Emerson Heat Pump Series (EHP)

Delivering Hot Water For A Wide Array Of Applications

The Many
Advantages Of
Heat Pumps

An Eco-friendly Alternative
Hot water is an everyday need for modern living. Traditionally,
water is heated by burning fossil fuels or using electric heaters.
These traditional methods of water heating operate at an energy
efficiency of less than 1 – meaning that the heating provided is
less than electrical energy or fuel consumed.
Increasing energy costs of gas or oil heating systems, coupled with
the need to meet CO2 emission targets has resulted in the growing
interest for dedicated heat pumps. Rather than burning fossil fuels
to produce heat and consequently CO2 emissions, dedicated heat
pumps use renewable energy from the environment like air,
ground and water. They consume up to 70% less primary energy
and therefore drastically reduce the pollution resulting from the
use of fossil fuels.

Heat Pump Water Heating: Proven Green Technology

COLD
HOT AIR
WATER
Hot Water Out Natural Heat Source
Pool <45 C
0
Ground Water / Air
Sanitary 550C
0
Industrial -55 C
COLD
WATER

COMPRESSOR
STORAGE HEAT
TANK EXCHANGER EVAPORATOR

WARM
TXV AIR
Heat Pump Water Heaters Provide High COP:
Electric Combustion Heat Pump
< 1.0 < 0.8 > 3.5

1
Heat Pumps Deliver Lower CO2 Emission
And ```` Savings For The End-User
Primary Energy Co2 Emission Running Cost

-38% -55% -50 to -75%

HOTEL

2
 Emerson Heat Pump (EHP) Series
World Class Heating Product Built On
Proven 100 Million Scrolls Platform

Emerson Heat Pump (EHP) Series is a more efficient condensers in the field. Shell & Tube heat exchangers are
solution for heating water. It utilizes naturally available the perfect solution for sites where the water quality is
heat from water, ground and even winter air and applies a very poor.
vapor compression refrigerant cycle, consuming nearly EHP series are designed for simple & easy operation in
one quarter of the electrical energy required for the field for end-users like Hotels, Hostels & Restaurants
traditional water heating. At 75% reduced energy etc. These units come with “Simple User Interface” which
consumption, this contributes to cleaner air. allows service teams to get advance warnings about field
Emerson has developed a full range (from 300 Liters/Hr failures, simple error codes for easy diagnosis &
To 1000 Liters/Hr) of EHP water heating units; built on troubleshooting. This reduces the downtime and
heating optimized ZW scroll compressors to provide increases the life of the system.
seasonal efficient heating capacity and effective With all these benefits, the EHP heat pump series is
domestic hot water production in residential and definitely the most reliable solution available on the
commercial building applications. These are available for market. Emerson supports water heater contractors
use with multiple refrigerants like R407C and R22. It is around the world by providing specifically designed units
designed to deliver 60°C water temperature irrespective for heating water.
of the weather conditions. It can operate from a wide
ambient from 10 to 43°C. EHP units come fitted with
Best-In-Class “Shell & Tube” heat exchanger technology.
These are easier to service compared to other available

75%
2-4 kWh renewable Heat
Hot Water

HEAT PUMP
Heating
3-4 kWh
of Heat

25% Cooling
1 kWh Electricity

3
 Environmentally
Friendly Design; 600 C Hot Water
ZW Water Heating Scroll; Low GWP Refrigerant Available 24/7;
Unique Compressor Design Options Available Independent of
Developed To Provide A Weather Conditions
Reliable Water Heating Solution

Significant Energy Savings;

Upto 75% Compared
With Traditional Heating
Systems
Reliable Hydrophilic
Evaporator Design For
Coastal/Salty Conditions

Comes With Full

Electrical Protection

Adjustable Water
Temperature & Accurate
Temperature Control

Intelligent System
Controller For Unit
Monitoring; Easy To
Control & System
Troubleshooting 100% Factory Tested,
Inspected At Dedicated
Heat Pump Testing Facility
Designed &
Manufactured Reliable And Easy
In India; Customized To Maintain; Designed
For Your Requirement For Safe Operation

4
What Makes
EHP Series
Unique?

Copeland ZW Scroll Dedicated

Scroll : For Water Heating

60°C
HOT WATER HOT WATER
ASSURED RELIABILITY

HIGH EFFICIENCY LOW LIFECYCLE LOW AMBIENT

DESIGN COSTS PERFORMANCE

The Copeland Scroll™ ZW compressor provides energy efficient alternative for hot
water heating and space heating to replace the use of electric heaters or fuel-fired
boilers. It is designed basis Emerson's strong experience of manufacturing over
120 million scroll compressors, that are recognized as reliable and efficient products.
On this strong base, ZW applies Scroll Heating™ technology and multiple new
product design features. Additionally ZW scrolls hold a new patent on its design.

