TWCP_FM Series

TOPAIRE WATER COOLED PACKAGED UNIT Cooling

Capacity: 167 to 955 MBH (48.9 to 279.9 KW)
 Contents

Product Nomenclature …………………………………………………………………………………2

Feature …………………………………………………………………………………………………………3
Engineering Specification ……………………………………………………………………………4
General Data ……………………………………………………………………………………4
Operating Range ……………………………………………………………………………12
System Schematic Diagram……………..……………………………………………13
Fan Performance Curve …………….………………………………………………………………14
Dimensions ………………………………….…………………………………….…………….………21
Wiring Diagrams …..………….……………………………………………………………...………25
Installations ...............…..………………………………………………………………………30
Servicing and Maintenance…………….…………………………………………………………34
Troubleshooting …………………………………………………………………………………………36

Page 1
 Nomenclature
Water-Cooled Package Air-Conditioner

TWCP 200 FM 7

- R22
7 R407C

FM Single Skin
FMD Double Skin

200 Unit Size

Topaire Water-Cooled Package

Page 2
 Features

Hermetic TWCP series of Water Cooled Packaged Unit is

using latest hermetic scroll compressor which
Compressor
possesses the characteristics of high durability,
high efficiency, stable and quiet operation.

Multi System This product uses multi-system design, featuring

multiple individual refrigerant circuitry to enable
capacity staging. Thus, part loading is possible
during off-peak conditions which enable more
energy saving.

Elegant Outlook Direction of water connection pipe is changeable to

suit site conditions, providing flexibility installation.

Easy Installation Direction of water connection pipe is changeable to

suit site conditions, providing flexibility in installation.

Microcomputer Multiple modes supported (can choose between Fan,

Water Pump, Cooling, Heating, Compressor) with
controlled
temperature range of 16°C ~ 30°C. The controller
(optional) is equipped with LCD display and supports Energy
Saving, Alarm on system error, Self- Diagnosis,
and is able to display Set Temperature or Return
Air Temperature.

Page 3
 Engineering Data
General Data For Water Cooled Package(R22)
General Data (R22)
Model TWCP 200 250 300 350
kW 49 66 80 95
Rated Cooling Capacity
Btu/h 167,000 225,000 273,000 324,000
Cooling Capacity Staging % 0,50,100 0,40,80,100
CMH 8,000 11,000 13,200 17,000
Air Volume
CFM 4,709 6,470 7,765 10,000
ESP Pa 120 150 200 250
Sound Pressure Level dB(A) 66 68 69 74
Power Supply V/Ph/Hz 380~415/3/50
Input Power kW 11.80 16.69 19.57 23.70
R22 Amount kg 4.0*2 4.7*2 5.0*2 5.0*2+3.7
Type Hermatic Scroll
Compressor
Qty 2 2 2 3
Evaporator Type Fin-Tube
Type Shell & Tube
Water Flow
Condenser mᶟ/h 10.0 13.6 15.8 20.4
Rate
Water Pressure
mH2O 2.60 2.70 2.80 2.90
Drop
Type Centrifugal Fan
Fan
Drive Belt Driven
Quantity pc 6
Filter
Size mm 441*650 514*650
Intermediate
mm (in) DN25(1”)
Condensate Water Drain Pan
Pipe Bottom Drain
mm (in) DN25(1”)
Pan
Cooling Water Pipe Size (Inner Groove) DN50(2”)
Length mm 1,830 1,830 1,830 2,048
Dimension Width mm 1,103 1,103 1,103 1,103
Height mm 2,130 2,130 2,130 2,130
Weight kg 820 847 900 950

Note:
1. Nominal cooling capacity is tested under nominal air flow and under the following conditions:
a) Indoor condition: 27°C DB / 19°C WB
b) Inlet water: 30°C
c) Outlet water: 35°C
2. Nominal cooling capacity does not include heat generated from fan motor and nominal air flow is
referring to high speed air flow under standard condition.
3. ESP is referring to external static pressure for standard equipment.
4. Nominal power input is based on 400 V.
5. The manufacturer reserves the right to change the specifications without prior notice.

Page 4
General Data For Water Cooled Package(R22)
General Data (R22)
Model TWCP 400 450 500 550
kW 110 127 144 154
Rated Cooling Capacity
Btu/h 375,000 433,000 491,000 525,000

Cooling Capacity Staging % 0,33,67,100 0,29,58,87,100 0,29,58,87,100 0,25,50,75,100

