Yamaha Why Brugermanual

OWNER’S MANUAL
YH50
5XS-F8199-E0
EAU04576
INTRODUCTION
Welcome to the Yamaha world of motorcycling!
As the owner of the YH50, you are benefiting from Yamaha's vast experience and newest technology regarding the design
and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YH50. The owner's manual does
not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself and others
from trouble and injury.
In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
EAU00005
IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to the
scooter operator, a bystander, or a person inspecting or repairing the scooter.
A CAUTION indicates special precautions that must be taken to avoid damage to

the scooter.
NOTE : A NOTE provides key information to make procedures easier or clearer.
NOTE :
•This manual should be considered a permanent part of this scooter and should remain with it even if the
scooter is subsequently sold.
•Yamaha continually seeks advancements in product design and quality. Therefore, while this manual
contains the most current product information available at the time of printing, there may be minor
discrepancies between your scooter and this manual. If you have any questions concerning this manual,
please consult your Yamaha dealer.
IMPORTANT MANUAL INFORMATION
EW000002
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS
SCOOTER.
EAUM0023
YH50
OWNER'S MANUAL
© 2003 by MBK INDUSTRIE
1st Edition, January 2003
All rights reserved
Any reprinting or unauthorized use
without the written permission of
MBK INDUSTRIE
is expressly prohibited.
Printed in France.
EAU00009
TABLE OF CONTENTS
1 GIVE SAFETY THE RIGHT OF WAY 1
2 DESCRIPTION 2
3 INSTRUMENT AND CONTROL FUNCTIONS 3
4 PRE-OPERATION CHECKS 4
5 OPERATION AND IMPORTANT RIDING POINTS 5
6 PERIODIC MAINTENANCE AND MINOR REPAIR 6
7 SCOOTER CARE AND STORAGE 7
8 SPECIFICATIONS 8
9 CONSUMER INFORMATION 9
EAU00021
EW000015
GIVE SAFETY THE RIGHT OF WAY
GIVE SAFETY THE RIGHT OF WAY .................................................. 1-1

Further safe-riding points .................................................................... 1-2
1
Scooters are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However,
they also impose certain limits, which you must accept; even the best scooter does not ignore the laws of
physics.
1
Regular care and maintenance are essential for preserving value and operating condition of your scooter.
Moreover, what is true for the scooter is also true for the rider: good performance depends on being in good
shape. Riding under the influence of medication, drugs and alcohol is, of course, out of the question. Scooter
riders—more than car drivers—must always be at their mental and physical best. Under the influence of
even small amounts of alcohol, there is a tendency to take dangerous risks.
Protective clothing is as essential for the scooter rider as seat belts are for car drivers and passengers.
Always wear a complete scooter suit (whether made of leather or tear-resistant synthetic materials with
protectors), sturdy boots, scooter gloves and a properly fitting helmet. Optimum protective wear, however,
should not encourage carelessness. Although full-coverage helmets and suits, in particular, create an illu-
sion of total safety and protection, motorcyclists will always be vulnerable. Riders who lack critical self-
control run the risk of going too fast and are apt to take chances. This is even more dangerous in wet weather.
The good motorcyclist rides safely, predictably and defensively — avoiding all dangers, including those
caused by others.
Enjoy your ride!
1-1
EAU02964
Further safe-riding points

• Be sure to signal clearly when making turns.
• Braking can be extremely difficult on a wet road. Avoid hard braking, because the scooter could slide. 1
Apply the brakes slowly when stopping on a wet surface.
• Slow down as you approach a corner or turn. Once you have completed a turn, accelerate slowly.
• Be careful when passing parked cars. A driver might not see you and open a door in your path.
• Railroad crossings, streetcar rails, iron plates on road construction sites, and manhole covers become
extremely slippery when wet. Slow down and cross them with caution. Keep the scooter upright, otherwise
it could slide out from under you.
• The brake lining could get wet when you wash the scooter. After washing the scooter, check the brakes
before riding.
• Always wear a helmet, gloves, trousers (tapered around the cuff and ankle so they do not flap), and a
bright colored jacket.
• Do not carry too much luggage on the scooter. An overloaded scooter is unstable. Use a strong cord to
secure any luggage to the carrier. A loose load will affect the stability of the scooter and could divert
your attention from the road.
1-2
EAU01161
DESCRIPTION
Left view .............................................................................................. 2-1

Right view............................................................................................ 2-2
2
DESCRIPTION
Left view
1 2 3 4
1. Rear brake lever (page 3-5, 6-12, 6-15) 5. Final transmission oil filler cap (page 6-6)
2. Fuel gauge (page 3-3) 6. Kick starter (page 3-7)
3. Speedometer (page 3-3) 7. Air filter (page 6-7)
4. Main switch (page 3-1, 3-8)
2-1
DESCRIPTION
Right view
8 9 10 11
14
13
12
8. Rear carrier (page 3-9) 12. Luggage hook (page 3-9)

9. Passenger seat — 13. Battery / fuse (page 6-18 — 6-19)
10. Throttle grip (page 6-9, 6-15) 14. Fuel and oil tank cap (page 3-5)
11. Front brake lever (page 3-5, 6-12, 6-15)
2-2
EAU00027
INSTRUMENT AND CONTROL FUNCTIONS
Main switch / steering lock .................................................................. 3-1

Indicator and warning lights ................................................................ 3-2
Speedometer unit ................................................................................ 3-3
Fuel gauge .......................................................................................... 3-3
Handlebar switches ............................................................................. 3-4
Front brake lever ................................................................................. 3-5
Rear brake lever .................................................................................. 3-5 3
Fuel and 2-stroke engine oil tank caps ............................................... 3-5
Fuel ..................................................................................................... 3-6
Catalytic converter .............................................................................. 3-7
2-stroke engine oil ............................................................................... 3-7
Kickstarter ........................................................................................... 3-7
Rider seat ............................................................................................ 3-8
Storage compartment ......................................................................... 3-8
Carrier ................................................................................................. 3-9
Luggage hook ..................................................................................... 3-9
EAU00038 EW000016
OFF “ ”
N
All electrical systems are off. The key Never turn the key to “ ” or “ ”
PE
O
PUSH
can be removed. while the scooter is moving, otherwise
EAU04470 the electrical systems will be switched
CHECK “ ” off, which may result in loss of control
The 2-stroke engine oil level warning or an accident. Make sure that the scoo-
light should come on. See page 3-2 for ter is stopped before turning the key
3 ZAUM0253
an explanation of the engine oil level to “ ” or “ ”.
EAU00029 warning light.
Main switch/steering lock EAU00040
The main switch/steering lock controls LOCK “ ”

the ignition and lighting systems, and The steering is locked, and all electrical
is used to lock the steering. The various systems are off. The key can be
positions are described below. removed.
EAU04384
ON “ ” To lock the steering

All electrical circuits are supplied with 1. Turn the handlebars all the way to
power, the taillight and meter lighting the left.
come on, and the engine can be 2. Push the key in from the “ ”
started. The key cannot be removed. position, and then turn it to “ ”
while still pushing it.
NOTE : 3. Remove the key.
The headlight comes on as soon as the
engine is started. To unlock the steering
Push the key in, and then turn it to “ ”
while still pushing it.
3-1
NOTE :
If the warning light does not come on
when the key is in the " " position or
does not go off after the 2-stroke engine
oil tank has been refilled, have a
Yamaha dealer check the electrical cir-
1 cuit.
1 2
ZAUM0184 ZAUM0357
3
EC000000
1. Turn signal indicator light " " 1. Oil level indicator light " "
2. High beam indicator light " `" Do not operate the scooter until you
EAU03034 EAU02958
know that the engine oil level is
Indicator and warning lights Oil level warning light " " sufficient.
This warning light comes on when the
EAU00057
Turn signal indicator light " " key is in the " " position or when the
This indicator light flashes when the oil level in the 2-stroke engine oil tank
turn signal switch is pushed to the left is low during operation. If the warning
or right. light comes on during operation, stop
immediately and fill the oil tank with
EAU00063
Yamalube 2 or equivalent 2-stroke
High beam indicator light " "
engine oil of either JASO grade "FC"
This indicator light comes on when the
or ISO grades "EG-C" or "EG-D". The
high beam of the headlight is switched
warning light should go off after the 2-
on.
stroke engine oil tank has been refilled.
3-2
2
1 1
3 ZAUM0185 ZAUM0358
1. Speedometer 1. Fuel gauge