High Efficiency
Copeland Scroll’s efficiency is primarily derived from its axial compliance design. ZW scrolls are required to operate
on a much wider range of envelope compared to standard heat pump air-conditioners. This has been accomplished
by a new axial compliance pressure balance combination designed especially for ZW scrolls. It also applies highly
efficient, high power motor which can cater to extremes required by Heat Pump Water Heating (HPWH); to
generate low internal losses at mild ambient cold tank heating and provide adequate power demanded at ambient
tank reheating.

5
Copeland ZW Scroll Scores Over Traditional AC Scrolls
Traditional
Innovation Criteria ZW Water Heating Scroll Design Innovations
AC Scroll
Heating Capacity Standard 15-20% Higher Than Standard

COP Standard 15-20% More Than Standard

0
Highest Water Temperature 55 C 600C (Heating Optimized Valve Designed For High Compression Ratios)

Stronger & Robust Scroll Design, High Power Motor To Operate At Low Ambient &
Hot Water Reliability Standard Higher Condensing Temperature Vs AC Compressors

Water heating Copeland Scroll ZW compressors are designed Copeland ZW Scroll Scores Over Traditional AC Scrolls
to meet different winter ambient regions in India. For tropical
regions and moderate winter ambient regions, the 80 3. 60°C Hot Water
compressor is designed without vapor injection. Delivered
ZW Scroll
70
Condensing Temperature ( C)

2. Low Ambient
0

Performance
Hot Water Reliability 60 1. High Evap
Pressure/High
Water heating is characterized by long operating hours at both 50 COP
high load and high compression ratios. Demand for hot water is
at its highest when ambients are low and when conventional 40
heat pump capacity falls off. ZW**KA compressors are 30
designed for reliable operation for heavier duty applications
where the ambient temperature does not fall below 0°C; with 20
significantly enhanced heating capacity, higher efficiency, and
10
minimal requirement to reduce water outlet temperatures.
-30 -20 -10 0 10 20 30

Evaporating Temperature (0C)

Environment Friendly Design
Low GWP refrigerants are utilized by the ZW compressor. Using
ZW shows commitment in promoting green technology
through the direct and indirect reduction of CO2 emissions.

6
 Emerson Heat Pump Offers Best ROI &
Lower Operating Costs
Sustainable, Energy Efficient & A Reliable
Alternative To Existing Heating Technologies

Significant Energy Savings Compared To Traditional

Heating Systems; Delivers ROI Within A Year
Hot Water Qty/Day Litres 2800 Number Of Showers (No/Day)
Water In Temp
0
C 30 (Typical)
Water Out Temp 0
C 60 70 Input
Total Heat Energy Kcal 84000
Solar Systems
Commercial
Heat Pump Commerical Solar With 50% Solar With 100%
Unit Heating Electric Heating Electric Backup Electric Backup LPG Diesel

Fuel Unit Varies kWh kWh kWh kWh kg Litres

Energy/ Fuel Unit Kcal 860 860 860 860 11100 10994
Average COP Of System Ratio 3.50 0.95 0.95 0.95 0.80 0.80
Energy/ Fuel Unit In System Kcal 3010 817 817 817 8880 8795
Reqd Fuel Unit Varies 28 103 51 103 9 10
Fuel Cost/ Unit INR 8.00 8.00 8.00 8.00 60.00 50.00
Energy Cost/ Day INR/ Day 223.3 822.5 411.3 822.5 567.6 477.5
Energy Cost Comparison % Base 268 154 114
INR Difference/ Day Base 599.3 344.3 254.3
Annual Energy Saving In INR Base 218732 105635 125674 92811
Annual Energy Saving In % Base 73% 56% 61% 53%
ROI @ Heat Pump Cost Of 1 Lakhs Base 0.46 0.95 0.80 1.1

