SENSORS, TEST & CALIBRATION

F10 & F50 Flow Switches

DESCRIPTION

Magnetrol ® flow switches are highly reliable devices

utilized to sense the start or stop of flow in horizontal
pipelines containing oil and petroleum derivatives,
chemicals, water, or air.

Vane-actuated Model F10 switches are used on gas or

liquid flow applications in 2" or larger line sizes.

Disc actuated Model F50 switches are in-line type used

for sensing clean liquids in 2" or smaller line sizes.

FEATURES

• Actuation on increasing or decreasing flow Model F50

• Special sensing elements for non-standard or high
Model F10
flow applications
• Designed for horizontal pipe applications
• Available switch styles include dry contact,
hermetically sealed and pneumatic

Model F10
APPLICATIONS
• Field adjustable
• Low pressure drop • Pump staging or failure

• Process pressures to 1000 psig (69 bar) • Pipeline flow detection

• Process temperatures to +450 °F (+232 °C)
• Valve failure
• Standard flow vanes for 2" thru 10" flow lines
• Loss of pipeline flow
Model F50
• Pipe blockage/rupture
• No calibration required
• Bronze or stainless steel construction • Pump inlet flow protection
• Process pressures to 1150 psig (79.2 bar) • Check valve blockage/leakage
• Process temperatures to +750 °F (+399 °C)
• Alarm on eyewash or shower safety station
• Bodies for flow lines from 3⁄4" to 2"
TECHNOLOGY
Model F10
Flow through the horizontal pipeline causes the pivoted above the attraction sleeve. Turning the adjusting screw
vane assembly to swing in the direction of the flow. The clockwise increases the flow rate at which the switch
vane assembly lifts an attraction sleeve which in turn actuates. Adjustments can be made while the flow switch
causes the magnet to pull in and actuate the switch. is in service.

The O-ring sealed adjusting screw in the top of the

enclosing tube compresses the range spring located

Adjusting
Pivot screw

Return Pivot
spring

Return
Magnetic Spring
Swing out sleeve Magnet
position

Actuating
vane

Model F50

The rate of flow through the valve body raises or lowers field of the permanent magnet, located outside the
the disc. This in turn raises or lowers the magnetic sleeve enclosing tube, actuating the attached switch mechanism.
within its sealed non-magnetic enclosing tube. On an When the flow rate drops below the rate for which the
increasing flow rate, the magnetic sleeve rises into the flow disc is calibrated, a reversal of this action occurs.

Switch mechanism Pivot

Enclosing
Return tube Pivot
spring (non-magnetic)

Return
Sleeve Magnet Spring
Swing out (magnetic)
Swing in
position
position

Flow disc

No-flow position Position with actuating flow present

2
TYPICAL APPLICATIONS

FLOW

Input line

Additive flow

Overflow detection FLOW

Leak detection

Pump
Overflow FLOW
protection
Primary
tank tank

MODEL F50 PRESSURE DROP ACROSS SWITCH

20 20

15 15
Pressure Drop (psi)

Pressure Drop (psi)

10 10

5 5

0 0
0 50 100 150 200 0 50 100 150 200
Water Flow Rate (GPM) Water Flow Rate (GPM)
Model F50 with " NPT connection Model F50 with 1" NPT connection

20 20

15 15
Pressure Drop (psi)

Pressure Drop (psi)

10 10

5 5

0 0
0 50 100 150 200 0 50 100 150 200
Water Flow Rate (GPM) Water Flow Rate (GPM)
Model F50 with 1 " NPT connection Model F50 with 2" NPT connection

