Date: 18-03-23 Note No.

By: SLS Sheet No.

Developed by: Sukalyan Sarkar

DESIGN OF END PLATE FOR SPLICE CONNECTION - COLUMN C1:
APPROACH: LIMIT STATE DESIGN

FACTORED LOAD COMBINATIONS:

Factored Design Forces: FY

Y
Pmax (P) = 5224.00 kN FX
Ptension (T) = 10.00 kN X
MY
Max resultant shear (S) = 123.00 kN MX
Max resultant moment (M) = 50.00 kN-m
MZ
Input
Z FZ
Yield stress of steel Fy = 250 Mpa
Permissible bending stress fbs = Fy/γm0 γm0 = 1.1
= #VALUE!
= 227.27 Mpa (Ref, clause 8.2.1.2 IS800:2007)

Permissible bearing stress for M30 Concrete 10.664 Mpa (Ref, Table 21, IS456-2000)

Dia of bolt = 27 mm guage distance, g = 560 mm

Total no of bolts = 4 nos. pitch distance, p = 560 mm

No of bolts on each side = total no of bolts / 2

= #VALUE!
= 2 nos.

Limiting Tension capacity of bolt = 103.28 kN

Limiting Shear capacity of bolt = 59.63 kN
Ultimate Tension capacity of bolt = 150.6 kN
Ultimate shear capacity of bolt = 86.921 kN

Strength Increase Factors for Wind/Seismic loads:

Strength increase factor for Bolt Capacity = 1

Stress increase factor for fbs = 1

L = 650 mm
a Flange stiffener 10 mm thick.
560 mm
column section = STAR COLUMN
b eff.

650 mm
B =

560 mm

a b eff.

27 mm HD 4.6 grade bolts a= 45 mm

 Date: 18-03-23 Note No.

By: SLS Sheet No.

1) Check for bearing pressure:

for Beam 3064 L/C 319
Pmax (P) = 3549.00 KN (Unfactored)
Max pressure = P/( L x B ) + M / Z
= #VALUE!
= 9.492 Mpa

Permissible bearing pressure = 0.6fy / γmo * stress increase factor for fbs
= #VALUE!
= 136.364 Mpa
Max pressure < permissible bearing pressure
Safe in bearing pressure

As per Clause 7.4.3.1 (Fig-9) of IS 800: 2007,

ts = sqrt (2.5wc2gmo/fy)

Thus, c = ts x sqrt (fy/2.5wgmo)

= #VALUE!
= 93.43 mm (Provided all around the column, effective area comes within the
provided end plate only)

2) Check for Tension in bolt: (As per Cl. 10.3.5) P

w
Ptension (T) = 10.00 kN
Bolt tension due to moment = 2* M / n (L - a) n = no of bolts X
= #VALUE!
= 41.32 kN per bolt
a L-a fc1
Tension per bolt = (T / Total no of bolts) + Bolt tension due to moment
T
= #VALUE! L
= 43.82 kN

Tension capacity of bolt Tdb = Tnb / γmb

Tnb = 0.9 fub An < fyb Asb (γmb / γmo)
γmb = 1.25
fyb = 240 N/mm2
fub = 400 N/mm2

Shank area of the bolt (Asb) = #VALUE!

= 572.56 mm2

Net tensile area at the bottom of threads (An) = 0.78 Asb = #VALUE!
= 446.60 mm2

0.9 fub An = #VALUE! P

= 160.77 KN
fyb Asb (γmb/γmo) = #VALUE!
 Date: 18-03-23 Note No.

By: SLS Sheet No.