CMH 19,800 22,000 24,600 26,400

Air Volume
CFM 11,645 12,940 14,470 15,530
ESP Pa 250 300 300 350
Sound Pressure Level dB(A) 75 75 76 77
Power Supply V/Ph/Hz 380~415/3/50
Input Power kW 26.01 34.74 34.74 42.08
R22 Amount kg 5.4*3 4.3*3+4.0 5.5*3+5.1 6.5*4.0
Type Hermetic Scroll
Compressor
Qty 3 4 4 4
Evaporator Type Fin-Tube
Type Shell & Tube
Water Flow
m³/h 23.7 27.3 31.0 33.1
Condenser Rate
Water
mH2O 2.90 2.96 2.81 4.28
Pressure Drop
Type Centrifugal Fan
Fan
Drive Belt Driven
Quantity pc 6
Filter
Size mm 514*650 675*644 675*644 675*644
Intermediate
mm (in) DN25(1”)
Condensate Drain Pan
Water Pipe Bottom Drain
mm (in) DN25(1”)
Pan
Cooling Water Pipe Size (Inner Groove) DN65(2 ½”) DN80(3”)
Length mm 2,048 2,440 2,440 2,440
Dimension Width mm 1,103 1,263 1,263 1,263
Height mm 2,130 2,181 2,181 2,181
Weight kg 1,010 1,235 1,235 1,250

Note:
1. Nominal cooling capacity is tested under nominal air flow and under the following conditions:
a) Indoor condition: 27°C DB / 19°C WB
b) Inlet water: 30°C
c) Outlet water: 35°C
2. Nominal cooling capacity does not include heat generated from fan motor and nominal air flow is
referring to high speed air flow under standard condition.
3. ESP is referring to external static pressure for standard equipment.
4. Nominal power input is based on 400 V.
5. The manufacturer reserves the right to change the specifications without prior notice.

Page 5
General Data For Water Cooled Package(R22)
General Data (R22)
Model TWCP 600 650 700
kW 169 185 199
Rated Cooling Capacity
Btu/h 577,000 631,000 679,000
Cooling Capacity Staging % 0,25,58,87,100 0,22,44,66,88,100 0,20,40,60,80,100
CMH 27,600 28,800 33,000
Air Volume
CFM 16,245 16,940 19,410
ESP Pa 350 350 350
Sound Pressure Level dB(A) 77 78 79
Power Supply V/Ph/Hz 380~415/3/50
Input Power kW 44.80 45.97 53.83
R22 Amount kg 5.0*3+6.3 5.8*4+4.3 5.6*5
Type Hermetic Scroll
Compressor
Qty 4 5 5
Evaporator Type Fin-Tube
Type Shell & Tube
Water Flow
m³/h 35.0 39.8 42.8
Rate
Condenser
Water
Pressure mH2O 4.20 4.20 5.00
Drop
Type Centrifugal Fan
Fan
Drive Belt Driven
Quantity pc 6
Filter
Size mm 690*815 690*815 690*815
Intermediate
mm (in) DN25(1”)
Condensate Drain Pan
Water Pipe Bottom
mm (in) DN25(1”)
Drain Pan
Cooling Water Pipe Size (Inner Groove) DN80(3”)
Length mm 2,580 2,580 2,580
Width mm 1,263 1,263 1,263
Dimension
Height mm 2,461 2,461 2,461
Weight kg 1,300 1,350 1,375

Note:
1. Nominal cooling capacity is tested under nominal air flow and under the following conditions:
a) Indoor condition: 27°C DB / 19°C WB
b) Inlet water: 30°C
c) Outlet water: 35°C
2. Nominal cooling capacity does not include heat generated from fan motor and nominal air flow is
referring to high speed air flow under standard condition.
3. ESP is referring to external static pressure for standard equipment.
4. Nominal power input is based on 400 V.
5. The manufacturer reserves the right to change the specifications without prior notice.

Page 6
General Data For Water Cooled Package(R22)
General Data (R22)
Model TWCP 800 900 1000
kW 223 253 280
Rated Cooling Capacity
Btu/h 757,000 864,000 955,000

Cooling Capacity Staging % 0,22,44,66,83,100 0,20,40,60,80,100 0,17,33,50,66,83,100

CMH 36,600 41,000 46,200

Air Volume
CFM 21,540 24,100 27,100
ESP Pa 350 350 350
Sound Pressure Level dB(A) 85 87 89
Power Supply V/Ph/Hz 380~415/3/50
Input Power kW 57.56 67.28 81.16
R22 Amount kg 5.0*2+6.3*3 6.3*5 6.3*6
Type Hermetic Scroll
Compressor
Qty 5 5 6
Evaporator Type Fin-Tube
Type Shell & Tube
Water Flow
Condenser m³/h 46.2 52.3 58.7
Rate
Water Pressure
mH2O 4.1 5.3 7.0
Drop
Type Centrifugal Fan
Fan
Drive Belt Driven
Quantity pc 12
Filter
Size mm 579*815 654*815 690*815
Intermediate
mm (in) DN40(1 ½”)
Condensate Drain Pan
Water Pipe Bottom Drain
mm (in) DN25(1”)
Pan
Cooling Water Pipe Size (Inner Groove) DN80(3”)
3,440 (Single Skin) 3,440 (Single Skin)
3,946 (Single Skin)
Length mm 3,440 (Double 3,440 (Double
3,946 (Double Skin)
Skin) Skin)
1,420 (Single Skin) 1,420 (Single Skin)
1,420 (Single Skin)
Dimension Width mm 1,473 (Double 1,473 (Double
1,473 (Double Skin)
Skin) Skin)
2,431 (Single Skin) 2,431 (Single Skin)
2,463 (Single Skin)
Height mm 2,509 (Double 2,509 (Double
2,532 (Double Skin)
Skin) Skin)
1,650 (Single Skin) 1,800 (Single Skin)
2,100 (Single Skin)
kg 1,900 (Double 2,050 (Double
Weight Skin) Skin)
2,390 (Double Skin)

