40RUA

40RU
Packaged Air-Handling Units

60 Hz
with Puron® (R-410A) Refrigerant
Sizes 25, 28, 30
Installation, Start-Up and

Service Instructions
TABLE OF CONTENTS SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service,
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 1 maintenance, or use can cause explosion, fire, electrical shock
PRE-INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 or other conditions which may cause personal injury or
Moving and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 property damage. Consult a qualified installer, service agency,
Rigging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 or your distributor or branch for information or assistance. The
qualified installer or agency must use factory-authorized kits or
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–20 accessories when modifying this product. Refer to the
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 individual instructions package
Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Follow all safety codes. Wear safety glasses and work gloves.
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Use quenching cloths for brazing operations and have a fire
Unit Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 extinguisher available. Read these instructions thoroughly and
Unit Isolation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 follow all warnings or cautions attached to the unit. Consult
local building codes and appropriate national electrical codes
Refrigerant and Chilled Water Piping Access . . . . . . 11 (in USA, ANSI/NFPA70, National Electrical Code (NEC); in
Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Canada, CSA C22.1) for special requirements.
Chilled Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 It is important to recognize safety information. This is the
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 safety-alert symbol . When you see this symbol on the unit
Fan Motors and Drives . . . . . . . . . . . . . . . . . . . . . . . . . 16 and in instructions or manuals, be alert to the potential for
Power Supply and Wiring . . . . . . . . . . . . . . . . . . . . . . . 17 personal injury.
Connecting Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Understand the signal words DANGER, WARNING,
Return-Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 CAUTION, and NOTE. These words are used with the
safety-alert symbol. DANGER identifies the most serious
START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 hazards which will result in severe personal injury or death.
SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21–34 WARNING signifies hazards which could result in personal
Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 injury or death. CAUTION is used to identify unsafe practices,
Fan Motor Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . 21 which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions
Fan Shaft Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 which will result in enhanced installation, reliability, or
Centering Fan Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 operation.
Fan Shaft Position Adjustment . . . . . . . . . . . . . . . . . . . 22
Individual Fan Wheel Adjustment . . . . . . . . . . . . . . . . 22
Fan Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fan Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fan Pulley Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pulley and Drive Adjustment . . . . . . . . . . . . . . . . . . . . 23
Condensate Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Return-Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Chilled Water Coil Freeze Protection . . . . . . . . . . . . 23
Coil Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Cleaning Cooling Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Cleaning Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Replacing Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . CL-1, CL-2
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4. This installation must conform with local building codes
and with the NEC (National Electrical Code) or ANSI
(American National Standards Institute)/NFPA (National
ELECTRICAL SHOCK HAZARD Fire Protection Association) latest revision. Refer to
provincial and local plumbing or wastewater codes and
Failure to follow this warning could cause personal injury other applicable local codes.
or death.
Before performing service or maintenance operations on Moving and Storage — To transfer unit from truck to
unit, always turn off main power switch to unit and install storage site, use a fork truck. Do not stack units more than
lockout tag. Unit may have more than one power switch. 2 high during storage. If unit is to be stored for more than
2 weeks before installation, choose a level, dry storage site free
from vibration. Do not remove plastic wrap or skid from unit
until final installation.
Rigging — All 40RU Series units can be rigged by using
UNIT OPERATION AND SAFETY HAZARD the shipping skid. Units are shipped fully assembled. Do not
remove shipping skids or protective covering until unit is ready
Failure to follow this warning could cause personal injury, for final placement; damage to bottom panels can result. Use
death and/or equipment damage. slings and spreader bars as applicable to lift unit.
Puron® (R-410A) refrigerant systems operate at higher
pressures than standard R-22 systems. Do not use R-22
service equipment or components on Puron refrigerant INSTALLATION
equipment.
General — Allow 21/2 ft at front and side of unit for service
clearance and airflow. For units equipped with an economizer,
refer to the accessory installation instructions for additional
clearance requirements. Be sure floor, wall, or ceiling can
PERSONAL INJURY AND ENVIRONMENTAL support unit weight (Tables 1A – 1D). See Fig. 2A and Fig. 2B
HAZARD for dimensions.
Failure to follow this warning could cause personal injury Uncrating — Move unit as near as possible to final loca-
or death. tion before removing shipping skid.
Relieve pressure and recover all refrigerant before system Remove metal banding, top skid, and plastic wrap. Examine
repair or final unit disposal. unit for shipping damage. If shipping damage is evident, file
Wear safety glasses and gloves when handling refrigerants. claim with transportation agency. Remove base skid just prior
Keep torches and other ignition sources away from to actual installation.
refrigerants and oils. Check nameplate information against available power supply
and model number description in Fig. 3.
NOTE: Be sure to remove the styrofoam shipping pad from
the thermostatic expansion valve (TXV). Verify that it has
been removed. See Fig. 1.
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care
and wear appropriate protective clothing, safety glasses and
gloves when handling parts and servicing 40RU units.
UNIT OPERATION HAZARD

Failure to follow this caution could cause equipment
damage.
Ensure voltage listed on unit data plate agrees with
electrical supply provided for the unit.
LEGEND
PRE-INSTALLATION TXV — Thermostatic Expansion Valve
1. The power supply (v, ph, and Hz) must correspond to that Fig. 1 — Foam Block Location
specified on unit rating plate.
2. The electrical supply provided by the utility must be suf- Accessories — Refer to instructions shipped with each
ficient to handle load imposed by this unit. accessory for specific information.
3. Refer to Installation, General section (page 2) and
Fig. 2A and Fig. 2B for locations of electrical inlets, con-
densate drain, duct connections, and required clearances
before setting unit in place.
2
LEGEND
TXV — Thermostatic Expansion Valve
NOTES:
1. Dimensions in [ ] are in millimeters.
2. Direction of airflow.
3. Recommended clearance:
• Rear: 3 in. (76 mm)
• Front: 2 ft, 6 in. (762 mm)
• Right Side: 2 ft, 6 in. (762 mm)
• Left Side: 2 ft, 6 in. (762 mm)
• Local codes or jurisdiction may
prevail.
4. Liquid piping not supplied by Carrier.
5. Duct flange is factory-supplied and field-
installed.
UNIT UNIT WEIGHT

lb (kg)
40RUA*25 730 (331)
40RUS*25 683 (310)
Fig. 2A — Dimensions – Size 25
3
LEGEND
NOTES:
1. Dimensions in [ ] are in millimeters.
2. Direction of airflow.
3. Recommended clearance:
• Rear: 3 in. (76 mm)
• Front: 2 ft, 6 in. (762 mm)
• Right Side: 2 ft, 6 in. (762 mm)
• Left Side: 2 ft, 6 in. (762 mm)
• Local codes or jurisdiction may
prevail.
4. Liquid piping not supplied by Carrier.
5. Duct flange is factory-supplied and field-
installed.
6. 40RUS may require alternate or additional
field favricated poping access holes
UNIT UNIT WEIGHT

lb (kg)
40RUA*28 1050 (477)
40RUA*30 1062 (482)
40RUS*28 1035 (469)
40RUS*30 1042 (473)
Fig. 2B — Dimensions – Sizes 28 and 30
4
Table 1A — 40RUA Physical Data, English — Cooling Units
UNIT 40RUA* 25 28 30
NOMINAL CAPACITY (Tons) 20 25 30
OPERATING WEIGHT (lb)
Base Unit with TXV 730 1050 1062
Plenum 225 325 325
FANS
Qty...Diam. (in.) 2...15 2...18 2...18
Nominal Airflow (cfm) 8,000 10,000 12,000
Airflow Range (cfm) 6,000 – 10,000 7,500 – 12,500 9,000 – 15,000
Nominal Motor Hp (Standard Motor)
208/230-3-60 and 460-3-60 5.0 7.5 10.0
575-3-60 5.0 7.5 10.0
Motor Speed (rpm)
208/230-3-60 and 460-3-60 1745 1745 1745
575-3-60 1745 1755 1755
REFRIGERANT R-410A
Operating charge (lb)
3.5 4.5 5.0
(approx per circuit) †
DIRECT-EXPANSION COIL Enhanced Copper Tubes, Aluminum Sine-Wave Fins
Max Working Pressure (psig) 450
Face Area (sq ft) 19.88 24.86 29.83
No. of Splits 2 2 2
No. of Circuits per Split 18 20 24
Split Type...Percentage Face...50/50
Fins/in. 17 15 15
PIPING CONNECTIONS,
Quantity...Size (in.)
DX Coil — Suction (ODF) 2...11/8 2...13/8 2...13/8
DX Coil — Liquid Refrigerant (ODF) 2...5/8
Steam Coil, In (MPT) 1...21/2
Steam Coil, Out (MPT) 1...1/2
Hot Water Coil, In (MPT) 1...2
Hot Water Coil, Out (MPT) 1...2
Condensate (PVC) 1...11/4 ODM/1 IDF
FILTERS Throwaway — Factory Supplied
Quantity...Size (in.) 4...16 x 20 x 2 4...20 x 24 x 2

