Lecture-2 Sensors and Actuators

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L2- ROBOTICS (3102T)

SENSORS AND
ACTUATORS
Dr. A. S. Rao
Technical Excellence Centre
Department of Mechanical Engineering
Veermata Jijabai Technological Institute
Mumbai-400019
Introduction

Sensing is a method of obtaining information about the


properties of any object with or without coming into physical
contact with it. Sensing is one of the most amazing feature
of a robot this makes the robot able to detect the objects or
to create a map of its surroundings using different sensing
tools. Many sensing devices for different purposes is used
by the robotic systems, in the broadest definition, a sensor
is an object whose purpose is to detect events or changes
in its environment, and then provide a corresponding
output.
The Role of Sensors

Humans adapt to changes in their environment in part by


using sensors to detect what is going on in their
environment. The ability to particular surroundings is one
definition of intelligence.

Adding sensors to industrial robots could greatly


expand their versatility. Sensors can furnish a robot with
information about its own condition and position, along
with information about the outside world.
Why we use Sensors in Robotics?

Safe operation – Protect human worker work in vicinity of


the robot.

Interlocking – Coordinate sequence of operation.

Inspection – Essential for quality control

Part configuration – Pose of the part in welding before


starting welding
Sensitivity

The sensitivity is defined as the ratio between


output signal and measured property. “A
sensor's sensitivity indicates how much the
sensor's output changes when the input
quantity being measured changes”.
Classification of sensors

Basic types of sensors are as follows :

Types of sensors based on their setup are :

1. Internal sensors 2. External sensors

Some other sensors are as follows :

1. Environment sensors 2. Position sensors

3. Velocity and acceleration sensors 4. Force sensors

5. Proximity sensors 6. Touch and slip sensors

Types of sensors based on their working are :

1. Active sensors 2. Passive sensors


Internal sensors

Internal sensors are fixed internally and used to detect the


required task. They observe the environment internally and
detect any change in variables of the manipulator. These
are responsible for the internal working of the robot.
Internal sensors can be either digital or analog. Digital
measurement of position and velocity is generally done
through the use of encoders.
Example : A common analog internal sensor is the
potentiometer, which is based on a resistance that
changes according to the arm deflection. As the position of
the joint changes, the position of the arm also changes.
The voltage associated with the resistance is measured,
and can be used for both linear and rotary joints.

Three main internal sensors are :

1. Velocity sensors

2. Torque and acceleration sensors

3. Displacement sensors.
External sensors

External sensors allow robots to perceive the world in


which they operate. Robots require all objects to be
exactly located, the environment to be carefully monitored.
Their joint movements to be extremely accurate, external
sensors are used to detect the required task.
Three main external sensors are :

1. Proximity sensors

2. Tactile sensors

3. Vision sensors
Proximity Sensor

A proximity sensor detects an object when the object


approaches within the detection range and boundary of
the sensor.

Types of Proximity Sensors


• Inductive Proximity Sensor

• Capacitive Proximity Sensor

• Ultrasonic Proximity Sensor

• Optical Proximity Sensor


Inductive Proximity Sensor

● An Inductive proximity sensor is an electronic


proximity sensor , which detect metallic object
without touching them.

● Their operating principle is based on a coil and high


frequency oscillator that creates a magnetic field in
the close surrounding of the sensing surface .
Construction and Working
● Main Components - Coil, Oscillator, Detector, Output Circuit.
● The coil generates the high frequency magnetic field in front of
the face. When the metallic target comes in this magnetic field it
absorbs some of the energy.
Advantages

● They are very accurate compared to other


technologies.
● Have high switching rate.
● Can work in harsh environmental conditions.

Disadvantages

● It can detect only metallic target.


● Operating range may be limited.
Capacitive Proximity Sensor

● Capacitive sensor are non contact detection type sensor


used to detect Metallic and Non metallic objects (Liquid,
Plastic, Wooden materials)

● Capacitive Proximity Sensors Use The Variation Of


Capacitance Between The Sensor And Object Being
Detected.
Construction and Working

● Main Components - Plate, Oscillator, Threshold Detector


And Output Circuit.

● The plate inside the sensor acts as one plate of the


capacitor and the target acts as another plate and the air
acts as the dielectric between the plates.

● The Capacitive Sensor can detect any targets whose


dielectric constant is more than air.
Advantages
● It can detect both metallic and non metallic targets.
● Good stability
● High Speed
● Capacitive sensors are good in terms of power usage
● Low cost

Disadvantages
● They are affected by temperature and humidity
● Difficulties in designing
● Capacitive proximity sensors are not as accurate
● compare to inductive sensors.
Optical Sensor

The proximity of the object is detected by the action


of the travelling light .
Advantages

● High sensitivity.
● Chemically inert.
● Small and lightweight.
● Suitable for remote sensing.

