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    HAAS

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    Mateus Corrêa

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    HAAS

    Uploaded by

    Mateus Corrêa
    191 views7 pages

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    191 views7 pages

    HAAS

    Uploaded by

    Mateus Corrêa

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    © All Rights Reserved
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    Haas Technical Documentation

    Vector Drive - Troubleshooting Guide Scan code to get


    the latest version
    of this document

    Translation
    Available

    The Haas Vector drive is the source of power for the spindle
    motor and the servo amplifiers. There are three sizes of Haas
    Vector drives: 20HP [1], 40HP [2] and 60HP [3].

    Electrical Diagram

    Copyright 2017 by Haas Automation, Inc. No unauthorized reproduction | Last Published On August 21, 2017 1/7
    Possible
    Symptom Corrective Action
    Causes

    Alarm 123 SPINDLE DRIVE FAULT


    and Alarm 993 SHORT CIRCUIT The vector Inspect the Vector Drive and the Wye-Delta contactors for a short
    drive circuit. For Delta-Wye Contactor Troubleshooting refer to: Wye-
    Alarm 2040 VECTOR DRIVE OR detected a Delta Contactor - Troubleshooting Guide. For Vector Drive short-
    SPINDLE-AMPLIFIER SHORT short circuit. circuit inspection see section below.
    CIRCUIT

    Alarm 123 SPINDLE DRIVE FAULT

    Alarm 648 DC BUS SHORTED There is a


    problem with Compare the measured DC voltage to the Diagnostic page.
    Alarm 292 HIGH VOLTAGE POWER the DC Bus.
    SUPPLY FAULT and Alarm 160
    LOW INCOMING LINE VOLTAGE

    Alarm 292 HIGH VOLTAGE POWER There is a


    SUPPLY FAULT and Alarm 647 problem with Measure the resistance across the REGEN leads.
    REGEN LOAD SHORTED the REGEN.

    Alarm 292 HIGH VOLTAGE POWER


    SUPPLY FAULT and Alarm 200 There is a
    HIGH VOLTAGE POWER SUPPLY problem with
    OVER–TEMPERATURE the vector Inspect the cooling fan.
    Alarm 2038 VECTOR DRIVE OR drive cooling
    SPINDLE AMPLIFIER–OVER fan.
    TEMPERATURE

    There is a
    Alarm 292 HIGH VOLTAGE POWER
    problem with
    SUPPLY FAULT and Alarm 444 Measure the incoming voltage to the machine.
    the incoming
    REGEN REMAINED ON TOO LONG
    AC power.

    The vector
    The Machine Fails to Maintain
    drive output is Measure voltage outputs across the vector drive terminals.
    Spindle Orientation.
    unbalanced.

    Copyright 2017 by Haas Automation, Inc. No unauthorized reproduction | Last Published On August 21, 2017 2/7
    Electrical Safety

    Turn the main circuit breaker [OFF].

    Danger: Before beginning any work inside the control cabinet the High Voltage indicator light on the 320V Power
    Supply / Vector Drive must have been off for at least 60 seconds

    Copyright 2017 by Haas Automation, Inc. No unauthorized reproduction | Last Published On August 21, 2017 3/7
    Short Circuit Inspection
    Corrective Action:

    Inspect the spindle motor cables. Make sure the spindle motor cables are not contaminated or pinched.

    Inspect the vector drive. Disconnect all the terminals. Set your
    meter to Ohms.

    Check terminals 4, 5, 6 to chassis ground.

    If the meter does not show OPEN (O.L) the vector drive is
    damaged.

    Set your meter to diode test mode.

    Put the red lead on terminal 3 (-) with the black lead measure
    terminals 2 (+), 9 (A), 10 (B) and 11 (C).

    Wait until the reading on your meter settles. If the meter does not
    show a voltage drop ranging from 0.2 to 0.8 volts the vector
    drive is damaged.