4...16 x 24 x 2 4...20 x 25 x 2
Access Location Either Side
STEAM COIL ‡
Max Working Pressure (psig at 260°F) 20
Total Face Area (sq ft) 13.33 15.0 15.0
Rows...Fins/in. 1...10 1...10 1...10
HOT WATER COIL ‡
Rows...Fins/in. 2...8.5 2...12.5 2...12.5
Water Volume
(gal) 13.9 14.3
(ft3) 1.85 1.90
LEGEND
DX — Direct Expansion
† Units are shipped without refrigerant charge.
‡ Field installed accessory only.
5
Table 1B — 40RUA Physical Data, SI — Cooling Units
UNIT 40RUA* 25 28 30
NOMINAL CAPACITY (kW) 70 87 105
OPERATING WEIGHT (kg)
Base Unit with TXV 331 477 482
Plenum 102 148 148
FANS
Qty...Diam. (mm) 2...381 2...457 2...457
Nominal Airflow (L/s) 3775 4119 5663
Airflow Range (L/s) 2831 – 4719 3539 – 5899 4247 – 7079
Nominal Motor kW (Standard Motor)
208/230-3-60 and 460-3-60 3.73 5.60 7.46
575-3-60 3.73 5.60 7.46
Motor Speed (r/s)
208/230-3-60 and 460-3-60 29.1 29.1 29.1
575-3-60 29.1 29.3 29.3
REFRIGERANT R-410A
Operating charge (kg)
1.59 2.04 2.27
(approx per circuit) †
DIRECT-EXPANSION COIL Enhanced Copper Tubes, Aluminum Sine-Wave Fins
Max Working Pressure (kPag) 3102
Face Area (sq m) 1.85 2.30 2.77
No. of Splits 2 2 2
No. of Circuits per Split 18 20 24
Split Type...Percentage Face...50/50
Fins/m 670 591 591
PIPING CONNECTIONS,
DX Coil — Suction (ODF) 2...11/8 2...13/8 2...13/8
DX Coil — Liquid Refrigerant (ODF) 2...5/ 8
4...406 x 508 x 51 4...508 x 610 x 51
Quantity...Size (mm.)
4...406 x 610 x 51 4...508 x 635 x 51
STEAM COIL ‡
Max Working Pressure (kPag at 126°C) 138
Total Face Area (sq m) 1.24 1.39 1.39
Rows...Fins/m 1...394 1...394 1...394
HOT WATER COIL ‡
Rows...Fins/m 2...335 2...335 2...335
Water Volume
(L) 52.6 54.1
(m3) 0.052 0.054
LEGEND
DX — Direct Expansion
† Units are shipped without refrigerant charge.
6
Table 1C — 40RUS Physical Data, English — Chilled Water Units
UNIT 40RUS* 25 28 30
NOMINAL CAPACITY (Tons) 20 25 30
OPERATING WEIGHT (lb)
Base Unit 683 1035 1042
Plenum 225 325 325
FANS
Qty...Diam. (in.) 2...15 2...18 2...18
Nominal Airflow (cfm) 8,000 10,000 12,000
Airflow Range (cfm) 6,000 – 10,000 7,500 – 12,500 9,000 – 15,000
Nominal Motor Hp (Standard Motor)
208/230-3-60 and 460-3-60 5.0 7.5 10.0
575-3-60 5.0 7.5 10.0
Motor Speed (rpm)
208/230-3-60 and 460-3-60 1745 1745 1745
575-3-60 1745 1755 1755
CHILLED WATER COIL Enhanced Copper Tubes, Aluminum Sine-Wave Fins
Face Area (sq ft) – Upper 11.0 12.4 15.5
Face Area (sq ft) – Lower 8.3 12.4 12.4
Rows...Fins/in. 3...15
PIPING CONNECTIONS,
Chilled Water — In 2...13/8 ODM 2...21/8 ODM 2...21/8 ODM
Chilled Water — Out 2...13/8 ODM 2...21/8 ODM 2...21/8 ODM
Quantity...Size (in.) 4...16 x 20 x 2 4...20 x 24 x 2

4...16 x 24 x 2 4...20 x 25 x 2
STEAM COIL ‡
Max Working Pressure (psig at 260°F) 20
Rows...Fins/in. 1...10 1...10 1...10
HOT WATER COIL ‡
Rows...Fins/in. 2...8.5 2...12.5 2...12.5
Water Volume
(gal) 13.9 14.3
(ft3) 1.1 1.90
LEGEND
7
Table 1D — 40RUS Physical Data, SI — Chilled Water Units
UNIT 40RUS* 25 28 30
NOMINAL CAPACITY (kW) 70 87 105
OPERATING WEIGHT (kg)
Base Unit 310 469 473
Plenum 102 148 148
FANS
Qty...Diam. (mm) 2...381 2...457 2...457
Nominal Airflow (L/s) 3775 4719 5663
Airflow Range (L/s) 2831 – 4719 3539 – 5899 4247 – 7079
Nominal Motor kW (Standard Motor)
208/230-3-60 and 460-3-60 3.73 5.60 7.46
575-3-60 3.73 5.60 7.46
Motor Speed (r/s)
208/230-3-60 and 460-3-60 29.1 29.1 29.1
575-3-60 29.1 29.3 29.3
CHILLED WATER COIL Enhanced Copper Tubes, Aluminum Sine-Wave Fins
Face Area (sq m) – Upper 1.02 1.15 1.44
Face Area (sq m) – Lower 0.77 1.15 1.15
Rows...Fins/m 3...591 3...591 3...591
PIPING CONNECTIONS,
Chilled Water — In 2...13/8 ODM 2...21/8 ODM 2...21/8 ODM
Chilled Water — Out 2...13/8 ODM 2...21/8 ODM 2...21/8 ODM
Condensate (PVC) 1...11/ 4 ODM/1 IDF
4...406 x 508 x 51 4...508 x 610 x 51
Quantity...Size (mm.)
4...406 x 610 x 51 4...508 x 635 x 51
STEAM COIL ‡
Max Working Pressure (kPag at 125°C) 138
Rows...Fins/m 1...394 1...394 1...394
HOT WATER COIL ‡
Rows...Fins/m 2...335 2..493 2...493
Water Volume
(L) 52.6 54.1
(m3) 0.052 0.054
LEGEND
8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
4 0 R U A A 2 5 A 1 A 6 – 0 A 0 A 0
_____________ ____
Model Type Brand / Packaging
40RU = Carrier Fan Coil 0 = Standard
Puronr R--- 410A Refrigerant
Not Used
Type of Coil A = Place Holder
A = Standard DX Coil
S = Chilled Water Coil
Service Options
Refrigerant Options 0 = Non-Painted Cabinet
A = None 1 = Painted Cabinet
B = Steam Coil
C = Hot Water Coil Not Used
A = Place Holder
Nominal Tonnage
25 = 20 Tons Not Used
28 = 25 Tons 0 = Place Holder
30 = 30 Tons
Design Rev
Not Used --- = Catalog Model Number
A = Place Holder
Voltage
Indoor Fan Options 1 = 575/3/60
1 = Fan Drive and Motor - Low / Motor Efficiency - Standard 5 = 208/ 230/3/60
2 = Fan Drive and Motor - Med / Motor Efficiency - Standard 6 = 460/3/60
3 = Fan Drive and Motor - High / Motor Efficiency - Standard
Coil Options
4 = Fan Drive and Motor - Low / Motor Efficiency - Premium
A = Al/Cu
5 = Fan Drive and Motor - Med / Motor Efficiency - Premium
6 = Fan Drive and Motor - High / Motor Efficiency - Premium
Fig. 3 — Model Number Nomenclature
POSITION NUMBER 1 2 3 4 5 6 7 8 9 10
TYPICAL 4 8 0 8 G 1 2 3 4 5
POSITION DESIGNATES
1−2 Week of manufacture (fiscal calend ar)
3−4 Year of manufacture (”08” = 2008)
5 Manufacturing location (G = ETP, Texas, USA)
6−10 Seq uential numb er
Fig. 4 — Serial Number Nomenclature
Unit Positioning — The unit can be mounted on the

floor for vertical application with return air entering the face of
the unit and supply air discharging vertically through the top of
the unit. The unit can also be applied in a horizontal
arrangement with return air entering horizontally and the
supply air discharging horizontally. When applying the unit in
a horizontal arrangement, ensure the condensate drain pan is
located at the bottom center of the unit for adequate condensate
disposal. See Fig. 5 for condensate connections for each unit LEGEND
position. Accessory Line
Typical positioning and alternate return air locations are shown
in Fig. 5. Alternate return air locations can be used by moving Alternate Air Intake and Discharge
the unit panel from the alternate return air location to the
standard return air location. Refer to overhead suspension Air Intake and Discharge
accessory drawing (Fig. 6) for preferred suspension technique.
The unit needs support underneath to prevent sagging. Note: Maintain recommended clearances
per Figs. 2A–2B
IMPORTANT: Do NOT attempt to install unit with return
air entering top panel of unit. Condensate will not drain Fig. 5 — Typical Unit Positioning
from unit.
9
OVERHEAD SUSPENSION ACCESSORY
UNIT SIZE 25
UNIT SIZES 28, 30
NOTE: Dimensions in [ ] are millimeters
Fig. 6 — Preferred Suspension Technique
10
Unit Isolation — Where extremely quiet operation is The 40RU direct-expansion units have internal
essential, install isolators between floor and base of unit, or factory-installed thermostatic expansion valves (TXVs),
between ceiling and top section of unit. distributors, and nozzles for use with R-410A. See Table 2
Be sure that unit is level and adequately supported. Use for part numbers. Knockouts are provided in the unit corner
channels at front and sides of unit for reference points when posts for 40RU refrigerant piping. See Fig. 7, which also
leveling. lists recommended knockouts and access holes to use for
each 40RU unit size. Recommended fittings are listed in
Refrigerant and Chilled Water Piping Table 3.
Access — The 40RU Series units come with standard The sensor bulb capillary tubes must be routed from the TXVs
knockouts for refrigerant and chilled water piping. These inside the unit through one of the piping access holes. Clamp
knockouts are located on both sides of the unit for installation the TXV sensor bulb on a vertical portion of the suction line,
flexibility. The standard knockouts provide sufficient access to outside the unit. See Fig. 8.
the unit’s coils for all 40RUA*25, 28, and 30 units. RUS*25, NOTE: Be sure to remove the styrofoam shipping pad from
28, and 30 units require additional holes which must be field- the TXV. Verify that it has been removed. See Fig. 1.
fabracated to accomodiate the piping. See Fig. 7 for the
positions and dimensions of the additional access holes IMPORTANT: Never attach the sensor to the suction
required for the RUS units. Recommended access hole use is manifold. Do NOT mount the sensor on a trapped portion
also listed for all units. Note that Fig. 7 shows the access holes of the suction line.
on the control-box side of the unit; this is the side of the unit
with the coil headers, so it is used most often for piping access. The 40RU Series evaporator coils have a face-split design.
Ensure that lower circuit of coil is first on/last off when
IMPORTANT: Do not bury refrigerant piping underground. connected to the condensing unit and/or system controls. See
Fig. 9.
Refrigerant Piping — See Tables 1A–1D for refrigerant
pipe connection sizes. For ease in brazing, it is recommended External TXV equalizer connections are provided and
that all internal solder joints be made before unit is placed in factory-brazed into the coil suction manifolds.
final position. If suction line must be horizontal, clamp bulb to suction line at
least 45 degrees above bottom, at approximately the 4 o’clock
or 8 o’clock position. See Fig.10.
8
7
6
5 D
C
B
A
4
3
2
1
FIELD-FABRICATED HOLE DIAMETERS FIELD-FABRICATED HOLE POSITION