= 156.15 KN
e
Tnb = 156.15 KN

Tension capacity of single bolt Tdb = Tnb / γmb

= #VALUE! C/2 C/2
= 124.92 KN TN TF

Limiting Tension capacity of bolt = limiting tension capacity of bolt * strength increase factor for bolt capacity
= #VALUE!
= 103.275 kN
Tension per bolt < Tension capacity of bolt
Bolt is safe in tension

3) Check for Shear in bolt:

for Beam 3032 L/C 321
Max resultant shear (S) = 123.00 kN

shear per bolt = Resultant shear / total no of bolt

= #VALUE!
= 30.75 kN

Vnsb = fu An / √3 = #VALUE!
= 103.13 KN

Vdsb = Vnsb / γmb

= #VALUE!
= 82.5 KN

Bearing Capacity of the bolt:

e= 1.7 * (Dia of bolt + 2)

= #VALUE!
= 49.3 mm
fu = 410 N/mm2
do = Dia of bolt + 2 mm
= #VALUE!
= 29 mm
p= 560 mm

Kb = Min (e / 3do, p/ 3 do - 0.25, fub/fu, 1)

0.57

Vnpb = 2.5 kb d t fu
= #VALUE!
= 504.79 KN

Vdpb = Vnpb / γmb

= #VALUE!
= 403.83 KN

Therefore Shear capacity of single Bolt = Minimum of Vdsb and Vdpb

= #VALUE!
 Date: 18-03-23 Note No.

By: SLS Sheet No.

= 82.5 KN

Permissible shear force in bolt = limiting shear capacity of bolt * strength increase factor for bolt capacity
= #VALUE!
= 82.50 kN
Shear per bolt < Permissible shear force in bolt
Bolt is safe in Shear

4) Check for combined shear and tension in bolt:

As per Cl. 10.3.6 of IS 800-2007,

(Actual tension/allow. Tension)2 + (Actual shear/allow. Shear)2 < 1.0

= #VALUE!
= 0.32 < 1.0
Bolt is Safe in combined shear & tension

5) Check for bolt length:

GRAGE TBD
15 0.6
20 0.8
25 0.9
30 1.0

Bond Stress for grade of Concrete M 30 = 1 N/mm2

Length of bolt required = Tension in bolt / (p x bolt Dia.) x Bond stress

= 43.82 * 1000 / (π * 27) * 1
= 516.632 mm

Embedded length provided = 400 mm

6) Calculation of end plate thickness:

650 mm

85 mm

650 mm
560 mm
480 mm

560 mm

350.0 mm
 Date: 18-03-23 Note No.

By: SLS Sheet No.

Case 1) Due to max pressure with Three edges fixed: (PANEL 1)

Max pressure = 9.492 Mpa

Considering roark's formulae, for three edges fixed

b a= 202 mm (Length of free edge)

b= 317 mm
a/b = #VALUE!
= 0.64

free edge a b3 = 0.2100 (By interpolation)

b= 317 mm

Checking whether panel acting as cantilever :

a1/d1 >0.5 hence analysed as plate supported on 3 side
Cantilever moment Md = NOT APPLICABLE N-mm

Thickness of plate t1 = √[(β3 * qmax * b2) / 1.5 * fbs] (IS 800- 2007,Clause 8.2.1.2)
t1 = #VALUE!
= 24.240 mm a1

Case 2) Due to max Tension: b

b1
Bolt tension due to moment = 2* M / n (L - a) n = no of bolts
= #VALUE!
41.32 KN
a
Max tension in bolt = 43.82 kN

Panel dimension:
Stiffener provided (insert YES or NO) YES
Thickness of stiffener = 12 mm

a=
(depth of column - thickness of column flange * 2 - thickness of stiffener) / 2 if stiffener is provided
= (depth of column - thickness of column flange * 2) if stiffener is not provided
= #VALUE!
= 202 mm
Bolt
b= B / 2 - thickness of web of column / 2
= #VALUE!
= 317 mm mm Skin plate
 Date: 18-03-23 Note No.

By: SLS Sheet No.

