Structural Welded Wire Reinforcement
Structural Welded Wire Reinforcement
Structural Welded Wire Reinforcement
STRUCTURAL
WELDED WIRE
REINFORCEMENT
Manual of
Standard Practice
Structural Welded
Wire Reinforcement
Prepared under direction of the technical committees of the
Wire Reinforcement Institute, Inc.
This draft is not final and is subject to revisions. This draft is for public review and comment
Table of Contents
1. Welded Wire Reinforcement ........................................................................................... 3
2. Nomenclature ................................................................................................................... 4
2.1 Item Description .................................................................................................... 4
2.2 Wire Size Designation ........................................................................................... 4
2.3 Style ................................................................................................................... 4-5
2.4 Dimensions ............................................................................................................... 6
5. Building Code Requirements for Reinforced Concrete (ACI 318) .......................... 12-24
9. Placing ............................................................................................................................ 46
This manual is furnished as a guide for the selection of welded wire reinforcement with the
understanding that while every effort has been made to insure accuracy, neither the Wire Reinforcement
Institute, Inc., nor its member companies make any warranty of any kind respecting the use of the manual
for other than informational purposes.
This draft is not final and is subject to revisions. This draft is for public review and comment
Concrete structures are being successfully and economically reinforced with high-strength, uniformly distributed wires in
WWR. The smaller diameter, closely-spaced wires of WWR provide more uniform stress distribution and more effective
crack control in slabs and walls. The wide range of wire sizes and spacings available makes it possible to furnish the
exact cross-sectional steel area required. The welded crosswires hold the reinforcement in the proper position, uniformly
spaced. The ease, refer to Figure 1.2, and speed with which WWR can be handled and installed considerably reduces
placing time, resulting in reduced cost. Reduced construction time is of particular benefit to the owner by affording earlier
occupancy and reducing total (project) cost. Material savings can be realized by specifying WWR with higher yield
strengths as recognized by ACI 318 and ASTM. Consult the various WRI manufacturers for their high-strength
capabilities.
This manual provides WWR product information, material specifications, design and detailing requirements, and
various tables and design aids for those interested in the design and construction of reinforced concrete structures.
Figure 1.2. Placing a shear cage of welded wire reinforcement in a concrete girder for a sports stadium.
Nomenclature 2
2.1 Item Description
In the welded wire industry, an “item” is the term used to designate a complete unit of WWR as it appears on an order
form.
Nominal cross-sectional area of a deformed wire is determined from the weight (mass) per foot of wire rather than the
diameter. The weight (mass) may be calculated from the wire area multiplied by 3.4 (0.00784) to obtain weight per foot.
Thus, the style for the sample above would be expressed metrically as 152 x 305–MW77 x MW32. A welded deformed
wire style would be noted in the same manner by substituting the prefix D for the W. Note that “style” gives spacings
and sizes of wires only and does not provide any other information such as width and length of sheet.
WWR with non-uniform wire spacings is available. In this case, special information is added to the style designation to
describe the reinforcement. Figure 2.2 illustrates the style dimensioning nomenclature and the style dimensioning is
further defined in Section 2.4.
It is very important to note that the terms longitudinal and transverse are related to the manufacturing process and do
not refer to the relative position of the wires in a concrete structure. The WWR manufacturing process is discussed in
detail in section 3.1. Transverse wires are individually welded at right angles as the longitudinal reinforcement
advances through the welder. In some WWR machines, the transverse wire is fed from a continuous coil; in others they
are precut to length and hopper fed to the welding position. Table 1 illustrates several means of ordering welded wire
reinforcement.
2.4 Dimensions
Description of width, length and overhang dimensions of sheets follow:
WWR used in highway
median barriers
3.2 Minimum Quantity Requirements
The use of welded wire reinforcement becomes more efficient and economical as the amount of repetition in
reinforcement increases. Economy is governed by the manufacturing process as described in Section 3.1 and by
the industry practice of carrying certain common welded wire reinforcement items in stock or inventory.
The following two sections outline the minimum quantity requirements for stock (inventoried) items and non-
standard items.
Table 3.1: Common US sheet sizes are:
TABLE 4.1
Specifications Covering Welded Wire Reinforcement
U.S. and
Canadian
Specification Title
ASTM A1064* Standard Specification for Steel Wire and
Welded Wire Reinforcement, Plain and
Deformed, for Concrete
* - Formerly known as:
ASTM A82, ASTM A185, ASTM A496, ASTM A497
ASTM A1022 Standard Specification for Deformed and Plain
Stainless Steel Wire and Welded Wire for
Concrete Reinforcement
The ASTM A1064 standard provides tables for both plain (smooth) and deformed WWR. The tables in ASTM
A1064 and summarized below, Table 4.2(a), give required grade for yield strength and corresponding tensile
strengths as well as minimum reduction of area % for a given wire size range for both the plain (smooth) and
deformed wire and welded wire reinforcement.
Elongation test criteria on maximum strength (or maximum stretch) is shown in tables 4.2(b) and 4.2(c).
Maximum stretch can be defined as total elongation which is a test in A370, A4.4.2, measuring both the elastic
& plastic extension.
The testing done here and recorded in the Tables 4.2(b) & 4.2(c) correlate with other testing/research done by
some major universities. They have found that high strength WWR is capable of developing significant strains
and exhibits sufficient ductility to redistribute the strains to avoid brittle shear failure.
A maximum size differential of wires being welded together is maintained to assure adequate weld shear
strength. For both plain and deformed wires, the smaller wire must have an area of 40 percent or more of the
steel area of the larger wire.
Tensile
Wire Strength
Size psi Yield Strength psi Weld Shear Strength
W1.2 & over 75,000 (520 MPa) 65,000 (450 MPa) 35,000 (240 MPa)
D 45 thru D4 80,000 (550 MPa) 70,000 (480 MPa) 35,000 (240 MPa)
Wrap Testing
The tabulated information shown below is intended to serve as a supplemental technical cross-reference for design and construction
professionals. Information is compiled in such a manner so as to highlight content that is pertinent to welded wire reinforcement as
currently presented in the Building Code Requirements for Structural Concrete, ACI 318-14, and Commentary on Building Code
Requirements for Structural Concrete, ACI 318R-14.
Note that in most cases, only excerpts from the ACI 318 reference standard are shown. This format is intended to encourage the reader’s
direct use of the reference standard itself. Decisions impacting design and construction must be based on the full text of the ACI 318-14
and ACI 318R-14 standards.
NOTES
[1] NOT PERMITTED WHERE THE WELD IS REQUIRED TO RESIST STRESSES IN RESPONSE TO
CONFINEMENT, LATERAL SUPPORT OF LONGITUDINAL BARS, SHEAR, AND OTHER ACTIONS.
[2] 60 KSI IS MAXIMUM FOR WELDED PLAIN WIRE. 80 KSI IS MAXIMUM FOR WELDED DEFORMED
WIRE.
TORSION IN
NONPRESTRESSED SPIRALS 60 KSI YES
BEAMS
[ABOVE INFORMATION TAKEN FROM ACI 318-14 TABLE 20.2.2.4 (a) and (b)]
A. MATERIAL SPECIFICATION AND USAGE
PROVISION ACI 318-14
DEFINITIONS OF DEFORMED REINFORCEMENT AND PLAIN REINFORCEMENT 2.3
YIELD STRENGTH IS MEASURED USING THE OFFSET METHOD WITH OFFSET OF 0.2% IN ACCORDANCE 20.2.1.2
WITH ASTM A370, OR BY HALT-OF-FORCE METHOD PROVIDED THE NONPRESTRESSED BAR OR WIRE
HAS A SHARP-KNEED OR WELL-DEFINED YIELD POINT.
WIRE AND WELDED WIRE SHALL CONFORM TO (a) ASTM A1064 (CARBON STEEL) OR (b) ASTM A1022 20.2.1.7
(STAINLESS STEEL).
PLAIN WIRE IS PERMITTED ONLY FOR SPIRAL REINFORCEMENT AND IN WELDED PLAIN WIRE R20.2.1.7
REINFORCEMENT, THE LATTER OF WHICH IS CONSIDERED DEFORMED.
DEFORMED WIRE SIZES LARGER THAN D31 SHALL BE PERMITTED IN WELDED WIRE REINFORCEMENT 20.2.1.7.2
IF TREATED AS PLAIN WIRE FOR CALCULATION OF DEVELOPMENT AND SPLICE LENGTHS.
NOTE TO READER
THERE ARE NUMEROUS INSTANCES WHERE PROJECT-SPECIFIC CONSIDERATIONS WARRANT WIDER
SPACING INTERVALS THAN THOSE DEFINED IN THIS SECTION. AN EXAMPLE OF THIS IS THE USE OF
TWO SEPARATE “ONE-WAY” WWR MATS THAT, ONCE INSTALLED PERPENDICULAR TO ONE ANOTHER,
ACCOMPLISH THE ORIGINALLY-SPECIFIED “WHOLE SYSTEM” REINFORCEMENT REQUIREMENTS IN
EACH OF THE TWO ORTHOGONAL DIRECTIONS.
IN ALL CASES, THE WELDED WIRE REINFORCEMENT MAT MUST COMPLY WITH DIMENSIONAL
TOLERANCES DEFINED IN ASTM A1064.
IN SLABS WITH SPANS NOT EXCEEDING 10 FEET, WELDED WIRE REINFORCEMENT WITH WIRE SIZE 7.7.3.7
NOT EXCEEDING W5 OR D5 SHALL BE PERMITTED TO BE CURVED FROM A POINT NEAR THE TOP OF
SLAB OVER THE SUPPORT TO A POINT NEAR THE BOTTOM OF SLAB AT MIDSPAN, PROVIDED SUCH
REINFORCEMENT IS CONTINUOUS OVER, OR DEVELOPED AT, THE SUPPORT.
INSIDE DIAMETER OF BEND IN WELDED WIRE REINFORCEMENT FOR STIRRUPS AND TIES SHALL NOT 25.3.3
BE LESS THAN 4db FOR DEFORMED WIRE LARGER THAN D6 AND 2db FOR ALL OTHER WIRES.
BENDS WITH INSIDE DIAMETER OF LESS THAN 8db SHALL NOT BE LESS THAN 4db FROM NEAREST
WELDED INTERSECTION
STRESS IN REINFORCEMENT BELOW SHALL BE TAKEN AS MULTIPLIED BY STEEL STRAIN. FOR 20.2.2.1
STRAINS GREATER THAN THAT CORRESPONDING TO , STRESS IN REINFORCEMENT SHALL BE
CONSIDERED INDEPENDENT OF STRAIN AND EQUAL TO .
TENSILE STRENGTH OF CONCRETE SHALL BE NEGLECTED IN FLEXURAL AND AXIAL STRENGTH 22.2.2.2
CALCULATIONS
THE RELATIONSHIP BETWEEN CONCRETE COMPRESSIVE STRESS AND STRAIN SHALL BE 22.2.2.3
REPRESENTED BY A RECTANGULAR, TRAPEZOIDAL, PARABOLIC, OR OTHER SHAPE THAT RESULTS IN
PREDICTION OF STRENGTH IN SUBSTANTIAL AGREEMENT WITH RESULTS OF COMPREHENSIVE 22.2.2.4
TESTS.
