SM Cs-E24dke PDF

Order No.
MAC0501002C2
Air Conditioner
CS-E24DKE CU-E24DKE
CONTENTS
Page Page
1 Features 2 8.2. Protection Control Features 31
2 Functions 3 9 Operating Instructions 41
2.1. Remote Control 3 10 Installation And Servicing Air Conditioner Using R410A 47
2.2. Indoor Unit 4 10.1. Outline 47
2.3. Outdoor Unit 6 10.2. Tools For Installing/Servicing Refrigerant Piping 48
3 Product Specifications 7 10.3. Refrigerant Piping Work 52
3.1. CS-E24DKE CU-E24DKE 7 10.4. Installation, Transferring, Servicing 54
4 Dimensions 9 11 Installation Instructions 58
4.1. Indoor Unit & Remote Control 9 11.1. Safety Precautions 58
4.2. Outdoor Unit 10 11.2. Indoor Unit 61
5 Refrigeration Cycle Diagram 11 11.3. Outdoor Unit 65
6 Block Diagram 12 12 Servicing Information 68
7 Wiring Diagram 13 12.1. Distinction Of Lead Free (PbF) Printed Circuit Board 68
8 Operation Details 14 12.2. Troubleshooting 68
8.1. Basic Function 14 12.3. Breakdown Self Diagnosis Function 70
© 2005 Panasonic HA Air-Conditioning (M) Sdn Bhd

(11969-T). All rights reserved. Unauthorized copying
and distribution is a violation of law.
CS-E24DKE CU-E24DKE
12.4. Remote Control 72 16 Exploded View (Outdoor Unit) 81

12.5. Indoor Electronic Controllers Removal Procedures 73 16.1. CU-E24DKE 81
12.6. Cross Flow Fan and Indoor Fan Motor Removal 17 Replacement Parts List (Outdoor Unit) 82
Procedures 74 17.1. CU-E24DKE 82
12.7. Outdoor Electronic Controller Removal Procedure 76 18 Electronic Circuit Diagram 83
13 Technical Data 77 18.1. Indoor Unit 83
14 Exploded View (Indoor Unit) 79 18.2. Outdoor Unit 86
14.1. CS-E24DKE 79 18.3. Remote Control 91
15 Replacement Parts List (Indoor Unit) 80 18.4. Print Pattern Indoor Unit Printed Circuit Board 92
15.1. CS-E24DKE 80 18.5. Print Pattern Outdoor Unit Printed Circuit Board 93
1 Features
• Product • Serviceability Improvement
− Four modes of operation selection − Removeable and washable Front Panel
− Powerful Mode operation − Breakdown Self Diagnosis function
− Delay ON Timer and OFF Timer
− Ionizer Mode Operation • Environmental Protection
− Quiet Mode Operation − Non-ozone depletion substances refrigerant (R410A)
− Automatic air swing and manual adjusted by Remote
Control for horizontal and vertical airflow • Quality Improvement
− Supersonic Air Purifying System with Super Alleru- − Gas leakage detection
Buster.
− Deice operation
Inactive various harmful airbone elements including
− Auto restart control
allergens, viruses and bacteria. Generated supersonic
waves enhance the ability to collect dust and dirt in the
air.
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2 Functions
2.1. Remote Control
OFF/ON
I FAN SPEED
Operation OFF / ON Indoor Fan Speed Selection
• Low
• Medium-
MODE • Medium
Operation Mode Selection • Medium+
• High
• a Automatic Operation • AUTO Automatic Fan Speed
• HEAT Heating Operation FAN
• COOL Cooling Operation TEMP
• DRY Soft Dry Operation Room Temperature Setting
• Increase or decrease set temperature.
TIMER (16°C to 30°C)
POWERFUL
ON
Powerful Mode Operation OFF
Timer Setting
QUIET • 24-hour, OFF / ON Real Timer Setting.
Quiet Mode Operation ∧
∨
Time / Timer Setting
Ion Mode Operation • Hours and minutes setting.
SET
CANCEL
Timer Operation Set / Cancel
AIR SWING
• ON Timer and OFF Timer setting and
cancellation.
Airflow Direction Control
CLOCK
• Vertical Automatic Airflow Clock Setting
Direction Control and Manual • Current time setting.
Airflow Direction Control (5
stages of adjustment). CHECK
• Horizontal Automatic Airflow Check Point
Direction Control and Manual • Breakdown self diagnosis function.
Airflow Direction Control (5 RESET
stages of adjustment). Reset Point
• Clear memory data.
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2.2. Indoor Unit
Automatic Operation Switch Four Operation Modes

• Press for < 5s to run Automatic Operation. • Automatic, Heating, Cooling and Soft Dry
(Used when the remote control cannot be used.) Operation.
• Press continuously for 5s and < 8s to run
Forced Cooling Operation. Automatic and 5 Manual Indoor
• Press continuously for 8s and < 11s to Fan Speeds
run Forced Heating Operation.
• Press continuously for 11s and < 16s to
change different remote controlling Automatic and 5 Manual Vertical
setting (4 type of transmission code). Airflow Directions
• Press continuously for 16s or < 21s to
switch OFF / ON Remote Control
Automatic and 5 Manual Horizontal
Receiving Sound or H14 Abnormality
Airflow Directions
Detection Mode.
Powerful Mode
Operation Indication Lamps (LED)
• For quick cooling or heating.
• POWER (Green) ...... Lights up in operation,
blinks in Automatic Quiet Mode
Operation Mode
judging, deice, On • To provide quiet operation.
Timer sampling and
Hot Start operation. Ionizer Control
• TIMER (Orange) .... Lights up in Timer • Ionizer control for generate negative ion
Setting. in discharge air.
Blinks in Self
Diagnosis Control.
Delay ON Timer and OFF Timer
• QUIET (Orange) .... Lights up in Quiet
Mode Operation.
• POWERFUL (Orange) ... Lights up when Automatic Restart Control
Powerful Mode is
• Operation is restarted after power failure
selected.
at previous setting mode.
• (Green) ............ Lights up in Ionizer
Mode Operation.
Blinks in Ionizer
Microcomputer-controlled Room
error. Temperature Control
• SUPER ALLERU-BUSTER .... Lights up in
(Blue) operation.
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Breakdown Self Diagnosis

Function
Low Pressure Control

(Gas Leakeage Detection)
Indoor Power Relay Control
Anti-Dew Formation Control
Anti Freezing Control
Anti-Cold Draft Control
Hot Start
Intake Air Temperature Control
High Pressure Control
Deodorizing Control
Deice Operation
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2.3. Outdoor Unit
Time Delay Safety Control Low Operation Frequency

Protection Control
30 seconds Forced Operation

Mininum Operation Frequency
Protection Control
Overload Protection Control
Outdoor Air Temperature

Control
Total Running Current Control
Standby Control
Compressor Overheating
Prevention Control
Deice Operation
IPM (Power Transistor)
Overheating Protection Control
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3 Product Specifications
3.1. CS-E24DKE CU-E24DKE
Unit CS-E24DKE CU-E24DKE
Cooling Capacity kW 6.80 (0.90 - 8.10)

kcal/h 5,850 (770 - 6,970)
BTU/h 23,200 (3,070 - 27,600)
Heating Capacity kW 8.60 (0.80 - 9.90)

kcal/h 7,400 (690 - 8,510)
BTU/h 29,300 (2,730 - 33,800)
Moisture Removal l/h 3.9

Pint/h (8.2)
Power Source (Phase, Voltage, Cycle) ø Single

V 230
Hz 50
Airflow Method OUTLET SIDE VIEW TOP VIEW
INTAKE
Air Volume Lo m3/min (cfm) Cooling; 12.8 (450) —

Heating; 14.0 (490)
Me m3/min (cfm) Cooling; 14.8 (520) —

Heating; 16.0 (570)
Hi m3/min (cfm) Cooling; 16.9 (600) Cooling; 52.0 (1,840)

Heating; 18.3 (660) Heating; 50.5 (1,780)
dB (A) Cooling; High 47, Low 38 Cooling; 52

Heating; High 47, Low 38 Heating; 52
Noise Level
Power level dB Cooling; High 60 Cooling; High 66

Heating; High 60 Heating; High 66
Electrical Data Input Power W Cooling; 2,410 (380 - 2,990)

Heating; 2,710 (350 - 3,250)
Running Current A Cooling; 10.9

Heating; 12.2
EER W/W Cooling; 2.82 (2.37 - 2.71)

BTU/hW Cooling; 9.6 (8.1 - 9.2)
COP W/W Heating; 3.17 (2.29 - 3.05)
BTU/hW Heating; 10.8 (7.8 - 10.4)
Starting Current A 12.2
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Unit CS-E24DKE CU-E24DKE

