Forms and Formats Mechanical

Sagar Cements Limited
Integrated Management System

Predictive maintenance check list of equipments
Doc no Issue no Issue date Rev no Rev date Page no
SCL/IMS/MEC/001/F01 03 30/04/2017 01 01/06/2017 Page 1 of 68
Note:
Prepared by: Dy. HOD Checked by: HOD Approved by: Plant Head
Classified & Confidential
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Maintenance Schedule
SECTION:
Maintenance Frequency
Half yearly
Quarterly
S.No EQUIPMENT JOB DESCRIPTION JOB DONE BY TYPE OF WORK REMARKS
Monthly
Weekly
SEC.ENGINEER SEC.INCHARGE HOD
Daily Check list of Cement mill-1&2
CEMENT MILL – 1 & 2

DAILY CHECK LIST Dt:
S.No Activity / inspection Observations Remarks
CEMENT MILL-1
1. Tunnel belt conveyor belt, idlers, pulleys, drive condition & lubrication
2. Tunnel conveyor discharge Vent bag filter, fan condition and lubrication
3. Hopper feed belt conveyor belt, idlers, pulleys, drive condition & lubrication
4. Clinker hopper top vent bag filter, fan condition and lubrication
5. Clinker weigh feeder, drive condition and lubrication
6. Gypsum table feeder table, drive condition and lubrication
7. Mill Inlet bearing, lubrication and water flow condition.
8. Mill outlet bearing, lubrication and water flow condition.
9. Mill drive system condition and lubrication
10. Mill Girth gear joint bolts , Oil pinion condition and lubrication
11. Mill drive pinion, bearings condition and lubrication
12. Mill vent bag filter, RAL,fan condition and lubrication
13. Mill discharge air slide, blower condition
CEMENT MILL-2
1. Hopper feed cross belt conveyor belt, idlers, pulleys, drive condition & lubrication
2. Hopper feed belt conveyor belt, idlers, pulleys, drive condition & lubrication
3. Hopper top belt conveyor belt, idlers, pulleys, drive condition & lubrication
4. Clinker Weigh feeder conveyor belt, idlers, pulleys, drive condition & lubrication
5. Gypsum table feeder table, drive condition and lubrication
6. Mill feed belt conveyor belt, idlers, pulleys, drive condition & lubrication
7. Mill Inlet bearing, lubrication and water flow condition.
8. Mill outlet bearing, lubrication and water flow condition.
9. Mill drive system condition and lubrication
10. Mill Girth gear joint bolts , Oil pinion condition and lubrication
11. Mill drive pinion, bearings condition and lubrication
12. Mill vent bag filter, RAL, fan condition and lubrication
13. Mill discharge flap condition
14. Mill discharge air slide, blower condition
15. Silos feeding bucket elevator-1 internals, drive condition and lubrication
16. Silos feeding bucket elevator-2 internals, drive condition and lubrication
17. Cement Silos (1-3) filling air slides & blowers condition
18. Cement Silo (1-3) vent bag filter, fan condition and lubrication
NOTE:
Sec. Engineer Sec. Incharge HOD
Daily Check list Cement Mill 3 & 4
CEMENT MILL – 3 & 4

CSP
CSP tunnel belt conveyor-1 (BC-14)belt, idlers, pulleys,
1 drive condition and lubrication
CSP tunnel belt conveyor-2 (BC-15) belt, idlers, pulleys,
CSP tunnel belt conveyor-3 (BC-16) belt, idlers, pulleys,
CSP tunnel common belt conveyor- (BC-16A) belt, idlers,
4 pulleys,drive condition and lubrication
BC-14 discharge vent bag filter, fan condition and
5 lubrication
BC-15 discharge vent bag filter, fan condition and
6 lubrication
7 BC-16 discharge vent bag , fan condition and lubrication
BC-16A discharge vent bag filter, fan condition and
8 lubrication
Cement Mill 3 & 4 hoppers feeding belt conveyor BC-17
9 belt, idlers, pulleys, drive condition and lubrication
Gypsum hoppers feeding belt conveyor BC-18 belt, idlers,
10 pulleys, drive condition and lubrication
Cement Mill 3 & 4 hoppers top vent bag filter ,fan condition
11 and lubrication
Cement Mill 3 & 4 hoppers bottom vent bag filter, fan
12 condition and lubrication
CEMENT MILL-3
Cement Mill-3 feeding belt conveyor BC-20 belt, idlers,
Cement Mill-3 inlet bearing, lubrication system and cooling
14 water flow system condition
Cement Mill-3outlet bearing, lubrication system and
15 cooling water flow system condition
Cement Mill-3 lifting side drive system condition and
16 lubrication
Cement Mill-3 pressing side drive system condition and
17 lubrication
18 Cement Mill-3 girth gear and joint bolts condition
Cement Mill-3 Lifting side Pinion, bearings condition and
19 lubrication
Cement Mill-3 pressing side Pinion, bearings condition and
20 lubrication
Cement Mill-3 lifting side spray lubrication system and
21 nozzles condition
Cement Mill-3 pressing side spray lubrication system and
Cement Mill-3 internal water spray system, lance and
23 nozzle condition
Cement Mill-3 mill vent bag filter, RAL (1-2) fan condition
24 and lubrication
Cement Mill -3 vent bag filter discharge air slides(1-2),
25 drive condition
26 Cement Mill-3 discharge flap, Air slide, & blower condition
Cement Mill-3 separator feed bucket elevator belt, buckets
27 and joint condition
Cement Mill-3separator feed bucket elevator head drum,

28 lagging, bearings condition and lubrication
Cement Mill-3 separator feed bucket elevator tail drum,
29 bearings condition and lubrication
Cement Mill-3 separator feed bucket elevator drive gear
30 boxes, couplings condition and lubrication
Cement Mill-3 separator feed bucket elevator discharge air
31 slide, blower condition
Cement Mill-3 dynamic separator internals, rotor bearings ,
Cement Mill -3 separator reject flap, air slide, blower
33 condition
Cement Mill-3 cyclones and RALs (1-2) condition and
34 lubrication
35 Cement Mill-3 product air slide, blower condition
Cement Mill-3 separator vent bag filter, fan, RAL (1-2)
Cement Mill-3 separator vent bag filter discharge air slide,
37 blower condition
Cement Mill-3 separator C.A.fan, bearings condition and
38 lubrication
FLY ASH FEEDING SYSTEM
39 Fly ash bin extraction gates & flow control gate condition
40 Cement Mill-4 fly ash feeding air slide, blower condition
41 Fly ash bin vent bag filter, RAL, fan condition & lubrication
CEMENT MILL - 4
Cement Mill-4 clinker weigh feeder , drive condition and
42 lubrication
Cement Mill-4 gypsum weigh feeder , drive condition and
43 lubrication
Cement Mill-4 feeding belt conveyor BC-21 belt, idlers,
Cement Mill-4 inlet bearing, lubrication system and cooling
45 water flow system condition
Cement Mill-4 outlet bearing, lubrication system and
46 cooling water flow system condition
Cement Mill-4 lifting side drive system condition and
47 lubrication
Cement Mill-4 pressing side drive system condition and
48 lubrication
49 Cement Mill-4 girth gear and joint bolts condition
Cement Mill-4 Lifting side Pinion, bearings condition and
50 lubrication
Cement Mill-4 pressing side Pinion, bearings condition and
51 lubrication
Cement Mill-4 lifting side spray lubrication system and
Cement Mill-4 pressing side spray lubrication system and
Cement Mill-4 internal water spray system, lance and
54 nozzle condition
Cement Mill-4 mill vent bag filter, RAL (1-2) fan condition
55 and lubrication
Cement Mill -4 vent bag filter discharge air slides(1-2),
56 drive condition
57 Cement Mill-4 discharge flap, Air slide, & blower condition
Cement Mill-4 separator feed bucket elevator belt, buckets

58 and joint condition
Cement Mill-4separator feed bucket elevator head drum,
59 lagging, bearings condition and lubrication
Cement Mill-4 separator feed bucket elevator tail drum,
Cement Mill-4 separator feed bucket elevator drive gear
61 boxes, couplings condition and lubrication
Cement Mill-4 separator feed bucket elevator discharge air
Cement Mill-4 dynamic separator internals, rotor bearings ,
Cement Mill -4 separator reject flap, air slide, blower
64 condition
Cement Mill-4 cyclones and RALs (1-2) condition and
65 lubrication
66 Cement Mill-4 product air slide, blower condition
Cement Mill-4 separator vent bag filter, fan, RAL (1-2)
Cement Mill-4 separator C.A.fan, bearings condition and
68 lubrication
Cement Mill-3 & 4 product air slides discharge common air
CEMENT SILO
Cement silo feed bucket elevator belt, buckets and joint
70 condition
Cement silo feed bucket elevator head drum, lagging,
Cement silo feed bucket elevator tail drum, bearings
Cement silo feed bucket elevator drive gear boxes,
73 couplings condition and lubrication
Cement Silo top vent bag filter, RAL, fan condition and
74 lubrication
Cement silo -4 filling bucket elevator discharge air slide,
75 blower condition
76 Cement silo filling distribution system & blower condition
Note:
Daily Check list Coal Mill 2 & 3
COAL MILL 2 &3