3
SPECIFICATIONS
SWITCH MECHANISMS AND ENCLOSURES

SWITCH ENCLOSURES SERIES HS & F HERMETICALLY SEALED SWITCHES

• TYPE 4X/7/9 aluminum • Ideal for use in salt and other corrosive
enclosures atmospheres
• Designed to meet Class I, Div. 1, • Series “HS” is positively pressurized
Groups C & D and Class I, capsules for entire mechanism and contacts
Div. 1 Group B
• Process temperatures to +750 °F (+399 °C)
• Optional housing heaters and
drains available for some enclosures
SERIES J & K PNEUMATIC SWITCHES
• Pneumatic switch mechanisms
available with a NEMA 1 enclosure • Suited for applications where electrical
power is not available
• Bleed and non-bleed designs
SERIES B, C & D DRY CONTACT SWITCHES
• Process temperatures to
• Dry contact for applications +400 °F (+204 °C)
where mercury must be avoided
• Designs for AC and DC BASIC ELECTRICAL RATINGS
current applications Switch Series and Non-Inductive Ampere Rating
Voltage
B C D F HS
• Process temperatures
to +450 °F (+232 °C) 120 VAC 15.00 15.00 10.00 2.50 5.00
240 VAC 15.00 15.00 — — 5.00
24 VDC 6.00 10.00 10.00 4.00 5.00
120 VDC 0.50 1.00 10.00 0.30 0.50
240 VDC 0.25 0.50 3.00 — 0.25

SPECIFIC GRAVITY CORRECTION

To determine the actuating flow rates for liquids other Model F10 Example:
than water (approximate viscosity of 20 centistokes or The maximum adjustment for an increasing flow rate on
less), a specific gravity correction factor must be applied a Model F10 with a liquid specific gravity of .70 in an 8"
to the water flow rates given in the table. For gas/air line is: 230 GPM × 1.20 = 276 GPM.
applications, consult factory. Model F50 Example:
The actuation flow rate of a liquid with specific gravity
of 1.10 on increasing flow for a Model F50 with a 1"
body and an “E” size disc is: 5.5 GPM x 0.95 = 5.2 GPM.

Specific Gravity Multiplication Factor Specific Gravity Multiplication Factor

.40 1.58 .95 1.03
.45 1.49 1.00 1.00
.50 1.41 1.05 .98
.55 1.35 1.10 .95
.60 1.29 1.15 .93
.65 1.24 1.20 .91
.70 1.20 1.25 .89
.75 1.15 1.30 .88
.80 1.12 1.35 .86
.85 1.08 1.40 .85
.90 1.05 1.45 .83
4
AGENCY APPROVALS
AGENCY MODEL APPROVAL CATEGORIES

FM F10-XXXX-XXX with an electric switch mechanism and a housing Class I, Div 1, Groups C & D
F50-XXXX-XXX listed as TYPE 4X/7/9 Class II, Div 1, Groups E, F & G
F10-XXXX-XXX with an electric switch mechanism and a housing Class I, Div 1, B, C & D
F50-XXXX-XXX listed as TYPE 4X/7/9 Class I, Div 1, Group B Class II, Div 1, Groups E, F & G

CSA F10-XXXX-XXX with a Series HS or F electric switch mechanism Class I, Div 2, Group B
F50-XXXX-XXX and a housing listed as CSA TYPE 4X
F10-XXXX-XXX with an electric switch mechanism and a housing Class I, Div 1, Groups C & D
F50-XXXX-XXX listed as TYPE 4X/7/9 Class II, Div 1, Groups E, F & G
F10-XXXX-XXX with an electric switch mechanism and a housing Class I, Div 1, Groups B, C & D
F50-XXXX-XXX listed as TYPE 4X/7/9 Class I, Div 1, Group B Class II, Div 1, Groups E, F & G

ATEX/ IEC Ex ➀ F10-XXXX-XXX with an electric switch mechanism and an ATEX II 2 G EEx d IIC T6
F50-XXXX-XXX ATEX housing 94/9/EC
IEC Ex Ex d IIC T6
IP 66

CE F10-XXXX-XXX Low Voltage Directives 2006/95/EC Installation Category II

F50-XXXX-XXX Per Harmonized Standard: Pollution Degree 2
EN 61010-1/1993 & Amendment No. 1

➀ IEC Installation Instructions:

The cable entry and closing devices shall be Ex d certified suitable for the conditions of use and correctly installed
For ambient temperatures above +55 °C or for process temperatures above +150 °C, suitable heat resistant cables shall be used.
Heat extensions (between process connection and housing) shall never be insulated.
Special conditions for safe use:
When the equipment is installed in process temperatures higher than +85 °C the temperature classification must be reduced
according to the following table as per IEC60079-0.