Piping Connection Port inch G ; Half Union 5/8” G ; 3-way valve 5/8”
(Flare piping) inch L ; Half Union 1/4” L ; 2-way valve 1/4”
Pipe Size inch G (gas side) ; 5/8” G (gas side) ; 5/8”
(Flare piping) inch L (liquid side) ; 1/4” L (liquid side) ; 1/4”
Drain Inner diameter mm 12 —
Hose Length m 0.65 —
Power Cord Length 2.1 m —
Number of core-wire 3 core wires × 1.5 mm 2 —
Dimensions Height inch (mm) 10 - 13/16 (275) 29 - 17/32 (750)
Width inch (mm) 39 - 9/32 (998) 34 - 7/16 (875)
Depth inch (mm) 9 - 1/16 (230) 13 - 19/32 (345)
Net Weight lb (kg) 26 (12) 140 (63.5)
Compressor Type — Hermetic Rotary
Motor Type — DC Brushless (4-pole)
Rated Output W — 1,500
Air Circulation Type Cross-flow Fan Propeller Fan
Material ASHT-18 P.P
Motor Type Transistor (8-poles) Transistor (8-poles)
Rate Output W 30 60
Fan Speed Lo (Cool/Heat) rpm 1,200 / 1,310 —
Me (Cool/Heat) rpm 1,390 / 1,500 —
Hi (Cool/Heat) rpm 1,580 / 1,690 830 / 810
Heat Exchanger Description Evaporator Condenser
Tube material Copper Copper
Fin material Aluminium (Pre Coat) Aluminium (Blue Coated)
Fin Type Slit Fin Corrugated Fin
Row / Stage (Plate fin configuration, forced draft)
2 / 15 2 / 28
FPI 21 18
Size (W × H × L) mm 810 × 315 × 25.4 833.2 × 711.2 × 44
867.8
Refrigerant Control Device — Capillary Tube
Refrigeration Oil (mL) — DAPHNE FV68S (650)
Refrigerant (R410A) kg (oz) — 1.85 (65.3)
Thermostat Electronic Control —
Protection Device Electronic Control Electronic Control
Length mm — Cooling; 393, Heating; 465
Capillary Tube Flow Rate l/min — Cooling; 16.8, Heating; 21.2
Inner Diameter mm — Cooling; 1.6, Heating; 2.2
Air Filter Material P.P. —
Style Honeycomb
• Specifications are subjected to change without notice for further improvement.
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4 Dimensions
4.1. Indoor Unit & Remote Control
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4.2. Outdoor Unit
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5 Refrigeration Cycle Diagram
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6 Block Diagram
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7 Wiring Diagram
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8 Operation Details
8.1. Basic Function

Inverter control, which equipped with a microcomputer in determining the most suitable operating mode as time passes,
automatically adjusts output power for maximum comfort always. In order to achieve the suitable operating mode, the
microcomputer maintains the set temperature by measuring the temperature of the environment and performing temperature
shifting. The compressor at outdoor unit is operating following the frequency instructed by the microcomputer at indoor unit that
judging the condition according to internal setting temperature and intake air temperature.
8.1.1. Internal Setting Temperature

Once the operation starts, remote control setting temperature will be taken as base value for temperature shifting processes.
These shifting processes are depending on the air conditioner settings and the operation environment. The final shifted value
will be used as internal setting temperature and it is updated continuously whenever the electrical power is supplied to the unit.
Table (a): Auto Operation Mode Setting

Mode Shift: Temperature Shift (°C)
Cooling/Soft Dry → Heating -2.0
Heating → Cooling/Soft Dry +2.0
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Table (b): Outdoor Air Temperature Shifting

Mode: Outdoor Temperature, X (°C): Temperature Shift (°C)
Manual Operation Auto Operation
Cooling/Soft Dry 38 X 1.50 2.00
30 X 38 1.25 1.25
23 X 30 1.25 1.25
X 23 1.75 1.75
Heating 21 X -2.25 -1.50
17 X 21 -1.75 -1.00
13 X 17 -0.75 0.00
9 X 13 0.25 0.25
5 X 9 1.25 1.00
1 X 5 0.75 1.00
-3 X 1 1.50 1.00
X -3 1.50 1.00
Table (c): Powerful Mode Shifting

Mode: Period, X (min): Temperature Shift (°C)
Cooling X 20 -2.0
X 20 0.0
Soft Dry X 20 -1.0
X 20 0.0
Heating X 20 +3.5
X 20 +3.5
Table (d): Fan Speed Shifting

Mode: Fan Speed: Temperature Shift (°C)
Cooling All -0.25
Soft Dry All +0.0
Heating Lo +2.0
Me-, Me, Me+, Auto, Hi +1.5
Table (e): Start-Up Shifting

Mode within 60 Minutes from Start-up: Temperature Shift (°C)
Cooling/Soft Dry -1.0
Heating +2.0
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8.1.2. Compressor Operation Frequency

Intake Air Temperature - Internal Setting Temperature (°C) Freq. H
Zone Cooling Soft Dry Heating Cooling Soft Dry Heating Remark
1 -2.0 -3.0 1.0 1 5 3
2 -1.5 -2.5 0.5 11 10 13
3 -1.0 -2.0 0.0 15 12 17
4 -0.5 -1.5 -0.5 18 14 21
5 0.0 -1.0 -1.0 22 16 26
6 0.5 -0.5 -1.5 25 18 32
7 1.0 0.0 -2.0 28 21 35 Fh
8 1.5 0.5 -2.5 30 24 35 Fc, Fh
9 2.0 1.0 -3.0 30 27 35 Fc, Fh
10 2.5 1.5 -3.5 30 30 35 Fc, Fh
11 Nil Nil -4.0 Nil Nil 35 Fh
12 Nil Nil -4.5 Nil Nil 35 Fh
Operating Frequency Calculation Formula:
CompHz = Freq. A × Freq. H + Freq. C Cooling & Soft Dry E24DK

Freq. A Freq. C
Low Load (Freq. H 13) 2.0 10.0
Example Calculation: High Load (Freq. H > 13) 1.8 13.0
Heating E24DK
Model No.: E24DK Freq. A Freq. C
Operation Mode: Cooling Low Load (Freq. H 15) 1.5 11.0
When Intake Air Temperature - Internal setting Temperature: High Load (Freq. H > 15) 1.7 8.0
1.5°C Freq. Range E24DK
CompHz = Freq. A × Freq. H + Freq. C Cooling Fc 64
= 1.8 × 30 + 13.0 Operation Range 14 ~ 74
= 67 Hz (Decimal point is ignored) Heating Fh 68
Operation Range 14 ~ 100
Remarks:
When Freq. H is equal to 30 (Cooling), 35 (Heating) or above, the Comp. may run at the freq. higher than Fc or Fh up to max.
freq. operation.
Best Amenity Control

Every 90s (Cooling), 120s (Heating) maintain same zone Freq. H + 1 until Fc, Fh.
8.1.3. Cooling Operation

8.1.3.1. Thermostat control
• Compressor is OFF when Intake Air Temperature - Internal Setting Temperature < -1.5°C.
• Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature > Compressor OFF
point +0.5°C.
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8.1.4. Soft Dry Operation

• Compressor is OFF when Intake Air Temperature - Internal Setting Temperature < -2.5°C.
• Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature > Compressor OFF
point.
8.1.5. Heating Operation

• Compressor is OFF when Intake Air Temperature - Internal Setting > +1.5°C.
• Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature < Compressor OFF
point -0.5°C.
8.1.6. Automatic Operation

This mode can be set using remote control and the operation is decided by remote control setting temperature, indoor intake air
temperature and outdoor air temperature.
During operation mode judgment, indoor fan motor (with speed of Lo-) and outdoor fan motor are running for 30 seconds to detect
the indoor intake and outdoor air temperature. The operation mode is decided based on below chart.
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Values of T1, T2, and T3 depend on remote control setting temperature, as shown in below table. After the adjustment of T1, T2
and T3 values, the operation mode for that particular environment and remote control setting is judged and performed, based on
the above operation mode chart, every 30 minutes.
Remote Control Setting Temperature (°C) T1 T2 T3
16 ~ 18 +10 +8 -5
19 ~ 22 +8 +7 -7
23 ~ 26 +7 +6 -7
27 ~ 30 +6 +5 -8
There is a temperature shifting on T1, T2, and T3 if the operation mode judged is changed from Cooling/Soft Dry to Heating or vice
verse.
Operation Mode change from Temperature shifts (°C)
Cooling/Soft Dry → Heating -2
Heating → Cooling/Soft Dry +2
Example of operation mode chart adjustment:

From the above table, if remote control setting temperature = 25,
T1 = 25 + 7 = 32; T2 = 25 + 6 = 31; T3 = 25 - 7 = 18
The operation mode chart for this example is as shown in below figure and the operation mode to be performed will depend on
indoor intake air temperature and outdoor air temperature at the time when the judgment is made.
8.1.7. Indoor Fan Motor Operation
A. Basic Rotation Speed (rpm)

• Required rotation speed for fan is set to respond to the remote control setting (10 rpm unit)
[Cooling, Dry, Fan]

