M 106113 Iqube2 Install Enus Revg

iQUBE²®
Digital Diagnostic Junction Box

Version 1.03
Installation Manual
Compatible with:
1280 Enterprise™ Indicator
920i ® Programmable HMI Indicator
VIRTUi² ® PC-based HME
June 30, 2021 PN 106113 Rev G

An ISO 9001 registered company
© Rice Lake Weighing Systems. All rights reserved.
Rice Lake Weighing Systems® is a registered trademark of

Rice Lake Weighing Systems.
All other brand or product names within this publication are trademarks or
registered trademarks of their respective companies.
All information contained within this publication is, to the best of our knowledge, complete and
accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make
changes to the technology, features, specifications and design of the equipment without notice.
The most current version of this publication, software, firmware and all other product
updates can be found on our website:
www.ricelake.com
Contents
Contents
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.1 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.2 System Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.3 Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.4 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.5 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.6 Transient Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 System Configurations and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.1 Communications Option Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.2 Power Supply Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Support Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4.1 VIRTUi² . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4.2 Supporting Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Printed Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Installation Check Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1 Location Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.2 Wiring Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Unpacking and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Power Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3.1 System Current Draw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.2 System Voltage Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Transient Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.1 Single Point Grounding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Mounting the Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5.1 UL Equipment Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5.2 UL Power Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6.1 Cable Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6.2 Stripping Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.7 iQUBE² Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.8 Load Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.8.1 Load Cell Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.9 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.9.1 Port 1 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.9.2 Communications Option Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.9.3 Communications Cable Distance Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.10 Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.11 Primary/Secondary Wiring and Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.11.1 Assigning Board Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.11.2 Manual Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.11.3 Start Auto Assign Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.11.4 Push-Button Address Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.11.5 Manual Assignment with VIRTUi² . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
© Rice Lake Weighing Systems ● All Rights Reserved i

iQUBE² Digital Diagnostic Junction Box
2.12 Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.12.1 Truck Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.12.2 Four Scale Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.12.3 Tanks and Hoppers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.12.4 Floor Scale with Remote Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.13 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.0 1280 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.1 Manual Configuration Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2 Establish Communication between the iQUBE² and the 1280 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2.1 Enter 1280 Configuration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2.2 Configure 1280 Serial Port to Communicate with the iQUBE² . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.3 Add 1280 Scale to Read iQUBE² . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.4 Initiate Communication Between iQUBE² and 1280 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2.5 Get settings from iQUBE² to 1280 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3 Configure iQUBE² Load Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.3.1 Set Board Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.3.2 Set Load Cell Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3.3 Set Load Cell Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3.4 Send Settings to iQUBE² . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4 Calibrate the Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.1 Calibrate the Scale by Section Match in 1280 Calibration Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.2 Calibrate the Scale by Corner Match in 1280 Calibration Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.4.3 Send Settings to iQUBE² . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.5 Additional Helpful Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.5.1 Add Diagnostics Soft Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.5.2 Adjust Default iQUBE² Warm up Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.5.3 Tweak Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.6 iQUBE² Menu Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.6.1 iQUBE² Setup Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.6.2 Base Setup Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.6.3 Scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.6.4 Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.6.5 Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.7 iQUBE² Configuration Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.0 920i Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.1 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.1.1 Set COMM Parameters and Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.1.2 Manual Assignment with the 920i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.1.3 920i–iQUBE² Menu Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.2 Set COMM Parameters and Download Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.2.1 Associating a Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.2.2 Digital Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.3 920i Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.3.1 Front Panel Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.3.2 Advanced Calibration Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
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Contents
5.0 VIRTUi² Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

5.1 Device Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5.1.1 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.1.2 Define Load Cells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.1.3 Load Cell Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5.1.4 Scale Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.1.5 Additional iQUBE² System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.1.6 Print Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.1.7 Sending Configuration to iQUBE² . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.2 Configuration Utility Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.2.1 2-Point Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.2.2 Corner Match . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5.2.3 Section Match . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.2.4 Theoretical Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.2.5 Temporary Zero Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.0 Serial Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
7.0 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7.1 Diagnostic Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7.1.1 Diagnostic Error Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7.1.2 Retrieving Diagnostic Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7.2 Diagnostic Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.2.1 System Diagnostic Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7.2.2 Cell Diagnostic Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7.2.3 Scale Diagnostic Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
7.2.4 Diagnostic Flag Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
8.0 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
8.1 Weight Data Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
8.1.1 Data Format Tokens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
8.1.2 Weight Data Status Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
8.1.3 Diagnostic Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
8.2 Data Formatting Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
8.2.1 Formatting Data from Multiple Scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
8.2.2 Using the Start/Stop Streaming Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
8.2.3 Encapsulating Data with Prefix and Postfix Characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
9.0 Maintenance and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.1 Cell Emulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.1.1 Section Match . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.1.2 Corner Match . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.1.3 2-Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.1.4 Cell Emulation in VIRTUi² . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9.1.5 Cell Emulation with 920i Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9.2 Restore System Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.3 Installing Firmware Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
© Rice Lake Weighing Systems ● All Rights Reserved iii

9.4 Replacing CPU Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

9.4.1 1280 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
9.4.2 920i Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
9.4.3 VIRTUi² Configuration Utility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
9.5 Replacing Transient Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9.6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
9.6.1 General Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
10.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Rice Lake continually offers web-based video training on a growing selection

of product-related topics at no cost. Visit www.ricelake.com/webinars
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Introduction
1.0 Introduction
This manual is intended for use by service technicians responsible for installing and servicing iQUBE®² digital diagnostic
junction boxes. This manual applies to Version 1.0 or later of the iQUBE² software.
For applications using the 1280 Enterprise™ Series Indicator as a host device, Version 1.03 or later of the 1280 indicator
software must be installed.
For applications using the 920i® Programmable HMI Indicator as a host device, Version 4.0 or later of the 920i indicator
software must be installed.
Note Install most current 1280 and 920 firmware if possible.

For installations using the 920i indicator, the indicator can be configured using the iRev, Version 4 or later, configuration utilities,
serial commands, or the indicator front panel keys.
Configuration and calibration of the iQUBE² can also be accomplished using VIRTUi®² software.
Manuals and additional resources are available from the Rice Lake Weighing Systems website at www.ricelake.com
Warranty information can be found on the website at www.ricelake.com/warranties
1.1 Safety
Safety Signal Definitions:
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes
DANGER hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes
WARNING hazards that are exposed when guards are removed.
CAUTION Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.
Indicates information about procedures that, if not observed, could result in damage to equipment or corruption
IMPORTANT to and loss of data.
General Safety
Do not operate or work on this equipment unless this manual has been read and all instructions are understood.
Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake
Weighing Systems dealer for replacement manuals.
WARNING
Failure to heed could result in serious injury or death.
Some procedures described in this manual require work inside the iQUBE² or indicator enclosure. These procedures are to be
performed by qualified service personnel only.
Do not allow minors (children) or inexperienced persons to install/operate this unit.
Do not operate without enclosure completely assembled.
Do not place fingers into slots or possible pinch points.
Do not use this product if any of the components are cracked.
Do not make alterations or modifications to the unit.
Do not remove or obscure warning labels.
Do not submerge.
Before opening the unit, ensure all power is disconnected.
© Rice Lake Weighing Systems ● All Rights Reserved 1

1.2 Overview
The iQUBE² is a digital programmable junction box with advanced diagnostic and multi-scale capabilities. A single 4-channel
iQUBE² board can be configured to support up to four individual scales plus their sum. The modular design allows for the
connection of up to four iQUBE² circuit boards to define a scale system of up to 16 full bridge analog load cells. An ASCII-based
command set allows the iQUBE² to be configured and controlled by any programmable host that supports the command set.
1.2.1 Hardware
The CPU board (PN 106390) provides four load cell input channels, four configurable I/O channels, a selectable multi-protocol
communications port (RS-232, 2- or 4-wire RS-485) and an additional port that accepts various Rice Lake Weighing Systems
option cards (see Table 1-2 on page 3) for simultaneous communications with multiple hosts.
1.2.2 System Models
The enclosures are available in both fiberglass and stainless steel, with or without a power supply, and in a variety channel
configurations. See Section 1.3 on page 3.
1.2.3 Digital I/O
Each CPU board provides four channels of digital I/O.
Digital inputs can be set to provide indicator functions, including four keys plus cell health and setpoints. The primary CPU
board has four digital inputs/outputs; any secondary CPU boards are used for cell health only.
1.2.4 Configuration
The iQUBE² is designed for use with any host device capable of sending and receiving ASCII text. A simple communications
program, such as HyperTerminal, can be used to configure the most complex system and monitor all diagnostic capabilities.
In addition, Rice Lake Weighing Systems provides three additional interfaces for configuring and controlling:
• The 1280 Enterprise indicator, using the iQUBE² configuration screens, using the front panel or Revolution configuration
utility (Revolution module for the 1280 which includes iQUBE² configuration or an iQUBE² Revolution module which can
connect directly to the iQUBE²), see Section 3.0 on page 24.
• The 920i Programmable HMI Indicator/Controller, using the 920i menus or the iRev 4 configuration utility, see
Section 4.0 on page 48.
• The VIRTUi² PC-based HMI, PC-based indicator and configuration utility, see Section 5.0 on page 59.
Note Any indicator capable of operation as a serial scale can be configured and used as the indicating element.
1.2.5 Diagnostics
Advanced diagnostic capabilities include:
• Power supply and excitation voltage monitoring
• Load cell connection faults
• Load cell overload, under-load, balanced load, load cell drift, peak-to-peak noise and zero reference errors
Diagnostic information can be included in weight data or monitored on a communications channel separate from weight data.
See Section 7.0 on page 77 for more information about diagnostics.
1.2.6 Transient Protection
Transient protection boards are designed to protect the power supply lines by minimizing the effects of nearby lightening strikes
and other extreme transients.
Transient protection boards are recommended on each end of a power supply run when an external DC supply is used, or on
power supply cables to secondary units where the secondary enclosure runs are longer than 75'.
The transient protection board option (PN 110949) includes a mounting bracket.
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Introduction
1.3 System Configurations and Options

The iQUBE² is available in fiberglass or stainless steel enclosures.
• 8'' x 10'' – accommodates 1-2 CPU boards, up to 8 channels
• 10'' x 12'' – accommodates 1-3 CPU boards, up to 12 channels
• Maximum system configuration – accommodates 4 CPU boards, up to 16 channels and requires at least two enclosures.
Enclosure Enclosure Size Power Supply
Model Part No. Channels Material (inches) (PN 76556)
iQUBE²-AA 108425 4 FRP 8 x 10 Yes
iQUBE²-AB 108429 4 FRP 8 x 10 No
iQUBE²-AB 108430 4 FRP 10 x 12 No
iQUBE²-AB 108431 8 FRP 10 x 12 No
iQUBE²-BA 108428 4 SST 8 x 10 Yes
iQUBE²-BB 108432 4 SST 8 x 10 No
Table 1-1. Available System Models
1.3.1 Communications Option Cards
The option cards listed in Table 1-2 are available to extend the communications capabilities of the iQUBE². The option cards are
installed in connector J9 on the CPU board (see Figure 2-4 on page 11).
Model / Option Part No.
Fiber-optic interface option card 77143
Ethernet interface option card 77142
Wireless Ethernet option card 108671
USB interface option card 93245
Serial interface option card 108579
Table 1-2. Communications Option Cards
1.3.2 Power Supply Options
The iQUBE² can be powered by either the internal 7.5 VDC power supply (PN 76556) or by an external 12 VDC power supply
(PN 108434). The external DC power supply is mounted in its own 8'' x 6'' x 4'' enclosure and includes a transient protection
board for circuit protection.
See Section 2.3 on page 6 for information about calculating power requirements for particular system configurations.
1.4 Support Software

The iQUBE² allows several methods of configuration, calibration and operation. In addition to support software listed in this
section, serial commands can be used for system configuration via a PC attached to a serial port.
1.4.1 VIRTUi²
VIRTUi² is a virtual indicator interface for scale operations using the iQUBE². It contains the VIRTUi² Configuration Utility, a
separate windows application, which supports configuration and calibration for the iQUBE². Use the Toolkit CD (PN 108435) to
install VIRTUi²; it is included in the parts kit.
Minimum system requirements for VIRTUi²: 1GHz processor, 1GB RAM, 400MB disk space, serial port or Ethernet, 1024x768
or greater resolution monitor. Windows XP SP3 (32-bit), Windows Vista (32-bit or 64-bit).
See Section 5.0 on page 59 for more information.
1.4.2 Supporting Indicators
The iQUBE² supports any indicator as a serial scale. The 1280 and 920i provide special functionality to work in conjunction with
the iQUBE², allowing for configuration, calibration, and diagnostics.

1.5 Printed Information

iQUBE² Options
• Fiber-Optic Interface Installation Instructions (PN 80230)
• Ethernet Communications Installation Manual (PN 77224)
• USB Communications Card Installation Instructions (PN 95490)
• Serial Communications Expansion Card Installation Instructions (PN 110892)
• Remote Power Supply Installation Instructions (PN 110564)
920i System Manuals
• 920i Technical Manual (PN 67887)
1280 System Manuals
• 1280 Technical Manual (PN 167659)

Installation
2.0 Installation
This section describes procedures for connecting load cell, power and serial communications cables to the iQUBE² junction
box. Assembly drawings and replacement parts lists for the iQUBE² are included.
Some procedures described in this manual require work inside the iQUBE² or indicator enclosure. These
WARNING procedures are to be performed by qualified service personnel only.
Before opening the unit, ensure all power is disconnected.
Use a wrist strap for grounding and protection of components from electrostatic discharge (ESD) when working
inside the iQUBE² enclosure.
2.1 Installation Check Lists

The following check lists should be followed to ensure that the iQUBE² is fully prepared to be connected to an indicator.
Note iQUBE² will not configure when it is error. All wiring must be hooked up before configuration.
2.1.1 Location Check List

The iQUBE² must be located and installed in an adequate location:
___ Unpack and assemble (See Section 2.2 on page 6)
___ Determine power needs (See Section 2.3 on page 6)
___ Select location
___ Provide transient protection (See Section 2.4 on page 8)
___ Mount the enclosure (See Section 2.5 on page 9)
2.1.2 Wiring Check List
Note All cords must be properly grounded (See Section 2.6 on page 9)
Minimum Requirements
iQUBE² will not communicate with an indicator unless the following wiring has been installed:
___ Connect load cells (See Section 2.8 on page 12)
___ Connect serial communication (See Section 2.9 on page 13)
Additional Options
___ Digital input/output (See Section 2.10 on page 15)
___ Option cards
Wiring Multiple iQUBE² boxes
___ Wire primary iQUBE² to secondary iQUBE² boxes
___ Provide transient protection between iQUBE² boxes
___ Wire load cells to correspond correctly with load cell sequencing
Note See Section 2.12 on page 18 for more information about specific applications.

2.2 Unpacking and Assembly

Immediately after unpacking, visually inspect the iQUBE² and the parts list to ensure all parts are included and undamaged. If
any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately.
Parts kit contents for 4- and 8-channel models of the iQUBE².
Quantity
Part No. Description 4-ch 8-ch
14861 Machine screws, 8-32NC x 3/8 8 12
15134 Lock washers, No. 8 Type A 8 12
15631 Cable ties, 3-in. 5 5
15665 Reducing glands, 1/2 NPT 2 2
19538 Slotted posts, 1/4 x 1 8 10
53075 Ground cable clamps 8 12
66730 Ferrite EMI suppression filters 4 8
76513 4-position screw terminal connector 1 2
76514 6-position screw terminal connectors 6 12
94422 Capacity label 1 1
108435 Toolkit CD 1 1
Table 2-1. Parts Kit Contents
2.3 Power Considerations

The iQUBE² can be powered either by the internal power supply (PN 76556) or by an external DC power supply. iQUBE² CPU
boards accept input voltages in the range 6–12 VDC.
AC Powered Option (PN 76556)
The iQUBE² circuit boards are optimized to receive power from the internal 7.5 VDC power supply (PN 76556). This option
provides 25 W of power, with continuous current of 3.33 A. The internal power supply requires AC power to be available at the
scale, but offers the greatest protection from inductive transients.
DC Powered Option (PN 108434)
The approved remote 12 VDC power supply for the iQUBE² (PN 108434) provides 44.4 watts of power, with continuous current
of 3.7 A, to power a full system over typical distances from scale-house to scale. The remote power supply is mounted in an 8 x
6 x 4-inch NEMA Type 4X FRP enclosure and includes a transient protection board, PN 110949.
The transient boards will handle the maximum current provided by the power supply, but large current loads increase the
voltage drop across the inductive chokes and could reduce the input voltage to the iQUBE² system below the 6 VDC minimum.
See Section 2.3.2 on page 7.

Installation
2.3.1 System Current Draw

The tables below show the current requirements for the iQUBE² CPU board and communication option cards. System current
draw is the sum of the individual current requirements.
CPU Board Loads Current Draw
Nominal CPU board load 360 mA
Per 700 load cell 17 mA
Per 350 load cell 24 mA
Per summed platform (4 x 350load cells) 60 mA
Per I/O channel (maximum) 25 mA
Table 2-2. CPU Board Current Draw
Option Card
PN Option Description Current Draw
77143 Fiber-optic card 25 mA
77142 Ethernet card 195 mA
108671 Wireless LAN card 320 mA
93245 USB card 27 mA
108579 Serial expansion card 100 mA
Table 2-3. Communications Option Card Current Draw
Current Draw Example:

The current requirements for a truck scale system using 10 x 700  load cells and a fiber-optic communications card would be
calculated as follows:
• 3 x CPU boards @ 360 mA each = 1080 mA
• 10 x 700  load cells @ 17 mA each = 170 mA
• 1 x fiber-optic card @ 25 mA = 25 mA
The sum of these current requirements gives:
1080 mA + 170 mA + 25 mA = 1275 mA
2.3.2 System Voltage Drop

Once the current draw of the system is calculated, the voltage input to an externally-powered iQUBE² system can also be
calculated.
The primary sources of voltage drop in an externally powered iQUBE² system are the transient boards and the power cable.
Both voltage drops are directly proportional to the current draw of the system being powered.
Transient Board Voltage Drop
The inductive chokes on the transient boards have a resistance value of 0.08. With two chokes per board (voltage source and
return path), the effective resistance per board is 0.16.
Transient Board
Current Load Voltage Drop
1.0 A 0.16 V
1.5 A 0.24 V
2.0 A 0.32 V
2.5 A 0.40 V
3.0 A 0.48V
Table 2-4. Transient Board Voltage Drop

Power Cable Voltage Drop

Power cable voltage drop is a function of the type of cable used and the length of the cable run.
Stranded Wire Gauge  per Foot
20 0.01015
18 0.00639
16 0.00402
Table 2-5. Common Cable Resistance Values
The run length includes both the supply and return lengths. Cable resistance is also a function of temperature.
Note Values given assume an ambient temperature of 25°C (77°F).
Voltage Drop Example

Using the total system current draw from the truck scale current draw example above (Section 2.3.1 on page 7), the voltage
drop for an externally-powered system can be calculated.
Given that the current draw is 1.275A (1275 mA); the power cable is 20-gauge stranded wire; and the iQUBE² at the scale is
located 200' from the 12 VDC supply in the scale house, three voltage drops can be calculated:
• Power supply transient board voltage drop: 1.275A x 0.16W = 0.204V
• Power cable voltage drop: 1.275A x 0.01015W/ft x (2 x 200ft) = 5.177V
• iQUBE² transient board voltage drop: 1.275A x 0.16W = 0.204V
Total voltage drop is: 0.204V + 5.177V + 0.204 V = 5.585 V
Effective power supply voltage seen at the iQUBE² is then: 12V – 5.585V = 6.415V
This voltage is acceptable, but the power cable voltage drop could be cut in half by using two 20-gauge wires for the supply and
return cable runs. Cabling can be doubled by wiring to both V+ terminals and both V– terminals on the transient board
connectors. In this example, reducing the cable voltage drop to 2.589V would result in an effective input voltage of 9.003V.
2.4 Transient Protection

Improper grounding systems can cause costly lightening damage to electronics. Always strive for a
IMPORTANT single-point grounding system. Refer to the product manual for proper grounding techniques.
2.4.1 Single Point Grounding System

Figure 2-1 illustrates a generic single point grounding system.
10 gauge wire recommended
Indicator
DC NOTE: Connection for analog junction boxes or

iQube with an internal transient protection power supply
Transient
Printer Protection
Junction
Box
Fuse
Panel Remote
Display
NOTE: Power only applies for junction
boxes containing an internal
power supply
12 gauge wire recommended
Power Company Ground Rod

NOTE: Always verify that installed wiring is properly grounded
Figure 2-1. Truck Scale Single Point Grounding Example

Installation
2.5 Mounting the Enclosure

The iQUBE² can be mounted either vertically or horizontally to a flat surface.
If the iQUBE² will be attached to the building surface, a power supply cord mat be used for connection to the AC main supply,
provided the conditions in this section are met.
2.5.1 UL Equipment Considerations
The iQUBE² should not be installed as a permanent part of the building structure. This includes Equipment For Building-In (per
UL Document 1.2.3.5). The iQUBE² must be removable from the building surface.
2.5.2 UL Power Considerations
The power supply cord must not be attached to the building surface, nor run through walls, ceilings, floors and similar openings
in the building structure.
Installation measures must be taken to prevent physical damage to the power supply cord. Properly route the power supply
cord and position the iQUBE² near an outlet, to allow for quick disconnect in case of an emergency.
2.6 Cable Connections

All models of the iQUBE² provide cord grips for cabling into the unit, plus a dedicated cord grip for a ground wire. Up to 12 load
cells can be cabled into the iQUBE² (in large FRP model only); other cord grips allow cabling for serial communications, digital
I/O, and AC power. Install plugs in all unused cord grips to prevent moisture from entering the enclosure.
2.6.1 Cable Grounding
Except for the power cord, all cables routed through the cord grips must be shield grounded against the enclosure.
• Use hardware provided in the parts kit to install shielding clamps on the grounding bracket at the bottom of the enclosure
• Install only the necessary amount of shielding clamps for the cord grips to be used
• Remove the insulated jackets and shielding per the following instructions
Shielding Procedure
1. Install the shielding clamps on the grounding rail using the clamp screws. Finger tighten the screws at this time.
2. Route the cables through the cord grips and the shielding clamps to determine the cable lengths required to reach the
appropriate cable connectors.
3. Mark cables to remove the insulated jacket as described below for Foil Shielded Cables and Braid Shielded Cables in
Section 2.6.2 on page 10.

