Vision Sensor With Built-In AI: All-In-One Presence Detection Solution
Vision Sensor With Built-In AI: All-In-One Presence Detection Solution
Vision Sensor With Built-In AI: All-In-One Presence Detection Solution
All-in-one presence
detection solution
IV3 Series
Ultimate Flexibility for Mistake and
Error proofing in manufacturing
AI
AI-based imaging and
detection for easy usability
2
Megapixel
camera
Wide field of Illumination
view unit
Long White/
range infrared
illumination
Automated
focus Compact
SD card
adjustment model
Smart
Rotating 1 G Ethernet
camera
connectors
Large, PoE
dedicated panel
IP67
AI-based imaging
Algorithm
Imaging mechanism
Three factors for AI-based image extraction Recommended image extraction based on scoring of
three factors
The AI automatically extracts the
High
recommended image from over
1000 imaging conditions. The
Color Recommended
Clear color image
system scores the acquired High
Color
4
Simply register OK and NG
AI-based detection
products to automatically
configure the optimal
settings for AI-based
presence detection.
The built-in AI detects even slight
differences to automatically configure
the optimal detection settings.
Because detection is based on target
characteristics, stability can be
ensured with no adverse effects from
ambient light, individual product
variations, or surface conditions.
Algorithm
Detection mechanism
The AI determines the
characteristics of registered OK OK
and NG products to enable
comprehensive judgment.
Accurate judgment is possible
even if part of the image is not
visible or if the shape changes by NG
extracting the colors, shapes,
edges, or other pattern
characteristics. Detection of colors, shapes, edges, and other pattern characteristics
5
Smart camera and compact model for
use anywhere
Semi-automatic
assembly processes
2000 mm
78.74"
1822 mm
1364 mm 71.73"
53.70"
6
Megapixel camera for long-
range detection over a wide
field of view
Perform differentiation inspections in up
to 65 locations with just one device.
When using infrared lighting, operators
are not distracted even if the sensor head
is installed 2000 mm 78.74" above the
workspace. Conventional models IV3 Series
7
Smart camera and compact model for
use anywhere
31 mm
1.22"
24 mm 44.3 mm
0.94" 1.74"
8
Robot assembly processes
Robust, integrated design
with IP67 enclosure
The smart camera is PoE-compatible,
allowing for installation with even
minimal wiring. The IP67-rated enclosure
also ensures safe use even in
environments with exposure to water.
Conversion connectors
with support for
common cables
The conversion connectors make it
possible to use any available standard
cable.
Ethernet cable
9
Additional AI advantages
AI-based imaging
Easy extraction of optimal judgment image
for anyone
Flow
Mark the detection area. The AI automatically extracts the Choose from 4 to 12 images
recommended images from over extracted automatically by the AI.
1000 imaging conditions in about
15 seconds.
Point 1 Automatic recommended image extraction from over 1000 imaging conditions
10
AI-based detection
Easy configuration of the most stable
settings for anyone
Flow
Mark the detection area. Register OK products The AI identifies the characteristics
and NG products. of OK and NG products for
automatic generation of the best
settings in about 3 seconds.
Inspection target
Overall judgment:
Characteristics are similar
to registered OK product
Product inspection criteria can be easily added Support for product type changes
Example:
with a single touch through additional learning Marking presence detection Just press
even if various conditions have already been NG
Additional Judgment:
set. Even beginners can use the AI to easily learning
Significant OK
redetermine the optimum settings. This enables build-up
OK
inspection under any situation, including if the
imaging environment changes or if more
product types are added. Registration of new NG conditions
Just press
OK
NG Additional Judgment:
learning
NG if NG
characters
do not match
11
Various detection tools
Standard mode
NEW 1 2 3
Learning
Width Diameter Edge presence Pitch 1OCR
2 3 Color/
brightness
prohibit
3
Position adjustment tools
NEW
Blob count
Position High-speed position NEW Multi-position
adjustment adjustment adjustment
12
Built-in tools
NEW Learning
13
Built-in tools
Width Diameter
(Mark presence detection with rotational correction) (Label and Expiration date detection)
14
OCR
3
NEW Blob count
15
Various detection tools
Sorting mode
A
AFTER
B
No need for external devices Product A
C
Product B
IV3 Series
Product Switch PLC Product C
code
16
CASE 1 Identifying root causes
Identify the cause of defects to enforce countermeasures at the source
AFTER
OK Label Label
With the IV3 No label
product upside down offset
AFTER
OK
With the IV3 Front Right Back
product
Identified Attach
Rotate 270° Rotate 180° Rotate 90°
next step label
17
Communication / extended functions
Compact
Smart
camera
model TCP/IP
EtherCAT® RS-232C
DL-EC1A RS-232C DL-RS1A
* EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
* DeviceNet® and EtherNet/IP® are registered trademarks or trademarks of ODVA.