Remote Control — O O O O O — — —
Tab (rpm) SHI Hi Me+ Me Me- Lo Lo- SLo SSLo
E24DK 1670 1580 1480 1390 1290 1200 930 840 630
[Heating]
Remote Control — O O O O O — — —
Tab (rpm) SSHI SHi Me+ Me Me- Lo Lo- SLo SSLo
E24DK 1690 1690 1590 1500 1400 1310 930 400 300
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B. Indoor Fan Control

i. Indoor fan control operation outline
1. Cooling / Dry
2. Heating
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ii. Auto Fan Speed

1. Cooling
2. Heating
Note:
a. UP:
• If move from Lo, the fan speed will be shifted to Maximum 1520 rpm (E24DK).
• If move from Maximum, the fan speed no change.
• In up zone, 10 rpm is added for every 10s until Maximum 1520 rpm (E24DK).
b. DOWN:
• The fan speed will be decreased one step every 10 sec. until Minimum 1270 rpm.
c. Current Output Fixed:

• Maintain at present fan speed.
d. Instantaneous Maximum:
• Fan speed will be increased to maximum auto fan speed.
e. Temperature in ( ) is for Powerful Mode operation.
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iii. Max Capacity Condition

a) During Cooling operation, if all to the following condition is fulfilled, the indoor fan speed is set to Shi.
1. Indoor intake temperature 24°C.
2. Operation frequency 64 Hz (E24DK) & above.
3. Remote Control setting temperature 16°C.
4. Remote Control setting fan speed Hi.
5. Outdoor temperature 30°C.
6. Operation start within 30 minutes.
* If any of above conditions is not valid, the condition is ended.
b) During Heating operation, if all to the following condition is fulfilled, the indoor fan speed is set to SSHi.
1. Indoor intake temperature is 17°C or above and less than 23°C.
2. Operation frequency 68 Hz (E24DK) & above.
3. Remote Control setting temperature 30°C.
4. Remote Control setting fan speed Hi.
5. Outdoor temperature < 4°C.
6. Operation start 2 hours.
* If any of above conditions is not valid, the condition is ended.
C. Fan Motor Control
i. Motor specification
High voltage PWM Motor
ii. Feedback Control

1. Rotation speed feedback
Immediately after the fan started, rpm is checked and duty is added, and feedback control is performed.
iii. Abnormal Detection

1. Condition * Step out signal input
* Feedback rotation speed is more than 2550 rpm or below 50 rpm.
However, 10s after fan start, rotation abnormality is not detected.
2. Control * Fan stop
3. Return * Restart after 5s

However, in case the fan is stopped by the above conditions within 25s after fan has started, and happened
continuously for 7 times, restart will not be performed.
→ Indoor fan motor lock abnormal (H19)
iv. Restart Prohibition Control

Prohibit to restart within 5s after fan stop.
(except when power is ON)
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D. Deodorizing Control
i. Control condition
Control at cooling/dry operation and auto fan speed.
No Deodorizing Control is performed during ON timer standby operation and during Anti-freezing control prevention.
ii. Operation
The odor status is arranged as below and it is shifted as follow.
* When COMP is ON 1→2→3
(Shift to 4 when COMP is OFF)
* When COMP is OFF 4 → 5 → 4 ←→ 5
(Shift to 1 when COMP is ON)
* Start from 4 if the Thermostat is OFF during the start operation.
Odor Status 1 2 3 4 5 4 5 4.5.4... 1

Status Shift ON OFF ON
according to COMP
Status Shift Cooling
according zone 40 50 — 20 90 20 90 .......
to time (s) Dry zone ON
Cooling OFF Auto Fan Speed OFF
Fan Speed zone SLo SLo SLo OFF .......
Dry zone OFF SLo OFF
8.1.8. Outdoor Fan Motor Operation
Outdoor fan motor is operated with 15 fan speed. It starts when compressor starts operation and it stops 30 seconds after
compressor stops operation.
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Basic Rotation Speed
8.1.9. Airflow Direction

1. There are two types of airflow, vertical airflow (directed by horizontal vane) and horizontal airflow (directed by vertical vanes).
2. Control of airflow direction can be automatic (angles of direction is determined by operation mode, heat exchanger temperature
and intake air temperature) and manual (angles of direction can be adjusted using remote control).
Vertical Airflow
Operation Mode Airflow Direction Vane Angle (°)
1 2 3 4 5
Heating Auto with Heat Exchanger A 19
Temperature B 49
C 8
D 8
Manual 8 17 33 49 60
Cooling, Soft Dry and Fan, Ion Auto 8 ~ 38
Manual 8 17 25 33 38
Mode Judgment in Auto Auto 8
Manual 8 17 25 33 38
1. Automatic vertical airflow direction can be set using remote control; the vane swings up and down within the angles as stated
above. For heating mode operation, the angle of the vane depends on the indoor heat exchanger temperature as Figure 1
below. When the air conditioner is stopped using remote control, the vane will shift to close position.
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2. Manual vertical airflow direction can be set using remote control; the angles of the vane are as stated above and the
positions of the vane are as Figure 2 below. When the air conditioner is stopped using remote control, the vane will shift to
close position.
Horizontal Airflow
1. Automatic horizontal airflow direction can be set using remote control; the vane swings left and right within the angles as
stated below. For heating mode operation, the angle of the vane depends on the indoor heat exchanger temperature as
Figure 1 below.
Operation Mode Vane Angle (°)
Heating, with heat exchanger temperature A 18 ~ 62
B 90
Cooling, Soft Dry and Fan, Ion 18 ~ 62
2. Manual horizontal airflow direction can be set using remote control; the angles of the vane are as stated below and the
positions of the vane are as Figure 2 above.
Pattern 1 2 3 4 5
Airflow Direction
Patterns at Remote
Control
Vane Angle (°) 40 18 29 51 62
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8.1.10. Quiet operation (Cooling Mode/Cooling area of Dry Mode)
A. Purpose
To provide quiet cooling operation compare to normal operation.
B. Control condition
a. Quiet operation start condition
• When “quiet” button at remote control is pressed.
Quiet LED illuminates.
b. Quiet operation stop condition

1. When one of the following conditions is satisfied, quiet operation stops:
a. Powerful button is pressed.
b. Stop by OFF/ON switch.
c. Timer “off” activates.
d. Quiet button is pressed again.
2. When quiet operation is stopped, operation is shifted to normal operation with previous setting.
3. When fan speed is changed, quiet operation is shifted to quiet operation of the new fan speed.
4. When operation mode is changed, quiet operation is shifted to quiet operation of the new mode.
5. During quiet operation, if timer “on” activates, quiet operation maintains.
6. After off, when on back, quiet operation is not memorised.
D. Control contents
1. Fan speed is changed from normal setting to quiet setting of respective fan speed.
This is to reduce sound of Hi, Me, Lo for 3dB.
2. Fan speed for quiet operation is -100 rpm from setting fan speed.
8.1.10.1. Quiet operation under Soft Dry operation (Dry area at Dry Mode)
Automatic Fan Speed (Dry operation)
Manual Fan Speed (Dry operation)
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8.1.10.2. Quiet operation (Heating)

A. Purpose
To provide quiet heating operation compare to normal operation.
B. Control condition
a. Quiet operation start condition
• When “quiet” button at remote control is pressed.
Quiet LED illuminates.
b. Quiet operation stop condition

1. When one of the following conditions is satisfied, quiet operation stops:
a. Powerful button is pressed.
b. Stop by OFF/ON switch.
c. Timer “off” activates.
d. Quiet button is pressed again.
2. When quiet operation is stopped, operation is shifted to normal operation with previous setting.
3. When fan speed is changed, quiet operation is shifted to quiet operation of the new fan speed.
4. When operation mode is changed, quiet operation is shifted to quiet operation of the new mode.
5. During quiet operation, if timer “on” activates, quiet operation maintains.
6. After off, when on back, quiet operation is not memorised.
C. Control contents
a. Fan Speed manual
1. Fan speed is changed from normal setting to quiet setting of respective fan speed.
This is to reduce sound of Hi, Me, Lo for 3dB.
2. Fan speed for quiet operation is -100 rpm from setting fan speed.
3. Fan Speed Auto
• If FM Lo
-100 rpm reduce from normal Heating Auto Fan Speed
• If FM Lo
maintain RPM
Indoor FM RPM depends on pipe temp sensor of indoor heat exchanger.
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8.1.11. Powerful Mode Operation
When the powerful mode is selected, the internal setting temperature will shift to achieve the setting temperature quickly.
(a) Cooling Operation
(b) Soft Dry Operation
(c) Heating Operation
8.1.12. Delay ON Timer Control
Delay ON timer can be set using remote control, the unit with timer set will start operate earlier than the setting time. This is to
provide a comfortable environment when reaching the set ON time.
Seventy minutes before the set time, indoor (at fan speed of Lo-) and outdoor fan motor start operate for 30 seconds to determine
the indoor intake air temperature and outdoor air temperature in order to judge the operation starting time.
From the above judgment, the decided operation will start operate earlier than the set time as shown below.
8.1.13. Delay OFF Timer Control
Delay OFF timer can be set using remote control, the unit with timer set will stop operate at set time.
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8.1.14. Auto Restart Control
1. When the power supply is cut off during the operation of air conditioner, the compressor will re-operate within three to four
minutes (there are 10 patterns between 2 minutes 58 seconds and 3 minutes 52 seconds to be selected randomly) after power
supply resumes.
2. This type of control is not applicable during ON/OFF Timer setting.
8.1.15. Indication Panel
LED POWER TIMER QUIET POWERFUL ION ALLERGEN