2.6.2 Stripping Cables

Foil Shielded Cables
Shield wire
side out
Silver
Length of foil before
folding back on
cable insulation
Cut insulated jacket here

for foil shielded cables
Figure 2-2. Foil Shielded Cable
1. Strip the insulated jacket and foil 1/2'' (15 mm) past the shielding clamp.
2. Strip another 1/2'' of the insulated jacket, leaving the foil shielding exposed.
3. Fold the foil shielding back on the cable where the cable passes through the clamp.
4. Ensure the silver (conductive) side of the foil is turned outward.
5. Wrap the shield wire around the cable, ensuring it contacts the foil where the cable passes through the clamp.
6. Torque the shielding clamp screw to 10 in-lb (1.1 N-m), ensuring the clamp is around the cable and contacting the
shield wire.
Braid Shielded Cables

Braid
Cut insulated
jacket here
Figure 2-3. Braid Shielded Cable
1. Strip the insulated jacket and braided shielding from a point just past the shielding clamp.
2. Strip another 1/2'' (15 mm) of the insulated jacket, leaving the braid exposed where the cable passes through the clamp.
3. Torque the shielding clamp screw to 10 in-lb (1.1 N-m), ensuring the clamp is contacting the braided shielding of the
cable.
Load Cell Cables

Cut the shield wire just past the grounding clamp. Shield wire function is provided by contact between the cable shield and the
grounding clamp.

Installation
2.7 iQUBE² Board
DIO4
DIO3
DIO2
DIO1
GND
+5V
6 5 4 3 2 1
1 1 1
J12 J7 J5
S1 S2 RTS
DTR
485 232 RxD
GND J14 TxD
12
+V GND1
HDPLX FDPLX
GND J6 GND
+V
######## TMS
CFG TDI
TDO
SW-1 J8 TCK
OFF GND
+3.3
–TD
+SIG +TD
–SIG
J10
CHANNEL 1
CHANNEL 3
–EXC
+EXC +EXC
–EXC
J1 J3
–SIG
+TD +SIG
–TD
J9
–TD
+SIG
+TD
–SIG
CHANNEL 2
CHANNEL 4
–EXC
+EXC
–EXC
J2 HB1 J4 +EXC
–SIG
+TD
+SIG
–TD
Figure 2-4. CPU Board
HB1 is a heartbeat monitor which monitors processor activity. Blinking once per second indicates normal operation.
Note As either errors or COM port activity increases, HB1’s blinking may slow down to reflect the added activity.
Port Description
S1 The S1 is pressed to reset the iQUBE² to default factory settings (Section 9.2 on page 89) and to assign board ID during Board setup
S2 The S2 DIP switch reads only at Power-up; To allow iQUBE² to operate with RS-422 serial connection to 1280, switch both S2 DIP switches to Off.
Double check that SW-1 is switched to CFG. Disconnect and reconnect power supply.
SW-1 When resetting iQUBE² to default settings or making changes to the iQUBE² unit, set SW-1 to CFG. For regular operation and 1280
communication, SW-1 must be switched to OFF.
Table 2-6. CPU Board Switches
Port
J1 Load Cell Connections See Section 2.8 on page 12
J2
J3
J4
J5 Digital I/O See Section 2.10 on page 15
J6 Power Supply Connector See Section 2.3 on page 6
J7 Serial Port 1 See Section 2.9.1 on page 13
J8 RLWS CPLD Port Factory Use Only
J9 Communications Port 2 See Section 2.9.2 on page 14
J10 Communications Port 3
J12 M/S Port See Section 2.11 on page 16
J14 Flash Updater See Section 9.3 on page 90
Table 2-7. CPU Board Connections

2.8 Load Cells

Diagnostics may not function properly with load cells having a bridge resistance greater than 700 . Customers
IMPORTANT
wanting to use load cells with a higher bridge resistance than 700  can consult the Rice Lake Weighing
Systems service department for additional options.
When load cells are wired to iQUBE² connectors, J1-J4 are assigned by default as channels 1-4 (5-8, 9-12, 13-16 for secondary
units). The graphic representations of the weighing platform shown when configuring the scale, assumes particular locations for
each load cell, based on the connector used. Load cells can be renamed during configuration.
While load cells can be wired to any connector on the iQUBE² connector board, platforms defined as paired sections (including
most truck scale applications) must correctly associate these pairs to ensure valid calibration and diagnostic functions.
2.8.1 Load Cell Wiring

To attach load cell cables to the CPU board:
1. Route the cables through the cord grips on the load cell connector end of the enclosure.
2. Strip 1/4'' of insulation from the ends of the load cell wires.
3. Install wires into the connectors as shown in Table 2-8.
4. Use cable ties and mounts to secure the load cell cables to the enclosure, when connections are complete.
Pins 5 and 6 provide connections for load cells that provide TEDS (Transducer Electronic Data Sheet) information.
WARNING
Do not connect sense wires to the TD terminals.
Pins (J1–J4) Function

1 +SIG
2 –SIG
3 +EXC
4 –EXC
5 +TD (TEDS)
6 –TD (TEDS)
Table 2-8. Load Cell Connector Pin Assignments
For load cells with a resistance greater than 2,200 Ohms, a high precision 2k Ohm resistor should be placed between
Note the EXC+ and EXC- pins of the load cell connection to maintain correct operation of the Cell Connect diagnostic.
Precision resistor properties: Temperature Coefficient ±10 ppm/°C; Tolerance ±1%

Installation
2.9 Serial Communications

Serial communications between the iQUBE² and host or peripheral devices is provided by two ports.
• Port 1 – Provides onboard RS-232 (full-duplex) or RS-485 (full- or half-duplex) communications on connector J7; S2 on
the CPU board is a pair of switches that are used to select the required setting
• Port 2 – Uses an option card installed in connector J9 to expand the communication capabilities of the iQUBE²; Available
option cards support fiber-optic, wired and wireless Ethernet, USB, and RS-232/RS-485 communications
To attach serial communications cables, route the cable through the cord grip and wire to the connector on the CPU board.
Use cable ties to secure serial cables to the inside of the enclosure.
2.9.1 Port 1 Communications
Table 2-9 shows the pin assignments for Port 1 connector J7.
RS-485 2-Wire RS-485 4-Wire
J7 Pin RS-232 Signal Signal Signal
1 GND1 GND1 GND1
2 RxD — Rx+
3 — — Rx–
4 — A/+ Tx+
5 TxD B/– Tx–
6 — — —
Table 2-9. Port 1 Pin Assignments
The iQUBE² only reads switches at power-up. If switch settings are changed, cycle power to the iQUBE² before
Note attempting to communicate using Port 1.
DIP Switch Selections Settings

1 RS-232 On
RS-485 Off
2 RS-485/422 Only Half-Duplex
Full-Duplex
Table 2-10. S2 Switch Settings
OFF ON
Port 1
Port 2
Figure 2-5. Detail of S2 DIP Switch

RS-485/422 Connections to Host Indicators
See Section 3.0 on page 24 for connection to the 1280.
See Section 4.0 on page 48 for connection to the 920i.
Selecting Communication Type for Port 1
To select communication protocols on Port 1:
1. Remove power from the iQUBE².
2. Place the S2 switches in the proper position for the communication type to be used. See Table 2-10.
3. Place SW1 in the CFG position.
4. Apply power to the iQUBE².
5. Place SW1 in the OFF position.

2.9.2 Communications Option Cards

Table 1-2 on page 3 lists communications option cards available for the iQUBE². Communications option cards are installed in
the J9 connector of the primary CPU board for the iQUBE² system. All option cards use Port 3 except for wireless Ethernet,
which uses Port 2.
Each option card is shipped with installation instructions specific to card. Follow general procedures for installation into iQUBE².
CAUTION Option cards are not hot-pluggable. Disconnect power to the iQUBE² before installing option cards.
1. Disconnect the power to the iQUBE².

2. Loosen the top screws and remove the cover from the iQUBE².
3. Insert plastic standoffs, included with the option card, into the mounting holes in the CPU board.
4. Carefully align the option card connector with J9 on the CPU board (Figure 2-4 on page 11) and the standoffs.
5. Press down to seat the option card in the CPU board connector, then press to seat the standoffs in the option card
mounting holes.
6. Make connections to the option card as required.
7. Use cable ties to secure loose cables inside the enclosure.
The iQUBE² automatically recognizes all installed option cards when the unit is powered on. No hardware-specific
Note configuration is required to identify the newly installed card to the system.
2.9.3 Communications Cable Distance Limitations

The maximum cable lengths that can be used for the communication types depend on a number of factors.
• Output impedance of the transmitter
• Electrical noise in the environment
• Cable capacity, wire gauge, termination, shielding and baud rates
Use the distances in Table 2-11 as a general guide for communication cabling.
Cable Type Distance
RS-232 50' (15 m) @ 19,200 Baud (10' @ 115,200 Baud)
RS-485 1000' (300 m) twisted pair cable @ 115,200 Baud
Fiber-optic 375' (114 m)
Ethernet Cat5 330' (100 m)
USB 16.5' (5 m)
802.11g 330' (100 m) under optimal conditions
Table 2-11. Communication Cable Limitations
Data rate decreases with distance (See Table 2-12).
Note Ethernet port is not suitable for connection to circuits used outside the building and is subject to lightning or power faults.
Data Rate Approx. Range

54 Mbps 65'
48 Mbps 80'
36 Mbps 115'
24 Mbps 140'
18 Mbps 170'
11 Mbps 180'
9 Mbps 190'
5.5 Mbps 215'
3 Mbps 260'
1 Mbps 330'
Table 2-12. Approximate 802.11g Data Rate/Range

Installation
2.10 Digital I/O

Each iQUBE² board provides four channels of digital I/O.
Digital inputs can be set to provide many indicator functions, including four keys (Zero, Tare, Units, Mode) plus cell health,
and setpoints. See Table 6-10 on page 75 for a complete listing. The four digital inputs/outputs on the primary CPU are
configurable; any secondary CPU board’s I/O are used for cell health only.
The fastest I/O reaction times are achieved when the iQUBE² controls its own free-running setpoints using its own local I/O (2
milliseconds). If preacts are required, the host device should be used as the controller for its own I/O.
Rice Lake Weighing Systems does not recommend the use of iQUBE² (local) I/O with host device controlled setpoints using the
preact functions as variances in the reaction time in serially controlled I/O can dramatically affect the preact algorithm.
Cell Health
The iQUBE² CPU board provides bi-color cell status LEDs next to each load cell connector. These LEDs indicate the status of
connected load cells.
LED Color Meaning
Green Load cell is good
Red Load cell error
Red/Green Flashing Consistent error being cleared by host
Off Disabled/load cell not assigned to a scale
Table 2-13. LED Status Indications
Digital inputs are active/low (0 VDC), inactive/high (5 VDC). Digital I/O are active/low if the CPU board’s LED color is green.
Digital outputs are typically used to control relays that drive other equipment. Outputs are designed to sink, rather than source,
switching current.
Each output is a normally open collector circuit, capable of sinking 25 mA when active. Digital outputs are wired to switch relays
when the digital output is active (low, 0 VDC) with reference to a 5 VDC supply.
Table 2-14 shows the pin assignments for connector J5.
J5 Pin J5 Signal
1 +5V
2 GND
3 DIO 1
4 DIO 2
5 DIO 3
6 DIO 4
Table 2-14. J5 Pin Assignments (Digital I/O)

2.11 Primary/Secondary Wiring and Configuration

An iQUBE² system can consist of up to four boards, with up to four load cell channels wired to each board. Standard enclosures
can accommodate one or two boards; large enclosures allow up to three boards. For control of a multi-board system, one board
is assigned as the primary unit and the J12 connector (M/S port) is used to provide communication between the primary and up
to three secondary units.
Figure 2-6 shows the primary-to-secondary wiring for multiple iQUBE² boards. Successive secondary units are wired in parallel
(A to A, B to B, GND to GND) to the J12 connector of each iQUBE² board.
The M/S port provides RS-485 communications at approximately 450 KBps. This port is reserved for communication
Note between iQUBE² boards. No other devices should be connected to this port.
J12 Primary Secondary

Pin iQUBE² iQUBE²
1 iQA iQA
2 iQB iQB
3 GND2 GND2
4 GND2 GND2
Table 2-15. J12 Primary/Secondary Port
GND2
GND2
iQB
iQA
J12
1 3
CELLS 1 – 4
2 4
Primary iQUBE2
GND2
GND2
iQB
iQA
GND2
GND2
iQB
iQA
GND2
GND2
iQB
iQA
J12 J12 J12
5 7 9 11 13 15
CELLS 5 – 8 CELLS 9 – 12 CELLS 13 – 16

iQA
GND2
GND2
iQB
6 8 10 12 14 16
J12 Secondary
iQUBE2 #1
Secondary
iQUBE2 #2
Secondary
iQUBE2 #3
Figure 2-6. Primary-to-Secondary Communications Wiring
The cell numbering for secondary units follows the sequence of the load cell connector designations, with
Note connectors J1–J4 of the first secondary unit assigned cells 5–8, as shown in Table 2-16
Load Cell Primary Cell Secondary #1 Cell Secondary #2 Cell Secondary #3 Cell
Connector Numbers Numbers Numbers Numbers
J1 1 5 9 13
J2 2 6 10 14
J3 3 7 11 15
J4 4 8 12 16
Table 2-16. Cell Numbering for Multiple-Board System

Installation
2.11.1 Assigning Board Addresses

Once the primary and secondary unit ports are wired (Figure 2-4 on page 11), their addresses must be assigned. There are two
ways to assign the secondary board addresses in an iQUBE² system: manual entry or automatic, push-button assignment.
2.11.2 Manual Entry

Manual address assignments are done by manually entering the secondary board IDs and the desired addresses in the
VIRTUi² Configuration Utility or the indicator being used.
2.11.3 Start Auto Assign Procedure

920i Indicator- The MS.AUTO algorithm can be started via software using a terminal program and sending the MS.AUTO
command to the iQUBE² or by pressing the Auto Assign softkey in the Boards menu of the 920i.
1280 Indicator - The MS.AUTO algorithm can be started via software using a terminal program and sending the MS.AUTO
command to the iQUBE² or by pressing the Start Auto Assign Procedure in the Boards Assignment menu of the 1280 (See
Section 3.3.1 on page 27 for more information).
Without an HMI - Additionally, the following hardware implementation of the MS.AUTO algorithm can be used when no HMI is
connected or the HMI is not easily accessible.
1. Place the desired primary iQUBE² into setup mode by setting SW1 to CFG.
2. Remove power to the primary iQUBE² by unplugging the J6 connector from the CPU board.
3. Press and hold S1 and return power to the CPU board by reconnecting J6.
4. Once J6 is reconnected, release S1 to begin the MS.AUTO algorithm.
The green status LEDs for each channel blinks on all iQUBE² CPU boards in the system (primary and secondary).
MS.AUTO places all iQUBE² boards in the system in a suspended state in which they are unresponsive to any
Note commands. Once started, MS.AUTO can only be terminated by pressing the S1 switch, waiting for the algorithm to
time out (approximately five minutes) or powering down the units.
2.11.4 Push-Button Address Assignment

Once MS.AUTO has been started (all boards’ channel status LEDs are blinking), the addresses for the secondary boards can
be assigned.
If MS.AUTO has been set on the iQUBE² and it will be connected to a host device, upload the data from the iQUBE² to
Note the host device. Ensure the master and secondary are configured, using the serial port menu go into the iQUBE²
screen and connect to the iQUBE². Select upload to get data to host device.
For accessibility, in enclosures that contain more than one iQUBE² board, the top board is typically the primary.
1. Press and release the S1 button on the unit to be assigned as Secondary #1 (not the primary board). This registers
its ID with the primary unit which then assigns it an address. The channel status LEDs on this board stop blinking.
The status LEDs for all other boards in the system continue to blink.
2. Repeat Step 1 for Secondary Unit #2 and #3, as necessary.
3. Press and release the S1 button on the primary iQUBE² once all secondary units have been assigned.
4. If using the hardware implementation method described above, store the assigned addresses into non-volatile
memory by setting SW1 to OFF on the primary iQUBE².
After MS.AUTO has been completed and addresses have been assigned, assignments must be sent to the device.
Note
*1280 Indicator (Section 3.2.5 on page 26)
*920i Indicator (Section 4.1.1 on page 49)
2.11.5 Manual Assignment with VIRTUi²

Primary/secondary assignment is performed within the Device Configuration section of the VIRTUi² Configuration Utility.
See Section 4.2 on page 53.

2.12 Applications
2.12.1 Truck Scale
Truck scales can have up to 16 load cells. Below is an example of wiring necessary for truck scale applications with a remote
display
HMI or Remote
Diagnostics
Monitor (On-Scale)
Figure 2-7. Truck Scale Application
Line Junction Destination Wiring

J1-J4 Load Cells Connect load cells in sequential order from front to back of scale; Record connections
for load cell assignments; See Section 2.8 on page 12
J6 Power Supply Connect iQUBE² to power supply; See Section 2.3 on page 6
J7 HMI Connect serial port 1 to HMI or Remote Diagnostics; See Section 2.9 on page 13
J9 Remote Display Install an option card in J9 to connect to remote display; See Section 2.9.2 on page 14
J12 Primary iQUBE² to Secondary iQUBE² Connect primary and secondary iQUBE² units; See Section 2.11 on page 16
- J5 Not Used -
J8
J10
J14
Table 2-17. Truck Scale Wiring

Installation
2.12.2 Four Scale Setup

The iQUBE² can be used to calculate mutliple scales in an operation. Link Load cells directly to J1-J4.
Note iQUBE² will deliver an error if any of the J1-J4 is not connected to a load cell or simulator.
HMI 1 3
Receiving Shipping
J12 J7 J5
J14
J6
J8
2 J10 4
J1 J3
J9
J2 J4
Figure 2-8. Four Scale Application

J1-J$ Scales Connect J1 to check weigher 1 load cell; See Section 2.8 on page 12
J7 HMI Connect serial port 1 (J7) to HMI or Remote Diagnostics; See Section 2.9 on page 13
- J5 Not Used -
J8
J9
J10
J12
J14
Table 2-18. Four Scale Wiring

2.12.3 Tanks and Hoppers

Up to 4 iQUBE² junction boxes can be used linked together directly with a Digital I/O to control batching or other functions.
HMI
J12 J7 J5 J12 J7 J5 J12 J7 J5 J12 J7 J5

J14 J14 J14 J14
J6 J6 J6 J6
J8 J8 J8 J8
J10 J10 J10 J10
J1 J3 J1 J3 J1 J3 J1 J3
J9 J9 J9 J9
J2 J4 J2 J4 J2 J4 J2 J4
Figure 2-9. Tanks and Hoppers Application

J1-J4 Load Cells Connect load cells in sequential order to the iQUBE²; Record connections for load cell
assignments; See Section 2.8 on page 12
J5 Digital Input/Output Connect DIO to hopper valves; See Section 2.10 on page 15
J6 Power Supply Connect each iQUBE² to power supply; See Section 2.3 on page 6
J7 HMI Connect serial port 1 (J7) to HMI or Remote Diagnostics; See Section 2.9 on page 13
J12 Primary iQUBE² to Secondary iQUBE² Connect primary and secondary iQUBE² units; See Section 2.11 on page 16
- J8 Not Used -
J9
J10
J12
J14
Table 2-19. Tanks and Hoppers Wiring

Installation
2.12.4 Floor Scale with Remote Display

iQUBE² can be used directly with a remote display such as the LaserLT. J1-J4 must all be connected to load cells in order to not
get an error message.
J12 J7 J5
J14
J6
J8
J10
J1 J3
J9
J2 J4
Figure 2-10. Floor Scale with Remote Display Application

J1-J4 Load Cells Connect load cells to iQUBE²; each of the juctons of J1-J4 must be connected to a load
cell for the iQUBE² to work; See Section 2.8 on page 12
J7 Remote Display Connect Serial Port 1 (J7) to the remote display; See Section 2.9 on page 13
- J5 Not Used -
J8
J9
J10
J12
J14
Table 2-20. Floor Scale with Remote Display Wiring

2.13 Replacement Parts
26
4
9
2
24
25 17 18
6
10
23
15
16
12
11
13
3 7
5
28
8 22 14
9
19
1 Brown Wire
27 21 20
22
Top View Top View - Cover Removed
Figure 2-11. Parts Illustration

Installation
Item No. Part No. Description Qty.