    Put the black lead on terminal 3 (-) with the red lead measure
    terminals 2 (+), 9 (A), 10 (B) and 11 (C).

    Wait until the reading on your meter settles. If the meter does not
    show OPEN (O.L) the vector drive is damaged.

    Copyright 2017 by Haas Automation, Inc. No unauthorized reproduction | Last Published On August 21, 2017 4/7
    DC BUS
    Corrective Action:

    Press [POWER ON]. Measure the DC voltage between


    terminals 2 and 3 on the vector drive. Compare the measured
    voltage with the DC VOLTAGE on the diagnostics page on the
    control. The readings must match +-2%.

    If the readings do not match, the problem can be:

    A bad connection on the 640C cable. Make sure there is a tight


    connection on the J3 connector on the Vector Drive and the P17
    connector on the Maincon/Mocon.
    A faulty Vector Drive if you have incorrect voltage at P17.
    A faulty Maincon/Mocon if you have the correct voltage on the
    640C cable at the P17 connector of the Maincon/Mocon. There
    is 0.01 VDC for every 1 VDC Bus. For example, 320 VDC must
    show 3.2VDC.

    Disconnect the DC Bus cables from terminals 2 and 3 on the


    vector drive. Power on the machine. Monitor the DC VOLTAGE
    on the diagnostics page of the control.

    If the DC Bus goes back to the nominal value, there is a short in


    one of the servo amplifiers. A low resistance or a short is a sign
    of a faulty servo amplifier.
    If the readings match and the alarm continues, the problem is a
    faulty vector drive.

    Copyright 2017 by Haas Automation, Inc. No unauthorized reproduction | Last Published On August 21, 2017 5/7
    Regen Load
    Corrective Action:

    Press [POWER OFF]. If the vector drive voltage indicator light is


    on, do not touch the electrical components. The high voltage in
    the control cabinet can kill you. Wait for the voltage indicator LED
    on the vector drive to go off completely.

    Disconnect the REGEN load leads from the vector drive at


    terminals 1 and 2. Measure the resistance across the leads. The
    reading must be as follows:

    2-resistor box: between 9.5 and 12.5 ohms.


    3-resistor box: between 6.3 and 8.3 ohms ohms. (As shown in
    the illustration.)
    4-resistor box: between 4.6 and 6.6 ohms.

    If the REGEN loads are within specification, there can be a


    problem with the vector drive. Measure the resistance across
    terminals 1 and 3 on the vector drive. A short is a sign of a faulty
    vector drive.

    Cooling Fan
    Corrective Action:

    An over-temperature alarm is generated when the vector drive's


    heat-sink reaches 90°C. The cooling fan must turn ON when the
    heat-sink temperature reaches 50°C. The cooling fan must turn
    OFF as the heat-sink cools down.

    Measure the temperature of the vector drive's heat-sink through


    the exhaust vents when this alarm occurs. If the temperature is
    above 60°C and the fan is not ON, the vector drive has a faulty
    cooling fan. Replace the cooling fan.

    Copyright 2017 by Haas Automation, Inc. No unauthorized reproduction | Last Published On August 21, 2017 6/7
    Incoming AC Voltage
    Corrective Action:

    Measure the incoming voltage to the machine. Make sure that


    the incoming voltage is within the range of the transformer’s tap.
    Move the lines to the correct tap if needed.

    Unbalance Output Inspection


    Corrective Action: Disconnect the motor cables at the vector
    drive. Push [POWER ON]. Push [RESET] to clear any alarms.
    Use a multimeter to measure the DC voltage across the following
    terminals on the vector drive (see the illustration):

    3 and 9

    3 and 10

    3 and 11

    The voltage must be 160-175VDC in all three readings. If any of the voltage readings is 0V or 330V, then this is a sign
    of an unbalanced output from the vector drive.

    Copyright 2017 by Haas Automation, Inc. No unauthorized reproduction | Last Published On August 21, 2017 7/7

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