SECTIONS ARE TENSION-CONTROLLED IF THE NET TENSILE STRAIN IN THE EXTREME TENSION R21.2.2
STEEL, , IS EQUAL TO OR GREATER THAN 0.005 WHEN THE CONCRETE IN COMPRESSION REACHES
ITS ASSUMED STRAIN LIMIT OF 0.003. SECTIONS WITH BETWEEN THE COMPRESSION-CONTROLLED
STRAIN LIMIT AND 0.005 CONSTITUTE A TRANSITION REGION.
C. DESIGN ASSUMPTIONS – SHEAR LOADS
PROVISION ACI 318‐14
WELDED WIRE REINFORCEMENT WITH WIRES LOCATED PERPENDICULAR TO LONGITUDINAL AXIS OF MEMBER 22.5.10.5.1
SHALL BE PERMITTED FOR SHEAR REINFORCEMENT PROVIDING ONE‐WAY SHEAR STRENGTH.
NOMINAL ONE‐WAY SHEAR STRENGTH AT A SECTION, , SHALL BE CALCULATED BY , WHERE: 22.5.1.1
R22.5.10.5
22.5.10.1
22.5.10.5.3
NOMINAL STRENGTH FOR TWO‐WAY MEMBERS WITH SHEAR REINFORCEMENT OTHER THAN SHEARHEADS 22.6.1.3
SHAL BE CALCULATED BY . 8.4.4
FACTORED SHEAR STRESS IN TWO‐WAY MEMBERS DUE TO SHEAR AND MOMENT TRANSFER IS CALCULATED IN
ACCORDANCE WITH THE REQUIREMENTS OF 8.4.4.
SINGLE‐ OR MULTIPLE‐LEG STIRRUPS FABRICATED FROM BARS OR WIRES SHALL BE PERMITTED TO BE USED AS 22.6.7.1
SHEAR REINFORCEMENT IN SLABS AND FOOTINGS.
FOR TWO‐WAY MEMBERS WITH STIRRUPS, SHALL BE CALCULATED BY: 22.6.7.2
D. MINIMUM REINFORCEMENT REQUIREMENTS
PROVISION ACI 318‐14
MINIMUM SHEAR REINFORCEMENT, , , FOR ONE‐WAY SLABS (CHAPTER 7), BEAMS (CHAPTER 9), COLUMNS 7.6.3
(CHAPTER 10), WALLS (CHAPTER 11), AND SPECIAL STRUCTURAL WALLS (CHAPTER 18). 9.6.3
10.6.2
11.6
18.10.2
MINIMUM FLEXURAL REINFORCEMENT, , , FOR NONPRESTRESSED ONE‐WAY SLABS AND PRESTRESSED 7.6.1
ONE‐WAY SLABS WITH UNBONDED TENDONS (CHAPTER 7), NON‐PRESTRESSED TWO‐WAY SLABS (CHAPTER 8), 7.6.2.3
AND NONPRESTRESSED BEAMS (CHAPTER 9). 8.6.1
9.6.1
MINIMUM NONPRESTRESSED SHRINKAGE AND TEMPERATURE REINFORCEMENT 7.6.4
24.4.3
E. BOND AND DEVELOPMENT – DEFORMED WIRE REINFORCEMENT, WELDED DEFORMED WIRE
REINFORCEMENT, AND WELDED PLAIN WIRE REINFORCEMENT IN TENSION
PROVISION ACI 318‐14
DEVELOPMENT LENGTH FOR DEFORMED WIRE IN TENSION SHALL BE CALCULATED PER EQUATION E1 25.4.2.1
BELOW, BUT NOT LESS THAN 12”. 25.4.2.3
25.4.2.4
3 25.4.6.1
25.4.6.2
40 ′ 25.4.6.3
25.4.6.4
DEVELOPMENT LENGTH FOR WELDED DEFORMED WIRE REINFORCEMENT IN TENSION SHALL BE CALCULATED
PER EQUATION E2 BELOW.
3
40 ′
FOR WELDED DEFORMED WIRE REINFORCEMENT IN TENSION WITH AT LEAST ONE WIRE WITHIN THAT IS AT
LEAST TWO INCHES FROM THE CRITICAL SECTION (ILLUSTRATED BELOW), SHALL BE THE GREATER OF
35,000 ⁄ OR 5 ⁄ BUT NEED NOT BE GREATER THAN 1.0.
FOR WELDED DEFORMED WIRE REINFORCEMENT WHERE NO WIRES OCCUR WITHIN OR WITH A SINGLE WIRE
LESS THAN 2” FROM THE CRITICAL SECTION, SHALL BE TAKEN AS 1.0.
FOR WELDED DEFORMED WIRE REINFORCEMENT, WHEN 1.0, DEVELOPMENT LENGTH SHALL NOT BE
LESS THAN 12”. WHEN 1.0, SHALL NOT BE LESS THAN 8”.
DEVELOPMENT LENGTH OF WELDED PLAIN WIRE REINFORCEMENT IN TENSION (AS WELL AS DEFORMED 25.4.7
WIRES LARGER THAN D31) MEASURED FROM THE CRITICAL SECTION TO THE OUTERMOST CROSS WIRE SHALL 25.4.6.5
REQUIRE TWO CROSS WIRES WITHIN AND SHALL BE THE GREATEST OF THE FOLLOWING: 25.4.6.6
a. 6”
b. SPACING OF CROSS WIRES + 2”
c. 0.27 ′ ⁄
(ZINC‐COATED (GALVANIZED) WELDED DEFORMED WIRE REINFORCEMENT SHALL BE DEVELOPED PER 25.4.7)
F. SPLICES ‐ DEFORMED WIRE AND WELDED DEFORMED WIRE REINFORCEMENT IN TENSION
PROVISION ACI 318‐14
TENSION LAP SPLICE LENGTH OF DEFORMED WIRES IN TENSION SHALL BE IN ACCORDANCE WITH TABLE 25.5.2
SHOWN BELOW, WHERE IS IN ACCORDANCE WITH 25.4.2.1(a). NOTE THAT PROVISION FOR “MINIMUM ”
EQUAL TO 12” REFERENCED IN 25.4.2.1(b) IS OMITTED WHEN ENTERING TABLE WITH .
, ⁄ , Maximum percent of
spliced within required lap Splice type Lap splice length,
Provided over splice length length
1.0 and
50 CLASS A Greater of:
12”
≥ 2.0
100 CLASS B
1.3 and
Greater of:
12”
< 2.0 ALL CASES CLASS B
a. OVERLAP BETWEEN OUTERMOST CROSS WIRES OF EACH REINFORCEMENT SHEET SHALL
BE AT LEAST 2”
b. WIRES IN THE DIRECTION OF DEVELOPMENT LENGTH SHALL ALL BE DEFORMED D31 OR SMALLER
IF CONDITION (a) ABOVE IS NOT SATISFIED, SHALL BE CALCULATED IN ACCORDANCE WITH 25.5.2.
IF CONDITION (b) ABOVE IS NOT SATISFIED, SHALL BE CALCULATED IN ACCORDANCE WITH 25.5.4.
IF THE WELDED DEFORMED WIRE REINFORCEMENT IS ZINC‐COATED (GALVANIZED), SHALL BE CALCULATED
IN ACCORDANCE WITH 25.5.4.
G. SPLICES – WELDED PLAIN WIRE REINFORCEMENT IN TENSION
PROVISION ACI 318‐14
TENSION LAP SPLICE LENGTH OF WELDED PLAIN WIRE REINFORCEMENT IN TENSION BETWEEN OUTERMOST 25.5.4
CROSS WIRES OF EACH REINFORCEMENT SHEET SHALL BE THE GREATEST OF (a) THROUGH (c):
a. CROSS WIRE SPACING + 2”
b. 1.5 X , WHERE = 0. 27 ′ ⁄
c. 6 INCHES
WHERE , ⁄ , ≥ 2.0 OVER THE LENGTH OF THE SPLICE, MEASURED BETWEEN
OUTERMOST CROSS WIRES OF EACH REINFORCEMENT SHEET SHALL BE PERMITTED TO BE THE GREATER OF
1.5 X {0. 27 ′ ⁄ } AND 2”.
H. WIRE REINFORCEMENT SPACING
PROVISION ACI 318‐14
MAXIMUM SPACING OF DEFORMED REINFORCEMENT IN ONE‐WAY SLABS SHALL BE THE LESSER OF 3h AND 18”, 7.7.2.3
WHERE h = SLAB THICKNESS. 7.7.6.2.1
24.3
MAXIMUM SPACING OF DEFORMED SHRINKAGE AND TEMPERATURE REINFORCEMENT SHALL BE THE LESSER OF
5h AND 18”, WHERE h = SLAB THICKNESS.
SPACING OF BONDED REINFORCEMENT IN NONPRESTRESSED AND CLASS‐C PRESTRESSED ONE‐WAY SLABS AND
BEAMS SHALL NOT EXCEED THE LESSER OF:
40,000
15 2.5
40,000
12
MAXIMUM SPACING OF DEFORMED LONGITUDINAL REINFORCEMENT IN NONPRESTRESSED TWO‐WAY SOLID 8.7.2.2
SLABS SHALL BE THE LESSER OF 2h AND 18” AT CRITICAL SECTIONS, AND THE LESSER OF 3h AND 18” AT OTHER
SECTIONS, WHERE h = SLAB THICKNESS.
WALL LONGITUDINAL REINFORCEMENT: 11.7.2.1
11.7.2.2
MAXIMUM SPACING OF LONGITUDINAL REINFORCEMENT IN CAST‐IN‐PLACE WALLS SHALL BE THE LESSER OF 3h
AND 18”, WHERE h = WALL THICKNESS. IF SHEAR REINFORCEMENT IS REQUIRED FOR IN‐PLANE STRENGTH,
SPACING SHALL NOT EXCEED 1/3 X WALL LENGTH.
MAXIMUM SPACING OF LONGITUDINAL REINFORCEMENT IN PRECAST WALLS SHALL BE THE LESSER OF 5h AND
18” (EXTERIOR WALLS) OR 30” (INTERIOR WALLS), WHERE h = WALL THICKNESS. IF SHEAR REINFORCEMENT IS
REQUIRED FOR IN‐PLANE STRENGTH, SPACING SHALL NOT EXCEED THE SMALLEST OF 1/3 X WALL LENGTH, 18”,
AND 3h.
WALL TRANSVERSE REINFORCEMENT: 11.7.3.1
11.7.3.2
MAXIMUM SPACING OF TRANSVERSE REINFORCEMENT IN CAST‐IN‐PLACE WALLS SHALL BE THE LESSER OF 3h
AND 18”, WHERE h = WALL THICKNESS. IF SHEAR REINFORCEMENT IS REQUIRED FOR IN‐PLANE STRENGTH,
SPACING SHALL NOT EXCEED 1/5 X WALL LENGTH.