1 106389 10 x 8 x 4 Stainless steel enclosure 1
106388 Large FRP enclosure 1
109528 Small FRP enclosure 1
81268 O-rings (4-FRP enclosures only) 4
2 15655 Cord grips, 3/8 NPT (11-small; 17-large) 11/17
3 15656 Lock nuts, 3/8 NPT (11-small; 17-large) 11/17
4 15628 Cord grips, 1/2 NPT 2
5 15630 Locknuts, 1/2 NPT 2
6 88733 Breather vent 1
7 88734 Breather vent nut 1
8 106391 Component plate, small enclosure 1
109153 Component plate, large enclosure 1
9 109446 Ground wire, 9-in 1
10 109526 Machine screws, 10-32NC x 3/8 4
11 76556 Switching power supply 1
12 14825 Machine screws, 4-40NC x 1/4 (10-small; 12-large) 10/12
13 107026 Power supply mounting bracket 1
14 16861 High voltage warning label 1
15 44744 3-position terminal block 1
16 14834 Machine screws, 4-40NC x 5/8 2
17 109319 AC power connection label 1
18 16892 Earth/ground label 1
19 106390 iQUBE² CPU board 1
20 109142 AC input cable assembly 1
21 109145 CPU board power cable assembly 1
22 109581 Power cord assembly, 120VAC 1
23 109529 Machine screw, 8-32NC x 3/8 1
24 15140 Lock washer, No. 10 Type A 1
25 14632 Kep nut, 10-32NF hex 1
26 109344 iQUBE² connection label 1
27 109343 iQUBE² label 1
28 71455 Machine screws, 1/4-28NF x 3/4 2
– 85791 Main power supply fuse, 2.5 amp 5x20mm
– 80869 CPU board fuse
– 1122262 Refresh cable
Replace fuses only with fuses of the same type and
CAUTION rating to protect against the risk of fire.
Table 2-21. Replacement Parts

3.0 1280 Configuration

This section describes configuration for the iQUBE² using the 1280. Configuration and wiring of the 1280 depends on
performing the setup procedures in the specified order.
Before configuring the 1280 indicator, the iQUBE² must be wired correctly. See Section 2.1 on page 5 for installation and wiring
check lists. The 1280 indicator can be configured to communicate either manually by following the check list in Section 3.1 or by
following steps of the the iQUBE² Wizard in Section 3.7 on page 44.
3.1 Manual Configuration Check List

___ Establish Communication Between the iQUBE² and the 1280 (Section 3.2)
___ Configure the 1280 serial port to communicate with the iQUBE² (Section 3.2.2 on page 25)
___ Add 1280 scale to read the iQUBE² (Section 3.2.3 on page 25)
___ Initiate communication between the iQUBE² and 1280
___ Configure iQUBE² Load Cells (Section 3.3 on page 27)
___ Set Board Assignments (Section 3.3.1 on page 27)
___ Set Load Cell Assignments (Section 3.3.2 on page 28)
___ Set Load Cell Capacity (Section 3.3.3 on page 28)
___ Send settings to iQUBE² (Section 3.4.3 on page 31)
___ Calibrate the Scale
3.2 Establish Communication between the iQUBE² and the 1280

Initial communication must be set up in order for the iQUBE² to communicate with the 1280 indicator.
3.2.1 Enter 1280 Configuration Mode
All instructions in this section originate in the 1280 configuration mode. To enter configuration mode:
1. Press on the weigh mode screen. The Main Menu displays.
2. Press for access to the Configuration menu.

1280 Configuration
3.2.2 Configure 1280 Serial Port to Communicate with the iQUBE²

If using the built-in truck program for the 1280, or any other custom program, the COD file and REV files to that
IMPORTANT program must be loaded into the 1280 indicator prior to configuring the iQUBE². Loading these files wipes out all
iQUBE² settings. Also, adjust the baud rate to 115200. The truck program default is set to 9600 which is
incompatable with the iQUBE².
Use the following steps to configure the 1280 serial port to communicate with the iQUBE².
1. Press to enter the Communication menu.

2. Press Input Type then select iQUBE².
3. Press .
4. Press Port Type then select RS-422.
5. Press .
Serial Port 1 is the default displayed menu choice. If the
Note iQUBE² is connected to a different serial port, select the
Serial Port 1 drop down menu then select the connected
port from that drop down menu. The selected port’s
configuration settings will be displayed to the right.
3.2.3 Add 1280 Scale to Read iQUBE²

The Scales menu allows the setup of parameters for the type of scale being used. Use the following steps to set up these
parameters.
Scale 1 is the default displayed menu choice. If the iQUBE² is to be used as a different scale number, select the Scale
Note 1 drop down menu then select the desired from that drop down menu. The selected scale’s configuration settings
will be displayed to the right. See the 1280 Technical Manual (PN 167659) for more information on scale setup.
1. Press to enter the Scales menu.

2. Press Format.
3. Press the edit scale icon The Scale
Kind menu displays.
4. Select iQUBE² Scale to set as the scale kind.
5. Select the Scale Hardware type.
The default Scale Hardware type reads as
Note “Connection: Port 1: Scale 1”. This refers
to the connected serial port and specified
scale. This selection will vary if the
iQUBE² is connected to a different serial
port or specified as a different scale.
6. Press . iQUBE² is set as Scale 1.
7. Press again. iQUBE² setup menu
displays.
See the 1280 Technical Manual

Note (PN 167659) for more information on scale
setup.
Settings can be made to the iQUBE²
independently of setting it as the scale
kind. The 1280 must be set to the iQUBE²
scale kind for the indicator to read weight
from the iQUBE².

3.2.4 Initiate Communication Between iQUBE² and 1280

1. Select iQUBE² Setup. iQUBE² Setup prompt displays.
2. Press YES to enter setup. The iQUBE² Setup menu
displays.
3. Select Test iQUBE² Connection.

4. Press OK.
5. If iQUBE² connection is successful, Successfully
connected to iQUBE² with serial number XXXXXX
displays.
IMPORTANT Configuration cannot continue until iQUBE² is connected. If the connection is not successful:
*Reset the iQUBE² to factory default settings (See Section 9.2 on page 89)
*Return to Section 2.1.1 on page 5, double check all wiring and switches
*Power cycle the iQUBE²
*Begin setup in Section 3.2 on page 24 again
3.2.5 Get settings from iQUBE² to 1280
Perform Get from Device to import the settings from the iQUBE² onto 1280..
1. Select Get from Device. Get Configuration from Device
dialog box displays.
2. Select YES. Configuration is imported from iQUBE².
3. Select Back to 1280 Setup.

1280 Configuration
3.3 Configure iQUBE² Load Cells

The following configuration steps must be done prior to calibrating the scales.
___ Set Board Assignments (Section 3.3.1)
___ Set Load Celll Assignments (Section 3.3.2 on page 28)
___ Set Load Cell Capacity (Section 3.3.3 on page 28)
___ Send Settings to iQUBE² (Section 3.3.4 on page 28)
3.3.1 Set Board Assignments

Follow the steps below to set the board IDs and addresses when connecting more than one iQUBE². If only one iQUBE² is
being used, proceed to Section 3.3.2 on page 28.
All lights on all of the iQUBE² flash during the auto assign procedure. Load cell numbers are assigned in the order
Note which the S1 buttons are pressed. The first press assigns load cells 5-8; the second, 9-12. The last press of S1
assigns load cells 1-4. Lights will turn green as the iQUBE² load cells are assigned.
1. Within iQUBE² setup, press . Display defaults

to Board Assignment.
2. Press Start Auto Assign Procedure. As the
iQUBE² goes through auto assign, In Progress
displays.
3. Refer to the figure to the left and press S1 (located

on the CPU board - Figure 2-4 on page 11) to
GND2
GND2
iQB
iQA
J12
assign the load cells in the order that is shown.
1 3
They must be assigned in that order.
CELLS 1 – 4
2 4
Primary iQube²
GND2
GND2
iQB
iQA
GND2
GND2
iQB
iQA
GND2
GND2
iQB
iQA
J12 J12 J12
5 7 9 11 13 15
CELLS 5 – 8 CELLS 9 – 12 CELLS 13 – 16

6 8 10 12 14 16
iQA
GND2
GND2
iQB
Secondary Secondary Secondary

iQube² #1 iQube² #2 iQube² #3
J12

3.3.2 Set Load Cell Assignments

To manually adjust the position of a load cell in the iQUBE² without repeating the Auto Assign procedure, use Load Cell
Assignments.
1. Select to display the Base menu.

2. Select Load Cell Assignments.
• Press Assign for each load cell in scale to assign the cell
to the iQUBE².
• Press Up or Down to move the position of the load cell
within the load cell layout.
• Press Remove to remove the load cell from the load cell
assignment.
Load Cell
Layout
3.3.3 Set Load Cell Capacity

Back 1. Select Load Cells.
2. Select Capacity and enter the load cell capacity using the
numeric keypad.
3. Press after capacity is set.
4. Press Apply to All Load Cells.
5. Press Back to return to main setup menu.
3.3.4 Send Settings to iQUBE²

Configuration settings must be sent to the iQUBE² once the load cell parameters are set within the 1280. See iQUBE² Technical
Manual (PN 106113) for more information on individual settings.
1. Select Send to Device. Send Configuration to
Device dialog box displays.
2. Select Configuration. Configuration is sent to
iQUBE².

1280 Configuration
3.4 Calibrate the Scale

Each calibration completely overwrites any previous calibration settings. There are two ways to calibrate the scale:
___ Calibrate the scale by section match in 1280 Calibration Wizard (Section 3.4.1)
___ Calibrate the scale by corner match in 1280 Calibration Wizard (Section 3.4.2 on page 30)
3.4.1 Calibrate the Scale by Section Match in 1280 Calibration Wizard

1. Enter the configuration menu and
Select . The Scales menu displays.
2. Select Calibration and press Calibrate
Scale. iQUBE² Scale Calibration menu
displays.
3. Select Section Match and press Next.
4. Select Chains/Hooks are NOT used

during calibration and press Next.
5. Remove all test weights from the scale.
Press Calibrate Zero to capture the zero
calibration data. Zero Calibration
Complete displays when the indicator
has captured zero.
6. Press Next.
7. Enter the calibration weight for the test

weight that will be used and press
. Press Next.
8. Put the calibration weight over current
section.
9. Press Calibrate Section. Section
calibrates and the wizard proceeds to
next section of the scale.
10.Repeat Steps 8 and 9 until all sections are
calibrated. Press Next.
11.Select Finish to Return to the Scale
Setup.

3.4.2 Calibrate the Scale by Corner Match in 1280 Calibration Wizard

2. Select Calibration and select Calibrate
Scale. iQUBE² Scale Calibration menu
displays.
3. Scroll down in the menu to select Corner
Match and press Next.
4. Select Chains/Hooks are NOT used

during calibration. Press Next.
5. Remove all test weights from the scale.
Press Calibrate Zero to capture the zero
calibration data. Zero Calibration
Complete displays when the indicator has
captured zero.Press Next.
6. Enter the calibration weight for the test

weight that will be used. Press Next.
7. Put calibration weight over corresponding
corner. Press Calibrate Corner. Corner
calibrates and wizard proceeds to next
section.
8. Repeat Step 8 until all sections are
calibrated. Press Next.
9. Select Finish to Return to the scale
Setup.

1280 Configuration
3.4.3 Send Settings to iQUBE²
1. Select . The Scales menu displays.

2. Select Format.
3. Select iQUBE². iQUBE² Setup prompt
displays.
4. Select Send to Device. Send Configuration

to Device dialog box displays.
5. Press Both. Configuration and calibration will
send to iQUBE².
7. Select Save and Exit. 1280 user mode will

display.

3.5 Additional Helpful Settings

3.5.1 Add Diagnostics Soft Key
The diagnostics soft key is a shortcut created for the weigh mode screen that, when pressed, displays the diagnostics page of
the configuration menu. To add the diagnostics Soft key:
1. Enter the configuration menu and Select . Softkeys

displays.
2. Select add softkey icon to create new softkey.
3. Scroll down to select Diagnostics.
4. Scroll up to select Done.

5. Select Save and Exit.
3.5.2 Adjust Default iQUBE² Warm up Time

The iQUBE² is set by default to warm up for six minutes before it can be used. It can be helpful to reset that parameter if the
iQUBE² will be power cycled during maintenance. To adjust the warmup time of the iQUBE²:
1. Enter the configuration menu and Select
. The Scales menu displays.
2. Select iQUBE² Setup. iQUBE² Setup
prompt displays.
3. Press YES to enter setup. iQUBE² Setup
menu displays.
4. Select to display the Base menu.

5. Select General Tab.
6. Select Warmup Delay (Minutes).
7. Enter desired warmup time.
8. Press .
9. Send Settings to iQUBE²
(See Section 3.3.4 on page 28).

1280 Configuration
3.5.3 Tweak Wizard

Tweak Wizard enables the load cells to be tweaked as a full scale, by section, or by corner. Follow the directions in the Tweak
Wizard to tweak the load cells.
2. Select iQUBE² Tweak Wizard. Prompt
displays to select desired tweak method.
3. Follow directions in the Tweak Wizard.
Full Tweak Wizard is illustrated to the left.
Press to enter
calibration weight
for tweak
Section Tweak Wizard is illustrated to the left.
Corner Tweak Wizard is illustrated to the left.

3.6 iQUBE² Menu Glossary

This section defines all of the options that are available in the 1280 iQUBE² menu.
3.6.1 iQUBE² Setup Menu
1
2
3
4 8
9
10
5
6
7
Figure 3-1. 1280 iQUBE² Setup Menu
Item No. Description

1 Base – used for assignment of board ID’s, time and date format, load cell settings and assignment, ports and digital I/O setup and diagnostics
2 Scales – used for the setup of scale information required for iQUBE² operation (Section 3.6.3 on page 40)
3 Formatting – used to set print and stream formats, up to six formats may be set (Section 3.6.4 on page 42)
4 Setpoints – used to setup four setpoints to work with the iQUBE² (Section 3.6.5 on page 43)
5 Send to Device – used to send configuration and calibration settings to the iQUBE²
6 Get from Device – used to upload configuration settings from the connected iQUBE² and to replace the current iQUBE² configuration settings
within the 1280
7 Back to 1280 Setup – Returns the display to the 1280 setup screen
8 Resets all iQUBE² settings to default values within the 1280. Requires a Send to Device if resetting the iQUBE² to default values is desired
9 Resets all iQUBE² settings to default values within the 1280, with the exception of the primary/secondary board ID’s and Addresses. Requires
a Send to Device if resetting the iQUBE² to default values is desired
10 Verifies that a connection to the iQUBE² board can be made
Table 3-1. Setup Parameters
Note During setup for all parameters, select to leave the current parameter without saving.

1280 Configuration
3.6.2 Base Setup Menu

Select Base .
1
2
3
4
5
6
7
Figure 3-2. iQUBE² Base Menu
Item No. Description

1 Board Assignment – set the secondary boards, one through three, with IDs and addresses (Section 3.6.2.1)
2 General – set the date/time format and separator and the update rate (Section 3.6.2.2 on page 36)
3 Load Cells – select load cell and setup load cell parameters (Section 3.6.2.3 on page 36)
4 Load Cell Assignment – select scale and assign load cells (Section 3.6.2.4 on page 36)
5 Comm Ports – select ports and setup port parameters (Section 3.6.2.5 on page 37)
6 Digital I/O – select digital I/O and set parameters (Section 3.6.2.6 on page 37)
7 Diagnostics – select diagnostics to diagnose various parameters (Section 3.6.2.7 on page 39)
Table 3-2. Base Parameters
3.6.2.1 Board Assignment

Set the board IDs and addresses.
1. Select Board Assignment.
2. Select the board to assign. A keypad displays.
3. Enter the appropriate ID or address on the displayed keypad.
4. Press after each parameter is set.
5. Repeat Steps 3-4 until all settings are complete.
Start Auto Assign Procedure can also be selected for automatic assignment.
If a saved Revolution configuration file contains different board assignment than what is in use, downloading the
Note settings will not configure the iQUBE² board(s). Assignment must be completed again.

3.6.2.2 General
Parameter Default Description
Warmup Delay 6 Select a time in seconds to warm unit up
Sample Rate 30 Hz Select a sample rate in HZ – 2.5, 5, 10, 15, 25, 30, 50, 60, 100, 500
Date Format MMDDYY Select a format – MMDDYY, DDMMYY, YYMMDD, YYDDMM
Date Separator Slash (/) Select a date separator – Slash (/), Dash (-), Semi-colon (;)
Time Format 12 Hour Select 12 hour or 24 hour
Time Separator Colon (:) Select a time separator – Colon (:) or Comma (,)
Table 3-3. General Menu Parameters
3.6.2.3 Load Cells
Parameter Description
Name Enter desired name
Serial Number Enter the load cell serial number
Capacity Enter the full capacity of the load cell
Zero Value Enter zero value of load cell
Factory Sensitivity The factory supplied mV/V sensitivity of the connected load cell. Used for Theoretical Calibration only
Normalization Value The trim factor is used to trim the load cells during section and corner calibration and tweaking
Table 3-4. Load Cell Parameters
3.6.2.4 Load Cell Assignment
1
4
5 3
6
2
Figure 3-3. Load Cell Assignment Display
Item No. Parameter Description

1 Scale Selection Use the drop down arrow to select the scale
2 Load Cell Location Illustrates the position of the load cells. These can be changed by using the load cell buttons
3 Down Button Move the load cell down in the load cell
4 Up Button Move load cell up in load cell order. The up button moves the load cell down in the list/order but it may move the load
cell up or to the left within the graphical load cell layout depending on its starting position
5 Remove Button Remove the load cell from the selected scale
6 Assign Button Assign the load cell to the selected scale
Table 3-5. Load Cell Assignment

1280 Configuration
3.6.2.5 Comm Ports

Baud Rate 115200 Selects the transmission speed for the port
Data Bits/Parity 8-None Selects number of data bits transmitted or received by the port
Sets parity bit to odd, even or none
Line Termination CR/LF Selects termination character for data sent from the port
Response Delay 2 ms
Checksum Off
Stop Bits 1 Selects the number of stop bits transmitted or received by the port
End of Line Delay (seconds) 0 Sets the delay period from when a formatted line is terminated to the beginning of the next
formatted serial output
Range acceptable is 0.0-25.5 seconds
RS485 Address 0
Command Echo On Specifies whether characters received by port are echoed back to sending unit
Streaming Checksum Off
Streaming Prefix 0
Streaming Postfix 0
Polling Checksum Off
Polling Prefix 2
Polling Postfix 3
Table 3-6. Communication Parameters
To set the communication ports:
1. Select Comm Ports.
2. Select a comm port from the drop down list.
3. Select each parameter and enter the required information.
3.6.2.6 Digital I/O

The Digital I/O menu is used to assign functions to digital inputs and outputs.
To set the Digital I/O input and output:
1. Select Digital I/O.
2. Select a digital I/O from the drop down list.
3. Select Function and set digital I/O desired function.
4. Select Source and set to on of off.
Off Indicates the bit is not configured
Output Assign the bit as a digital output for setpoint or iRite program use
Input Assign the bit as a digital input used for Digital Input setpoints
Programmability Assign the bit as a digital input used to generate a iRite program event
Zero Provides the same function as the front panel Zero key
Gross/Net Provides the same function as the front panel Gross/Net key
Tare Provides the same function as the front panel Tare key
Units Provides the same function as the front panel Units key
Table 3-7. Digital I/O Functions