Skin plate

a1 = (depth of column - thickness of flange of column * 2 - thickness of stiffener) / 2 - (bolt to bolt distance
along end plate length - thickness of stiffener) / 2 if stiffener is provided
= (depth of column - thickness of flange of column * 2 - bolt to bolt distancealong end plate length) / 2) if
stiffener is not provided
=
#VALUE!
= 274 mm

b1 = (bolt to bolt distance along width - thickness of web of column) / 2

= #VALUE!
= 272 mm

effective width b eff = min(a, b ,2a1, 2b1)

= #VALUE!
= 202 mm

Moment @ face = Mt = T.a1 / (1 + 2(a1 / b1)) (if stiffner is present)

= T.max(a1, b1) (otherwise)
Mt = #VALUE!
= 3.983 kNm

Thickness of plate t2 = √[(6 * Mt) / (1.5 * fbs * b eff)] (IS 800- 2007,Clause 8.2.1.2)
t2 = #VALUE!
= 18.63 mm

Case 3) Due to max pressure for Cantilever: (PANEL 3)

3549.00 KN

45 mm

9.492 Mpa

Moment @ section Flange = qmax x lever arm (a)^2 / 2

Mt = 0.0343 kNm/mm

Thickness of plate t3 = √[(6 * Mt) / (1.5 * fbs * stress increase factor for fbs)] (IS 800- 2007,Clause 8.2.1.2)
t3 = #VALUE!
= 24.57 mm

Case 4) Due to max bending moment about critical section:

P Maximum bending moment in the plate (Ma) = P x g/ 4

(About criticle section X-X) = 43.82 x 560/4
g
= 6.14 kN-m

Thickness of plate required, t4 = 6 x Ma / fbs x p

= #VALUE!
= 13.89 mm
 Date: 18-03-23 Note No.

By: SLS Sheet No.

Hence provide end plate thickness 32 mm

7) Check for end plate size:

Area of End Plate (A) = 650x650

= 422500 mm2

Pressure On end plate = (P/A+M/Z)

=
#VALUE!
= 9.492 N/mm2

Allowable pressure below the end plate = 0.6fy/γmo

= #VALUE!
= 136.36 N/mm2 End plate size is OK.

8) Check for bearing strength:

Pcombined = 30.75 KN (Shear in each bolt)

fu = 410 Mpa
Ppp = 1.2 x Fu x db x tp1
= #VALUE!
= 425.09 KN Check : If (Pcompined < Ppp) "OK","Not OK" OK

CHECK FOR BOLT CAPACITY AS PER CLAUSE 12.12.2

Column Section used:

Designation of member = STAR COLUMN Area = #VALUE!

Depth of member = d = 480 mm = 58112 mm2
Thickness of web = tw = 16 mm
Width of flange = fw = 350 mm
Thickness of flange = tf = 32 mm

9) Design of Stiffener Plates / Gusset Plates

Design of Flange stiffener plate / gusset plate

Moment at the face of the column flange - (for compression on column) = Max pressure * (Depth of column member / 4 +
a) * ((Width of end plate - Width of column
flange) / 2)^2 / 2
= 9.49239872553482*(480/4+85)*((150^2)/2
= 21891845 N-mm

Moment at face of stiffener (due to bolt tension) = Tension per bolt * (F231 - C156) / 2
= 43822.3140495868*(480-560)/2
= 1752892.56 N-mm

Assume plate thickness = 10 mm

Height of plate required = √(6 Md γmo /1.2* b fy)

= #VALUE!
= 219.46 mm
Hence, Provide stiffner plate height as 210 mm
 Date: 18-03-23 Note No.

By: SLS Sheet No.

10) Weld Design

Check for weld between End plate and Column
For Flange to End Plate Connection

tf = 32 mm
tw = 16 mm
fu = 410 N/mm2
gmw = 1.25

Force in flange = M + Axial force x area of one flange

(Push/Pull) h - tf - c/s area of section
= #VALUE!
= 1118.4 KN

Force for which weld has to be checked, F1 = 1118.4 KN

Weld length available = 2 * (bf + (bf - tw)) (for star column)

= #VALUE!
= 684 mm

Weld Size required = F1 / (0.7 x weld L x weld strength)

= #VALUE!
= 9.34 mm
Assume 13 mm weld
Strength of weld per mm length = Lw tt fu/Ö3 gmw
= #VALUE!
= 1723.27508 N/mm

Effective length of weld required on Each flange = F1 / Strength of weld per mm length
= 1118.4
1723.3
= 649.02 mm
Additional plate is not required to acccomodate welding