MAXIMUM SPACING OF TRANSVERSE REINFORCEMENT IN PRECAST WALLS SHALL BE THE LESSER OF 5h AND
18” (EXTERIOR WALLS) OR 30” (INTERIOR WALLS), WHERE h = WALL THICKNESS. IF SHEAR REINFORCEMENT IS
REQUIRED FOR IN‐PLANE STRENGTH, SPACING SHALL NOT EXCEED THE SMALLEST OF 1/5 X WALL LENGTH, 18”,
AND 3h.
I. LATERAL REINFORCEMENT
PROVISION ACI 318‐14
LATERAL SUPPORT OF COMPRESSION REINFORCEMENT IN BEAMS 9.7.6.4
TRANSVERSE REINFORCEMENT SHALL BE PROVIDED THROUGHOUT THE DISTANCE WHERE LONGITUDINAL
COMPRESSION REINFORCEMENT IS REQUIRED. LATERAL SUPPORT OF LONGITUDINAL COMPRESSION
REINFORCEMENT IS PERMITTED TO BE PROVIDED BY DEFORMED WIRE OR WELDED WIRE REINFORCEMENT IN
CLOSED STIRRUPS OR HOOP CONFIGURATIONS.
TRANSVERSE STIRRUP REINFORCEMENT IN BEAMS AND JOISTS SHALL EXTEND AS CLOSE TO THE COMPRESSION 25.7.1.1
AND TENSION SURFACES OF THE MEMBER AS COVER AND PROXIMITY TO OTHER REINFORCEMENT PERMITS.
STIRRUPS SHALL BE ANCHORED AT BOTH ENDS. WHERE USED AS SHEAR REINFORCEMENT, STIRRUPS SHALL
EXTEND A DISTANCE d FROM EXTREME COMPRESSION FIBER.
BETWEEN ANCHORED ENDS, EACH BEND IN THE CONTINUOUS PORTION OF A SINGLE‐U OR MULTIPLE‐U 25.7.1.2
STIRRUP AND EACH BEND IN A CLOSED STIRRUP SHALL ENCLOSE A LONGITUDINAL BAR OR STRAND.
ANCHORAGE OF DEFORMED WIRE USED AS TRANSVERSE STIRRUP REINFORCEMENT, 25.7.1.3
SINGLE‐U AND MULTIPLE‐U CONFIGURATIONS:
FOR D31 AND SMALLER, STANDARD HOOK AROUND LONGITUDINAL REINFORCEMENT
IN JOIST CONSTRUCTION, FOR D20 AND SMALLER, A STANDARD HOOK TERMINATION
OPTIONS FOR ANCHORAGE OF EACH LEG OF WELDED WIRE REINFORCEMENT FORMING A SINGLE U‐STIRRUP 25.7.1.4
ARE ILLUSTRATED BELOW:
ANCHORAGE OF EACH END OF A SINGLE LEG STIRRUP OF WELDED WIRE REINFORCEMENT SHALL BE AS 25.7.1.5
ILLUSTRATED BELOW. SEE 25.7.1.1 FOR “*”.
FOR NON‐TORSIONAL APPLICATIONS, CLOSED STIRRUPS ARE PERMITTED TO BE MADE USING PAIRS OF U‐ 25.7.1.7
STIRRUPS SPLICED TO FORM A CLOSED UNIT WHERE LAP LENGTHS ARE AT LEAST 1.3 X DEVELOPMENT LENGTH.
l = lightweight factor
Wire Size Number* Nominal Nominal Area in Sq. In. Per Ft. Of Width For Various Spacing
(area of steel x 100) Diameter Weight Center-To-Center Spacing
Plain Inches Lbs./Lin. Ft. 3” 4” 6” 12” 18”
W45 .757 1.530 1.80 1.35 .90 .45 .30
W34 .658 1.160 1.36 1.02 .68 .34 .23
W31 .628 1.054 1.24 .93 .62 .31 .21
W25 .564 .850 1.00 .75 .50 .25 .17
W23 .541 .782 .92 .69 .46 .23 .15
W20 .505 .680 .80 .60 .40 .20 .13
W18 .479 .612 .72 .54 .36 .18 .12
W16 .451 .544 .64 .48 .32 .16 .11
W15 .437 .510 .60 .45 .30 .15 .10
W14 .422 .476 .56 .420 .28 .14 .090
W12 .391 .408 .48 .360 .24 .12 .080
W11 .374 .374 .44 .330 .22 .11 .073
W10.5 .366 .357 .42 .315 .21 .105 .070
W10 .357 .340 .40 .300 .20 .10 .068
W9.5 .348 .323 .38 .285 .19 .095 .063
W9 .338 .306 .36 .270 .18 .090 .060
W8.5 .329 .329 .34 .255 .17 .085 .057
W8 .319 .272 .32 .240 .16 .080 .053
W7.5 .309 .309 .30 .225 .15 .075 .050
W7 .299 .238 .28 .210 .14 .070 .047
W6.5 .288 .221 .26 .195 .13 .065 .043
W6 .276 .204 .24 .180 .12 .060 .040
W5.5 .265 .187 .22 .185 .11 .055 .037
W5 .252 .170 .20 .150 .10 .050 .033
W4.5 .239 .153 .18 .135 .09 .045
W4 .226 .136 .16 .12 .08 .040
W3.5 .211 .119 .14 .105 .07 .035
W3 .195 .102 .12 .09 .06 .030
W2.9 .192 .098 .116 .087 .058 .029
W2.5 .178 .085 .100 .075 .050 .025
W2.1 .162 .070 .084 .063 .042 .021
W2 .160 .068 .080 .060 .040 .020
W1.5 .138 .051 .060 .045 .030 .015
W1.4 .134 .049 .056 .042 .028 .014
Examples Using Various Minimum Yield Strengths for Economy - Consider:
• Grade 60 wire by style 12X12 - W31/W31 (Standard)
• Grade 75 wire by style 12X12 - W25/W25 (20% savings by weight & steel area)
• Grade 80 wire by style 12X12 - W23/W23 (25% savings by weight & steel area)
Note: The above listing of plain wire sizes represents wires normally selected to manufacture welded wire reinforcement styles to specific areas of reinforcement. Wires may be
deformed using prefix D, except where only W is required on building codes (usually less than W4). Wire sizes other than those listed above may be available if the quantity required is
sufficient to justify manufacture.
*The number following the prefix W identifies the cross-sectional area of the wire in hundredths of a square inch.
The nominal diameter of a deformed wire is equivalent to the diameter of a plain wire having the same weight per foot as the deformed-wire.
Refer to ACI 318 for The ACI Building Code requirements for tension development lengths and tension lap splices of welded wire reinforcement. For additional
information see the Structural Welded Wire Reinforcement Detailing Manual, published by the Wire Reinforcement Institute.
TABLE 6.2M METRIC WIRE AREA, DIAMETERS & MASS WITH
EQUIVALENT INCH-POUND UNITS
Metric Units Inch-pound Units (conversions)
Size F Gage
Size F Guide
(MW=Plain) Area Diameter Mass (W=Plain) Area Diameter Weight
(mm2) (mm2) (mm) (kg/m) (in2x100) (in2) (in) (lb./ft.)
MW290 290 19.22 2.27 W45 .450 .757 1.53
MW200 200 15.95 1.57 W31 .310 .628 1.054
MW130 130 12.9 1.02 W20.2 .202 .507 .687
7/0
MW120 120 12.4 .941 W18.6 .186 .487 .632
6/0
MW100 100 11.3 .784 W15.5 .155 .444 .527
5/0
MW90 90 10.7 .706 W14.0 .140 .422 .476
MW80 80 10.1 .627 W12.4 .124 .397 .422
4/0
MW70 70 9.4 .549 W10.9 .109 .373 .371
3/0
MW65 65 9.1 .510 W10.1 .101 .359 .343
MW60 60 8.7 .470 W9.3 .093 .344 .316
2/0
MW55 55 8.4 .431 W8.5 .085 .329 .289
MW50 50 8.0 .392 W7.8 .078 .314 .263
1/0
MW45 45 7.6 .353 W7.0 .070 .298 .238
1
MW40 40 7.1 .314 W6.2 .062 .283 .214
MW35 35 6.7 .274 W5.4 .054 .262 .184 2
*Metric wire sizes can be specified in 1 mm 2 increments. **Inch-Pound sizes can be specified in .001 in 2 increments. Note G -
For other available wire sizes, consult other WRI publications or discuss with WWR manufactures.
Note F - Wires may be deformed, use prefix MD or D, expect where only MW or W is required by building codes (usually less than
MW26 or W4).
TABLE 6.3♦ Customary Units (in.-lb.) Welded Deformed Wire Reinforcement
Typical Development and Splice Length, inches
Welded Deformed Wire Reinforcement fy = 60,000 psi f’c = 4,000 psi
Wires to be Developed
or Spliced
Splice length when sum of overhang is *:
Sw,
Wire Size
spacing in. d 0” 6” 8” 12”
4 8 8 8 10 14
D4 6 8 8 8 10 14
12 8 8 8 10 14
4 8 8 8 10 14
D5 6 8 8 8 10 14
12 8 8 8 10 14
4 8 8 8 10 14
D6 6 8 8 8 10 14
12 8 8 8 10 14
4 8 8 8 10 14
D7 6 8 8 8 10 14
12 8 8 8 10 14
4 8 8 8 10 14
D8 6 8 8 8 10 14
12 8 8 8 10 14
4 8 8 8 10 14
D9 6 8 8 8 10 14
12 8 8 8 10 14
4 8 8 8 10 14
D10 6 8 8 8 10 14
12 8 8 8 10 14
4 8 8 8 10 14
D12 6 8 8 8 10 14
12 8 8 8 10 14
4 8 8 8 10 14
D14 6 8 8 8 10 14
12 8 8 8 10 14
4 8 8 8 10 14
D16 6 8 8 8 10 14
12 8 8 8 10 14
4 8 9 9 10 14
D18 6 8 8 8 10 14
12 8 8 8 10 14
4 8 10 10 10 14
D20 6 8 8 8 10 14
12 8 8 8 10 14
4 12 15 15 15 15
D31 6 8 10 10 10 14
12 8 8 8 10 14
4 17 44 50 52 56
D45** 6 11 29 35 37 41
12 8 15 21 23 27
* Splice length determined using calculated ld.
