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    6 - Exhaust Manifold

    Uploaded by

    Кеня Кеня

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    6 - Exhaust Manifold

    Uploaded by

    Кеня Кеня
    35 views5 pages

    Original Title

    6 - Exhaust manifold

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    35 views5 pages

    6 - Exhaust Manifold

    Uploaded by

    Кеня Кеня

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 5

    Exhaust Manifold, Dry Page 1 of 5

    011-007 Exhaust Manifold, Dry

    Remove

    Remove the turbocharger. Refer to


    Procedure 010-033 in Section 10.

    WARNING
    This component or assembly
    weighs greater than 23 kg [50 lb].
    To prevent serious personal injury,
    be sure to have assistance or use
    appropriate lifting equipment to lift
    this component or assembly.

    Remove two capscrews, and install


    two guide studs.

    Remove the remaining ten


    capscrews, the exhaust manifold
    assembly, and the manifold gaskets.

    NOTE: Two dowels are used in


    each cylinder head to align the
    exhaust manifold assembly.

    https://quickserve.cummins.com/qs3/pubsys2/xml/en/procedures/09/09-011-007-tr.html 05-10-2016
    Exhaust Manifold, Dry Page 2 of 5

    Disassemble

    Remove the exhaust manifold end


    sections.

    Clean

    WARNING
    Wear appropriate eye and face
    protection when using compressed
    air. Flying debris and dirt can
    cause personal injury.

    WARNING
    When using a steam cleaner, wear
    safety glasses or a face shield, as
    well as protective clothing. Hot
    steam can cause serious personal
    injury.

    Use a 240 grit emery cloth to remove


    carbon deposits from the sealing
    surfaces.

    https://quickserve.cummins.com/qs3/pubsys2/xml/en/procedures/09/09-011-007-tr.html 05-10-2016
    Exhaust Manifold, Dry Page 3 of 5

    Steam clean and dry with


    compressed air.

    Inspect for Reuse

    Inspect for cracks or other damage.

    Inspect the manifold seal bore for


    wear.

    Assemble

    Install the exhaust manifold end


    sections to the center section.

    NOTE: The exhaust manifold


    sections must be assembled on a
    flat surface for proper alignment.

    Install

    https://quickserve.cummins.com/qs3/pubsys2/xml/en/procedures/09/09-011-007-tr.html 05-10-2016
    Exhaust Manifold, Dry Page 4 of 5

    Install two guide studs.

    Use an adhesive or heavy grease to


    hold the gaskets in place on the
    cylinder head.

    NOTE: The side of the gasket


    marked "OUT" must be away from
    the cylinder heads.

    Special capscrews with spacers are


    required for this particular manifold.

    Do not use short capscrews.

    WARNING
    This component or assembly
    weighs greater than 23 kg [50 lb].
    To prevent serious personal injury,
    be sure to have assistance or use
    appropriate lifting equipment to lift
    this component or assembly.

    Install the exhaust manifold and ten


    capscrews.

    Remove the guide studs, and install


    the remaining two capscrews.

    NOTE: To aid in future capscrew


    removal, apply a film of high
    temperature anti-seize compound
    to the capscrew threads.

    https://quickserve.cummins.com/qs3/pubsys2/xml/en/procedures/09/09-011-007-tr.html 05-10-2016
    Exhaust Manifold, Dry Page 5 of 5

    Tighten the capscrews in the


    sequence shown.

    Repeat the sequence and tighten the


    capscrews.

    Torque Value:

    1. 47 n.m [35 ft-lb]


    2. 81 n.m [60 ft-lb]

    Install the turbocharger. Refer to


    Procedure 010-033 in Section 10.

    Operate the engine and check for


    leaks and engine operation.

    Last Modified: 12-Sep-2011

    Copyright © 2000-2010 Cummins Inc. All rights reserved.

    https://quickserve.cummins.com/qs3/pubsys2/xml/en/procedures/09/09-011-007-tr.html 05-10-2016

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