Print Provides the same function as the front panel Print key
Accumulate Add the current scale weight to the accumulator, if enabled
Clear Accumulator Clear the accumulated value for the current scale, if enabled
Setpoint Provides the same function as the Setpoint softkey
Time/Date Provides the same function as the Time/Date softkey
Display Tare Display the current scale tare, same function as the the Display Tare softkey
Clear Key Provides the same function as the front panel Clear key
Cancel Key Provides the same function as the Cancel softkey
Numeric Keys 0-9 Provides the same functions as the front panel numeric keys
Decimal Point Key Provides the same function as the front panel Decimal Point key
Enter Key Provides the same function as the front panel Enter key
Navigate Up Provides the same function as the front panel Up Arrow key
Navigate Down Provides the same function as the front panel Down Arrow key
Navigate Left Provides the same function as the front panel Left Arrow key
Navigate Right Provides the same function as the front panel Right Arrow key
Keyboard Lock Lock the front panel keyboard while the input is active
Hold Hold the current scale weight display while this input is active
Batch Run Batch Run must be held active for a batch to start or run;
If made inactive while a batch is running, the batch stops and remains at the current step;
If it is not defined, a batch starts anytime the Batch Start softkey is pressed, the Batch Start digital input is
activated or a Batch Start serial command is received
Batch Start Start a batch from the current step if a Batch Run digital input is either active or not defined;
If a Batch Run digital input is defined and inactive, Batch Start resets the batch to the first step
Batch Pause Pause a batch while the input is held active and turns off all digital outputs except those associated with
Concurrent and Timer setpoints;
Processing is suspended until the BatchPause input is made inactive
Batch Reset Stops an active batch and resets the current step to the first batch step;
All digital outputs associated with batch setpoints are deactivated. If a batch is stopped or paused, Batch
Reset will reset the current step to the first step
Batch Stop Stop an active batch and turn off all associated digital outputs; Requires a Batch Start to resume processing
Clear Consecutive Number Reset the consecutive numbering to the value specified in Consecutive Number Start
Gross Set current scale to display gross weight
Net Set current scale to display net weight
Primary Units Set current scale to display in primary units
Secondary Units Set current scale to display in secondary units
Tertiary Units Set current scale to display in tertiary units
Clear Tare Clear the tare value of the current scale
Cell Health Indicates the health of the load cell
Host Control Not supported in the 1280 - version 1.07
Table 3-7. Digital I/O Functions (Continued)

1280 Configuration
3.6.2.7 Diagnostics
Figure 3-4. iQUBE² Diagnostics Menu
Function Description
Overload Overload point (% of capacity)
Underload Underload point (% of capacity)
Cell Noise Diagnostics Off or on
Peak to Peak Load Cell Noise Sets peak to peak noise threshold for all scales (in V
Cell Noise Time Sets peak to peak noise timer (seconds)
Cell Balance Diagnostics Off or on
Cell Balance Range Sets load cell balance range (% of capacity)
Cell Balance Threshold Sets load cell balance threshold (% of capacity)
Cell Drift Diagnostics Off or on
Cell Drift Theshold Sets load cell drift threshold (% of capacity)
Cell Drift Range Sets load cell drift range (% of capacity)
Cell Drift Time Sets load cell drift timer (seconds)
Zero Reference Diagnostics Off or on
Zero Reference Threshold Sets zero reference threshold (% of capacity)
Zero Reference Range Sets zero reference range (% of capacity)
Zero Reference Time Sets zero reference timer (seconds)
Table 3-8. Diagnostics Functions

3.6.3 Scales
Select Scales .
Press the drop down arrow to select a scale to setup.
Drop Down
Arrow
Scales
Available
Figure 3-5. Select Scale

3.6.3.1 General
Name SCALE#1 Enter a different name for the scale using the displayed keyboard
Unit Id 1 Specifies the unit identification number with an alphanumeric value (1-9999999)
Graduations 6000 Number of graduations distributed equally between 0 and the capacity of the scale.
Motion Band 1 Set the level (0-100 display divisions) at which scale motion is detected;
If motion is not detected for the standstill time or longer, the standstill icon displays;
If set to 0, the standstill icon is on at all times and operations including zero, print, and tare are performed
regardless of scale motion;
If set to 0, it is not Legal for Trade certified
Zero Track Band 0 For small weight changes around zero (0-100 display divisions), the zero track band is the value that can
automatically be tracked off to return the scale to zero
Zero Range 1.9 Zero range (0-100) specifies the percent of capacity at which the scale can be zeroed
Regulatory Mode NTEP NTEP – is a regulatory agency that serves most of the United States
OIML OIML – is a global intergovernmental organization that publishes legal metrology recommendations for
the regulatory agencies of its members
Canada Measurement Canada – is a regulatory agency that serves Canada
None Regulatory mode has not been chosen
Tare Function Both Both, Push Button Tare, Keyed, No Tare
Overload Range Full Scale + Determine the value, in a percentage/display division above capacity, in which the display blanks and the
2% out-of-range error message is displayed
Consecutive Number 0 Value is incremented following each print operation that includes <CN> in the ticket format. When reset, it
is set to a value specified in the Consecutive Numbering Start parameter (0 to 9999999)
Consecutive Number Start 0 Start value of the next print when it is reset. Range is from 0 to 9999999
Table 3-9. General Parameter Functions
To set the general scale settings:
1. Select a scale (#1-#4 or Total Scale) from the drop down list.
2. Select General.

1280 Configuration
3.6.3.2 Filtering
Filter Sensitivity Heavy Control the stability and response time of the scale
• Heavy – Results in an output that is more stable, but settles slowly; Small changes in weight data (a few grads)
on the scale base are not seen as quickly
• Medium – Has a quicker response time than heavy, but more stability than light
• Light – Fastest response to small weight changes, but less stable
Filter Threshold 10 Digital filter cutout threshold (in display divisions); A weight change exceeding the threshold resets the filtered values;
Must be set above the noise disturbances in the system; If set to zero, the filter is disabled
Table 3-10. Filtering Parameters
To set the filtering:
1. Select General.
2. Select Digital Filter Sensitivity and set to Heavy, Medium or Light. See Table 3-10.
3. Select Digital Filter Threshold and set to desired number (0-2500).
3.6.3.3 Formatting
Decimal Position 888888 88800, 888880, 888888, 88888.8, 8888.88, 888.888, 88.8888,8.88888
Units Pound (lb) lb, kg, g, oz, tn, t, none
Display Divisions 1 1, 2, 3
Table 3-11. Formatting Parameters
To select the format:
1. Select Formatting.
2. Select Primary or Secondary from the drop down menu.
3. Select Decimal Position.
3.6.3.4 Communications
Gross Print Format FMT1 FMT1 through FMT6
Net Print Format FMT2 FMT1 through FMT6
Print Destination COM1 Off, COM Port 1, 2, 3, 1,2 1,3, 2,3 1,2,3
Stream Format FMT4 FMT1 through FMT6
Stream Destination Off Off, COM Port 1, 2, 3, 1,2 1,3, 2,3 1,2,3
Table 3-12. Communication Parameters
To set the communications parameters:
1. Select Communications.

3.6.4 Formatting
Identifier Default Format
Format 1 Scale<SC><POL><W7.F><T7.><UNIT>
Format 2 Scale<SC>:<CR><LF>Gross<TAB><G><CR><LF>Net<TAB><N><CR><LF>Tare<TAB><T><CR><LF>
Format 3 <SC><POL><W7.><T7.><UNIT>
Format 4 <STX><POL><W7.><UNIT><G/N>
Format 5 <SC><POL><W7.><UNIT><G/N>
Format 6 <SC><POL><W7.><UNIT><G/N>
Table 3-13. Default Formats
To edit the formats:
1. Select Formating. Format 1-6 are displayed with default or last used format.
2. Select the Formatting to be edited. See Table 3-13. A keyboard displays.
3. Enter the new format using the displayed keyboard.
4. Press .
5. Repeat Steps 2-4 to edit formats as needed.

1280 Configuration
3.6.5 Setpoints
Setpoints can be configured to perform actions or functions based on specified parameter conditions.
Available Setpoints
Setpoint Icon
Figure 3-6. Setpoint Selections
Enable Turn setpoints on or off
Kind Select setpoint kind, see Table 3-15
Target Set the value at which the setpoint trips
Trip Specify if the setpoint is satisfied when the weight is higher or lower than the setpoint value, within a band established around the value,
or outside of that band. In a batch sequence with:
• Trip = Higher – associated digital output is active until the setpoint value is exceeded
• Trip = Lower – output is active until the weight goes below the setpoint value
• Trip = Inband – setpoint is satisfied when the weight is within a band established around the value
• Trip = Outband – setpoint is satisfied when the weight is outside a band established around the value, excluding the value
Band Value When Trip is set to Inband/Outband, this specifies a weight equal to half the band width. The band established around the setpoint
value is Value ± Band Value
Hysteresis When Trip is set to Higher/Lower, specifies a band around the setpoint value that must be exceeded before a setpoint that is off can
trip on again
Digital Output Selects a digital output that is controlled by the setpoint
Table 3-14. Setpoint Parameters
To set the setpoints:
1. Press (Setpoint).
2. Select Enabled to set the setpoint to On.

3. Select Kind to choose the kind off setpoints needed. See Table 3-15.
4. Press .
5. Set the remaining parameters per the kind of setpoint selected.
Off Setpoint turned off/ignored
Gross Performs functions based on the gross weight; the target weight entered is considered a positive gross weight
Net Performs functions based on the net weight; the target weight entered is considered a positive net weight value
Table 3-15. Setpoint Kinds

3.7 iQUBE² Configuration Wizard

The iQUBE² configuration wizard walks you through the iQUBE² setup process. Ensure that all physical connections have been
made properly (See Section 2.1 on page 5) and all communication settings in the 1280 have been properly set before
attempting to use the configuration wizard (See Section 3.2 on page 24).
1
1. Enter Scales Menu
2. Select iQUBE² Setup Wizard within the Scales
Menu.
3
3. Select iQUBE² Setup parameter.

4. Press OK.
5. Choose iQUBE² port that is being used.

6. Press Next.
7. Screen will prompt entering connection
5
information.
If Serial connection:
8. Choose connection type. Wizard defaults to
8
RS-232.
9. Screen prompts a connection test.
If TCP connection:
9
8. Enter Remote address iQUBE².

9. Screen prompts a connection test.
8

1280 Configuration
10. Press OK.

11. Screen displays a successful connection.
12. Press OK.
Configuration cannot continue until
IMPORTANT
iQUBE² is connected. If the
10 connection is not successful,
*Reset the iQUBE² to factory default
settings
(See Section 9.2 on page 89)
11
*Return to Section 2.1.1 on page 5
and double check wiring and
switches
12
*Power cycle the iQUBE²
*Begin iQUBE² setup wizard again.
13. Select the decimal position.

14. Press Next.
15. Select the number of display divisions.
16. Press Next.
15
13
16
17. Select the Primary Units.

18. Press Next.
17
18

20 19.Enter Scale Capacity.

20.Press Done.
19
If number entered is outside of range as

Note determined by decimal position and
display divisions, the bottom right
screen will display, prompting a value
within range.
Note
22
21.Enter Factory Sensitivity in mv/V.
22.Press Done.
21
24 Note Wizard defauls to 3 mv/V.
23 23.Enter Load Cell Capacity.

24.Press Done.
This value is used for all load cells. All
Note load cells will be assigned in order to
Scale 1. Use the regular iQUBE² menu to
adjust load cell capacity if necessary.
See Section 3.6.2.3 on page 36.
25.Choose to add Diagnostic Softkey:

• Press Yes to add a diagnostics softkey to the
1280 weigh mode screen
• Press No to not add a soft key
• Press Cancel to reset all settings and return
to the 1280 Scale menu

1280 Configuration
26.Start Auto Assign Procedure:

• Press OK to start Auto Assign Procedure, or
• Press No to skip Auto Assign Procedure (skip
to Step 28), or
• Press Cancel to reset all settings and return
to the 1280 Scale menu
27.Press the S1 button on each iQUBE² unit (see

Figure 2-4 on page 11) in the order indicated in
the chart on the screen.
This process can not be canceled.
IMPORTANT Must power cycle to exit this step.
All progress will be lost. Start
iQUBE² Setup Wizard from the
beginning.
28.For calibration, press:

• Yes to calibrate; Wizard will direct to
Calibration Wizard (See Section 3.4 on
page 29); configuration is saved
• No to return to the Scales menu;
configuration is saved
• Cancel to exit to Scale menu without saving
any settings

4.0 920i Configuration

This section describes configuration for the iQUBE² using the 920i. Instructions in this section assume that the load cell and
communications wiring between multiple iQUBE² boards (if applicable) and between the iQUBE² and the 920i is complete.
Serial Number
for CPU Board
CPU Board
Fuse (F2)
SW1
Set to OFF
Figure 4-1. SW1 Location on CPU Board
4.1 Configuration
Step 1 Step 2 Step 3 Step 4
Config Associate Config Calibr
Serial Port Scale Scale
Port Select iQUBE ² Select

Grads
Number as Scale Type Calibration
Type
iQUBE ²
Format Perform
1) Select Port Type Calibration
2) Press CONNECT Type
Softkey under CONFIG
Cells
Scale Designing the Scale
Download
to J-Box
Figure 4-2. Basic iQUBE² 920i Configuration Flow Chart
Place the 920i in setup mode to configure iQUBE². The setup switch is accessed by removing the fillister head screw on the
desktop or universal enclosures. Insert a non-conductive object into the access hole to press the switch.
Once in setup mode, a series of menus display, with Scale Configuration underneath. Use the front panel keys to navigate
through the series of configuration menus. See the 920i manual (PN 67887) for more information.
It is not necessary to move the iQUBE² SW1 switch. It should remain in the OFF position.
Note Some iQUBE² parameters cannot be accessed through the 920i configuration menus. Use iRev for complete and
efficient configuration interface for the 920i.
When configuration is complete, press the Save and Exit softkey to exit setup mode. Replace the setup switch access screw.
Save and Exit writes all parameter changes to flash memory before returning to weigh mode in both iQUBE² and 920i.
Note
After parameter changes are complete, the configuration must be downloaded. See Section 4.2 on page 53.

920i Configuration
4.1.1 Set COMM Parameters and Connect

1. From the SERIAL menu, navigate to the PORTTYPE sub-menu and select the correct port type.
2. Enter the COMM parameter to set the iQUBE² baud rate, end-of-line delay (0-255, in 0.1-second intervals), and
RS-485 address (not recommended for the 920i).
3. Navigate to the CONFIG menu and press the Connect softkey.
4. Board configuration mis-match will display if iQUBE² configuration does not match 920i configuration.
5. Select Use iQUBE² configuration to upload iQUBE² configuration to the 920i.
• or select Use 920i configuration to download configuration from 920i to iQUBE².
Note Upload and download can also be performed at any time from the soft keys in the CONFIG menu
4.1.2 Manual Assignment with the 920i

1. Navigate through the SERIAL menu as shown in Figure 4-3.
SCALES SERIAL FEATURE PFORMT SETPTS DIG I/O ALGOUT VERS
PORT 4
IQUBE2
CONFIG
BOARDS
4 1 2 3
Figure 4-3. Boards Menu Selection
2. With the BOARDS menu selected, press the AUTO ASSIGN softkey and then follow Section 2.11.4 on page 17 to
assign board addresses; or, press the MANUAL ASSIGN softkey to display an edit menu and manually assign the
board addresses.
Primary Board ID
Figure 4-4. Edit Menu

4.1.3 920i–iQUBE² Menu Configuration

Use the LEFT ( ) and RIGHT ( ) navigation keys to move between menu selections. Use the DOWN ( ) and UP ( )
navigation keys to enter and exit menu selections. Use the ENTER key to specify a parameter selection.
SCALES SERIAL FEATURE PFORMT SETPTS DIG I/O VERS
PORT 4 …
SCALE IND SC DISPLAY IQUBE2 PROGIN CMD
CONFIG COMM SEL PORTTYPE UPDATE …

IQ COM1 232 30HZ
IQOPTCOM 422 50HZ
485 60HZ
100HZ
2.5HZ
SMPRAT DIGIO COMM BOARDS CELLS SCALES 5HZ
1 10HZ
30HZ BIT 1 … BIT 4 See
2 15HZ
50HZ SCALES
OFF 3 Screen 25HZ
60HZ
ZERO 4
100HZ
500HZ TARE A1 A2 A3 A4 … D4
2.5HZ NT/GRS IQ COM1 IQOPTCOM
Same as A1
5HZ UNITS Number of cells depends on number of boards selected
Same as
PRINT (4 cells per board, 16 cells maximum)
10HZ IQ COM1
(Board 1 = A, Board 2 = B, Board 3 = C, Board 4 = D)
15HZ CLRCN
25HZ CLRTAR CAPACITY SENSITV ID
SETPNT
ADDRESS RSPDLY BAUD EOLDLY
CELHLTH 75000.00 3.000000 CELL#1
HOSTCTRL
0 2 115200 0
number number 230400 number
WARMUP 450000
460800
6 9600
0-10 19200
38400
57600
Figure 4-5. 920i SERIAL Menu
If there are multiple boards, they must be assigned. See Section 2.11.1 on page 17.
Navigate through the SERIAL menu and select the iQUBE² to begin setup.
COMM SEL Select IQCOM1 (default) as the standard communications port or IQOPTCOM for option cards
PORTTYPE Communication type for the selected port: RS-232 (default), RS-422, or RS-485
UPDATE Measurement rate, in samples per second; 30HZ (default), 50HZ, 60HZ, 100HZ, 2.5HZ, 5HZ, 10HZ, 15HZ, 25HZ
SMPRAT Select measurement rate of the analog-to-digital converter, in samples per second; lower sample rates provide greater signal noise
immunity; 30HZ (default), 50HZ, 60HZ, 100HZ, 500HZ, 2.5HZ, 5HZ, 10HZ, 15HZ, 25HZ
WARMUP The delayed response time (minutes) during warm-up; 1-10 minutes, 6 (default)
Table 4-1. SERIAL Menu iQUBE² Sub-menu

920i Configuration
DIGIO Specify the function of each of the digital I/O bits; BIT 1 - BIT 4; Use Revolution to configure parameters
• OFF indicates the bit is not configured
• ZERO, TARE, NT/GRS, UNITS, PRINT — provide the same functions as the five major front panel keys
• CLRCN reset the consecutive number
• CLRTAR clear the current tare for the active scale
• SETPNT designate the bit as a free-running setpoint within the iQUBE²
• CELHLTH designate the bit to provide cell health information
• HOSTCTRL give the host control over the bit’s function
COMM Parameters for the communications option specified within the COMM SEL parameter; IQCOM1, IQOPTCOM
IQCOM1 – Parameters for standard communications options.
• ADDRESS – Specify the RS-485 address, 0 (default); RS-485 communications can be specified for Port 4 and for odd-numbered
expansion ports 5 and higher.
• RSPDLY – Set response delay (in milliseconds) for RS-422, 2-wire communication; Min value = 2 (default)
• BAUD – Select the baud rate (transmission speed) for the port; Selections: 115200, 230400, 450000, 460800, 9600, 19200, 38400,
57600
• EOLDLY – end-of-line delay time in 0.1-second intervals (10 = 1 second), from when a formatted line is terminated to the beginning
of the next formatted serial output: range 0-255, 0 (default)
BOARDS Number of CPU boards are connected to the iQUBE²; 1-4
CELLS Parameters to set capacity, sensitivity and ID number of each cell; the number of cells depends on the number of boards selected in the
BOARDS parameter (4 cells per board, 16 cells maximum);
A1-4 (Board 1=A), B1-4 (Board 2=B), C1-4 (Board 3=C), D1-4 (Board 4=D)
• CAPACITY (default) – enter the load cell’s capacity
• SENSTV – enter the load cell’s actual or nominal millivolt/volt sensitivity.
• ID – specify the load cell ID.
SCALES Scale setup menu to associate available load cells with the scale; see Figure 4-6 on page 52
Table 4-1. SERIAL Menu iQUBE² Sub-menu (Continued)
RS-485/422 Connections to Host 920i

Table 4-2 and Table 4-3 show the connections needed for RS-485/422 communications between a host 920i and the iQUBE².
2-wire half duplex is available on Port 4 of the 920i. The 920i serial expansion card, PN 67604, must be installed in the indicator
for 4-wire RS-485/422 communications with the iQUBE².
920i Board iQUBE²
J10 Connector (Port 4) J7 Connector
RS-422 Signal Pin Pin RS-422 Signal
GND 1 1 GND1
RS-422 A 5 4 RS-485 A
RS-422 B 6 5 RS-485 B
Table 4-2. 2-Wire RS-422 Connections for 920i Host
920i Serial Option Board iQUBE²

J2 Connector J7 Connector
RS-485 Signal Pin Pin RS-485 Signal
RET 6 1 GND1
AR+ 1 4 Tx+ Y
AR- 2 5 Tx- Z
AT- 3 3 Rx- B
AT+ 4 2 Rx+ A
Table 4-3. 4-Wire RS-485 Connections for 920i Host
RS-485 is an addressed protocol. Rice Lake Weighing Systems recommends using RS-422, if there is only one
Note iQUBE² system. See 920i setup for port type.

