Manual final-FWG10-1
Manual final-FWG10-1
Manual final-FWG10-1
Table of contents
1.0 Introduction
1.1 General
2.0 Specifications
2.1 Technical specification
2.2 Characteristics of Fresh Water Generator
4.0 Operation
4.1 Theory description
4.2 Initial start-up
4.3 Stop the system
4.4 Salinity meter
4.5 Scale inhibiting facility
5.0 Troubleshooting
7.0 Drawings
1. Introduction
Fresh Water Generator that mainly consists of evaporating and condensing chambers, ejector
equipped for vacuum, as well as relevant accessories for the system.
The control system is to be designed as Hansun standard in according to our design special
purpose. Subject salinity meter is exclusively composed by maker, the design scheme
concluded with temperature compensation. The system designed with roughly crude sea
condition. That is for 32 0C sea water and 75 0C cylinder cooling water temperature. Under
such circumstance, the unit can reach distillate production capacity of 10 t/d with a sea
temperature of 32 0C. Each unit consists of a condenser and a heater installed in a same
chamber.
The entire FWG series can cover capacity from 1~40m3/h
1.1 General
To obtain all advantages operating the Fresh Water Generator, be assured all users have
adequate education for the equipment.
That the installation is correct maintained and operated in accordance with the instruction in
this manual.
Otherwise the functions of the equipment cannot be guaranteed.
2. Specifications
2.1 Technical specification
1). Type: FWG-10
2). Distillate produced 10 t/d
3). Heat consumption 350KW
4). Residual salt content less than 10 ppm NaCl
5). Distillate temperature. 42℃
6). Sea water quantity 25m3/h
7). Max. Sea water temperature. 32℃
8). Total dissolved solids 35000ppm
9). Feed water 833 l/h
10). Brine outlet temperature 42℃
11). Brine outlet pressure 0.3 bar
5. Pipework
a). For sea water. Stainless steel
b). For distillate Copper/Brass
6. Foundation frame Mild steel
7. Brine / Air ejector Cast Bronze
8. Pumps
a). Sea water pump
Capacity : 25m3/h at 4bar, IP54, Class F
Power supply : 380VAC, 50Hz, 3P, 7.5kw
b). Distillate pump
Capacity: 0.8m3/h at 2bar, IP54, Class F
Power supply: 380VAC, 50Hz, 3P
9. Control equipment and instrumentation
a). Control panel, incorporating
salinometer, motor starters, transformer.
b). Salinity cells for distillate
c). Pressure gauges
d). Solenoid valve
e). Scale inhibitor connection
f). Distillate check valve
Date: 2006-05-20 FRESH WATER GENERATOR, UV Sterilizer, Rehardening Water Filter
Rev: V1 Model: FWG-10
4.0 Operations.
4.1 Theory description
Theory description:
The sea water enters the plant at the condenser, flows through the condenser. Then a little
quantity is fed into the chamber. The remainder quantity of sea water fed the brine/air ejector,
where brine and air is take off, and was discharge overboard.
The pressure inside the chamber is less than atmosphere (vacuum), in this way the boiling
temperature is lower than 45℃. With the heat source jacket cooling water or steam, the
vapour arise from the brine level in the plate heat exchanger, flows through the demister
where atomized brine in the vapour is separated and pure steam condensers to distillate
around the cooling plate heater of the condenser.
Subject Fresh Water Generator equipped with programme salinity meter, which exclusive
design that complies with the requirement of evaporation Fresh Water Generator.
HANSUN SM-01 salinity meter is the on-line conductivity monitoring and control meter,
which is given built-in micro-processing chip design, and combine with accurate, stable,
reliable, standardized, multi-function as an on-line analysis instrument of new generation.
The meter equips with green backing light LCD, which gives illustration code and status
indication. And multi-status display µS/TDS/mS/TEMP, and support automatic parameter
correction. Low and high limit setting extended for outputting.
HANSUN SM-01 salinity meter has smart friend interface design with robust software
support, keyboard design for easy operation. Exclusive outline compact outline design,
comply with on-line purpose.
Application
HANSUN SM-01 widely uses in Reverse Osmosis, Desalination industry as on-line
monitoring device
SM-00
SM-01
SM-02
SM-03
1.outline:96×96×130mm(L×W×H)
2.panel open size:92×92mm(L×W)
3.installation style:panel mounting
Date: 2006-05-20 FRESH WATER GENERATOR, UV Sterilizer, Rehardening Water Filter
Rev: V1 Model: FWG-10
① electrode constant
In measuring mode by press key ,“C=” and“Check”flashing on screen, and display
electrode constant accordingly. By pressing move icon to corresponding bit then
press key to adjust value to constant as identified on electrode. Setting range:
0.800—1.200. If the value exceeds setting range, the value can not be stored and display
as error,and return to default after 5 seconds.
Manual measuring span: current span flashing on screen, flashing with span “20, 200,
2000”by pressing key “ ”, store setting by pressing key “ ” then enter into next
item.
Electrode code
Measuring span
style
0~20µS/cm 0~200µS/cm
0. 1cm-1
0~10ppm 0~100ppm
0~
0~20µS/cm 0~200µS/cm
1.0 cm-1 2000uS/cm
0~10ppm 0~100ppm
0~1000 ppm
0~
0~2000uS/cm 0~20mS/cm
10cm-1 200µS/cm
0~1000 ppm 0~10ppt
0~100ppm
“Low” and alarm 1 LED flashing on screen, move icon to corresponding bit by pressing
key “ ” and adjust value by pressing key “ ”. Store setting by pressing key “ ”
then enter into next item.