Maximum Process Temperature

Temperature Classification
< 85° C T6
< 100° C T5
< 135° C T4
< 200° C T3
< 300° C T2
< 450° C T1

These units are in conformity with IECEx KEM 05.0020X

Classification Ex d IIC T6
Tambient -40 to +70 °C

5
F10 DIMENSIONAL SPECIFICATIONS
INCHES (mm)

NOTE: Model F10 is intended for use in horizontal pipelines only.

For proper performance, a straight pipe run of 12 pipe diameters upstream
and 3 pipe diameters downstream of the switch is recommended.

5.93 (150)
3.87 (98)

CONDuIT CONNECTIONS A
Electrical Switches:
8.46 TYPE 4X/7/9: 1" NPT
10.12 (214) Group B: 1" NPT
(257)
Pneumatic Switches:
NEMA 1: 1/4" NPT
A
A plugged
All housings rotatable 360°

2 1/2" ANSI
mounting flange
Note:
Allow the following for overhead
5.25 clearance for cover removal:
(133) 2 1/2" ANSI flange
(to match F10) NEMA 1 8.00 (203)
7.38 Top of
(187) Standoffs (Qty. 3) TYPE 4X/7/9 10.00 (254)
pipe run
Vane length dependent Group B 10.00 (254)
upon line size
3.00 (76) Diameter

0.19 (5) Minimum 1.75

Flow Vane 3" Pipe and up
(44)
1.50 2" and 2 1/2" Pipe
(38)

F10 with flanged connection

5.93 (150)
3.87 (98)

8.46
10.12 (214)
(257)

Equivalent A
Line Dim. B Max. Wall
Size Max. A
Schedule
plugged
2" 1.81 (46) 80 FLOW

21⁄2" 1.94 (49) 160 2.50 2" NPT 3000# Bonney Threadolet
(63) or equal (supplied by customer)
3" 1.88 (48) 80 B
1.56 (40)
31⁄2" 1.88 (48) 80
4" 2.00 (51) 120
5" 2.06 (52) 120
6" 2.12 (54) 120 Vane length dependent
upon line size
8" 2.19 (56) 100
Over 8" 2.31 (59) —

1.75 3" Pipe and up

Vane (44)
width
Pipe line size 1.50 2" and 2 1/2" Pipe
Ø 2.62 (67) ± .06 (2)
(horizontal lines only) (38)

F10 with 2" NPT connection

6
F50 DIMENSIONAL SPECIFICATIONS
INCHES (mm)

NOTE: Model F50 is intended for use in horizontal pipelines only.

For proper performance, a straight pipe run of 12 pipe diameters upstream
and 3 pipe diameters downstream of the switch is recommended.

5.93 (150)
CONDuIT CONNECTIONS A
3.87 (98)
Electrical Switches:
TYPE 4X/7/9: 1" NPT
Group B: 1" NPT
6.25 * Pneumatic Switches:
(158) NEMA 1: 1/4" NPT
7.94 *
(201)
All housings rotatable 360°

A
A
Plugged Notes:
Allow the following for overhead
Connection size NPT clearance for cover removal:
2.00
(both ends)
(25) NEMA 1 8.00 (203)
TYPE 4X/7/9 10.00 (254)
Group B 10.00 (254)
1.19 (30)
Horizontal * These dimensions increase by
3.81 lines only 2.19 (55) when used with Series
(97) HS switch with terminal block.

F50 Flow Switch with 3⁄4" or 1" NPT Internal Pipe,

Bronze or Stainless Steel Body

5.93 (150)
3.87
(98)

6.25 *
(158)
7.94 *
(201)

A
A
Plugged

Connection size NPT

3.00 (both ends)
(76)

2.00
(25) Horizontal
lines only
5.75
(1.46)

F50 Flow Switch with 11⁄2" or 2" NPT Internal Pipe,

Bronze or Stainless Steel Body

7
ACTUATING FLOW RATES (WATER SERVICE)

Model F10 units may be adjusted in service to actuate below. A specific gravity correction factor is applied for
within the minimum and maximum flow rates given liquids other than water (1.00 specific gravity).