USE HOLE in. (mm) DIMENSIONS, in. (mm)
UNIT
NUMBERS
No. 5 No. 6 No. 7 No.8 A B C D
40RUA*25, 28, 30 1, 2, 3, 4 — — — — — — — —
40RUS*25 4, 5, 6, 7 13/4 (44.5) 13/4 (44.5) 13/4 (44.5) — 3.0 (76.2) 6.0 (152.5) 10.5 (266.7)
40RUS*28, 30 5, 6, 7, 8 21/2 (63.5) 21/2 (63.5) 21/2 (63.5) 21/2 (63.5) 6.0 (152.5) 9.625 244.5) 13.38 (339.9) 17.0 (431.8)
Fig. 7 — Refrigerant and Chilled Water Piping Access Holes
11
EQUALIZER LINE
TXV
UPPER SENSING
SPLIT BULB
SOLENOID*
VALVE
SIGHT
AIRFLOW 15 DIAMS TXV GLASS
MIN 10
DIAMS
8 DIAMS
MIN
EQUALIZER
TXV LINE FILTER
SENSING DRIER
LOWER
SPLIT BULB
TXV
AIRFLOW 15 DIAMS
MIN 10
DIAMS
8 DIAMS
MIN INDOOR
COIL
LEGEND:
* – Not required when mated to units 38AP_025 - 060
TXV – Thermostatic Expansion Valve
NOTE: Component location arrangemet shown for field installation of
sight glasses, solenoid valves, filter driers, and TXV sensing bulbs.
The TXVs and equilizer lines are factory installed.
Fig. 8 — Face-Split Coil Suction and Liquid Line Piping (Typical)
LEGEND
FIRST ON/LAST OFF = B
NOTE: The 8 o’clock position is shown above.
VERTICAL INSTALLATION
Fig. 10 — TXV Sensing Bulb Location
FIRST ON/LAST OF F = A
HORIZONTAL INSTALLATIO N
Fig. 9 — Typical Evaporator Coil Connections (40RU)
12
Table 2 — Factory-Installed Nozzle and Distributor Data
FEEDER TUBES
UNIT COIL TYPE TXV DISTRIBUTOR PER DISTRIBUTOR † NOZZLE
STD Qty...Part No. Qty...Part No. Qty...Size (in.) Qty...Part No.
40RU*25 4 Row 2...BBIZE-8-GA 2...1135 18...3/16 2...G6
40RU*28 4 Row 2...BBIZE-15-GA 2...1126 20...3/16 2...C15
40RU*30 4 Row 2...BBIZE-15-GA 2...1126 24...3/16 2...C17
† Feeder tube size is 1/ in. (6.35 mm).

4
NOTE: Hot gas bypass applications require field-supplied auxiliary side connector.
Table 3 — Fitting Requirements
UNIT ACCESS CONNECTION CIRCUIT FITTINGS REQUIRED †

HOLE NO. ‡ TYPE (in.)
11/8 Street Elbow
1 Suction Lower 11/8 Nipple, 75/8 L
11/8 Long Radius Elbow
5/ Street Elbow
8
2 Liquid Lower 5/ Nipple, 61/2 L
8
5/ Long Radius Elbow
8
40RUA25 5/ Street Elbow

8
3 Liquid Upper 5/ Nipple, 91/2 L
8
8
11/ 8 Nipple, 55/8 L
4 Suction Upper
11/8 Nipple, 11 L
4 Supply Lower 13/8 Nipple, 33/4 L
5 Return Lower 13/8 Nipple, 33/8 L
40RUS25
6 Return Upper 13/8 Nipple, 7 L
7 Supply Upper 13/8 Nipple, 113/4 L
13
Table 3 — Fitting Requirement (cont)
UNIT ACCESS CONNECTION CIRCUIT FITTINGS REQUIRED†

HOLE NO. ‡ TYPE (in.)
13/8 Street Elbow
1 Suction Lower 13/8 Nipple, 11 L
5/ Street Elbow
8
8
8
40RUA28 5/ Street Elbow

8
8
8
13/8 Nipple, 43/16 L
4 Suction Upper
13/8 Nipple, 231/4 L
5 Supply Lower 21/8 Nipple, 31/2 L
6 Return Lower 21/8 Nipple, 3 L
40RUS*28, 30
7 Return Upper 21/8 Nipple, 67/8 L
8 Supply Upper 21/8 Nipple, 117/8 L
13/8 Street Elbow
1 Suction Lower 13/8 Nipple, 3 L
5/ Street Elbow
8
8
8
40RUA*30 5/ Street Elbow

8
8
8
13 / 8 Nipple, 43/16 L
4 Suction Upper
13/8 Nipple, 191/4 L
‡ See Fig. 7 for access hole location by number.

† Fittings are listed in order from header or tee stub connection out to access hole in corner support post.
14
Chillled Water Piping — See Tables 1C and 1D for To size, design, and install chilled water piping, consult the
chilled water connecton sizes. For ease in bazing, it it recom- Carrier System Design manual. See Fig. 11 for an example of a
mended that all internal solder joints be made before unit is typical installation. Recommended fittings are listed in Table 3.
placed in final position. To access 40RUS coil vents and drains, remove the unit side
Knockouts are provided in the unit corner posts for 40RUS re- panel over the coil header. Vent and drain plugs are on the top
frigerant piping. Additional field-fabricated access holes are re- and bottom of header, respectively. See the Service section for
quired for 40RUS chilled water piping. See Fig. 7, which lists information on preventing coil freeze-up during winter.
recommended knockouts and access holes to use for each
40RUS unit size.
Fig. 11 — Typical 40RUS Chilled Water Piping
15
Condensate Drain — Install a trapped condensate drain
line to unit connection as shown in Fig. 12. The unit drain con-
nection is a PVC stub. See Fig. 13. Some areas may require an
adapter to connect to either galvanized steel or copper pipe.
For these applications, install a field-supplied threaded PVC
adapter.
3” MIN.
[76]
Fig. 13 — Drain Pan Slope Adjustment

As shipped, the unit’s condensate drain pan is NOT sloped to-
wards the drain connection. The pan slope must be changed to
pitch towards the side of the unit with the drain connection. See
Fig. 13. Loosen the 2 screws next to the drain outlet at both
ends of the unit, push drain pan down in the slots near the drain
NOTE: Dimensions in [ ] are in millimeters connection, and up in the slots on the opposite end. Retighten
screws. The pan should have a pitch of at least 1/4-in. over its
Fig. 12 — Condensate Drains length toward the drain connection.
NOTE: A trap must be installed in the condensate drain Fan Motors and Drives — Motor and drive packages
line to ensure that the static pressure of fans is balanced are factory installed in all units. The motor and drive packages
with the water column in the drain line and that condensate consist of the following items:
can drain completely from pan. Without a trap, air can be 1 — fan motor
drawn up drain line until water level in condensate pan 1 — adjustable motor pulley
becomes equal to static pressure created by fans, preventing
complete drainage. Conditions will worsen as filters 1 — fan pulley
become dirty. 2 — matched fan belts (40RUA*25-30, 40RUS*25-30 units)
Install clean-out plugs in trap. Pitch drain line downward to an For instructions on changing fan rotation, changing drive
open floor drain or sump. Provide service clearance around speeds and adjusting drives, see Pulley and Drive Adjustment
drain line to permit removal of unit panels. Observe all local in the Service section.
sanitary codes.
16
Power Supply and Wiring — Check the unit data
plate to ensure that available power supply matches electrical
characteristics of the unit. Provide a disconnect switch with an FAN SCROLL FAN
integrated lock-out feature of size required to provide adequate CONTACTOR
BOX
fan motor starting current. See Tables 4-6 for unit electrical MOTOR
data. AND DRIVE WIRE
ACCESS
FAN DRIVE
CONDENSATE PULLEY
ELECTRICAL SHOCK HAZARD DRAIN
CONNECTION
Failure to follow this warning could result in personal (HORIZONTAL)
injury or death. COIL
Do not use gas piping as an electrical ground. Unit cabinet
FILTER
must have an uninterrupted, unbroken electrical ground to ELEMENTS
TXV BULB
ACCESS
minimize the possibility of personal injury if an electrical
fault should occur. This ground may consist of electrical
wire connected to unit ground lug in control compartment, REFRIGERANT
PIPING ACCESS
or conduit approved for electrical ground when installed in FILTER
accordance with NEC (National Electrical Code); ANSI/ RETAINER
CLIP CONDENSATE
NFPA 70, latest edition (in Canada, Canadian Electrical DRAIN
Code CSA [Canadian Standards Association] C22.1), and CONNNECTION
(VERTICAL)
local electrical codes.
LEGEND
Fig. 15 — Wiring and Service Access

FIRE HAZARD (Side Panel Removed)
Failure to follow this warning could result in intermittent Fan motors are factory-installed on all units. Indoor-fan
operation or performance satisfaction. contactors are located in the fan contactor box behind the side
Do not connect aluminum wire between disconnect switch access panel (see Fig. 15 and 16). Wire the thermostat to the
and condensing unit. Use only copper wire. 24-v control circuit terminal block located in the side of the fan
(See Fig. 14) contactor control box, according to Fig. 17 or the unit label
diagram. If the air handler is part of a split system, complete the
wiring from the condensing unit to the thermostat shown in
Fig. 17.
ELECTRIC
DISCONNECT
SWITCH
COPPER
WIRE ONLY RJ A
105° C 600V
ALUMINUM
WIRE
23 22 21
Fig. 14 — Disconnect Switch and Unit