2. Odometer
EAU00098 EAU00113
Speedometer unit Fuel gauge

The speedometer unit is equipped with The fuel gauge indicates the amount
a speedometer and an odometer. The of fuel in the fuel tank. The needle
speedometer shows riding speed. The moves towards "E" (Empty) as the fuel
odometer shows the total distance level decreases. When the needle
traveled. reaches "E", refuel as soon as possi-
ble.
NOTE :
Do not allow the fuel tank to empty itself
completely.
3-3
EAUM0097
Turn signal switch " / ""

To signal a right-hand turn, push this
1 switch to " ". To signal a left-hand
2 turn, push this switch to " ". When
3 released, the switch returns to the
4 center position. To turn off the turn si- 1
gnal lights, push the cancel button, and
ZAUM0359
then release it. ZAUM0360
3
EAU00129
1. Dimmer switch " / " 1. Start switch " "
Horn switch " "
2. Cancel button
3. Turn signal switch " / " Press this switch to sound the horn.
4. Horn switch " "
EAU00118 EAUM0063
Handlebar switches Start switch " "

EAU03888 Push this switch while applying the front
Dimmer switch " / " or rear brake to crank the engine with
Set this switch to " " for the high beam the starter.
and to " " for the low beam. EC000005
See page 5-1 for starting instruc-

tions prior to starting the engine.
3-4
1 1 2
1
3 ZAUM0084 ZAUM0085 ZAUM0361
1. Front brake lever 1. Rear brake lever 1. Oil tank cap

2. Fuel tank cap
EAU03882 EAU00163 EAU03463
Front brake lever Rear brake lever Fuel and 2-stroke engine oil
The front brake lever is located on the The rear brake lever is located on the tank caps
right handlebar grip. To apply the front left handlebar grip. To apply the rear The fuel tank cap and the 2-stroke
brake, pull this lever toward the brake, pull this lever toward the engine oil tank cap are located under
handlebar grip. handlebar grip. the seat. (See page 3-8 for seat opening
and closing procedures.)
Fuel tank cap

To remove the fuel tank cap, turn it
counterclockwise, and then pull it off.
To install the fuel tank cap, turn it
clockwise.
3-5
EAU00185
EC000008
1
Immediately wipe off spilled fuel with
2 a clean, dry, soft cloth, since fuel may
deteriorate painted surfaces or plas-
tic parts.
ZAUM0204 ZAUM0020
3
EAU04206
1. Filler tube Recommended fuel:

2. Fuel level REGULAR UNLEADED
EAU03753 GASOLINE ONLY
2-stroke engine oil tank cap
To remove the 2-stroke engine oil tank
Fuel Fuel tank capacity:
Make sure that there is sufficient fuel Total amount:
cap, pull it off.
in the tank. Fill the fuel tank to the 7.2 L
To install the 2-stroke engine oil tank
bottom of the filler tube as shown.
cap, push it into the oil tank opening.
Your Yamaha engine has been
EW000130
EW000025 designed to use regular unleaded
gasoline with a research octane
Make sure that the fuel and 2-stroke • Do not overfill the fuel tank,
number of 91 or higher. If knocking (or
engine oil tank caps are properly otherwise it may overflow when
pinging) occurs, use a gasoline of a
the fuel warms up and expands.
installed before riding the scooter. different brand or premium unleaded
• Avoid spilling fuel on the hot
fuel. Use of unleaded fuel will extend
engine.
spark plug life and reduce maintenance
costs.
3-6
EAU03098 EAU03750
Catalytic converter 2-stroke engine oil

This scooter is equipped with a catalytic Make sure that there is sufficient oil in
converter in the muffler. the 2-stroke engine oil tank. Add the
EW000128
recommended 2-stroke engine oil if
1
necessary.
The exhaust system is hot after
operation. Make sure that the
NOTE :
3 exhaust system has cooled down
Make sure that the 2-stroke engine oil ZAUM0362
before doing any maintenance work.

tank cap is properly installed. 1. Kickstarter
EC000114 EAUS0015
Recommended oil: Kickstarter
The following precautions must be Yamalube 2 or equivalent To start the engine, push the kickstarter
observed to prevent a fire hazard or 2-stroke engine oil down lightly with your foot until the
other damages. (JASO grade "FC", gears engage, and then push it down
• Use only unleaded gasoline. or ISO grades "EG-C" or "EG-D") smoothly but forcefully.
The use of leaded gasoline will Oil quantity:
cause unrepairable damage to 1.3 L
the catalytic converter.
• Never park the scooter near
possible fire hazards such as
grass or other materials that
easily burn.
• Do not allow the engine to idle
too long.
3-7
OPEN
LOCK
N
OPEN
PE
UNLOCK
O
PUSH OPEN
LOCK
OPEN
UNLOCK
OPE
LOCK
N
OPEN
ZAUM0253 ZAUM0363 ZAUM0364

UNLOCK
3
EAU03091 EAUM0096
Rider seat Storage compartment

To open the rider seat To close the rider seat To unlock the storage compartment
1. Place the scooter on the 1. Fold the rider seat down, and then Insert the key in the lock and turn it 1/4
centerstand. push it down to lock it in place. turn clockwise.
2. Insert the key into the main switch, 2. Remove the key from the main
To open the storage compartment
and then turn it counterclockwise. switch if the scooter will be left
when it is unlocked
unattended.
Turn the knob 1/4 turn clockwise. The
NOTE :
knob will return to its original position
Do not push inward when turning the NOTE :
after released.
key. Make sure that the seat is properly
secured before riding. To close the storage compartment
3. Fold the rider seat up. Push the lid into the original position
To lock the storage compartment
Insert the key in the lock and turn it 1/4
turn counterclockwise, and then
remove the key.
3-8
EWA00005
1 1
• Do not exceed the load limit of 1.5
kg for the storage compartment.
• Do not exceed the maximum
load of 182 kg for the vehicle.
3 ZAUM0365 ZAUM0366
1. Carrier 1. Luggage hook
EAU00320 EAUT0020
Carrier Luggage hook

EW000032 EWAT0002
• Do not exceed the load limit of • Do not exceed the load limit of
3.0 kg for the carrier. 3.0 kg for the luggage hook.
• Do not exceed the maximum • Do not exceed the maximum
load of 182 kg for the vehicle. load of 182 kg for the vehicle.
3-9
EAU01114
PRE-OPERATION CHECKS
Pre-operation check list ....................................................................... 4-1
4
The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or
loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual
inspection, to check the following points before each ride.
EAU03439
Pre-operation check list