Note:
1. Nominal cooling capacity is tested under nominal air flow and under the following conditions:
a) Indoor condition: 27°C DB / 19°C WB
b) Inlet water: 30°C
c) Outlet water: 35°C
2. Nominal cooling capacity does not include heat generated from fan motor and nominal air flow is
referring to high speed air flow under standard condition.
3. ESP is referring to external static pressure for standard equipment.
4. Nominal power input is based on 400 V.
5. The manufacturer reserves the right to change the specifications without prior notice.

Page 7
General Data For Water Cooled Package(R407C)
General Data (R407C)
Model TWCP 200 250 300 350
kW 48 64 78 92
Rated Cooling Capacity
Btu/hr 164,000 219,000 265,000 313,000
Cooling Capacity Staging % 0,50,100 0,40,80,100
CMH 8,000 11,000 13,200 17,000
Air Volume
CFM 4,709 6,470 7,765 10,000
ESP Pa 120 150 200 250
Sound Pressure Level dB(A) 66 68 69 74
Power Supply V/Ph/Hz 380~415/3/50
Input Power kW 11.8 16.5 19.3 23.0
R407C Amount kg 4.0*2 4.7*2 5.0*2 4.75*2+3.8
Type Hermatic Scroll
Compressor
Qty 2 2 2 3
Evaporator Type Fin-Tube
Type Shell & Tube

Condenser Water Flow Rate mᶟ/h 10.0 13.6 15.8 20.4

Water Pressure
mH2O 2.6 2.7 2.8 2.9
Drop
Type Centrifugal Fan
Fan
Drive Belt Driven
Quantity pc 6
Filter
Size mm 441*650 514*650
Intermediate
mm (in) DN25(1”)
Condensate Water Drain Pan
Pipe Bottom Drain
mm (in) DN25(1”)
Pan
Cooling Water Pipe Size (Inner Groove) DN80(2”)
Length mm 1,830 1,830 1,830 2,048
Dimension Width mm 1,103 1,103 1,103 1,103
Height mm 2,130 2,130 2,130 2,130
Weight kg 820 847 900 950

Note:
1. Nominal cooling capacity is tested under nominal air flow and under the following conditions:
a) Indoor condition: 27°C DB / 19°C WB
b) Inlet water: 30°C
c) Outlet water: 35°C
2. Nominal cooling capacity does not include heat generated from fan motor and nominal air flow is
referring to high speed air flow under standard condition.
3. ESP is referring to external static pressure for standard equipment.
4. Nominal power input is based on 400 V.
5. The manufacturer reserves the right to change the specifications without prior notice.

Page 8
General Data For Water Cooled Package(R407C)
General Data (R407C)
Model TWCP 400 450 500 550
kW 107 123 139 149
Rated Cooling Capacity Btu/h 365,000 421,000 473,000 508,000

Cooling Capacity Staging % 0,33,67,100 0,29,58,87,100 0,29,58,87,100 0,25,50,75,100

CMH 19,800 22,000 24,600 26,400

Air Volume
CFM 11,645 12,940 14,470 15,530
ESP Pa 250 300 300 350
Sound Pressure Level dB(A) 75 75 76 77
Power Supply V/Ph/Hz 380~415/3/50
Input Power kW 25.7 27.3 34.1 41.5
R407C Amount kg 5.0*3 4.0*3+4.3 4.3*3+4.1 6.5*4.0
Type Hermetic Scroll
Compressor
Qty 3 4 4 4
Evaporator Type Fin-Tube
Type Shell & Tube
Water Flow
m³/h 23.7 27.3 31.0 33.1
Condenser Rate
Water
Pressure mH2O 2.90 2.96 2.81 4.28
Drop
Type Centrifugal Fan
Fan
Drive Belt Driven
Quantity pc 6
Filter
Size mm 514*650 675*644 675*644 675*644
Intermediate
mm (in) DN25(1”)
Condensate Drain Pan
Water Pipe Bottom
mm (in) DN25(1”)
Drain Pan
Cooling Water Pipe Size (Inner Groove) DN65(2 ½”) DN80(3”)
Length mm 2,048 2,440 2,440 2,440
Dimension Width mm 1,103 1,263 1,263 1,263
Height mm 2,130 2,181 2,181 2,181
Weight kg 1,010 1,235 1,235 1,250

Note:
1. Nominal cooling capacity is tested under nominal air flow and under the following conditions:
a) Indoor condition: 27°C DB / 19°C WB
b) Inlet water: 30°C
c) Outlet water: 35°C
2. Nominal cooling capacity does not include heat generated from fan motor and nominal air flow is
referring to high speed air flow under standard condition.
3. ESP is referring to external static pressure for standard equipment.
4. Nominal power input is based on 400 V.
5. The manufacturer reserves the right to change the specifications without prior notice.