BUSTER
Color Green Orange Orange Orange Green Blue
Light ON Operation ON Timer Setting ON Quiet Mode ON Powerful Mode ON Ion Mode ON Operation ON
Light OFF Operation OFF Timer Setting OFF Quiet Mode OFF Powerful Mode OFF Ion Mode OFF Operation OFF
Note:
• If POWER LED is blinking, the possible operations of the unit are Hot Start, during Deice operation, operation mode
judgment, or delay ON timer sampling.
• If Timer LED is blinking, there is an abnormality operation occurs.
• If Ionizer, LED is blinking, there is an abnormality of Ionizer occurs.
8.1.16. Auto Operation Switch
1. When the switch is pressed between 0 to 5 seconds, Auto Mode operation starts to function.
2. When the switch is pressed between 5 to 8 seconds, the unit is forced to operate in Cooling Mode.
3. When the switch is pressed between 8 to 11 seconds, the unit will enter forced Heating Mode standby. Press timer decrement
button for 5S for the unit to operate in Heating Mode.
4. When the switch is pressed between 11 to 16 seconds and together with the signal from remote control (timer decrement button
for 5S), the unit can be changed to different controlling setting (4 type of transmission codes).
5. When the switch is pressed between 16 to 21 seconds, either “H14” error detection selection mode or the remote control signal
receiving sound can be cancelled or turned on.
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8.1.17. Indoor Power Relay Control

Power relay will turn on during operation or in progress of stopping operation. Although operation stops, the power relay continues
on for three minutes.
However, during instantaneous power failure (< 0.5s), power relay will turn off. Then, it will turn on 2 minutes after power recover
and the unit will operate as previous operation condition.
8.1.18. Ionizer Operation

Purpose
To provide fresh air effect to users by discharging minus ion to air.
Control Condition
a. Ionizer Only Operation.

1. When air-conditioner unit is at “OFF” condition (standby) and ION operation button at remote control is pressed.
Fan & ionizer on, ION LED illuminates, but power LED maintain off. (1 → 2)
However, fan speed can be adjusted later by customer during this operation.
Airflow direction (Horizontal Vane) control:

Follow vane direction control at cooling mode.
Horizontal vane can be changed by customer during ion only operation.
b. Operation Mode + Ionizer Operation.

1. Ionising Operation Start Condition
When air conditioner unit is in “ON” condition (Heat, Cool, Dry, Auto mode) and ION operation button at remote control is
pressed. Ionizer on & ION LED illuminates. (3 → 4)
Power LED also illuminates.
2. Ionising Operation Stop Condition

When one of the following condition is satisfied, ION operation stops.
a. Stopped by ON/OFF switch.
b. Timer OFF activates.
c. ION feedback signal shows error.
3. Ionizer operation status is not memorised by micon. After OFF, when operation is “ON” again, air conditioner operates
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without ionizer operation.
c. Timer during ionizer operation

Refer to case study in next page for detail.
8.1.18.1. Ionizer Problem Detection Control

i. Purpose
To inform user of ionizer problems and detection.
ii. Two types of problem detection control:

Control Detection Method Protection Recovery
ERROR
PROTECTION
(i) Actual ion: ON (i) Actual ion ON for 10s & OFF for (i) Actual ion is permanently OFF & ion (i) Press ON/OFF button
30 min. continuously for 24 times LED is blinking. to OFF
(approx. 11 hr. 30 min.)
(ii) ion feedback signal: (ii) Within 24 counts, if anytime (ii) Press remote control ion button for (ii) Reset power
0V CONDITION becomes false then a) ON: Ion LED blink & buzzer = beep
count is cleared. b) OFF: Ion LED OFF & buzzer = beep (iii) Off by force operation
BREAKDOWN
PROTECTION
Case 1: During Air-Con. ON.
(i) Actual ion: OFF (i) Actual ion OFF 2s (i) Air-Cond OFF with abnormal no. H26 is (i) When anytime
activated with timer LED is blinking CONDITION becomes
(ii) ion feedback signal: permanently. false.
5V
Case 2: During Air-Con. OFF.
(i) Abnormal no. H26 is activated with (ii) Once recovered, ion &
timer LED is blinking permanently for Timer LED stops
both cases 1 & 2. blinking permanently.
(ii) Press remote control ion button for
a) ON: Ion LED blink (iii) Main power reset.
b) OFF: Ion LED OFF
(iii) Press any remote control button to
a) ON: Buzzer = beep beep beep beep
b) OFF: Buzzer = beep beep beep beep
8.1.18.2. Ionizer Operation case study
Case 1
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8.2. Protection Control Features
8.2.1. Protection Control For All Operations
8.2.1.1. Time Delay Safety Control
1. The compressor will not start for three minutes after stop of operation.
2. This control is not applicable if the power supply is cut off and on again or after 4-way valve deices condition.
8.2.1.2. 30 Seconds Forced Operation
1. Once the compressor starts operation, it will not stop its operation for 30 seconds.
2. However, it can be stopped using remote control or Auto Switch at indoor unit.
8.2.1.3. Total Running Current Control
1. When the outdoor unit total running current (AC) exceeds X value, the frequency instructed for compressor operation will be
decreased.
2. If the running current does not exceed X value for five seconds, the frequency instructed will be increased.
3. However, if total outdoor unit running current exceeds Y value, compressor will be stopped immediately for 2 minutes.
E24DK
Operation Mode X (A) Y (A)
Cooling/Soft Dry (A) 12.8 20.0
Cooling/Soft Dry (B) 10.3 20.0
Heating 13.0 20.0
4. The first 30 minutes of cooling operation, (A) will be applied.
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8.2.1.4. IPM (Power transistor) Prevention Control
A. Overheating Prevention Control

1. When the IPM temperature rises to 110°C, compressor operation will stop immediately.
2. Compressor operation restarts after three minutes the temperature decreases to 95°C.
B. DC Peak Current Control

1. When electric current to IPM exceeds set value of 30.0 ± 5.0 A, the compressor will stop operate. Then, operation will restart
after three minutes.
2. If the set value is exceeded again more than 30 seconds after the compressor starts, the operation will restart after two
minute.
3. If the set value is exceeded again within 30 seconds after the compressor starts, the operation will restart after one minute.
If this condition repeats continuously for seven times, all indoor and outdoor relays will be cut off.
8.2.1.5. Compressor Overheating Prevention Control
Instructed frequency for compressor operation will be regulated by compressor top temperature. The changes of frequency are as
below figure.
8.2.1.6. Low Pressure Prevention Control (Gas Leakage Detection)
1. When the conditions listed in below table occur, the compressor stops and restarts after three minutes.
2. If this phenomenon is continuously occurring for twice within 20 minutes, all indoor and outdoor relays will be cut off.
3. This control is not applicable for deice operation.
Conditions E24DK
Cooling/Soft Dry Heating
1. Compressor frequency (Hz) 74 68
2. Outdoor total running current (A) 3.25 3.25
3. Indoor heat exchanger temperature (°C) 20 25
Note: Conditions 1 and 2 needed to be happened continuously for 5 minutes.
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8.2.1.7. CT Disconnection Detection
1. Control Starting Condition

a. Total Current is below 0.74 ~ 0.94 Amp.
b. Operating Frequency is 20 Hz and above.
c. Continuously for 20s.
2. Control Contents
a. Abnormal signal transmitted to indoor unit after 3 minutes outdoor power is supplied. (Indoor unit stop)
3. Control Cancellation Condition
Starting condition, (1) is not fulfilled.
8.2.1.8. Low Frequency Protection Control 1

When the compressor operate at frequency lower than 20 Hz for 240 minutes, the operation frequency will be increased to 20 Hz
for two minutes.