ITEM CHECKS PAGE
• Check fuel level in fuel tank.
Fuel • Refuel if necessary. 3-5 — 3-6
4 • Check fuel line for leakage.
• Check oil level in oil tank.
2-stroke engine oil • If necessary, add recommended oil to specified level. 3-5 — 3-7
• Check vehicle for oil leakage.
Final transmission oil • Check vehicle for oil leakage. 6-6
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
Front brake • Check fluid level in reservoir. 3-5, 6-13 — 6-15
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
Rear brake • Check pedal free play. 3-5, 6-13 — 6-15
• Adjust if necessary.
• Make sure that operation is smooth.
• Check cable free play.
Throttle grip 6-9, 6-15
• If necessary, have Yamaha dealer adjust cable free play
and lubricate cable and grip housing.
4-1
ITEM CHECKS PAGE
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-10 — 6-11
• Check air pressure.
• Correct if necessary.
Brake levers 6-12, 6-15
• Lubricate lever pivoting points if necessary.
Centerstand 6-16
• Lubricate pivot if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners — 4
• Tighten if necessary.
Instruments, lights, signals • Check operation.
3-2 — 3-4
and switch • Correct if necessary.
• Check fluid level.
Battery 6-18
• Fill with distilled water if necessary.
NOTE :
Pre-operation checks should be made each time the scooter is used. Such an inspection can be accomplished in a very
short time; and the added safety it assures is more than worth the time involved.
EWA00033
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the scooter.
4-2
EAU00372
OPERATION AND IMPORTANT RIDING POINTS
Starting the engine .............................................................................. 5-1

Starting off........................................................................................... 5-2
Acceleration and deceleration ............................................................. 5-2
Braking ................................................................................................ 5-3
Tips for reducing fuel consumption ..................................................... 5-3
Engine break-in ................................................................................... 5-4
Parking ................................................................................................ 5-4
5
EAU01118
EW000129
N
PE
• Become thoroughly familiar
O
with all operating controls and PUSH
their functions before riding.

Consult a Yamaha dealer
regarding any control or
function that you do not
ZAUM0253 ZAUM0367
thoroughly understand.
• Never start the engine or
Starting the engine
EAU02960
3. While applying the front or rear
operate it in a closed area for EC000046
brake, start the engine by pushing
any length of time. Exhaust fu- the start switch or by pushing the
5
mes are poisonous, and See page 5-4 for engine break-in ins- kickstarter lever down.
inhaling them can cause loss of tructions prior to operating the
consciousness and death vehicle for the first time. NOTE :
within a short time. Always If the engine fails to start by pushing
make sure that there is 1. Turn the key to " ", and when the the start switch, release the switch, wait
adequate ventilation. oil level warning light comes on, a few seconds, and then try again. Each
• For safety, always start the turn it to " ". starting attempt should be as short as
engine with the centerstand EC000045 possible to preserve the battery. Do not
down. crank the engine more than 5 seconds
If the oil level warning light does not on any one attempt. If the engine does
come on, have a Yamaha dealer not start with the starter motor, try using
check the electrical circuit. the kickstarter.
2. Close the throttle completely.
5-1
ECA00045
For maximum engine life, never

accelerate hard when the engine is
cold!
ZAUM0368 ZAUM0268
EAU04473 EAU00434
Starting off Acceleration and

NOTE : deceleration
The speed can be adjusted by opening 5
Before starting off, allow the engine to
warm up. and closing the throttle. To increase the
speed, turn the throttle grip in direction
a . To reduce the speed, turn the
1. While pulling the rear brake lever
throttle grip in direction b .
with your left hand and holding the
carrier with your right hand, push
the scooter off the centerstand.
2. Sit astride the seat, and then
adjust the rear view mirrors.
3. Switch the turn signal on.
4. Check for oncoming traffic, and
then slowly turn the throttle grip
(on the right) in order to take off.
5. Switch the turn signal off.
5-2
• Railroad crossings, streetcar
Tips for reducing fuel
EAU03093
rails, iron plates on road cons-

truction sites, and manhole consumption
covers become extremely Fuel consumption depends largely on
slippery when wet. Therefore, your riding style. Consider the following
slow down when approaching tips to reduce fuel consumption:
such areas and cross them with • Thoroughly warm up the engine.
caution. Avoid high engine speeds during
ZAUM0269
acceleration.
• Keep in mind that braking on a
Braking
EAU00435
wet road is much more difficult. • Avoid high engine speeds with no
Ride slowly down a hill, as load on the engine.
1. Close the throttle completely.
5 2. Apply both front and rear brakes
braking downhill can be very • Turn the engine off instead of
difficult. letting it idle for an extended length
simultaneously while gradually of time (e.g., in traffic jams, at
increasing the pressure. traffic lights or at railroad
crossings).
EW000057
• Avoid braking hard or suddenly

(especially when leaning over
to one side), otherwise the
scooter may skid or overturn.
5-3
EAU00436 EAU00461
150 — 500 km
Engine break-in Avoid prolonged operation above 1/2
Parking
There is never a more important period throttle. When parking, stop the engine, and
in the life of your engine than the period then remove the key from the main
between 0 and 1,000 km. For this switch.
500 — 1,000 km EW000058
reason, you should read the following Avoid cruising speeds in excess of 3/
material carefully.
Since the engine is brand new, do not
4 throttle. • Since the engine and exhaust
system can become very hot,
put an excessive load on it for the first ECAT0001
park in a place where
1,000 km. The various parts in the
pedestrians or children are not
engine wear and polish themselves to After 1,000 km of operation, be sure
likely to touch them.
the correct operating clearances. to replace the final transmission oil.
During this period, prolonged full- • Do not park on a slope or on
5
soft ground, otherwise the
throttle operation or any condition that 1,000 km and beyond
scooter may overturn.
might result in engine overheating must Avoid prolonged full throttle operation.
be avoided. Vary speeds occasionally. EC000062
EAUT0003*
EC000049
0 — 150 km Never park in an area where there
Avoid operation above 1/3 throttle. Stop are fire hazards such as grass or
If any engine trouble should occur
the engine and let it cool for 5 to 10 other flammable materials.
during the engine break-in period,
minutes after every hour of operation.
immediately have a Yamaha dealer
Vary the speed of the scooter from time
check the vehicle.
to time. Do not operate it at one set
throttle position.
5-4
EAU00462
PERIODIC MAINTENANCE AND MINOR REPAIR
Periodic maintenance and lubrication chart ............ 6-2 Changing the brake fluid ....................................... 6-15
Removing and installing the panel .......................... 6-5 Checking and lubricating the throttle grip .............. 6-15
Panel A .................................................................... 6-5 and cable
Checking the spark plug ......................................... 6-5 Lubricating the front and rear brakes levers .......... 6-15
Final transmission oil .............................................. 6-6 Checking and lubricating the centerstand ............. 6-16
Cleaning the air filter element ................................. 6-7 Checking the front fork .......................................... 6-16
Adjusting the carburetor .......................................... 6-9 Checking the steering ........................................... 6-17
Adjusting the throttle cable free play ....................... 6-9 Checking the wheel bearings ................................ 6-17
Tires ...................................................................... 6-10 Battery ................................................................... 6-18
Cast wheels .......................................................... 6-11 Replacing the fuse ................................................ 6-19
Adjusting the front brake lever free play ................ 6-12 Replacing a headlight bulb .................................... 6-20
Adjusting the front brake lever free play ................ 6-12 Replacing the brake taillight bulb .......................... 6-21
Checking the front brake pads .............................. 6-13 Replacing a turn signal light bulb .......................... 6-21 6
and rear brake shoes Troubleshooting ..................................................... 6-22
Checking the brake fluid level ............................... 6-14 Troubleshooting chart ............................................ 6-23
EAU03453 EAU00466
EW000061
Safety is an obligation of the owner.
Periodic inspection, adjustment and
This scooter is designed for use on
lubrication will keep your vehicle in the
paved roads only. If this scooter is
safest and most efficient condition pos-
operated in abnormally dusty,
sible. The most important points of
muddy or wet conditions, the air filter
scooter inspection, adjustment, and
element should be cleaned or
lubrication are explained on the
replaced more frequently, otherwise
following pages.
rapid engine wear may result.
EW000060 Consult a Yamaha dealer for proper
maintenance intervals.
If you are not familiar with scooter
maintenance work, have a Yamaha
dealer do it for you.
6
6-1
EAU03686
Periodic maintenance and lubrication chart