Page 9
General Data For Water Cooled Package(R407C)
General Data (R407C)
Model TWCP 600 650 700
kW 166 180 193
Rated Cooling Capacity Btu/h 567,000 613,000 658,000

Cooling Capacity Staging % 0,25,58,87,100 0,22,44,66,88,100 0,20,40,60,80,100

CMH 27,600 28,800 33,000

Air Volume CFM 16,245 16,940 19,410
ESP Pa 350 350 350
Sound Pressure Level dB(A) 77 78 79
Power Supply V/Ph/Hz 380~415/3/50
Input Power kW 44.1 45.2 53.1
R407C Amount kg 5.0*3+6.3 5.8*4+4.3 5.6*5
Type Hermetic Scroll
Compressor
Qty 4 5 5
Evaporator Type Fin-Tube
Type Shell & Tube
Water Flow
Condenser m³/h 35.0 39.8 42.8
Rate
Water Pressure
mH2O 4.20 4.20 5.00
Drop
Type Centrifugal Fan
Fan
Drive Belt Driven
Quantity pc 6
Filter
Size mm 690*815 690*815 690*815
Intermediate mm
DN25(1”)
Condensate Drain Pan (in)
Water Pipe Bottom Drain mm
DN25(“)
Pan (in)
Cooling Water Pipe Size (Inner Groove) DN80(3”)
Length mm 2,580 2,580 2,580
Dimension Width mm 1,263 1,263 1,263
Height mm 2,461 2,461 2,461
Weight kg 1,300 1,350 1,375

Note:
1. Nominal cooling capacity is tested under nominal air flow and under the following conditions:
a) Indoor condition: 27°C DB / 19°C WB
b) Inlet water: 30°C
c) Outlet water: 35°C
2. Nominal cooling capacity does not include heat generated from fan motor and nominal air flow is
referring to high speed air flow under standard condition.
3. ESP is referring to external static pressure for standard equipment.
4. Nominal power input is based on 400 V.
5. The manufacturer reserves the right to change the specifications without prior notice.

Page 10
General Data For Water Cooled Package(R407C)
General Data (R407C)
Model TWCP 800 900 1000
kW 216 245 270
Rated Cooling Capacity
Btu/h 733,000 837,000 925,000

Cooling Capacity Staging % 0,22,44,66,83,100 0,20,40,60,80,100 0,17,33,50,66,83,100

CMH 36,600 41,000 46,200

Air Volume
CFM 21,540 24,100 27,100
ESP Pa 350 350 350
Sound Pressure Level dB(A) 85 87 89
Power Supply V/Ph/Hz 380~415/3/50
Input Power kW 56.7 66.4 80.1
R407C Amount kg 5.0*2+6.3*3 6.3*5 6.3*6
Compressor Type Hermetic Scroll
Qty 5 5 6
Evaporator Type Fin-Tube
Type Shell & Tube
Water Flow
Condenser m³/h 46.2 52.3 58.7
Rate
Water Pressure
mH2O 4.10 5.30 7.00
Drop
Type Centrifugal Fan
Fan
Drive Belt Driven
Quantity pc 12
Filter
Size mm 579*815 654*815 690*815
Intermediate mm
DN40(1 ½”)
Condensate Drain Pan (in)
Water Pipe Bottom Drain mm
DN25(1”)
Pan (in)
Cooling Water Pipe Size (Inner Groove) DN80(3”)
3,440 (Single Skin)
3,440 (Single Skin) 3,946 (Single Skin)
Length mm 3,440 (Double
3,440 (Double Skin) 3,946 (Double Skin)
Skin)
1,420 (Single Skin)
1,420 (Single Skin) 1,420 (Single Skin)
Dimension Width mm 1,473 (Double Skin)
1,473 (Double
1,473 (Double Skin)
Skin)
2,431 (Single Skin)
2,431 (Single Skin) 2,461 (Single Skin)
Height mm 2,509 (Double
2,509 (Double Skin) 2,532 (Double Skin)
Skin)
1,800 (Single Skin)
1,650 (Single Skin) 2,100 (Single Skin)
Weight kg 2,050 (Double
1,900 (Double Skin) 2,390 (Double Skin)
Skin)

Note:
1. Nominal cooling capacity is tested under nominal air flow and under the following conditions:
a) Indoor condition: 27°C DB / 19°C WB
b) Inlet water: 30°C
c) Outlet water: 35°C
2. Nominal cooling capacity does not include heat generated from fan motor and nominal air flow is
referring to high speed air flow under standard condition.
3. ESP is referring to external static pressure for standard equipment.
4. Nominal power input is based on 400 V.
5. The manufacturer reserves the right to change the specifications without prior notice.