Daily check list Dt.
S.NO ACTIVITY/INSPECTION OBSERVATION Remarks
COAL CRUSHING AND HANDLING
1 Coal truck unloader locking arms condition and lubrication
2 Coal truck unloader hydraulic power pack condition
3 Condition of Grizzly feeder, drive condition and lubrication
4 Primary coal crusher beater ledges, impact liners and body liners condition
5 Primary coal crusher V-Belts and pulleys condition
6 Primary coal crusher rotor, jack shaft condition and bearings lubrication
7 Primary coal crusher drive couplings condition and lubrication
8 Primary coal crusher discharge belt conveyor BC-34 belt, pulleys, idlers,
drive condition and lubrication
9 Primary coal crushers vent bag filter, RAL, fan, drive condition and
lubrication.
10 Secondary coal crusher feed belt conveyor belt, pulleys, idlers, drive
condition and lubrication
11 Secondary coal crusher beater ledges, impact liners and body liners
condition
12 Secondary coal crusher V-Belts and pulleys condition
13 Secondary coal crusher rotor condition and bearings lubrication
14 Secondary coal crusher vent bag filter, flap, fan, drive condition and
lubrication
15 Imported coal feeding belt conveyor belt, pulleys, idlers, drive condition and
lubrication
16 Coal stacker long belt conveyor belt, pulleys, idlers, drive condition and
lubrication
17 Coal Stacker drive wheels condition and Bearings Lubrication
18 Coal Stacker drives Gear boxes, couplings condition and lubrication
19 Stacker Boom Cylinder, power pack condition and lubrication
20 Coal Stacker drives thrust Break pads condition
21 Coal stacker boom belt conveyor belt, pulleys, idlers, drive condition and
lubrication
22 Coal stacker to shed feed belt conveyor belt, idlers, pulleys, drive condition
and lubrication.
23 Coal shed tipper belt conveyor belt, idlers, pulleys, drives condition and
lubrication
24 Coal reclaimer Scraper Cain, buckets condition and lubrication
25 Coal reclaimer Head, Tail, Guide Sprockets condition and lubrication
26 Coal reclaimer scraper Chain, drive gearbox, couplings condition and
lubrication
27 Coal reclaimer drive wheels condition and bearings lubrication
28 Coal reclaimer thrust brake pads condition
29 Coal reclaimer drive Gear boxes, couplings condition and lubrication
30 Coal reclaimer rack car drive condition and bearings lubrication
31 Coal reclaimer long belt conveyor belt, idlers, pulleys, drive condition and
lubrication
32 Coal reclaimer cross belt conveyor belt, idlers, pulleys, drive condition and
lubrication
33 Coal shed tunnel belt conveyor belt, idlers, pulleys, drive condition and
lubrication
COAL MILL-2
34 Coal mill-2 feed hoppers feeding belt conveyor belt, pulleys, idlers, drive
35 Coal mill-2 feed hoppers top belt conveyor belt, pulleys, idlers, drive
36 Coal Mill-2 feed weigh feeder belt, rollers, pulleys, drive condition and
lubrication
37 Coal mill-2 feed table feeders (1-2), drive condition and lubrication
38 Coal mill-2 feed belt conveyor belt, pulleys, idlers, drive condition and
lubrication
39 Coal mill-2 inlet double flap cams, drive condition and lubrication.
40 Coal Mill-2 inlet hot air damper condition
41 Coal Mill-2 inlet fresh air damper condition
42 Coal Mill-2 hot air booster fan, drive condition and lubrication
43 Coal Mill-2 drying chamber liners, rollers condition and lubrication.
44 Coal Mill-2 inlet bearing condition, lubrication and cooling water flow
system
45 Coal Mill-2 outlet bearing condition, lubrication and water flow system
46 Coal Mill-2 drive system condition and lubrication
47 Coal Mill-2 girth gear, joint bolts condition and lubrication
48 Coal Mill-2 drive Pinion, bearings condition and lubrication
49 Coal Mill-2 dynamic separator internals, rotor bearings , drive condition and
lubrication
50 Coal mill-2 separator reject screw conveyor internals, bearings, drive
51 Coal Mill-2 vent bag filter, RAL(1-3),fan condition and lubrication
52 Coal Mill-2 vent bag filter bottom screw conveyor internals, bearings, drive
COAL MILL-2 FINE COAL FIRING SYSTEM
53 Kiln fine coal bin agitator (1-2) bearings, drive condition and lubrication
54 Kiln fine coal bin discharge screw conveyor internal, bearings, drive
55 P.C fine coal bin agitator (1-2) bearings, drive condition and lubrication
56 P.C fine coal bin discharge screw conveyor internal, bearings, drive
57 Line-2 Kiln fine coal pumping F.K.Pump condition and lubrication (FLS
make M250)
58 Line-2 P.C. coal pumping F.K.Pump condition and lubrication (FLS make
M250)
59 Line-2 Kiln & P.C fine coal firing standby F.K Pump condition and lubrication
(FLS make M250)
60 Coal Mill-2 Fine Coal Bins Venting Bag Filter, RAL, fan condition and
lubrication
61 Coal Mill -2 F.K Pump & SFF Venting Bag filter, RAL, fan condition and
lubrication
62 Line-2 P.C. firing F.K.Pump delivery SK-Valve condition
63 Line-2 P.C. & K.C. firing stand by F.K.Pump delivery SK-Valve condition
COAL MILL-3
64 Coal mill-3 feed hoppers feeding cross belt conveyor belt, pulleys, idlers,
65 Coal mill-3 feed hoppers feeding belt conveyor belt, pulleys, idlers, drive
66 Coal mill-3 feed hoppers top belt conveyor belt, pulleys, idlers, drive
67 Coal Mill-3 feed weigh feeder belt, rollers, pulleys, drive condition and
lubrication
68 Coal mill-3 feed table feeder, drive condition and lubrication
69 Coal mill-3 feed belt conveyor belt, pulleys, idlers, drive condition and
lubrication
73 Coal Mill-3 hot air booster fan, drive condition and lubrication
74 Coal Mill-3 drying chamber liners, rollers condition and lubrication.
75 Coal Mill-3 inlet bearing condition, lubrication and cooling water flow
system
80 Coal Mill-3 dynamic separator internals, rotor bearings , drive condition and
lubrication
81 Coal mill-3 separator reject screw conveyor internals, bearings, drive
82 Coal Mill-3 vent bag filter, RAL (1-3), fan condition and lubrication
83 Coal Mill-3 vent bag filter bottom screw conveyor internals, bearings, drive
84 Coal Mill-3 Screw conveyor bottom RAL condition and lubrication
85 Fine coal pumping from Coal Mill-3 to Coal mill 1 & 2 F.K Pump-1condtion
and lubrication (Sanghvi make SM-250)
86 Fine coal pumping from Coal Mill-3 to Coal mill 1 & 2 F.K Pump-2 condition
and lubrication (Sanghvi make SM-250)
87 Fine coal pumping from Coal Mill-3 to Coal mill 1 & 2 F.K Pump-1 & 2
delivery SK-Valve condition
COAL MILL - 3 FINE COAL FIRING SYSTEM
88 Coal Mill-3 Fine coal bin agitator (1 -2) internals, bearings, drive condition
and lubrication
90 Coal Mill-3 Fine coal bin agitator screw internals, bearings, drive condition
and lubrication
91 Coal Mill-3 fine coal bin SFF bottom RAL condition and lubrication
92 Line-1 P.C fine coal firing F.K Pump-1 condition and lubrication (Sanghavi
make M200)
93 Line-1 P.C fine coal firing F.K Pump-2 condition and lubrication (Sanghavi
make M200)
94 Coal Mill-3 Fine Coal Bin, SFF &F.K.Pump Venting Bag Filter, fan condition
and lubrication
INERT GAS GENERATOR SYSTEM
95 HSD oil pump -1 condition
96 HSD oil pump -2 condition
97 Scrubber water flow condition
NOTE:
Daily Check list for utilities
DAILY CHECK LIST FOR WATER LINEDate :
PHYSICAL VIBRATIONOF
GLAND COUPLING BEARINGS
S.NO DESCRIPTION OBSERVATION PUMP LUBRICATION REMARKS
CONDITION CONDITION CONDITION
OF THE PUMP &MOTOR
PUMP HOUSE-1
1. Water pump-1 for VRM over head tank filling
2. Water pump-2 for VRM over head tank filling
3. Water pump-3 for C-Line pre heater M.S. water tank-2 filling
4. Water pump-4 for C-Line pre heater M.S. water tank-2 filling
5. Water pump-5 for plantation and water tankers filling
6. Cooling tower- 1 water pump-1
7. Cooling tower-1 water pump-2
8. VRM VFD water pump-1
9. VRM VFD water pump-2
CLINKER COOLER WATER SPARY PUMPS
10. Cooler-2 internal water spray pump-1
13. Cooler-1 internal water spray pump
FIRE HYDRANT SYSTEM PUMPS
14. Fire Hydrant Systemwater pump-1
15. Fire Hydrant System water pump-2
16. DG water pump
VRM WATER SPRAY PUMPS
17. VRM internal water spray pump-2
18. VRM internal water spray pump-3
OF THE PUMP &MOTOR
19. Coal mill 2&3 fire fiting water pump
20. Pre heater-2 booster water pump
21. Cement mill 3 & 4 water pump-1
22. Cement mill 3 & 4 water pump-2
25. Mines sump-1 dewatering pump -1 (110KW)
26. Mines sump-2 dewatering pump -2 (110KW)
27. Mines sump-1 dewatering pump (45 KW)
28. Mines sump-2 dewatering pump -2 (18.5KW)
SEWAGE TREATEMENT PLANT
1 Raw sewage pump -1
2 Raw sewage pump -2
3 Aeration blower-1
4 Aeration blower-2
5 Filtration pump-1
6 Filtration punp-2
7 Chlorine dosing pump -1
8 Chlorine dosing pump-2
9 Sludge lifting air pump-1
OF THE PUMP &MOTOR
10 Sludge lifting air pump-2
11 Treated water pump
NOTE:
DAILY CHECK LIST COMPRESSORS Date :
SR.NO NAME OF THE COMPRESSOR CHECK OIL LEVEL ELEMENT TEMP AMBIENT TEMP RUNNING HOURS LOADED HOURS REMARKS
1 Compressor GA15 Line-2 F.K.Pump seal air system
2 Compressor GAe22FF for robo lab
3 Compressor GA30 for Packing plant-1
4 GA 22 compressor
5 Compressor - GN3MTC for Inert gas generator
6 Compressor GA-110 for Fly ash tankers unloading
L.S.CRUSHER
7 Compressor GA15 for LS Crusher
KILN-2 COMPREESOR ROOM
8 Compressor GA15 for Kiln-2 Girth gear spray lubrication
9 Compressor no-1 for RABH - GA55+
11 Compressor no-3 for Line-2 Pre heater - GA55+
KILN-1 COMPRESSOR ROOM
13 Compressor no-1 GA30+ for Kiln-1 (in PLC operation)
14 Compressor no-2 GA30+ for Kiln-1, Cement Mill 1 & 2
15 Compressor no-3 GA30 for Kiln-1, Cement Mill 1 & 2
16 Compressor no-1 GA110 for Coal Mill 2 & 3
17 Compressor no -2 GA110 for Coal Mill 2 & 3
18 IR compressor 12"X12"X7" 10 NL for Raw meal silos blending
CEMENT MILLS 3 & 4 COMPRESSOR ROOM
19 Compressor no -1 for Cement Mills 3 & 4, CSP - GA55 VSD
20 Compressor no -2 for Cement Mills 3 & 4, CSP - GA55+
21 Compressor no -3 for Packing plant -2 - GA55+
22 Compressor no -4 for Packing plant -2 - GA55 VSD
23 Compressor for fly ash tanker unloading - GA132
Note:
DAILY CHECK LIST OF BLOWERS Date :
SOUND OF VIBRATION OF VISUAL TEMP AT
OIL LEVEL FILTERS
S.NO NAME OF THE BLOWER THE BLOWER & INSPECTION DRIVE AND
& LEAKAGE CHOCKING
BLOWER MOTOR OF V-BELTS BEARINGS
1. 78 AC for Old cement silos aeration
2. 812 AC for old cement silos aeration (stand by)
3. 78 AC for Kiln-1 feed bin aeration
4. 78 AC for Fly ash silo aeration, Near CM-1
5. 812 AC Raw meal silos aeration
6. 816 AC Raw meal silos aeration (stand by)
7. 1016 AC for Fine coal pumping from Coal Mill-1 to coal Mill 2 & 3
8. 1016 AC for Fine coal pumping from Coal Mill-1 to coal Mill 2 & 3 (stand by)
9. 1016 WC PA blower -1
10. 1016 WC PA blower -2
11. 1216 AC Standby PC Bin pumping
12. 44 AC for Packer -2 feed bin aeration
13. 44 AC-3 for Packer-3 feed bin aeration
14. 55 AC for Inert gas generator
15. 76 AC-1 for Multi compartment silo aeration
16. 76 AC-2 for Multi compartment silo aeration
17. 76 AC-3 for Multi compartment silo aeration (standby)
18. 610 AC for Fly ash bin aeration
19. 65 AC-1 Blending silo aeration
20. 65 AC-2 Blending silo aeration
21. 65 AC-3 for Blending silo aeration (standby)
22. 610 AC-1 for Blending silo bin aeration
23. 610 AC-2 for Blending silo bin aeration (standby)
24. 1216 AC for Line- 2 P.C fine coal pumping
25. 1216 AC for Line-2 Kiln fine coal pumping
26. 1216 AC for Line-2 P.C. & Kiln fine coal pumping (Stand by)
27. 812 WC Raw Mill CF Silo aeration
812 WC CM silo aeration
28.
29. 1216 AC
30. 1016 AC VRPM bin aeration
31. 89 AC VRPM Bin aeration
32. 713 AC Swirl air blower
33. TB 100 KC conveying blower
34. TB 150 Jet air blower
NOTE:
Daily Check list of Kiln-1
KILN-1
S.N Activity / inspection Observations Remarks
o
BLENDING SILO EXTRACTION AND KILN FEED
1 SFF-3 Dozing Valve & Shut off Gate condition
2 SFF-3 discharge air slide, blower condition
3 Blending silo extraction bucket elevator drive system condition and
lubrication
4 Blending silo extraction bucket elevator belt, buckets and belt joint
condition
5 Blending silo extraction elevator head drum, lagging, bearings condition
and lubrication
6 Blending silo extraction elevator tail drum, bearings condition and
lubrication
7 Blending silo extraction elevator vent bag filter, RAL, fan condition and
lubrication
8 Blending Silo extraction Bucket elevator discharge Air slides and blowers
condition (Preheater-1 feed)
9 Blending Silo extraction bucket elevator discharge Air slides and Blowers
condition(Raw meal silos filling)
10 Raw meal silos filling common bucket elevator drive condition and
lubrication
11 Raw meal silos filling common bucket elevator internals, bearings
12 Raw meal silos filling common bucket elevator discharge Air slides(3 no’s)
and blowers condition
13 Raw meal silos vent bag filter, fan condition and lubrication
14 Raw meal Silo-1 extraction dozing valve & air slides, blowers condition
17 Kiln-1 feed bin filling bucket elevator drive condition and lubrication
18 Kiln-1 feed bin bucket elevator internals, bearings condition and
lubrication
19 Kiln feed Bin bucket elevator vent bag filer, RAL, fan condition and
lubrication
20 Kiln-1 feed SFM-1 inlet shutoff gate & dozing valve condition
21 Kiln-1 feed SFM-2 inlet shutoff gate & dozing valve condition
22 Kiln feed SFM-1&2 discharge Air slides, blowers condition
PREHEATER-1
23 Preheater-1 feed bucket elevator drive system condition and lubrication
24 Preheater-1 feed bucket elevator belt, buckets and belt joint condition
25 Preheater-1 feed bucket elevator head drum, lagging, bearings condition
and lubrication
26 Preheater-1 feed bucket elevator tail drum, bearings condition and
lubrication
28 Preheater-1 feed bucket elevator discharge RAL condition and lubrication
29 Preheater-1 feed bucket elevator Venting bag filter, RAL, Fan condition
and lubrication
30 Preheater-1 Cyclone -1 & discharge Flaps condition