For Web to End Plate Connection

All shear is asssumed to be transferred by web

Total force on the web = Co-existant shear + (total uplift x c/s area of web)
( for weld design ) c/s area of section

F2 = #VALUE!
= 124.15 KN

Weld length available = 2 * 2 * (h - 2 * tf) (for star column)

= #VALUE!
= 832.000 mm

Weld Size required = F2 / (0.7 x weld L x weld strength)

= #VALUE!
= 0.85 mm

Effective length of weld required on Each flange = F1 / Strength of weld per mm length
= 124.1
1723.3
= 72.04 mm
 Date: 18-03-23 Note No.

By: SLS Sheet No.

Additional plate is not required to acccomodate welding

 Date: 18-03-23 Note No.

By: SLS Sheet No.

Developed by:
JINDAL STEEL & POWER LTD.

Sectional Properties of Parallel Flange Beams & Columns, Rails, Crane Rails & Channels produced at RUBM, Raigarh

Section Moment of Inertia Sectional Modulus Radius of gyyration

Total Thickness Thickness Root Area of
Description al Flange Width X Axis Y Axis X Axis Y Axis X Axis Y Axis
Depth of Web of Flange radius section
Weight
Beams/ Columns w H b tw tf r A Ixx Iyy Zxx Zyy rxx ryy
Kg/m mm mm mm mm mm cm2 cm4 cm4 cm3 cm3 cm cm
PARALLEL FLANGE BEAMS
UB 203X133X 25 25.1 203.2 133.2 5.7 7.8 7.6 31.97 2340 307.6 230.3 46.2 8.56 3.1
UB 254x146x37 37 256 146.4 6.3 10.9 7.6 47.17 5537 570.6 432.6 78 10.83 3.48
UB 305 x 165 x 40 40.3 303.4 165 6 10.2 8.9 51.32 8503 764.4 560.5 92.6 12.87 3.86
UB 305 x 165 x 46 46.1 306.6 165.7 6.7 11.8 8.9 58.75 9899 895.7 645.7 108 12.98 3.9
UB 356 x 171 x 51 51 355 171.5 7.4 11.5
UB 406 X 178 X 60 60.1 406.4 177.9 7.9 12.8 10.2 76.52 21600 1203 1063 135 16.8 3.97
NPB 400 x 180 x 66.3 66.3 400 180 8.6 13.5 21 84.5 23128 1317.8 1156.4 146.4. 16.55 3.95
NPB 450 x 190 x 77.6 77.6 450 190 9.4 14.6 21 98.8 33743 1675.9 1499.7 176.4 18.48 4.12
NPB 500 x 200 x 90.7 90.7 500 200 10.2 16 21 115.5 48199 2141.7 1927.9 241.2 20.43 4.31
PG400X400 201 400 400 16 25
PG600X400 234.7 600 600 20 25
PG600X400A 300 600 400 20 32
PG600X600 359 600 600 20 32
NPB 600 x 220 x 122.4 122.4 600 220 12 19 24 156 92083 3387.3 3069.4 307.9 24.3 4.66
UB 610 x 229 x 125.1 125.1 612.2 229 11.9 19.6 12.7 159.3 98610 3932 3221 343 24.88 4.97
WPB 600 x 300 x 128.8 128.8 571 300 12 15.5 27 164.1 91872 6993.4 3217.9 466.2 23.66 6.53
WPB 600 x 300 x 177.8 177.8 590 300 13 25 27 226.5 141208 11271.3 4786.7 751.4 24.97 7.05
WPB 700 x 300 x 204.5 204.5 690 300 14.5 27 27 260.5 215301 12178.8 6240.6 811.9 28.75 6.65
UC 152x152x23 23 152.4 152.2 5.8 6.8 7.6 29.25 1250 399.9 164 52.55 6.54 3.7
UC 152x152x30 30 157.6 152.9 6.5 9.4 7.6 38.26 1748 560.5 221.8 73.31 6.76 3.83
UC 203 x 203 X 46 46.1 203.2 203.6 7.2 11 10.2 58.73 4568 1548 449.6 152.1 8.82 5.13
UC 203 x 203 X 52 52 206.2 204.3 7.9 12.5 10.2 66.28 5259 1778 510.1 174 8.91 5.18
UC 254 X 254 X 73 73.1 254.1 254.6 8.6 14.2 24 93.1 11420 3908 897.9 307 11.07 6.48
UC 254 X 254 X 89 88.9 260.3 256.3 10.3 17.3 24 113.3 14270 4857 1096 379 11.22 6.55
UC 305 x 305 x 97 97 307.9 305.3 9.9 15.4 15.2 123.4 22250 7308 1445 478.7 13.42 7.69
UC 305 x 305 x 118 117.9 314.5 307.4 12 18.7 15.2 150.2 27670 9059 1760 589.4 13.57 7.77
UC 305 x 305 x 137 136.9 320.5 309.2 13.8 21.7 15.2 174.4 32810 10700 2048 692.2 13.72 7.83
UC 203x203x46 46.1 203.2 203.6 7.2 11 10.2 58.73 4568 449.6 152.1 8.82 5.13
UC 203x203x52 52 206.2 204.3 7.9 12.5 10.2 66.28 5259 510.1 174 8.91 5.18
UC 203x203x60 60 209.6 205.8 9.4 14.2 10.2 76.27 6125 584.4 200.6 8.96 5.2
UC 203x203x71 71 215.8 206.4 10 17.3 10.2 90.43 7618 706 245.9 9.18 5.3
UC 203x203x86 86.1 222.2 209.1 12.7 20.5 10.2 109.6 9449 850.5 299.1 9.28 5.34
UC 254x254x73 73.1 254.1 254.6 8.6 14.2 12.7 93.1 11410 897.9 307 11.07 6.48
UC 254x254x89 88.9 260.3 256.3 10.3 17.3 12.7 113.3 14270 1096 379 11.22 6.55
 Date: 18-03-23 Note No.

