English For Welding 2

WELDING TRAINING
1.WARM UP QUESTIONS:
1. WHAT TYPE OF WELDING TRAINING IS AVAILABLE?
2. WHAT QUALIFICATIONS OR CERTIFICATIONS DO I NEED TO BECOME A WELDER?
3. ARE THERE ANY APPRENTICESHIPS OR PROGRAMS THAT OFFER WELDING TRAINING?
4. WHAT TYPES OF MATERIALS ARE USED IN WELDING?
5. HOW LONG DOES IT USUALLY TAKE TO COMPLETE WELDING TRAINING?
6. WHAT SAFETY MEASURES SHOULD BE TAKEN WHEN PARTICIPATING IN WELDING TRAINING?
7. ARE THERE ANY ONLINE WELDING COURSES AVAILABLE?
8. WHAT KIND OF CAREER OPPORTUNITIES ARE AVAILABLE FOR WELDERS?
9. ARE THERE ANY SPECIAL TOOLS OR EQUIPMENT REQUIRED FOR WELDING TRAINING?
10. HOW MUCH DOES WELDING TRAINING TYPICALLY COST?
2.SPEAK ABOUT YOUR PROFESSIONAL SKILLS. BEGIN LIKE THIS.
I can use …
I’m learning to carry out…
I want to master using …
3.READ ABOUT WELDERS’ TRAINING, CAREER POSSIBILITIES & WAGE RATE IN THE USA AND COMPARE WITH
THOSE IN YOUR COUNTRY.
WHAT PREPARATION AND TRAINING DO YOU NEED?
To become a welder, you should complete grade 12 with credits in
mathematics (particularly technical math) and some shop courses.
Completion of an apprenticeship could take approximately 3 years
including 3 periods of 8 weeks (720 hours) in-school theory. Upon
successful completion of the training agreement, you will receive a
Certificate of Apprenticeship.
WHAT’S YOUR FUTURE AS A WELDER?

Most workers in this occupation work full-time, sometimes in shift work, usually indoors. Those
with the ability to work with high-technology welding applications may have better employment
opportunities. The bulk of employment opportunities can be in the non-electrical, machinery,
construction and metal-fabricating industries. Some workers will become self-employed.
WHAT IS THE WAGE RATE FOR WELDERS?
As an apprentice you would start at a wage rate less than that of a journeyperson. This rate
increases gradually as you gain competency. The wage range for fully qualified welders
according to the Peel Halton Dufferin HRDC Wage Book is between $9.50/hr to $16.18/hr, with a
median salary of $12.50/hr.
4.IMAGINE YOU ARE CHOOSING A WELDING COURSE:

A. FIRST CHOOSE WHAT YOU WANT TO LEARN FROM THE LIST (1-7). THEN READ THE INFORMATION IN THE
TABLE BELOW &CHOOSE THE COURSE TO YOUR NEEDS.
1. You have to know how to carry out mechanical tests.
2. You are interested in welding ferrous alloys and non ferrous alloys.
3. You want to introduce computers in your welding process.
4. You are new to welding and would like to be introduced to basic welding processes.
5. You want to learn how to choose the right type of welding for your specific purposes.
6. You want to be a highly qualified and certified expert in the field of welding.
7. You want to be familiar with welding standards.
B. WELDING EDUCATION & CONSULTATION TRAINING CENTRE:
COURSE COURSE OBJECTIVES COURSE OUTLINES