** D45 Splices considered as Plain(Smooth Wire) ♦ Assumed 3/4” concrete cover.
TABLE 6.4M♦ Metric Units (mm) Welded Deformed Wire Reinforcement
Typical Development and Splice Length, millimeters f y = 414 MPa f ’c = 28 MPa
WIRES TO BE
DEVELOPED OR
SPLICED
Splice length when sum of overhang is *:
Wire Size S w, spacing in. d 0 mm 152 mm 203 mm 305 mm
102 203 203 203 254 356
MD 26 152 203 203 203 254 356
305 203 203 203 254 356
102 203 203 203 254 356
MD 32 152 203 203 203 254 356
305 203 203 203 254 356
102 203 203 203 254 356
MD 39 152 203 203 203 254 356
305 203 203 203 254 356
102 203 203 203 254 356
MD 45 152 203 203 203 254 356
305 203 203 203 254 356
102 203 203 203 254 356
MD 52 152 203 203 203 254 356
305 203 203 203 254 356
102 203 203 203 254 356
MD 58 152 203 203 203 254 356
305 203 203 203 254 356
102 203 203 203 254 356
MD 65 152 203 203 203 254 356
305 203 203 203 254 356
102 203 203 203 254 356
MD 77 152 203 203 203 254 356
305 203 203 203 254 356
102 203 203 203 254 356
MD 90 152 203 203 203 254 356
305 203 203 203 254 356
102 203 203 203 254 356
MD 103 152 203 203 203 254 356
305 203 203 203 254 356
102 203 229 229 254 356
MD 116 152 203 203 203 254 356
305 203 203 203 254 356
102 203 254 254 254 356
MD 130 152 203 203 203 254 356
305 203 203 203 254 356
102 305 381 381 381 381
MD 200 152 203 254 254 254 356
305 203 203 203 254 356
102 432 1118 1270 1321 1422
MD 290 152 279 737 889 940 1041
305 203 381 533 584 686
* Splice length determined using calculated ld.
** MD290 Splices considered as Plain (Smooth Wire) ♦ Assumed 20 mm concrete cover.
TABLE 6.5 Customary Units (in.) Welded Plain Wire Reinforcement
Typical Development and Splice Lengths, inches fy = 60,000 psi f’c = 4,000 psi
WIRES TO BE
DEVELOPED OR
SPLICED
Development length when Splice length when
cross-wire spacing is: cross-wire spacing is:
Wire Sw, spacing
Size in. 4” 6” 8” 12” 4” 6” 8” 12”
W1.4 4 6 8 10 14 6 8 10 14
to 6 6 8 10 14 6 8 10 14
W5 12 6 8 10 14 6 8 10 14
4 6 8 10 14 6 8 10 14
W6 6 6 8 10 14 6 8 10 14
12 6 8 10 14 6 8 10 14
4 6 8 10 14 7 8 10 14
W7 6 6 8 10 14 6 8 10 14
12 6 8 10 14 6 8 10 14
4 6 8 10 14 8 8 10 14
W8 6 6 8 10 14 6 8 10 14
12 6 8 10 14 6 8 10 14
4 6 8 10 14 9 10 10 14
W9 6 6 8 10 14 6 8 10 14
12 6 8 10 14 6 8 10 14
4 7 8 10 14 10 10 10 14
W10 6 6 8 10 14 7 8 10 14
12 6 8 10 14 6 8 10 14
4 8 8 10 14 12 12 12 14
W12 6 6 8 10 14 8 8 10 14
12 6 8 10 14 6 8 10 14
4 9 9 10 14 14 14 14 14
W14 6 6 8 10 14 9 9 10 14
12 6 8 10 14 6 8 10 14
4 11 11 11 14 16 16 16 16
W16 6 7 8 10 14 11 11 11 14
12 6 8 10 14 6 8 10 14
4 12 12 12 14 18 18 18 18
W18 6 8 8 10 14 12 12 12 14
12 6 8 10 14 6 8 10 14
4 13 13 13 14 20 20 20 20
W20 6 9 9 10 14 13 13 13 14
12 6 8 10 14 8 8 10 14
4 20 20 20 20 30 30 30 30
W31 6 14 14 14 14 20 20 20 20
12 7 8 10 14 10 10 10 14
4 29 29 29 29 44 44 44 44
W45 6 19 19 19 19 29 29 29 29
12 10 10 10 10 15 15 15 15
TABLE 6.6M Metric Units (mm) Welded Plain Wire Reinforcement
Typical Development and Splice Lengths (millimeters) fy = 414 MPa f1c = 28 MPa
WIRES TO BE
DEVELOPED OR
SPLICED Development length when Splice length when
cross-wire spacing is: cross-wire spacing is:
Wire Size mm 102mm 152mm 203mm 305mm 102mm 152mm 203mm 305mm
MW9 102 152 203 254 356 152 203 254 356
to 152 152 203 254 356 152 203 254 356
MW32 305 152 203 254 356 152 203 254 356
102 152 203 254 356 152 203 254 356
MW39 152 152 203 254 356 152 203 254 356
305 152 203 254 356 152 203 254 356
102 152 203 254 356 178 203 254 356
MW45 152 152 203 254 356 152 203 254 356
305 152 203 254 356 152 203 254 356
102 152 203 254 356 203 203 254 356
MW52 152 152 203 254 356 152 203 254 356
305 152 203 254 356 152 203 254 356
102 152 203 254 356 229 254 254 356
MW58 152 152 203 254 356 152 203 254 356
305 152 203 254 356 152 203 254 356
102 178 203 254 356 254 254 254 356
MW65 152 152 203 254 356 178 203 254 356
305 152 203 254 356 152 203 254 356
102 203 203 254 356 305 305 305 356
MW77 152 152 203 254 356 203 203 254 356
305 152 203 254 356 152 203 254 356
102 229 229 254 356 356 356 356 356
MW90 152 152 203 254 356 229 229 254 356
305 152 203 254 356 152 203 254 356
102 279 279 279 356 406 406 406 406
MW103 152 178 203 254 356 279 279 279 356
305 152 203 254 356 152 203 254 356
102 305 305 305 356 457 457 457 457
MW116 152 203 203 254 356 305 305 305 356
305 152 203 254 356 152 203 254 356
102 330 330 330 356 508 508 508 508
MW130 152 229 229 254 356 330 330 330 356
305 152 203 254 356 203 203 254 356
Note * Wires may be deformed, use prefix MD or D, except where only MW or W is required by building
codes (usually less than MW26 or W4). For other available wire sizes, consult other WRI publications or
discuss with WWR manufacturers.
LRFD BRIDGE DESIGN SPECIFICATION REQUIREMENTS (AASHTO)
The tabulated information shown below is intended to serve as a supplemental technical cross-reference
for design and construction professionals. Information is compiled in such a manner so as to highlight
content that is pertinent to welded wire reinforcement as currently presented in the 2012 AASHTO LRFD
Bridge Design Specification, Sixth Edition.
Note that in most cases, only excerpts from the AASHTO reference standard are shown. This format is
intended to encourage the reader’s direct use of the reference standard itself. Decisions impacting
design and construction must be based on the full text of the 2012 AASHTO LRFD Bridge Design
Specification, Sixth Edition.
The AASHTO Specification uses the term “fabric” interchangeably with “reinforcement” when describing
welded mats, deformed or plain.
A. MATERIAL SPECIFICATION AND USAGE
PROVISION AASHTO
FOR CONCRETE BRIDGE AND RETAINING WALL STRUCTURES IN ACCORDANCE WITH SECTION 5, WELDED WIRE 5.1
REINFORCEMENT IS PERMITTED FOR USE.
SPECIFIC REFERENCE TO YIELD STRENGTH MEASUREMENT IS NOT FOUND IN THE BODY OF AASHTO LRFD **
BRIDGE DESIGN SPECIFICATIONS. INSTEAD, VIA REFERENCE IN THE AASHTO LRFD BRIDGE CONSTRUCTION
SPECIFICATIONS, THE AASHTO M 225 STANDARD SPECIFICATION DICTATES YIELD STRENGTH MEASUREMENT AT
AN EXTENSION OF 0.5 PERCENT OF GAUGE LENGTH. YIELD STRENGTH FOR “HIGH‐STRENGTH WIRE” IS
DETERMINED AT AN EXTENSION UNDER LOAD OF 0.35 PERCENT.
DEFORMED WIRE AND WELDED WIRE SHALL CONFORM TO AASHTO M 225 AND M 221 STANDARD **
SPECIFICATIONS, RESPECTIVELY. PLAIN WIRE AND WELDED WIRE SHALL CONFORM TO AASHTO M 32 AND M55
STANDARD SPECIFICATIONS, RESPECTIVELY. [NOTE THAT, AT THE TIME OF PUBLICATION OF THIS DOCUMENT,
THE AFOREMENTIONED AASHTO STANDARD SPECIFICATIONS STILL CITE WITHDRAWN ASTM STANDARDS A496,
A497, A82, AND A185 AS PARALLEL REFERENCES, AND MAKE NO REFERENCE TO THE ASTM A1064
SPECIFICATION THAT REPLACES THEM.]
DEFORMED WIRE, COLD‐DRAWN WIRE, WELDED PLAIN WIRE FABRIC, AND WELDED DEFORMED WIRE FABRIC 5.4.3.1
ARE PERMITTED FOR USE AS REINFORCING STEEL. YIELD STRENGTHS IN EXCESS OF 75 KSI SHALL NOT BE USED
FOR DESIGN PURPOSES.
THE DESIGN YIELD STRENGTH OF NONPRESTRESSED TRANSVERSE REINFORCEMENT SHALL BE TAKEN EQUAL TO 5.8.2.8
THE SPECIFIED YIELD STRENGTH WHEN THE LATTER DOES NOT EXCEED 60.0 KSI. FOR NONPRESTRESSED
REINFORCEMENT WITH YIELD STRENGTH IN EXCESS OF 60 KSI, THE DESIGN YIELD STRENGTH SHALL BE TAKEN AS
THE STRESS CORRESPONDING TO A STRAIN OF 0.0035, BUT NOT TO EXCEED 75.0 KSI.
INSIDE DIAMETER OF BEND IN WELDED WIRE REINFORCEMENT FOR STIRRUPS AND TIES SHALL NOT BE LESS 5.10.2.3
THAN 4db FOR DEFORMED WIRE LARGER THAN D6 AND 2db FOR ALL OTHER WIRES.
BENDS WITH INSIDE DIAMETER OF LESS THAN 8db SHALL NOT BE LESS THAN 4db FROM NEAREST WELDED
INTERSECTION
FOR BURIED STRUCTURES, REINFORCEMENT SHALL COMPLY WITH 5.4.3. FOR PLAIN WIRE AND PLAIN WELDED 12.4.2.7
WIRE FABRIC, YIELD STRENGTH MAY BE TAKEN AS 65 KSI. FOR DEFORMED WELDED WIRE FABRIC, THE YIELD
STRENGTH MAY BE TAKEN AS 70.0 KSI.
B. DESIGN ASSUMPTIONS – FLEXURE AND AXIAL LOADS
PROVISION AASHTO
FACTORED RESISTANCE OF CONCRETE COMPONENTS SHALL BE BASED ON THE CONDITIONS OF EQUILIBRIUM 5.7.2.1
AND STRAIN COMPATIBILITY, RESISTANCE FACTORS, AND THE PROVISIONS IN THIS SECTION.
IN COMPONENTS WITH FULLY BONDED REINFORCEMENT, STRAIN IS DIRECTLY PROPORTIONAL TO THE
DISTANCE FROM THE NEUTRAL AXIS. MAXIMUM USABLE STRAIN AT THE EXTREME COMPRESSION FIBER OF
SUFFICIENTLY‐CONFINED CONCRETE IS 0.003. TENSILE STRENGTH OF CONCRETE IS NEGLECTED.