36 Pre-Calciner& Expansion joints condition
37 Preheater-1 fan, drive condition and lubrication
38 Line- 1 T.A. Duct ,hoist damper, expansion joints condition
39 Preheater-1 cyclones & Kiln inlet air blasters condition
ROTARY KILN-1
40 Kiln Inlet Seal system condition
41 Kiln drive system condition and lubrication
42 Kiln girth gear, joint bolts , spring plates condition
43 Kiln Pinion, Bearings condition and lubrication
44 Kiln Support Roller, Bearings, Oil Buckets & Thrust Bolts condition and
lubrication
45 Kiln thrust Roller condition and lubrication
46 Kiln Migration
Tyre-1
Tyre-2
Tyre-3
47 Kiln tyre-1,2,3 position, chair pads condition and lubrication
48 Kiln Outlet Seal condition
49 Kiln Shell Cooling Blowers condition
50 Primary air fan 1 & 2 condition and lubrication
51 Conventional Burner condition
52 Kiln nose ring cooling fan condition and lubrication
COOLER-1
53 CFG Cooler drive condition and lubrication
54 Conventional Cooler drive condition and lubrication
55 CFG spillage hopper flaps & cylinders condition
56 Conventional cooler spillage hopper flaps & cylinders condition
57 Cooler-1 cooling Fan No-1(IKN) condition and lubrication
58 Cooler -1 cooling Fan No-2 (CFG) condition and lubrication
59 Cooler -1 cooling Fan No-3 (CFG) condition and lubrication
60 Cooler-1 cooling Fan No-4 (CFG) condition and lubrication
61 Cooler-1 cooling Fan No-5 condition and lubrication
62 Cooler -1 cooling Fan No-6 condition and lubrication
63 Clinker breaker, drive pulleys, V-belts, bearings condition and lubrication
64 Drag chain conveyor internals, drive condition and lubrication
65 Cooler ESP discharge RALS (1-2) condition and lubrication
66 Cooler ESP Fan condition and lubrication
67 Cooler ESP discharge belt conveyor belt, idlers, pulleys, drive condition
and lubrication.
68 Drag chain discharge vent bag filter, RAL, fan condition and lubrication
69 BC-13 belt conveyor belt, idlers, pulleys, drive condition and lubrication
70 BC-13A belt conveyor belt, idlers, pulleys, drive condition and lubrication
71 TT-5 vent bag filter, RAL, fan condition and lubrication
NOTE:
Sec. Engineer Sec. In charge HOD
Daily checklist Kiln-2 Section
ROTARY KILN - 2
DAILY CHECK LIST Dt.
S.NO ACTIVITY / INSPECTION OBSERVATION Remarks
BLENDING SILO EXTRACTION
1 Silo Discharge manual gates (1-10) condition
2 Silo Discharge Dozing Valves (1-10) condition
3 Silo Discharge Shut off gates (1-10) condition
4 Silo extraction air slides (1-10) condition
SFF 1 & 2 discharge air slide, blower condition ( PH-2 BBE feed
7
air slide )
Silo extraction Venting bag filter, RAL, Fan condition and
8
lubrication
9 Silo cone venting fan condition and lubrication
PRE-HEATER -II
Preheater-2 feed bucket elevator drive system condition and
10
lubrication
Preheater-2 feed bucket elevator belt, buckets and belt joint
11
condition
Preheater-2 feed bucket elevator head drum, lagging, bearings
12
Preheater-2 feed bucket elevator tail drum, bearings condition
13
and lubrication
Preheater-2 feed bucket elevator discharge air slides, blowers
14
condition
Preheater-2 feed bucket elevator discharge RAL condition and
15
lubrication
16 Preheater-2 feed elevator discharge RAL discharge flap condition
Preheater-2 feed bucket elevator Venting bag filter, RAL, Fan
17
18 Cyclone -1 A , 1B & discharge Flaps condition
19 Cyclone -2 & discharge Flaps condition
24 Pre-Calciner& Expansion joints condition
25 Preheater-2 fan, drive condition and lubrication
26 Line- 2 TA.Duct , expansion joints condition
27 Waste grease pumping (AODD) pump condition
28 Preheater-2 cyclones & Kiln inlet air blasters condition
PREHEATER RACK & PINION TYPE ELEVATOR
29 Elevator rack & Pinions condition and lubrication
30 Elevator drive gearboxes , couplings condition and lubrication
31 Elevator safety device, counter & guide rollers condition
32 Ensure all floors safety inter locks mechanism.
KILN-2
33 Kiln Inlet Seal system condition
34 Kiln drive system condition and lubrication
35 Kiln girth gear, joint bolts , spring plates condition
36 Kiln Pinion, Bearings condition and lubrication
37 Kiln Girth Gear Lubrication system condition

Kiln Support Roller, Bearings, Oil Buckets & Thrust Bolts
38
39 Kiln Hydraulic Thrust Roller condition and lubrication
40 Hydraulic Thrust Roller power pack condition and oil level, flow.
41 Kiln hydraulic thrust roller recirculation pump condition
Kiln Migration
Tyre-1
42
Tyre-2
Tyre-3
43 Kiln tyre-1,2,3 position, chair pads condition and lubrication
44 Kiln Outlet Seal condition
45 Kiln Shell Cooling Blowers condition
46 Primary air fan 1 & 2 condition and lubrication
47 Multi-channel Burner , trolley condition and lubrication
48 Kiln nose ring cooling fans condition and lubrication
49 Electrical hoist condition
COOLER- II
50 Cooler Inlet Air Blasters condition
51 Cooler Hydraulic Drive cylinder condition
52 Cooler Hydraulic Drive system condition and oil level
53 Clinker Roller Crusher Position, drive condition and lubrication
54 Cooler Fan No-1 condition and lubrication
63 Cooler ESP discharge RALS (1-8) condition and lubrication
64 Cooler ESP Fan condition and lubrication
65 Cooler ESP En-Mass Conveyor-1 condition and lubrication
66 Cooler ESP En-Mass Conveyor-2 condition and lubrication
67 Cooler ESP discharge Screw Conveyor condition and lubrication
DPC-1 chain, track, guide rollers, pans , sprockets condition and
69
lubrication
70 DPC-1 drive system condition and lubrication
DPC-1 discharge vent bag filter, RAL, fan condition and
71
lubrication
DPC-2 chain, track, guide rollers, pans , sprockets condition and
72
lubrication
73 DPC-2 drive system condition and lubrication
Belt Conveyor-19A belt, idlers, pulleys, drive condition and
74
lubrication
Belt Conveyor-12A belt, idlers, pulleys, drive condition and
75
lubrication
76 CSP top vent bag filter, fan condition and lubrication
REVERSE AIR BAG HOUSE
77 RABH inlet duct hopper discharge RAL condition
78 RABH hoppers discharge RAL'S (1-14) condition and lubrication
79 RABH Poppet, RA Damper's & Pneumatic Cylinders condition

80 RABH EN-Mass Conveyor – 1 condition and lubrication
85 RABH Fan condition and lubrication
86 Reverse Air Fan condition and lubrication
Hot raw meal elevator internals, drive system condition and
87
lubrication
88 Hot raw meal elevator discharge air slide, blower condition.
LIQUID SOLVENT ORGANIC WASTE PUMPING SYSTEM
89 Solvent storage tank ,filters condition
90 Tanker unloading pump -1 condition
91 Tanker unloading pump -2 (stand by) condition
92 K.C firing pump-1 condition
93 K.C firing pump-2 (stand by) condition
94 P.C firing pump-1 condition
95 P.C firing pump-2 (stand by) condition
96 Pumping skid with valves condition
97 Pumping lines, nozzles condition
NOTE:
SEC. Engineer SEC. INCHARGE HOD
Daily checklist L.S Crusher
LIMESTONE CRUSHER
DUMP HOPPER
1 Hopper rails condition
2 Hopper top rubber curtains condition
3 Dust suppression system nozzles condition
4 Dust suppression system pump condition
APRON CONVEYOR
1 Chain, roller lubrication & condition
2 Tail drum sprocket & bearings condition
3 Head drum sprocket & bearings condition
4 Gear box oil level
5 Pans condition
6 Spur gear lubrication
7 Input & Output couplings condition
8 Counter shaft bearings & Lubrication Condition
9 Gear box condition & oil level
LIME STONE CRUSHER ROTOR
1 Beater ledges condition
2 Bearings lubrication & condition
3 V-Belts condition
4 V-Pulley condition
5 Jack shaft and bearings condition
6 Body liners condition
7 Rocker Arm-1 condition
8 Rocker Arm-2 condition
9 Grinding path bars condition
10 Hydraulic power pack and cylinders condition
CRUSHER VENT BAGFILTER
1 Bag filter Fan & Damper condition
2 Bag filter Fan bearings & lubrication condition
3 Bag filter bags condition
4 Bag filter discharge RALs condition
BC-1 BELT CONVEYOR
1 Belt condition
2 Tail drum, bearings conditionand lubrication
3 Head drum,bearings condition and lubrication
4 Snub drum, bearings condition and lubrication
7 Carrying, Return, impact rollers, frames condition
BC-2 BELT CONVEYOR
1 Belt condition
2 Tail drum, bearings condition and lubrication

3 Head drum, bearings condition and lubrication
Snub, Bend, Take up & Tension drums, bearings condition and
4
lubrication
7 Carrying, Return and impact rollers, frames condition
8 Belt weigher condition
MAGNETIC SEPARATOR
1 Belt condition
2 Bend pulleys drums, bearings condition and lubrication
3 Drive condition
BC-2A BELT CONVEYOR
1 Belt condition
4 Snub drum, bearings condition and
7 Carrying, Return& impact rollers, frames condition
8 Horizontal gravity take up rope, pulleys and track condition
BC-2B BELT CONVEYOR
1 Belt condition
4 Snub drum, bearings condition and
7 Carrying, Return & impact rollers, frames condition
9 CB analyser bend pulleys, bearings condition and lubrication
SECONDARY CRUSHER ROTOR
1 Beater Ledges Condition
2 Bearings Lubrication Condition
3 V-Belts Condition
4 V-Pulley Condition
5 Jack Shaft and Bearings Condition
6 Body Liners Condition
7 Rocker Arm-1 Condition
8 Rocker Arm-2 Condition
9 Grinding Path Bars condition
10 Hydraulic Power Pack and Cylinders Condition
ROLLER SCREEN (WOOBLER FEEDER)
1 Disc Shaft Drive Condition
2 Bevel Helical Geared Motor Condition

3 Triangular Discs Condition
4 Central Lubrication for Pillow Block Bearings Condition
5 Scrapers Condition
VENT BAG FILTER
1 Bag Filter Fan and Damper Condition
2 Bag Filter Fan and Bearings Lubrication Condition
3 Bag Filter Bags Condition
4 Bag Filter Discharge RAL's Condition
Note:
Daily checklist of Material Handling Circuit
MATERIAL HANDLING CIRCUIT

S.NO ACTIVITY/INSPECTION OBSERVATION REMARKS
BC-3 Belt Conveyor(stacker long belt)
1 Belt Condition
2 Tail drum, bearings Condition and lubrication
3 Head drum, bearings Condition and lubrication
4 Snub drum, bearings Condition and lubrication
5 Stacker head, Bend drums, bearings Condition and lubrication
6 Gear box Oil level
7 Input Coupling Condition/Output coupling
BC-4 Belt Conveyor (Boom Conveyor)
1 Belt Condition
Limestone Stacker
1 Travel drive Gear box Oil level
2 Travel drive Guide Rollers Condition
3 Travel drive wheels Condition
4 All bearings Lubrication & Condition
5 Stacker belt discharge chute Condition
6 Hydraulic cylinder and power pack Condition
By-Pass Belt Conveyor (BC-35)
1 Belt Condition
8 Diverting gate condition
Lime Stone Re-claimer
1 Scraper Chain & sprockets Condition and lubrication
2 Scraper Chain Buckets Condition
3 Scraper chain Guide rollers Condition
4 Re-claimer discharge chute condition
5 Garland rollers condition
6 Travel drive Guide Rollers Condition
7 Travel drive Brakes Condition

8 Scraper chain Gear box oil level
9 Input Coupling Condition
10 Rack car guide rollers condition
11 Rack car chain condition
12 Rack car sprocket condition
13 Rack car chain Gear box oil level
14 Input Coupling Condition
15 All Bearings Lubrication & Condition
Belt Conveyor (BC-5)( L.S. Re-claimer long belt conveyor)
1 Belt Condition
BC-5 Discharge transfer tower vent Bag filter
1 Bag filter Fan , Damper condition & lubrication
2 Bag filter bags & RAL condition
Belt Conveyor (BC-6)
1 Belt condition
4 lubrication
Belt Conveyor (BC-6A)
1 Belt condition
4 lubrication
Magnetic separator on BC-6 & 6A
1 Belt condition
3 Drive condition

1 Belt condition
4 Snub drum, bearings condition and lubrication
7 Carrying, Return, impact rollers, frames condition
8 Discharge flap gate condition
Raw material hoppers top vent Bag filter
Tunnel Belt Conveyor (BC-32)
1 Belt Condition
1 Belt condition
4 lubrication
1 Belt condition
Snub, Bend & Tension drums, bearings condition and
4 lubrication
Belt Conveyor (BC-36A)
1 Belt condition

4 lubrication
8 Tipper car drive, wheels condition and lubrication
NOTE:
Sec. Engineer: Sec. In charge HOD
Record- Daily checklist of Packing plant 1, 2 & 3
PACKING PLANT - 1, 2,3 & 6

Daily check list
S.NO ACTIVITY/INSPECTION OBSERVATIONS REMARKS
PACKER-1
1 Cement Silo-1 Extraction Dozing Valve 1 & 2 Condition
2 Cement Silo-2 Extraction Dozing Valve (1-4) Condition
3 Cement Silo -3 Extraction Dozing Valve (1-4) Condition
4 Cement Silos 1-3 extraction air slides condition
Cement Silos 1-3 extraction airsides common blowers 1-3
5 condition
6 Packer-1 feed Bucket Elevator-1 & Drive Condition and
lubrication
7 Packer-1 feed Bucket Elevator-2 & Drive Condition and
lubrication
8 Packer vent Bag Filter, RAL, Fan Condition and lubrication
9 Rotary Screen & Drive Condition and lubrication
10 Flow Control Gate condition
11 Packer-1 & Drive Condition and lubrication
12 Radial Belt conveyor & Drive Condition and lubrication
13 Long Belt conveyor & Drive Condition and lubrication
14 Condition of spillage screw conveyor & drive and lubrication
15 Truck Loader Condition and lubrication
CEMENT SILO-4 EXTRACTION
16 Cement silo extraction manual gates(1-8) condition
17 Shut-off Gates (1-8) Condition
18 Dozing Valves (1-8) Condition
19 Silo extraction air slides(1-8) condition
20 Silo extraction air slides blowers(1-3) condition
21 Extraction vent Bag Filter, RAL, Fan Condition and lubrication
PACKER-2
22 Belt bucket elevator feeding air slide and blower condition
23 Bucket elevator Head Pulley & Bearings Condition and
lubrication
24 Bucket elevator Tail Pulley & Bearings Condition and lubrication
25 Bucket elevator Head Pulley Lagging Condition
26 Bucket elevator Gear Box , couplings condition and lubrication
27 Packer Vent Bag Filter, RAL (1-2), Fan Condition and lubrication
28 Vibrating Screen & Drive Condition and lubrication
32 Tangential Belt conveyor & Drive Condition and lubrication
33 Spillage hopper discharge air slide & blower condition
34 Long Belt conveyor -1 & Drive Condition and lubrication
36 Cross Belt conveyors (1-4) & Drive Condition and lubrication