* CC-Link is a registered trademark or a trademark of Mitsubishi Electric Corporation.
The SFTP client function makes it possible to transfer image data to SFTP
FTP/SFTP client Image file server
an SFTP server (PC, NAS, PLC). This enables status confirmation and
cause analysis support in the event of a problem.
PLC
The Web Monitor function makes it easy for users to check the PC
Smartphone Tablet
18
SD card compatibility for reliable line operation even if a problem occurs
Compact model +
None 32 —
Smart camera
Run operations
Setup flow shows all
Parameter setup fields using the sensor.
steps at a glance
show the current value (The image history
is recorded.)
Transfer the Transfer the
Click and interact directly configuration from configuration to the
Large, easy to see with parameter settings the sensor. sensor.
image
19
Applications
Lithium-ion battery presence check Lithium-ion battery orientation check IC presence check
Air bag stitching check Bearing roller check LED direction check
20
Food & pharmaceutical Resin & rubber Logistics & robotics
Test kit product check Resin part mold check Shipping box stock check
Chocolate quantity check Bad mark check on tires Photocopying machine screw check
21
Specifications
Smart camera
Model IV3-500CA IV3-500MA IV3-600CA IV3-600MA
Type Standard type Wide view type
Installed distance 50 to 2000 mm 1.97" to 78.74" 50 to 2000 mm 1.97" to 78.74"
Installed distance 50 mm 1.97" : 22 (H) × 16 (V) mm 0.87" (H) × 0.63" (V) to Installed distance 50 mm 1.97" : 51 (H) × 38 (V) mm 2.01" (H) × 1.50" (V) to
Field of view
Installed distance 2000 mm 78.74" : 789 (H) × 592 (V) mm 31.06" (H) × 23.31" (V) Installed distance 2000 mm 78.74" : 1822 (H) × 1364 (V) mm 71.73" (H) × 53.70" (V)
1/2.9 inch 1/2.9 inch 1/2.9 inch 1/2.9 inch
Image receiving element
color CMOS monochrome CMOS color CMOS monochrome CMOS
Number of pixels 1280 (H) × 960 (V)
Focus adjustment Auto*1
Exposure time 12 µs to 10 ms
Illumination White LED Infrared LED White LED Infrared LED
Light Pulse lighting/ continuously lighting is Pulse lighting/ continuously lighting is
Lighting method Pulse lighting Pulse lighting
switchable. switchable.
Available modes Standard mode / Sorting mode
Learning, Outline, Color area*2, Area*3, Edge pixels, Color average*2, Brightness average*3, Width, Diameter, Edge presence, Pitch,
Tool Available Tool
OCR, Color prohibit *1, Brightness prohibit, Position adjustment, High-speed position adjustment (1-axis edge/2-axis edge), Blob count
Number of tools *4 Total: 65 tools
Switch settings (programs) 128 programs (when using SD card) / 32 programs (when not using SD card)
Number of storable images 100 images
Image history*5
Condition Selectable between NG only, NG and OK near threshold*6, and All
Transfer destination Selectable between SD card, FTP server and SFTP server
Image data transfer Transfer format Selectable between bmp, jpeg, iv3p, and txt, and file names can be modified
Transfer conditions Selectable between NG only, NG and OK near threshold*7, and All
RUN display Tools list (Judgment results, degree of similarity, or degree of similarity bar display)
Switchable between OFF, histogram, processing time, count, and output monitor
Analysis Histogram: Histogram, degree of similarity (Max., Min., Ave.), Number of OKs, Number of NGs
information*7 RUN information Processing time: Processing time (latest, Max., Min., Ave.)