Heat pumps deliver ROI in less than 6 months for electric water heating; 1 year for solar systems with backup
Results shown from above analysis are designed for comparative purposes only. The assumptions and data used for the analysis may change depending
on the market conditions. Emerson cannot be held responsible for any errors, omissions, or misrepresentations in the data represented. If you need
confirmation on the detailed analysis, please get in touch with your Emerson Representative

7
Emerson Heat Pump Comparison With Competing Technologies
Heat pump technology scores across all parameters

Parameters Heat Pump Solar Water Electric LPG Fired Diesel Fired
Heater Geyser

Energy Savings w.r.t Conventional Upto 75% 60-75% N.A N.A N.A

Space Requirement 5% Of Solar N.A 5% Of Solar 5% Of Solar 5% Of Solar

Climate Independent Yes No N.A N.A N.A

Efficiency Upto 400% Upto 95% Upto 95% Upto 80% Upto 80%

Maintenance Minimal Panel Cleaning High Moderate High

Environment Friendly Yes Yes Yes No No

Safety Yes Yes Moderate No Moderate

Depreciation 80% In 1st Year 80% In 1st Year No No No

8
Easy To
Maintain
& Service

Poor Water Quality Leads To

Scaling Issues & Abnormal
Operating Conditions
Many a time water quality can cause serious problems in hot water systems.
The water should be tested for hardness, acidity and iron content before
a heat pump is installed. Your contractor or equipment manufacturer can
tell you what level of water is acceptable. Mineral deposits can build up inside
the heat pump’s heat exchanger.
Some possible issues that can crop up are:
– Scale formation
– Pressure drops
– Efficiency loss
– High discharge pressure and can lead to system failure

Our Solution: Shell & Tube Condenser For Handling Poor

Quality Of Water
Our units come fitted with best in class “Shell & Tube” heat exchanger
technology. These are easier to service compared to other available Heat
exchangers like Tube In tube, plate type heat exchangers etc. Shell & Tube heat
exchangers are the perfect solution for India market where the water quality is
very poor at site. All condenser models are simple to install and can be easily
opened for inspection, cleaning and maintenance purposes

Characteristics Shell & Tube Tube In Tube Plate Type

Heat Transfer Efficiency Comparable Moderate Moderate
Ability To Handle High Operating Moderate Limitation Due To
ü
Pressures & Temperature Bonding Material
Leakage Concerns Easy To Locate Leaks Difficult Difficult To Locate Leaks
Corrosion Moderate Moderate More Prone (Titanium)
Ability To Handle Can Handle Any Needs Treated Needs Treated Water
Impure Water/ Scaling Water Quality Water

Maintenance Easier To Clean/ Difficult Difficult

Maintain Using Brush

9
Individual Components Easily Accessible In Field
Designed For Easy Maintenance In Field

Service Panels Removable For Access

Condenser From Side

Multiple Compartment Design For Easy Shell & Tube HX Slides Out After Disconnecting
Access To Pump, Compressor & Components Valves

10
 Simple To Use & Control;
Complete Diagnostic Capability &
Full Electrical Protection

Simple To Use Diagnostics Features

EHP series are designed for simple & easy operation in the field for end-users like hotels, hostels & restaurants etc.
These units come with “Simple User Interface” which allows service teams to get advance warnings about field
failures, simple error codes for easy diagnosis & troubleshooting. This reduces the downtime and increases the life of
the system.

Simple To Use & Control Schedule Your Complete Electrical 100% Component Computer Connectivity Weather Proof
LED Display For Heat Pump Daily Protection Protection With Diagnostics Through RS485 Enclosure
Parametric Control & Running Status
& Fault Analysis

Diagnostic Features For Easy Troubleshooting

LED Display: Probes, Visual Icon Keys For Visual Indication

Parameters, Set Indications Of User Control Of Phase Status
Point, Faults Etc Components
Controller User
Interface

11
System Protector/End User 9. Communication Port - To Connect Water Pump
To Laptop (RS485) 1. Dry Run Protection
1. No Incoming Water Flow
10. Installer Password lock 2. High Current Protection
2. High Discharge Pressure Cut Off
11. Master Password lock Fan Motors
(Manual Reset only)
12. Memory For Last 30 Errors 1. Healthy Status
3. Low Pressure Cut Off
Occurred 2. High Current
4. Water Tank Temperature
3. One Fan Fails
5. Any Part / Sensor Failure Component Protection
6. Fuse Failure Display Compressor
7. Controller Communication Error 1. Singe Phase, Phase Missing/Reversal
8. Daily Usage Programming 2. Under/Over Voltage & Current
Capability 3. High Discharge Temperature