YIELD STRENGTH MAY REPLACE WHEN, USING IN THE CALCULATION, THE RESULTING RATIO ⁄ DOES
NOT EXCEED 0.6. IF ⁄ EXCEEDS 0.6, STRAIN COMPATIBILITY SHALL BE USED TO DETERMINE THE STRESS IN
THE MILD STEEL TENSION REINFORCEMENT.
⁄ 0.6 → :
⁄ 0.6 → :
ds = DISTANCE FROM EXTREME COMPRESSION FIBER TO CENTROID OF NONPRESTRESSED TENSILE
REINFORCEMENT IN QUESTION (NOT NECESSARILY EQUAL TO dt )
THE CONCRETE COMPRESSIVE STRESS‐STRAIN DISTRIBUTION IS ASSUMED TO BE RECTANGULAR, PARABOLIC, OR
ANY OTHER SHAPE THAT RESULTS IN A PREDICTION OF STRENGTH IN SUBSTANTIAL AGREEMENT WITH TEST
RESULTS.
SECTIONS ARE TENSION‐CONTROLLED IF THE NET TENSILE STRAIN IN THE EXTREME TENSION STEEL IS EQUAL TO
OR GREATER THAN 0.005 JUST AS THE CONCRETE IN COMPRESSION REACHES ITS ASSUMED STRAIN LIMIT OF
0.003. SECTIONS WITH NET TENSILE STRAIN IN THE EXTREME TENSION STEEL BETWEEN THE COMPRESSION‐
CONTROLLED STRAIN LIMIT AND 0.005 CONSTITUTE A TRANSITION REGION.
SECTIONS ARE COMPRESSION‐CONTROLLED WHEN THE NET TENSILE STRAIN IN THE EXTREME TENSION STEEL IS
EQUAL TO OR LESS THAN THE COMPRESSION‐CONTROLLED STRAIN LIMIT AT THE TIME THE CONCRETE IN
COMPRESSION REACHES ITS ASSUMED STRAIN LIMIT OF 0.003.
C. DESIGN ASSUMPTIONS – SHEAR LOADS
PROVISION AASHTO
TRANSVERSE REINFORCEMENT TO RESIST SHEAR MAY CONSIST OF WELDED WIRE REINFORCEMENT WITH 5.8.2.6
WIRES PERPENDICULAR TO THE LONGITUDINAL AXIS OF THE MEMBER, PROVIDED THAT THE TRANSVERSE
WIRES ARE CERTIFIED TO UNDERGO A MINIMUM ELONGATION OF FOUR PERCENT, MEASURED OVER A GAGE
LENGTH OF AT LEAST 4.0 INCHES INCLUDING AT LEAST ONE CROSSWIRE.
EXCEPT FOR SLABS, FOOTINGS, AND CULVERTS, TRANSVERSE REINFORCEMENT SHALL BE PROVIDED WHERE: 5.8.2.4
0.5
NOMINAL SHEAR RESISTANCE, , SHALL BE CALCULATED BY LESSER OF AND 5.8.3.3
0.25 ′ IN WHICH:
0.0316 ′
cot cot sin
APPLICABLE IF 5.8.3.4.1 SIMPLIFIED PROCEDURE OR 5.8.3.4.2 GENERAL PROCEDURE ARE USED.
THE SHEAR STRESS ON THE CONCRETE SHALL BE DETERMINED AS: 5.8.2.9
D. MINIMUM REINFORCEMENT AND REINFORCEMENT SPACING REQUIREMENTS
PROVISION AASHTO
WHERE TRANSVERSE REINFORCEMENT IS REQUIRED, MAXIMUM SPACING OF TRANSVERSE SHEAR 5.8.2.5
AREA OF STEEL SHALL SATISFY: REINFORCEMENT SHALL NOT EXCEED THE MAXIMUM 5.8.2.7
PERMITTED SPACING, , DETERMINED AS:
0.0316 ′ IF 0.125 : 0.8 24.0
IF 0.125 : 0.4 12.0
UNLESS OTHERWISE SPECIFIED, AT ANY SECTION OF A NONCOMPRESSION‐CONTROLLED FLEXURAL 5.7.3.3.2
COMPONENT, THE AMOUNT OF TENSILE REINFORCEMENT SHALL BE ADEQUATE TO DEVELOP A FACTORED 5.10.3.2
FLEXURAL RESISTANCE, , AT LEAST EQUAL TO THE LESSER OF:
1.33
⁄ 1
PRIMARY REINFORCEMENT OF WALLS AND SLABS: UNLESS OTHERWISE NOTED, THE SPACING OF THE
REINFORCEMENT SHALL NOT EXCEED 1.5X THE MEMBER THICKNESS AND 18 INCHES.
CONTROL OF CRACKING BY DISTRIBUTION OF REINFORCEMENT FOR ALL CONCRETE COMPONENTS EXCEPT 5.7.3.4
SELECTED DECK SLABS DESIGNED IN ACCORDANCE WITH ARTICLE 9.7.2.
THE SPACING OF MILD STEEL REINFORCEMENT IN THE LAYER CLOSEST TO THE TENSION FACE SHALL SATISFY
THE FOLLOWING:
700
2
REINFORCEMENT FOR SHRINKAGE AND TEMPERATURE STRESSES SHALL BE PROVIDED NEAR SURFACES OF 5.10.8
CONCRETE EXPOSED TO DAILY TEMPERATURE CHANGES IN STRUCTURAL MASS CONCRETE
THE AREA OF WELDED WIRE FABRIC PER FOOT, ON EACH FACE AND IN EACH DIRECTION, SHALL SATISFY:
1.30
2
0.11 0.60
SPACING SHALL NOT EXCEED 3X THE COMPONENT THICKNESS OR 18”.
SPACING SHALL NOT EXCEED 12 INCHES FOR WALLS AND FOOTINGS GREATER THAN 18 INCHES THICK.
SPACING SHALL NOT EXCEED 12 INCHES FOR OTHER COMPONENTS GREATER THAN 36 INCHES THICK.
SPACINGS LISTED APPLY FOR REINFORCEMENT PLACED IN EACH FACE OF COMPONENT THICKER THAN
6 INCHES, AND FOR SINGLE LAYER OF REINFORCEMENT PLACED IN COMPONENT NOT GREATER THAN 6
INCHES THICK.
SPIRALS AND TIES FOR COMPRESSION MEMBERS AND FLEXURAL MEMBER COMPRESSION REINFORCEMENT: 5.10.6.2
CENTER‐TO‐CENTER SPACING BETWEEN THE WIRES OF THE SPIRAL SHALL NOT EXCEED 6X LONGITUDINAL BAR 5.10.6.3
DIAMETER OR 6 INCHES. SPACING OF TIES ALONG THE LONGITUDINAL AXIS OF THE MEMBER SHALL NOT 5.10.7
EXCEED THE LEAST DIMENSION OF THE MEMBER OR 12 INCHES. WHERE TWO OR MORE LONGITUDINAL BARS
LARGER THAN #10 ARE BUNDLED TOGETHER, THE SPACING SHALL NOT EXCEED HALF THE LEAST DIMENSION OF
THE MEMBER OR 6 INCHES.
E. BOND AND DEVELOPMENT – DEFORMED WIRE REINFORCEMENT AND WELDED
DEFORMED WIRE FABRIC
PROVISION AASHTO
THE TENSION DEVELOPMENT LENGTH, , SHALL NOT BE LESS THAN THE PRODUCT OF THE BASIC TENSION 5.11.2.1.1
DEVELOPMENT LENGTH, , AND THE MODIFICATION FACTORS SPECIFIED IN ARTICLES 5.11.2.1.2 AND 5.11.2.1.2
5.11.2.1.3. 5.11.2.1.3
FOR DEFORMED WIRE, THE BASIC TENSION DEVELOPMENT LENGTH, , IN INCHES SHALL BE TAKEN AS:
0.95
′
ARTICLE 5.11.2.1.2 OUTLINES MODIFICATION FACTORS WHICH INCREASE .
ARTICLE 5.11.2.1.3 OUTLINES MODIFICATION FACTORS WHICH DECREASE .
THE TENSION DEVELOPMENT LENGTH, , SHALL NOT BE LESS THAN 12.0 INCHES, EXCEPT FOR LAP SPLICES
SPECIFIED IN ARTICLE 5.11.5.3.1 AND DEVELOPMENT OF SHEAR REINFORCEMENT SPECIFIED IN ARTICLE
5.11.2.6.
FOR WELDED DEFORMED WIRE FABRIC APPLICATIONS OTHER THAN SHEAR REINFORCEMENT, THE 5.11.2.5.1
DEVELOPMENT LENGTH, , IN INCHES, MEASURED FROM THE POINT OF CRITICAL SECTION TO THE END OF
WIRE, SHALL NOT BE LESS THAN EITHER (A) OR (B):
A. THE PRODUCT OF BASIC TENSION DEVELOPMENT LENGTH AND
APPLICABLE ARTICLE 5.11.2.2.2 MODIFICATION FACTORS. BASIC TENSION DEVELOPMENT LENGTHS
CALCULATED AS FOLLOWS:
= BASIC TENSION DEVELOPMENT LENGTH FOR WELDED DEFORMED WIRE
FABRIC WITH NOT LESS THAN ONE CROSS WIRE WITHIN THE DEVELOPMENT LENGTH AT
LEAST 2.0 INCHES FROM THE POINT OF CRITICAL SECTION, SHALL SATISFY:
20.0
0.95
or
6.30
′
= BASIC TENSION DEVELOPMENT LENGTH FOR WELDED DEFORMED WIRE
FABRIC WITH NO CROSS WIRES WITHIN THE DEVELOPMENT LENGTH; SHALL BE DETERMINED
IN ACCORDANCE WITH ARTICLE 5.11.2.1.1
B. 8.0 INCHES, EXCEPT FOR LAP SPLICES, AS SPECIFIED IN 5.11.6.1.
F. BOND AND DEVELOPMENT – WELDED PLAIN WIRE FABRIC
PROVISION AASHTO
THE YIELD STRENGTH OF WELDED PLAIN WIRE FABRIC SHALL BE CONSIDERED DEVELOPED BY EMBEDMENT OF 5.11.2.5.2
TWO CROSS WIRES WITH THE CLOSER WIRE NOT LESS THAN 2.0 INCHES FROM THE POINT OF CRITICAL SECTION.
OTHERWISE, THE DEVELOPMENT LENGTH, , MEASURED FROM THE POINT OF CRITICAL SECTION TO
OUTERMOST CROSS WIRE SHALL BE TAKEN AS:
8.50
′
THE DEVELOPMENT LENGTH SHALL BE MODIFIED FOR REINFORCEMENT IN EXCESS OF THAT REQUIRED BY
ANALYSIS AS SPECIFIED IN ARTICLE 5.11.2.4.2, AND BY THE FACTOR FOR LIGHTWEIGHT CONCRETE SPECIFIED IN
ARTICLE 5.11.2.1.2, WHERE APPLICABLE.