Pipe Line Size ➀ Flow Increase (GPM) Flow Decrease (GPM)

Inches Minimum Maximum ➁ Minimum Maximum
2 21 63 16 48
21⁄2 26 74 20 56
3 32 88 24 65
31⁄2 38 100 28 75
4 45 120 33 85
5 61 150 43 110
6 79 180 55 130
8 120 230 82 160
10 170 310 110 210
12 230 380 150 250
14 270 430 170 280
16 340 510 220 320
18 430 590 270 370
20 520 690 320 430
22 620 780 380 480
24 730 900 450 550
26 850 1030 520 620
28 980 1160 590 700
30 1110 1290 670 780

➀ Based upon Schedule 40 pipe

➁ Consult factory for higher flow rates.

8
F10 MODEL NUMBER
Models available for quick shipment, usually within one week after factory
receipt of a complete purchase order, through the Expedite Ship Plan (ESP)
MODEL NUMBER CODE
Mounting Connection Trim Magnetic Sleeve Pressure
F10-1 Carbon steel 304 and 316 stainless steel 316 stainless steel 1000 psig @ +450 °F (69 bar @ +232 °C)
F10-3 304 stainless steel 304 and 316 stainless steel 316 stainless steel 1000 psig @ +450 °F (69 bar @ +232 °C)
F10-4 316 stainless steel 316 stainless steel 316 stainless steel 1000 psig @ +450 °F (69 bar @ +232 °C)
On flanged models, standoffs are carbon steel with Model F10-1 and 316 stainless steel on Models F10-3 and F10-4.
Consult factory for Steam applications.

PIPELINE CONNECTION
Vane Sized for Flow Line
Connection Type 2" 4" 6" 8" 10"
2" NPT D22 D24 D26 D28 D20
21⁄2" 150 lb. ANSI raised face flange n/a E54 E56 E58 E50
21⁄2" 300 lb. ANSI raised face flange n/a E64 E66 E68 E60
21⁄2" 600 lb. ANSI raised face flange n/a E74 E76 E78 E70
Consult factory for flow lines above 10" or larger flange sizes and installations over
Sch. 160 when using flanged Model F10.

PNEUMATIC SWITCH MECHANISM AND ENCLOSURE

Maximum Maximum Bleed
Supply Process Orifice
Switch Pressure Temperature Diameter
Description psig Bar °F °C Inches mm NEMA 1
100 7 +400 +204 .63 1.6 JGF
Series J
60 4 +400 +204 .94 2.3 JHF
Bleed Type
60 4 +400 +204 .55 1.4 JJF
Series K 100 7 +400 +204 — — KOF
Non-Bleed 40 3 +400 +204 — — KOH

ELECTRIC SWITCH MECHANISM AND ENCLOSURE

TYPE 4X/7/9
Maximum Aluminum ➁ ➂
Process ➀ One Class I, Class I,
Temperature Set Div.1 Div. 1
Switch Description °F (°C) Point Grps C & D Grp B ATEX
SPDT BKB BKK BC9
Series B snap +250 (+121)
DPDT BNB BNK BF9
SPDT CKB CKK CC9
Series C snap +450 (+232) DPDT CNB CNK CF9
Series D snap SPDT DKB DKK DC9
+250 (+121)
for DC current applications DPDT DNB DNK DF9
Series HS 5 amp
SPDT HMJ HMK n/a
hermetically sealed snap +450 (+232)
DPDT HMS HMT n/a
with wiring leads
Series HS 5 amp
SPDT HM3 HM4 HA9
hermetically sealed snap +450 (+232)
DPDT HM7 HM8 HB9
with terminal block

➀ Process temperatures based on +100 °F

(+38 °C) ambient.
➁ Uncontrolled housing heater or drain available
in TYPE 4X/7/9 enclosures.
➂ Consult factory for TYPE 4X/7/9 cast iron
housings.

