de the gree in accordance vith Fig. 1, Sections dno end 5 are Nar fechion, whereas Section 6-7 ig located in the éirsetion of cove 4 Caloviation of Tube Bending Dincnsona according to these co~ fe perforned without individual profeciien of the subes. Refer ve At 155) Arthough Secti Co-préizate values for the bout tube run according to Fig. 7. [ne 8 soo] yj- 0 vol ye 8