NOTE :
•The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
•From 30,000 km, repeat the maintenance intervals starting from 6,000 km.
•Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
ODOMETER READING (x 1,000 km)

ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1 6 12 18 24 CHECK
1 * Fuel line • Check fuel hoses and vacuum hose for cracks or damage. √ √ √ √ √
2 Spark plug • Replace. √ √ √ √ √
• Clean. √ √
3 Air filter element 6
• Replace. √ √
• Check electrolyte level and specific gravity.
4 * Battery √ √ √ √ √
• Make sure that the breather hose is properly routed.
• Check operation, fluid level and vehicle for fluid leak
√ √ √ √ √ √
5 * Front brake (See NOTE on page 6-4.)
• Replace brake pads. Whenever worn to the limit
• Check operation and adjust brake lever free play. √ √ √ √ √ √
6 * Rear brake
• Replace brake shoes. Whenever worn to the limit
• Check for cracks or damage. √ √ √ √ √
7 * Brake hose
• Replace. (See NOTE on page 6-4.) Every 4 years
8 * Wheels • Check runout and for damage. √ √ √ √
6-2
ANNUAL
1 6 12 18 24 CHECK
• Check tread depth and for damage.

• Replace if necessary.
9 * Tires √ √ √ √ √
• Check air pressure.
• Correct if necessary.
10 * Wheel bearings • Check bearing for looseness or damage. √ √ √ √
• Check bearing play and steering for roughness. √ √ √ √ √
11 * Steering bearings
• Lubricate with lithium-soap-based grease. Every 24,000 km
• Make sure that all nuts, bolts and screws are
12 * Chassis fasteners √ √ √ √ √
properly tightened.
13 Centerstand √ √ √ √ √
• Lubricate.
14 * Front fork • Check operation and for oil leakage. √ √ √ √
6
15 * Shock absorber assembly • Check operation and shock absorber for oil leakage. √ √ √ √
16 * Carburetor • Adjust engine idling speed. √ √ √ √ √ √
17 * Autolube pump √ √ √ √
• Bleed if necessary.
• Check vehicle for oil leakage. √ √ √
18 Final transmission oil
• Change. √ √ √
19 * V-belt • Replace. Every 10,000 km
20 * Front and rear brake
• Check operation. √ √ √ √ √ √
switches
6-3
ANNUAL
1 6 12 18 24 CHECK
21 Moving parts and cables • Lubricate. √ √ √ √ √

22 * Lights, signals and • Check operation.
√ √ √ √ √ √
switches • Adjust headlight beam.
EAU03541*
NOTE :
• The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
• Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
6
6-4
EAU01651
1 Checking the spark plug

The spark plug is an important engine
component, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
it should be removed and checked in
ZAUM0369 ZAUM0370
accordance with the periodic mainte-
1. Panel A nance and lubrication chart. In addition,
the condition of the spark plug can
EAU01777 EAUM0095
reveal the condition of the engine.
Removing and installing the Panel A
To remove the panel The porcelain insulator around the
panel center electrode of the spark plug
The panel shown above needs to be 1. Open the seat. (See page 3-8 for
6 seat opening and closing should be a medium-to-light tan (the
removed to perform some of the main-
procedures.) ideal color when the scooter is ridden
tenance jobs described in this chapter. normally). If the spark plug shows a
Refer to this section each time the pa- 2. Remove the panel by pulling it up
as shown. distinctly different color, the engine
nel needs to be removed and installed.
could be defective. Do not attempt to
To install the panel diagnose such problems yourself.
1. Insert the rear of the panel in the Instead, have a Yamaha dealer check
original position, and then push the scooter.
the front of the panel inward..
2. Close the seat.
6-5
EAU04228
Clean the surface of the spark plug
gasket and its mating surface, and then
Final transmission oil
wipe off any grime from the spark plug The final transmission case must be
checked for oil leakage before each
threads.
ride. If any leakage is found, have a
Tightening torque: Yamaha dealer check and repair the
a scooter. In addition, the final transmis-
Spark plug:
sion oil must be changed as follows at
23 Nm (2.3 m•kg)
ZAUM0037
the intervals specified in the periodic
a Spark plug gap maintenance and lubrication chart.
NOTE :
1. Start the engine, warm it up by
If a torque wrench is not available when
If the spark plug shows signs of riding the scooter for several mi-
installing a spark plug, a good estimate
electrode erosion and excessive nutes, and then stop the engine.
of the correct torque is 1/4 — 1/2 turn
carbon or other deposits, it should be 2. Place the scooter on the
past finger tight. However, the spark
replaced. centerstand. 6
plug should be tightened to the
3. Place an oil pan under the final
specified torque as soon as possible.
Specified spark plug: transmission case to collect the
BR8HS (NGK) used oil.
Before installing a spark plug, the spark

plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Spark plug gap:

0.6 — 0.7 mm
6-6
Recommended final transmission oil:

1 See page 8-1.
Oil quantity:
0.11 L
2 EWA00062
1
ZAUM0371
• Make sure that no foreign ZAUM0372
1. Oil filler cap material enters the final trans- 1. Screws

2. Oil drain bolt mission case.
4. Remove the oil filler cap and drain

• Make sure that no oil gets on
EAUM0071
the tire or wheel. Cleaning the air filter element
bolt to drain the oil from the final
transmission case. The air filter element should be cleaned
6 7. Check the final transmission case at the intervals specified in the periodic
5. Install the final transmission oil
for oil leakage. If oil is leaking, maintenance and lubrication chart.
drain bolt, and then tighten it to
check for the cause. Clean the air filter element more
the specified torque.
frequently if you are riding in unusually
wet or dusty areas.
Tightening torque:
Final transmission oil drain bolt: 1. Remove the air filter case cover
by removing the screws.
17 Nm (1.7 m•kg)
6. Add the specified amount of the

recommended final transmission
oil, and then install and tighten the
oil filler cap.
6-7
EC000082
1 2
• Make sure that the air filter
element is properly seated in
the air filter case.
1 3 4 • The engine should never be
operated without the air filter
element installed, otherwise the
ZAUM0373 ZAUM0156
piston(s) and/or cylinder(s)
1. Air filter element may become excessively worn.
5. Install the air filter case cover by

2. Pull the air filter element out, clean 3. Apply oil of the recommended
installing the screws.
it with solvent, and then squeeze type to the entire surface of the
the remaining solvent out. element, and then squeeze the
6
EW000075 excess oil out.
Use only a dedicated parts cleaning NOTE :

solvent. To avoid the risk of fire or The air filter element should be wet but
explosion, do not use gasoline or not dripping
solvents with a low flash point.
EC000089 Recommended oil:
Engine oil
To avoid damaging the foam material,
handle it gently and carefully, and do 4. Insert the element into the air filter
not twist or wring it. case.
6-8
EAU00631
Adjusting the carburetor