When all the below conditions occur, minimum value (Freq. MIN) for the frequency instructed to compressor will change to 20 Hz.
Temperature, T, for: Cooling/Soft Dry Heating
Indoor intake air (°C) T 15 or T 30 —
Outdoor air (°C) T 16 or T 38 T 4 or T 24
Indoor heat exchanger (°C) T 30 T 0

If Compressor operation frequency reduce from 20 Hz, the frequency will be fixed for 20 Hz for 3 min. before reduce to min.
frequency.
8.2.1.11. Minimum Frequency Protection Control

• During cooling operation (except Anti Freezing control, soft dry) carry out the following operation.
Hi & above 20
Me- & above, Auto 20
Below Me- 20
However, when less than thermo OFF for 130 sec. continuously, the above control will be cancel.
• During heating operation, operate the followings control.
1. During Remote Control setting is 18°C & above

Indoor Fan Speed
Hi & above 20
Me- & above, Auto 20
Below Me- 20
However, when less than thermo OFF for 130 sec. continuously, the above control will be cancel.
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8.2.2. Protection Control For Cooling & Soft Dry Operation
8.2.2.1. Outdoor Air Temperature Control

The compressor operating frequency is regulated in accordance to the outdoor air temperature as shown in the diagram below.
8.2.2.2. Cooling Overload Control

i. Pipe temperature limitation/restriction
• Detects the Outdoor pipe temperature and carry out below restriction/limitation (Limit the compressor Operation frequency)
• The compressor stop if outdoor pipe temperature exceeds 62°C
• If the compressor stops 4 times in 20 minutes, Timer LED blinking (F95: outdoor high pressure rise protection)
ii. Electrical part temperature rise protection control

• To prevent electrical component temperature rise during cooling overload.
• Judgement condition is by outdoor temperature (sampled every 10s).
• Control contents:
Outdoor fan speed (switch to zone A and B minimum fan speed).
Outdoor total current (zone C) higher than the specified.
• Cancellation condition: When one of above is not satisfied.
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8.2.2.3. Anti-Freezing Control

1. When indoor heat exchanger temperature is lower than 2°C continuously for six minutes, compressor will stop operating.
2. Compressor will resume its operation three minutes after the indoor heat exchanger is higher than 10°C.
3. At the same time, indoor fan speed increase +40 rpm compared to its normal operation.
4. If indoor heat exchanger temperature is higher than 10°C for five minutes, the fan speed will return to its normal operation.
8.2.2.4. Anti-Dew Formation Control

a) Control 1
This control is perform if the following conditions is fulfilled during cooling/dry operation.
i. Control Start Condition
1) Indoor Intake Temperature 24°C & above
2) Outdoor Temperature Refer below
3) Remote Control Setting Temperature 16°C & above, below 30°C
4) Fan tab Refer below
Control start after 1) ~ 4) continued for more than 1 minutes.
ii. Control Contents

* If the outdoor temperature 30°C
Me & above (include auto air flow)
0 T < 30 min 74
30 min T < 90 min 67
90 min T < 420 min 67
0 T < 30 min 67
30 min T < 90 min 54
90 min T < 420 min 54
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* If the outdoor temperature < 30°C

Me & above (include auto air flow)
0 T < 30 min 74
30 min T < 90 min 67
90 min T < 420 min 67
0 T < 30 min 67
30 min T < 90 min 54
90 min T < 420 min 47
b) Control 2
• When the following conditions occurs for 20 minutes continuously, anti-dew formation is controlled and air vane change
Horizontal vane shift to 2nd position and Vertical vane shift to center position.
1. Indoor intake air temperature is 25°C or above and less than 29°C.
2. Outdoor air temperature is less than 30°C.
3. Air vane control: Manual Horizontal Airflow and Manual Vertical Airflow.
4. Fan speed is quiet Lo.
8.2.3. Protection Control For Heating Operation
8.2.3.1. Anti Cold Draft Control

Indoor fan speed varies in accordance to indoor heat exchanger temperature, based on type of air volume and direction, as shown
below.
1. Manual Fan Speed
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2. Auto Fan Speed
Note:
a. UP:
• If move from Lo, the fan speed will be shifted to Maximum 1300 rpm (E24DK).
• If move from Maximum, the fan speed no change.
• In up zone, 10 rpm is added for every 10s until Maximum 1300 rpm (E24DK).
b. DOWN:
• The fan speed will be decreased one step every 10 sec. until Minimum 1100 rpm.
c. Current Output Fixed:

• Maintain at present fan speed.
d. Instantaneous Maximum:
• Fan speed will be increased to maximum auto fan speed.
e. Temperature in ( ) is for Powerful Mode operation.
8.2.3.2. Intake Air Temperature Control
Compressor will operate at freq 67 Hz if either one of the below conditions occur:
1. When the indoor intake air temperature is above 10°C and remote control setting fan speed is lower Me-.
2. When the indoor intake air temperature is 30°C or above.
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8.2.3.3. Outdoor Air Temperature Control
The compressor operating frequency is regulated in accordance to the outdoor air temperature as shown in the below figures. This
control will begin one minute after the compressor starts.
8.2.3.4. Overload Protection Control

The compressor operating frequency is regulated in accordance to indoor heat exchanger temperature as shown in below figures.
8.2.3.5. Outdoor Temperature Control

• Outdoor temperature is detected and the following control is perform.
• Control operates after more than 1 minute the compressor has started.
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8.2.3.6. Deice Control

A. Deice operation (Normal Deice Operation)
1. Detection methods
Outdoor heat exchanger temperature sensor, timer.
2. Deice operation time chart
Notes
• During deice operation, as relationship for outdoor piping temperature and time T5, the priority given to the condition
which is first fulfilled and shift to the next mode.
• First deice after operation restricted to 60 min. & above.
• No restart operation if compressor OFF for sequence No. 1~7.
(Instantaneous, restart)
Outdoor heat exchanger temperature

a 15°C
b 18°C
c 25°C
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3. Explanation of operation
1) At the deice starting signal, the compressor frequency is set to the value as previously mentioned.
2) At 120 sec. after deice starting signal generated, 4 way valve OFF and at the same time outdoor fan is OFF, indoor fan is OFF,
compressor frequency is set to the previously mentioned value.
3) WIthin 30 sec. after the 4 way valve OFF, the compressor frequency is set to the previously mentioned value.
4) If the outdoor heat exchanger temperature is above a°C, the compressor frequency is set to the value as previously mentioned.
5) After the compressor frequency is changed according to the item 4), in case either outdoor heat exchanger temperature more than b°C
or 10.5 minutes lapsed after 4 way valve OFF is fulfilled, 30 sec. calculation start.
6) After 5) operated, if the outdoor heat exchanger temperature is more than c°C or 30 sec. lapsed, deice operation completion signal
transmit, the compressor frequency is set to the previously mentioned value. And timingly ON signal transmit on outdoor FM.
7) After 59 sec. lapsed after deice operation completion signal generated, 4 way valve/indoor fan is ON, compressor frequency become
FREE, and recover to normal heating operation.
4. Deice operation judgement condition

When any of below a, b, c, d condition is satisfied, deice signal is produced.
a. Continuously, outdoor heat exchanger temperature < 3°C for 120 minutes and outdoor heat exchanger temperature
< -6°C for 3 minutes and outdoor air temperature > -1°C and Comp. is ON.
b. Continuously, outdoor heat exchanger temperature < 3°C for 80 minutes and outdoor heat exchanger temperature
c. Continuously, outdoor heat exchanger temperature < 3°C for 40 minutes and outdoor heat exchanger temperature
d. Continuously, outdoor heat exchanger temperature < 3°C for 40 minutes and outdoor heat exchanger temperature
However, the first deice will start only after minimum of 60 minutes in operation.
(2nd deice and onward shall follow above conditions)
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9 Operating Instructions
Thank you for purchasing Panasonic Air Conditioner
■ Definition SAFETY PRECAUTIONS

To prevent personal injury,
injury to others and property
damage, the following Installation Precautions
instructions must be
followed.
Warning
Incorrect operation due to Do not install, remove and reinstall the unit by yourself.
failure to follow instructions • Improper installation will cause leakage, electric shock or fire. Please consult an authorized dealer or
will cause harm or damage, specialist for the installation work.
the seriousness of which is
classified as below:
Caution
• This air conditioner must be earthed. Improper grounding will cause electric shock.
Warning • Ensure that the drainage piping is connected properly. Otherwise, water will leak.
• Current leakage protection equipment must be installed. Otherwise, electric shock or fire may
occur.
This sign warns of death
or serious injury.
• Do not install the unit in a potentially explosive atmosphere.
Operation Precautions
Caution
Warning
This sign warns of injury • Do not share power outlet. • Insert the power plug properly.
or damage to property. • Do not modify power cord. • Use specified supply cord.
• Do not use an extension cord. • If the supply cord is damaged or needed
• Do not operate with wet hands. to be replaced, it must be replaced by
The instructions to be
the manufacturer or its service agent or
followed are classified by • Do not operate or stop the unit by inserting
a similarly qualified person in order to
the following symbols: or pulling out the power plug.
avoid a hazard.
• Do not insert finger or other objects into the
• Remove the batteries if the unit is not
indoor or outdoor unit.
going to be use for a long period of time.
• Do not attempt to repair the unit by
• New batteries of the same type must be
yourself.
inserted following the polarity stated to
• Do not use rechargeable (Ni-Cd) batteries. prevent malfunction of the remote control.
This symbol denotes • Keep the remote control away from infants
an action that is and small children to prevent them from
• In case of emergency or abnormal
PROHIBITED. accidentally swallowing the batteries.
condition (burnt, smell, etc) occurs, turn
off the power supply and unplug.
Caution
These symbols denote • Do not pull the cord to • Ventilate the room regularly.
actions that are disconnect the plug. • Pay attention as to whether the
COMPULSORY.
• Do not wash the unit with water, benzene, installation rack is damaged after long
thinner or scouring powder. period of usage.
• Do not use for other purposes such as
preservation of food. • Switch off the power supply and unplug
• Do not use any combustible equipment at before cleaning or servicing.
airflow direction. • Turn off the power supply and unplug if
• Do not sit or place anything on the indoor the unit is not used for a long period of
or outdoor unit. time.
• Do not expose directly to cold air for a
long period.
Safety Regulation Operation Condition (OC)