F 1 0

9
F50 MODEL NUMBER
Models available for quick shipment, usually within one week after factory
receipt of a complete purchase order, through the Expedite Ship Plan (ESP)

MODEL NUMBER CODE

Body Trim Magnetic Sleeve Pressure Ratings
300 series 400 series 1100 psi @ +100 °F (75.8 bar @ 38 °C)
F50-1 Bronze
stainless steel stainless steel 750 psi @ +500 °F maximum (51.7 bar @ 260 °C maximum)

1150 psi @ +100 °F (79.2 bar @ 38 °C)

F50-4 316 stainless steel 316 stainless steel 316 stainless steel
900 psi @ +750 °F maximum (62 bar @ 399 °C maximum)

PIPE SIZE
A2 ⁄4" pipe size with 3⁄4" NPT connections
3

B2 1" pipe size with 1" NPT connections

C2 11⁄2" pipe size with 11⁄2" NPT connections
D2 2" pipe size with 2" NPT connections

ACTUATING FLOW RATE

Actuating Flow Rate, GPM Water Flow, Increasing and Decreasing Rate
Pipe size A B C D E F
n/a 1.1 increasing 1.6 increasing 2.3 increasing 3.4 increasing 4.9 increasing
⁄4" NPT
3
n/a 0.8 decreasing 1.2 decreasing 1.8 decreasing 2.6 decreasing 3.7 decreasing
1.0 increasing 1.7 increasing 2.5 increasing 3.7 increasing 5.5 increasing 7.1 increasing
1" NPT
0.8 decreasing 1.4 decreasing 2.1 decreasing 3.0 decreasing 4.5 decreasing 5.8 decreasing
1.3 increasing 2.7 increasing 4.7 increasing 7.6 increasing 12.3 increasing 21.1 increasing
11⁄2" NPT
1.1 decreasing 2.3 decreasing 4.0 decreasing 6.5 decreasing 10.3 decreasing 17.9 decreasing
1.9 increasing 3.1 increasing 5.1 increasing 8.4 increasing 14.3 increasing 24.8 increasing
2" NPT
1.6 decreasing 2.7 decreasing 4.3 decreasing 7.1 decreasing 12.1 decreasing 21.0 decreasing

PNEUMATIC SWITCH MECHANISM AND ENCLOSURE

Max. ➀ ➁
Process Maximum Bleed
Temp. Supply Orifice Body Pipe Size
Switch Description °F (°C) Pressure Diameter Material (NPT) Flow Rate NEMA 1
3
⁄4" or 1" A thru F
JDG
100 psig 0.63" Bronze A thru D
11⁄2" or 2"
(7 bar) (1.6 mm) E and F
JDE
+550 Stainless Steel ⁄4" thru 2"
3
A thru F
Series J bleed type
(+288) 3
⁄4" or 1" A thru F
JEG
60 psig 0.94" Bronze A thru D
11⁄2" or 2"
(4 bar) (2.4 mm) E and F
JEE
Stainless Steel 3
⁄4" thru 2" A thru F
100 psig Bronze 11⁄2" or 2" E and F
n/a KOE
+550 (7 bar) Stainless Steel 3
⁄4" thru 2" A thru F
Series K non-bleed type
(+288) 40 psig 3
⁄4" thru 1" A thru F
n/a Bronze KOG
(3 bar) 11⁄2" or 2" A thru D