DEVELOPMENT LENGTH, , SHALL NOT BE TAKEN LESS THAN 6.0 INCHES, EXCEPT FOR LAP SPLICES AS SPECIFIED
IN ARTICLE 5.11.6.2.
G. SPLICES ‐ DEFORMED WIRE AND WELDED DEFORMED WIRE FABRIC IN TENSION
PROVISION AASHTO
FOR DEFORMED WIRE, THE LENGTH OF LAP FOR TENSION LAP SPLICES SHALL NOT BE LESS THAN EITHER 12.0 5.11.5.3.1
INCHES OR THE FOLLOWING FOR CLASS A, B, OR C SPLICES:
CLASS A SPLICE = 1.0 X
CLASS B SPLICE = 1.3 X
CLASS C SPLICE = 1.7 X
THE TENSION DEVELOPMENT LENGTH, , FOR THE SPECIFIED YIELD STRENGTH SHALL BE TAKEN IN
ACCORDANCE WITH ARTICLE 5.11.2.
THE CLASS OF LAP SPLICE REQUIRED FOR DEFORMED WIRES IN TENSION SHALL BE AS SHOWN IN TABLE BELOW.
Ratio of Percent of spliced within required lap length
, ⁄ ,
Provided over splice length 50 75 100
≥ 2.0 A A B
< 2.0 B C C
WHEN MEASURED BETWEEN THE ENDS OF EACH FABRIC SHEET, THE LENGTH OF LAP FOR LAP SPLICES OF 5.11.6.1
WELDED DEFORMED WIRE FABRIC WITH CROSS WIRES WITHIN THE LAP LENGTH SHALL NO BE LESS THAN 1.3
OR 8.0 INCHES. THE OVERLAP MEASURED BETWEEN THE OUTERMOST CROSS WIRES OF EACH FABRIC SHEET
SHALL NOT BE LESS THAN 2.0 INCHES.
LAP SPLICES OF WELDED DEFORMED WIRE FABRIC WITH NO CROSS WIRES WITHIN THE LAP SPLICE LENGTH
SHALL BE DETERMINED AS FOR DEFORMED WIRE IN ACCORDANCE WITH THE PROVISIONS OF ARTICLE
5.11.5.3.1.
H. SPLICES – WELDED SMOOTH (PLAIN) WIRE FABRIC IN TENSION
PROVISION AASHTO
FOR WELDED PLAIN WIRE FABRIC, WHERE THE AREA OF REINFORCEMENT PROVIDED IS LESS THAN TWICE THAT 5.11.6.2
REQUIRED AT THE SPLICE LOCATION, THE LENGTH OF OVERLAP MEASURED BETWEEN THE OUTERMOST CROSS
WIRES OF EACH FABRIC SHEET SHALL NOT BE LESS THAN:
d. CROSS WIRE SPACING + 2”
e. 1.5 X , WHERE IS DEVELOPMENT LENGTH PER ARTICLE 5.11.2.5.2
f. 6.0 INCHES
WHERE THE AREA OF REINFORCEMENT PROVIDED IS AT LEAST TWICE THAT REQUIRED AT THE SPLICE
LOCATION, THE LENGTH OF OVERLAP MEASURED BETWEEN THE OUTERMOST CROSS WIRES OF EACH FABRIC
SHEET SHALL NOT BE LESS THAN:
a. 1.5 X , WHERE IS DEVELOPMENT LENGTH PER ARTICLE 5.11.2.5.2
b. 2.0 INCHES
I. SHEAR REINFORCEMENT
PROVISION AASHTO
SHEAR REINFORCEMENT SHALL BE LOCATED AS CLOSE TO THE SURFACES OF MEMBERS AS COVER 5.11.2.6.1
REQUIREMENTS AND PROXIMITY OF OTHER REINFORCEMENT PERMIT. STIRRUPS SHALL BE ANCHORED AT
BOTH ENDS. WHERE USED AS SHEAR REINFORCEMENT, STIRRUPS SHALL EXTEND A DISTANCE d FROM EXTREME
COMPRESSION FIBER.
BETWEEN ANCHORED ENDS, EACH BEND IN THE CONTINUOUS PORTION OF A SIMPLE U‐STIRRUP OR MULTIPLE
U‐STIRRUP SHALL ENCLOSE A LONGITUDINAL BAR OR STRAND.
FOR DEFORMED WIRE OF SIZE D31 AND SMALLER, USED AS SHEAR REINFORCEMENT, THE ENDS OF SINGLE‐LEG, 5.11.2.6.2
SIMPLE U‐, OR MULTIPLE U‐STIRRUPS SHALL BE ANCHORED BY A STANDARD HOOK AROUND LONGITUDINAL
REINFORCEMENT.
OPTIONS FOR ANCHORAGE OF EACH LEG OF WELDED WIRE FABRIC FORMING A SINGLE U‐STIRRUP ARE 5.11.2.6.3
ILLUSTRATED BELOW:
FOR NON‐TORSION APPLICATIONS, PAIRS OF U‐STIRRUPS OR TIES THAT ARE PLACED TO FORM A CLOSED UNIT 5.11.2.6.4
SHALL BE CONSIDERED PROPERLY ANCHORED AND SPLICED WHEN LENGTHS OF LAPS ARE NOT LESS THAN 1.7 X
DEVELOPMENT LENGTH, WHERE DEVELOPMENT LENGTH IS CALCULATED PER APPROPRIATE 5.11.2 SUB‐
ARTICLE. IN MEMBERS NOT LESS THAN 18.0 INCHES DEEP, CLOSED STIRRUP SPLICES WITH THE TENSION FORCE
RESULTING FROM FACTORED LOADS, , NOT EXCEEDING 9.0 KIPS PER LEG, MAY BE CONSIDERED ADEQUATE
IF THE STIRRUP LEGS EXTEND THE FULL AVAILABLE DEPTH OF THE MEMBER.
J. SPECIFIC PROVISIONS FOR STRUCTURE OR COMPONENT
PROVISION AASHTO
STIRRUP REINFORCEMENT IN CONCRETE PIPE SHALL SATISFY THE PROVISIONS OF ARTICLE 12.10.4.2.7 AND 5.11.2.6.1
SHALL NOT BE REQUIRED TO SATISFY THE PROVISIONS OF ARTICLE 5.11.2.6.1.
FOR EMPIRICALLY DESIGNED CONCRETE DECK SLABS, FOUR LAYERS OF ISOTROPIC REINFORCEMENT SHALL BE 9.7.2.5
LOCATED AS CLOSE TO THE OUTSIDE SURFACES AS PERMITTED BY COVER REQUIREMENTS. THE MINIMUM
AMOUNT OF REINFORCEMENT SHALL BE 0.27 IN2/FOOT FOR EACH BOTTOM LAYER AND 0.18 IN2/FOOT FOR
EACH TOP LAYER. SPACING OF STEEL SHALL NOT EXCEED 18.0 INCHES. REINFORCING STEEL SHALL BE GRADE 60
OR BETTER.
THE DIRECT DESIGN METHOD FOR REINFORCED CONCRETE PIPE IS CARRIED OUT AT THE STRENGTH LIMIT 12.10.4.2
STATE. STRUCTURE SPECIFIC REQUIREMENTS ARE OUTLINED IS AASHTO AS FOLLOWS:
a. FLEXURAL RESISTANCE AT THE STRENGTH LIMIT STATE (12.10.4.2.4)
b. MINIMUM FLEXURAL (CIRCUMFERENTIAL) REINFORCEMENT WITH STIRRUPS (12.10.4.2.4b)
c. MINIMUM FLEXURAL (CIRCUMFERENTIAL) REINFORCEMENT WITHOUT STIRRUPS (12.10.4.2.4c)
d. REINFORCEMENT FOR CRACK WIDTH CONTROL (12.10.4.2.4d)
e. MINIMUM CONCRETE COVER (12.10.4.2.4e)
f. SHEAR RESISTANCE WITHOUT STIRRUPS (12.10.4.2.5)
g. SHEAR RESISTANCE WITH RADIAL STIRRUPS (12.10.4.2.6)
THE INDIRECT DESIGN METHOD FOR REINFORCED CONCRETE PIPE IS CARRIED OUT AT THE SERVICE LIMIT 12.10.4.3
STATE. STRUCTURE SPECIFIC REQUIREMENTS ARE OUTLINED IN AASHTO AS FOLLOWS:
a. D‐LOADS DETERMINED FOR A PARTICULAR CLASS AND SIZE OF PIPE PER AASHTO M242 (12.10.4.3.1)
b. BEDDING FACTORS (12.10.4.3.2)
DEVELOPMENT OF QUADRANT MAT REINFORCEMENT FOR REINFORCED CONCRETE PIPE 12.10.4.4
FOR CAST‐IN‐PLACE BOX AND ARCH STRUCTURES, REINFORCEMENT SHALL NOT BE LESS THAN THAT SPECIFIED 12.11.4.3.1
IN ARTICLE 5.7.3.3.2 AT ALL CROSS‐SECTIONS SUBJECT TO FLEXURAL TENSION, INCLUDING THE INSIDE FACE OF
WALLS.
TEMPERATURE AND SHRINKAGE REINFORCEMENT SHALL BE PROVIDED NEAR THE INSIDE SURFACES OF WALLS
AND SLABS IN ACCORDANCE WITH ARTICLE 5.10.8.
FOR PRECAST BOX STRUCTURES, AT ALL CROSS‐SECTIONS SUBJECTED TO FLEXURAL TENSION, THE RATIO OF 12.11.4.3.2
PRIMARY FLEXURAL REINFORCEMENT IN THE DIRECTION OF THE SPAN TO GROSS CONCRETE AREA SHALL BE
NOT LESS THAN 0.002. SUCH MINIMUM REINFORCEMENT SHALL BE PROVIDED AT THE INSIDE FACES OF WALLS
AND IN EACH DIRECTION AT THE TOP OF SLABS OF BOX SECTIONS HAVING LESS THAN 2.0 FEET OF COVER.
THE PROVISIONS OF ARTICLE 5.10.8 SHALL NOT APPLY TO PRECAST CONCRETE BOX SECTIONS FABRICATED IN
LENGTHS NOT EXCEEDING 16.0 FEET. WHERE THE FABRICATED LENGTH EXCEEDS 16.0 FEET, THE MINIMUM
LONGITUDINAL REINFORCEMENT FOR SHRINKAGE AND TEMPERATURE SHOULD BE IN CONFORMANCE WITH
ARTICLE 5.10.8.
Generally, shorter sheets are loaded onto flatbed trailers using forklifts. Longer sheets are usually loaded with an overhead
crane or forklift truck using a spreader bar or sheet pick-up frame with a 6-point pick-up so that longer sheets will not
deflect or bend excessively when lifted. Cables or chains are passed through the bundles and fastened to the bottom
wires.
After the sheet bundles are loaded onto the flatbed trailers, refer to Figure 8.2, they are secured to the flatbed using chains
and binders, nylon straps, steel strapping, or a combination of these devices, in accordance with applicable federal, state
and local safety regulations.