Count: Trigger numbers, Number of OKs, Number of NGs, Trigger errors, Strobe errors
Output monitor: ON/OFF status by output
Image capture function Digital zoom (2×, 4×), HDR, High gain, Color filter*2, White balance*2, Brightness correction, AI capture
Tool functions Additional learning, Mask outline, Masking function, Color extraction/exclusion*2, Color histogram function*2, Monochrome histogram function*3, Scaling function
Other functions
Failing sensor list, Failure hold, Test run, I/O monitor, Security settings (Two-factor password), Simulator*8, Additional FTP/SFTP Image Information,
Utilities
Multi-position adjustment, Multi-master image registration, High-speed program switching, Auto program switching, Auto setting backup/restore, Threshold changing in RUN
Indicators OUT, TRIG, STATUS, LINK/ACT, SD
Switchable between non-voltage input and voltage input
For no-voltage input: ON voltage 2 V or lower, OFF current 0.1 mA or lower, ON current 2 mA (short circuit)
For voltage input: Maximum input rating 30 V, ON voltage 18 V or higher, OFF current 0.15 mA or lower, ON current 2 mA (for 24 V)
Input Number of inputs 6 ports, 3 ports are selectable as IN/OUT
IN1: External trigger,
Function IN2, IN3, I/O1 to I/O3: Enable by assigning optional functions
Assignable functions: Program switching, Clear error, External master image registration, SD card save cancel
Photo MOS relay output, N.O./N.C. Switchable
Maximum rating 30 V 50 mA, residual voltage 1.5 V or less *9
Number of outputs 6 ports, 3 ports are selectable as IN/OUT
Output
Enable by assigning the optional functions
Function Assignable functions: Total judgment (OK/NG), Run, Busy, Position adjustment result, Judgment result of each tool, Result of the logical operation of each tool,
Error, SD card error, Variety discrimination result, Master judgment result
Connector M12 12 pin A code Male connector
Power/I/O
PoE PoE power Class 3/4/6 *10
Standard 1000BASE-T/100BASE-TX
Ethernet
Connector M12 8 pin X code Female connector
Network function FTP client, SFTP client
Interface compatibility Built-in Ethernet EtherNet/IP®, PROFINET*11, TCP/IP non-procedure communication
Expanded memory microSD card (microSD/microSDHC)*12
Power voltage 24 VDC +25%/-20% (including ripple)*13
Rating 3.3 A or less (without the AI Lighting unit, and including the output load)
Consumption current
1.8 A or less (AI Lighting unit, and including the output load)*14
Operating ambient temperature 0 to +40°C 32 to 104°F (No freezing)
Operating ambient humidity 35 to 85% RH (No condensation)
Environmental
Vibration resistance *15 10 to 55 Hz; double amplitude 1.5 mm 0.06"; 2 hours in each of the X, Y, and Z directions
resistance
Shock resistance * 15 500 m/s 1640'/s2, 3 times in each of the 6 directions
2
23
Dimensions (Unit: mm inch)
Smart camera
59.6 2.35"
IV3-600CA/
38.5 1.52"
40 1.57"
IV3-600MA 100 3.94" 45.3 1.78"
(177 6.97")
42.5 1.67"
(165 6.5")
14.2 0.56" 40 1.57"
16 15
127.4 5.02"
111.9 4.41" 0.63" 0.59"
10 0.39"
45.3 1.78"
45.3 1.78"
Center of
received light
2 × M4 Min. 56.5
(Depth: 2.07"
(119.9 4.72")
4.1 mm 0.16")
2-axis adjustment mounting bracket Adjustable bracket OP-88636 Control panel IV3-CP50
OP-88635
(16.4 0.65")
160.1 6.3"
7" 117 4.61"
R2 .09"
.4
ø0
R0
91.6 3.61" 2
(R45.8 ø1
R1.8")
29.5 1.16"
4.92"
88.2 3.47" (Effective display area) 125
25°
1"
0 "
R1 0.39 77 3.03"
0.5
3"
R
ø0.13.4
68 2.68"
3R
"
40 1.57" 5 0.2"
40 1.57"
Movable .39
29.5 1.16"
R1
40 1.57"
12.5 0.49" R0.13"5
25 0.98"
0
(204°)
30 1.18"
range
R1
50 1.97"
40 1.57" 10 0.39"
22.8 0.9"
240°
(56 2.2")
56 2.2"
78 3.07"
7.5 0.3"
"
.79
range (39 1.54")
(52 2.05")
11.4 0.45" 28 1.1"
R0
7"
Movable
30.1
.0
43 1.69" 0
20 0.79" R2
R0
1.19"
.7
(Excluding
R1
7"
23.5 0.93" 1.9 protrusions)
(110 4.33")
(108.6 4.28") 40 1.57" 0R
R5
Wiring color Pin No. Name Assigning default value Description Selecting NPN output
Brown 1 DC24 - + side of power When NPN is selected as the Polarity
Blue 2 0V - - side of power Sensor External device
Set external trigger.