The carburetor is an important part of
the engine and requires very
sophisticated adjustment. Therefore, all
carburetor adjustments should be left a
to a Yamaha dealer, who has the
necessary professional knowledge and
experience. ZAUM0051
a Throttle cable free play
EAU00635
Adjusting the throttle cable

free play
The throttle cable free play should
6
measure 1.5 — 3.0 mm at the throttle
grip. Periodically check the throttle cable
free play and, if necessary, have a
Yamaha dealer adjust it.
6-9
EW000082 EW000077
• The tire air pressure must be Because loading has an enormous

checked and adjusted on cold impact on the handling, braking, per-
tires (i.e., when the temperature formance and safety characteristics of
of the tires equals the ambient your scooter, you should keep the
temperature). following precautions in mind.
• The tire air pressure must be • NEVER OVERLOAD THE SCOO-
ZAUM0053
adjusted in accordance with the TER! Operation of an overloaded
EAU04551 riding speed and with the total scooter may result in tire damage,
Tires weight of rider, passenger, loss of control, or severe injury.
To maximize the performance, cargo, and accessories Make sure that the total weight of
durability, and safe operation of your approved for this model. rider, cargo, and accessories
scooter, note the following points does not exceed the specified
regarding the specified tires. Tire air pressure
maximum load for the vehicle. 6
(measured on cold tires) • Do not carry along loosely
Tire air pressure Load* Front Rear packed items, which can shift
The tire air pressure should be checked 180 kPa 190 kPa during a ride.
Up to 90 kg* 1.8 kgf/cm2 1.9 kgf/cm2
and, if necessary, adjusted before each 1.8 bar 1.9 bar • Securely pack the heaviest items
ride. 180 kPa 210 kPa close to the center of the scooter
90 kg ~
1.8 kgf/cm2 2.1 kgf/cm2 and distribute the weight evenly
maximum*
1.8 bar 2.1 bar
on both sides.
Maximum load* 182 kg • Adjust the suspension and tire air
* Total weight of rider, passenger, cargo and pressure with regard to the load.
accessories
• Check the tire condition and air
pressure before each ride.
6-10
EAU03773
Tire information
1 This scooter is equipped with tubeless
Cast wheels
tires. To maximize the performance,
durability, and safe operation of your
scooter, note the following points
Front
2 Manufacturer Size Type
regarding the specified wheels.
MICHELIN 2 1/2 -16 42M M29S TT • The wheel rims should be
checked for cracks, bends or
Rear
ZAUM0054
warpage before each ride. If any
Manufacturer Size Type
1. Tire tread depth MICHELIN 2 3/4 -16 46M M29S TT
damage is found, have a Yamaha
2. Tire sidewall dealer replace the wheel. Do not
attempt even the smallest repair
Tire inspection to the wheel. A deformed or
The tires must be checked before each cracked wheel must be replaced.
ride. If the center tread depth reaches
6
the specified limit, if the tire has a nail
• The wheel should be balanced
whenever either the tire or wheel
or glass fragments in it, or if the sidewall has been changed or replaced. An
is cracked, have a Yamaha dealer re- unbalanced wheel can result in
place the tire immediately. poor performance, adverse
handling characteristics, and a
Minimum tire tread depth
(front and rear)
1.6 mm shortened tire life.
• Ride at moderate speeds after
changing a tire since the tire surface
NOTE :
must first be "broken in" for it to
The tire tread depth limits may differ
develop its optimal characteristics.
from country to country. Always comply
with the local regulations.
6-11
a a
1 b
a
ZAUM0107 ZAUM0108 ZAUM0374
a Front brake lever free play a Rear brake lever free play 1. Adjusting nut
EAU00697* EAU04469
To increase the brake lever free play,
Adjusting the front brake Adjusting the rear brake turn the adjusting nut at the brake shoe
lever free play lever free play plate in direction a . To decrease the
The brake lever free play should The brake lever free play should brake lever free play, turn the adjusting 6
measure 10—20 mm as shown. measure 10—20 mm as shown. nut in direction b .
Periodically check the brake lever free Periodically check the brake lever free
play and, if necessary, have a Yamaha play and, if necessary, adjust it as EW000101
dealer adjust it. follows.

EW000100 If proper adjustment cannot be
obtained as described, have a
An incorrect brake lever free play Yamaha dealer make this
indicates a hazardous condition in adjustment.
the brake system. Do not operate the
scooter until the brake system has
been checked or repaired by a
Yamaha dealer.
6-12
EAU00720
Checking the front brake

pads and rear brake shoes
The front brake pads and the rear brake
shoes must be checked for wear at the a
intervals specified in the periodic main-
1
tenance and lubrication chart. 2
ZAUM0375 ZAUM0376
a Lining thickness 1. Wear indicator

2. Wear limit
EAU01436 EAU04502
Front brake pads Rear brake shoes

Check each front brake pad for damage The rear brake is provided with a wear
and measure the lining thickness. If a indicator, which allows you to check the
6 brake pad is damaged or if the lining brake shoe wear without having to
thickness is less than 0.5 mm, have a disassemble the brake. To check the
Yamaha dealer replace the brake pads brake shoe wear, check the position of
as a set. the wear indicator while applying the
brake. If a brake shoe has worn to the
point that the wear indicator reaches
the wear limit line, have a Yamaha dea-
ler replace the brake shoes as a set.
6-13
1 Observe these precautions: • Be careful that water does not
• When checking the fluid level, enter the master cylinder when
make sure that the top of the refilling. Water will significantly
master cylinder is level by turning lower the boiling point of the fluid
the handlebars. and may result in vapor lock.
• Use only the recommended • Brake fluid may deteriorate
quality brake fluid, otherwise the painted surfaces or plastic parts.
ZAUM0377
rubber seals may deteriorate, Always clean up spilled fluid
causing leakage and poor braking immediately.
1. Brake fluid level performance. • As the brake pads wear, it is nor-
mal for the brake fluid level to
EAU00732 Recommended brake fluid: gradually go down. However, if the
Checking the brake fluid DOT 4 brake fluid level goes down
level suddenly, have a Yamaha dealer
Insufficient brake fluid may allow air to NOTE : check the cause. 6
enter the brake system, possibly If DOT 4 is not available, DOT 3 can be
causing it to become ineffective. used.
Before riding, check that the brake fluid
is above the minimum level mark and • Refill with the same type of brake
replenish if necessary. A low brake fluid fluid. Mixing fluids may result in a
level may indicate worn brake pads harmful chemical reaction and
and/or brake system leakage. If the lead to poor braking performance.
brake level is low, be sure to check the
brake pads for wear and the brake
system for leakage.
6-14
EAUM0008 EAU04034
Changing the brake fluid Checking and lubricating the

Have a Yamaha dealer change the throttle grip and cable
brake fluid at the intervals specified in The operation of the throttle grip should
the periodic maintenance and be checked before each ride. In addi-
lubrication chart. In addition, have the tion, the cable should be lubricated or
brake hose replaced every four years replaced at the intervals specified in the
or whenever it is damaged or leaking. periodic maintenance chart.
ZAUM0061
EAU00774 EAU03118
Adjusting the Autolube pump Lubricating the front and rear

The Autolube pump is a vital and brake levers
sophisticated component of the engine, The pivoting points of the front and rear
which must be adjusted by a Yamaha brake levers must be lubricated at the
6 dealer at the intervals specified in the intervals specified in the periodic main-
periodic maintenance and lubrication tenance and lubrication chart.
chart.
Recommended lubricant:
Lithium-soap-based grease
(all-purpose grease)
6-15
To check the operation
1. Place the scooter on a level sur-
face and hold it in an upright po-
sition.
2. While applying the front brake,
push down hard on the
handlebars several times to check
ZAUM0062 ZAUM0378
if the front fork compresses and
rebounds smoothly.
EAU04123 EAU02939
Checking and lubricating the Checking the front fork EC000098
centerstand The condition and operation of the front