W
Install disconnect switch and power wiring in accordance with

all applicable local codes. See Fig. 15-17 and the unit label FAN
CONTACTOR
diagram. Connect power wiring with 1/4-in. ring terminal.
13 12 11
24V
TERMINAL
BLOCK
POWER
WIRING
KNOCKOUT
Fig. 16 — Fan Contactor Box and Terminal Block

(Cover Removed) (Typical)
17
Table 4 — Electrical Data, Standard Motors
FAN MOTOR POWER SUPPLY

VOLTAGE
UNIT V-PH-Hz † Minimum
LIMITS Hp (kW) FLA MOCP
Circuit Amps
208/230-3-60 187-253 5.0 (3.73) 14.6/12.8 18.3/16.0 30/25
40RUA*25
40RUS*25 460-3-60 414-506 5.0 (3.73) 6.4 8.0 15
575-3-60 518-632 5.0 (3.73) 5.1 6.4 15
208/230-3-60 187-253 7.5 (5.59) 21.4/19.4 26.9/24.3 45/40
40RUA*28
40RUS*28 460-3-60 414-506 7.5 (5.59) 9.7 12.1 20
575-3-60 518-632 7.5 (5.59) 7.8 9.8 15
208/230-3-60 187-253 10.0 (7.46) 28.2/26.8 35.3/33.5 60/60
40RUA*30
40RUS*30 460-3-60 414-506 10.0 (7.46) 13.4 16.8 30
575-3-60 518-632 10.0 (7.46) 10.3 12.9 20
See Legend and Notes below.
Table 5 — Electrical Data, Alternate Motors
FAN MOTOR POWER SUPPLY

VOLTAGE
UNIT V-PH-Hz † Minimum
LIMITS Hp (kW) FLA MOCP
Circuit Amps
208/230-3-60 187-253 7.5 (5.59) 21.4/19.4 26.9/24.3 45/40
40RUA*25 460-3-60 414-506 7.5 (5.59) 9.7 12.1 20
40RUS*25
575-3-60 518-632 7.5 (5.59) 7.8 9.8 15
40RUA*28 208/230-3-60 187-253 10.0 (7.46) 28.2/26.8 35.3/33.5 60/60

40RUA*30
40RUS*28 460-3-60 414-506 10.0 (7.46) 13.4 16.8 30
40RUS*30 575-3-60 518-632 10.0 (7.46) 10.3 12.9 20
See Legend and Notes below.
Legend and Notes For Tables 4 and 5
LEGEND Determine maximum deviation from average voltage

FLA — Full Load Amps (AB) 397 – 393 = 4 v
(BC) 403 – 397 = 6 v
MOCP — Maximum Overcurrent Protection (AC) 397 – 396 = 1 v
†
Motors are designed for satisfactory operation within 10% of nominal Maximum deviation is 6 v.
voltages shown. Voltages should not exceed the limits shown in the Determine percent voltage imbalance.
Voltage Limits column. 6
% Voltage Imbalance = 100 x
NOTES: 397
1. Minimum circuit amps (MCA) and MOCP values are calculated in accor- = 1.5%
dance with NEC (National Electrical Code), Article 440.
2. Motor FLA values are established in accordance with UL (Underwriters’ This amount of phase imbalance is satisfactory because it is below the maxi-
Laboratories) Standard 1995. mum allowable 2%.
3. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is
greater than 2%. Use the following formula to determine the percentage of IMPORTANT: If the supply voltage phase imbalance is more than
2%, contact your local electric utility company immediately.
voltage imbalance.
max voltage deviation from average voltage
% Voltage Imbalance = 100 x
average voltage
EXAMPLE: Supply voltage is 400-3-50.
AB = 393 v
BC = 403 v
AC = 396 v
393 + 403 + 396
Average Voltage =
3
1192
=
3
= 397
18
LEGEND
EQUIP — Equipment
GND — Ground
HC — Heating Contactor
HTR — Electric Heater
IFC — Indoor-Fan Contactor
IFM — Indoor-Fan Motor
TB — Terminal Block
T’STAT — Thermostat
Factory Wiring
Field Control Wiring
NOTE: Use copper conductors only.
Fig. 17 — Unit Wiring
19
Table 6 — Fan Contactor Coil Data DISCHARGE CONNECTIONS — Duct flanges are
factory-supplied; they are shipped inside the unit attached to
MAXIMUM the hairpin end of the coil tube sheet for field installation.
UNIT VOLTAGE
HOLDING
40RU** (vac)
VA Using the existing screws, install the duct flanges on the unit’s
fan deck. Each fan discharge requires 2 flanges; each flange
25, 28, 30 24 10 must be bent in the middle to conform to the discharge
opening. See Fig. 19. After flanges are installed, connect them
Connecting Ductwork — Refer to the Carrier System to the supply duct using a canvas connection to prevent
Design Manual for the recommended design and layout of vibration. It is important that this connection be properly
ductwork. Fig. 18 shows recommended duct connection to fabricated to prevent high air friction losses and air noise.
units with 2 fans. RETURN CONNECTION — When using return-air
ductwork, route return-air duct to the unit’s return air inlet near
the filter rack, using a canvas connection to prevent
transmission of unit vibration. If the duct blocks off the unit’s
UNIT OPERATION HAZARD access panel, provide a slip joint in the ductwork to permit
Failure to follow this caution could cause equipment removal for servicing.
damage. OUTDOOR-AIR INLET CONNECTION — Connect outdoor-
Do not operate unit without ductwork or discharge plenum air inlet to field-installed accessory economizer. Refer to
unless fan speed has been adjusted for external static Economizer Installation Instructions.
pressure of zero in. wg. Failure to do so may result in Return-Air Filters — Type and size of filters are shown
motor overload. in Tables 1A – 1D and are factory-supplied and factory-
installed. In all units with 2 fans, a filter replacement tool
(hook) is shipped inside the unit for field use when replacing
filters. See the Service section for instructions on filter element
replacement.
Fig. 18 — Typical Fan Discharge Connections for Multiple Fan Units
20
Fig. 19 — Duct Flange Installation
START-UP Most unit service can be performed by removing one or both of

the unit’s side panels. Coil cleaning or removal or insulation
Before starting unit, check the following and correct as cleaning may require removal of a rear, top, or bottom panel,
necessary: depending on the unit’s orientation. When service is
completed, replace unit panels.
• Is unit solidly supported?
• Is fan adjusted for speed and pulley alignment? Panels — Panels are fastened to unit frame with sheet metal
• Are pulleys, motor, and bearings securely mounted? screws. Fan and coil compartment must be sealed tightly after
• Are there any loose parts that will rattle or vibrate? service to prevent air from bypassing the cooling coil.
• Is condensate drain pan pitched for correct drainage?
• Are coil baffle plates tight against coil to prevent air Fan Motor Lubrication — Fan motor supplied with
bypass? unit is permanently lubricated and requires no further
• Are all panels securely fastened? lubrication.
• Are all electrical connections correct and tight?
Fan Shaft Bearings — Size 25-30 units have pillow-
Also refer to condensing unit instructions before starting a split block bearings (Fig. 20) that must be lubricated with suitable
system. A split system start-up checklist is provided at the end bearing grease approximately every 3 months. See Table 7 for
of these instructions. suitable lubricants.
Table 7 — Lubricant Data
SERVICE MANUFACTURER LUBRICANT
Mobil Mobilplex EP No. 2
Inspection and maintenance should be performed at regular in- Sunoco Prestige 42
tervals and should include the following: Texaco Multifak 2
• Complete cleaning of cabinet, fan wheel, cooling coil, Texaco Regal AFB-2*
condensate pan and drain, heating coils, and return-air
grille (if present). *Preferred lubricant, contains rust and oxidation inhibitors.
• Inspection of panels and sealing of unit against air
leakage.
• Adjustment of fan motor, belt, bearings, and wheels.
• Cleaning or replacement of filters.
• Testing for cooling/heating system leaks.
• Checking of all electrical connections.
ELECTRICAL SHOCK HAZARD