Daily check list
37 Chevaron Belt conveyors (1-4) & Drive Condition and lubrication
38 Truck Loader-1 Condition and lubrication
41 Truck loader-4 condition and lubrication
42 Bag diverters 1-6 condition and lubrication
43 Condition of Bulk loading FCG condition
44 Bulk loading air slide & blower condition
45 Bulk loading spout condition
PACKER-3

lubrication

49 Packer Vent Bag Filter, RAL (1-2), Fan Condition and lubrication

51 Sack sweeper & Drive Condition and lubrication
55 Tangential Belt conveyor & Drive Condition and lubrication
56 Packer spillage hopper discharge screw conveyor & drive

60 Chevaron Belt conveyors (5) & Drive Condition and lubrication

65 Bag diverters 1-6 condition and lubrication
66 Bulk loading FCG, air slide and blower condition
PACKER-6
67 Bin Discharge FCG condition

Daily check list

lubrication

73 Packer Vent Bag Filter, RAL Fan Condition and lubrication

75 Packer Feed Flow Control Gate condition
78 Packer spillage hopper discharge Air Slide & Blower condition
and lubrication
81 Truck Loader-(1-2) Condition and lubrication

82 Bag diverter condition and lubrication
Daily checklist of VRM
VERTICAL ROLLER MILL (VRM)

L.S Weigh feeder -1
1 Tail & Head drums, bearings condition & lubrication
2 Belt condition, Rollers condition
3 Scraper condition
L.S Weigh feeder -2
3 Scraper condition
Additives Weigh feeder -1
3 Scraper condition
Additives Weigh feeder -2
3 Scraper condition
Weigh feeders vent bag filter system
1 Fan bearings lubrication & Temp
2 Double flap valve
3 Dust collector bags purzing system
Mill feed belt (BC-8)
1 Belt condition
4 lubrication
Magnetic separator
1 Belt condition
3 Drive condition
Diverting gate
1 Cylinder position / condition
2 Bearings lubrication, flap condition
Reject belt conveyor (BC-9)
1 Belt condition
4 lubrication
Reject belt conveyor (BC-9A)
1 Belt condition

4 lubrication
BC-9A Discharge venting bag filter& fan
Rotary Air Lock(Inlet)
2 Bearings lubrication
Vertical roller mill
1 Gear box oil level &Pressures
2 Oil lubrication pumps condition
3 Gear box oil heat exchanger condition
4 Table segments bolts condition
5 Hydraulic oil level & pumps condition
6 Accumulators nitrogen gas quantity in bars
7 Hydraulic cylinders oil seals condition
8 Pressure frame liner bolts & liners condition
9 Water injection pumps
10 Nozzles condition
11 Auxiliary geared motor
12 Reject scraper blades condition
13 Gear box thrust bearings pressures & condition
Seal air fan
1 Suction filters condition
2 Bearings lubrication
3 Impeller condition
Grinding Rollers
1 Rollers oil level
2 Rollers oil seal condition
3 Rollers segment bolts condition
4 Wear rate
VRM Classifier
1 Thrust bearings lubrication
2 Classifier Rotor condition
3 Gear box oil level and oil pump condition
4 Coupling condition
Cyclones
1 Geared motors , couplings & oil levels for RALS
VRM FAN
1 Condition of fan bearings & lubrication
2 Condition of Couplings and lubrication
Silo Filling Bucket Elevator

1 Gear box oil level & Gear box condition
2 Fluid coupling condition
3 Belt & Buckets condition
4 Head pulley & Tail pulley bearings lubrication
5 Head drum rubber lagging
6 Silo top BF bags pursing & Hopper condition
Silo top bag filter
1 Fan bearings lubrication
2 RAL geared motor, Chain& its bearings lubrication
3 Dust collector bags pursing system
NOTE:
Sec. Engineer: Sec. In charge: HOD
Equipment History Register
Equipment History Register
Equipment: Motor KW:
Gear box type and ratio: Lubricant oil Capacity:
Type of coupling: Bearing no:
S.No Date Description of Job Remarks Signature
Equipment breakdown root cause analysis
EQUIPMENT BREAKDOWN ROOT CAUSE ANALYSIS

Dt:
Section Equipment Tag No : Equipment:
Breakdown Start Date : Time :

Duration :
Breakdown End Date : Time :
Description of the Breakdown and Correction initiated:
Spare Consumed :
Root Cause for Breakdown:

Cause Reason
2
Why?
3
Why?
4
Why?
5
Why?
6
Why?
Corrective action taken / to be taken:
Action plan Feasibility ( Yes /No) Responsibility Dept.,
Prepared By : Designation :
SEC.ENGINEER SEC.IN-CHARGE DY.HOD HOD
stamp
Identification of machine shop job request

) . %

! " # " $ % & ' (
* + , " ! - * + , " ! / $
0
1 2 ! . 3 " $ 4 % . $ )
0
$ - $ ! " $ $ 1 . ! 4 5 ! 1 # 2
& ' * " 6 - ' ) . % * " #