Page 11
Operating Range

Cooling

46
Outlet Water Temp. (°C)

35

20

0
0 20 27 32

Outdoor Temperature (°CDB)

Page 12
System Schematic Diagram
TWCP 200 ~ 1000

Shell-And-Tube
Heat Exchanger

Water Outlet

Water Inlet
Fin
Heat
Exchanger

Compressor

Filter Drier Expansion Device

Page 13
 Fan Performance Curve
TWCP 200

TWCP 250

Page 14
TWCP 300

TWCP 350

Page 15
TWCP 400

TWCP 450

Page 16
TWCP 500

TWCP 550

Page 17
TWCP 600

TWCP 650

Page 18
TWCP 700

TWCP 800

Page 19
TWCP 900

TWCP 1000

Page 20
 Dimension
Model: TWCP 200 / 250 / 300
1717

100
C

826

1103

701
D
A B A

100
1770

Filter
Power Cable Inlet(Knock Out Hole)

Condensate Pipe

2030
Cooling water outlet
Cooling Water Inlet
Emergency Release Hole

2130
Power Cable Inlet(Knock Out Hole)
1330
108

512 1696
565
818 1830
1026

TWCP 200

TWCP 250
TWCP 300

Model: TWCP 350/ 400

1905
100

1130
826

1103

701
739
137

301 474 364 473 301

100

1800

Filter

Condensate Pipe
2130

Cooling water outlet

Cooling Water Inlet
Emergency Release Hole
1514
Power Cable Inlet
10
0
512 1914
586
848 2048
1026

Page 21
 Model: TWCP 450 / 500 / 550

Condensate Pipe

2181
Cooling water outlet
Cooling Water Inlet
Emergency Release Hole

Power Cable Inlet

Model: TWCP 600 / 650 / 700

Filter

Condensate Pipe
2461

Cooling water outlet

Cooling Water Inlet
Emergency Release Hole
Power Cable Inlet

Page 22
 Model: TWCP 800 / 900 (SINGLE SKIN)

1877

1420

988
888
728 689 449 689 728
3346
988 Filter

1685

Intermediate Drain Pipe Outlet

2431
Cooling Water Outlet
Cooling Water Inlet Drain
Pipe Outlet
Power Cable Inlet 120
A
209 308
35
159 119
673 3440
794 100
1164
1346

MODEL
DIMENSION
TWCP800 TWCP900

A 2395 2695

Model: TWCP 800 / 900 (DOUBLE SKIN)

2675

1846
645
715

645

3375
170

1413 60
50
1200

1500

Removable
850

Intermediate Drain Pipe

Door
Outlet
1753
2359

2509

Cooling Water Outlet 900 1800

Cooling Water Inlet

Removable 581 180
1054

750
121

Door
Removable Door 3275
435

Drain Pipe Outlet

420
313
193

702 3440
100

839
1193
1346

Page 23
 Model: TWCP 1000 (SINGLE SKIN)

1877

1420

988
888
960 689 449 689 965
3815
989 Filter

1713

Intermediate Drain Pipe Outlet

2463
Cooling Water Outlet
Cooling Water Inlet Drain
Pipe Outlet
Power Cable Inlet 120
2995
209 308
35
159 119
673 3946
797 100
1164
1346

[unit:mm]

Model: TWCP 1000 (DOUBLE SKIN)

3235

1846
715
645

645

3835
170

1413 60 797
50

1500
567

Removable
850

Intermediate Drain Pipe

Door
Outlet
1753
2382

Cooling Water Outlet

2529

900 2200

Cooling Water Inlet

Removable 581
750

180
121

Door
Removable Door 3275
420

Drain Pipe Outlet

435
313
193

702 3946
100

839
1193
1346

[unit:mm]

Page 24
 Wiring Diagram
Model: TWCP 200 / 250 / 300

Supply : 380-415VAC/3N-PE/50Hz

RED BLUE RED BLACK RED BLACK

YELLOW WHITE WHITE

Page 25
 Model: TWCP 350 / 400

60

Supply : 380-415VAC/3N-PE/50Hz

RED BLUE RED BLACK RED BLACK RED BLACK

YELLOW WHITE WHITE WHITE

Page 26
 Supply : 380-415VAC/3N-PE/50Hz
Model: TWCP 450 / 500 / 550 / 600

Page 27
RED BLUE RED BLACK RED BLACK RED BLACK RED BLACK
YELLOW WHITE WHITE WHITE WHITE
60
 Supply : 380-415VAC/3N-PE/50Hz
Model: TWCP 650 / 700 / 800 / 900