Failure to follow this warning could cause personal injury
or death.
Before performing service or maintenance operations on
unit, always turn off main power switch to unit and install
lockout tag. Unit may have more than one power switch. Fig. 20 — Fan Shaft, Bearings, and Fan Wheel (Typical)
21
Centering Fan Wheel — If fan and fan shaft assembly Individual Fan Wheel Adjustment — Loosen the
are not properly centered, blades may scrape against the blower 2 locking bolts holding fan wheel hub to shaft. See Fig. 20.
side scroll plate or may create an objectionable whistling noise. Position fan wheel in center of the fan housing and tighten
It may be necessary to adjust individual fan wheels or move en- locking bolts. Clearance between wheel and housing should be
tire fan shaft. See the following two sections. the same on both sides.
Fan Shaft Position Adjustment — Loosen set- Fan Belts — Motor mounting plate and motor support
screw or locking collar of each fan shaft bearing. Slide shaft angles are slotted to permit both vertical and horizontal
into correct position and replace locking collar (Fig. 21). To re- adjustment. Adjust belt(s) for correct deflection by loosening
place locking collar, push collar up against inner face of bear- motor plate mounting bolts, moving motor/plate assembly
ing. Turn collar in direction of fan rotation until tight, and tight- forward or back, and retightening bolts. Press down on belt
en setscrew. Tightening locking collar in direction of fan rota- with one finger midway between fan and motor pulleys to
tion results in further tightening of collar should setscrew work check deflection. The correct deflection is 1/8-in. (3.2 mm). See
itself loose. Fig. 22.
If complete belt replacement is required during servicing,
loosen the motor plate mounting bolts (Fig. 22), move motor/
plate assembly towards fan pulley, and pull belt(s) off pulleys.
Reverse the procedure with new bolts and readjust deflection.
Fan Rotation — Correct fan rotation with respect to fan
outlet is shown in Fig. 23.
To reverse the direction of rotation of a 3-phase fan motor,
reverse any 2 of the power leads. Refer to the connection
diagram on the inside of motor terminal box cover for proper
reversing procedure of single-phase motor.
Fig. 21 — Fan Shaft Bearing
Fig. 22 — Fan Motor Mounting
22
Fig. 23 — Fan Rotation
Fan Pulley Alignment — Align as follows:
1. Loosen setscrews on pulleys.
2. Align pulleys visually and tighten setscrews on fan pulley
to lock it in place.
3. Use the methods shown in Fig. 24 to check proper pulley
alignment.
4. If pulleys are not in correct alignment, loosen the motor
holddown bolts and slide the motor axially until the Fig. 24 — Fan Pulley Adjustments
pulleys are aligned.
5. Tighten motor holddown bolts. Alternative freeze protection methods follow:
Pulley and Drive Adjustment — To obtain desired • Circulate hot water within the water coil’s supply main
fan speed, refer to the fan motor and drive data in Tables or supplementary space heating.
8A-11D and adjust fan motor pulley as follows: • Close off supply lines to unit and open a union or field-
1. Remove belt from fan motor pulley after loosening motor supplied drain valve in the return line.
from motor base.
IMPORTANT: Draining from return line will not com-
2. Loosen setscrew in moveable flange of pulley. Screw pletely drain water from coils.
moveable flange toward fixed flange to increase the fan
speed and away from fixed flange to reduce speed. • After draining as much water as possible from coils, add
Before tightening setscrew, make certain that setscrew is sufficient antifreeze to prevent residual water in the coil
over nearest flat surface of pulley hub (Fig. 24). from freezing.
• Add a sufficient quantity of non-corrosive antifreeze to
the entire system to prevent all water within the system
from freezing.
Coil Removal — Remove unit panels and corner posts as
Failure to follow this caution could cause equipment required. Disconnect coil connections and remove fastening
damage. screws. Remove coil through end or side sections of unit.
Increasing fan speed produces a greater load on motor. Do
not exceed rated capacity of motor. Cleaning Cooling Coil — Remove return-air filters.
Remove any heavy dirt that may have accumulated on under-
Condensate Drains — Keep condensate drains free of side of coil. Coil can be cleaned more easily with a stiff brush,
dirt and foreign matter. vacuum cleaner, or compressed air when coil is dry. If coil is
wet or if water is to be used for cleaning, guard against splash-
Return-Air Filters — Refer to Replacing Filters section ing water on electrical components or damaging surrounding
for filter accessibility and removal. Replace with clean filters of area. Clean coil baffles as applicable and check for tight fit to
the sizes listed in Tables 1A-1D. be sure air does not bypass coil.
Chilled Water Coil Freeze Protection — Shut off Cleaning Insulation — The insulation contains an im-
water supply to unit. Remove side panel of unit and remove mobilized antimicrobial agent that helps prevent the growth of
vent and drain plugs in top and bottom of coil header. Drain bacteria and fungi. Clean the inner surface of the insulation
coil and blow out remaining water. Reinstall plugs and side according to the separate maintenance instructions shipped
panel. with the unit.
23
Replacing Filters — Filters can be removed and in-
stalled from either side of the unit. Install new filters in units
that have one fan as follows:
1. Remove the side access panel (retain screws).
2. Remove the filter retainer clip (see Fig. 25).
3. Remove old filters by lifting and tilting them out of the
filter track. See Fig. 15 and 26. Use the factory-supplied
filter hook to slide filters within reach for removal. The
filter hook is shipped inside the unit in the filter track
4. Reverse the procedure to install new filters.

Failure to follow this caution could cause equipment
damage.
Do not operate unit without air filters.
Fig. 26 — Filter Removal/Replacement
FILTER
SLID RETAINE
E
CLIP
Fig. 25 — Remove Filter Retainer Clip
24
Table 8A — Fan Motor Data, Standard Motor — English
40RUA*25 40RUA*28 40RUA*30

UNIT
40RUS*25 40RUS*28 40RUS*30
208/230-3-60 and 460-3-60
Speed (rpm) 1745 1745 1745
Hp 5.0 7.5 10.0
Frame (NEMA) S184T S213T S215T
Shaft Dia (in.) 11/8 1 3 /8 1 3 /8
575-3-60
Speed (rpm) 1745 1755 1755
Hp 5.0 7.5 10.0
Frame (NEMA) 184T S213T D215T
Shaft Dia (in.) 11/8 1 3 /8 1 3 /8
LEGEND
NEMA — National Electrical Manufacturers Association
Table 8B — Fan Motor Data, Alternate Motor — English
UNIT 40RUA*25 40RUA*28 40RUA*30

40RUS*25 40RUS*28 40RUS*30
208/230-3-60 and 460-3-60
Speed (rpm) 1745 1745 1745
Hp 7.5 10.0 10.0
Shaft Dia (in.) 13 /8 1 3 /8 1 3 /8
575-3-60
Speed (rpm) 1755 1750 1750
Hp 7.5 10.0 10.0
Frame (NEMA) S213T D215T D215T
Shaft Dia (in.) 1 3 /8 1 3 /8 1 3 /8
LEGEND
25
Table 8C — Fan Motor Data, Standard Motor — SI
40RUA*25 40RUA*28 40RUA*30

UNIT
40RUS*25 40RUS*28 40RUS*30
208/230-3-60 and 460-3-60
Speed (r/s) 29.08 29.08 29.08
Shaft kW 3.73 5.60 7.46
Shaft Dia (mm) 28.6 34.9 34.9
575-3-60
Speed (r/s) 29.08 29.25 29.25
Shaft kW 3.73 5.60 7.46
Frame (NEMA) 184T S213T S215T
Shaft Dia (mm) 28.6 34.9 34.9
LEGEND
Table 8D — Fan Motor Data, Alternate Motor — SI

40RUS*25 40RUS*28 40RUS*30
208/230-3-60 and 460-3-60
Speed (r/s) 29.08 29.17 29.17
Shaft kW 5.60 7.46 7.46
Shaft Dia (mm) 34.9 34.9 34.9
575-3-60
Speed (r/s) 29.25 29.17 29.17
Shaft kW 5.60 7.46 7.46
Frame (NEMA) S213T D215T D215T
Shaft Dia (mm) 34.9 34.9 34.9
LEGEND
26
Table 9A — Standard Drive Data, 60 Hz — English
40RUA*25 40RUA*28 40RUA*30

UNIT
40RUS*25 40RUS*28 40RUS*30
MOTOR DRIVE
Motor Pulley Pitch Diameter (in.) 3.7-4.7 4.3-5.3 4.3-5.3
Pulley Factory Setting 3.0 3.0 3.0
Full Turns Open
FAN DRIVE
Pulley Pitch Dia (in.) 9.4 11.0 11.0
Pulley Bore (in.) 17/16 115/16 115/16
Belt No. — Section 2—B 2—B † 2—B †
Belt Pitch (in.) 41.8 (2) 42.8 (2) 42.8

(2) 43.8 (2) 43.8
FAN SPEEDS (rpm)
Factory Setting 771 752 752
Range 679-863 682-841 674-831
Max Allowable Speed (rpm) 1200 1100 1100
Change per 1/2 Turn of
Moveable Motor Pulley 15.3 13.1 13.1
Flange
MAX FULL TURNS FROM 6 6 6
CLOSED POSITION
9.12- 6.67- 6.67-
SHAFTS CENTER DISTANCE (in.)
10.99 9.43 9.43
† Four belts shipped with unit. Use correct set of 2 belts sized according to the pully setting.
Table 9B — Medium-Static Drive Data, 60 Hz — English
40RUA*25 40RUA*28 40RUA*30

UNIT 40RUS*25 40RUS*28 40RUS*30
MOTOR DRIVE
Pulley Factory Setting
3.0 3.0 3.0
Full Turns Open
FAN DRIVE
Pulley Bore (in.) 17/16 115/16 115/16
(2) 38.8 (2) 38.8
Belt Pitch (in.) 41.8
(2) 39.8 (2) 39.8
FAN SPEEDS (rpm)
Range 798-984 798-984 798-984
Flange
MAX FULL TURNS FROM
6 6 6
CLOSED POSITION
9.16- 6.67- 6.67-
SHAFTS CENTER DISTANCE (in.) 10.99 9.43 9.43
27
Table 9C — High-Static Drive Data, 60 Hz — English
40RUA*25 40RUA*28 40RUA*30

UNIT
40RUS*25 40RUS*28 40RUS*30
MOTOR DRIVE
Full Turns Open
FAN DRIVE
Pulley Bore (in.) 17/16 115/16 115/16
Belt No. — Section 2—B 2—B 2—B
Belt Pitch (in.) 36.8 378 37.8
FAN SPEEDS (rpm)
Range 1014- 873- 873-

1200 † 1075 1075
Flange
CLOSED POSITION
8.16- 6.67- 6.67-
SHAFTS CENTER DISTANCE (in.)
10.02 9.43 9.43
† It is possible to adjust drive so that fan speed exceeds maximum allowable. DO NOT exceed 1200 rpm.
Table 9D — Standard Drive Data, 60 Hz — SI

40RUS*25 40RUS*28 40RUS*30
MOTOR DRIVE
Motor Pulley Pitch Diameter (mm) 94.0- 109.2- 109.2-

119.4 134.6 134.6
3.0 3.0 3.0
Full Turns Open
FAN DRIVE
Pulley Pitch Dia (mm) 239 279 279
Pulley Bore (mm) 36.5 49.2 49.2
(2) 1987 (2) 1987
Belt Pitch (mm) 1062
(2) 1113 (2) 1113
FAN SPEEDS (r/s)
Factory Setting 12.9 12.5 12.5
Range 11.3-14.4 11.4-14.0 11.2-13.9
Max Allowable Speed (r/s) 20.0 18.3 18.3
Change per 1/2Turn of
Flange
MAX FULL TURNS FROM
6 6 6
CLOSED POSITION
SHAFTS CENTER DISTANCE (mm) 232-279 169-240 169-240
28
Table 9E — Medium-Static Drive Data, 60 Hz — SI
40RUA*25 40RUA*28 40RUA*30