Documents of external origin
Documents of external origin
S.No Name of document of external origin Number
List of outsourced process
List of outsourced process
S.No. Name of outsourced process Outsources process Extent of control
Pending job register
DATE OF
SHEDU
S.No DATE JOB DESCRIPTION COMPL- ACTION TAKEN
LE DATE
-ETION
Issues Log Register
Responsibility
Planned Signature of
Issue Issue raised by requirement/ compliance obligation assigned to Closed
Description of Issue completion Resolution / Issue status responsible
ID Interested party as stipulated resolve the date
date authority
issue
Prepared by: MR Checked by: Plant Head Approved by: G.P.
Job Safety Analysis (JSA)
SCL/IMS/MEC/021/F00 03 30.04.2017 00 30.04.2017 Page 1 of 1
Location : Date :
Task Description : JSA No :
Sequence of Job steps Identified Hazards Recommended safe job procedure
Required safety equipments (PPEs) to carry out the job:
Helmet Plastic toed Boots Caution Tape/Barricades Asbestos body mask
Safety goggles Safety Harness Work permits others:
Steel toed Boots Face Shield Confined space permit _______________________________________________
Gloves (Relevant) Fire extinguishers Lockout / Tag out _______________________________________________
Year plugs Nose filters Line Clearance _______________________________________________
PREPARED BY CHECKED BY APROVED BY
Prepared by: MR Checked by: Plant Head Approved by: G.P.
Girth Gear and Pinion root clearance and backlash record
GIRTH GEAR & PINION ROOT CLEARANCE AND BACKLASH RECORD
EQUIPMENT NAME: No.OF GEAR TEETH No.OF PINION TEETH MODULE TYPE OF DRIVE
DRIVE END NON-DRIVE END
POSITION
REMARKS
No.
ROOT CLEARANCE BACK LASH CONTACT ROOT CLEARANCE BACK LASH CONTACT
1
2
3
4
5
6
7
8
Dt: Section Engineer Sec. In-charge HOD
Equipment Lubrication Schedule
LUBRICATION SCHEDULE FOR LIMESTONE CRUSHER CIRCUIT
Lubricant Date of Due Date Mean time Top up Remarks
Equipment Gear box / Coupling Interval
S.No. Qty Initial Filiing / Scheduled Actual
Description Details Grade Period Qty / Date Qty / Date Qty / Date Qty / Date
(Ltrs) Replacement Date Date
Size: H4-500 ACW +
HB
Apron feeder Gear
1 Ratio;-130:1 VG-320 415 2 Years
box
Srl.No: HG 9869SP
Make: M/s. PETL
L.S. Crusher
2 M/s. Suvera HLP-46 400 2 Years
Hydraulic System
Size: 33P.D80L4
L.S.Crusher Vent n1 :
Bgfilter discharge n2 : 4.3 r.p.m
3
RAL Geared motors - Ratio:
2 Nos Srl.No:
Make: M/s. PBL
Size: H3-200RHB
BC-1 Belt Conveyor Ratio:- 31.4:1
4 VG-320 20 2 Years
Gear box Srl.No: HGF-16275
Make: M/s. PETL
Size: H2-315CW
Ratio:- 23.2 : 1
BC-2 Belt Conveyor
5 Srl.No: HG- VG-320 70 2 Years
Gear box
10047SP
Make: M/s. PETL
Size: H2-315CW
BC-2A Belt Conveyor Ratio:- 20.9: 1 P1
6 VG-320 70 2 Years
Gear box Srl.No: HG-10596
Make: M/s. PETL
BC-2A Belt Conveyor DFC - 450
7 HLP-46 14.5 6 Months
Fluid Coupling Make: M/s. PETL
Size: H2-315CW
Ratio:- 20.9: 1 P1
BC-2B Belt
8 Srl.No: HG- VG-320 70 2 Years
Conveyor Gear box
10545SP
Make: M/s. PETL
BC-2B Belt
DFC-580
9 Conveyor Fluid HLP-46 24 6 Months
Make: M/s. PETL
Coupling
Section Engineer Section in-charge HOD
LUBRICATION SCHEDULE FOR LIMESTONE MATERIAL HANDLING CIRCUIT
Lubricant Date of Due Date Mean time Top up
S.No. Qty Initial Filiing / Scheduled Actual Remarks
Size: H2-280 CW
Ratio:-23.2 : 1
BC-3 Belt Conveyor
1 Srl.No: HG VG-320 50 2 Years
Gear box
10033SP
Make: M/s. PETL
BC-3 Belt Conveyor DFC 450
2 HLP-46 14.5 6 months
Fluid Coupling Make: M/s. PETL
Size: B2SF - 250
RHB
BC-4 Belt conveyor
Ratio:-18.9 : 1
gear box
3 P2CW VG-320 35 2 Years
(L.S.StackerBoomm
Srl.No: HGF -
conveyor)
16053
Make: M/s. PETL
18
Size: H4SF-225 months
L.S. Stacker travel
Ratio:- 176:1 /
drive gear box -1 VG-320 80
Srl.No: 1500 to
Fixed side
Make: M/s.PETL 5000
R.Hrs.
4
18
L.S. Stacker travel
Ratio:- 176:1 /
Srl.No: 1500 to
Fixed side
Make: M/s.PETL 5000
R.Hrs.
18
L.S. Stacker travel
Ratio:- 176:1 /
Srl.No: 1500 to
Pendulum side
Make: M/s.PETL 5000
R.Hrs.
18
L.S. Stacker travel
Ratio:- 176:1 /
Srl.No: 1500 to
Pendulum side
Make: M/s.PETL 5000
R.Hrs.
Stacker Boom
5 Hydraulic luffing
drive power pack
Size: H2-200RHB
BC-35 Belt Ratio:- 20.9 : 1
6 VG-320 20 2 Years
conveyor gear box Srl.No: HGP 16269
Make: M/s. PETL
Size: H4SF-500
L.S.Reclaimer ACW+HB+SD
7 Scraper chain drive Ratio:- 125 : 1P VG-320 415 2 Years
gear box Srl.No: HG 9990
Make: M/s. PETL
L.S.Reclaimer
DFC 450
8 Scraper chain drive HLP-46 14.5 6 months
Make: Premium
fluid coupling
18
Size: B4SF-250 months
L.S.Reclaimer rack Ratio:- 106 : 1 /
9 VG-320 43
car drive gearbox Srl.No: 1500 to
Make: M/s. PETL 5000
R.Hrs.
18
Size: B4SF-250
months
L.S.Reclaimer travel (SPL)
/
drive gear box -1 Ratio:- 208 : 1 VG-320 50
1500 to
(Fixed side) Srl.No:
5000
Make: M/s. PETL
R.Hrs.
Size:
18
DXCM
L.S.Reclaimer travel months
353/174.34/160-
drive working /
14 VG-320 3
geared motor -1 1500 to
Ratio:- 208 : 1
(Fixed side) 5000
Srl.No:
R.Hrs.
Make: M/s. PETL
18
Size: B4SF-250
months
/
10 drive gear box -2 Ratio:- 208 : 1 VG-320 50
1500 to
(Fixed side) Srl.No:
5000
Make: M/s. PETL
R.Hrs.
Size:
18
DXCM
353/174.34/160-
drive working /
14 VG-320 3
Ratio:- 208 : 1
(Fixed side) 5000
Srl.No:
R.Hrs.
Make: M/s. PETL
18
Size: B4SF-250
months
/
1500 to
(Pendulum side) Srl.No:
5000
Make: M/s. PETL
R.Hrs.
Size:
18
DXCM
353/174.34/160-
drive working /
14 VG-320 3
Ratio:- 208 : 1
(Pendulum side) 5000
Srl.No:
R.Hrs.
Make: M/s. PETL
18
Size: B4SF-250
months
/
1500 to
(Pendulum side) Srl.No:
5000
Make: M/s. PETL
R.Hrs.
Size:
18
DXCM
353/174.34/160-
drive working /
14 VG-320 3
Ratio:- 208 : 1
(Pendulum side) 5000
Srl.No:
R.Hrs.
Make: M/s. PETL
Size: H2-280 CW
Ratio:-23.2 : 1 P1
BC-5 Belt conveyor
11 Srl.No: HG VG-320 50 2 Years
gear box
10032SP
Make: M/s. PETL
BC-5 Belt conveyor DFC 450
12 HLP-46 14.5 6 months
Fluid coupling Make: M/s. PETL
Size: H2-200 RHB
BC-32 belt
Ratio:-20.9 : 1
conveyor gear box
13 P2ACW VG-320 20 2 Years
(Additive tunnel
Srl.No: HGF 16327
belt conveyor)
Make: M/s. PETL
Size: H2-180 RHB
BC-33 belt Ratio:-20.9 : 1
conveyor gear box P2CW
14 VG-320 15 2 Years
(Additive cross belt Srl.No: HGF 16472
conveyor) Make: Premium
Greaves
BC-36 belt Size: H3-160RHB
conveyor gear box Ratio:-31.4/1 P2
15 (Additive shed ACW VG-320 13 2 Years
feeding belt Srl.No: HGF-16381
conveyor) Make: M/s. PETL
BC-36A belt
Size: SFG9-124
conveyor gear box
Ratio:-28.7/1
16 (Additive shed VG-320 2 Years
Srl.No:
trippler belt
Make: M/s. IC
conveyor)
Size: H3-315RHB
Ratio:-
BC-6 Belt conveyor
17 28.4:1P1CW VG-320 70 2 Years
gear box
Srl.No: HGF
160809
Size: H3-315RHB
Ratio:-
BC-6A Belt
18 28.4:1P1CW VG-320 70 2 Years
conveyor gear box
Srl.No: HGF 21920
Make: M/s. PETL
BC-6A Belt
DFC 450
19 conveyor fluid HLP-46 14.5 6 months
Make: M/s. PETL
coupling
Size: H2-160
BC-7 Belt conveyor Ratio:-20.9:1P2
20 VG-320 11 2 Years
gear box Srl.No: HGF16482
Make: M/s. PETL
Raw material
Size:
hoppers top vent
Ratio:-
21 bagfilter discharge
Srl.No:
RAL drive geared
Make:
motor
LUBRICATION SCHEDULE FOR VRM CIRCUIT
S.No. Qty Initial Filiing / Scheduled Actual Remarks
Size: HFA80-
Lime stone
D160M4
weighfeeder
1 O/P RPM: 16.4 VG-320 9
(Low grade)
Srl.No: FZ 2801 GFL
drive gear box
Make: M/s. PBL
Size: HFA80-
Lime stone
D160M4
weighfeeder
2 O/P RPM: 16.4 VG-320 9
(High grade)
Srl.No: GZ 0201 GFL
drive gear box
Make: M/s. PBL
Additives Size: HFA50-D90L4
weighfeeder O/P RPM: 13.8
3 VG-320 3
(Iron ore) Srl.No: GZ 31 GFL
drive gear box Make: M/s. PBL
Additives Size: HFA50-D90L4
weighfeeder O/P RPM: 13.8
4 VG-320 3
(Laterite) Srl.No: HZ 1101 GFL
drive gear box Make: M/s. PBL
Raw material
hoppers
Size:
bottom vent
Ratio:
5 bagfilter
Srl.No:
discharge
Make:
RAL drive
geared motor
Size: H3SH-11
n1=1500R.P.M
BC-8 Belt
n2=52.44 RPM
6 Conveyor VG-460 120 2 Years
Srl.No:
Gear box
0801.5294.001-1
Make: M/s. Flender
Type: KH167B-
AR160DV160L6/T1
VRM Inlet
Ratio : 5.8
7 RAL Drive VG-460 33 2 years
Srl.No:
Gear box
Make: M/s. SEW
EURPDRIVE
VRM
1 Year /
8 Hydraulic M/s. Hydac HLP-46 400
5000 R.Hrs
system
Model: KMPS 526
n1 : 990 RPM
n2 : 23.11 RPM SHELL
VRM Main 1 Year /
9 Ratio : 42.836 : 1 OMLA 5000
Gear box 5000 R.Hrs.
Srl.No: 4306186- F-320
0060-1
Make: M/s. Flender
Model: K128 M132
SB4
VRM auxilary
10 Ratio :
drive gearbox
Srl.No:
Make: M/s. Flender
VRM Grinding
11 M/s. Gebr.Pfeiffer PGP-680 300 8000 R.Hrs.
rollers
Size: BEST-NR-
24068
n1 : 1723 RPM
VRM n2 : 108.01RPM
1 Year /
12 Classifier Ratio: 15.95 : 1 VG-320 80
5000 R.Hrs
Gear box Srl.No: BA5011
08.98 + BA7300
01.05
Make: Flender
Size: H2-225 RHB
BC-9 Belt
Ratio:-18.9:1 P1 CW
13 conveyor gear VG-320 35 2 Years
Srl.No: HGF-21548
box
Make: M/s. PETL
Size: H2SH-4,
n1=1500R.P.M
BC-9A Belt
n2=77.14 R.P.M
14 conveyor gear VG-460 15 2 Years
Srl.No:
box
0801.5294.004.1
Make: M/s. Flender
Bearing Housing
VRM fan
Type: FK TDR Fixed Bearing :
15 HLP 68 7 6 months
SOFN 240BF
308 3TD8A
(SPL) Free Bearing :
HLP 68 7 6 months
SOFN 240 BL
VRM silo
Size: B3SF-450ACW
filling Belt
Ratio:-52.1:1P1A
16 Bucket VG-320 205 2 Years
Srl.No: HG-10555SP
elevator gear
Make: M/s. PETL
box
VRM silo
Bucket DFC 500
17 HLP-46 18.5 6 months
elevator Fluid Make: M/s. PETL
coupling
VRM silo
filling belt
Type: DXCM 652/
bucket
18 28.33/350-42 VG-320 18 3 Years
elevator
Make : PETL
auxilary drive
geared motor
VRM silo top
vent bagfiilter
19 discharge
RAL drive
gear box
LUBRICATION SCHEDULE FOR LINE # 1 PREHEATER, KILN & COOLER CIRCUIT
Gear box / Coupling Interval Remarks
S.No. Equipment Description Qty Initial Filiing / Scheduled Actual Qty / Qty / Qty / Qty /
Details Grade Period
(Ltrs) Replacement Date Date Date Date Date Date
Size: B3SF-250 ACW
Blending silo extraction Ratio:- 42.5:1
1 VG-320 35 2 Years
elevator gear box Srl.No: HG-9690SP
Make: M/s. PETL
Size: SCN 250
Old Raw meal silos filling Ratio:- 63:1
2 VG-320 28 2 Years
Bucket elevator gear box Srl.No:
Make: M/s. Elecon
Size: KCN 225
Kiln-1 feed bin filling Ratio:- 50 : 1
3 VG-320 26 2 Years
elevator gear box Srl.No:
Make: M/s. Elecon
Size: PLC-28 S0-R1-1-
G-44-40-Z0
Line-1 Preheater feed
4 Ratio:- 40:1 VG-320 46 2 years
Bucket elvator gear box
Srl.No: WHG 23606
Make: M/s. Elecon
Bearing Housings
Line-1 Preheater fan Fixed Bearing : SOFN
5 Type: KAE-112-0400010- HLP 68 2.4 6 months
228 BF
191 1.04 (65W) SISW Located Bearing : SOFN
HLP 68 2.4 6 months
228 BL
Size: SCN-450
Ratio:-45:1
6 Kiln-1 main drive gear box VG-320 165 2 Years
Srl.No: 4866 RH
Make: M/s. Elecon
Kiln-1 Supporting rollers bearings (From the Feed end side) Daily check the level & top
7
up if necessary
1St pier Lifting side uphill
30 6 months
bearing
1St pier Lifting side down
30 6 months
hill bearing
1St pier pressing side
30 6 months
uphill bearing
1St pier pressing side down
30 6 months
hill bearing
2nd pier Lifting side uphill
30 6 months
bearing
2ndpier Lifting side down
30 6 months
hill bearing Servo
M/s. Mukund system
2nd pier pressing side 680
30 6 months
uphill bearing
2nd pier pressing side
30 6 months
down hill bearing
3rd pier Lifting side uphill
30 6 months
bearing
3rdpier Lifting side down
30 6 months
hill bearing
3rd pier pressing side
30 6 months
uphill bearing
3rd pier pressing side down
30 6 months
hill bearing
Servo Check for required
Kiln-1 Girth gear & Pinion
8 M/s. Mukund coat dip level (Approx.
dip lubrication
140 300Ltrs per annum)
Size: PD-25
CFG Clinker cooler drive Ratio:-63 : 1
9 VG-320 35 2 Years
gear box Srl.No:
Make: M/s. Elecon
Size: PD-25
Conventional cooler drive Ratio:-63 : 1
10 VG-320 35 2 Years
gear box Srl.No:
Make: M/s. Elecon
Size: H3-280CW
Line-1 Clinker cooler Ratio:-70.6 : 1 P1
11 VG-320 50 2 Years
disch.drag chain gear box. Srl.No: HG 12328
Make: M/s. PETL
Size: H3-180
BC-13 Belt conveyor drive Ratio:-47.1:1
12 VG-320 17 2 Years
gear box Srl.No:
Make: M/s. PETL
Size: H3-180
BC-13A Belt conveyor Ratio:-47.1:1
13 VG-320 17 2 Years
drive gear box Srl.No:
Make: M/s. PETL
8
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9
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Gear box / Lubricant Date of Due Date Mean time Top up
Interval Remarks
S.No. Equipment Description Coupling Qty Initial Filiing / Scheduled Actual Qty / Qty / Qty / Qty /
Grade Period
Details (Ltrs) Replacement Date Date Date Date Date Date
1 Line-2 Preheater feed Size: B3SF 500 VG-320 410 2 Years
Bucket elevator Ger box Ratio:- 57.7:1
Srl.No:
Make: M/s. PETL
2 Line-2 Preheater feed DFC-580 HLP-46 24 6 months
Bucket elevator fluid Make: M/s.PETL
coupling
3 Line-2 preheater fan Bearing Housing
Type: F18 TDR 328 Fixed Bearing : HLP 68 3.3 6 months
3TD8A (SPL) SOFN 232 BF
Free Bearing : HLP 68 3.3 6 months
SOFN 232 BL
4 Kiln-2 drive main gear Size: H3SH 21 VG-320 470 2 Years
box Ratio:- 25:1 /
Srl.No: VG-460
0601.5139.001
Make: M/s.
Flender
5 Kiln-2 drive auxilary gear Size: B3SH 05 VG-320 14 2 Years
box Ratio:- 20 : 1 /
Srl.No: VG-460
0601.5139.004
Make: M/s.
Flender
6 Kiln-2 Supporting rollers bearings (From the Feed end side)
Daily check the level & top up if necessary
1St pier Lifting side uphill M/s. APIL Servo 70 6 months
bearing system 680
1St pier Lifting side down 70 6 months
hill bearing
1St pier pressing side 70 6 months
uphill bearing
1St pier pressing side 70 6 months
down hill bearing
2nd pier Lifting side uphill 70 6 months
bearing
2ndpier Lifting side down 70 6 months
hill bearing
2nd pier pressing side 70 6 months
uphill bearing
2nd pier pressing side 70 6 months
down hill bearing
3rd pier Lifting side uphill 70 6 months
bearing
3rdpier Lifting side down 70 6 months
hill bearing
3rd pier pressing side 70 6 months
uphill bearing
3rd pier pressing side 70 6 months
down hill bearing
7 Kiln-2 Mechanical M/s. APIL VG-320 15 1 year
thruster sump
8 Tyre contact surface with M/s. APIL Grahphite - As required
Pier no.1,2 & 3 blocks
9 Contact surface of M/s. APIL Grahphite - as required
Hydraulic thruster blocks
10 Contact surface of M/s. APIL Servo mesh 1 6 Days /
mechanical thruster SP 680 150 R.Hrs
11 Hydraulic thruster sump M/s. APIL Servo 65 1 Year
system 320
12 Hydraulic thruster power M/s. Veljan HLP 68 200 1 Years
pack
13 Girth gear & Pinion spray M/s. BijurDelimon Kluber fluid - As per
lubrication CSG-0 Ultra Supplier
inspection
reports
14 PA fan Bearing Housing
Type : HF 3C SL 126 S8A Fixed Bearing : HLP 68 0.8 6 months
SOFN 218 BF
SOFN 222 BL
15 Standby PA fan Bearing Housing
Type : HF 3C SL 126 S8A Fixed Bearing : HLP 68 0.8 6 months
SOFN 218 BF
SOFN 222 BL
16 Cooler -2 ESP fan Bearing Housing
Type : JY TDR 212 3TD 8A Fixed Bearing : HLP 68 0.8 6 months
SOFN 226 BF
SOFN 226 BL
17 RABH fan Bearing Housing
Type: DY TDR 277 3TD8A Fixed Bearing : HLP 68 2.3 6 months
SOFN 232 BF
SOFN 232 BL
18 IKN Cooler drive M/s. IKN HLP-68 1500 2 Years
Hydraulic power pack
19 DPC-1 Size: H4SH11 VG-460 80 10000 R.
Ratio:- 160:1 Hrs /
Srl.No: 2 Years
0801.5294.007-
009
Make: M/s.
Flender
20 DPC-2 Size: SDN 560RH VG-320 310 10000 R.
CW Hrs /
Ratio:- 224:1 2 Years
Srl.No:
Make: M/s. Elecon
LUBRICATION SCHEDULE FOR COAL MILL # 1 CIRCUIT
Gear box / Lubricant Date of Due Date Mean time Top up
Interval
S.No. Equipment Description Coupling Qty Initial Filiing / Scheduled Actual Qty / Qty / Qty / Remarks
Grade Period Grade
Details (Ltrs) Replacement Date Date Date Date Date
Size: H2-
225RHB
Coal Belt conveyor from Ratio:- 18.9/1
Coal Mill # 2 feed hoppers P2ACW VG-
1 27 2 Years
top to Coal Mill # 1 feed Srl.No: HGF- 320
hoppers filling 21549
Make: M/s.
PETL
Primary
Size: VD 600 Unit : 1.1
Raw coal Feed table Ratio:- 200:1 VG-
2 2 Years
feeder gear box Srl.No: 320 Secondary
Make: Unit : 6.3
Size: H2-355
Ratio:- 9.3:1
Coal Mill # 1 Main gear Srl.No: HG- VG-
3 100 2 Years
box 9396S 320
Make: M/s.
PETL
Size: KRB-10-
U3-3-V11-
RTKM grit separator gear R3.55
4
box Ratio:-
Srl.No:
Make:
Size: 5 FSM
Ratio:- 50:1
Separator return screw VG-
5 Srl.No: 4.5 2 Years
conveyor drive gearbox 320
Make: M/s.
Elecon
Size:
Coal Mill # 1 vent bagfilter
Ratio:- VG-
6 discharge RAL geared
Srl.No: 320
motor
Make:
Size: 7 FSM
Coal Mill # 1 vent bagfilter Ratio:- 40:1
VG-
7 discharge Screw conveyor Srl.No: 9 2 Years
320
drive gear box Make: M/s.
Elecon
Size: Primary
K0951200 Unit : 1.7
TMH
KC Fine Coal bin 2 Years /
Ratio:- VG-
8 discharge agitator Geared 10,000
199.13:1 460 Secondary
motor - 2 Nos R.Hrs
Srl.No: Unit : 8.8
Make: M/s.
PBL
Size:
K0931100
KC Fine Coal bin 2 Years /
Ratio:- 84.89:1 VG-
9 discharge Screw feeder 8.8 10,000
Srl.No: 460
Geared motor R.Hrs
Make: M/s.
PBL
Size: K073271
TMH
KC Fine Coal bin SFF 2 Years /
Ratio:- 75.07:1 VG-
10 discharge RAL Geared 3.2 10,000
Srl.No: 460
motor R.Hrs
Make: M/s.
PBL
Size:
Old P.C. bin discharge Ratio:-
11
RAL geared motor Srl.No:
Make:
Size:
Old P.C. bin discharge
Ratio:-
12 extraction weighfeeder
Srl.No:
drive geared motor
Make:
Size:
Old P.C bin etraction
Ratio:-
13 standby screw feeder drive
Srl.No:
geared motor
Make:
Size:
KC Fine coal bin vent
Ratio:-
14 bagfilter discharge RAL
Srl.No:
geared motor
Make:
LUBRICATION SCHEDULE FOR COAL MILL - 2
Equipment Gear box / Coupling Interval Initial Filiing Remarks
S.No. Qty Scheduled Actual Qty / Qty /
Description Details Grade Period / Qty / Date Qty / Date
(Ltrs) Replacement Date Date Date Date
Size: DF-5
Grizzly feeeder drive Ratio:-
1 VG-320
exister gear box Srl.No:
Make: IC
Size: SFG13-124
Primary coal crusher Ratio:- 39:1
2 VG-320
discharge BC gear box Srl.No: F90351
Make: BAUER
Secondary coal Size:
crusher feed belt Ratio:-
3 VG-320
conveyor drive gear Srl.No:
box Make:
Size: H3 180 RHB
Coal stacker long BC Ratio:- 34.7:1P2ACW
4 VG-320
gear box Srl.No: HG-351
Make: Greaves
Size: H3 140
Coal stacker boom BC Ratio:- 34.7:1
5 VG-320
gear box Srl.No:
Make: Greaves
Size:
Coal stacker travel Ratio:-
6 VG-320
drive gear boxes Srl.No:
Make:
Size:
Coal stacker to shed
Ratio:-
7 feed conveyor drive VG-320
Srl.No:
gear box
Make:
Size:
Coal shed top tripper
Ratio:-
8 conveyor drive gear VG-320
Srl.No:
box
Make:
Size:
Coal shed tripper drive Ratio:-
9 VG-320
gear box Srl.No:
Make:
Size: H3 250,
Reclaimer chain drive Ratio:- 95.7:1
10 VG-320
gear box Srl.No: HG-369
Make: Greaves
Size:
Coal reclaimer arrow Ratio:-
11 VG-320
Make:
Size:
Coal recalimer travel Ratio:-
12 VG-321
drive gearboxes Srl.No:
Make:
Size: H3 160 RHB
Coal reclaimer long Ratio:- 31.4:1
13 VG-320
BC gear box Srl.No: HGF-6381
Make: Greaves
Size: 6 NU
BC from Coal
Ratio:- 30 : 1
14 reclaimer long BC to VG-320
Srl.No:
tunnel BC
Make:
Size: 10.5 FSM,
Coal tunnel BC gear Ratio:- 30:1
15 VG-320
box Srl.No:
Make: Elecon
Size: 9 SNU
Coal Mill -2 feed
Ratio:- 30:1
16 hopper's feed BC gear VG-320
Srl.No:
box
Make: Elecon
Coal Mill-2 feed Size: 4 FSM
hoopers top cross belt Ratio:- 30:1
17 VG-320
conveyor (Revesible) Srl.No:
gear box Make:
Size: VD 700
Coal Mill-2 feed
Ratio:- 200:1
18 hoppers bottom table VG-320
Srl.No:
feeder-1 gear box
Make:
Size:
Coal Mill-2 feed
Ratio:-
19 hoppers bottom table VG-320
Srl.No:
feeder-2 gear box
Make:
Type:
Coal Mill-2 feed F082090BHHE1C1.5.4A
20 hooper bottom weigh O/P RPM: 16.5 VG-320
feeder geared motor Srl.No:
Make: PBL
Size: 4 FSM
Coal Mill -2 feed BC Ratio:- 40:1
21 VG-320
gear box Srl.No:
Make: Elecon
Size:
Coal Mill-2 inlet Ratio:-
22 VG-320
double flap gear box Srl.No:
Make:
Coal Mill-2 inlet
23 VG-320
trunion bearing
Coal Mill-2 outlet
24 VG-320
trunion bearing
Size: H2-500
Coal Mill-2 Main gear Ratio:-7.80:1
25 VG-320
box Srl.No: HG-4700
Make: Greaves
Size:
Coal Mill-2 auxilary Ratio:-
26 VG-320
gear box Srl.No:
Make:
Size: VB2 160
Coal Mill-2 Separator Ratio:-6.2 : 1
27 VG-320
Gear box Srl.No:
Make: PETL
Size: DX 553
Coal Mill-2 Separator
Ratio:- 59.12 :1
28 return screw conveyor VG-320
Srl.No:
drive Gear box
Make: PETL
Size:
Coal Mill-2 Vent bag
Ratio:-
29 filter discharge RAL -1 VG-320
Srl.No:
geared motor
Make:
Size:
Ratio:-
Srl.No:
geared motor
Make:
Size:
Ratio:-
Srl.No:
geared motor
Make:
Coal Mill-2 Vent bag Size:
filter discharge screw Ratio:-
32 VG-320
conveyor geared Srl.No:
motor Make:
Size:
Coal Mill-2 K.C. Fine
Ratio:-
33 Coal bin agitator -1 VG-320
Srl.No:
Geared motor
Make:
Size:
Coal Mill-2 K.C. Fine
Ratio:-
Srl.No:
Geared motor
Make:
Size:
Coal mill-2 K.C.Fine
Ratio:-
35 coal bin agitator screw VG-320
Srl.No:
feeder geared motor
Make:
Size:
Coal Mill-2 P.C. Fine
Ratio:-
Srl.No:
Geared motor
Make:
Size:
Coal Mill-2 P.C. Fine
Ratio:-
Srl.No:
Geared motor
Make:
Size:
Coal mill-2 P.C.Fine
Ratio:-
38 coal bin agitator screw VG-320
Srl.No:
feeder geared motor
Make:
Size:
Coal mill-2 fine coal
Ratio:-
39 bin sventbagfilter RAL VG-320
Srl.No:
geared motor
Make:
Size:
Coal mill-2 SFF vent
Ratio:-
40 bagfilter RAL geared VG-320
Srl.No:
motor
Make:
LUBRICATION SCHEDULE FOR COAL MILL - 3
Gear box / Lubricant Date of Due Date Mean time Top up Remarks
Equipment Interval
S.No. Coupling Qty Initial Filiing / Scheduled Actual
Description Grade Period Qty / Date Qty / Date Qty / Date Qty / Date
Details (Ltrs) Replacement Date Date
Coal Mill-3
Size: 6 NU
intermediate BC
Ratio:- 30 : 1
1 (From Tunnel BC to VG-320
Srl.No:
feed hoppers feed
Make: Elecon
BC)
Size: 10.5 FSM
Coal Mill -3 feed
Ratio:- 30:1
2 hopper's feed BC VG-320
Srl.No:
gear box
Make: Elecon
Size:
Coal Mill-3 feed
Ratio:-
3 hoppers top belt VG-320
Srl.No:
conveyor
Make:
Size:
Coal Mill-3 feed
Ratio:-
4 Weigh feeder VG-320
Srl.No:
gearbox
Make:
Size:
Coal Mill-3 feed Ratio:-
5 VG-320
Table feeder gear box Srl.No:
Make:
Size: 5 NU
Coal mill - 3 feed BC Ratio:- 30:1
6 VG-320
gear box Srl.No:
Make: Elecon
Size:
Coal Mill-3 inlet Ratio:-
7 VG-320
double flap gear box Srl.No:
Make:
Coal Mill-3 inlet
8 VG-320
trunion bearing
Coal Mill-3 outlet
9 VG-320
trunion bearing
Size:
Coal Mill-3 Main Ratio:-
10 VG-320
Make:
Size:
Coal Mill-3 auxilary Ratio:-
11 VG-320
Make:
Size:
Coal Mill-3 dynamic
Ratio:-
12 separator drive VG-320
Srl.No:
gearbox
Make:
Size:
Coal mill-3 separator
Ratio:-
13 rejects drive geared VG-320
Srl.No:
motor
Make:
Size:
Coal Mill-3 vent
Ratio:-
14 bagfilter discharge VG-320
Srl.No:
RAL-1 geared motor
Make:
Size:
Coal Mill-3 vent
Ratio:-
Srl.No:
RAL-2 geared motor
Make:
Size:
Coal Mill-3 vent
Ratio:-
Srl.No:
RAL-3 geared motor
Make:
Coal mill-3 vent Size:
bagfilter discharge Ratio:-
17 VG-320
screw conveyor drive Srl.No:
geared motor Make:
Coal mill-3 vent
Size:
bagfilter discharge
Ratio:-
18 screw conveyor VG-320
Srl.No:
discahrge RAL
Make:
geared motor
Coal Mill-3 fine coal Size:
bin vent Ratio:-
19 VG-320
bagfilterdiscahrge Srl.No:
RAL geared motor Make:
Coal Mill-3 Fine Coal Size: Primary 2 Years /
20 VG-460
bin discharge Ratio:- Unit : 1.7 10,000
agitator Geared Srl.No: R.Hrs
motor - 2 Nos Make: M/s. PBL Secondary
21
Unit : 8.8
Size:
Coal mill-3 fine coal 2 Years /
Ratio:-
22 bin discharge Screw VG-460 8.8 10,000
Srl.No:
feeder Geared motor R.Hrs
Make: M/s. PBL
Size:
Coal mill-3 Fine Coal 2 Years /
Ratio:-
23 bin SFF discharge VG-460 3.2 10,000
Srl.No:
RAL Geared motor R.Hrs
Make: M/s. PBL
\
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W
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P
P
M
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Q
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Equipment Gear box / Coupling Interval Remarks
S.No. Qty Initial Filiing / Scheduled Actual Qty / Qty / Qty / Qty /
Description Details Grade Period
(Ltrs) Replacement Date Date Date Date Date Date
Size: SCN-160
Clinker Tunnel Ratio:- 30:1
1 VG-320 20 2 Years
conveyor gear box Srl.No:
Make: Elecon
Size: 7SFM
Cement Mill-1 Feed
Ratio:- 40:1
2 Hoppers Feed Belt VG-320 10 2 Years
Srl.No:
Conveyor gear box
Make: Elecon
Size: 63KII
Clinker Weigh Feeder Ratio:- 106.48:1
3 VG-320 8 2 Years
gear box Srl.No:
Make: PBL
Size: VD 700
Gypsum Table Feeder Ratio:- 200:1
4 VG-320 8 2 Years
gear box Srl.No:
Make: Elecon
Size: H2-500
Cement mill-1 Main Ratio:- 7.808:1
5 VG-320 250 2 Years
Gear Box Srl.No:
Make: Greaves Ltd.
Size: SCN 200
Cement mill-1 Ratio:- 50:1
6 VG-320 60 2 Years
Auxiliary Gear Box Srl.No:
Make: Elecon
Cement mill-1 Inlet
7 VG-320 60 1 Year
Trunion bearing
Cement mill-1 Outlet
8 VG-320 60 1 Year
Trunion bearing
Size:
Cement Mill-1 vent
Ratio:-
9 bagfilterdiscahrge VG-320
Srl.No:
RAL geared motor
Make:
LUBRICATION SCHEDULE FOR CEMENT MILL - 2
Gear box / Coupling Interval
S.No. Equipment Description Qty Initial Filiing / Scheduled Actual Qty / Remarks
Details Grade Period Qty / Date Qty / Date Qty / Date
(Ltrs) Replacement Date Date Date
Gear box for Cross Belt Size: 5 NU
from Clinker Tunnel belt Ratio:- 30:1
1 VG-320 10 2 Years
Discharge to Cement Srl.No:
Mill-2 Feed Hoppers Make: Elecon
Size: H3-160
Hopper Feed Belt
Ratio:- 30:1
2 Conveyor gear box for VG-320 40 2 Years
Srl.No:
Cement Mill-2
Make: Greaves Ltd.
Size: U500
Cement Mill-2 Feed
Ratio:- 30:1
3 Hoppers top reversible VG-320 20 2 Years
Srl.No:
belt Conveyor gear box
Make: Greaves Ltd.
Size: 4NU
Clinker Weigh Feeder -1 Ratio:- 70:1
4 VG-320 8 2 Years
gear box Srl.No:
Make: Elecon
Size: 63KII
Clinker Weigh Feeder -2 Ratio:- 106.48:1
5 VG-320 8 2 Years
gear box Srl.No:
Make:
Size: V 500
Gypsum Table Feeder Ratio:- 60:1
6 VG-320 20 2 Years
gear box Srl.No:
Make: Greaves Ltd.
Size: U 500
Clinker Feed Belt
Ratio:- 30:1
7 conveyor gear box for VG-320 20 2 Years
Srl.No:
Cement Mill-2
Make: Elecon
Size: H2 500
Cement Mill-2 Main Ratio:- 7.808:1
8 VG-320 250 2 Years
Gear Box Srl.No:
Make: Greaves Ltd.
Size: H3 225
Cement Mill-2 Auxiliary Ratio:- 70.6:1
9 VG-320 60 2 Years
Gear Box Srl.No:
Make: Greaves Ltd.
Cement mill-2 Inlet
10 VG-320 60 1 Year
Trunion bearing
Cement mill-2 Outlet
11 VG-320 60 1 Year
Trunion bearing
Size:
Cement Mill-2 vent bag
Ratio:-
12 filter discahrge RAL VG-321
Srl.No:
geared motor
Make:
Size: H3 160
Cement Silo Feed
Ratio:- 40:1
13 Bucket Elevator gear VG-320 40 2 Years
Srl.No:
box
Make: Greaves Ltd.
Size:
Cement Silo stand by
Ratio:-
14 Feed Bucket Elevator VG-320 2 Years
Srl.No:
gear box
Make:
Gear box /
Interval Initial Filiing Remarks
S.No. Equipment Description Coupling Qty Scheduled Actual Qty / Qty / Qty / Qty /
Grade Period /
Details (Ltrs) Date Date Date Date Date Date
Replacement
Size: H3 225
Ratio:- 28.4:1
1 BC-14 Belt conveyor gear box VG-320
Srl.No:
Make: PETL
Size: H3 225
Ratio:- 28.4:1
Srl.No:
Make: PETL
Size: H3 225
Ratio:- 28.4:1
Srl.No:
Make: PETL
Size: H3 225
BC-16A Belt conveyor gear box
Ratio:- 28.4:1
4 (CSP Tunnel to hopper feeding VG-320
Srl.No:
belt conveyor)
Make: PETL
Size: H3 250
BC-17 Belt conveyor gear box Ratio:- 28.4:1
5 VG-320
(Hopper feeding belt conveyor) Srl.No:
Make: PETL
Size: H3 160
BC-18 Belt conveyor gear box
Ratio:- 28.4:1
6 (Gypsum feeding to gypsum VG-320
Srl.No:
hoppers)
Make: .PETL
Size: HFA60-
D112M4
Cement Mill-3 clinker
7 O/P RPM: 14.2 VG-320
weighfeeder drive geared motor
Srl.No:
Make: M/s. PBL
Size: HFA50-
D90L4
Cement Mill-3 gypsum
8 O/P RPM: 9.2 VG-320
weighfeeder drive geared motor
Srl.No:
Make: M/s. PBL
Size: H3 160 RHB
BC-20 Belt conveyor gear box Ratio:-
9 (Cement Mill-3 Feed belt 34.7:1P2CW VG-320
conveyor) Srl.No:
Make: PETL
Size: SZN 710
Cement Mill-3 pressing side Ratio:- 7.72:1
10 VG-320
Main gear box Srl.No:
Make: .Flender
Size: B3 SH 12
11 VG-320
auxiliary drive gear box Srl.No:
Make: Flender
Size: SZN 710
Cement Mill-3 liffting side Main Ratio:- 7.72:1
12 VG-320
gear box Srl.No:
Make: .Flender
Size: B3 SH 12
Cement Mill-3 liffting side Ratio:- 88.101:1
13 VG-320
Make: Flender
Cement Mill-3 inlet trunion
14 VG-320
bearing
Cement Mill-3 outlet trunion
15 VG-320
bearing
Size:
Cement mill-3 vent
Ratio:-
16 bagfilterdiscahrge RAL-1 geared VG-320
Srl.No:
motor
Make:
Size:
Cement mill-3 vent
Ratio:-
Srl.No:
motor
Make:
Size: B3SF – 355
Cement mill separator belt ACW
Bucket Elevator gear box Ratio:- 52.1:1 P1A
18 VG-320
(From Cement Mill discharge to Srl.No: HG –
Separator feeding) 10514 SP
Make: PETL
Cement mill-3 separator belt
Bucket Elevator Fluid Coupling DFC 450
19 VG-320
(From Cement Mill discharge to Make: PETL
Separator feeding)
Cement mill-3 separator belt Type: DXCM602
bucket elevator auxiliary drive Ratio:- 27.9 : 1
20 VG-320
gear box (From Cement Mill
discharge to Separator feeding) Make: PETL
Size: VB2 315
Cement Mill-3 separator drive Ratio:- 9.3:1
21 VG-320
gear box Srl.No:
Make: PETL
Size:
Cement Mill-3 cyclone discahrge Ratio:-
22 VG-320
RAL-1 geared motor Srl.No:
Make:
Size:
23 VG-320
Make:
Size:
Cement Mill-3 separator vent
Ratio:-
24 bagfilter discharge RAL-1 geared VG-321
Srl.No:
motor
Make:
Size:
Ratio:-
Srl.No:
motor
Make:
Size: B3SF – 355
ACW
Ratio:- 42.54:1
Cement silo bucket elevator
26 P1A VG-320
drive gear box
Srl.No: HG-10504
SP
Make: PETL
Cement silo bucket elevator fluid DFC 450
27 HLP 46
coupling Make: PETL
Type: DXCM602
Cement silo bucket elevator
28 Ratio:- 31.55 : 1 VG-320
drive auxiliary gear box gear box
Make: PETL
Cement Silo top vent Type:
28 bagfilterdiscahrge RAL geared Ratio:- VG-320
motor Make:
Gear box /
S.No. Equipment Description Coupling Qty Scheduled Actual Qty / Qty / Qty / Qty /
Grade Period /
Details (Ltrs) Date Date Date Date Date Date
Replacement
Size:
Cement Mill-3 Clinker Weigh O/P RPM:
7 VG-320
feeder geared motor Srl.No:
Make: M/s. PBL
Size:
Gypsum Weigh feeder drive O/P RPM:
8 VG-320
geared motor Srl.No:
Make: M/s. PBL
Size: H3 160 RHB
BC-21 Belt conveyor gear box Ratio:-
9 (Cement Mill-4 Feed belt 34.7:1P2CW VG-320
conveyor) Srl.No:
Make: PETL
Size: SZN 710
10 VG-320
Main gear box Srl.No:
Make: .Flender
Size: B3 SH 12
11 VG-320
Make: Flender
Size: SZN 710
Cement Mill-4 liffting side Main Ratio:- 7.72:1
12 VG-320
gear box Srl.No:
Make: .Flender
Size: B3 SH 12
Cement Mill-4 liffting side Ratio:- 88.101:1
13 VG-320
Make: Flender
Cement Mill-4 inlet trunion
14 VG-320
bearing
Cement Mill-4 outlet trunion
15 VG-320
bearing
Size:
Cement mill-3 vent
Ratio:-
Srl.No:
motor
Make:
Size:
Cement mill-3 vent
Ratio:-
Srl.No:
motor
Make:
Size: B3SF – 355
ACW
Bucket Elevator gear box
18 Ratio:- 52.1:1 P1A VG-320
(From Cement Mill discharge to
Srl.No:
Separator feeding)
Make: PETL
Bucket Elevator Fluid Coupling DFC 450
19 VG-320
(From Cement Mill discharge to Make: PETL
Separator feeding)
Cement mill-4 separator belt Type: DXCM602
bucket elevator auxiliary drive Ratio:- 27.9 : 1
20 VG-320
gear box (From Cement Mill
discharge to Separator feeding) Make: PETL
Size: VB2 315
Cement Mill-4 separator drive Ratio:- 9.3:1
21 VG-320
gear box Srl.No:
Make: PETL
Size:
22 VG-320
Make:
Size:
23 VG-320
Make:
Size:
Ratio:-
Srl.No:
motor
Make:
Size:
Ratio:-
Srl.No:
motor
Make:
Size:
Fly ash bin vent
Ratio:-
26 bagfilterdiscahrge RAL drive VG-320
Srl.No:
geared motor
Make:
LUBRICATION SCHEDULE FOR PACKING PLANT-1
Gear box /
S.No. Equipment Description Coupling Qty Scheduled Actual Qty / Qty /
Grade Period / Qty / Date Qty / Date
Details (Ltrs) Date Date Date Date
Replacement
Size:
Packer-1 feed bucket Ratio:-
1
elevator drive gearbox Srl.No:
Make:
Size:
Packer-1 stand by feed Ratio:-
2
bucket elevator drive gearbox Srl.No:
Make:
Size:
Ratio:-
3 Packer-1 fdrive geared motor
Srl.No:
Make:
Size:
Packer-1 radial discharge Ratio:-
4
Make:
Size:
Packer-1 loading belt Ratio:-
5
conveyor drive gearbox Srl.No:
Make:
Size:
Truck loader-1 trolly geared Ratio:-
6
motor Srl.No:
Make:
Size:
Truck loader-1 luffing drive Ratio:-
7
Make:
Size:
8
motor Srl.No:
Make:
Size:
9
Make:
Size:
10
motor Srl.No:
Make:
Size:
11
Make:
Gear box /
Replacement
Size:
Silo extraction vent
Ratio:-
1 bagfilterdiscahrgeRAl
Srl.No:
geared motor
Make:
Size: B3SF-
225RHB,
Packer-2 feed belt bucket Ratio:-
2
elevator gear box 34.7:1P2CW
Srl.No:
Make: PETL
Packer-2 feed belt bucket DFC 320
3
elevator fluid coupling Make: PETL
Size: DXCM 452
Packer-2 feed belt bucket
Ratio:- 24.82 : 1
4 elevator auxiliary drive gear
Srl.No:
box
Make: PETL
Size: V 5 Mounting
Packer-2 drive geared Ratio:-
5
motor Srl.No:
Make: PBL
Size:
Packer-2 vent bagfilter
Ratio:-
6 discharge RAL-1 geared
Srl.No:
motor
Make:
Size:
Ratio:-
Srl.No:
motor
Make:
Size:
PAcker-2 tangential
Ratio:-
8 discharge belt conveyor
Srl.No:
drive geared motor
Make:
Size:
PAcker-2 radial discharge
Ratio:-
9 belt conveyor drive geared
Srl.No:
motor
Make:
Size:
Packer-2 long belt Ratio:-
10
conveyor-1 Srl.No:
Make:
Size:
Packer-2 long belt Ratio:-
11
conveyor -2 Srl.No:
Make:
Size:32P - D90L4,
V-5 Mounting
Bag diverter-1drive geared
12 Ratio:-
motor
Srl.No:
Make: PBL
Size:32P - D90L4,
V-5 Mounting
Bag diverter-2drive geared
13 Ratio:-
motor
Srl.No:
Make: PBL
Size:32P - D90L4,
V-5 Mounting
Bag diverter-3 drive geared
14 Ratio:-
motor
Srl.No:
Make: PBL
Size:32P - D90L4,
V-5 Mounting
15 Ratio:-
motor
Srl.No:
Make: PBL
Size:32P - D90L4,
V-5 Mounting
16 Ratio:-
motor
Srl.No:
Make: PBL
Size:32P - D90L4,
V-5 Mounting
17 Ratio:-
motor
Srl.No:
Make: PBL
Size:
Packer-2 cross belt Ratio:-
18
conveyor -1 Srl.No:
Make:
Size:
19
conveyor -2 Srl.No:
Make:
Size:
20
conveyor -3 Srl.No:
Make:
Size:
21
conveyor -4 Srl.No:
Make:
Size:
22
motor Srl.No:
Make:
Size:
23
Make:
Size:
24
motor Srl.No:
Make:
Size:
25
Make:
Size:
26
motor Srl.No:
Make:
Size:
27
Make:
Size:
28
motor Srl.No:
Make:
Size:
29
Make:
Gear box /
Replacement
Size: B3SF-
225RHB,
Packer-3 feed belt bucket Ratio:-
1
elevator gear box 34.7:1P2CW
Srl.No:
Make: PETL
Packer-3 feed belt bucket DFC 320
2
elevator fluid coupling Make: PETL
Size: DXCM 452
Packer-3 feed belt bucket
Ratio:- 24.82 : 1
3 elevator auxiliary drive gear
Srl.No:
box
Make: PETL
Size: V 5 Mounting
Packer-3 drive geared Ratio:-
4
motor Srl.No:
Make: PBL
Size:
Ratio:-
Srl.No:
motor
Make:
Size:
Ratio:-
Srl.No:
motor
Make:
Size:
PAcker-3 tangential
Ratio:-
7 discharge belt conveyor
Srl.No:
drive geared motor
Make:
Size:
PAcker-3 radial discharge
Ratio:-
8 belt conveyor drive geared
Srl.No:
motor
Make:
Size: DX-502
Packer-3 long belt Ratio:- 18.9 : 1
9
conveyor-1 Srl.No:
Make: PETL
Size: DX-502
Packer-3 long belt Ratio:- 18.9 : 1
10
conveyor -2 Srl.No:
Make: PETL
Size:32P - D90L4,
V-5 Mounting
11 Ratio:-
motor
Srl.No:
Make: PBL
Size:32P - D90L4,
V-5 Mounting
12 Ratio:-
motor
Srl.No:
Make: PBL
Size:32P - D90L4,
V-5 Mounting
13 Ratio:-
motor
Srl.No:
Make: PBL
Size:32P - D90L4,
V-5 Mounting
14 Ratio:-
motor
Srl.No:
Make: PBL
Size:32P - D90L4,
V-5 Mounting
15 Ratio:-
motor
Srl.No:
Make: PBL
Size:32P - D90L4,
V-5 Mounting
16 Ratio:-
motor
Srl.No:
Make: PBL
Size:
17
conveyor -1 Srl.No:
Make:
Size:
18
conveyor -2 Srl.No:
Make:
Size:
19
conveyor -3 Srl.No:
Make:
Size:
20
conveyor -4 Srl.No:
Make:
Size:
22
motor Srl.No:
Make:
Size:
23
Make:
Size:
24
motor Srl.No:
Make:
Size:
25
Make:
Size:
26
motor Srl.No:
Make:
Size:
27
Make:
Size:
28
motor Srl.No:
Make:
Size:
29
Make:
LUBRICATION SCHEDULE FOR VRPM
Gear box /
Replacement
Ratio: 69.64:1
1 Clinker weigh feeder VG 320 7
Make: PBL
Model: HFA 50-90
2 Gypsum weigh feeder L4 VG 320 7
Make: PBL
Make: PETL
Bucket elevator feed belt
3 Size: H3 160 VG 320 13
gear box
Ratio: 37.7:1
Make: Siemens
Bucket elevator main drive
4 Type: B3 SH-12 VG 320 76+76
(Double drive)
Ratio: 34.7:1
Make: Premium
5 Fluid coupling (Double) HLP-56 20+20
Model: DFC-450
Make: Siemens
Bucket elevator auxiliary Geared motor :
6 VG 320 5+5
drive (Double) Z88-K4-1la0113-
4ya81-z
Stamp
Make : Premium
Bucket elevator discharge
7 Model : H3 160 VG 320 20
belt (BC-035) Gear box
Ratio : 47.1:1
Make : Premium
VRPM Feed Belt
8 Model : H3 125 VG 320 18
(BC-70) Gear Box
Ratio : 25.6:1
Make : Premium
Surge Bin Feed Belt
9 Model : H3 125 VG 320 18
(BC-330) Gear Box
Ratio : 25.6:1
Type : KSCR-158-
10 VRPM Gear Box VG 320 2000
80
VRPM Roller
11 VG 220 750
Circulation
12 VRPM Hydraulic lubrication HLP-46 1000
Stamp
Make : Siemens
Dynamic separator Gear Type : B2SV-8
13 VG 320 80
box Bevel Helical
Ratio : 10.8
Make : Helical
14 ALL RALs Gears Geared VG 320 20
Motor
15 VRPM Magnetic Separator VG 320 5+5
Stamp
Daily Check List for Coal Mill-1
COAL MILL # 1
Daily check list Dt.
S.N OBSERVATI Remark
ACTIVITY / INSPECTION
O ON s
COAL MILL-1
Hopper feeding conveyor from coal mill-2 hoppers top belt, pulleys, idlers, drive condition and
1
lubrication
2 Mill feed table feeder table, drive condition and lubrication.
6 Coal Mill-1 drying chamber liners condition and lubrication.
7 Coal Mill-1 inlet bearing condition, lubrication and cooling water flow system
12 Coal Mill-1 grit separator internals, rotor bearings , drive condition and lubrication
13 Coal mill-1 separator reject screw conveyor internals, bearings, drive condition and lubrication
14 Coal Mill-1 vent bag filter, RAL(1-2),fan condition and lubrication
15 Coal Mill-1 vent bag filter bottom screw conveyor internals, bearings, drive condition and lubrication
COAL MILL - 1 FINE COAL FIRING SYSTEM
16 Coal Mill-1 Fine coal bin agitator (1 -2) internals, bearings, drive condition and lubrication
17 Coal Mill-1 Fine coal bin agitator screw internals, bearings, drive condition and lubrication
18 Coal Mill-1 fine coal bin SFF bottom RAL condition and lubrication
19 Fine coal bin & SFF venting bag filter , RAL, Fan condition and lubrication
20 Old P.C. fine coal bin discharge RAL condition and lubrication
21 Old P.C. fine coal bin extraction weigh feeder belt, rollers, pulleys, drive condition and lubrication
22 Old P.C. fine coal bin extraction standby screw feeder, drive condition and lubrication
Fine coal pumping (from Coal Mill-1 to Coal mill-2 & 3) F.K Pump condition and lubrication (Sanghavi
23
make. M200)
NOTE:
Daily checklist of SCL VRPM
VRPM DAILY CHECKLIST