Complete Electrical Protection For Field Issues

• Under/ Low Voltage Protection
• Single Phasing/ Phase Missing & Reversal Protection
• Compressor Overload Protector
• Pump Overload Protector Contactors For
• MCB/Fuse As Standard Compressor

Contactors For
Fan
Line Voltage Monitor
(Under Voltage/Over Contactors For
Voltage/Phase Reversal/ Pump
Phase Missing Protection
Sensor Inputs
For Control
MCB

12
 Nomenclature

Brand & Family Technology & Capacity Power & Design Bill Of
Variant Material

E H P - Z 030 X - X X X - XXX
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

BOM Code
Emerson Heat Pump
Design Variant
A
Compressor Technology B
Z - Scroll C
R - Reciprocating
S - Semi hermetic
Refrigerant
E - R22
G - R134a
Total Water Heating
B-R407C
Capacity in Liters/Hr.

Power Supply
X-Multiplier for 10
T - 380-420V/50Hz/3Ph
K-Multiplier for 1000
P - 220-240V/50Hz/1Ph

Nomenclature(R1) - Heat Pump

Examples...
EHP–R025X–TEA–100 (Recip. - 250 Ltr/Hr With R22, 3Ph)
EHP–Z025X–PGA–500 (Scroll - 250 Ltr/Hr With R134a, 1Ph)
EHP–Z500X–TBA–999 (Scroll - 5000 Ltr/Hr With R407C, 3Ph)

13
Technical Specifications
Nominal Capacity 3 HP 5 HP 10 HP
Model Name EHP-Z030X-TEA/TBA-000 EHP-Z050X-TEA/TBA-000 EHP-Z100X-TEA/TBA-000

Power Supply 380V/50Hz/3Ph 380V/50Hz/3Ph 380V/50Hz/3Ph

Operating Ambient Temp °C 10 to 43 10 to 43 10 to 43
Max. Water Temperature °C 60 60 60
#
Water Heating Capacity kW 11 17.4 36
#
Input Power kW 3.2 5.0 10.6
COP # 3.4 3.4 3.4
#
Hot Water Out Put LPH 300 500 1000
Max. Input Current # A 7.1 10.5 15
Refrigerant Gas # R22/R407C R22/R407C R22/R407C
Refrigerant Qty. # Kg 1.5 2.4 4.2
(Recommended)
Compressor Type - Scroll/ ZW Scroll/ ZW Scroll/ ZW
Model ZW34KAE-TFP-542 ZW61KAE-TFP-542 ZW125KAE-TFP-522
Capacity kW 10.1 18.1 33
Input Power kW 2.5 4.6 9.1
Current A 4.5 8 17.2
Fan Motor Quantity pcs 1 1 2
Power Watts 160 200 160
Supply Volt/Ph. 230V/1Ph 230V/1Ph 230V/1Ph
Water Pump Power Input kW 0.39 0.39 0.55
Head feet 15 20 20
Supply Volt/Ph. 230V/1Ph 230/50Hz 230V/1Ph
Rating Current A 0.76 0.76 2.7
Heat Exchanger Type / Model - Shell & Tube Shell & Tube Shell & Tube
Water Piping Inlet Pipe Size mm/Inch 19 / 0.75" 25/ 1" 25/ 1"
Outlet Pipe Size mm/Inch 19/ 0.75" 25/ 1" 25/ 1"
Min. Water Flow LPH 1400 2800 5000
(Recommended)
Dimensions Dimension (DxWxH) mm 490 x 1110 x 790 710 x 1250 x 1000 710 x 1265 x 1335
Approx. Weight Kg 190 230 400

# Rating Condition - At Ambient of 25°C & Inlet Water of 25°C; Final Water Temperature Of 55°C
Final Water Temperature Achieved in Re-circulation/Re-heating mode.