Page 28
RED BLUE RED BLACK RED BLACK RED BLACK RED BLACK RED BLACK
YELLOW WHITE WHITE WHITE WHITE WHITE
 Supply : 380-415VAC/3N-PE/50Hz

Page 29
5 %/ 5 BLACK RED BLACK RED BLACK RED BLACK RED BLACK RED BLACK
<(/ :+ WHITE WHITE WHITE WHITE WHITE
Model: TWCP 1000
 Installation
System Connection Diagram

Maintenance
Valve
T P Pressure Meter
Flow Switch Thermometer

To Air-Conditioner
Condenser Bypass Valve

Cooling Tower

Maintenance
Valve

P Pressure Meter

T Thermometer

Regulating Valve

Water Filter
Water Pump

1. Location and Clearance

- Unit must be installed on a flat concrete base and the base must be able to
withstand the weight of the unit.
- Standard unit is not meant to be installed outdoors and the location of
installation must be free from corrosives and explosives environment.
- Sufficient space must be allocated for water drainage, ventilation and service.
- The unit and duct work must be isolated from wall or ceiling to prevent
direct transmission of vibration noise to the air-conditioned space. Special
consideration should be made to choose the location of installation if noise
is of main concern and sound attenuation might be needed for duct work
and room.
Installation clearance

TWCP 200~1000

Obstacle or wall
900mm
Obstacle or wall

Obstacle or wall

Model L,mm
TWCP 200-300 900

900mm Unit 900mm TWCP 350-700 1000

TWCP 800-1000 1200

Front
L

Obstacle or wall

Page 30
2. Water System Installation
Water pipes system must adhere to local codes and regulations. Pipe works must avoid
unnecessary bends and offset (up and down). In order to prevent cooling water
temperature from becoming too low, it is advisable to install temperature-sensing
switch that will stop the fan of cooling tower when cooling water temperature drops
below 27°C. Recommendation for cooling water installation is as following:
• At the highest point of pipe work, install a manual or automatic air vent.
• Maintain proper pressure of water (to install modulating valve or expansion tank).
• Install pressure gauge and thermometer to ease maintenance work.
• Install strainer before water pump to filter foreign particles in water.
• Ensure the water inlet and outlet pipes from unit are connected correctly to the
relevant pipe.
• There must be make-up water for cooling tower as the evaporation of water will
reduce the water in circulation.

Condensate water:
• There are 2 standard ways to install condensate water pipe:
- From the drain pan in between and which separates the evaporator and
condenser.
- From the secondary drain pan at the bottom panel of the unit.
• A gradient of 5° should be maintained for condensate water pipe.
• A U-bend must be installed to avoid back flow of condensate water and to prevent
inflow of odor from drainage pipe.

Note:

h A U-bend must be installed

along the drain pipe.
The recommendation is as
following: 50mm< h <
100mm and X > h/2
x

Page 31
3. Installation Precautions
• To reduce pump's lost suction pressure, pump must be installed near to the cooling
tower to keep the suction pipe short.
• Valves must be installed at necessary points to ease maintenance job. Recommended
valves are gate valves, globe valves and ball valves.
• To reduce noise generated and transmitted from pump vibration, it is recommended
to install flexible pipes before and after pump.
• Pressure gauge must be installed at location which is visible and easily accessible. If
the pump is pumping water from low-level tank, a vacuum gauge should be installed
at the pump suction instead.
• A water flow switch should be installed to protect air conditioner if there is
unexpected interruption of cooling water circulation.
• It is recommended to install a "bypass" 3-way valve to modulate the cooling water
flowing through the condenser when there is change in load condition or ambient
temperature. The valve should be set to maintain the lowest condenser leaving
water temperature of 18.3°C.

4. Cooling Tower
Parameters needed to select a cooling tower are as follows:
• Cooling water flow rate
• Ambient dry bulb temperature
• Cooling water outlet temperature
• Cooling water inlet temperature
• Total capacity
• Power supply
• Quality of local water supply
Cooling tower installation
Parameters needed to select a cooling tower are as follows:
Site for installation of cooling tower must be designed to take the total weight of
cooling tower and water. Some precautions of installation for cooling tower are as
follows:
• Location of installation must avoid direct sun light (if possible) and the surrounding
area must be well ventilated and free from pollution. It is not recommended to
install the cooling tower near kitchen where there is oil and high temperatures.
• Due to the water evaporation in the cooling tower, make-up water must be provided
to cater for the water lost. The make-up water is usually 1 ~ 3% of total
circulation water.
• It is very important to maintain the water quality of cooling water. The most
practical and effective way is to use chemical cleaning, i.e., periodically add in
chemicals and water softener to treat the water. pH of circulation water is required
to be from 6.0 ~ 8.0, dissolved solid ≤ 5.0 mg/liter, iron content ≤ 0.3 mg/liter,
water hardness CaCO³ ≤ 50ppm.