CONFIG Menu
1. Enter the CONFIG menu to select the iQUBE² board and cell configurations.
2. Enter the CELLS sub-menu to define load cell IDs, capacities, and factory sensitivity values (optional).
3. Enter the Scale Setup display. It is divided into three areas:
• SCALES (center section): Highlight the scale to configure. Use to move to the AVAILABLE Cells section.
• AVAILABLE Cells (left section): Use this section to assign cells to the system. Use and to highlight the desired
cell. Press the Add softkey to assign the cell.
• ASSOCIATED Cells (right section): Lists cells that have been assigned to the scale. Added cells change the visual
representation of the scale base shown at the bottom of the display. Make sure the location of the cells on the
screen matches that of the cells on the actual scale to ensure diagnostic and trimming functions work correctly.
Figure 4-6. Scale Setup Menu
Note Scale 5 is the total scale. When it is highlighted, defined scales are available for summing.
4. Press Done to accept the configuration.
5. Continue through the CONFIG menu to set the sample rate, digital I/O, and communications parameters.

920i Configuration
Associating Digital I/O

1. Enter the DIGIO parameter to specify the function of each digital I/O bit. By default, Bits 1-4 are set to OFF. Higher
number bits (secondary boards) are set to cell health by default and cannot be changed.
Note Revolution III should be used to fully configure the parameters shown in Table 4-4.
OFF The bit is not configured.
ZERO Provides the same function as the ZERO front panel key.
TARE Provides the same function as the TARE front panel key.
NT/GRS Toggles between net/gross mode.
UNITS Provides the same function as the UNITS front panel key.
PRINT Provides the same function as the PRINT front panel key.
CLRCN Resets the consecutive number.
CLRTAR Clears the current tare for the active scale.
SETPNT Designates the bit as a free-running setpoint within the iQUBE².
CELHLTH Assigns the cell health function.
HOSTCTRL Gives control of the bit to the host.
Table 4-4. DIGIO Parameter Descriptions
4.2 Set COMM Parameters and Download Configuration

1. Enter the COMM parameter to set the iQUBE² baud rate, end-of-line delay (0-255, in 0.1-second intervals), and
RS-485 address (not recommended for the 920i).
2. Connect to the 920i (see Section 4.1.1 on page 49).
3. When the entire iQUBE² configuration is complete, press the Download softkey under the Configuration menu.
Serial configuration changes require downloading; however, changes made under the Scale menu are made in real-
Note time at the iQUBE².
4. Press and to select Download iQUBE² configuration only.

5. Press ENTER.

4.2.1 Associating a Scale

If the 920i isn’t connected to the iQUBE², refer to Section 2.9 on page 13.
Note Scale 5 is the total scale.

1. Navigate to the SCALES menu on the 920i.
2. Press to display the CONFIG parameter.
3. Press to enter the Scale Association menu.
4. Press Change Type softkey to toggle through the
columns:
• AVAILABLE IQUBES (left section): highlight the desired
port/scale combination and press the Add softkey to
associate the iQUBE².
• SCALES (center section): highlight the scale being
configured. Use to move to the AVAILABLE iQUBES
or to move to the ASSOCIATED iQUBES.
• ASSOCIATED IQUBES (right section): lists iQUBE² Figure 4-7. Scale Association Menu
scale that has been assigned to the 920i scale. Use the
Remove softkey to remove the iQUBE² from the 920i association.
Only one iQUBE² scale can be associated with a 920i scale. If the 920i scale is associated with another function, such
Note as streaming or a setpoint, that association needs to be removed first.
5. Press when all required iQUBE² scales have been assigned to the 920i scales.
4.2.2 Digital Filtering

Digital filtering can be used to create a stable scale reading in challenging environments. The iQUBE² uses an advanced
adaptive filter which monitors scale statistics to control settling and response times for the desired scale stability setting. The
iQUBE² has two parameters related to digital filtering which can be set: sensitivity and threshold.
Digital Filtering Sensitivity
Digital Filtering Sensitivity (DFSENS) controls the stability and settling time of the scale. The sensitivity parameter can be set to
Heavy, Medium, or Light. A heavy setting results in an output that is more stable and settles more quickly than a light setting.
Small changes in weight data (on the order of a few grads) on the scale base are not seen as quickly.
If the difference in subsequent weight values on the scale will be only a few grads, use a light setting. If the application is a truck
scale where the changes in subsequent weight values will be on the order of 100s of grads, a heavy setting is more appropriate.
Digital Filtering Threshold
Digital Filtering Threshold (DFTHRH) controls the response delay time of a scale. This parameter can be set in the range of
NONE to 15,000. When a new sampled weight value is acquired, the adaptive filter compares the new value to the previous
(filtered) output value. If the difference between the new value and the previous output value is greater than the DFTHRH
parameter (in counts) the adaptive filter output is disabled and the newly acquired sample value is used for the output.
If the difference between the new value and the previous output value is less than the DFTHRH parameter, the two values are
averaged together using a weighted average based on the amount of the difference, the time the system has been stable, and
the selected DFSENS value.
Note To disable filtering, set DFTHRH to none.

920i Configuration
4.3 920i Calibration

The calibration types available depends on how many load cells are connected to iQUBE². If only one load cell is connected,
only 2-point calibration will be available.
The iQUBE² can be calibrated by using the VIRTUi² Configuration Utility, 920i, or serial commands. No minimum test weight
values are required; however, at least 10% of the scale capacity is recommended.
Calibration Type Description

2-Point Traditional span calibration. No trimming will be done.
Corner Use when weight will be placed over each load cell.
Section Use when load cells are paired with each other and calibrated in those pairs.
Theoretical Mathematically calibrates the scale using full scale capacity and load cell sensitivities.
Table 4-5. Calibration Types
Verify that the iQUBE² is connected to the 920i with power applied. Use the 920i setup switch to make sure the indicator is in
setup mode.
Do not move the iQUBE² SW1 switch. It should remain in the OFF position. If iQUBE² is not connected, menus may
Note run slowly. Configuration must be downloaded prior to calibrating.
Do not mix calibration types (section, corner, 2-point). Span adjustments must be made in the appropriate
IMPORTANT calibration type.
VERS SCALES SERIAL FEATURE PFORMT SETPTS DIG I/O
SCALE x
… DIAGNOS CALIB GRADS FORMAT …
SECTION 2-POINT CORNER
Same as
SECTION
THEORET WZERO WVAL WSPAN WLIN REZERO
Theoretical deadload weight_value span value Deadload

Calibration count value count adjustment
POINT 3 POINT 4 POINT 5 POINT 1 POINT 2
THEORET WVAL CALMATCH CALZERO CALSPAN WLIN REZERO
Theoretical weight_value Diagnostics Last Zero or span value Deadload

Calibration Screen Temp Zero count adjustment
For
Trimming
POINT 3 POINT 4 POINT 5 POINT 1 POINT 2
Same as
Same as Point 1
Point 1
WGT1 CAL1
Figure 4-8. 920i Calibration Submenu

Level 4 Submenus
Menu Description
THEORET Provides access to perform a theoretical calibration, which mathematically calibrates the scale using load cell sensitivities and setting full scale
capacity based on the sum of the load cell capacities.
WZERO Provides access to perform a traditional zero calibration for a 2-point scale; Advanced options are also available See Section 4.3.2 on page 58.
WVAL Provides access to display and edit the test weight value.
WSPAN Provides access to display, calibrate and edit the traditional span calibration value for a 2-point scale.
CALZERO Provides advanced options for specifying an alternative zero source for a Cal-Match® scale.
CALSPAN Provides access to perform an optional, final span calibration on a trimmed scale.
WLIN Provides access to test weight and calibration values for up to five linearization Provides access to test weight and calibration values for up to
POINT 1 - five linearization points. Perform linear calibration only after Zero and Span calibration points have been set. See Section 4.3.2 on page 58 for
POINT 5 more information about linearization.
REZERO Provides access to perform an optional, final zero calibration, which removes an offset value from the zero and span calibration values.
Table 4-6. CALIB Menu Parameters
4.3.1 Front Panel Calibration

From the 920i front panel, a theoretical, 2-point, or Cal-Match calibration can be performed. Calibration is performed in real-time
with each button press.
Theoretical Calibration
To perform a theoretical calibration:
1. Ensure the scale is empty and navigate to the Theoretical Calibration parameter (Figure 4-8 on page 55).
2. Press the Calibrate softkey. The dead load value is captured and the cells trimmed based on the capacity and
sensitivity values entered for the cells. Scale capacity is set at the total of the load cell capacities.
2-Point Calibration
2-point calibration is used for traditional scale calibration where load cells will not be trimmed. To perform a 2-point calibration:
1. Navigate to the CALIB menu, then select 2-POINT.
2. Press ENTER or DOWN ( ) to go to the WZero submenu.
3. Ensure there is no weight on the scale, then press the Calibrate softkey to calibrate WZero. Or, press one of the
softkeys described below.
4. Press ENTER to accept the value and move to the next prompt (WVAL).
5. With WVAL displayed, press ENTER or DOWN ( ) to view the stored test weight value. Use the numeric keypad to
enter the desired value.
6. Press ENTER to advance to WSPAN.
7. With WSPAN displayed, press ENTER or DOWN to view the A/D count. Place test weights on the scale equal to
WVAL. Press the CALIBRATION softkey to calibrate WSPAN.
8. Press ENTER to accept the value. Basic calibration is complete.
9. Press the Save and Exit softkey to return to weigh mode. To continue with linearization, see Section 4.3.2 on page 58.

920i Configuration
Cal-Match Calibration (Corner, Section)

Cal-Match calibration can be performed using a vehicle as the test weight; however, a smaller footprint and heavier weight
value often yields better results. Mechanical characteristics of the scale may prevent Cal-Match from automatically computing
load cell trim factors.
To perform a Cal-Match calibration:
1. Navigate to the CALIB sub-menu. Select which calibration type to use: CORNER or SECTION.
2. Press ENTER or UP ( ) to go to the WVAL menu.
3. Press ENTER or DOWN ( ) to view the stored test weight value. Use the numeric keypad to enter the desired value.
Press ENTER to accept the value and advance to Cal-Match.
4. Ensure all weight is removed from the scale and press the Calibrate softkey to begin the calibration. The Cal-Match
calibration can be canceled by pressing the CLEAR key or the CANCEL softkey.
Cal-Match will overwrite any previous calibration. The Cal-Match can be discarded and revert to the previous
WARNING calibration by cycling power to the iQUBE² before pressing Save and Exit.
5. After initializing, Cal-Match Point 1 is displayed. Place a test weight over first cell or section to be tested, then press
ENTER.
Note It is not necessary to measure the cells in any particular order.

6. Once the iQUBE² has read the cell, Cal-Match Point 2 is displayed on the 920i.
7. Move the test weight to the next cell or section and press ENTER. Repeat until all cells have been measured.
8. When the last cell has been measured, the iQUBE² automatically sets the load cell trim factors. Press TWEAK or
ENTER to view trim values.
9. Press UP ( ) to return to the SCALES menu. Press the Save and Exit softkey to exit setup mode.
See Section 4.3.2 on page 58 to continue with linearization.

4.3.2 Advanced Calibration Options

Temporary zero calibration and theoretical calibration are available regardless of the number of load cells connected or the
calibration type selected. The calibration options described in this section are optional. Basic calibration can be performed by
following the instructions in Section 4.3.1 on page 56.
Selection Description
Last Zero Recalls the last established zero value to allow calibration without removing test weights or product from the scale. This must be followed
by a span calibration.
Temp Zero Temporarily zeros the displayed weight of a non-empty scale. After span calibration, the difference between the temp zero and the
previously calibrated zero value is used as an offset. A previous calibration is required. This must be followed by a span calibration.
Table 4-7. Advanced Options
Linearization
Five-point linearization is used to compensate for non-linear scale systems by calibrating the indicator at up to five additional
points between the zero and span calibrations. Linearization is optional; if linearization values have previously been entered,
these values are reset to zero during the zero calibration.
1. Once basic calibration is complete, with WLIN displayed, press ENTER or DOWN to go to the first linearization
point (PT-> 1).
2. Place test weights on the scale and press ENTER twice to display the weight value entry prompt.
3. Enter the actual test weight value using the numeric keypad. Press ENTER to accept the value.
4. Enter the Calibrate sub-menu. Use the CALIBRATE softkey to begin calibration of the linear point. When complete,
the A/D count for the linear calibration is displayed. Press ENTER to acknowledge the value.
5. Use the LEFT and RIGHT keys to enter the next linearization point PT-> 2.
6. Repeat for up to five linearization points.
7. To exit the linearization parameters, press UP to return to WLIN.
8. Perform a rezero.
Performing a Re-zero
The re-zero function is used to remove a calibration offset when hooks or chains are used to hang the test weights. To perform
a re-zero:
1. Remove the hooks or chains used during calibration, and remove any test weights from the scale.
2. With REZERO displayed, press ENTER or DOWN to access the re-zero function.
3. Ensure all weight is removed and press the Calibrate softkey to re-zero the scale.
4. Press ENTER, then press UP twice to return to the CALIB menu.

VIRTUi² Configuration
5.0 VIRTUi² Configuration

This section describes configuration for the iQUBE² using the VIRTUi² Configuration Utility. Instructions in this section assume
that the configuration application is installed on the PC, and that load cell and communications wiring (between multiple iQUBE²
boards, if applicable, and between the iQUBE² and the PC) is complete.
Serial Number
for CPU Board
CPU Board
Fuse (F2)
SW1
Set to CFG for VIRTUi²
Figure 5-1. SW1 Location on CPU Board

Figure 5-2 shows the default section displayed when a configuration file is opened for editing. A graphic of the iQUBE², links to
more information, and links to connector diagrams are displayed in this section.
Figure 5-2. VIRTUi² iQUBE² Screen

VIRTUi² allows for configuration and calibration of the iQUBE² via PC interface.
Load cell assignment, digital inputs, setpoints, scale parameters, and printing can be customized.
VIRTUi² offers web-based tools for weight display, diagnostics, and cell status. See the VIRTUi² help files for more information.
VIRTUi² uses two Windows services, VirtuiService and Virtui Audit Trail Service, that are installed with the VIRTUi²
Note application. By default, these services start automatically at system log on and control the PC serial port for iQUBE²
communications when configured for RS-232.

Starting/Stopping VIRTUi² Services

When installed, VIRTUi² adds two entries to Windows Services: Virtui Audit Trail Service and Virtui Service and their startup
action is set to Automatic. These services must be temporarily stopped to allow other application use of the serial port.
To stop VIRTUi² services:
1. Select Services from the VIRTUi² Configuration Utility Tools menu.
Or, from the Windows Start menu, select Run..., then type services.msc in the prompt and click OK.
Or, from the Windows Start menu, select Control Panel, open Administrative Tools, then open Services.
2. With Services open, locate the two VIRTUi² entries (Virtui Audit Trail Service and VirtuiService).
3. For each service, right-click and select Stop.
To start VIRTUi² services, follow the above procedure, selecting Start instead of Stop in Step 3.
Services take several minutes to restart after a PC enters, then exits sleep mode. Check the computer’s power
Note settings to disable sleep mode, if necessary.
5.1 Device Configuration

Device configuration allows for the customization of secondary device identification and sample rate.
1. Select Device Configuration. See Figure 5-2 on page 59.
2. Select the Secondary Board Identification tab.
3. For each secondary device, enter the desired ID (located on the CPU board; see Figure 5-1 on page 59).
4. Set the address to a value other than 1 to activate the device. Each secondary device must have its own unique
address between 2-254.
5. Use the General tab to specify the sample rate.
Note To deactivate a secondary device, set the address to 1.
Figure 5-3. Device Configuration Screens

5.1.1 Communications
In this section communications settings and stream formats are set for the alternate communications port.
1. Select Communications.
2. Select the General tab.
3. Using the drop-down menus, specify the baud rate, terminator, end of line delay, prefix character, data bits/parity,
echo, RS-485 address, postfix character, and stop bits as desired.
4. Select the Stream Format tab.
5. Use the buttons and to insert tokens into the stream output (streaming must be enabled in the Scales section).
Organize the stream output into the desired order.
Figure 5-4. Communication Screens
5.1.2 Define Load Cells

The Load Cells section is used for the entry of capacity, sensitivity, name, serial number, zero value and normalization value for
each load cell (up to 16).
1. Select Load Cells.
2. From the list of load cells, select the one to be customized.
3. Specify the capacity and sensitivity. Optionally, a load cell name and the load cell serial number can be entered.
4. Zero and normalization values are set when the scale is calibrated, but can be customized by entering new values in
the text boxes.
5. Repeat all steps for as many cells as are connected to the iQUBE².
Figure 5-5. iQUBE² Section, Load Cells

5.1.3 Load Cell Assignment

List of
Scales
Section
Layout
Figure 5-6. iQUBE² Section, Load Cell Assignment

Once the load cells have been defined, load cell assignment allows up to 16 load cells to be associated with up to four scales.
1. Select Load Cell Assignment.
2. From the listing of scales, select the scale being configured (Scale #1 – Scale #4).
3. Select load cells from the Available Cells list and press to move numbered load cells to the Assigned Cells list
for that scale (Press to return a selected cell to the Available Cells list).
A representation of load cell locations in the scale is shown in the Section Layout portion of the display.
For all scales, use and to arrange the cells shown in the Section Layout view to reflect the physical layout of the
load cells. Section Layout provides essential information to the system about cell relationships. Calibration and diagnostic
functions depend on an accurate representation of the scale.
Note Load cells do not have to be on the same board to be paired with each other.

5.1.4 Scale Configuration

Scale configuration can be accomplished via the System section in the left pane. Click System to expand this section.
1. From the left pane, with the System section expanded, click Scales.
2. From the listing of scales, click on the one to be configured.
Figure 5-7. System Section, Scale — General Tab

3. Use the General, Formatting, Filtering, Regulatory, Other, and Calibration tabs to set up the scale. Refer to
VIRTUi²’s help system for detailed instructions.
5.1.5 Additional iQUBE² System Configuration

Additional configuration options are available under the System tab for setpoints, digital inputs, and diagnostics. Refer to
VIRTUi²’s help system for detailed information on these options.
See Section 6.0 on page 70 for more information about iQUBE² diagnostic functions.

5.1.6 Print Formatting

Print formatting parameters can be edited by clicking Formatting under the Printing section in the left pane. The Printing tab,
when expanded, shows the Formatting selection. This allows for consecutive numbering and custom print tickets (gross and
net).
Numbering Tab
This tab allows options for specifying consecutive numbering options (start, next, and ID). The consecutive number value is
incremented following each print operation that includes <CN> in the ticket format.
Figure 5-8. Gross Format

Gross Format and Net Format tabs
Use these tabs to specify the gross and net print formats.
Click the Preview button to view a sample print ticket based on the tokens displayed in the text area.
Button Description
Gross weight field - Inserts gross weight value into the ticket format
Tare weight field - Inserts tare value into the ticket format
Net weight field - Inserts the net weight into the ticket format
Date - Select the desired date information and format from the pull-down list appearing
after this button is clicked
Scale ID - Inserts the scale ID number
Consecutive Number - Inserts a consecutive number field into the ticket format
New Line - Inserts a new line in the ticket
Space - Inserts a space in the selected line of the ticket
Table 5-1. Print Formatting Token Buttons

5.1.7 Sending Configuration to iQUBE²
Once configuration is complete, it must be sent to iQUBE².
1. Set SW1 to CFG, if not currently connected to the iQUBE². See Figure 5-1 on page 59.
2. From the Communications menu, select Connect. An icon in VIRTUi²’s status bar (located at the bottom of the
window) indicates a connection.
Figure 5-9. Connection Icon

3. Once connected, click Send Configuration from the tool bar, or select Send Configuration to iQUBE² from the
Communications menu.

5.2 Configuration Utility Calibration

Calibration types depend on how many load cells are connected to iQUBE². See Table 5-2. If only one load cell is connected,
only 2-point calibration will be available.
The iQUBE² can be calibrated by using the VIRTUi² Configuration Utility, host device or serial commands. No minimum test
weight values are required; however, at least 10% of the scale capacity is recommended.
Calibration Type Description

2-Point Traditional span calibration. No trimming will be done.
Corner Used when weight will be placed over each load cell.
Section Used when load cells are paired with each other and calibrated in those pairs.
Theoretical Mathematically calibrates the scale using full scale capacity and load cell sensitivities.
Table 5-2. Calibration Types
To access calibration, within the program click System from the left pane to expand the System section. Then, with the System
section expanded, from the left pane click the Scales button.
Figure 5-10. VIRTUi² Scales Calibration, General Tab

The scale must be configured and the configuration sent to iQUBE² before calibrating. See Section 5.1 on page 60 for
configuration instructions. Log into the VIRTUi² Configuration Utility as an administrator to access the calibration menu. The
default login is Administrator with a blank password.
Calibration is an immediate process. The scale will be calibrated upon completion of the Calibration Wizard.
Note If linearization points are used, they will be sorted in ascending order upon completion of the Calibration Wizard.