UNIT
40RUS*25 40RUS*28 40RUS830
MOTOR DRIVE
109.2- 109.2- 109.2-
Motor Pulley Pitch Diameter (mm)
134.6 134.6 134.6
Full Turns Open 3.0 3.0 3.0
FAN DRIVE
Pulley Pitch Dia (mm) 239 239 239
Pulley Bore (mm) 36.5 49.2 49.2
(2) 986 (2) 986
Belt Pitch (mm) 1062 (2) 1011 (2) 1011
FAN SPEEDS (r/s)
Range 13.3-16.4 13.3-16.4 13.3-16.4
Flange
MAX FULL TURNS FROM
CLOSED POSITION 6 6 6

Table 9F — High-Static Drive Data, 60 Hz — SI
40RUA*25 40RUA*28 40RUA*30

UNIT 40RUS*25 40RUS*28 40RUS*30
MOTOR DRIVE
109.2- 109.2- 109.2-
Motor Pulley Pitch Diameter (mm) 134.6 134.6 134.6
Full Turns Open
FAN DRIVE
Pulley Pitch Dia (mm) 188 203 † 203
Pulley Bore (mm) 36.5 49.2 49.2
Belt No. — Section 2—B 2—B 2—B
Belt Pitch (mm) 935 935 960
FAN SPEEDS (r/s)
Range 16.9- 14.6- 14.6-

20.0 † 17.9 17.9
Flange
CLOSED POSITION
† It is possible to adjust drive so that fan speed exceeds maximum allowable. DO NOT exceed 20 r/s.
29
Table 10A — 40RU Standard Fan Performance Data —
0.0-2.4 in. wg External Static Pressure — English
EXTERNAL STATIC PRESSURE (in. wg)

AIRFLOW
UNIT (Cfm) 0.0 0.2 0.4 0.6 0.8 1.0 1.2
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
6,000 532 1.25 569 1.39 639 1.69 711 2.06 781 2.48 846 2.93 905 3.60
7,000 608 1.93 641 2.09 702 2.42 763 2.08 824 3.23 885 3.71 943 4.23
40RUA*25 8,000 686 2.83 716 3.01 770 3.38 823 3.77 876 4.21 930 4.70 983 5.24
40RUS*25
9,000 764 3.97 791 4.18 841 4.59 888 5.02 935 5.47 982 5.96 1030 6.51
10,000 843 5.38 868 5.62 914 6.09 957 6.55 1000 7.02 1042 7.53 1084 8.08
7,500 456 1.29 490 1.47 556 1.85 621 2.25 678 2.64 729 3.06 778 3.60
8,750 521 1.98 551 2.18 608 2.61 664 3.07 720 3.53 770 3.99 816 4.45
40RUA*28 10,000 587 2.88 614 3.11 664 3.59 714 4.09 763 4.62 812 5.15 857 5.68
40RUS*28 11,250 653 4.03 678 4.29 724 4.82 768 5.37 812 5.95 856 6.54 899 7.14
12,500 720 5.46 743 5.75 785 6.33 825 6.93 865 7.55 904 8.20 944 8.86
15,000 829 8.84 850 9.19 888 9.88 924 10.57 958 11.27 991 11.99 1024 12.73
9,000 521 1.99 550 2.25 616 2.77 676 3.23 731 3.72 782 4.20 829 4.70
10,500 596 3.16 623 3.40 672 3.89 720 4.40 767 4.94 814 5.50 859 6.05
40RUA*30
40RUS*30 12,000 673 4.63 698 4.90 743 5.45 785 6.02 826 6.62 867 7.23 908 7.87
13,500 751 6.51 773 6.82 815 7.44 853 8.06 890 8.71 927 9.38 963 10.07
15,000 829 8.84 850 9.19 888 9.88 924 10.57 958 11.27 991 11.99 1024 12.73
See Legend and Notes on page 34.
Table 10A — 40RU Standard Fan Performance Data —

0.0-2.4 in. wg External Static Pressure — English (cont)

AIRFLOW
UNIT (Cfm) 1.4 1.6 1.8 2.0 2.2 2.4
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
6,000 954 3.83 1005 4.27 1052 4.72 1098 5.22 1142 5.67 — —
7,000 990 4.74 1040 5.24 1090 5.80 1135 6.30 1176 6.84 — —
40RUA*25 8,000 1028 5.79 1078 6.38 1130 7.00 1173 7.60 — — — —
40RUS*25
9,000 1073 7.11 1120 7.72 1169 8.37 — — — — — —
10,000 1126 8.75 1166 9.37 — — — — — — — —
7,500 831 4.41 870 5.10 913 5.90 950 6.88 985 7.70 — —
8,750 859 4.97 901 5.59 944 6.42 980 7.20 1020 8.10 — —
40RUA*28 10,000 900 6.20 939 6.74 976 7.33 1013 8.00 1050 8.82 — —
40RUS*28 11,250 941 7.73 980 8.32 1017 8.90 1052 9.51 1088 10.16 — —
12,500 984 9.53 1022 10.19 1058 10.84 1093 11.49 — — — —
15,000 1057 13.49 1090 14.28 — — — — — — — —
9,000 866 5.20 899 5.85 950 6.65 989 7.38 1029 8.32 1077 9.74
10,500 902 6.60 942 7.14 980 7.70 1016 8.31 1051 8.99 1085 9.77
40RUA*30
40RUS*30 12,000 949 8.50 988 9.14 1026 9.76 1062 10.38 1095 11.01 — —
13,500 1000 10.78 1036 11.49 1073 12.21 — — — — — —
15,000 1057 13.49 1090 14.28 — — — — — — — —
30
Table 10B — 40RU Standard Fan Performance Data —
0-600 kPa External Static Pressure — SI
EXTERNAL STATIC PRESSURE (kPa)

AIRFLOW
UNIT (L/s) 0 50 100 150 200 250 300
r/s kW r/s kW r/s kW r/s kW r/s kW r/s kW r/s kW
2830 8.86 0.94 9.48 1.04 10.65 1.26 11.84 1.53 13.01 1.85 14.10 2.19 15.08 2.53
3300 10.14 1.44 10.69 1.56 11.70 1.81 12.71 2.08 13.73 2.41 14.74 2.77 15.71 3.15
40RUA*25 3780 11.43 2.11 11.93 2.25 12.84 2.52 13.71 2.81 14.60 3.14 15.49 3.51 16.39 3.91
40RUS*25
4250 12.74 2.96 13.119 3.12 14.02 3.43 14.81 3.74 15.59 4.08 16.37 4.45 17.17 4.85
4720 14.05 4.01 14.47 4.19 15.23 4.54 15.96 4.88 16.66 5.24 17.36 5.62 18.07 6.03
3540 7.60 0.96 8.16 1.09 9.27 1.38 10.34 1.68 11.30 1.97 12.15 2.28 12.97 2.68
4130 8.68 1.47 9.18 1.62 10.13 1.94 11.07 2.29 11.99 2.63 12.84 2.97 13.60 3.32
40RUA*28
40RUS*28 4720 9.78 2.15 10.23 2.32 11.07 2.67 11.89 3.05 12.72 3.45 13.53 3.84 14.29 4.23
5310 10.89 3.01 11.30 3.20 12.06 3.59 12.80 4.00 13.53 4.43 14.27 4.88 14.99 5.33
5900 12.00 4.07 12.38 4.29 13.09 4.72 13.75 5.17 14.41 5.63 15.07 6.11 15.74 6.61
4250 8.68 1.48 9.17 1.68 10.27 2.07 11.27 2.41 12.19 2.77 13.03 3.13 13.81 3.50
4960 9.93 2.35 10.38 2.53 11.21 2.90 11.99 3.28 12.78 3.68 13.56 4.10 14.32 4.51
40RUA*30
5660 11.21 3.45 11.63 3.66 12.38 4.07 13.08 4.49 13.76 4.93 14.45 5.39 15.14 5.87
40RUS*30
6370 12.51 4.85 12.89 5.08 13.58 5.54 14.22 6.01 14.83 6.49 15.44 6.99 16.05 7.51
7080 13.82 6.59 14.17 6.85 14.81 7.36 15.40 7.88 15.97 8.40 16.52 8.94 17.06 9.49
Table 10B — 40RU Standard Fan Performance Data —

0-600 kPa External Static Pressure — SI (cont)

AIRFLOW
UNIT (L/s) 350 400 450 500 550 600
r/s kW r/s kW r/s kW r/s kW r/s kW r/s kW
2830 15.90 2.86 16.75 3.18 17.53 3.52 18.30 3.89 19.03 4.23 — —
3300 16.50 3.53 17.33 3.91 18.17 4.32 18.92 4.70 19.60 5.10 — —
40RUA*25 3780 17.13 4.32 17.97 4.76 18.83 5.22 19.55 5.67 — — — —
40RUS*25
4250 17.88 5.30 18.67 5.76 19.48 6.24 — — — — — —
4720 18.77 6.52 19.43 6.99 — — — — — — — —
3540 13.85 3.29 14.50 3.80 15.22 4.40 15.83 5.13 16.42 5.74 — —
4130 14.31 3.71 15.01 4.17 15.74 4.79 16.33 5.37 17.00 6.04 — —
40RUA*28
40RUS*28 4720 14.99 4.62 15.65 5.02 16.27 5.46 16.88 5.97 17.50 6.57 — —
5310 15.68 5.77 16.34 6.20 16.95 6.64 17.53 7.09 18.09 7.58 — —
5900 16.39 7.10 17.03 7.60 17.64 8.08 18.22 8.57 — — — —
4250 14.43 3.88 14.98 4.36 15.84 4.96 16.48 5.50 17.16 6.21 17.96 7.26
4960 15.04 4.92 15.71 5.32 16.33 5.74 16.93 6.20 17.51 6.70 18.09 7.29
40RUA*30
5660 15.81 6.34 16.47 6.81 17.10 7.28 17.69 7.74 18.26 8.21 — —
40RUS*30
6370 16.66 8.04 17.27 8.57 17.88 9.10 — — — — — —
7080 17.61 10.06 18.16 10.64 — — — — — — — —
31
Table 10C — 40RU High-Capacity Fan Performance Data —
0.0-2.4 in. wg External Static Pressure — English