DAILY CHECK LIST DT:
S.NO ACTIVITY / INSPECTION OBSERVATIONS REMARKS
VRPM
1 VRPM clinker weigh feeder ,drive condition and lubrication
2 VRPM gypsum weigh feeder, drive condition and lubrication
Bucket elevator feed belt bc-20 belt, idlers, pulleys, drive
3
BC-20 magnetic separator drive condition, head drum& tail
4
drum and lubrication
VRPM bucket elevator drive condition, head &tail sprocket
5
segments and chain bucket condition
VRPM bucket elevator discharge bc-035 belt,idlers,pulleys
6
7 VRPM all double flaps condition
VRPM dynamic separator internals,rotor bearings condition
8
and lubrication
VRPM surge bin feed belt bc-070 belt,idlers,pulleys,drive
9
10 VRPM feed belt ,idlers,pulleys drive condition and lubrication
VRPM feed belt magnetic separator drive condition,head
11
drum and tail drum and lubrication
VRPM mill internals,cylinders connecting rod and
12
accumulators,drive condition and lubrication
VRPM hydraulic system drive condition and oil levels,pumps
13
and filters condition
14 VRPM roller lubrication and oil levels pumps, filters condition
VRPM main gear box oil circulation pumps,oil levels
15
pressures
VRPM venting bag filter, fan,bearings condition and RALS
16
condition
VRPM C.A.fan venting fan bearings and drive condition bags,
17
RALS and condition
VRPM bucket elevator discharge venting fan drive condition
18
fan bearings,RALS condition
19 VRPM SFM bag filter fan bearings ,RALS condition
VRPM air slide venting bag filter fan bearings and RALS
20
condition
21 VRPM small bag filters 5 conditions
VRPM bin aeration blowers bearings ,pulleys v belts
22
condition
23 VRPM air slide blowers condition
24 VRPM cyclone RALS condition
25 VRPM dozing valve pneumatic gate ,reject damper condition
26 VRPM C.A. Fan bearings and fan condition
Daily checklist of SCL VRPM
NOTE:
SEC ENGINEER SEC.INCHARGE HOD
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Issue No. Doc. No. SCL/IMS/HIR/BPM
Issue date: IMS RECORD Rev. No. Rev. Date:
Section : Page :
HAZARD IDENTIFICATION AND RISK ASSESSMENT
Work Activity: ROUTINE / NON-ROUTINE:
Any incident / List the Risk rating with
Type of Harm Risk Rating Without Control Measure
accident existing control measure
Associated control Duration Significant
Description of Harm / Damage to Occurred measures of Without Scale Raw Existing on Raw
S.No If Yes, Remarks Legal Likelihood Severity Risk
hazard (cause) Consequence Ill Property / in the to Exposure Control of Risk Control Risk
(effect) Injury give prevent requirements of Harm of Harm AxBx (YES/NO)
Health Production past? to Measures Harm AxBxC1x Measures
details the (A) (D) (E) DxExFxC2
Loss (YES/NO) Hazard (C1) (F) DxExF (C2)
hazard (B)
LEGAL REQUIREMENTS DURATION OF EXPOSURE TO HAZARD EXISTING CONTROL MEASURES LIKELIHOOD OF HARM SEVERITY OF HARM SCALE OF HARM
Never happened and highly unlikely to
Applicable YES Nil under all working conditions 1 Monitored and effective 1 1 Negligible 1 Restricted to the spot / individual 1
occur
Not applicable NO For the abnormal period only 2 Available but can be improved 2 Never happened and unlikely to occur 2 Minor 2 Affects whole work area / team 2
Daily; intermittently 3 Available but not monitored 3 Never happened but may occur 3 Moderate 3 Affects entire section 3
Daily; continuously 4 Ineffective 4 Likely to occur 4 Major 4 Affects number of sections 4
Lifetime exposure 5 None 5 Highly likely to occur 5 Catastrophic 5 Affects whole plant / mines 5
Environment Aspect Impact Register
SCL/IMS/EAI/BPM 03 30/04/2017 00 30/04/2017 Page 1 of 1
Direct /Indirect
Impact Evaluation
SIGNIFICA
Condition N/A/E Detectio
Sl. Env. Quantity Occurrence Impact Control Legislation TOTAL NT
Activity (Normal/Abnormal/ Env. Impact n
No. Aspect (AxBxCxDxExF)
Extreme)
A B C D E F YES / NO
_______ DEPARTMENT
A: Quantity B: Occurrence C: Impact D: Detection E: Control F: Legislation
5 - Excessive 5 - Continuous 6 - Fatal to Human Life 5 - More than 24 Hours 6 - Absence or not effective control YES
4 - Very High 4 - Several times in a day 5 - Human Health effect 4 - More than 12 Hours 5 - Control in place but not reliable NO
3 - High 3 - Once a day 4 - Causes ecological or global issue 3 - More than 8 Hours 4 - Control known but not checked
2 - Moderate 2 - Once in a week 3 - Depletes natural resources 2 - More than 1 Hour 3 - Control need human intderaction
1 - Low 1 - Once in month or less frequently 2 - Causes nuisance 1 - Continuous 2 - Secondary control available
1 - Slight impact or negligible visual impact 1 - Control available and effective