The operation of the centerstand should fork must be checked as follows at the If any damage is found or the front
be checked before each ride, and the intervals specified in the periodic main- fork does not operate smoothly, have
pivots and metal-to-metal contact sur- tenance and lubrication chart. a Yamaha dealer check or repair it. 6
faces should be lubricated if necessary.
To check the condition
EWA00055 EW000115
If the centerstand does not move up Securely support the scooter so that
and down smoothly, have a Yamaha there is no danger of it falling over.
dealer check or repair it.
Check the inner tubes for scratches,
Recommended lubricant: damage and excessive oil leakage.
Lithium-soap-based grease
(all-purpose grease)
6-16
EAU01144
2. Hold the lower ends of the front
fork legs and try to move them
Checking the wheel bearings
forward and backward. If any free The front and rear wheel bearings must
be checked at the intervals specified in
play can be felt, have a Yamaha
the periodic maintenance and
dealer check or repair the
steering. lubrication chart. If there is play in the
wheel hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
ZAUM0379
the wheel bearings.
EAU00794
Checking the steering

Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as
6 follows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Place a stand under the engine

to raise the front wheel off the
ground.
EW000115
Securely support the scooter so that

there is no danger of it falling over.
6-17
EAUM0049 EW000116
Battery
A poorly maintained battery will corrode • Electrolyte is poisonous and
and discharge quickly. The electrolyte 1 UPPER dangerous since it contains
level, battery lead connections and LOWER + 2 sulfuric acid, which causes
breather hose routing should be severe burns. Avoid any con-
checked before each ride and at the tact with skin, eyes or clothing
intervals specified in the periodic main- and always shield your eyes
tenance and lubrication chart. ZAUM0106 when working near batteries. In
1. Maximum level mark case of contact, administer the
To check the electrolyte level 2. Minimum level mark following FIRST AID.
1. Place the scooter on a level sur- • EXTERNAL: Flush with
face and hold it in an upright posi- 3. Check the electrolyte level in the plenty of water.
tion. battery. • INTERNAL: Drink large
quantities of water or milk 6
NOTE : and immediately call a
NOTE :
Make sure that the scooter is positioned The electrolyte should be between the physician.
straight up when checking the minimum and maximum level marks. • EYES: Flush with water for
electrolyte level. 15 minutes and seek prompt
4. If the electrolyte is at or below the medical attention.
2. Remove panel A. (See page 6-5 minimum level mark, add distilled • Batteries produce explosive
water to raise it to the maximum hydrogen gas. Therefore, keep
for panel removal and installation
procedures.) level mark. sparks, flames, cigarettes, etc.,
away from the battery and
provide sufficient ventilation
when charging it in an enclosed
space.
6-18
• KEEP THIS AND ALL BATTE- 4. After installation, make sure that 1
RIES OUT OF THE REACH OF the battery leads are properly
CHILDREN. connected to the battery terminals
and that the breather hose is
EC000100 properly routed, in good condition,
and not obstructed.
Use only distilled water, as tap water
contains minerals that are harmful EC000099
to the battery. ZAUM0380
If the breather hose is positioned in 1. Fuse

such a way that the frame is exposed
5. Check and, if necessary, tighten EAU00809
to electrolyte or gas expelled from
the battery lead connections and Replacing the fuse
the battery, the frame could suffer
correct the breather hose routing. The fuse holder is located beside the
structural and external damages.
battery compartment behind panel A.
6 To store the battery (See page 6-5 for panel removal and
1. If the scooter will not be used for installation procedures.)
more than one month, remove the
battery, fully charge it, and then If the fuse is blown, replace it as follows.
place it in a cool, dry place. 1. Turn the key to " " and turn off
2. If the battery will be stored for all electrical circuits.
more than two months, check the 2. Remove the blown fuse, and then
specific gravity of the electrolyte install a new fuse of the specified
at least once a month and fully amperage.
charge the battery whenever
necessary. Specified fuse:
3. Fully charge the battery before 7.5 A
installation.
6-19
EC000103 EW000119
Do not use a fuse of a higher amperage Headlight bulbs get very hot.
rating than recommended to avoid Therefore, keep flammable products
causing extensive damage to the away from a lit headlight bulb, and
electrical system and possibly a fire. 1 do not touch the bulb until it has
cooled down.
3. Turn the key to " " and turn on
the electrical circuits to check if the ZAUM0381
4. Place a new bulb into position,
devices operate. 1. Headlight bulb holder and then secure it with the bulb
4. If the fuse immediately blows holder.
EAU00846
again, have a Yamaha dealer 5. Connect the lead connectors, and
check the electrical system. Replacing the headlight bulb then install the headlight unit by
If the headlight bulb burns out, replace installing the screws.
it as follows. 6. Have a Yamaha dealer adjust the 6
headlight beam if necessary.
1. Remove the headlight unit by
removing the screws.
2. Disconnect the headlight lead
connectors.
3. Remove the headlight bulb holder
by pushing it inward and turning it
counterclockwise, and then
remove the defective bulb.
6-20
ZAUM0382 ZAUM0383
EAUM0037 EAU03497
Replacing the brake/taillight Replacing a turn signal light

bulb bulb
1. Remove the brake/taillight lens by 1. Remove the turn signal light lens
removing the screws. by removing the screw.
6 2. Remove the brake/taillight bulb 2. Remove the defective bulb by
holder by turning it 1/4 turn pushing it in and turning it
counter-clockwise. counterclockwise.
3. Remove the defective bulb. 3. Insert a new bulb into the socket,
4. Place a new bulb into position, push it in, and then turn it
and then secure it with the bulb clockwise until it stops.
holder. 4. Install the lens by installing the
5. Place the brake/taillight lens in the screw.
original position, and then install
ECA00065
the screw.
Do not overtighten the screw,
otherwise the lens may break.
6-21
EAU01008
Troubleshooting
Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems
yourself. However, should your scooter
require any repair, take it to a Yamaha
dealer, whose skilled technicians have 6
the necessary tools, experience, and
know-how to service the scooter
properly.
Use only genuine Yamaha replacement
parts. Imitation parts may look like
Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
6-22
EAU01397
Troubleshooting chart
EW000125
Keep away open flames and do not smoke while checking or working on the fuel system.
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
6 check the vehicle.
3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate
Wet
spark plug gap, or replace the spark plug. the electric starter.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
4. Battery The engine turns over

The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.
6-23
EAU03434
SCOOTER CARE AND STORAGE
Care .................................................................................................... 7-1