AIRFLOW
UNIT (Cfm) 0.0 0.2 0.4 0.6 0.8 1.0 1.2
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
6,000 542 1.29 577 1042 646 1.72 716 2.09 785 2.51 849 2.95 907 3.40
7,000 620 1.99 652 2.15 711 2.48 771 2.85 831 3.28 890 3.76 947 4.27
40RUA*25 8,000 700 2.92 728 3.10 781 3.46 833 3.85 885 4.29 938 4.78 990 5.32
40RUS*25
9,000 781 4.10 806 4.30 854 4.71 900 5.13 946 5.58 993 6.08 1039 6.62
10,000 862 5.56 885 5.79 929 6.24 971 6.70 1012 7.18 1054 7.69 1096 8.24
7,500 476 1.39 510 1.58 579 1.99 644 2.40 701 2.81 752 3.29 804 3.96
8,750 545 2.14 574 2.35 633 2.81 691 3.29 747 3.77 797 4.25 842 4.76
40RUA*28
40RUS*28 10,000 615 3.12 641 3.36 692 3.87 743 4.41 794 4.96 843 5.51 888 6.05
11,250 685 4.37 709 4.64 754 5.20 800 5.79 845 6.40 891 7.02 935 7.64
12,500 756 5.92 778 6.22 819 6.83 860 7.47 901 8.14 942 8.83 983 9.52
9,000 539 2.18 569 2.39 626 2.85 683 3.34 739 3.83 791 4.32 837 4.82
10,500 620 3.37 646 3.62 695 4.13 744 4.68 793 5.25 842 5.83 888 6.41
40RUA*30
12,000 701 4.94 724 5.22 769 5.80 811 6.40 854 7.04 897 7.69 940 8.36
40RUS*30
13,500 783 6.95 804 7.27 844 7.91 883 8.57 920 9.26 958 9.97 996 10.71
15,000 865 9.45 884 9.81 921 10.52 956 11.24 991 11.98 1025 12.75 1059 13.54
Table 10C — 40RU High-Capacity Fan Performance Data —

0.0-2.4 in. wg External Static Pressure — English (cont)

AIRFLOW
UNIT 1.4 1.6 1.8 2.0 2.2 2.4
(Cfm)
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
6,000 961 3.86 1011 4.31 1058 4.77 1104 5.24 1147 5.71 — —
7,000 1000 4.79 1050 5.32 1097 5.85 1142 6.38 1184 6.91 — —
40RUA*25
40RUS*25 8,000 1041 5.88 1090 6.47 1137 7.07 1181 7.67 — — — —
9,000 1086 7.21 1133 7.82 1178 8.47 — — — — — —
10,000 1138 8.83 1180 9.46 — — — — — — — —
7,500 874 5.33 897 5.91 940 6.80 990 7.50 — — — —
8,750 886 5.36 930 6.13 982 7.32 1020 8.10 — — — —
40RUA*28
10,000 930 6.60 969 7.20 1007 7.89 1045 8.71 — — — —
40RUS*28
11,250 976 8.25 1014 8.86 1051 9.49 1086 10.17 — — — —
12,500 1023 10.20 1061 10.88 1097 11.56 — — — — — —
9,000 881 5.37 923 6.03 967 6.89 1020 8.25 — — — —
10,500 930 6.97 970 7.55 1008 8.17 1045 8.86 — — — —
40RUA*30 12,000 981 9.02 1021 9.67 1058 10.32 1094 10.97 — — — —
40RUS*30
13,500 1035 11.45 1072 12.20 — — — — — — — —
15,000 1093 14.35 — — — — — — — — — —
32
Table 10D — 40RU High-Capacity Fan Performance Data —
0-600 kPa External Static Pressure — SI

AIRFLOW
UNIT 0 50 100 150 200 250 300
(L/s)
r/s kW r/s kW r/s kW r/s kW r/s kW r/s kW r/s kW
2830 9.03 0.96 9.62 1.06 10.77 1.29 11.94 1.56 13.08 1087 14.15 2.20 15.12 2.54
3330 10.34 1.48 10.86 1.60 11.85 1.85 12.84 2.12 13.85 2.45 14.84 2.80 15.78 3.18
40RUA*25
40RUS*25 3780 11.67 2.17 12.14 2.31 13.02 2.58 13.88 2.87 14.75 3.20 15.63 3.56 16.50 3.96
4250 13.01 3.05 13.44 3.21 14.23 3.51 15.00 3.82 15.77 4.16 16.54 4.53 17.32 4.94
4720 14.36 4.15 14.75 4.32 15.48 4.66 16.18 4.99 16.87 5.35 17.56 5.73 18.26 6.14
3540 7.94 1.04 8.51 1.18 9.65 1.48 10.73 1.79 11.68 2.10 12.53 2.46 13.40 2.95
4130 9.08 1.59 9.57 1.75 10.55 2.10 11.52 2.46 12.45 2.81 13.28 3.17 14.04 3.55
40RUA*28
4720 10.24 2.33 10.68 2.51 11.53 2.88 12.39 3.29 13.24 3.70 14.05 4.11 14.80 4.51
40RUS*28
5310 11.42 3.26 11.81 3.46 12.57 3.88 13.33 4.32 14.09 4.77 14.85 5.24 15.58 570
5900 12.60 4.42 12.96 4.64 13.65 5.09 14.33 5.57 15.01 6.07 15.40 6.58 16.38 7.10
4250 8.99 1.62 9.49 1.78 10.44 2.12 11.39 2.49 12.32 2.86 13.18 3.22 13.95 3.59
4960 10.33 2.51 10.77 2.70 11.59 3.08 12.40 3.49 13.22 3.92 14.03 4.35 14.79 4.78
40RUA*30 5660 11.68 3.68 12.07 3.90 12.81 4.33 13.52 4.77 14.23 5.25 14.95 5.74 15.66 6.23
40RUS*30
6370 13.04 5.18 13.40 5.42 14.07 5.90 14.71 6.39 15.34 6.90 15.97 7.44 16.61 7.98
7080 14.42 7.05 14.74 7.31 15.36 7.84 15.94 8.38 16.51 8.93 17.08 9.51 17.65 10.10
Table 10D — 40RU High-Capacity Fan Performance Data —

0-600 kPa External Static Pressure — SI (cont)

UNIT AIRFLOW 350 400 450 500 550 600
(L/s)
r/s kW r/s kW r/s kW r/s kW r/s kW r/s kW
2830 16.01 2.88 16.85 3.22 17.64 3.56 18.39 3.91 19.12 4.26 — —
3300 16.67 3.57 17.50 3.96 18.28 4.36 19.03 4.75 19.73 5.15 — —
40RUA*25
3780 17.35 4.39 18.17 4.82 18.95 5.27 19.68 5.72 — — — —
40RUS*25
4250 18.11 5.37 18.88 5.83 19.63 6.31 — — — — — —
4720 18.96 6.58 19.67 7.05 — — — — — — — —
3540 14.57 3.97 14.95 4.41 15.67 5.07 16.50 5.59 — — — —
4130 14.76 3.99 15.51 4.57 16.36 5.46 17.00 6.04 — — — —
40RUA*28 4720 15.49 4.92 16.15 5.37 16.78 5.88 17.42 6.50 — — — —
40RUS*28
5310 16.26 6.15 16.91 6.61 17.51 7.08 18.10 7.58 — — — —
5900 17.04 7.61 17.68 8.11 18.28 8.62 — — — — — —
4250 14.68 4.00 15.38 4.49 16.12 5.14 17.00 6.15 — — — —
4960 15.51 5.20 16.17 5.63 16.80 6.09 17.41 6.61 — — — —
40RUA*30
40RUS*30 5660 16.35 6.72 17.01 7.21 17.64 7.69 18.23 8.18 — — — —
6370 17.24 8.54 17.87 9.10 — — — — — — — —
7080 18.22 10.70 — — — — — — — — — —
33
Legend and Notes for Tables 10A and 10C
LEGEND FACTORY-SUPPLIED PRESSURE DROP — ENGLISH

Bhp — Brake Horsepower Input to Fan
ESP — External Static Pressure AIRFLOW PRESSURE DROP
UNIT
(Cfm) (in. wg)
NOTES:
1. Maximum allowable fan speed for size 25 units is 1200 rpm . 6,000 0.12
Maximum allowable fan speed for size 28 and 30 units is 1100 40RUA*25
8,000 0.19
rpm. 40RUS*25
10,000 0.26
2. Fan performance is based on deductions for wet coil, clean 2-in.
filters, and unit casing. See table at right for factory-supplied filter 7,500 0.15
pressure drop. 40RUA*28
10,000 0.22
3. Refer to fan motor and drive tables for additional data. 40RUS*28
12,500 0.30
9,000 0.19
40RUA*30
12,000 0.29
40RUS*30
15,000 0.40
Legend and Notes for Tables 10B and 10D