5.2.1 2-Point Calibration

This option calibrates a single load cell or scale with one load cell per A/D.
1. From the Scales section, select the scale to be calibrated.
2. From the General tab, select Two Point (Zero/Span) from the Calibration Type pull-down menu.
3. Click the Calibrate button. The Two-Point Calibration wizard appears.
Figure 5-11. Two-Point Calibration wizard

4. Select the calibration type. Press Next.
5. Enter the amount of test weight being used.
6. If applicable, select Chains or Hooks are used during calibration and press Next.
7. Remove all weight from the scale and press Calibrate Zero. To use the zero acquired from the last press of the Zero
button, select Use Last Zero.
The status bar (lower left corner) of the window displays Transmitting... until calibration is finished. It then displays
Note Zero Calibration Complete.
8. Press Next.
9. Add the test weight to the scale and press Calibrate Span.
10. If linear points were selected in Step 4, enter the applied weight in the text box and press Measure. Success displays.
Figure 5-12. Two-Point Calibration Wizard

11. Press Next.

12. If chains or hooks are being used, remove them (along with all other weight) from the scale and select Re-Zero
Calibrate.
13. Press Next. Calibration is complete.
14. Press Finish to commit the calibration values and send them to iQUBE².
Note Press Cancel to abort; this will require a re-calibration at a later time.
5.2.2 Corner Match

This option is used for calibration and to trim cells based on weight placed on individual load cells.
2. From the General tab, select Corner Match from the Calibration Type pull-down menu.
3. Press Calibrate. The Corner Match Calibration wizard displays.
4. Select a standard calibration with or without linear points. Press Next.
6. If certified test weights are being used during cell normalization, select the check box. This calibrates the scale during
normalization.
7. If chains or hooks are being used during the calibration, select the check box.
8. Remove all weight from the platform and press Calibrate Zero. To use the zero acquired from the last press of Zero,
select Use Last Zero.
The status bar (lower left corner) of the window displays Transmitting... until the calibration is finished. It then displays
Zero Calibration Complete.
9. Press Next. The Corner Match Calibration Wizard displays all load cells installed on the system.
Figure 5-13. Corner Match Calibration Wizard
10. Place a test weight of the value entered in step 5, over the specific load cell.
11. Press Measure for the load cell corresponding to the corner with weight on it. Under Status, Success displays when
the measurement is finished. As each measurement is completed, the next cell becomes available to measure.
12. Repeat steps 10-11 until each cell has been measured.
13. Press Next.

14. If certified test weights are not used, a span calibration must be completed. If they were used (Step 6), the calibration
was completed during normalization.
16. If linear points were selected in Step 4, enter the applied weight in the text box and press Measure. Success displays
when complete.
17. Press Next.
18. If chains or hooks are being used, remove them (along with all other weight) from the scale and select Re-Zero
Calibrate.
20. Press Finish to accept the calibration values and send them to iQUBE².
5.2.3 Section Match

This option measures and trims load cell values in platform section pairs, and allows cell trimming.
2. From the General tab, select Section Match from the Calibration Type pull-down menu.
3. Press Calibrate. The Section Calibration wizard displays.
4. Select whether to perform a standard calibration with or without linear points, then press Next.
6. If certified test weights are being used during cell normalization, select the check box. This will calibrate the scale
during normalization. If chains or hooks are being used during the calibration, select the check box.
7. Remove all weight from the platform and press Calibrate Zero. To use the zero acquired from the last press Zero,
press Use Last Zero.
The status bar (lower left corner) of the window displays “Transmitting...” until calibration is finished. It then displays
Note “Zero Calibration Complete.”
8. Press Next. The Section Match Calibration Wizard displays all load cells installed on the system.
Figure 5-14. Section Calibration Wizard

9. Place a test weight of the value entered in step 5, on a section of the scale.
10. Press Measure for the load cell pair corresponding to the section with weight on it. Success displays when the
measurement is finished. As each measurement is completed, the next cell becomes available to measure.
11. Repeat steps 9-10 until each section has been measured.
12. Press Next.

13. If certified test weights are not used, a span calibration must be completed. If they were used (Step 7), the calibration
was completed during normalization.
15. If linear points were selected in Step 4, enter the applied weight in the text box and press Measure. Success displays
when complete.
16. Press Next.
17. If chains or hooks are used, remove them (along with all other weight) from the scale and select Re-Zero Calibrate.
Press Next.
18. Calibration is complete. Press Finish to accept the calibration values and send them to iQUBE².
5.2.4 Theoretical Calibration

This option mathematically calibrates the scale using the full scale capacity and load cell sensitivities. Load cell sensitivities can
be specified using the procedure explained in Section 5.1.2 on page 61.
1. Press Perform Theoretical Calibration.
2. Press Calibrate.
3. If all load cell specific data (capacity and sensitivity) has been entered for the scale, press Yes.
4. Ensure there is no weight on the scale and press OK. Theoretical calibration is complete.
5.2.5 Temporary Zero Calibration

This option uses the zero value from the last calibration and performs only a span calibration. This calibration option could be
used, for example, for a tank that isn’t empty.
1. From the General tab, select Temporary Zero Calibration from the Calibration Type pull-down menu.
2. Press Calibrate. The Temporary Zero Calibration wizard appears.
3. If linear points are used, enter the applied weight in the text box and press Measure. Success displays when
complete.
4. Press Next.
5. If chains or hooks are used, remove them along with all other weight, from the scale and press Re-Zero Calibrate.
7. Press Finish to accept the calibration values and send them to the iQUBE².

6.0 Serial Commands

The iQUBE² can be controlled by a PC using a terminal emulation program (such as HyperTerminal). Control is provided by a
set of serial commands that display and change setup parameters and perform reporting functions. The serial commands
provide the capability to print configuration data or to save that data to an attached personal computer. This section describes
the serial command set and procedures for saving and transferring data using the serial ports. The following section lists the
serial commands used to configure and control the iQUBE².
Command Description Values

DUMPALL List all parameter values —
DUMP.COM List communications port parameters —
DUMP.FMT List poll and stream format parameters —
DUMP.LC List load cell parameters —
DUMP.SC List scale parameters for all scales —
DUMP.SCs List scale parameters for scale s 1–5 ( 5 = total scale)
DUMP.SP List setpoint parameters for all setpoints —
DUMP.SPn List setpoint parameters for setpoint 1–4
Table 6-1. iQUBE² Reporting Commands
Command Description
VERSION Write iQUBE² software version
SERIAL_NUMBER Write serial number (board ID) of primary board
MS.AUTO Places system in MS.AUTO mode to acquire Secondary Board IDs and automatically assign & download Addresses*
MSn.ID Reads/configures the ID of Secondary Board n (1-3) in the Master only
MSn.ADDR Reads/configures the address of Secondary Board n (1-3) in the Master only
MSLIST Returns all addresses registered with the master
MS.RESCAN Registers configured secondary boards with master; automatic when initializing calibration or entering weigh mode
MSn yyyyyyyy zz Configures Secondary Board n (1-3) as ID (yyyyyyyy) and address (zz); downloads address to secondary board* (write-only)
SMPRAT Set sample rate; 2.5HZ, 5HZ, 10HZ, 15HZ, 25HZ, 30HZ, 50HZ, 60HZ, 100HZ, 500HZ
SD Set date (not battery-backed); enter using specified date format (DATEFMT)
ST Set time (not battery-backed); enter using specified time format (TIMEFMT)
DATEFMT Date format; MMDDYY, DDMMYY, YYMMDD, YYDDMM
DATESEP Date separator; SLASH, DASH, SEMI
TIMEFMT Time format; 12HOUR, 24HOUR
TIMESEP Time separator; COLON, COMMA
RS Reset primary board (equivalent to cycling power)
RESETCONFIGURA- Reset system, restore to factory defaults
TION
RESETDEFAULTS Reset system defaults but retain M/S communications configuration (IDs and addresses)
SYSMODE Show current SW1 setup switch position; if SW1 in CFG = SETUP; if SW1 in OFF = WEIGH
VOLTSEXC Show primary board excitation voltage
VOLTSPS Show primary board power supply voltage
WHOAMI Returns information about iQUBE² including master ID, version, port configuration
* These commands also store the configuration to EEPROM
Table 6-2. iQUBE² System Commands

Serial Commands
Command
s = scale number Description
SX Start streaming for all scales
EX End streaming for all scales
SCs.SX Start streaming for scale s
SCs.EX End streaming scale s
P Write one frame of polling format from all scales
S Write one frame of streamed format from all scales
SCs.COUNTS Read A/D counts
SCs.CMV Read corrected mV value
SCs.SIM Emulate cell; NONE, 1–16
SCs.WEIGHT Read weight value
SCs.ZERO Perform zero operation for scale s
SCs.P Write one frame of polling format from scale s
SCs.S Write one frame of streamed format from scale s
SCs.TARE Perform pushbutton tare operation for scale s
SCs.SETTARE Perform keyed tare operation for scale s
SCs.PRINT Perform print operation for scale s
SCs.CLRTARE Perform clear tare operation scale s
SCs.GROSSNET Toggle gross/net mode for scale s
SCs.GROSS Set scale s to gross mode
SCs.NET Set scale s to net mode
SCs.PRI Set scale s to primary units
SCs.SEC Set scale s to secondary units
SCs.UNITS Toggle primary/secondary units for scale s
SCs.ZERO Perform zero operation for scale s
Table 6-3. iQUBE² Weigh Mode Commands
See Section 7.0 on page 77 for more information about data formatting commands.
Command
SCs.STREAM Enable streaming for iQUBE² port; OFF, COM1, COM2, COM1&2
SCs.GFMT Set gross format for scale s; FMT1–FMT6
SCs.NFMT Set net format for scale s; FMT1–FMT6
SCs.SFMT Set stream format for scale s; FMT1–FMT6
SCs.PFMT Set polling format for scale s; FMT1–FMT6
FMT n Set format n; specify up to 128 characters
Table 6-4. iQUBE² Data Formatting Commands

Command
SCs.GRADS Graduations; 1–100 000
SCs.CAPACITY Returns calculated scale capacity
SCs.ZTRKBND Zero track band
SCs.ZRANGE Zero range
SCs.MOTBAND Motion band
SCs.OVRLOAD Overload; FS+2%, FS+1D, FS+9D, FS
SCs.DFSENS Digital filter cutout sensitivity; LIGHT, MEDIUM, HEAVY
SCs.DFTHRH Digital filter threshold count; NONE, 10, 20, 30, 50, 100, 150, 200, 250, 500, 1000, 2500, 5000, 7500, 10000, 12500, 15000
SCs.UID Set UID of primary unit; nnnnnn
SCs.CONSNUM Consecutive numbering; 0–9999999
SCs.CONSTUP Consecutive number start-up value; nnnnnn
SCs.PRI.DECPNT Primary units decimal position; 8.88888, 88.8888, 888.888, 8888.88, 88888.8, 888888, 888880, 888800
SCs.PRI.DSPDIV Primary units display divisions; 1D, 2D, 5D
SCs.PRI.UNITS Primary units; LB, KG, OZ, TN, T, G, NONE
SCs.SEC.DECPNT Secondary units decimal position; 8.88888, 88.8888, 888.888, 8888.88, 88888.8, 888888, 888880, 888800
SCs.SEC.DSPDIV Secondary units display divisions; 1D, 2D, 5D
SCs.SEC.UNITS Secondary units; LB, KG, OZ, TN, T, G, NONE
SCs.SEC.MULT Secondary units multiplier; 0.00001–9999.99
SCs.TAREFN Tare function; BOTH, NOTARE, PBTARE, KEYED
SCs.REGULAT Regulatory compliance; NTEP, OIML, CANADA, NONE
SCs.NAME Scale name; Scale1,scale_name (24 characters, maximum)
SCs.NCELLS Assign load cells; 0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0 (specify comma-separated list of load cell numbers associated with this platform)
or NONE (to clear load cell list)
Order entry determines cell pairing relationships.
SC5.SCALES Sets up the total scale (Scale 5)
SCs.CALMULT Calibration multiplier; 1.0, number
Table 6-5. iQUBE² Scale Configuration Commands
Command
c = load cell number Description Values
LCc.ID Load cell ID Load Cell A1, load_cell_ID (16 characters, maximum)
LCc.SRLNUM Load cell serial number (16 characters, maximum)
LCc.CAPACITY Load cell capacity 0-1,000,000
LCc.SENS Load cell sensitivity 0.0001–9.9999 (mV/V)
LCc.TRIM Load cell trim factor 0–5.0000
LCc.ZERO Load cell zero counts value 0–16777215
LCc.COUNTS Read A/D count —
LCc.CDMV Read corrected dead load mV value —
LCc.RMV Read raw mV value —
LCc.CMV Read corrected mV value —
LCc.WEIGHT Read calibrated weight value —
Table 6-6. iQUBE² Load Cell Commands

Serial Commands
Command
c = load cell number Description Values
LCc.SAMPLEn Uploads/Downloads calibration values for the given (n) Cal-Match -16777215–16777215
calibration step (
LCc.SAMPLE Uploads/Downloads calibration values for all calibration steps -16777215–16777215
Table 6-6. iQUBE² Load Cell Commands (Continued)
Command
s = scale number Description Values
SCs.CALTYPE Calibration type SECMATCH, CORNERMATCH, 2-POINT
Calibration commands for CALTYPE = SECMATCH, CORNERMATCH
SCs.CAL0 Zero calibration —
SCs.CALn Calibration step n Assign calibration step number (1–16, maximum) for each
load cell in CORNERMATCH calibration, for each section
pair (1–8, maximum) in SECTIONMATCH calibration
SCs.NORM Normalize platform Final calibration step after completing SCs.CAL0 through
SCs.CALn
Calibration commands for CALTYPE = SINGLE, MULTI
SCs.WZERO Zero calibration —
SCs.WVAL Platform test weight value 0–9999999
SCs.WSPAN Platform span calibration 0–16777215
Other calibration commands
SCs.LC.CD Set dead load coefficient 0–16777215
SCs.LC.CW Set span coefficient 0–16777215
SCs.LC.CZ Set temporary zero 0–16777215
SCs.REZERO Re-zero 0–16777215
SCs.LASTZERO Last zero 0–16777215
SCs.WLIN.W1–SCs.WLIN.W5 Raw count value for linearization points 1–5 0–16777215
SCs.WLIN.V1–SCs.WLIN.V5 Test weight value for linearization points 1–5 -999999–9999999
SCs.WLIN.C1–SCs.WLIN.C5 Calibrate linearization points 1–5 —
SCs.CALSPAN Platform span calibration on Cal-Match
scale types
Table 6-7. iQUBE² Calibration Commands

Command
p = port number Description Values
COMMOPTS Lists any option cards installed DEFAULT=7, Fiber=6, Ethernet=5, WiPort=4, Reserved=3, USB=2,
RS232/485=1
COMp.ADDRESS Port RS-485 address 0=OFF, 1–254
COMp.BAUD Port baud rate 9600, 19200, 38400, 57600, 115200, 230400, 450000, 460800
COMp.BITS Port data bits and parity 1, 2
COMp.SBITS Port stop bits 1, 2
COMp.TERMIN Port termination character CR/LF, CR, NONE
COMp.EOLDLY Port end-of-line delay 0–25 (0.1-second intervals)
COMp.ECHO Port character echo ON, OFF
COMp.CHECK Port cyclical redundancy check (CRC) OFF, CRC
COMp.STRM.CHECK Append data integrity check to streamed data OFF, CKSUM, ACKSUM, CRC, ACRC
See NOTE below
COMp.STRM.POST Post-fix character to streaming frame format 0 (none), last_character (ASCII decimal value)
COMp.STRM.PREF Prefix character to streaming frame format 0 (none), first_character (ASCII decimal value)
COMp.P.CHECK Append data integrity check to polled data OFF, CKSUM, ACKSUM, CRC, ACRC
See NOTE below
COMp.P.POST Post-fix character to polling frame format 0 (none), last_character (ASCII decimal value)
COMp.P.PREF Pre-fix character to polling frame format 0 (none), first_character (ASCII decimal value)
Values for the COMp.STRM.CHECK and COMp.P.CHECK command are as follows:
OFF – No check data appended
CKSUM – Sum of characters appended in binary (2 bytes)
ACKSUM – Sum of characters appended in hexadecimal ASCII (4 bytes)
CRC – CRC data appended in binary (2 bytes)
ACRC – CRC data appended in hexadecimal ASCII (4 bytes)
Table 6-8. iQUBE² Serial Port Commands
Command
n = setpoint number Description Values
SPn.ENABLE Setpoint enable OFF, ON
SPn.KIND Setpoint kind GROSS, NET
SPn.VALUE Setpoint value –999999 – 999999
SPn.TRIP Setpoint trip HIGHER, LOWER, INBAND, OUTBAND
SPn.BNDVAL Setpoint band value 0–999999
SPn.HYSTER Setpoint hysteresis 0–999999
SPn.DIGOUT Setpoint digital output 1, 2, 3, 4
Table 6-9. iQUBE² Setpoint Commands

Serial Commands
Command
n = digital I/O bit number Description Values
DIGIOn Set digital I/O bit function OFF, ZERO, TARE, NT/GRS, UNITS, PRINT, CLRCN, CLRTAR, SETPNT, CELHLTH,
HOSTCTL
DIGIOn.SCALE Assign digital I/O bit n to scale 1–5 (scale number)
DIN#0 Read all digital inputs Returns value 0–F (status of bits 1–4 represented as hexadecimal values 1, 2,
4, 8)
DIN#n Read digital input n 1=low, 0=high
DON#0 Set all digital outputs on (active) —
DON#n Set digital output n on 1–4
DOFF#0 Set all digital outputs off (inactive) —
DOFF#n Set digital output n off 1–4
MSDOUT Reads all outputs in the system —
Table 6-10. iQUBE² Digital I/O Commands
See Section 6.0 on page 70 for more information about the commands listed in Table 6-11.
Command
DIA.PS Query power supply error —
DIA.MSCONNECT Query secondary connection error —
DIA.PSEXC Query excitation error —
DIA.CELLCONNECT Query cell connection error —
DIA.FLAGS Show all diagnostic flags simultaneously —
DIA.CLEAR Clear all diagnostic flags —
DIA.OVERLOAD Query cell overload error —
SCs.DIA.OVERLOAD Set cell overload value -100.00 – 150.00 (percent)
DIA.UNDERLOAD Query cell under-load error —
SCs.DIA.UNDERLOAD Set cell under-load value -100.00 – 100.00 (percent)
DIA.ZREF Query zero reference error
SCs.DIA.ZREF Enable zero reference diagnostic OFF, ON
SCs.DIA.ZREF.RANGE Set zero reference range -100.00 – 100.00 (percent)
SCs.DIA.ZREF.THRESH Set zero reference threshold -100.00 – 100.00 (percent)
SCs.DIA.ZREF.TIME Set zero reference timer 1 – 60 (seconds)
DIA.DRIFT Query cell drift error —
SCs.DIA.DRIFT Enable cell drift diagnostic OFF, ON
SCs.DIA.DRIFT.RANGE Set cell drift range -100.00 – 100.00 (percent)
SCs.DIA.DRIFT.THRESH Set cell drift threshold -100.00 – 100.00 (percent)
SCs.DIA.DRIFT.TIME Set cell drift timer 1 – 300 (seconds)
DIA.SDALL Returns real-time load cell noise (in counts)
DIA.NOISE Enable peak-to-peak noise diagnostic OFF, ON
DIA.NOISE.THRESH Set peak-to-peak noise threshold for all scales 0.01 – 1000 (microvolts)
DIA.NOISE.TIME Set peak-to-peak noise timer 1 – 300 (seconds)
Table 6-11. iQUBE² Diagnostic Commands

Command
DIA.UNBAL Query unbalanced load error —
SCs.DIA.UNBAL Enable unbalanced load diagnostic OFF, ON
SCs.DIA.UNBAL.RANGE Set unbalanced load range -100.00 – 100.00 (percent)
SCs.DIA.UNBAL.THRESH Set unbalanced load threshold -100.00 – 100.00 (percent)
Table 6-11. iQUBE² Diagnostic Commands (Continued)

Diagnostics
7.0 Diagnostics
The advanced diagnostic capabilities of the iQUBE² include power supply and excitation voltage monitoring, load cell
connection faults, cell overload or under-load, unbalanced load, load cell drift, load cell peak-to-peak noise and zero reference.
Diagnostic flexibility allows for simple configuration and the ability to include the diagnostics in the weight data or to monitor
diagnostics on a separate communication port from weight data.
Load Cell Status
The iQUBE² CPU board provides bi-color cell status LEDs next to each load cell connector. These LEDs indicate the status of
connected load cells.
LED Color Meaning
Green Load cell good
Red Load cell error
Red/green flashing Consistent error being cleared by host
Off Disabled/load cell not assigned to a scale
Table 7-1. LED Status Indications
7.1 Diagnostic Functions

The iQUBE² provides three types of diagnostic functions: system, cell, and scale diagnostics.
• System diagnostics monitor the power supply and excitation voltages and communications between primary and
secondary boards. System diagnostics are always enabled.
• Cell diagnostics monitor cell connection, cell overload, and cell under-load conditions; Cell diagnostics are enabled for all
cells that are assigned to a scale.
• Scale diagnostics provide control parameters to allow configuration for specific scale applications and must be explicitly
enabled. Scale diagnostic commands provide monitoring for zero reference, cell drift, peak-to-peak noise, and
unbalanced load conditions.
7.1.1 Diagnostic Error Detection
Diagnostics generate a code that can be included in any of the six available data formats, FMT1 through FMT6 (Section 8.1 on
page 84). By default, the diagnostic code token, <D>, is included in FMT3 and FMT6. While a failure in a scale system may
generate several error conditions, only the most critical diagnostic code is shown at one time. Table 7-2 shows the diagnostic
codes for the various error types, in priority order.
Diagnostic Associated Query
Code <D> Error Type Command
P Power supply DIA.PS
S Secondary communication DIA.MSCONNECT
E Excitation DIA.PSEXC
C Cell connection DIA.CELLCONNECT
R Zero reference DIA.ZREF
V Overloaded cell DIA.OVERLOAD
D Drift DIA.DRIFT
U Underloaded cell DIA.UNDERLOAD
N Peak noise DIA.NOISE
L Unbalanced cell DIA.UNBAL
<space> No error —
Table 7-2. Diagnostic Codes and Query Commands
7.1.2 Retrieving Diagnostic Data
Table 7-2 also lists the diagnostic query commands associated with each of the diagnostic codes. When a diagnostic code is
generated, the related query command can be used to retrieve additional information about the error.
Using the query command for a given error also clears the diagnostic flag for that error. Once cleared, that data is no
Note longer available.