The appliance is not intended for use by young children or infirm Use this air conditioner under the following temperature
person without supervision. Young children should be supervised to range.
ensure that they do not play with the appliance.
DBT: Dry Bulb Temperature Indoor Outdoor
Replacement or installation of power plugs shall be performed by WBT: Wet Bulb Temperature DBT WBT DBT WBT
authorized/qualified personnel only. The wires in this mains lead are
coloured in accordance with the following code: Maximum Temperature (COOL) 32 23 43 26
(GB Standard)
Maximum Temperature (HEAT) 30 – 24 18
Minimum Temperature (COOL) 16 11 16 11
Minimum Temperature (HEAT) 16 – -5 -6
Different countries may have different colour coding for the wires.
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Note: The illustrations in this manual are for explanation purposes only and may differ from the
actual unit. It is subjected to change without notice for future improvement.
PRODUCT OVERVIEW ■ About

Remote Control Preparation
I ndoor Unit Air intake
Supersonic air
purifying device 2. Insert
1. Pull out batteries
Front panel Auto OFF/ON (AAA or
button R03)
Receiver
Air filter
3. Press CLOCK button
4. Set
current
Airflow direction time
louver
5. Press again to confirm

Discharged air Ionizer • Timer operation will be based on
Do not touch Indicator current time set.
during operation
• The batteries can be used for
Outdoor Unit POWER TIMER QUIET POWERFUL ION SUPER
ALLERU-BUSTER
approximately 1 year.
• The batteries must be
Air inlet (rear) recycled or disposed of
properly.
Air inlet (side) Remote Control Signal
• Make sure it is not obstructed.

• Maximum distances: 10m.
Air outlet
• Certain fluorescent lights may
interfere with signal transmission.
Remote Control Transmitter Consult your dealer.
Auto OFF/ON Button
• To operate the unit if the

remote control is misplaced or
malfunctioning.
LCD display Operation
Action
mode
Ion operation Temperature setting
Automatic
Press once
Operation
Operation mode Off/On
Quiet operation Press until “beep” Cooling
sound and release. Operation
Airflow direction Powerful operation
adjustment Fan speed selection Press until “beep”
sound and release.
Heating
Timer setting Press again until Operation
Memory reset “beep-beep” sound
Clock setting and release.
Check
• To OFF, press again the Auto OFF/
ON button.
Troubleshooting
● Operation delayed for few minutes after restart. ➤ This is a normal self protection control.
● Sound like water flowing during operation. ➤ Caused by refrigerant flow inside.
● Mist emerges from indoor unit. ➤ Condensation effect due to cooling process.
● Noisy during operations. ➤ Installation work could be slanted or front panel didn’t close properly.
● Remote control/display does not work. ➤ Check whether batteries are correctly inserted or need replacement.
● The unit cannot operate. ➤ Check either circuit breaker is tripped, power plug is inserted correctly or
timer is used correctly.
● Outdoor unit emits water/steam. ➤ Condensation or evaporation happens at piping surface.
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■ Operation Details
HOW TO OPERATE
Auto, Heat, Cool, Dr y
AUTO - Automatic Operation
• The unit will automatically select
the operation mode according
to the setting, outdoor and room
temperature. During operation mode
selection, power indicator blinks.
For every 30 minutes, the operation
mode is reselected.
HEAT - Heating Operation

1
• Enables you to enjoy the warming Start the
effect at your preferred setting
temperature. operation.
• For cold air prevention, air might
not blow out immediately and
power indicator blinks when
operation starts.
• Also operates in defrost mode
2
(maximum 10 minutes) where by Select the
the power indicator blinks. The
melted frost is drained at outdoor desired
unit and indoor fan is stopped.
operation.
COOL - Cooling Operation
AUTO
• Enables you to enjoy the cooling
effect at your preferred setting
temperature. DRY HEAT
COOL
DRY - Soft Dry Operation
• Enables you to set the desired
temperature at low fan speed which
provides you with the dehumidifying
3
surroundings. Set the
temperature.
(16°C~30°C)
● Supersonic air purifying device (super alleru-buster) operates

automatically while the air conditioner is switched on.
● Powerful, Quiet and Ion operations could be activated in all
operation modes.
● Press button again to stop the operation.
Hint
● To save electricity, close the curtains when using air conditioner to prevent sunlight and heat from coming in.
Troubleshooting
● The room has a peculiar odour. ➤ This may be a damp smell emitted by the wall, carpet, furniture or
clothing in the room.
● Air conditioner does not cool or heat efficiently. ➤ Ensure the temperature has been set correctly.
➤ Ensure windows and doors have been closed properly.
➤ Ensure filters are cleaned or replaced when necessary.
➤ Ensure inlet and outlet vents of the units have not been obstructed.
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HOW TO OPERATE ■ Operations Details

Powerful, Quiet, Ion, Fan Speed, POWERFUL
• To achieve setting temperature
Air Swing quickly.
QUIET
• To provide a quiet environment.
ION
• To provide fresh air effect by
QUIET producing negative ions.
ION Enables quiet • Ion operation could be activated
independently.
Enables ion operation. • Press button to stop the
operation. operation.
FAN SPEED
POWERFUL • To provide you with the various fan

speed selections.
Enables • There are 5 levels of fan speed in
addition to automatic fan speed.
powerful • Automatic fan speed:
operation. The speed of the indoor fan is
automatically adjusted according to
the operation.
AIR SWING
FAN SPEED • To ventilate air in the room.

• There are 5 selections in addition to
Select fan speed. automatic vertical air flow direction.
• If automatic vertical airflow direction
AIR SWING has been set, the louver swings up
and down automatically.
Adjust the vertical
or horizontal airflow
direction louver. • To ventilate air in the room.
• There are 5 selections in addition
to automatic horizontal air flow
direction.
• If automatic horizontal airflow
direction has been set, the louver
swings left and right automatically.
● Powerful and Quiet operations could not be activated at the • Please do not adjust the vertical and
same time. horizontal airflow direction louver
manually.
● Powerful, Quiet and Ion operations could be cancelled by
pressing the respective button again.
Hints
● If you wish to have the cool air blowing directly on you, set the airflow direction downward but not for an excessive length of time,
as it may harm your health.
● Approximately 10% of electricity can be saved if you set the temperature 1°C higher in cooling operation or 2°C lower in heating
operation than the desired temperature.
Troubleshooting
● ION indicator on the indoor unit is blinking. ➤ Press ION button twice. If the indicator is still blinking, please consult
the dealer.
● Indoor fan stops occasionally during Automatic Fan ➤ This is an advanced feature that helps to remove smell from the
Speed setting. surrounding area during operation.
● Indoor fan stops occasionally during heating operation. ➤ To avoids unintended cooling effect.
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■ Operation Details
HOW TO OPERATE
Timer
TIMER
• Use the ON timer to turn on the air
conditioner at the desired time. This
will give you a cooling or warming
environment, e.g. when you return
from work or wake up.
• When the ON timer is set, operation
will start up to 35 minutes before the
actual set time.
• Use the OFF timer to stop the air
conditioner operation at the desired
time. This can save electricity while
you are going out or sleeping.
• The set timer will repeat daily once
1
it is set. Select ON or
OFF timer.
2
• If there is a power failure, you can
press SET button to restore the
previous setting once the power is
resumed.
• If the timer is cancelled, you can Set the
restore the previous setting by desired time.
pressing SET button.
CHECK
• When there is error, the unit stops
its operation and timer indicator
blinks.
3
1. Press for 5 seconds. Confirm the
setting.
2. Browse for respective error code, CANCEL

where “beep” sounds are heard.
3. Turn off the power supply and call
Cancel the
authorized distributor. selected timer.
Note:
Press the ‘Reset’ button to quit
checking.
Unit might operate with limited function ● Ensure the clock on the remote control has been set
depending on error found.
(Operation starts, 4 “beep” sounds are correctly.
heard)
● You could use the ON and OFF timers at the same time.
● To cancel either the ON or OFF timer, press or , then
press .
Hint
● Press CLOCK more than 10 seconds to change the time format from 24 hours to AM/PM format.
● For your convenience, you could set the air conditioner to operate automatically by using both ON and OFF timer.
Troubleshooting
● TIMER indicator always on. ➤ Timer is activated and the setting will repeat itself daily.
● POWER indicator is blinking 35 minutes before ON ➤ The unit is determining the operation mode by sensing the room
timer is activated. temperature. This happens when it has been set to AUTO operation
mode.
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CARE & CLEANING ■ Washing Instructions

