Scribd Logo
Upload

Welcome to Scribd!

  • 37 views

    PHM Question 555

    Uploaded by

    Jonathan Lukwichi
    The document is a test paper for Physical Metallurgy consisting of 2 questions worth a total of 72 marks. Question 1 asks about residual stresses during laser cladding, heat affected zone microstructure, physical vapor deposition coatings for wear resistance, and chemical vapor deposition processes. Question 2 asks the student to make a graph of arc efficiency vs travel velocity from provided data and predict melting efficiency during welding from another data set, plotting it against travel velocity.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    PHM Question 555

    Uploaded by

    Jonathan Lukwichi
    37 views3 pages
    The document is a test paper for Physical Metallurgy consisting of 2 questions worth a total of 72 marks. Question 1 asks about residual stresses during laser cladding, heat affected zone microstructure, physical vapor deposition coatings for wear resistance, and chemical vapor deposition processes. Question 2 asks the student to make a graph of arc efficiency vs travel velocity from provided data and predict melting efficiency during welding from another data set, plotting it against travel velocity.

    Original Title

    PHM QUESTION 555

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document is a test paper for Physical Metallurgy consisting of 2 questions worth a total of 72 marks. Question 1 asks about residual stresses during laser cladding, heat affected zone microstructure, physical vapor deposition coatings for wear resistance, and chemical vapor deposition processes. Question 2 asks the student to make a graph of arc efficiency vs travel velocity from provided data and predict melting efficiency during welding from another data set, plotting it against travel velocity.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    37 views3 pages

    PHM Question 555

    Uploaded by

    Jonathan Lukwichi
    The document is a test paper for Physical Metallurgy consisting of 2 questions worth a total of 72 marks. Question 1 asks about residual stresses during laser cladding, heat affected zone microstructure, physical vapor deposition coatings for wear resistance, and chemical vapor deposition processes. Question 2 asks the student to make a graph of arc efficiency vs travel velocity from provided data and predict melting efficiency during welding from another data set, plotting it against travel velocity.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Tshwane University of Technology

    Test 5
    2021

    SUBJECT: Physical Metallurgy

    SUBJECT CODE: PHM206B


    PAPER NO.:
    PAPER DESCRIPTION: Close Book
    TOTAL MARKS: 72 FULL MARKS: 72
    DURATION: 90 Minutes

    SPECIAL REQUIREMENTS:
    None
    Non-programmable pocket calculators
    Scientific calculators ()
    Drawing instruments
    Other

    INSTRUCTIONS TO CANDIDATES: ANSWER ALL QUESTIONS

    NUMBER OF PAGES: 3

    QUALIFICATION:

    BEng(Tech): Metallurgical Engineering

    EXAMINER: Mr. N Malatji


    Question 1 [47]

    1.1 Explain any two mechanisms that are responsible for generation of residual stresses
    during laser cladding and how they can be minimized? (10)

    1.2 Discuss the difference in microstructure between the heat affected zone and the substrate.
    (6)
    1.3 Between evaporation and sputtering physical vapour deposition processes, which process
    can be used for production of high quality coatings that can be used in application that
    demand high wear resistance? Give reasons for your answer. (10)
    1.4 Explain the five stages that are involved during chemical vapour deposition. (15)
    1.5 Between Sol Gel and thermal spraying, choose a process that you can use to produce high
    quality coating for protection of automobile (car) brake discs. Also explain why you have
    chosen the process for these application. (6)

    Question 2 [25]

    2.1 Make a graphical representation of arc efficiency from the data provided in Table 2. Also
    explain the effect of travel velocity of the heat source on arc efficiency. (11)

    Table 1: Welding parameters

    Hnet (J/mm) Voltage (V) Current (A) Travel velocity of


    heat source (mm/s)

    360 40 150 3

    12

    15

    18

    2.2 Using the equations for three-dimensional heat flow, predict the melting efficiency during
    welding of two carbon steel thin plates from the data provided in Table 2. Also plot a graph
    that shows the relationship between travel velocity of the heat source and melting
    efficiency. (14)
    Table 2: Welding parameters

    Weld Width (mm) Base Metal Travel velocity of


    Thermal heat source (mm/s)
    2
    Diffusivity (mm /s)
    3 18.8 2

    11

    14

    You might also like