Measure point
Low Alarm L2 Releasing point
⑨ 4mA initialization
“4.00”displays on screen, “mA” flashing on right side of screen, pressing key “ ”
enter setting item of conductivity, the figure displayed as initial value of 4mA. Move
Date: 2006-05-20 FRESH WATER GENERATOR, UV Sterilizer, Rehardening Water Filter
Rev: V1 Model: FWG-10
icon to corresponding bit by pressing key “ ” then adjust setting by pressing key
“ ”. Store setting by pressing key “ ” then enter into next item.
⑥ 20 mA initialization
“20.00” displays on screen, “mA” flashing on right side of screen, pressing key “ ”
enter setting item of conductivity, the figure displayed as initial value of 20 mA. Move
icon to corresponding bit by pressing key “ ” then adjust setting by pressing key
“ ”. Store setting by pressing key “ ” then enter into next item.
⑦ TDS setting
“TDS” flashing on left side of screen, the main display is TDS setting. Move icon to
corresponding bit by pressing key “ ” then adjust setting by pressing key “ ”. Store
setting by pressing key “ ” then enter into next item.
Terminal connection:
In order to secure the measuring accuracy, please install sensor with probe cell in right
way, and avoid bubbles and sharp corner cause incorrect measuring data. Please keep
arrangement fully as follow illustration:
(1) Cell
(2) T connection
Attention:
(1) The electrode is to be arranged place, where is the flow stable and no bubbles
accumulated.
(2) The electrode to be arranged in horizontal, incline, vertical, so that the probe cell
facing flow downstream arrangement, and the probe plug in water flow and avoid
static water corner.
Date: 2006-05-20 FRESH WATER GENERATOR, UV Sterilizer, Rehardening Water Filter
Rev: V1 Model: FWG-10
(3) The signal is very sensitive, please arrange independent cable tray, and prohibit cable
laying with power and control cable, in order to avoid turbulence and impact to
measuring cell.
(4) If further demands for cable length, please advise prior to delivery.
(5) Keep measuring cell clean, don’t touch surface and avoiding fats or foreign solids.
5.0 Troubleshooting
• There could be some problems caused upon system running for long time, we hereby list
some solution that’s corresponding to some problem that can sometimes happen.
3. Vacuum low 1. sea water intake line too Check the sea water intake
long or clogging. line, no clogging. The
distance arranged between
sea water pump and fresh
water generator is to be as
close as possible.
PUMP MOTOR
Capacity: 25m3/h Make: Maker standard
Total manometrig hg: 45m Power: 7.5kw
Efficiency %: Voltage: 3x 380VAC, 50Hz
Required NPSH: 5 mtrs Speed:
Speed RPM: 3600 Isolation / Prot.: F/ IP54
Consumed pw w.point: Type:
Cons. Pw end of curve:
CONSTRUCTION REMARKS
Execution: Monobloc
Mounting:
Seal type: Mechanical seal
Impeller: bronze
Shaft: Stainless steel
Pump casing: Cast bronze
Date: 2006-05-20 FRESH WATER GENERATOR, UV Sterilizer, Rehardening Water Filter
Rev: V1 Model: FWG-10
PUMP MOTOR
Capacity: 0.8m3/h Make: Maker standard
Total manometrig hg: 20m Power: 0.75kw
Efficiency %: Voltage: 3x 380VAC, 50Hz
Required NPSH: 5 mtrs Speed:
Speed RPM: 3600 Isolation / Prot.: F/ IP54
Consumed pw w.point: Type:
Cons. Pw end of curve:
CONSTRUCTION REMARKS
Execution: Monobloc
Mounting:
Seal type: Mechanical seal
Impeller: bronze
Shaft: Stainless steel
Pump casing: Cast bronze
6 5 4 3 2 1
D D
22 1 Probe 00-10-02-00
21 1 Left support 12-10-02-52
20 1 Water meter 00-10-00-16
C 1 2 3 4 5 6 7 19 1 Ball valve DN25 00-10-00-14 C
18 1 Sight glass 12-10-02-65
9 17 1 Right support 12-10-02-57
16 1 Freshwater pump 00-10-00-07
15 1 Non return valve DN 20 00-10-00-09
10 14 2 Coil nass magnet 00-10-00-17
13 1 Flowmeter assm for chemical 12-10-02-77
12 1 Runoff valve DN15 00-10-00-15
27 1 Separarating chamber 12-10-02-48
27 10 2 Distance pipe 12-10-02-62
9 1 Control-box 00-10-00-01
22 23 1 Ejector-25 12-10-02-75
B B
12 7 4 Axile glass thermometer(IT) 00-10-00-02
6 1 Vacuum wika 00-10-00-05
5 1 Non return valve DN20 00-10-00-12
13 4 2 Ball valve DN20 00-10-00-21
3 1 Axile Pressure Gauge 00-10-00-03
21
14 2 4 Radial Pressure Gauge1/4NPT 00-10-00-04
1 1 Main plate assem 12-10-02-30
15 IT QT DESCRIPTION ID NUMBER
FILE NAME SIZE MODEL ID PAGE
FWG10-C.iam A3 12-10-02-00 2 /3
20 16
19 18 17 DRAWN 2007-7-9 molly
HANSUN
CHECK 2007-7-9 windy Block H,3/F,No.780 Cailun Road
A APPR. 2007-7-9 matthew Zhangjiang High-tech Park,Pudong
A
Shanghai 201203, China
REV v2.1 Tel. +86-21 50793367
Fax. +86-21 50793370
SEAWATER DESALINATION ID NO
12-10-02-00 -01
UNIT FWG-10
6 5 4 3 2 1
6 5 4 3 2 1
D D
24 25 26 27 28
23
C C
B B
SEAWATER DESALINATION ID NO
12-10-02-00
UNIT FWG-10
6 5 4 3 2 1