Placing 9
The engineer specifies the amount of reinforcement required and
the correct position for the reinforcement within a wall or slab. To
ensure proper performance of the reinforcement, it is essential
that the welded wire reinforcement sheets be placed on supports
to maintain their required position during concrete placement.
Recommended Support
Wire Size
For Wire Spacing Spacing *
Larger than W/D9* 12” and greater 4 - 6 ft.
W/D5 to W/D9 12” and greater 3 - 4 ft.
Larger than W/D9* Less than 12” 3 - 4 ft.
W/D4 to W/D9 Less than 12” 2 - 3 ft.
Figure 9.2. Welded wire is supported on steel wire chairs.
Less than W/D4** Less than 12” 2 - 3 ft. or less Note stiffness of WWR.
Weight Calculation 10
Welded Wire Weight (Mass) Calculations Guidelines for Calculating Wire Area
Calculated actual weight of a reinforcement item is Weight (Mass) and Diameter
determined by computing the weights of longitudinal and Cross-sectional area of wire is taken as nominal area.
transverse wires separately, then adding the two results: Weight and nominal diameter are based on area figure.
Calculated actual weight = Longitudinal weight + Symbol Description Units Metric
transverse weight A = Cross-sectional sq. in. mm2
Longitudinal weight = Wtl x Nl x L (round to area of one wire
1 decimal place) Wt = Unit weight lbs./ft. kg/m
Transverse weight = Wtt x Nt x OW (round
of one wire
to 1 decimal place)
d = Nominal diameter in. mm
where: Wtl = Unit weight of one
of one wire
longitudinal wire (lbs./ft.
or kg/m)
Wtt = Unit weight of one trans- A = “W/D” designation ÷ 100
verse wire (lbs./ft. or kg/m) Am = “MW/MD” designation x 0.00785
Nl = Number of longitudinal Wt = A x 3.4 Am
wires
Nt = Number of transverse d =
wires
L = Length of sheet (ft. or m) Mass (kg/m) Mass = Area in mm2 x 0.00785
OW = Overall width = length of
transverse wires (ft. or mm)
Example of Weight (Mass) Calculations
Item 1. 6 x 8-W10 x D12–96” (+0”, +6”) x 20’-8” sheets
Nl = Width (inches or mm) +1 for uniformly Item 2. 6 x 6-W2.9 x W2.9–72” (+0, +0”) x 20’-0” sheets
Longitudinal spacing spaced reinforcement Item 1M.
152 x 203–MW65 x MD77–2438 (+0 +152) x 6.3m
Length (inches or mm) Item 2M.
Nt = for uniformly
Transverse spacing spaced reinforcement 152 x 152–MW19 x MW19–1830 (+0 +0) x 6.1m
Calculated Actual Weights (Customary Units) Calculated Actual Mass (Metric Units)
Item 2M
Item 2 Longitudinal Wires MW19 .147 13 6.1 11.7
Longitudinal Wires W2.9 .099 13 20.00 25.7
W2.9 .099 40 6.00 23.8 Transverse Wires MW19 .147 40 1.83 10.8
Transverse Wires Calc. Mass 22.5
Calc. Weight 49.5 Kgs./Sheet
Lbs./Sheet
* Item 1. Area = length x overall width * Item 1. Area = length x overall width
Item 2. Area = length x width Item 2. Area = length x width
Round #/100 Sq. Ft. to full number
Weight (Mass) Estimating Tables
TABLE 10.1 Weight of Longitudinal Wires - Weight in Pounds per 100 Sq. Ft. for all Styles
NOTE: Based on 60” width center to center of outside longitudinal wires and uniform spacing of wire.
WIRE NOMINAL
SPACING AND WEIGHT OF LONGITUDINAL WIRES
SIZE DIAMETER
(W or D) INCHES 2” 3” 4” 5” 6” 8” 9” 10” 12” 16” 18”
45 0.757 948.60 642.60 489.60 397.80 336.60 260.10 234.40 214.20 183.60 145.35 132.98
31 0.628 653.48 442.68 337.28 274.04 231.88 179.18 161.68 147.56 126.48 100.13 91.28
30 0.618 632.40 428.40 326.40 265.20 224.40 173.40 156.46 142.80 122.40 96.90 88.33
28 0.597 590.24 399.84 304.64 247.52 209.44 161.84 146.03 133.28 114.24 90.44 82.44
26 0.576 548.08 371.28 282.88 229.84 194.48 150.28 135.60 123.76 106.08 83.98 76.55
24 0.553 505.92 342.72 261.12 212.16 179.52 138.72 125.17 114.24 97.92 77.52 70.67
22 0.529 463.76 314.16 239.36 194.48 164.56 127.16 114.74 104.72 89.76 71.06 64.78
20 0.504 421.60 285.60 217.60 176.80 149.60 115.60 104.31 95.20 81.60 64.60 58.89
18 0.478 379.44 257.04 195.84 159.12 134.64 104.04 93.88 85.68 73.44 58.14 53.00
16 0.451 337.28 228.48 174.48 141.44 119.68 92.48 83.45 76.16 65.28 51.68 47.11
14 0.422 295.12 199.92 152.32 123.76 104.72 80.92 73.01 66.64 57.12 45.22 41.22
12 0.391 252.96 171.36 130.56 106.08 89.76 69.36 62.58 57.12 48.96 38.76 35.33
11 0.374 231.88 157.08 119.68 97.24 82.28 63.58 57.37 52.36 44.88 35.53 32.39
10.5 0.366 221.34 149.94 114.24 92.82 78.54 60.69 54.76 49.98 42.84 33.91 30.92
10 0.356 210.80 142.80 108.80 88.40 74.80 57.80 52.15 47.60 40.80 32.30 29.44
9.5 0.348 200.26 135.66 103.36 83.98 71.06 54.91 49.55 45.22 38.76 30.69 27.97
9 0.338 189.72 128.52 97.92 79.56 67.32 52.02 46.94 42.84 36.72 29.07 26.50
8.5 0.329 179.18 121.38 92.48 75.14 63.58 49.13 44.33 40.46 34.68 27.46 25.03
8 0.319 168.64 114.24 87.04 70.72 59.84 46.24 41.73 38.08 32.64 25.84 23.56
7.5 0.309 158.10 107.10 81.60 66.30 56.10 43.35 39.11 35.70 30.60 24.23 22.08
7 0.298 147.56 99.96 76.16 61.88 52.36 40.46 36.51 33.32 28.56 22.61 20.61
6.5 0.288 137.02 92.82 70.72 57.46 48.62 37.57 33.90 30.94 26.52 21.00 19.14
6 0.276 126.48 85.68 65.28 53.04 44.88 34.68 31.29 28.56 24.48 19.38 17.67
5.5 0.264 115.94 78.54 69.84 48.62 41.14 31.79 28.69 26.18 22.44 17.77 16.19
5 0.252 105.40 71.40 54.40 44.20 37.40 28.90 36.08 23.80 20.40 16.15 14.72
4.5 0.240 94.86 64.26 48.96 39.78 33.66 26.01 23.47 21.42 18.36 14.54 13.25
4 0.225 84.32 57.12 43.52 35.36 29.92 23.12 20.87 19.04 16.32 12.92 11.78
3.5 0.211 73.78 49.98 38.08 30.94 26.18 20.23 18.26 16.66 14.28 11.31 10.31
3 0.195 63.24 42.84 32.64 26.52 22.44 17.34 15.65 14.28 12.24 9.69 8.83
2.9 0.192 61.13 41.14 31.55 25.64 21.69 16.76 15.13 13.80 11.83 9.37 8.54
2.5 0.178 52.70 35.70 27.20 22.10 18.70 14.45 13.04 11.90 10.20 8.08 7.36
2.1 0.162 44.27 29.99 22.85 18.56 15.71 12.14 10.95 10.00 8.56 6.78 6.18
2 0.159 42.16 28.56 21.76 17.68 14.96 11.56 10.44 9.52 8.16 6.46 5.89
1.5 0.138 31.62 21.42 16.32 13.26 11.22 8.67 7.83 7.14 6.12 4.85 4.42
1.4 0.134 29.51 19.99 15.23 12.38 10.47 8.09 7.30 6.66 5.71 4.52 4.12
NOTES: (1) This table is to be used for estimating purposes only. Exact weights of welded wire reinforcement will vary from
those shown above, depending upon width of sheets and length of overhangs.
(See example, Section 10, Weight Calculation.)
(2) Deformed wires (D prefix) usually are not produced in sizes smaller than D4.
TABLE 10.2M Mass of Longitudinal Wires (Mass in kg/m2 for all styles) meters = m
Based on 1524mm width center to center of outside longitudinal wires millimeters = mm
45 290.0 19.23 46.31 31.37 23.90 19.42 16.43 12.71 11.44 10.46 8.96 7.10 6.47
31 200.0 15.96 31.94 21.59 16.45 13.37 11.31 8.74 7.89 7.20 6.17 4.89 4.46
30 194 15.70 30.84 20.89 15.92 12.93 10.94 8.36 7.63 6.96 5.97 4.75 4.33
28 181 15.16 28.79 19.50 14.86 12.07 10.22 7.89 7.12 6.50 5.57 4.43 4.04
26 168 14.61 26.73 18.11 13.80 11.21 9.49 7.33 6.61 6.04 5.17 4.11 3.75
24 155 14.05 24.68 16.72 12.74 10.35 8.76 6.77 6.15 5.57 4.78 3.79 3.46
22 142 13.44 23.60 15.32 11.67 9.49 8.03 6.20 5.60 5.11 4.38 3.47 3.17
20 129 12.80 20.56 13.94 10.61 8.62 7.30 5.84 5.09 4.64 3.98 3.16 2.88
18 116 12.14 18.51 12.54 9.55 7.76 6.57 5.07 4.58 4.23 3.58 2.84 2.59
16 103 11.46 16.45 11.14 8.49 6.90 5.84 4.51 4.07 3.71 3.18 2.52 2.30
14 90 10.72 14.39 9.75 7.43 6.04 5.11 3.95 3.55 3.25 2.79 2.20 2.01
12 77 9.91 12.34 8.38 6.37 6.17 4.38 3.38 3.05 2.79 2.39 1.88 1.72
11 71 9.50 11.31 7.66 5.81 4.74 4.01 3.10 2.80 2.55 2.19 1.74 1.58
10.5 68 9.30 10.80 7.31 5.57 4.53 3.83 2.96 2.67 2.44 2.09 1.66 1.52
10 65 9.04 10.27 6.96 5.31 4.31 3.65 2.82 2.54 2.32 1.99 1.59 1.45
9.5 61 8.84 9.77 6.62 5.04 4.10 3.47 2.68 2.42 2.21 1.89 1.49 1.36
9 58 8.59 9.25 6.27 4.78 3.88 3.28 2.54 2.29 2.09 1.79 1.42 1.29
8.5 55 8.38 8.74 5.82 4.56 3.66 3.10 2.40 2.16 1.97 1.69 1.35 1.27
8 52 8.10 8.23 5.57 4.25 3.45 2.92 2.26 2.04 1.86 1.59 1.27 1.16
7.5 48 7.85 7.71 5.22 3.98 3.23 2.74 2.11 1.91 1.74 1.49 1.17 1.07
7 45 7.57 7.20 4.88 3.71 3.02 2.55 1.97 1.78 1.63 1.39 1.10 1.00
6.5 42 7.32 6.68 4.53 3.45 2.80 2.37 1.83 1.65 1.51 1.29 1.03 0.94
6 39 7.01 6.17 4.18 3.18 2.59 2.19 1.69 1.53 1.39 1.19 0.95 0.87
5.5 36 6.78 5.65 3.83 2.92 2.37 2.01 1.55 1.40 1.28 1.09 0.88 0.80
5 33 6.40 5.14 3.48 2.65 2.18 1.82 1.41 1.27 1.18 0.99 0.81 0.74
4.5 29 6.07 4.63 3.13 2.39 1.94 1.64 1.27 1.14 1.04 0.90 0.71 0.65
4 26 5.72 4.11 2.79 2.12 1.72 1.46 1.13 1.02 0.93 0.80 0.64 0.58
3.5 23 5.35 3.60 2.44 1.86 1.51 1.28 0.99 0.89 0.81 0.70 0.56 0.51
3 19 4.95 4.06 2.09 1.59 1.29 1.09 0.85 0.76 0.70 0.60 0.47 0.42
2.9 19 4.88 2.98 2.09 1.59 1.29 1.09 0.85 0.76 0.70 0.60 0.47 0.42
2.5 16 4.53 2.57 1.74 1.33 1.08 0.91 0.70 0.64 0.58 0.50 0.39 0.36
2.1 13.5 4.15 2.15 1.46 1.11 0.90 0.76 0.59 0.53 0.49 0.42 0.33 0.30
2 13 4.04 2.06 1.39 1.03 0.87 0.73 0.56 0.51 0.46 0.40 0.32 0.29
1.5 10 3.51 1.54 1.04 0.82 0.65 0.55 0.42 0.38 0.35 0.30 0.24 0.22
1.4 9 3.39 1.44 0.97 0.74 0.60 0.51 0.39 0.35 0.32 0.28 0.22 0.20
NOTES: (1) This table is to be used for estimating purposes only. Exact weights of welded wire reinforcement will
vary from those shown above, depending upon width of sheets and length of overhangs. (See example,
Section 10, Weight Calculation.)