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Sagar Cements Limited

Integrated Management System

CEMENT MILL – 1 & 2

Sec. Engineer Sec. Incharge HOD

CEMENT MILL – 3 & 4

Cement Mill-3separator feed bucket elevator head drum,

Cement Mill-4 separator feed bucket elevator belt, buckets

Sec. Engineer Sec. Incharge HOD

COAL MILL 2 &3

74 Coal Mill-3 drying chamber liners, rollers condition and lubrication.

SEC.ENGINEER SEC.INCHARGE HOD

32 Preheater-1 Cyclone -3 & discharge Flaps condition

Sec. Engineer Sec. In charge HOD

37 Kiln Girth Gear Lubrication system condition

79 RABH Poppet, RA Damper's & Pneumatic Cylinders condition

SEC. Engineer SEC. INCHARGE HOD

2 Tail drum, bearings condition and lubrication

2 Bevel Helical Geared Motor Condition

Sec. Engineer Sec. Incharge HOD

MATERIAL HANDLING CIRCUIT

MATERIAL HANDLING CIRCUIT

MATERIAL HANDLING CIRCUIT

MATERIAL HANDLING CIRCUIT

Sec. Engineer: Sec. In charge HOD

PACKING PLANT - 1, 2,3 & 6

PACKING PLANT - 1, 2,3 & 6

45 Bucket elevator Head Pulley & Bearings Condition and

47 Bucket elevator Head Pulley Lagging Condition

50 Vibrating Screen & Drive Condition and lubrication

56 Packer spillage hopper discharge screw conveyor & drive

57 Long Belt conveyor -1 & Drive Condition and lubrication

58 Long Belt conveyor -2 & Drive Condition and lubrication

59 Cross Belt conveyors (5-8) & Drive Condition and lubrication

60 Chevaron Belt conveyors (5) & Drive Condition and lubrication

61 Truck Loader-5 Condition and lubrication

PACKING PLANT - 1, 2,3 & 6

69 Bucket elevator Head Pulley & Bearings Condition and

71 Bucket elevator Head Pulley Lagging Condition

73 Packer Vent Bag Filter, RAL Fan Condition and lubrication

74 Vibrating Screen & Drive Condition and lubrication

80 Cross Belt conveyors (1-2) & Drive Condition and lubrication

81 Truck Loader-(1-2) Condition and lubrication

VERTICAL ROLLER MILL (VRM)

VERTICAL ROLLER MILL (VRM)

VERTICAL ROLLER MILL (VRM)

Sec. Engineer: Sec. In charge: HOD

Equipment History Register

Equipment: Motor KW:

Gear box type and ratio: Lubricant oil Capacity:

Type of coupling: Bearing no:

S.No Date Description of Job Remarks Signature

EQUIPMENT BREAKDOWN ROOT CAUSE ANALYSIS

Section Equipment Tag No : Equipment:

Breakdown Start Date : Time :

Root Cause for Breakdown:

Action plan Feasibility ( Yes /No) Responsibility Dept.,

SEC.ENGINEER SEC.IN-CHARGE DY.HOD HOD

&  ' *   " 6  - ' )   .    % *   " #  

Documents of external origin

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