The main objective of this course is to Materials properties related to welding.
introduce welding engineers to the Welding process selection. Types of welded
subject of welding design. Many factors joints. Welding Accessibility and Inspection.
have to be considered in this issue. Economical Analysis. Design information.
WELDING DESIGN
These factors include: consumer Welding symbols. Case studies.
requirement, technical specifications, and
environmental and economical
constrains
The main objective of this course is to Welding processes: Shielded metal Arc
familiarize engineers and inspectors to welding, Arc welding, Gas tungsten Arc
various aspects related to welding welding, Submerged Arc welding & Oxyfuel
techniques, inspection and quality welding & electric resistance. Cutting
WELDING procedures in welding industry. The processes: Oxygen cutting, plasma cutting
FUNDAMENTALS course is designed for engineers of and laser cutting. Inspection of weldments:
scientists with no or little Nondestructive testing of welments.
experience in the welding field. Mechanical testing of weldments (tensile,
bending,impact).
The course discusses both Significance of weld

qualification inspections and on-line discontinuities. Welding inspection (non-
inspections of welded joints. These destrutive testing techniques: surface
include mechanical tests (tension, inspection, magnetic particle, volumetric,
WELDING
bending, impact, ...etc, and non radiography, and ultrasonic). Destructive
INSPECTION
destructive tests. testing techniques: hardness, tension,
bending, ...etc. The control of quality during
shop operations. The control of quality
during site welding.
NON Level I: Is to train inspectors Physical principals of test.
DESTRUCTIVE to be able to pass level I examination Processing. Test equipment and materials.
TESTING and to be able to inspect using the Codes, standards, procedures and safety.
CERTIFICATION:
chosen technique. Level II: Is to upgrade Test physical principals. Equipment and
MAGNETIC PARTICLE
level I inspectors to be able to pass level radiation source. Radiographic recording.
& LIQUID PENETRANT
TESTING (MT & PT) II examination and to be able to inspect, Work parameters and conditions.
write a report, etc in the chosen Defectology.
technique. Selection of techniques. Test methods
according to standards. Personal safety and
protection.
The course delineates the Heat flow in welding. Effect

main changes in the microstructure of pre-and-post weld heat treatment.
and/or the morphology of the metals Introduction to welding metallurgy
WELDING and alloys during welding that lead to (hardenability and weldability). Metallurgy
METALLURGY changes in properties. Alloys discussed in of steels. Welding of ferrous alloys: Carbon-
the course include all types of steels, steels, Low alloy steels, Stainless steels, and
Cast Iron, Nickel, Copper alloys, ...etc Cast Iron. Welding of non ferrous alloys: Al-
Ni- and Cu-alloys. Identification and
specifications of welding filler metals. Case
studies.
For each application, the Welding co-ordination: tasks
welding process is controlled by specific & responsibility. Quality requirements for
code or standard. The course includes welding. Qualification of welding procedures
WELDING discussions of ASME boiler and pressure and welders. International codes and
QUALITY ASSURANCE vessel code AWS steel structure code standards. Mechanical testing of welds. Non-
and other standards. destructive testing of welds. Documents for
weld quality assurance.
Case studies.
Selection of the welding Overview of welding

process is very important. The course techniques and processes. Conventional
discusses the variables of each welding techniques: arc, Oxy fuel and resistance
WELDING process and gives directions for selecting welding. Non-conventional: plasma, electron
TECHNIQUES the proper process for specific beam, laser welding. Flame and arc cutting
application. Welding processes discussed of metals. Computer applications in welding.
include: SMAW, GMAW, GTAW, Case studies.
etc.
AWS The highest level of To get certified as a welding
CERTIFIED WELDING certification in the field of welding engineer you need to attend four exams:
ENGINEER Fundamentals of science. Applied science.
Fundamentals of welding. Applied welding.
5.WRITING:
MAKE A DESCRIPTION OF THE WELDING COURSE FOLLOWING THE EXAMPLE BELOW. YOU AMY
USE IDEAS OF YOUR OWN:
The name of the course …

The course description …
The course outline …
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English For Welding 2

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WELDING TRAINING

2.SPEAK ABOUT YOUR PROFESSIONAL SKILLS. BEGIN LIKE THIS.

WHAT’S YOUR FUTURE AS A WELDER?

4.IMAGINE YOU ARE CHOOSING A WELDING COURSE:

COURSE COURSE OBJECTIVES COURSE OUTLINES

The course discusses both Significance of weld

The course delineates the Heat flow in welding. Effect

Selection of the welding Overview of welding

The name of the course …

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