LEGEND FACTORY-SUPPLIED PRESSURE DROP — SI
ESP — External Static Pressure
AIRFLOW PRESSURE DROP
NOTES: UNIT (L/s) (Pa)
1. Maximum allowable fan speed for size 25 units is 20 r/s.
Maximum allowable fan speed for size 28 and 30 units is 18.3 r/s. 2900 32
2. Fan performance is based on deductions for wet coil, clean 40RUA*25
40RUS*25 3800 47
51-mm filters, and unit casing. See table at right for factory-sup- 4700 64
plied filter pressure drop.
3. Refer to fan motor and drive tables for additional data. 3500 36
40RUA*28
40RUS*28 4700 55
5900 76
4250 47
40RUA*30
5650 71
40RUS*30
7050 98
Copyright 2009 Carrier Corp • 7310 W. Morris St. • Indianapolis, IN 46231 Printed in Mexico Edition Date: 09/09 Catalog No: 40RU-03SI
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces: New
34
START-UP CHECKLIST
(SPLIT SYSTEMS WITH 40RU UNITS)
I. PRELIMINARY INFORMATION
OUTDOOR: MODEL NO. _________________________ INDOOR: MODEL NO. ___________________________
SERIAL NO. ___________________________________ SERIAL NO. ___________________________________
ADDITIONAL ACCESSORIES ______________________________________________________________________________
II. PRE-START-UP
OUTDOOR UNIT
IS THERE ANY SHIPPING DAMAGE? _______________ (Y/N) ____
IF SO, WHERE: _________________________________________________________________________________________
_______________________________________________________________________________________________________
WILL THIS DAMAGE PREVENT UNIT START-UP? (Y/N) _____
CHECK POWER SUPPLY. DOES IT AGREE WITH UNIT? (Y/N) _____
HAS THE GROUND WIRE BEEN CONNECTED? (Y/N) _____
HAS THE CIRCUIT PROTECTION BEEN SIZED AND INSTALLED PROPERLY? (Y/N) _______
ARE THE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY? (Y/N) _______
HAVE COMPRESSOR HOLDDOWN BOLTS BEEN LOOSENED? (Y/N) _____
CONTROLS
ARE THERMOSTAT(S) AND INDOOR FAN CONTROL WIRING
CONNECTIONS MADE AND CHECKED? (Y/N) _____
ARE ALL WIRING TERMINALS (including main power supply) TIGHT? (Y/N) _____
HAVE OUTDOOR UNIT CRANKCASE HEATERS BEEN ENERGIZED FOR 24 HOURS? (Y/N) ______
INDOOR UNIT
HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE? (Y/N) _____
ARE PROPER AIR FILTERS IN PLACE? (Y/N) _____
HAVE FAN AND MOTOR PULLEYS BEEN CHECKED FOR PROPER ALIGNMENT? (Y/N) ______
DO THE FAN BELTS HAVE PROPER TENSION? (Y/N) _____
PIPING
40RUA
HAS FOAM SHIPPING BLOCK BEEN REMOVED FROM THE TXV (Thermostatic Expansion Valve)? (Y/N) ______
ARE LIQUID LINE SOLENOID VALVES LOCATED AT THE INDOOR UNIT COILS AS REQUIRED? (Y/N) _____
HAVE LEAK CHECKS BEEN MADE AT COMPRESSORS, CONDENSERS, INDOOR COILS,
TXVs (Thermostatic Expansion Valves) SOLENOID VALVES, FILTER DRIERS, AND FUSIBLE PLUGS
WITH A LEAK DETECTOR? (Y/N) _____
LOCATE, REPAIR, AND REPORT ANY LEAKS. _______________________________________________________________

HAVE ALL COMPRESSOR SERVICE VALVES BEEN FULLY OPENED (BACKSEATED) (Y/N) ____
ARE THE COMPRESSOR OIL SIGHT GLASSES SHOWING CORRECT LEVELS? (Y/N) _____
40RUS
HAS AIR BEEN BLED FROM SYSTEM? (Y/N) ___________________________________________
HAVE LEAK CHECKS BEEN MADE AT COMPRESSORS, CHILLERS, VALVES, AND INDOOR COILS? (Y/N)
LOCATE, REPAIR, AND REPORT ANY LEAKS. _______________________________________________________________
CL-1
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - -
CHECK VOLTAGE IMBALANCE
LINE-TO-LINE VOLTS: AB ________ V AC ______ V BC ______ V
(AB + AC + BC)/3 = AVERAGE VOLTAGE = _______ V
MAXIMUM DEVIATION FROM AVERAGE VOLTAGE = _______ V
VOLTAGE IMBALANCE = 100 X (MAX DEVIATION)/(AVERAGE VOLTAGE) = __________ %
IF OVER 2% VOLTAGE IMBALANCE, DO NOT ATTEMPT TO START SYSTEM!
CALL LOCAL POWER COMPANY FOR ASSISTANCE.
III. START-UP
CHECK INDOOR FAN MOTOR SPEED AND RECORD.
AFTER AT LEAST 10 MINUTES RUNNING TIME, RECORD THE FOLLOWING MEASUREMENTS:

COMP A1 COMP B1
OIL PRESSURE
SUCTION PRESSURE
SUCTION LINE TEMP
CUT ALONG DOTTED LINE

DISCHARGE PRESSURE
DISCHARGE LINE TEMP
ENTERING OUTDOOR UNIT AIR TEMP
LEAVING OUTDOOR UNIT AIR TEMP
INDOOR UNIT ENTERING AIR DB TEMP
INDOOR UNIT ENTERING AIR WB TEMP
INDOOR UNIT LEAVING AIR DB TEMP
INDOOR UNIT LEAVING AIR WB TEMP
OUTDOOR UNIT ENTERING WATER TEMP
(40RUS ONLY)
OUTDOOR UNIT LEAVING WATER TEMP
(40RUS ONLY)
INDOOR UNIT ENTERING WATER TEMP
(40RUS ONLY)
INTDOOR UNIT LEAVING WATER TEMP
(40RUS ONLY)
COMPRESSOR AMPS (L1/L2/L3) ____/____/____ ____/____/____
CUT ALONG DOTTED LINE

CHECK THE COMPRESSOR OIL LEVEL SIGHT GLASSES, ARE THE SIGHT GLASSES SHOWING
OIL LEVEL AT 1/8 to 1/3 FULL? (Y/N) ______
NOTES:
______________________________________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
Copyright 2009 Carrier Corp • 7310 W. Morris St. • Indianapolis, IN 46231 Printed in Mexico Edition Date: 09/09 Catalog No: 40RU-03SI
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Pg CL-2 Replaces: New

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Packaged Air-Handling Units

Installation, Start-Up and

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UNIT OPERATION HAZARD

UNIT UNIT WEIGHT

Fig. 2A — Dimensions – Size 25

UNIT UNIT WEIGHT

Fig. 2B — Dimensions – Sizes 28 and 30

Quantity...Size (in.) 4...16 x 20 x 2 4...20 x 24 x 2

Quantity...Size (in.) 4...16 x 20 x 2 4...20 x 24 x 2

Fig. 3 — Model Number Nomenclature

Fig. 4 — Serial Number Nomenclature

Unit Positioning — The unit can be mounted on the

UNIT SIZES 28, 30

NOTE: Dimensions in [ ] are millimeters

Fig. 6 — Preferred Suspension Technique

FIELD-FABRICATED HOLE DIAMETERS FIELD-FABRICATED HOLE POSITION

Fig. 7 — Refrigerant and Chilled Water Piping Access Holes

Fig. 8 — Face-Split Coil Suction and Liquid Line Piping (Typical)

Fig. 9 — Typical Evaporator Coil Connections (40RU)

40RU*25 4 Row 2...BBIZE-8-GA 2...1135 18...3/16 2...G6

40RU*28 4 Row 2...BBIZE-15-GA 2...1126 20...3/16 2...C15

40RU*30 4 Row 2...BBIZE-15-GA 2...1126 24...3/16 2...C17

† Feeder tube size is 1/ in. (6.35 mm).

Table 3 — Fitting Requirements

UNIT ACCESS CONNECTION CIRCUIT FITTINGS REQUIRED †

40RUA25 5/ Street Elbow

UNIT ACCESS CONNECTION CIRCUIT FITTINGS REQUIRED†

40RUA28 5/ Street Elbow

40RUA*30 5/ Street Elbow

‡ See Fig. 7 for access hole location by number.

Fig. 11 — Typical 40RUS Chilled Water Piping

Fig. 13 — Drain Pan Slope Adjustment

Fig. 15 — Wiring and Service Access

Fig. 14 — Disconnect Switch and Unit

Install disconnect switch and power wiring in accordance with

Fig. 16 — Fan Contactor Box and Terminal Block

FAN MOTOR POWER SUPPLY

See Legend and Notes below.

Table 5 — Electrical Data, Alternate Motors

FAN MOTOR POWER SUPPLY

40RUA*28 208/230-3-60 187-253 10.0 (7.46) 28.2/26.8 35.3/33.5 60/60

See Legend and Notes below.

Legend and Notes For Tables 4 and 5

LEGEND Determine maximum deviation from average voltage

Fig. 17 — Unit Wiring

Fig. 18 — Typical Fan Discharge Connections for Multiple Fan Units

START-UP Most unit service can be performed by removing one or both of

ELECTRICAL SHOCK HAZARD

Fig. 21 — Fan Shaft Bearing

Fig. 22 — Fan Motor Mounting

UNIT OPERATION HAZARD

Fig. 26 — Filter Removal/Replacement

Fig. 25 — Remove Filter Retainer Clip

40RUA*25 40RUA*28 40RUA*30

Table 8B — Fan Motor Data, Alternate Motor — English

UNIT 40RUA*25 40RUA*28 40RUA*30

40RUA*25 40RUA*28 40RUA*30

Table 8D — Fan Motor Data, Alternate Motor — SI

40RUA25 40RUA28 40RUA*30

UNIT 40RUA25 40RUA28 40RUA*30

40RUA25 40RUA28 40RUA*30

UNIT 40RUA25 40RUA28 40RUA*30

40RUA25 40RUA28 40RUA*30

40RUA25 40RUA28 40RUA*30

40RUA25 40RUA28 40RUA*30

UNIT 40RUA25 40RUA28 40RUA*30

40RUA25 40RUA28 40RUA*30

40RUA25 40RUA28 40RUA*30

SERIAL NO. _ SERIAL NO. _

IS THERE ANY SHIPPING DAMAGE? ___________ (Y/N)

COMPRESSOR AMPS (L1/L2/L3) // //