14
Emerson
Water Heat Pumps
Catering To A Wide Range
Of Applications

Hotels

20° to 60°C
= Sanitary
= Kitchen
= Laundry

Hospitals

60°C
= Steam Baths
= Laundry

Restaurants

20° to 60°C
= Utensils
= Washing

15
16
Emerson Heat Pump Tested At In-House Laboratory
For Performance & Reliability
• Dedicated test lab for heat pump reliability & performance built
at Karad test lab

• Controlled room ambient from 5° to 46°C

• Monitoring of various parameters upto a measurement accuracy

of +/-0.5%
Measurement Panel
• Real field issues simulation & system correction

• Capability To Measure Water Flow, Temperature,

Pressures, Electrical and System

• All Instruments Calibration Performed By NABL Accredited

Labs only

• Certifications Of Facility Water Chilling Facility

- QMS - ISO 9000

- EMS - ISO 14000

- UL / IEC Stage - 3 / Intertek

• Compliant With Emerson Inc International Guidelines

UUT & Control Room

17
Disclaimer
Technical data given was correct at the time of printing. Updates may occur, and should you need confirmation of a specific
value, please contact Emerson stating clearly the information required. Emerson cannot be held responsible for errors in
capacities, dimensions, etc., stated herein. Products, specifications and data in this literature are subject to change
without notice. The information given herein is based on data and tests which Emerson believes to be reliable and which
are in accordance with today's technical knowledge. It is intended for use by persons having the appropriate technical
knowledge and skill, at their own discretion and risk. Our products are designed and adapted for fixed locations. For mobile
applications, failures may occur. The suitability for this has to be assured from the plant manufacturer, which may include
making appropriate tests.

Note
The components listed in this catalogue are not released for use with caustic, poisonous or flammable substances.
Emerson cannot be held responsible for any damage caused by using these substances.

About Emerson
Emerson (NYSE:EMR), headquartered in St. Louis, Missouri (USA), is a global technology and engineering company
providing innovative solutions for customers in industrial, commercial, and residential markets. Our Emerson Automation
Solutions business helps process, hybrid, and discrete manufacturers maximize production, protect personnel and the
environment while optimizing their energy and operating costs. Our Emerson Commercial and Residential Solutions
business helps ensure human comfort and health, protect food quality and safety, advance energy efficiency, and create
sustainable infrastructure. For more information visit Emerson.com

18
CONTACTS LIST
EMERSON COMMERCIAL & RESIDENTIAL SOLUTIONS
SALES OFFICES:
Gurgaon Mumbai Secunderabad
Emerson Climate Technologies (India) Pvt. Ltd. Emerson Climate Technologies (India) Pvt. Ltd. Emerson Climate Technologies (India) Pvt. Ltd.
18th Floor, Tower B, Building No. 5, Delphi B-Wing, 601-602, C/o Maruthi Corporate Point,
Epitome, DLF Cyber City, 6th Floor, Central Avenue, Swapnalok Complex 2nd Floor, Block -B ,
Phase - III, Gurgaon 120 002 Hiranandani Business Park, Powai, Sarojinidevi Road, Secunderabad-500003
Tel: (91-124) 489 4500 Mumbai- 400076 Tel: (91-40) 3315 4018
Tel: (91-22) 6662 0566

COLD CHAIN CENTERS

Chakan Gurgaon
Emerson Climate Technologies (India) Pvt. Ltd. Emerson Climate Technologies (India) Pvt. Ltd.
Plot No. G-8/3, Block M.I.D.C. Plot No. 127,
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Taluka : Khed. Dist : Pune - 410 501 Gurgaon - 122 015, Haryana
Tel: (91- 2135) 625300 Tel: (91 124) 2866600

ASIA10-F0103R0110/2017

PLANT
Atit Pali Road, Atit - 415 519, Maharashtra.
Tel: (91-2162) 224200, Fax: (91-2162) 262069

REGISTERED HEAD OFFICE

Emerson Climate Technologies (India) Pvt. Ltd.
Plot No. 23, Rajiv Gandhi Infotech Park, Phase - II, Hinjewadi, Pune-411 057
Tel: (91-20) 4200 2000, Fax: (91-20) 4200 2099

www.EmersonClimate.com/India
1800 209 1700 ClimateIndia@Emerson.com

Emerson and Copeland are trademarks of Emerson Electric Co. or one of its affiliated companies.
©2017 Emerson Climate Technologies (India) Pvt. Ltd. All rights reserved.