Air duct connection

Supply air — For standard TWCP unit, there is a built-in flange to ease the duct
connection. It is recommended that the first elbow of air duct after the discharge must
be at least 3 times the fan wheel diameter (see table: Length of Supply Air Duct). See
AMCA 210 "Fan and System" for design details.

Return air — Return air for TWCP is of "Free Return". Thus, plant room air return will be
the default design.
Insulation — All air ducts must be properly insulated to prevent heat loss and
condensation.

Page 32
5. Precautions For Fan Motor Installation
The speed of fan depends on air flow, internal static pressure of unit and external static
pressure. To ensure the proper operation of fan, the following needs to be considered:
• The pulley of motor and fan must be aligned.
• Belt tension must be optimal because belt with too much or too little tension will
cause the power transmission to be ineffective and produce excessive noise.
Before leaving factory, the alignment and tension has been set and tested. Upon 1 week
after commissioning of the unit, these 2 factors need to be rechecked and adjusted if
necessary. It is recommended to examine the pulley alignment and belt tension once
every 2 months and the test result should be within the recommended range.
The proposed method to check the alignment and belt tension is as follows:

• Pulley alignment

• Belt tension: use belt tension meter to check the tension

When the deflection = Total belt length / 64, read the force exerted from the belt tension
meter. The recommended force is in below table and for new belt, it is recommended
to use the value close to maximum value. Prior to first operation, it is advisable to
double check the belt tension so that it is within operating range.
Belt Cross Smaller Pulley Range Force (lb.-f)
Section Model (inch) Minimum Maximum
3.0-3.6
A 1-1/2 2-1/4
3.8-4.8
5.0-7.0
3.4-4.2
B 3-1/2 5-1/4
4.4-5.6
5.8-8.6
7.0-9.4
C 6-1/2 9-3/4
9.6-16.0

Page 33
 Servicing and Maintenance

Servicing Method
To prolong the lifespan of air conditioner and also to reduce unnecessary down time, it
is strongly recommended to perform the following scheduled maintenance and
servicing.
Routine Maintenance
• To check the belt tension and alignment, replace belts if necessary
• To check if the belts, screws and wire connections are securely tightened
• To make sure that there is no blockage of filter, condensate water pipe and heat
exchanger
• To check if the fan and motor are well lubricated
• Inspect and clean filter periodically, change fi if necessary
• Check coil condition and clean the coil with warm water. At least once a year,
perform thorough coil cleaning
(Example: Chemical Cleaning) to restore the coil condition
• Inspect and clean water strainers, replace if necessary
• To check operation of all safety controls
• To check if the temperature setting and control setting are correct
Condenser
Frequency of cleaning very much depends on the cooling water quality. One way to
determine if it is time to service the condenser is to check if the condensing pressure
of the system is too high. However, high head pressure alone does not mean a
fouled condenser. The following possibilities should be checked before the condenser
cleaning process:
• Refrigerant overcharge
• Incondensable gas in the system
• Faulty head pressure gauge
• Defective water regulating valve
• High entering water temperature to condenser
Note: If a cooling tower is operated with insufficient overflow, the resulting mineral
concentration of water can cause rapid and heavy fouling inside the condenser tubes.
This condition will prompt frequent cleaning and could lead to severe corrosion. Double
check the system to make sure that fouling is actually causing the trouble.
The construction of tube-in-tube condenser does not allow it to be cleaned
mechanically. However, chemical cleaning could be adopted, by the following:
• Use only chemical additives from authorized dealer
• Use the right amount of chemical according to cleaning direction. And follow exactly
the cleaning or neutralizing procedure after cleaning.
• It is recommended to engage professional water treatment personnel to perform
chemical cleaning.

CAUTION: EXCESSIVE TREATMENT AND INAPPROPRIATE CHEMICAL CLEANING OF

WATER CAN CAUSE MORE HARM THAN GOOD. DAMAGE COULD BE DONE
TO OTHER SYSTEM COMPONENTS LIKE PUMP, COOLING TOWER, PIPING,
ETC.