Storage ............................................................................................... 7-3
7
Care 3. Remove extremely stubborn dirt, • Do not use any harsh chemical
While the open design of a scooter like oil burnt onto the crankcase, products on plastic parts. Be
reveals the attractiveness of the with a degreasing agent and a sure to avoid using cloths or
technology, it also makes it more brush, but never apply such sponges which have been in
vulnerable. Rust and corrosion can products onto seals, gaskets and contact with strong or abrasive
develop even if high-quality wheel axles. Always rinse the dirt cleaning products, solvent or
components are used. A rusty exhaust and degreaser off with water. thinner, fuel (gasoline), rust
pipe may go unnoticed on a car, removers or inhibitors, brake
Cleaning
however, it detracts from the overall ECA00011 fluid, antifreeze or electrolyte.
appearance of a scooter. Frequent and • Do not use high-pressure
proper care does not only comply with • Avoid using strong acidic wheel washers or steam-jet cleaners
the terms of the warranty, but it will also cleaners, especially on spoked since they cause water seepage
keep your scooter looking good, extend wheels. If such products are and deterioration in the following
its life and optimize its performance. used on hard-to-remove dirt, do areas: seals (of wheel and
not leave the cleaner on the swingarm bearings, fork and
Before cleaning affected area any longer than brakes), electric components
7 1. Cover the muffler outlet with a instructed. Also, thoroughly (couplers, connectors, instru-
plastic bag after the engine has rinse the area off with water, ments, switches and lights),
cooled down. immediately dry it, and then breather hoses and vents.
2. Make sure that all caps and covers apply a corrosion protection
as well as all electrical couplers spray.
and connectors, including the • Improper cleaning can damage
spark plug cap, are tightly windshields, cowlings, panels
installed. and other plastic parts. Use
only a soft, clean cloth or
sponge with mild detergent and
water to clean plastic.
7-1
• For scooters equipped with a After riding in the rain, near the sea After cleaning
windshield: Do not use strong or on salt-sprayed roads 1. Dry the scooter with a chamois or
cleaners or hard sponges as Since sea salt or salt sprayed on the an absorbing cloth.
they will cause dulling or roads during winter are extremely cor- 2. Use a chrome polish to shine
scratching. Some cleaning rosive in combination with water, carry chrome, aluminum and stainless-
compounds for plastic may out the following steps after each ride steel parts, including the exhaust
leave scratches on the in the rain, near the sea or on salt- system. (Even the thermally
windshield. Test the product on sprayed roads. induced discoloring of stainless-
a small hidden part of the steel exhaust systems can be
windshield to make sure that it NOTE : removed through polishing.)
does not leave any marks. If the Salt sprayed on roads in the winter may 3. To prevent corrosion, it is
windshield is scratched, use a remain well into spring. recommended to apply a corro-
quality plastic polishing sion protection spray on all metal,
compound after washing. 1. Clean the scooter with cold water including chrome- and nickel-
and a mild detergent after the plated, surfaces.
After normal use engine has cooled down. 4. Use spray oil as a universal
Remove dirt with warm water, a mild cleaner to remove any remaining 7
detergent, and a soft, clean sponge, ECA00012 dirt.
and then rinse thoroughly with clean 5. Touch up minor paint damage
Do not use warm water since it caused by stones, etc.
water. Use a toothbrush or bottlebrush
increases the corrosive action of the 6. Wax all painted surfaces.
for hard-to-reach areas. Stubborn dirt
salt. 7. Let the scooter dry completely
and insects will come off more easily if
the area is covered with a wet cloth for before storing or covering it.
a few minutes before cleaning. 2. Apply a corrosion protection spray
on all metal, including chrome-
and nickel-plated, surfaces to
prevent corrosion.
7-2
EWA00002
NOTE : Long-term
Consult a Yamaha dealer for advice on Before storing your scooter for several
• Make sure that there is no oil what products to use. months:
or wax on the brakes or tires. If 1. Follow all the instructions in the
necessary, clean the brake "Care" section of this chapter.
Storage
discs and brake linings with a 2. Drain the carburetor float chamber
Short-term
regular brake disc cleaner or by loosening the drain bolt; this will
Always store your scooter in a cool, dry
acetone, and wash the tires with prevent fuel deposits from building
place and, if necessary, protect it
warm water and a mild up. Pour the drained fuel into the
against dust with a porous cover.
detergent. fuel tank.
• Before operating the scooter ECA00015 3. Fill up the fuel tank and add fuel
test its braking performance stabilizer (if available) to prevent
and cornering behavior. • Storing the scooter in a poorly the fuel tank from rusting and the
ventilated room or covering it fuel from deteriorating.
ECA00013 with a tarp, while it is still wet, 4. Perform the following steps to
will allow water and humidity to protect the cylinder, piston rings,
7 seep in and cause rust.
• Apply spray oil and wax etc. from corrosion.
sparingly and make sure to • To prevent corrosion, avoid
wipe off any excess. damp cellars, stables (because
of the presence of ammonia)
• Never apply oil or wax to any
and areas where strong
rubber and plastic parts, but
treat them with a suitable care chemicals are stored.
product.
• Avoid using abrasive polishing
compounds as they will wear
away the paint.
7-3
a. Remove the spark plug cap 5. Lubricate all control cables and
and spark plug. the pivoting points of all levers and NOTE :
b. Pour a teaspoonful of engine pedals as well as of the sidestand/ Make any necessary repairs before
oil into the spark plug bore. centerstand. storing the scooter.
c. Install the spark plug cap onto 6. Check and, if necessary, correct
the spark plug, and then place the tire air pressure, and then lift
the spark plug on the cylinder the scooter so that both of its
head so that the electrodes are wheels are off the ground.
grounded. (This will limit Alternatively, turn the wheels a
sparking during the next step.) little every month in order to
d. Turn the engine over several prevent the tires from becoming
times with the starter. (This will degraded in one spot.
coat the cylinder wall with oil.) 7. Cover the muffler outlet with a
e. Remove the spark plug cap plastic bag to prevent moisture
from the spark plug, and then from entering it.
install the spark plug and the 8. Remove the battery and fully
spark plug cap. charge it. Store it in a cool, dry 7
place and charge it once a month.
EWA00003
Do not store the battery in an
excessively cold or warm place
To prevent damage or injury from
(less than 0 °C or more than 30
sparking, make sure to ground the
°C). For more information on
spark plug electrodes while turning
storing the battery, see page 6-
the engine over.
18.
7-4
EAU01038
SPECIFICATIONS
Specifications ...................................................................................... 8-1

Conversion table ................................................................................. 8-4
8
SPECIFICATIONS
Specifications
Model YH50 Transmission oil:

Type SAE 10W30 type SE
Dimensions:
Capacity
Overall length 1.940 mm
Périodic oil change 0.11L
Overall width 685 mm
Total amount 0.13L
Overall height 1.105 mm
Seat height 765 mm Air filter type: Wet type element
Wheelbase 1.294 mm
Fuel:
Minimum ground clearance 125 mm
Recommended fuel Regular unleaded gasoline
Minimum turning radius 1.800 mm (RON 91 mini)
Weight: Fuel tank capacity 7L
Wet (with oil and a full fuel tank) 78 kg Carburetor:
Engine: Type / quantity PY-12
Engine type Air cooled, 2 strokes Manufacturer GURTNER
Cylinder arrangement Single cylinder, horizontal Spark plug:
Displacement 49.2 cm3 Type / Manufacturer BR8HS / NGK
Bore x stroke 40.0 x 39.2 Spark plug gap 0.6—0.7 mm
Compression ratio 7.25:1
Clutch type: Dry, centrifugal automatic
8 Starting system type Electric and kick starter
Lubrication system Separate lubrication Transmission:
(Autolube) Primary reduction system Helical gear
Primary reduction ratio 52/13 (4.000)
Engine oil:
Secondary reduction system Spur gear
Type Yamalube 2
Secondary reduction ratio 45/12 (3.750)
or 2 strokes engine oil
Transmission type V-belt automatic
Classification Jaso FC ou ISO EG-C, EG-D
Operation Centrifugal automatic type
Capacity 1.3 L
8-1
SPECIFICATIONS
Chassis: Wheels:
Frame type Steel tube underbone Front
Caster angle ((degree)) 25° Type Cast wheel
Trail 101.3 mm Size 16 X MT 1.60
Rear
Tires:
Type Cast wheel
Front:
Size 16 X MT 1.85
Type Tubeless
Size 2 1/2-16 42M Brakes:
Manufacturer / Model MICHELIN / M29S TT Front
Rear: Type Single disc brake
Type Tubeless Operation Right hand operation
Size 2 3/4-16 46M Type brake fluid DOT 4
Manufacturer / Model MICHELIN / M29S TT Rear
Maximum load * 182 Kg Type Single drum brake
Air pressure (cold tire): Operation Left hand operation
Up to 90 Kg load*
Suspension:
Front 180 kpa
Front suspension Telescopic fork
Rear 190 kpa
Rear suspension Unit swing
90 kg load — maximum 8
load * Shock absorber:
Front 180 kpa Front fork type Coil spring/oil damper
Rear 210 kpa Rear shock absorber Coil spring/oil damper
assembly type
* Total weight of rider, passenger, cargo and accessories. Wheel travel:
Front wheel travel 80 mm
Rear wheel travel 70 mm
8-2
SPECIFICATIONS
Electrical:
Ignition system type C.D.I
Charging system Flywheel magneto
Battery
Model GM4-3B, YB4L-B, FB4L-B
Voltage/capacity 12 V / 4 Ah
Headlight type: Bulb
Bulbs (voltage/wattage x quantity):
Headlight 12V, 35W/35Wx1
Brake/brake light 12V, 5W/21Wx1
Turn signal light
Front 12V, 10Wx2
Rear 12V, 10Wx2
Meter lights 12V, 1.2Wx2
High beam indicator light 12V, 1.2Wx1
Turn signal indicator light 12V, 1.2Wx1
Oil warning light 12V, 2Wx1
8 Fuses:
Main fuse 7.5 A
8-3
SPECIFICATIONS
EAU04513
Conversion table
Conversion table
METRIC SYSTEM TO IMPERIAL SYSTEM
All specification data in this manual are listed in SI and
Metric unit Conversion factor Imperial unit
METRIC UNITS.
m•kgf 7.233 ft•lbf
m•kgf 86.794 in•lbf
Torque
cm•kgf 0.0723 ft•lbf
Use this table to convert METRIC unit values to IMPERIAL cm•kgf 0.8679 in•lbf
unit values. kg 2.205 lb
Weight
g 0.03527 oz
Example: Speed km/h 0.6214 mi/h