Pink 6 IN1 Ext. Trigger↑ 24 V power supply
Rising timing (↑) or falling timing (↓) can be set.
(24 VDC)
Load
Yellow 4 IN2 OFF OUT
Input assignable function
• Program bit0 to bit6 24 VDC
Light blue 5 IN3 OFF • Clear Error OUT COM
• Ext. Master Save
• SD Card Save Stop
Black 9 OUT1 Total Status OK • OFF (not used) IN
(NPN)
Output assignable function
0 V of power
White 10 OUT2 BUSY • Total Status OK
• Total Status NG
• RUN OUT COM is a common terminal for OUT.
Gray 11 OUT3 Error • BUSY
• Error Be sure to connect it to 0 V of the power supply.
• SD card error
Purple 3 I/O1* OFF • Position adjustment
• Status result of each tool (Tool 01 to 64) Selecting PNP output
• Logical operation result of each tool (Logic 1 to 4) When PNP is selected as the Polarity
Green 7 I/O2* OFF • Type discrimination result (Type 0 to Type 7)
• Master judgment result (Master 00 to Master 07) Sensor External device
• OFF (not used)
Red 8 I/O3* OFF 24 V power supply
(24 VDC)
(PNP)
Orange 12 OUTCOM - Output Common IN
24
Compact model
83.6 3.29"
(44.3 1.74")
44.3 1.74"
18.4 0.72"
38.1 1.5"
95 3.74"
(104.8 4.13")
Center of
received light
20 38.4 1.51"
(30.9 1.22") ø12 ø0.47" 70.3 2.77"
18 0.71"
ø0.19"
ø4.8
29.7 1.17"
24 0.94"
35.7 1.41"
44.3 1.74"
Min.
(30.9 1.22")
Min.
34.7 38.4 1.51" 20
1.37" ±1.2 ±0.05" 0.79" IV sensor head to amplifier cable
(93.1 3.67") (2 m 6.6'/5 m 16.4'/10 m 32.8')
Vertical mounting bracket OP-87908 Rear mounting bracket OP-87909 Adjustable bracket OP-87910
"
.09
1.5"
R0
21 0.83" .1 R 36.9 1.45" 48.1 1.89"
R 38
ø4
.2
R2
.4
ø0
53 2.09" " A5052 12° 19.5 0.77" 5 38.1 1.5" 4.5 0.18"
.17
09 12 0.47"
0. t = 3.0 0.12" 9" A5052 0.2"
R2
"
R .0 t = 3.0 0.12"
.2 R
2 30° R0 32 12
38.1 1.5" 2.