By: SLS Sheet No.

UC 254x254x107 107.1 266.7 258.8 12.8 20.5 12.7 136.4 17510 1313 458.1 11.33 6.59
UC 254x254x132 132 276.3 261.3 15.3 25.3 12.7 168.1 22530 1631 576.4 11.58 6.69
UC 254x254x167 167.1 289.1 265.2 19.2 31.7 12.7 212.9 30000 2075 744.3 11.87 6.81

CRANE RAILS

CR-80 64.2
As per IS : 3443 -1980 SPECIFICATION FOR CRANE RAIL SECTIONS
CR-100 89

RAILS

UIC60 60.34
As per IRS -T-12 1996
IRS -52 52

Channels
Cyy
ISMC 250 x 80 30.6 250 80 7.2 14.1 39 2.3 3880 211 307 38.5 9.92 2.37
ISMC 250 x 82 34.2 250 82 9 14.1 43.5 2.23 4080 244 326 40.9 9.68 2.37
ISMC 300 x 90 36.3 300 90 7.8 13.6 46.5 2.35 6430 352 428 54.5 14.8 2.72
Cyy is centre of gravity along YY Axis

UC - Bristish Univeral Columns

UB - British Universal Beams
NPB - Narrow Parallel Flange Beams IS Code 12778 -2004
WPB - Wide Parallel Flange Beams IS Code 12778 - 2004
HE - European Wide Flange Beams
IPE - European Narrow flange Parallel beams
Sections highlighted is available in market as on 20th august 09 as conveyed by Jindal representative on 20th august 09.
Date: 18-03-23 Note No.

By: SLS Sheet No.

 Sukalyan Sarkar

M, Raigarh

Remarks

Equivalent to IPE400
Equivalent to IPE 450
Equivalent to IPE 500

Equivalent to IPE600

Equivalent to HE 600AA
Equivalent to HE 600A
Equivalent to HE 700A
Equivalent to WPB 150 x 150 x 23
Equivalent to WPB 150 x 150 x 30

Can be produced on minimium

500MT order of series
As per IS 808 & tolerance as
per IS 1852 ( Both Latest)