Disadvantages

● Susceptible to interference from environmental effects.


● Can be costly.
Ultrasonic Sensor

● Ultrasonic Sensor are some type used in place of


optical sensors. Instead of using an light beam, a high
frequency sound wave is used.

● An ultrasonic sensor is as sensor which measures the


distance of respective object by sending the sound
wave of specific frequency.
Working
Advantages
● Ultrasonic proximity sensors are not affected by
atmospheric dust, snow, rain..etc
● Can work in adverse conditions
● Sensing distance is more compared to inductive or
capacitive proximity sensors

Disadvantages
● Ultrasonic sensors Has More Difficulties Reading
Reflections From Soft, Curved, Thin Or Small Objects.
Tactile Sensor
A tactile sensor is a device that measures information
arising from physical interaction with its environment. It
Senses deformation of bodies (strain) or fields (electric
or magnetic).
Capacitive Sensing Element
Mechanical deformation changes the capacitance of parallel
conducting plates.
Main application area: Touchscreens.

Advantages: Good dynamic range, linearity.

Disadvantages: Noise, measuring

capacitance is hard.
Applications
Actuators

An actuator is a component of a machine that


is responsible for moving and controlling a
mechanism or system, for example by opening
a valve. In simple terms, it is a "mover".
Types of Actuators

1. Electrical actuators : Stepper motors, DC Servo


motors

1. Pneumatic actuators : Air Pressure

(Use compressed air as the driving force)

1. Hydraulic actuators : Fluid Pressure

(Use hydraulic fluid to amplify the controller


command signal).
Stepper Motor

Figure - Three phase permanent magnet stepper motor


Stepper Motor

Stepper motors are multi pole motors that


advance their rotor by one pole for each voltage
pulse they receive. Figure shows a cross section
of a three phase windings. The rotor in figure is
shown after the phase A winding has been
activated. Residual magnetism is usually sufficient
to hold the rotor in this position after the phase A
winding is deactivated, although the winding can
be kept activated to increase the holding force, if
necessary.
Stepper Motor

If the phase B winding is activated next, the


rotor will turn counter clockwise to align with the B
stator poles. (The counterclockwise direction of
movement is due to the fact that the rotor pole at stator
pole A.) If the phase winding are alternately activated
in the sequence A,B,C,A,B,C,......, the rotor will rotate
counterclockwise. If instead the phase windings are
alternately activated in the sequence A,C,B,A,C,B,.....,
the rotor will rotate clockwise.

https://www.youtube.com/watch?v=eyqwLiowZiU
Video 2-1:

Stepper Motor
Servo Motor

A servo motor is an electrical device which can push or


rotate an object with great precision. If you want to rotate
an object at some specific angles or distance, then you
use servo motor. It is just made up of simple motor which
run through servo mechanism. If motor is used is DC
powered then it is called DC servo motor, and if it is AC
powered motor then it is called AC servo motor. We can
get a very high torque servo motor in a small and
lightweight packages. Due to these features they are being
used in many applications like toy car, RC helicopters and
planes, Robotics, Machine etc.
Working Principle of Servo Motor
A servo consists of a Motor (DC or AC), a potentiometer,
gear assembly and a controlling circuit. First of all we use
gear assembly to reduce RPM and to increase torque of
motor. Say at initial position of servo motor shaft, the
position of the potentiometer knob is such that there is no
electrical signal generated at the output port of the
potentiometer. Now an electrical signal is given to another
input terminal of the error detector amplifier. Now
difference between these two signals, one comes from
potentiometer and another comes from other source, will
be processed in feedback mechanism and output will be
provided in term of error signal.
This error signal acts as the input for motor and motor
starts rotating. Now motor shaft is connected with
potentiometer and as motor rotates so the potentiometer
and it will generate a signal. So as the potentiometer
angular position changes, its output feedback signal
changes. After sometime the position of potentiometer
reaches at a position that the output of potentiometer is
same as external signal provided. At this condition,
there will be no output signal from the amplifier to the
motor input as there is no difference between external
applied signal and the signal generated at
potentiometer, and in this situation motor stops rotating.
Working Principle of DC Servo Motor
Controlling of Servo Motor
Position control using Pulse Width Modulation technique.

The width of the pulse applied to the motor is varied and send for a fixed
amount of time.

The pulse width determines the angular position of the servo motor.

For example - A pulse width of 1 ms - a angular position of 0 degrees.

A pulse width of 2 ms - a angular position of 180 degrees.


Video 2-2:

Servo Motor Video


Thank You

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