0.0
9" 2
R
ø0.7 38.1 1.5" R 2. ø27 ø1.06" 1.26" 0.47"
9"
7"
7"
40 0.13"
0.4
0.1
1.28" 4° R 2.2
R 0.0 35 1.38" 9 0.35" 10°1.57" 4.4 A5052
2ø
.4 ø
12.5 9" 0.17" 35 1.38" t = 3.0 0.12"
R2
ø1
ø4
0.49" .2
48.1 1.89" R0
.0 21
9" 0.83"
Common mounting bracket 2-axis adjustment mounting bracket Adjustable bracket OP-88639
OP-88634 (can also be used for smart camera) OP-88638
When used with AI imaging illumination unit 7"
0.4
2ø
R20.09
R
ø1
.25 "
108.3 4.26"
(R45.8 R1
.8")
6 0.24"
33.5 1.32"
2"
0.5
25°
85 3.35"
.1 R
"
.13
"
.39
.4 "
76 2.99"
ø3 0.13
30
ø0
5.5 0.22"
R13
0
0R
23 0.91" 12 0.47"
"
1.18"
R2 .09"
.13
ø0 .4
9 0.35"
ø3
(93.1 3.67")
.25
.4
9.5
9"
ø3
21 0.83"
33.5 1.32"
30 1.18"
R3.2 3"
.3
78.3 3.08"
30 1.18"
R0
42 1.65"
R0.1
17.5 0.69" 17.5 0.69"
45.5 1.79"
22.5 0.89"
16.5 0.65"
240°
ø4.5
range Movable 10
49 1.93"
ø0.18"
R
"
0.07
7.5 0.3"
(39 1.54") range
(204°)
R1.7
17.5 0.69"
0.91" 0.33"
41 1.61"
41 1.61"
.09 0.37"
23 8.5
9.5
11.4 0.45" 28
7.9 49 1.1"
7"
20 0.79"
.0
0.31"1.93" 43 1.69"
78 3.07"
R0
"
Movable
63 2.48"
.7
R0
R1
85 3.35"
.25
97 3.82"
R2
23.5
0.93" (125.3 4.93") 40 1.57"
FG
Smart camera
Standard model Standard model Wide field of view sensor model Wide field of view sensor model
(color) (monochrome) (color) (monochrome)
50 50 50 50
16.4 22.4 16.4 22.4 51 51
1.97" 0.65" 0.88" 1.97" 0.65" 0.88" 1.97" 38 2.01" 1.97" 38 2.01"
1.50" 1.50"
2000 2000
2000 2000
78.74" 78.74"
78.74" 78.74"
789 789 1822 1822
592 592 31.06" 71.73" 71.73"
31.06" 1364 1364
23.31" 23.31"
(Unit: mm inch) (Unit: mm inch) 53.70" (Unit: mm inch) 53.70" (Unit: mm inch)
Attachment
Mounting bracket
Optional panel accessories
Wall mounting adapter OP-88349 (Included with IV3-CP50)
Common 2-axis Adjustable Control panel mounting adapter OP-88350
mounting adjustment bracket Touch panel protective sheet OP-88351
bracket mounting OP-88636 Stylus OP-88352 (Included with IV3-CP50)
OP-88634 bracket
USB memory device, 1 GB OP-87502
OP-88635
26
Compact model
Standard model Standard model Wide field of view sensor model Wide field of view sensor model
(color) (monochrome) (color) (monochrome)
50 50 50 50
16.4 22.4 16.4 22.4 51 51
1.97" 0.65" 0.88" 1.97" 0.65" 0.88" 1.97" 38 2.01" 1.97" 38 2.01"
1.50" 1.50"
2000 2000
2000 2000
78.74" 78.74"
78.74" 78.74"
789 789 1822 1822
592 592 31.06" 71.73" 1364 71.73"
23.31" 31.06" 23.31" 1364
(Unit: mm inch) (Unit: mm inch) 53.70" (Unit: mm inch) 53.70" (Unit: mm inch)
* When connecting to a PC, the IV3-H1 software and a LAN cable are also required.
SD card,
16 GB LAN cable OP-87950 (1 m 3.3') IV3 software
I/O CA-SD16G (RJ45/RJ45) OP-87951 (3 m 9.8') IV3-H1
4 GB OP-87952 (5 m 16.4')
KV-M4G OP-87953 (10 m 32.8')
DeviceNet® DL-DN1 CC-Link DL-CL1 EtherCAT® DL-EC1A RS-232C DL-RS1A PROFIBUS DL-PD1
RS-232C
Assembly
check
OCR &
label check
Pro
ces
s Flo
w Final inspection
Perform final inspection with KEYENCE
vision systems. Featuring resolution
options ranging from VGA to 64MP,
KEYENCE machine vision employs both
industry standard camera inspections as
well as KEYENCE developed techniques.
500 Park Boulevard, Suite 200, Itasca, IL 60143, U.S.A. +1-201-930-0100 keyence@keyence.com
The information in this publication is based on KEYENCE’s internal research/evaluation at the time of release and is subject to change without notice. 03KA-2032-2
Company and product names mentioned in this catalog are either trademarks or registered trademarks of their respective companies.
The specifications are expressed in metric units. The English units have been converted from the original metric units. Unauthorized reproduction of this catalog is strictly prohibited.
Copyright © 2022 KEYENCE CORPORATION. All rights reserved. IV3-KA-C3-US 2042-2 611S43