km 0.6214 mi
METRIC VALUE CONVERSION IMPERIAL VALUE m 3.281 ft
Distance m 1.094 yd
FACTOR cm 0.3937 in
mm 0.03937 in
2 mm 0.03937 = 0.08 in
cc (cm3) 0.03527 oz (IMP liq.)
Volume, cc (cm3) 0.06102 cu•in
Capacity L (liter) 0.8799 qt (IMP liq.)
L (liter) 0.2199 gal (IMP liq.)
kg/mm 55.997 lb/in 8
Miscellaneous kgf/cm2 14.2234 psi (lbf/in2)
°C 1.8 + 32 °F
8-4
EAU01039
CONSUMER INFORMATION
Identification numbers ......................................................................... 9-1

Key identification number .................................................................... 9-1
Vehicle identification number .............................................................. 9-1
Model label .......................................................................................... 9-2
9
EAU02944
Identification numbers
1
Record the key identification number,
vehicle identification number and model
label information in the spaces provided 1
below for assistance when ordering
spare parts from a Yamaha dealer or
for reference in case the vehicle is
stolen. ZAUM0070 ZAUM0384
1. Key identification number 1. Vehicle identification number

1. KEY IDENTIFICATION NUMBER:
EAU01041 EAU01044
Key identification number Vehicle identification number

The key identification number is The vehicle identification number is
stamped into the key tag. stamped into the frame.
Record this number in the space
2. VEHICLE IDENTIFICATION
provided and use it for reference when NOTE :
NUMBER:
ordering a new key. The vehicle identification number is
used to identify your scooter and may
be used to register your scooter with
the licensing authority in your area.
9
3. MODEL LABEL INFORMATION:
9-1
ZAUM0385
1. Model label
EAU01278
Model label
The model label is affixed to the bottom
of the seat. (See page 3-8 for seat
opening procedures.) Record the infor-
mation on this label in the space
provided. This information will be
needed when ordering spare parts from
a Yamaha dealer.
9-2
EAU01052*
YOU ARE HEREBY REMINDED THAT MODIFICATIONS TO THE ENGINE OR THE POWER OF THE SCOOTER ARE
FORBIDDEN BY LAW.
ANY CHANGES FOR THE PURPOSE OF RAISING THE TOP SPEED OF THE VEHICLE OR BOOSTING THE POWER
OF THE ENGINE WOULD LEAD TO THE SCOOTER BEING
CLASSED AS A SCOOTER.
THIS WOULD REQUIRE THE OWNER:
• TO OBTAIN A NEW TYPE APPROVAL
• TO OBTAIN A SCOOTER REGISTRATION LICENSE
• TO HOLD A DRIVING LICENSE
IN ADDITION, SUCH CHANGES WOULD LEAD TO THE INVALIDATION OF TIE INSURANCE COVER, SINCE
INSURANCE POLICIES EXPLICITLY FORBID TECHNICAL CHANGES WHICH HAVE THE PURPOSE OF BOOSTING
THE PERFORMANCE.
FOR THE REASONS SET OUT ABOVE, A BREACH OF THE PROHIBITION TO TAMPER WITH THE ENGINE IS
9 PUNISHED BY LAW BY APPROPRIATE FINES INCLUDING THE CONFISCATION OF THE VEHICLE.
FINES ARE ALSO INFLICTED, ACCORDING TO CIRCUMSTANCES, FOR DRIVING WITHOUT A HELMET AND A
LICENSE PLATE, AS WELL AS FOR TAX EVASION (OMITTING TO PAY OWNERSHIP TAX).
DRIVING WITHOUT A DRIVING LICENSE IS A CRIMINAL OFFENSE.

9-3
YAMAHA MOTOR CO., LTD.
PRINTED IN FRANCE
2003.01 (E)

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OWNER’S MANUAL

Welcome to the Yamaha world of motorcycling!

IMPORTANT MANUAL INFORMATION

A CAUTION indicates special precautions that must be taken to avoid damage to

NOTE : A NOTE provides key information to make procedures easier or clearer.

1 GIVE SAFETY THE RIGHT OF WAY 1

3 INSTRUMENT AND CONTROL FUNCTIONS 3

5 OPERATION AND IMPORTANT RIDING POINTS 5

6 PERIODIC MAINTENANCE AND MINOR REPAIR 6

7 SCOOTER CARE AND STORAGE 7

GIVE SAFETY THE RIGHT OF WAY

GIVE SAFETY THE RIGHT OF WAY .................................................. 1-1

Enjoy your ride!

Further safe-riding points

Left view .............................................................................................. 2-1

8. Rear carrier (page 3-9) 12. Luggage hook (page 3-9)

INSTRUMENT AND CONTROL FUNCTIONS

Main switch / steering lock .................................................................. 3-1

The main switch/steering lock controls LOCK “ ”

ON “ ” To lock the steering

1. Speedometer 1. Fuel gauge

Speedometer unit Fuel gauge

Turn signal switch " / ""

Handlebar switches Start switch " "

See page 5-1 for starting instruc-

3 ZAUM0084 ZAUM0085 ZAUM0361

1. Front brake lever 1. Rear brake lever 1. Oil tank cap

EAU03882 EAU00163 EAU03463

Fuel tank cap

1. Filler tube Recommended fuel:

Catalytic converter 2-stroke engine oil

before doing any maintenance work.

ZAUM0253 ZAUM0363 ZAUM0364

Rider seat Storage compartment

1. Carrier 1. Luggage hook

Carrier Luggage hook

Pre-operation check list ....................................................................... 4-1

Pre-operation check list

OPERATION AND IMPORTANT RIDING POINTS

Starting the engine .............................................................................. 5-1

their functions before riding.

2. Close the throttle completely.

For maximum engine life, never

Starting off Acceleration and

rails, iron plates on road cons-

• Avoid braking hard or suddenly

PERIODIC MAINTENANCE AND MINOR REPAIR

Periodic maintenance and lubrication chart

ODOMETER READING (x 1,000 km)

• Check tread depth and for damage.

21 Moving parts and cables • Lubricate. √ √ √ √ √

1 Checking the spark plug

Before installing a spark plug, the spark

Spark plug gap:

Recommended final transmission oil:

1. Oil filler cap material enters the final trans- 1. Screws

4. Remove the oil filler cap and drain

6. Add the specified amount of the

5. Install the air filter case cover by