F 5 0

10
F50 MODEL NUMBER continued

ELECTRIC SWITCH MECHANISM AND ENCLOSURE

Maximum Process TYPE 4X/7/9
Temperature One Aluminum
Range ➀ ➁ Set Body Pipe Size Flow Class I, Div 1 Class I, Div 1
Switch Description F (°C) Point Material (NPT) Rate Grps C & D Grp B ATEX
⁄4" or 1"
3
A thru F
BKP BKT BAC
Bronze A thru D
SPDT 11⁄2" or 2"
E and F
BKQ BKS BA9
-40 to +250 Stainless Steel ⁄4" thru 2"
3
A thru F
Series B snap (-40 to +121) 3
⁄4" or 1" A thru F
BNP BNT BBC
Bronze A thru D
DPDT 11⁄2" or 2"
E and F
BNQ BNS BB9
Stainless Steel ⁄4" thru 2"
3
A thru F
3
⁄4" or 1" A thru F
CKP CKT CAC
Bronze A thru D
SPDT 11⁄2" or 2"
E and F
CKQ CKS CA9
-40 to +450 Stainless Steel ⁄4" thru 2"
3
A thru F
Series C snap (-40 to +232) 3
⁄4" or 1" A thru F
CNP CNT CBC
Bronze A thru D
DPDT 11⁄2" or 2"
E and F
CNQ CNS CB9
Stainless Steel ⁄4" thru 2"
3
A thru F
Series D snap for -40 to +250 SPDT DKQ DKS DA9
Stainless Steel ⁄4" thru 2"
3
A thru F
DC current applications (-40 to +121) DPDT DNQ DNS DB9
⁄4" or 1"
3
A thru F
FKP FKT FAC
Bronze A thru D
SPDT 1 ⁄2" or 2"
1

E and F
FKQ FKS FA9
-40 to +750 Stainless Steel ⁄4" thru 2" A thru F
3
Series F snap (-40 to +399) 3
⁄4" or 1" A thru F
FNP FNT FBC
Bronze A thru D
DPDT 1 ⁄2" or 2"
1

E and F
FNQ FNS FB9
Stainless Steel ⁄4" thru 2" A thru F
3

Series HS snap 5 amp -50 to +550 ➂ SPDT Bronze 11⁄2" thru 2"➃ A thru F HMC HEK n/a
hermetically sealed w/wiring leads (-46 to +288) DPDT Bronze 11⁄2" thru 2"➃ A thru F HMF HET n/a
Series HS snap 5 amp -50 to +550 ➂ SPDT Bronze 11⁄2" thru 2"➃ A thru F HM3 HM4 HA9
hermetically sealed w/terminal block (-46 to +288) DPDT Bronze 11⁄2" thru 2"➃ A thru F HM7 HM8 HB9

➀ Process temperatures based on -40 to +160 °F

(-40 to +71 °C).
➁ Bronze models are rated to a maximum process
temperature of +500 °F (+260 °C).
Stainless steel models are limited to the maximum
temperature of the selected switch mechanism.
➂ On steam applications, temperature down-rated to
+400 °F (+204 °C) process at +100 °F (+40 °C)
ambient.
➃ On models with bronze bodies 3⁄4" or 1" NPT pipe
sizes, consult factory for HS switches.

F 5 0

11
QUALITY
The quality assurance system in place at The Magnetrol quality assurance system is regis-
Magnetrol guarantees the highest level of quality tered to ISO 9001 affirming its commitment to
throughout the company. Magnetrol is commit- known international quality standards providing
ted to providing full customer satisfaction both in the strongest assurance of product/service quali-
quality products and quality service. ty available.

ESP
Several F10 and F50 Flow Switches are available ESP service may not apply to orders of ten units

Expedite for quick shipment, usually within one week after

factory receipt of a purchase order, through the
or more. Contact your local representative for lead
times on larger volume orders, as well as other
Ship Expedite Ship Plan (ESP). products and options.

Plan To take advantage of ESP, match the color coded

model number codes in the selection charts
(standard dimensions apply).

WARRANTY
All Magnetrol mechanical level and flow controls the control at no cost to the purchaser (or owner)
are warranted free of defects in materials or work- other than transportation.
manship for three full years from the date of orig- Magnetrol shall not be liable for misapplication,
inal factory shipment. labor claims, direct or consequential damage or
If returned within the warranty period; and, upon expense arising from the installation or use of
factory inspection of the control, the cause of the equipment. There are no other warranties ex-
claim is determined to be covered under the pressed or implied, except special written
warranty; then, Magnetrol will repair or replace warranties covering some Magnetrol products.

For additional information on the Models F10 and F50, see Instruction Manual 47-602.

705 Enterprise Street • Aurora, Illinois 60504-8149 USA

630.969.4000 • info.magnetrol@ametek.com • magnetrol.com

Copyright © 2021 AMETEK Magnetrol USA, LLC

Performance specifications are effective with date of issue and are subject to change without notice.
BuLLETIN: 47-116.27
EFFECTIVE: October 2020
SuPERSEDES: August 2019