• Do not use benzene, thinner or
Switch off the power supply scouring powder.
before cleaning • Use soaps or neutral household

≃
detergent ( pH7) only.
• Do not use water with temperature
higher than 40°C.
FRONT PANEL
INDOOR UNIT
Raise and pull to remove. • Wipe the unit gently with a soft, dry
cloth.
Wash and dry.
AIR FILTER AIR FILTER
• It is recommended to clean the air
Vacuum, wash and dry. filters once every 2 weeks.
• Purchase the replacement filter if it
is damaged.
Part no.: CWD001137 (Left)
CWD001138 (Right)
Remove SUPER ALLERU-BUSTER

• It is recommended to clean the filter
every 6 months.
• Replace the filter every 3 years or
purchase the replacement filter if it
is damaged.
Remove Part no.: CZ-SA13P
IONIZER
• It is recommended to clean the
INDOOR ionizer every 6 months.
UNIT ■ Preparation for extended
Wipe gently. Non-operation
• Operate the unit for 2~3 hours using
SUPERSONIC AIR heating operation to dry the internal
parts.
PURIFYING DEVICE • Turn off the power supply and unplug.
Vacuum the super IONIZER • Remove the remote control batteries.
alleru-buster filter. Clean with cotton ■ Pre-season Inspection
bud. • This inspection is recommended
before operating the air conditioner
at every season.
Remove
• Check if the remote control batteries
needed to be replaced.
• Ensure there is no obstruction at all
air intake and outlet vents.
• After the start of operation for 15
minutes, it is normal if the
temperature differences between
air intake and outlet vents at indoor
unit is:-
Vacuum, wash and
Operation Temperature
dry the frame. Cooling 8°C
Heating 14°C
Hints
● Clean the filter regularly as dirty filters will cause unpurified air, low cooling or heating capacity, unpleasant smells and higher
energy consumption.
● The unit will become dirty and the performance of the unit will decrease after used for several seasons. Please consult an
authorized dealer to perform seasonal inspections in addition to regular cleaning.
● This air conditioner is equipped with a built-in surge protective device. However, in order to further protect your air conditioner
from being damaged by abnormally strong lightning activity, you may switch off the power supply.
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10 Installation And Servicing Air Conditioner Using R410A

10.1. Outline
10.1.1. About R410A Refrigerant
1. Converting air conditioners to R410A
Since it was declared in1974 that chlorofluorocarbons (CFC), hydro chlorofluorocarbons (HCFC) and other substances pose a
destructive danger to the ozone layer in the earth´s upper stratosphere (20 to 40 km above the earth), measures have been
taken around the world to prevent this destruction.
The R22 refrigerant which has conventionally been used in ACs is an HCFC refrigerant and, therefore, possesses this ozone-
destroying potential. International regulations (the Montreal Protocol on Ozone-Damaging Substances) and the domestic laws
of various countries call for the early substitution of R22 by a refrigerant which will not harm the ozone layer.
• In ACs, the HFC refrigerant which has become the mainstream alternative is called R410A.Compared with R22, the
pressure of R410A is approximately 1.6 times as high at the same refrigerant temperature, but the energy efficiency is about
the same. Consisting of hydrogen (H), fluorine (F) and carbon (C), R410A is an HFC refrigerant. Another typical HFC
refrigerant is R407C. While the energy efficiency of R407C is somewhat inferior to that of R410A, it offers the advantage
of having pressure characteristics which are about the same as those of R22, and is used mainly in packaged ACs.
2. The characteristics of HFC (R410A) refrigerants

a. Chemical characteristics
The chemical characteristics of R410A are similar to those of R22 in that both are chemically stable, non-flammable
refrigerants with low toxicity.
However, just like R22, the specific gravity of R410A gas is heavier than that of air. Because of this, it can cause an oxygen
deficiency if it leaks into a closed room since it collects in the lower area of the room. It also generates toxic gas when it is
directly exposed to a flame, so it must be used in a well ventilated environment where it will not collect.
Table 1 Physical comparison of R410A and R22

R410A R22
Composition (wt%) R32/R125 (50/50) R22 (100)
Boiling point (°C) -51.4 -40.8
Vaporizing pressure (25°C) 1.56 Mpa (15.9 kgf/cm2) 0.94 Mpa (9.6 kgf/cm2)
Saturated vapor density 64.0 kg/m3 44.4 kg/m3
Flammability Non-flammable Non-flammable
Ozone-destroying point (ODP) 0 0.055
Global-warming point (GWP) 1730 1700
b. Compositional change (pseudo-azeotropic characteristics)

R410A is a pseudo-azeotropic mixture comprising the two components R32 and R125. Multi-component refrigerants with
these chemical characteristics exhibit little compositional change even from phase changes due to vaporization (or
condensation), which means that there is little change in the circulating refrigerant composition even when the refrigerant
leaks from the gaseous section of the piping.
Accordingly, R410A can be handled in almost the same manner as the single-component refrigerant R22. However, when
charging, because there is a slight change in composition between the gas phase and the liquid phase inside a cylinder or
other container, charging should basically begin with the liquid side.
c. Pressure characteristics
As seen in Table 2, the gas pressure of R410A is approximately 1.6 times as high as that of R22 at the same refrigerant
temperature, which means that special R410A tools and materials with high-pressure specifications must be used for all
refrigerant piping work and servicing.
Table 2 Comparison of R410A and R22 saturated vapor density

Unit: MPa
Refrigerant Temperature (°C) R410A R22
-20 0.30 0.14
0 0.70 0.40
20 1.35 0.81
40 2.32 1.43
60 3.73 2.33
65 4.15 2.60
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d. R410A refrigerating machine oil

Conventionally, mineral oil or a synthetic oil such as alkylbenzene has been used for R22 refrigerating machine oil. Because
of the poor compatibility between R410A and conventional oils like mineral oil, however, there is a tendency for the
refrigerating machine oil to collect in the refrigerating cycle. For this reason, polyester and other synthetic oils which have
a high compatibility with R410A are used as refrigerating machine oil.
Because of the high hygroscopic property of synthetic oil, more care must be taken in its handling than was necessary with
conventional refrigerating machine oils. Also, these synthetic oils will degrade if mixed with mineral oil or alkylbenzene,
causing clogging in capillary tubes or compressor malfunction. Do not mix them under any circumstances.
10.1.2. Safety Measures When Installing/Servicing Refrigerant Piping

Cause the gas pressure of R410A is approximately 1.6 times as high as that of R22, a mistake in installation or servicing could
result in a major accident. It is essential that you use R410A tools and materials, and that you observe the following precautions
to ensure safety.
1. Do not use any refrigerant other than R410A in ACs that have been used with R410A.
2. If any refrigerant gas leaks while you are working, ventilate the room. Toxic gas may be generated if refrigerant gas is exposed
to a direct flame.
3. When installing or transferring an AC, do not allow any air or substance other than R410A to mix into the refrigeration cycle. If
it does, the pressure in the refrigeration cycle can become abnormally high, possibly causing an explosion and/or injury.
4. After finishing the installation, check to make sure there is no refrigerant gas leaking.
5. When installing or transferring an AC, follow the instructions in the installation instructions carefully. Incorrect installation can
result in an abnormal refrigeration cycle or water leakage, electric shock, fire, etc.
6. Do not perform any alterations on the AC unit under any circumstances. Have all repair work done by a specialist. Incorrect
repairs can result in an water leakage, electric shock, fire, etc.
10.2. Tools For Installing/Servicing Refrigerant Piping