(2) Deformed wires (D prefix) usually are not produced in sizes smaller than D4.
TABLE 10.3 Weight of Transverse Wires - Weights in pounds per 100 sq. ft.
NOTE: Based on 62’’ lengths of transverse wire (60’’ width plus 1’’overhang each side) and uniform spacing of wires.
22 0.529 463.76 309.17 231.88 185.50 154.59 115.94 103.06 92.75 77.29 57.97 51.53
20 0.504 421.60 281.06 210.80 168.64 140.53 105.40 93.69 84.32 70.26 52.70 46.84
18 0.478 379.44 252.96 189.72 151.78 126.48 94.86 84.32 75.89 63.24 47.43 42.16
16 0.451 337.28 224.85 168.64 134.91 112.43 84.32 74.95 67.46 56.21 42.16 37.48
14 0.422 295.12 196.76 147.56 118.05 98.37 73.78 65.58 59.02 49.19 36.89 32.79
12 0.391 252.96 168.64 126.48 101.18 84.32 63.24 56.21 50.59 42.16 31.62 28.11
11 0.374 231.88 154.59 115.94 92.75 77.29 57.97 51.53 46.38 38.65 28.98 25.77
10.5 0.366 221.34 147.56 110.67 88.54 73.78 55.34 49.19 44.27 36.89 27.87 24.59
10 0.356 210.80 140.53 105.40 84.32 70.27 52.70 46.84 42.16 35.13 26.35 23.42
9.5 0.348 200.28 133.51 100.13 80.11 66.76 50.07 44.50 40.05 33.38 25.03 22.25
9 0.338 189.72 126.48 94.86 75.89 63.24 47.43 42.16 37.94 31.62 23.71 21.08
8.5 0.329 179.18 119.45 89.59 71.67 59.73 44.80 39.82 35.84 29.86 22.40 19.91
8 0.319 168.64 112.43 84.32 67.46 56.21 42.16 37.48 33.73 28.11 21.08 18.74
7.5 0.309 158.10 105.40 79.05 63.24 52.70 39.53 35.14 31.62 26.35 19.76 17.57
7 0.298 147.56 98.37 73.78 59.02 49.19 36.89 32.79 29.51 24.59 18.44 16.40
6.5 0.288 137.02 91.35 68.51 54.81 45.68 34.26 30.45 27.41 22.84 17.13 15.23
6 0.276 126.48 84.32 63.24 50.59 42.16 31.62 28.11 25.30 21.08 15.81 14.05
5.5 0.264 115.94 77.30 57.97 46.38 38.65 28.99 25.77 23.19 19.33 14.49 12.88
5 0.252 105.40 70.27 52.70 42.16 35.13 26.35 23.42 21.08 17.57 13.17 11.71
4.5 0.240 94.86 63.24 47.43 37.95 31.62 23.72 21.08 18.97 15.81 11.86 10.54
4 0.225 84.32 56.21 42.16 33.73 28.11 21.08 18.74 16.86 14.05 10.54 9.37
3.5 0.211 73.78 49.19 36.89 29.51 24.60 18.45 16.40 14.76 12.30 9.22 8.20
3 0.195 63.24 42.16 31.62 25.30 21.08 15.81 14.05 12.65 10.54 7.90 7.03
2.9 0.192 61.13 40.75 30.57 24.45 20.38 15.28 13.55 12.23 10.18 7.64 6.79
2.5 0.178 52.70 35.13 26.35 21.08 17.57 13.18 11.71 10.54 8.78 6.59 5.86
2.1 0.162 44.26 29.51 22.13 17.71 14.76 11.07 9.81 8.85 7.38 5.53 4.92
2 0.159 42.16 28.11 21.08 16.86 14.05 10.54 9.37 8.43 7.03 5.27 4.68
1.5 0.138 31.62 21.08 15.81 12.65 10.54 7.91 7.03 6.32 5.27 3.95 3.51
1.4 0.134 29.51 19.67 14.76 11.80 9.84 7.38 6.54 5.90 4.92 3.69 3.28
22 142 13.44 22.62 15.08 11.31 9.06 7.54 5.65 5.03 4.52 3.77 2.83 2.52
20 129 12.80 20.66 13.71 10.28 8.23 6.85 5.14 4.57 4.11 3.43 2.57 2.29
18 116 12.14 18.51 12.34 9.25 7.40 6.17 4.63 4.11 3.70 3.08 2.32 2.06
16 103 11.46 16.45 10.97 8.23 6.58 5.48 4.11 3.66 3.29 2.74 2.06 1.83
14 90 10.72 14.39 9.60 7.20 5.76 4.80 3.60 3.20 2.88 2.40 1.80 1.60
12 77 9.91 12.34 8.23 6.17 4.93 4.11 3.08 2.74 2.47 2.08 1.54 1.37
11 71 9.60 11.31 7.54 5.65 4.52 3.77 2.83 2.52 2.26 1.89 1.42 1.26
10.5 68 9.30 10.80 7.20 5.40 4.32 3.60 2.70 2.40 2.16 1.80 1.35 1.20
10 65 9.04 10.28 6.85 5.14 4.11 3.43 2.57 2.28 2.06 1.71 1.28 1.14
9.5 61 8.84 9.77 6.51 4.88 3.91 3.26 2.44 2.17 1.95 1.63 1.22 1.09
9 58 8.59 9.25 6.17 4.63 3.70 3.08 2.31 2.06 1.85 1.54 1.16 1.03
8.5 55 8.36 8.74 5.83 4.37 3.50 2.91 2.19 1.94 1.75 1.46 1.09 0.97
8 52 8.10 8.24 5.48 4.11 3.29 2.74 2.06 1.83 1.65 1.37 1.03 0.92
7.5 48 7.85 7.71 5.14 3.86 3.08 2.57 1.93 1.71 1.55 1.29 0.96 0.86
7 45 7.57 7.20 4.80 3.60 2.88 2.40 1.80 1.60 1.44 1.20 0.90 0.80
6.5 42 7.32 6.68 4.45 3.34 2.67 2.23 1.67 1.49 1.34 1.11 0.84 0.74
6 39 7.01 6.17 4.11 3.08 2.47 2.00 1.54 1.37 1.23 1.03 0.77 0.68
5.5 36 6.73 5.65 3.77 2.83 2.26 1.89 1.41 1.26 1.13 0.94 0.71 0.63
5 33 6.40 5.14 3.43 2.57 2.06 1.71 1.29 1.14 1.03 0.86 0.64 0.57
4.5 29 6.07 4.63 3.08 2.31 1.85 1.54 1.16 1.03 0.93 0.77 0.58 0.51
4 26 5.72 4.11 2.74 2.06 1.65 1.27 1.03 0.91 0.82 0.69 0.51 0.46
3.5 23 5.36 3.60 2.40 1.80 1.44 1.20 0.90 0.80 0.72 0.60 0.45 0.40
3 19 4.95 3.08 2.08 1.54 1.23 1.03 0.77 0.69 0.62 0.51 0.39 0.34
2.9 19 4.88 2.98 1.99 1.49 1.19 1.00 0.75 0.66 0.60 0.50 0.37 0.33
2.5 16 4.52 2.57 1.76 1.29 1.03 0.86 0.64 0.57 0.51 0.43 0.32 0.29
2.1 13.5 4.15 2.16 1.44 1.08 0.86 0.72 0.54 0.48 0.43 0.36 0.27 0.24
2 13 4.04 2.06 1.37 1.03 0.81 0.69 0.51 0.46 0.41 0.34 0.26 0.23
1.5 10 3.51 1.54 1.03 0.77 0.62 0.51 0.39 0.34 0.31 0.26 0.19 0.17
1.4 9 3.39 1.44 0.96 0.72 0.58 0.48 0.36 0.32 0.29 0.24 0.18 0.16
NOTES
Welded wire, sometimes called fabric or mesh is what we refer to today as “STRUCTURAL WELDED WIRE
REINFORCEMENT (WWR)” for concrete construction. The U.S. Patents covering its production were issued in 1901.
The Wire Reinforcement Institute, Inc. (WRI) was founded in 1930 and has in its Library a hard covered book on
triangular wire reinforcement which was published in 1908 by the American Steel & Wire Company (AS&W). In 1911
welded wire machinery arrived and the industry began a new product line for welded wire reinforcement. Considering
the time and state of the art of reinforced concrete, the publications printed in those early years were very sophisticated
and used by many engineers and contractors on some well-known building and paving projects. We are continuing
that trend today by keeping you current on the latest materials, technologies and practices.
Activities - The Institute develops marketing strategies and promotional materials for the
purpose of expanding applications and increasing usage of welded wire reinforcing.
In addition;
This draft is not final and is subject to revisions. This draft is for public review and comment
This comment appears at the beginning and here at the end only. It applies to all pages of this draft.