7.2 Diagnostic Commands

Table 7-3 summarizes the diagnostic commands available for the iQUBE², including query commands, parameter-setting
commands, and the values that can be assigned by the parameter-setting commands. The diagnostic commands are described
in detail in the following sections.
Parameter Values
Parameter Setting
<D> Error Type Query Command Commands Default Value Range
P Power supply DIA.PS — — —
S Secondary commu- DIA.MSCONNECT — — —
nication
E Excitation DIA.PSEXC — — —
C Cell connection DIA.CELLCONNECT — — —
V Overloaded cell DIA.OVERLOAD SCs.DIA.OVERLOAD 100 –100 – 150
(percent of cell)
U Underloaded cell DIA.UNDERLOAD SCs.DIA.UNDERLOAD 10 -100.00 – 100.00 (percent)
R Zero reference DIA.ZREF SCs.DIA.ZREF OFF OFF, ON
SCs.DIA.ZREF.RANGE 2 -100.00 – 100.00 (percent)
SCs.DIA.ZREF.THRESH 10 -100.00 – 100.00 (percent)
SCs.DIA.ZREF.TIME 10 1 – 60 (seconds)
D Drift DIA.DRIFT SCs.DIA.DRIFT OFF OFF, ON
SCs.DIA.DRIFT.RANGE 2 -100.00 – 100.00 (percent)
SCs.DIA.DRIFT.THRESH 2 -100.00 – 100.00 (percent)
SCs.DIA.DRIFT.TIME 10 1 – 300 (seconds)
N Peak noise DIA.NOISE SCs.DIA.NOISE OFF OFF, ON
DIA.NOISE.THRESH 10.00 0.01 – 1000 (V)
SCs.DIA.NOISE.TIME 10 1 – 300 (seconds)
L Unbalanced cell DIA.UNBAL SCs.DIA.UNBAL OFF OFF, ON
SCs.DIA.UNBAL.RANGE 5 -100.00 – 100.00 (percent)
SCs.DIA.UNBAL.THRESH 10 -100.00 – 100.00 (percent)
— All DIA.FLAGS — — —
— All DIA.CLEAR — — —
Table 7-3. Diagnostic Command Summary

Diagnostics
7.2.1 System Diagnostic Commands

System diagnostic commands consist of query commands only; there are no parameter-setting commands. System diagnostics
are always enabled.
Note For data formats that include the <S> status token, some system diagnostic errors also set the status to I (invalid).
Power Supply Error, <D> = P

The power supply diagnostic flag is set when any CPU board in the system has a power supply fault (input voltage less than 6
VDC or greater than 12 VDC).
Use the DIA.PS query command to retrieve diagnostic information for P-type error conditions.
Query Command Example:
DIA.PS
DIA.PS=SC2; SC3;
The iQUBE² responds to the DIA.PS query command with SC2; SC3, indicating that the board affected by the power supply
error is common to both Scale 2 (SC2) and Scale 3.
Secondary Communication Error, <D> = S
The secondary communication diagnostic flag is set when any configured secondary CPU board loses communication with the
primary CPU board.
DIA.MSCONNECT
DIA.MSCONNECT=S1 121A295A;
The query response indicates that the first secondary unit (S1), with board ID 121A295A, has lost connection to the primary
unit.
Excitation Voltage Error, <D> = E
The excitation diagnostic flag is set when any CPU board in the system has an excitation voltage fault (excitation voltage below
4.9 VDC).
DIA.PSEXC
DIA.PSCEXC=SC3;
The query response SC3 indicates the excitation voltage for a board used by Scale 3 has fallen below 4.9V.
7.2.2 Cell Diagnostic Commands

Cell connection diagnostics are enabled when a cell is assigned to a scale.
Cell Connection Error, <D> = C
The cell connection diagnostic flag is set when one or more load cell wires is disconnected.
Note For data formats that include the <S> status token, a cell connection error also sets the status to I (invalid).
DIA.CELLCONNECT
DIA.CELLCONNECT=SC1 3;
The query response indicates that one or more wires of cell 3 on Scale 1 are disconnected.
For load cells with a resistance greater than 2,200 Ohms, a high precision 2k Ohm resistor should be placed between
Note the EXC+ and EXC- pins of the load cell connection to maintain correct operation of the Cell Connect diagnostic.
Precision resistor properties:
Temperature Coefficient ±10 ppm/°C Tolerance ±1%

Cell Overload Error, <D> = V

The overloaded cell diagnostic flag is set when the cell output exceeds a specified percentage of full scale cell output set for the
scale.
DIA.OVERLOAD
DIA.OVERLOAD=SC1 100.0% 4:15.233;
The cell overload query, DIA.OVERLOAD, returns information including the affected scale number (SC1), the cell overload
threshold (100% of full-scale output), the affected cell number (4:), and the millivolts value of the overload error (15.233 mV).
Threshold Setting Command Example:
The cell overload threshold can be set using the SCs.DIA.OVERLOAD command. Specify the percentage of full-
scale output that will trigger the overload error condition.
SC1.DIA.OVERLOAD=90
The example above sets the overload threshold for Scale 1 to 90% of full-scale output. The threshold can be set to any value
from –100 to +100%; the default value is 100%.
The millivolts value of load cell full-scale output can be calculated by multiplying the sensitivity (mV/V) value for the
Note load cell by the excitation voltage of the iQUBE² (5 volts). The default sensitivity value is 3.0 mV/V; the default full-
scale output is therefore 15 mV (3.0 mV/V * 5 V). Use the LCc.SENS command (where c is the load cell number) to
determine the configured load cell sensitivity.
Cell Under-load Error, <D> = U

The underloaded cell diagnostic flag is set when the cell output falls below the percentage of full scale cell output set for the
scale.
DIA.UNDERLOAD
DIA.UNDERLOAD=SC1 10.0% 3:-2.236;
The cell under-load query, DIA.UNDERLOAD, returns information including the affected scale number (SC1), the cell under-
load threshold (10% of full-scale output), the affected cell number (3:), and the millivolts value of the under-load error (–2.236
mV).
Threshold Setting Command Example:
The cell under-load threshold can be set using the SCs.DIA.UNDERLOAD command. Specify the percentage of
full-scale output that will trigger the under-load error condition.
SC1.DIA.OVERLOAD=15
The example above sets the under-load threshold for Scale 1 to 15% of full-scale output. The threshold can be set to any value
from –100 to +100 percent; the default value is 10 percent.
7.2.3 Scale Diagnostic Commands

Scale diagnostic commands are dependent on scale configuration and must be explicitly enabled for each scale. Each of the
scale diagnostic commands use two or three parameters to set the values used to trigger the associated diagnostic flag.
Cell Mate Relationships
Cell mates to a given load cell are those cells that are adjacent to the cell. In the platform illustration below, LC2 and LC3 are
cell mates to LC1; LC2, LC3, and LC6 are cell mates to LC4.
LC 1 LC 3 LC 5
LC 2 LC 4 LC 6
Figure 7-1. Cell Mate Relationships

Diagnostics
Zero Reference Error, <D> = R

The zero reference diagnostic flag is set when the output of any cell in a stable scale falls outside the zero reference range
configured for the scale.
DIA.ZREF
DIA.ZREF=SC1 2.0% 4:3.2;
The zero reference query above, DIA.ZREF, returns information including the scale number (SC1), the value set as the zero
reference range (as a percentage of scale capacity), and the approximate weight value (3.2) returned for a load cell (4) that
exceeds the specified range.
Parameter Setting Commands Example:
SC1.DIA.ZREF=ON
Enables the zero reference diagnostic test for Scale 1.
SC1.DIA.ZREF.RANGE=4
Sets the range, as a percentage of scale capacity, of acceptable values for the zero reference diagnostic test to
4% of scale capacity. (That is, the zero reference test will generate errors for weight values exceeding 4% of scale
capacity.) The default value is 2 (2%); allowed values are 0–100.
SC1.DIA.ZREF.THRESH=5
Sets the threshold for disabling the zero reference diagnostic test to 5% of scale capacity. (That is, the zero
reference test is not run after the scale has reached 5% of capacity.) The default value is 10 (10%); allowed
values are –100 to 100.
SC1.DIA.ZREF.TIME=15
Sets the number of seconds to wait before running the zero reference test, after a cell exceeds the specified
range value, to 15 seconds. The default value is 10 (10 seconds); allowed values are 0–60 seconds.
Cell Drift Error, <D> = D
The drift diagnostic is used principally for tank and hopper scales that never reach zero.
DIA.DRIFT
DIA.DRIFT=SC1 2.0% 4:429.4;
The cell drift query above, DIA.DRIFT, returns information including the scale number (SC1), the allowed drift range (2.0% of
scale capacity), and the amount of drift, in microvolts, seen by a load cell (4:) that exceeded the specified drift range (429.4 V).
SC1.DIA.DRIFT=ON
Enables the cell drift diagnostic test for Scale 1.
SC1.DIA.DRIFT.RANGE=5
Sets the allowed difference in weight, as a percentage of total scale capacity, between the current value on the
scale and the value when the previous drift test was run to 5% of scale capacity. The default value is 2 (2%);
allowed values are 0–100.
SC1.DIA.DRIFT.THRESH=5
Sets the threshold for running the cell drift diagnostic test to 5% of scale capacity. (That is, the test for cell drift is
not made until the scale reaches 5% of capacity.) The default value is 2 (2%); allowed values are 0–100.
SC1.DIA.DRIFT.TIME=15
Sets the number of seconds to wait between successive cell drift diagnostic tests to 15 seconds. The default
value is 10 (10 seconds); allowed values are 0–300 seconds.

Cell Noise Error, <D> = N

The noise diagnostic flag is set when a single cell experiences noise greater than the configured noise threshold.
DIA.NOISE
DIA.NOISE=SC1 1.00 1:1.10 3:1.08;
The cell noise query above, DIA.NOISE, returns information including the scale number (SC1), the value set as the system
noise threshold (1.00 V), and the noise values of two cells (1: and 3:) that exceed the threshold (1.10 and 1.08 V).
SC1.DIA.NOISE=ON
Enables the peak-to-peak noise diagnostic test for Scale 1.
DIA.NOISE.THRESH=20
Sets the maximum allowable noise threshold to 20 microvolts (V). The default value is 10 (10 V); allowed
values are 0.01–1000 V.
Only one noise threshold value can be specified for the entire system. All load cells use the same threshold value
Note regardless of which scale they are attached to.
SC1.DIA.NOISE.TIME=15
Sets the number of seconds to wait between successive noise diagnostic tests to 15 seconds. The default value is
10 (10 seconds); allowed values are 0–300 seconds.
Unbalanced Load Error, <D> = L
The unbalanced load diagnostic flag is set when the scale load is not evenly distributed between the load cells. The error can
be caused by unbalanced loading of the scale or by non-linear weight distribution caused by scale binding.
Given a scale, SC1, with a capacity of 120,000 lb:
DIA.UNBAL
DIA.UNBAL=SC1 5.0% 1:17760.0 2:4500.0;
The unbalanced load query above, DIA.UNBAL, returns information including the scale number (SC1), the range of allowed
weight variation between cells (5% of scale capacity), and the weight values of cells exceeding the specified range. In this
example, the 5% range allowed represents 6000 lb (120000 x 0.05), but cells 1 and 2 exceed that range (17760.0 – 4500.0 =
13260.0).
SC1.DIA.UNBAL=ON
Enables the unbalanced load diagnostic test for Scale 1.
SC1.DIA.UNBAL.RANGE=10
Sets the allowed difference in weight between load cells to 10% of scale capacity. The default value is 5 (5%);
allowed values are 5–75.
SC1.DIA.UNBAL.THRESH=15
Sets the threshold for running the unbalanced diagnostic test to 15% of scale capacity. (That is, the test for an
unbalanced load is not made until the scale reaches 15% of capacity.) The default value is 10 (10%); allowed
values are 0–50.

Diagnostics
7.2.4 Diagnostic Flag Commands

When data is streamed from the iQUBE², the <D> diagnostic code field shows only the highest priority error. The DIA.FLAGS
command can be used to show all errors present in the system.
The DIA.FLAGS command returns either an OK (no error) response or a scale name followed by a hexadecimal value. The
hexadecimal value shows the bits set on for all errors present on that scale.
Table 7-4 lists the mask bits set for each diagnostic error condition. Table 7-5 shows the bits and their associated error
conditions as they appear in the hexadecimal value returned by the DIA.FLAGS commands.
For example, if the DIA.FLAGS command returns the following:
DIA.FLAGS=SC2 0x28; SC4 0x20;
Referring to Table 7-5 shows that an overload condition (V) exists on both Scale 2 and Scale 4 (0x20), with a cell connection
error (C) also on Scale 2 (0x08).
Because the diagnostic code (<D>) returned from the iQUBE² shows only the highest priority error, only the cell connection
error (C) would appear in the data.
Mask Bit <D> Error Type
— ‘‘ OK
0x001 P Power supply error
0x002 S Secondary connection error
0x004 E Excitation error
0x008 C Cell connection error
0x010 R Zero reference
0x020 V Cell overload
0x040 D Cell drift
0x080 U Cell under-load
0x100 N Peak-to-peak noise
0x200 L Unbalanced load
Table 7-4. Mask Bits and Codes for Diagnostic Errors
0x100–0x800 0x010–0x080 0x001–0x008

8 4 2 1 8 4 2 1 8 4 2 1
— — L N U D V R C E S P
Table 7-5. Diagnostic Flag Mask Bits
The DIA.CLEAR command clears all diagnostic flags. The completed command responds with an OK.

8.0 Data Formatting

8.1 Weight Data Formats
The following data formats are available for the iQUBE². Each of the listed formats can be customized to suit the application.
Identifier Default Format
FMT1 (default gross format) Scale<SC>:<CR><LF>Gross<TAB><G><CR><LF>
FMT2 (default net format) Scale<SC>:<CR><LF>Gross<TAB><G><CR><LF>Net<TAB><N><CR><LF>
Tare<TAB><T><CR><LF>
FMT3 (default polling format) <SC><POL><W7.><T7.><UNIT><G/N><S><D>
FMT4 (default streaming format) <STX><POL><W7.><UNIT><G/N><S><CR><LF>
FMT5 <SC><POL><W7.><UNIT><G/N><S> | <T7.> |
FMT6 <SC><POL><W7.><UNIT><G/N><S><D> DIO:<DIO><CR><LF>
Table 8-1. iQUBE² Data Formats
The length of a format string is limited by the length of a serial input value at 128 characters.
8.1.1 Data Format Tokens

Token Description Token Description
<CN> Consecutive number; do not use for streaming/polling <STX> Start of text character
<CR> Carriage return character <SU> Toggle weight data format (formatted/unformatted)
<D> Diagnostic event flag character (see Table 8-4 on <T> Tare weight, primary units
page 85) <T/A> Tare weight, secondary units; do not use for streaming/
<DA> Date; do not use for streaming/polling polling
<ETX> End of text character <T5.> Tare weight, 5-digit width
<G> Gross weight, primary units <T6.> Tare weight, 6-digit width
<G/A> Gross weight, secondary units; do not use for <T7.> Tare weight, 7-digit width
streaming/polling <T8.> Tare weight, 8-digit width
<G/N> Weighing mode (gross or net) <TAB> Tab character
<LF> Line feed character <TABnn Tab characters (1–99)
<N> Net weight, primary units >
<N/A> Net weight, secondary units; do not use for streaming/ <TD> Time and date; do not use for streaming/polling
polling <TI> Time; do not use for streaming/polling
<NL> New line character <UNIT> Weight unit character (see Table 8-3 on page 85)
<NLnn> New line characters (1–99) <W5.> Weight, 5-digit width
<POL> Weight polarity <W6.> Weight, 6-digit width
<S> Status flag (see Table 8-3 on page 85) <W7.> Weight, 7-digit width
<SCn> Scale number (1–5) <W8.> Weight, 8-digit width
<SP> Space character <nnn> ASCII character code
<SPnn> Space characters (1–99)
Table 8-2. Data Format Tokens

Data Formatting
8.1.2 Weight Data Status Codes

Table 8-3 lists the weight data status codes used in iQUBE² data streams. See Section 8.1.3 for information about diagnostic
status codes.
Field Status Code Meaning
<POL> <space> Positive
<–> Negative
<^> Over-range
<]> Underrange
<UNIT> L Pounds
K Kilograms
T Tons
M Metric tons
G Grams
O Ounces
R Grains
<space> None
<G/N> G Gross
N Net
g Emulated gross
n Emulated net
<S> <space> Valid
I Invalid
M In Motion
O Over/underrange
Z Center of zero
Table 8-3. Weight Data Codes
8.1.3 Diagnostic Codes

When using the diagnostic data stream, only one diagnostic status code is returned for the scale in a single data frame. The
diagnostic codes shown in Table 8-4 are listed in order of importance, from most critical to least critical error type; only the most
critical diagnostic code is returned in the data stream.
Note All current diagnostic errors can be queried using the diagnostic serial commands (see Section 6.0 on page 70).
Field Status Code Meaning

<D> P Power supply
S Secondary communication
E Excitation
C Cell connection
R Zero reference
V Overloaded cell
D Drift
U Underloaded cell
N Peak noise
L Unbalanced cell
<space> No error
Table 8-4. Diagnostic Status Codes

8.2 Data Formatting Examples

8.2.1 Formatting Data from Multiple Scales
Data from multiple scales can be streamed or polled using one or several formats, to one or more comm ports.
Example, given a four-scale system with the following data format assigned to FMT1:
FMT1=<SC><P><W7.><S>
All four scales can be set up to stream data to the same communications port (COM1).
SC1.STREAM=COM1
SC2.STREAM=COM1
SC3.STREAM=COM1
SC4.STREAM=COM1
All four scales can also be set up to stream data using FMT1.
SC1.SFMT=FMT1
SC2.SFMT=FMT1
SC3.SFMT=FMT1
SC4.SFMT=FMT1
This configuration will output a string of four concatenated FMT1 frames, one for each scale. Assuming all scales
are at zero, the output at COM1 might look like the following:
1 0Z 2 0Z 3 0Z 4 0Z
8.2.2 Using the Start/Stop Streaming Commands

The SX (start streaming for all scales) and EX (stop streaming for all scales) can be used to toggle streaming and off for the
scale system. Individual scale output can also be included or excluded from the streamed output using the SCs.SX and SCs.EX
commands to start or stop the output from Scale s.
Example: given the four-scale concatenated stream described above, Scale 1 could be excluded by using the
SC1.EX command:
2 0Z 3 0Z 4 0Z
Or, to restore the Scale 1 output but exclude Scale 3 output from the streamed data:
SC1.SX
SC3.EX
1 0Z 2 0Z 4 0Z
8.2.3 Encapsulating Data with Prefix and Postfix Characters

Prefix and postfix characters can be added to streamed or polled output from a specified communications port. Specify the
decimal value of the ASCII character to add on the prefix and postfix character commands shown below:
COM1.STRM.PREF=2
COM1.STRM.POST=3
<STX>1 0.00Z SCALE2: 0.00 0.00Z DIAG:.<ETX>

Maintenance and Troubleshooting
9.0 Maintenance and Troubleshooting

9.1 Cell Emulation
Cell emulation allows the output of a failed load cell to be emulated by using the remaining cells in the system to estimate the
value of the failed cell. The calculation of the emulation value depends the calibration type used to calibrate the scale. The
performance of the emulation for the three calibration types: 2-POINT, CORNERMATCH and SECTIONMATCH may vary
drastically by application. The following guidelines are presented to help select the proper calibration type and get the best
possible performance from your scale if emulation is being used.
Note Cell emulation is not Legal for Trade.
9.1.1 Section Match

Section match calibration is used primarily on truck scales. Truck scales use the concept of sections to describe a scale. A
section is a pair of cells directly across from each other on the scale. In load cells 1 and 2, 3 and 4 and 5 and 6 make up the
three sections of the scale. The trimming/calibration process requires trimming the scale one section at a time, therefore three
calibration measurements should be made. One between cells 1 and 2, one between cells 3 and 4 and one between 5 and 6.
Section match works best when both cells in a section have the same capacity and sensitivity and the load on the scale will
normally be placed along the center line of the scale (with respect to the two cells in a section).
Emulation performance on section match type scales is highly dependent on the ability of the operator to position the center of
gravity of the load along the center line of the scale.
1 3 5
Center line of scale
2 4 6
Figure 9-1. Example of scale sections
9.1.2 Corner Match

Corner match calibration can be used on any scale base with two or more cells. It is increasingly effective as the number of load
cells in the system increases. Trimming/calibrating the scale requires one measurement for each load cell in the system with
the weight placed directly over the load cell to be trimmed.
Corner match works best on truck scales with 8 or more load cells and on rectangular or odd-shaped bases where the typical
load on the scale cannot be easily centered with respect to all load cells on the system.
Corner match type scales provide the best emulation performance on bases with a larger number of cells (e.g., truck scales
with 8 or more cells). On smaller bases with 5 or fewer cells, it provides the best average emulation performance when the
center of gravity for the load cannot be easily centered with respect to all the load cells in the system (e.g., loads with small
footprints on a large base).
9.1.3 2-Point
2-point calibration can be used on any scale base when no trimming is needed. Calibration requires only a zero and span
measurement.
2-point is the only calibration type that can be used on single load cell or pre-trimmed (analog J-Box) type scales. On multi-cell
systems, 2-point works best on bases where the load's center of gravity will normally be centered with respect to all load cells.
This is especially true for tank and hopper scales.
2-point emulation is not allowed on scales defined by a single load cell or bases with a single load cell or pre-trimmed (analog
Junction Box). On multi-cell systems, emulation performance is highly dependent on the ability to center the load with respect to
all the load cells in the system. In general, the closer the load footprint size is to the size of the deck, the better the emulation
performance will be.