Page 34
Maintenance Checklist

Item Method

Recommended Monthly Maintenance Checklist

Air Filter Clean dirty filters
Drain Pan Check if drain pan has excessive water or water frost,
water frost could be due to insufficient air flow
Drain Pipe Make sure there is no blockage on drain pipe
Strainer Clean strainer if dirty or clogged
Fan & Motor Make sure blower and motor fittings are strong enough
for unit operation Check belt tension and alignment
Internal Compartment Check for refrigerant leak
Recommended Six Monthly Maintenance Checklist
Blower Wheel Disconnect all power supply, check if the blower wheel
could turn freely without obstruction manually.
Check the blower and motor shaft alignment, make sure
the blower wheel fittings are strong enough
Recommended Yearly Maintenance Checklist
Unit Structure Make sure all the panel fittings and fixing structures are
strong enough
Wiring connection Check tightness of wiring connections, contactors and
relays within control panel
Heat exchanger Remove water from heat exchanger, check if there is any
blockage of dirt inside, clean the heat exchanger

Page 35
 Troubleshooting
Preliminary Inspection
In the event of unit malfunction, be sure to perform the preliminary checks before
referring to the troubleshooting chart.
• Verify that the unit is receiving electrical power supply.
• Ensure that the fuses in the fused disconnect are intact.
• Inspect the unit for other obvious problems such as leaking connection, broken
or disconnected wires, etc.
If everything appears to be in order, but the unit still fails to operate properly, refer
to the troubleshooting chart.

WARNING: ELECTRICALLY ISOLATE THE UNIT BEFORE COMMENCING

ANY WORK!

For increased safety, place suitable notices to prevent other personnel from inadvertently
restoring the power supply.

Caution:
• Never allow main voltage to be applied to any connection to the controller,
otherwise it may be irreparably damaged.
• No field repairs to the controller should be attempted.

Page 36
 Fault Possible Causes Remedial Actions
a. Compressor faulty Check compressor and change if
Insufficient necessary
Cooling b. High load (Entering Air Temp too Increase number of unit or
Capacity high) change to higher capacity unit
c. Condenser or evaporator coil Clean the condenser and/or
dirty evaporator coils
d. Refrigerant not sufficient Check the cause of leaking and
add refrigerant
e. Low airflow through evaporator Adjust the tension of fan belt and
make sure airflow is normal

f. Indoor room sensor faulty Check room sensor and change

if necessary
Low Pressure Protection
a. Reduced airflow through Check and clean evaporator and
evaporator fan motor

b. Refrigerant not sufficient Check the cause of leaking and

add refrigerant
c. Cooling water temperature too low Check cooling tower and reduce
or water flow rate too high water flow rate if necessary
d. Refrigerant pipe blocked Find out the blockage and
correct the problem
e. Low pressure switch faulty Replace low pressure switch
Compressor High Pressure Protection
Trip a. Incondensable gas in the
refrigerant circuit Re-vacuum and refill refrigerant
b. Too much refrigerant Adjust the refrigerant level
c. Cooling tower too small, poor Reselect the cooling tower
cooling capacity
d. Cooling water flow rate too low Increase cooling water flow rate
e. Heat exchanger dirty causing poor Clean the water system
heat exchange
f. High cooling water temperature Reduce cooling water
temperature
g. High pressure switch faulty Replace high pressure switch
Compressor Overload Protection
Check power supply, contactor
a. Compressor over-current (voltage
too low or phase lost) and wire connection and repair
if necessary
b. Discharge pressure too high, Ensure water flow prior to system
cooling water flow rate is not smooth start
c. Return air temperature high or
high air flow Reduce return air volume
d. Compressor short body Replace compressor
a. Fan belt slipping Adjust belt tension
Fan Motor
b. Fan motor pulley misalignment Adjust fan pulley
Noisy
c. Motor or fan blower lack of
lubrication oil Add lubrication

Note : This information is provided for guidance only and is not exhaustive. Please
contact your local dealer/service personnel if the faults persist.

Page 37
Head Office

TOPAIRE SALES & SERVICES SDN BHD

(274725-W)
No.A7-2-2, Block A, Megan Salak Park,
Jalan 2/125E, Taman Desa Petaling, 57100 Kuala Lumpur.

Tel : 603-90563228 (Hunting line)

603-90562818 / 603-90562868.
Fax : 603-90562800.
Email : sales@topaire.com.my

Branches
Penang
No 4, Lengkok Kikik 2, Taman Inderawasih, 13600, Prai, Pulau Pinang.
Tel: 04-399 2050/1 Fax: 04-398 2050
Johor Bahru
No. 62, Jalan Permas Jaya 9/13, Bandar Baru Permas Jaya, 81750 Johor Bahru, Johor Darul Takzim.
Tel: 07-388 4600/1 Fax: 07-388 4602
Kota Bahru
Lot 1848, Jalan Hospital, Kg. Cherang, Taman Kenangan, 15200 Kota Bahru, Kelantan.
Tel: 09-748 9295 Fax: 09-748 9297
Melaka
DT 3662, Jalan Angkasa Nuri 21, Taman Angkasa Nuri, 76100 Durian Tunggal, Melaka.
Tel: 06-332 1027 Fax: 06-337 2360
Sabah
Lot 2, (DBKK No.69) Lorong Inanam 5 3/4 Miles, Tuaran Road, 88450 Kota Kinabalu, Sabah.
P.O. Box 526, 88857, Inanam, Kota Kinabalu, Sabah
Tel: 088-388 339 Fax: 088-389 339
TWCP/FM/0419 R1