9.1.4 Cell Emulation in VIRTUi²

To enable cell emulation in VIRTUi²:
1. Log in to the VIRTUi² Configuration Utility as a user with administrator rights (see Section 5.2 on page 65).
2. If the bad load cell needs to be identified, use the Diagnostics Monitor in the Tools menu to make that determination.
3. From the Tools menu, select Cell Emulation.
Figure 9-2. Cell Emulation Dialog Box
4. From the list of scales on the left side of the Cell Emulation dialog box, click the scale containing the bad load cell.
5. From the Simulated Cell list, click the load cell to be emulated.
6. Click the Download button to enable emulation for the selected load cell.
9.1.5 Cell Emulation with 920i Indicator

1. When a load cell error occurs press the Diagnostic Softkey to view the diagnostic screen.
2. Used the up and down arrows to navigate to the load cell with the error.
3. Press the Cell Emulation softkey to simulate that load cell.
Note Only 1 cell may be emulated per iQUBE² Scale.

9.2 Restore System Defaults

System defaults can be restored by using EDP commands or manually resetting the iQUBE².
EDP Command Explanation
RESETCONFIGURATION Clears all parameters and all primary/secondary IDs and addresses.
RS Resets the software to restart all processes in the core.
RESETDEFAULT Resets all parameters to default, but leaves the primary/secondary IDs intact.
Table 9-1. Reset EDP Commands
Use the following procedure to manually reset the system to its default settings. This also resets addresses and IDs. To restore
system defaults and retain addresses and IDs, use the RESETDEFAULT EDP command in Table 9-1.
1. Ensure SW1 is set to CFG.
S1
S1
SW1 Option Card Connection
LED
LED
LED
LED
Figure 9-3. LED Lights Location
2. Press and hold S1 until the LED lights blink 4-5 times and then remain a steady green.
Note If S1 is not held long enough, when released, lights flash red and then go out indicating the system has not been set.
3. Set SW1 to OFF to overwrite stored system parameters with default values.
Power cycling the unit without overwriting stored parameters reloads stored parameters including previously
Note assigned secondary board IDs and addresses.

9.3 Installing Firmware Updates

The iQUBE² Flash Updater application is automatically installed with VIRTUi². If using VIRTUi², the iQUBE² Flash Updater can
be run by clicking Start » All Programs » Rice Lake Weighing Systems » iQUBE² Flash Updater.
Because the iQUBE² Flash Updater uses the same port as VIRTUi², the VIRTUi² services must be stopped before the
Note iQUBE² Flash Updater can execute a firmware update. To stop VIRTUi² services, open Services by doing one of the
following:
1. From the Windows Start menu, select Run..., type services.msc in the prompt, then click OK.
2. From the Windows Start menu, select Control Panel, open Administrative Tools, then open Services.
3. Select Services from the VIRTUi² Configuration Utility Tools menu.
4. Then, right-click on each VIRTUi² service and select STOP.
Figure 9-4. Flash Updater
5. Connect the programming cable to the J14 connector. See Table 9-2.
1 1 1 DB9
FEMALE
J14
S1
PN 112262
S2 RTS
DTR
7
4
RTS
DTR
485 232
GND +V GND +V
1 RxD 3 TxD
J6
12
TxD 2 RxD
HDPLX FDPLX GND1
POWER SUPPLY GND 5 SG
CONNECTOR
PC SERIAL PORT
CFG
SW1
CONFIG SWITCH
OFF
Figure 9-5. Host Connection to iQUBE² CPU Board
iQUBE² J14 Connections DB9 Female Connector

Pin Signal Pin Signal
1 GND 5 GND
2 GND1 NC —
3 TxD 2 RxD
4 RxD 3 TxD
5 DTR 4 DTR
6 RTS 7 RTS
Table 9-2. Host Communications DB9 Connections

6. In the iQUBE² Updater, use the COM Port pull-down menu to select the communications port of the PC that the
iQUBE² is connected to.
7. If necessary, use the Baud Rate pull-down menu to specify a different baud rate.
8. Click the ellipses (...) to browse to and select the iQUBE² firmware file (.hex extension).
9. Click the Program button. Programming may take up to 1 minute to complete.
A confirmation dialog box appear when the firmware update is complete.
10. Remove the programming cable from the J14 connector.
If VIRTUi² Services were stopped prior to the firmware update, restart them. Use the instructions found earlier in this
Note chapter to access Services, then right-click on the two VIRTUi² services and select START.
9.4 Replacing CPU Boards

9.4.1 1280 Configuration
For more information on 1280 configuration, see the 1280 Enterprise Series Technical Manual (PN 167659).
1. Remove power from the iQUBE² system.
2. Remove the CPU board to be replaced. Label the load cell cables to ensure the load cell connectors will be plugged
into the same connectors on the replacement CPU.
3. Install the new CPU board by connecting the system exactly as it was with the old board.
4. Connect power to system and place in SETUP mode by moving SW1 to the CFG position (see Figure 9-5 on page 90).
5. Default all iQUBE² boards in the group as in Section 9.2 on page 89.
6. Enter configuration on the 1280, then enter Communications.
7. Navigate to the iQUBE² port, and enter iQUBE² Setup Mode.
8. Click Test Communications. If successful, proceed. If not successful, run through the checklist in Section 2.1 on
page 5 and Section 3.2 on page 24.
9. Click on Start Auto Assign Procedure and proceed as in Section 3.3 on page 27.
10. Click on Send to Device when auto assign is complete.
11. Click Both to download configuration and calibration.
12. Save and exit, test and verify.
9.4.2 920i Configuration

For more information on 920i configuration, see the 920i Technical Manual (PN 67887).
2. Remove the CPU board to be replaced. Label the load cell cables to ensure the load cell connectors will be plugged
into the same connectors on the replacement CPU.
4. Connect power to the system and place it in SETUP mode by moving SW1 to the CFG position (see Figure 9-5 on
page 90).
5. Default all boards in the group as in Section 9.2 on page 89.
6. Go into configuration on the 920i, and navigate to Serial.
7. Navigate to the iQUBE² port, and drop down to Config.
8. Press Connect. If asked to choose a configuration profile between the 920 and iQUBE², choose the 920i
configuration. If NAK is shown, check your wiring and DIP switch settings on the primary board.
Note Board 1 or primary board is the board connected to the 920i serial port
9. Navigate to Boards, press the Auto Assign softkey, then walk back to the iQUBE² group at the scale.

10. Verify each board has flashing load cell lights, then press the S1 button on board 2-4, and end by pressing the first
board. All load cell lights on all boards will go off.
11. Return to the 920i, verify secondary boards have been addressed, and press done.
12. Navigate to Config, press the Download softkey and push both the configuration and calibration information.
13. Save and exit or perform a calibration as needed.
9.4.3 VIRTUi² Configuration Utility

Replacing a board is best done by modifying a stored system configuration that was uploaded from the system’s primary CPU
board via VIRTUi² Configuration Utility.
Replacing the Primary CPU Board
1. Load the stored configuration for the system into the RLWS configuration utility.
3. Remove the primary CPU board to be replaced. Label the load cell cables to ensure the load cell connectors will be
plugged into the same connectors on the replacement CPU.
page 90).
6. Connect iQUBE²’s primary CPU using the system configuration utility.
7. Manually type in the new board ID (see Section 5.1 on page 60) or delete the existing board ID.
8. Download the stored configuration file to the iQUBE², then return SW1 to the OFF position.
Replacing a Secondary CPU board
1. Load the stored configuration for the system into the RLWS configuration utility.
3. Remove the secondary CPU board to be replaced. Label the load cell cables to ensure the load cell connectors will be
plugged into the same connectors on the replacement CPU.
page 90).
6. Connect iQUBE²’s primary CPU using the system configuration utility.
7. In the configuration utility, find the ID of the secondary board that was replaced in the list of Secondary IDs.
8. Highlight the field that contains the old 8-digit hexadecimal ID and type the 8-digit hexadecimal ID of the new board
(not case-sensitive).
9. Download the stored configuration file to the iQUBE², then place the system in WEIGH mode by moving SW1 to the
OFF position.

9.5 Replacing Transient Board

Transient protection boards are recommended on each end of a power supply run when an external DC supply is used, and on
any power supply cables to secondary units where the secondary enclosure runs are longer than 75'. To replace a transient
protection board (PN 101369) in the iQUBE² use the following instructions.
1. Disconnect the power to the iQUBE².
2. Loosen the top screws and remove the cover from the iQUBE².
3. Disconnect all cables attached to the power board/transient protector board.
4. Loosen the screws securing the mounting bracket to the enclosure.
Remove cables Remove cables
Loosen screws
to remove
mounting
bracket
Figure 9-6. Disconnect Cables – AC Powered iQUBE² Shown

5. Loosen the screws to remove the transient protector board from the mounting bracket.
6. Align the new transient protection board with the standoffs on the existing mounting bracket and secure with the
existing screws.
The transient protection board can be installed in either direction; the connectors are crossed over to prevent a
Note connection error.
Existing Mounting
Bracket
Standoffs
Transient Protection
Board 4-40NC x 1/4 Screws
Figure 9-7. Replace Transient Board
7. Reinstall the mounting bracket in the enclosure.

8. Connect the cables to the power board and transient protector board. See Figure 9-8.
• Connect the power cable to the power supply.
• Connect the cable from the power supply to the transient protection board (J1).
• Connect the cable from the transient protection board (J2) to the CPU board (J6).
Cable from
power supply Power Supply Cable
to transient
protection
Transient Board J2
Transient Board J1
Cable from transient

protection to CPU
CPU Board (J6) board (J6)
Figure 9-8. Connect Cables to Power Board and Transient Protector Board
+ VDC GND
In from Out to CPU
power Board (J6)
GND + VDC
Figure 9-9. Transient Protection Board Wiring

9. Replace the enclosure cover.
10. Reconnect the power to the iQUBE².
Note See iQUBE² Transient Protection Installation Addendum (PN 160051) for initial installation instructions.

9.6 Troubleshooting
The following section provides information to assist for troubleshooting or repairing the iQUBE².
Materials needed to accomplish these steps are:
• 1280, 920i or VIRTUi² Configuration Utility loaded onto a PC
• Digital voltmeter
9.6.1 General Steps

To determine that the iQUBE² has power, check LED HB1 on the core module and LEDs for the load cells assigned on each
connector board (see Figure 2-4 on page 11).
Use a voltmeter to measure the voltage at connector J6. Pin 1 should show at least 6 volts.
Verify communication LED5 on the core module is flashing.
If using VIRTUi², if the iQUBE² CPU board’s power and LEDs are all properly lit, launch the Diagnostic Monitor from the VIRTUi²
Configuration Utility Tools menu to run diagnostic tests and view errors. Launch the Cell Monitor from the Tools menu to view
the outputs of each load cell.
If the configuration looks good, check the outputs of each load cell. Cell outputs should change when a weight on top of each
cell or when the load cell cable is disconnected.
If these steps do not resolve the problem, contact Rice Lake Weighing Systems technical support for further assistance.
Symptom Cause/Remedy
iQUBE² seems dead Cycle power on the iQUBE² and check that HB1 is blinking green
No LEDs lit for load cells Ensure SW1 is set to OFF, or a download from VIRTUi² is required after setup is completed
Some LEDs lit green or red Green light means good configuration and good cell; Red indicates a load cell fault or bad A/D
conversion. Swap load cell cable to another position
No scale or iQUBE² in host device Configuration setup and download needed to setup configuration the iQUBE² (see Section 3.2 on
configuration page 24)
Ensure setup switch (DIP switch 4 on the core module) is ON to enable download from host device
to iQUBE²
Very large trim factors Verify that the capacity and sensitivity of each configured load cell is correct
Cal-Match failure Check CalType for proper calibration type
Calibration shift Possible mechanical problem or corrupted data stored in iQUBE²;
If another device connected to the iQUBE² causes this, check for proper common grounding
No communication In setup of iQUBE², press the Connect softkey to verify communications (see Section 3.2.4 on
page 26); This step retrieves the serial numbers of the attached iQUBE² units for verification; Check
communication wiring and switches 5 and 6
No communication with secondary Perform the MS.AUTO function or assign secondary units through VIRTUi².
unit
No fiber-optic communication Check for damaged fiber cable. Verify proper connection of transmit to receive;
Check RS-232 communications to determine if the communications failure is limited to the fiber
communications board
No Ethernet communication Verify IP address and connections; Try to connect using Telnet software
Table 9-3. iQUBE² Troubleshooting

10.0 Specifications
AC Model Power Environmental
Line Voltages 115 or 230 VAC Operating Temperature 14°F to 104°F (-10°C to 40°C) (legal);
Frequency 50 or 60 Hz -13°F to 140°F (-25°C to 60°C) (industrial)
Current Draw 2 A (max per 4 CPU system) Storage Temperature -13°F to 158°F (-25°C to 70°C)
Humidity 0-95% relative humidity
DC Model Power
Input Voltages 6 - 12 VDC Enclosures
Current Draw/Board* 520 mA (max) @ 7.5VDC
*Does not include installed option card Stainless Steel 8 x 10 in
Enclosure Dimensions 8.91 in x 10.13 in x 4.29 in
A/D Specifications 226.3 mm x 257.3 mm x 109 mm
Excitation Voltage 5 VDC (Single Sided) Weight 12 lb (5.44 kg)
16x350Ω Rating/Material NEMA Type 4X/Stainless Steel
Input Range ± 78 mV
FRP Large 10 x 12 in
Signal Sensitivity 0.3 µV/grad @ 30Hz
0.5 µV/grad @ 100Hz Enclosure Dimensions 11.30 in x 13.33 in x 5.57 in
1.2 µV/grad @ 500Hz 287 mm x 338.6 mm x 141.5 mm
A/D Sample Rate 2.5 - 500 Hz (Selectable) Weight 10 lb (4.53 kg)
Input Impedance > 1 MΩ typical Rating/Material NEMA Type 4X/FRP
Internal Resolution 16,777,216 Counts FRP Small 8 x 10 in
Input Sensitivity 10 nV per internal count
Enclosure Dimensions 9.31 in x 11.31 in x 5.42 in
Display Resolution 100 000 dd
236.5 mm x 287.2 mm x 137.7 mm
System Linearity Within 0.01% of full scale
Weight 9 lb (4.05 kg)
Zero Stability 150 nV/°C, maximum
Rating/Material NEMA Type 4X/FRP
Span Stability 3.5 ppm/°C, maximum
Transient Protection 600 W Bi-directional
Certifications and Approvals
Scale Update Rates (Streaming)
NTEP
1 CPU 500 per second (typical max)
CoC Number: 03-032A1
Accuracy Class: III/IIIL; nmax : 10 000
Measurement Canada
Digital I/O Specifications Approval Number: AM-5561, Rev. 1
Accuracy Class: III/IIIHD; nmax : 10 000
Number of Channels 4 Configurable
Transient Protection 300 W Bi-directional
Electrical/Channel 25mA @ 5 V TTL (Active Low)
Input
Configurations ZERO, TARE, NT/GRS, UNITS, PRINT,
CLRCN,CLRTAR
Read Time 5 ms (typical)
Output
Configurations SETPNT, CELHLTH, HOSTCTL
Write Time 5 ms (typical)
Serial Communications
Port 1 RS-232/422/485
9,600 - 460,800 Baud
Port 2 Options: Fiber-Optic, Ethernet,
Wireless Ethernet, USB,
RS-232/422/485
9,600 - 460,800 Baud
M/S Port RS-485 (2-wire)
450,000 Baud

© Rice Lake Weighing Systems Specifications subject to change without notice.
Rice Lake Weighing Systems is an ISO 9001 registered company.
230 W. Coleman St. • Rice Lake, WI 54868 • USA
U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319
June 30, 2021 www.ricelake.com PN 106113 Rev G

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iQUBE²®

Digital Diagnostic Junction Box

June 30, 2021 PN 106113 Rev G

Rice Lake Weighing Systems® is a registered trademark of

© Rice Lake Weighing Systems ● All Rights Reserved i

Rice Lake continually offers web-based video training on a growing selection

ii Visit our website www.RiceLake.com

5.0 VIRTUi² Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

© Rice Lake Weighing Systems ● All Rights Reserved iii

9.4 Replacing CPU Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Rice Lake continually offers web-based video training on a growing selection

iv Visit our website www.RiceLake.com

Note Install most current 1280 and 920 firmware if possible.

© Rice Lake Weighing Systems ● All Rights Reserved 1

2 Visit our website www.RiceLake.com

1.3 System Configurations and Options

1.4 Support Software

© Rice Lake Weighing Systems ● All Rights Reserved 3

1.5 Printed Information

4 Visit our website www.RiceLake.com

2.1 Installation Check Lists

2.1.1 Location Check List

2.1.2 Wiring Check List

© Rice Lake Weighing Systems ● All Rights Reserved 5

2.2 Unpacking and Assembly

2.3 Power Considerations

6 Visit our website www.RiceLake.com

2.3.1 System Current Draw

Current Draw Example:

2.3.2 System Voltage Drop

© Rice Lake Weighing Systems ● All Rights Reserved 7

Power Cable Voltage Drop

Voltage Drop Example

2.4 Transient Protection

2.4.1 Single Point Grounding System

DC NOTE: Connection for analog junction boxes or

12 gauge wire recommended

Power Company Ground Rod

Figure 2-1. Truck Scale Single Point Grounding Example

8 Visit our website www.RiceLake.com

2.5 Mounting the Enclosure

2.6 Cable Connections

© Rice Lake Weighing Systems ● All Rights Reserved 9

2.6.2 Stripping Cables

Cut insulated jacket here

Figure 2-2. Foil Shielded Cable

Braid Shielded Cables

Figure 2-3. Braid Shielded Cable

Load Cell Cables

10 Visit our website www.RiceLake.com

2.7 iQUBE² Board

Figure 2-4. CPU Board

© Rice Lake Weighing Systems ● All Rights Reserved 11

2.8 Load Cells

2.8.1 Load Cell Wiring

Pins (J1–J4) Function

12 Visit our website www.RiceLake.com

2.9 Serial Communications

DIP Switch Selections Settings