10.2.1. Necessary Tools
In order to prevent an R410A AC from mistakenly being charged with any other refrigerant, the diameter of the 3-way valve service
port on the outdoor unit has been changed. Also, to increase its ability to withstand pressure, the opposing dimensions have been
changed for the refrigerant pipe flaring size and flare nut. Accordingly, when installing or servicing refrigerant piping, you must have
both the R410A and ordinary tools listed below.
Table 3 Tools for installation, transferring or replacement
Type of work Ordinary tools R410A tools
Flaring Flaring tool (clutch type), pipe cutter, Copper pipe gauge for clearance
reamer Adjustment, flaring tool (clutch type)*1)
Bending, connecting pipes Torque wrench (nominal diameter 1/4,
3/8,1/2). Fixed spanner (opposing sides
12 mm, 17 mm, 19 mm). Adjustable
wrench, Spring bender
Air purging Vacuum pump. Hexagonal wrench Manifold gauge, charging hose, vacuum
(opposing sides 4 mm) pump adaptor
Gas leak inspection Gas leak inspection fluid or soapy water Electric gas leak detector for HFC
refrigerant*2)
*1) You can use the conventional (R22) flaring tool. If you need to buy a new tool, buy the R410A type.
*2) Use when it is necessary to detect small gas leaks.
For other installation work, you should have the usual tools, such as screwdrivers (+,-), a metal-cutting saw, an electrical drill, a hole
core drill (65 or 70 dia.), a tape measure, a level, a thermometer, a clamp meter, an insulation tester, a voltmeter, etc.
Table 4 Tools for serving
Type of work Ordinary tools R410A tools
Refrigerant charging Electronic scale for refrigerant charging.
Refrigerant cylinder. Charging orifice and
packing for refrigerant cylinder
Brazing (Replacing refrigerating cycle Nitrogen blow set (be sure to use nitrogen
part*1) blowing for all brazing), and brazing
machine
*1) Always replace the dryer of the outdoor unit at the same time. The replacement dryer is wrapped in a vacuum pack. Replace
it last among the refrigerating cycle parts. Start brazing as soon as you have opened the vacuum pack, and begin the vacuuming
operation within 2 hours.
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10.2.2. R410A Tools

1. Copper tube gauge for clearance adjustment
(used when flaring with the conventional flaring tool (clutch
type))
• This gauge makes it easy to set the clearance for the
copper tube to 1.0-1.5 mm from the clamp bar of the
flaring tool.
Fig. 1 Copper tube gauge for clearance adjustment
2. Flaring tool (clutch type)

• In the R410A flaring tool, the receiving hole for the
clamp bar is enlarged so the clearance from the clamp
bar can be set to 0-0.5 mm, and the spring inside the
tool is strengthened to increase the strength of the pipe-
expanding torque. This flaring tools can also be used
with R22 piping, so we recommend that you select it if
you are buying a new flaring tool.
Fig. 2 Flaring tool (clutch type)
3. Torque wrenches
Fig. 3 Torque wrenches
Table 5
Conventional wrenches R410A wrenches
For 1/4 (opposite side x torque) 17 mm x 18 N.m (180 kgf.cm) 17 mm x 18 N.m (180 kgf.cm)
4. Manifold gauge
• Because the pressure is higher for the R410A type, the conventional type cannot be used.
Table 6 Difference between R410A and conventional high / low-pressure gauges
Conventional gauges R410A gauges
High-pressure gauge (red) -76 cmHg - 35 kgf/cm3 -0.1 - 5.3 Mpa -76 cmHg - 53 kgf/cm 3
Low-pressure gauge (blue) -76 cmHg - 17 kgf/cm3 -0.1 - 3.8 Mpa -76 cmHg - 38 kgf/cm 3
• The shape of the manifold ports has been changed to prevent the possibility of mistakenly charging with another type of
refrigerant.
Table 7 Difference between R410A and conventional manifold port size
Conventional gauges R410A gauges
Port size 7/16 UNF 20 threads 1/2 UNF 20 threads
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5. Charging hose
• The pressure resistance of the charging hose has been
raised to match the higher pressure of R410A. The hose
material has also been changed to suit HFC use, and
the size of the fitting has been changed to match the
manifold ports.
Fig. 4 Manifold gauge charging hose
Table 8 Difference between R410A and conventional charging hoses

Conventional hoses R410A hoses
Pressure Working pressure 3.4 MPa (35 kgf/cm 3) 5.1 MPa (52 kgf/cm 3)
resistance Bursting pressure 17.2 MPa (175 kgf/cm3) 27.4 MPa (280 kgf/cm3)
Material NBR rubber HNBR rubber Nylon coating inside
6. Vacuum pump adaptor

• When using a vacuum pump for R410A, it is necessary
to install an electromagnetic valve to prevent the
vacuum pump oil from flowing back into the charging
hose. The vacuum pump adaptor is installed for that
purpose. if the vacuum pump oil (mineral oil) becomes
mixed with R410A, it will damage the unit.
Fig. 5 Vacuum pump adaptor
7. Electric gas leak detector for HFC refrigerant

• The leak detector and halide torch that were used with
CFC and HCFC cannot be used with R410A (because
there is no chlorine in the refrigerant).
• The present R134a leak detector can be used, but the
detection sensitivity will be lower (setting the sensitivity
for R134a at 1, the level for R410A will drop to 0.6).
• For detecting small amounts of gas leakage, use the
electric gas leak detector for HFC refrigerant. (Detection Fig. 6 Electric gas leak detector for HFC refrigerant
sensitivity with R410A is about 23 g/year).
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8. Electronic scale for refrigerant charging

• Because of the high pressure and fast vaporizing speed
of R410A, the refrigerant cannot be held in a liquid
phase inside the charging cylinder when charging is
done using the charging cylinder method, causing
bubbles to form in the measurement scale glass and
making it difficult to see the reading. (Naturally, the
conventional R22 charging cylinder cannot be used
because of the differences in the pressure resistance,
scale gradation, connecting port size, etc.)
• The electronic scale has been strengthened by using a
structure in which the weight detector for the refrigerant
cylinder is held by four supports. It is also equipped with Fig. 7 Electronic scale for refrigerant charging
two connection ports, one for R22 (7/16 UNF, 20
threads) and one for R410A (1/2 UNF, 20 threads), so
it can also be used for conventional refrigerant charging.
• There are two types of electronic scales, one for 10-kg
cylinders and one for 20-kg cylinders. (The 10-kg
cylinder is recommended.)
Refrigerant charging is done manually by opening and
closing the valve.
9. Refrigerant cylinders
• The R410A cylinders are labeled with the refrigerant
name, and the coating color of the cylinder protector is
pink, which is the color stipulated by ARI of the U.S.
• Cylinders equipped with a siphon tube are available to
allow the cylinder to stand upright for liquid refrigerant
charging.
Fig. 8 Refrigerant cylinders
10. Charging orifice and packing for refrigerant cylinders

• The charging orifice must match the size of the charging
hose fitting (1/2 UNF, 20 threads).
• The packing must also be made of an HFC-resistant
material.
Fig. 9 Charging orifice and packing
10.2.3. R410A Tools Which Are Usable for R22 Models

Table 9 R410A tools which are usable for R22 models
R410A tools Usable for R22 models
(1) Copper tube gauge for clearance adjustment OK
(2) Flaring tool (clutch type) OK
(3) Manifold gauge NG
(4) Charging hose NG
(5) Vacuum pump adaptor OK
(6) Electric gas leak detector for HFC refrigerant NG
(7) Electronic scale for refrigerant charging OK
(8) Refrigerant cylinder NG
(9) Charging orifice and packing for refrigerant cylinder NG
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10.3. Refrigerant Piping Work

10.3.1. Piping Materials
It is recommended that you use copper and copper alloy jointless pipes with a maximum oil adherence of 40 mg/10m. Do not use
pipes that are crushed, deformed, or discolored (especially the inside surface). If these inferior pipes are used, impurities may clog
the expansion valves or capillaries.
Because the pressure of ACs using R410A is higher than those using R22, it is essential that you select materials that are
appropriate for these standards.
The thickness of the copper tubing used for R410A is shown in Table 10. Please be aware that tubing with a thickness of only 0.7
mm is also available on the market, but this should never be used.
Table 10 Copper tube thickness (mm)
Soft pipe Thickness (mm)
Nominal diameter Outside diameter (mm) R410A (Reference) R22
1/4 6.35 0.80 0.80
3/8 9.52 0.80 0.80
1/2 12.7 0.80 0.80
10.3.2. Processing and Connecting Piping Materials

When working with refrigerant piping, the following points must
be carefully observed: no moisture od dust must be allowed to
enter the piping, and there must be no refrigerant leaks.
1. Procedure and precautions for flaring work
a. Cut the pipe
Use a pipe cutter, and cut slowly so the pipe will not be
deformed.
b. Remove burrs and clean shavings from the cut surface
If the shape of the pipe end is poor after removing burrs,
or if shavings adhere to the flared area, it may lead to
refrigerant leaks.
To prevent this, turn the cut surface downward and
remove burrs, then clean the surface, carefully.
Fig. 10 Flaring dimensions
c. Insert the flare nut (be sure to use the same nut that is
used on the AC unit)
d. Flaring
Check the clamp bar and the cleanliness of the copper
pipe.
Be sure to use the clamp bar to do the flaring with
accuracy. Use either an R410A flaring tool, or a
conventional flaring tool. flaring tools come in different
sizes, so be sure to check the size before using. When
using a conventional flaring tool, use the copper pipe
gauge for clearance adjustment, etc., to ensure the
correct A dimension (see Fig. 10)
Fig. 11 Relation between the flare nut structure and flaring tool end
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Table 11 R410A flaring dimensions

Nominal Outside Wall thickness A (mm)
diameter diameter (mm) R410A flaring Conventional flaring tool
(mm) tool, clutch type Clutch type Wing-nut type
1/4 6.35 0.8 0 - 0.5 1.0 - 1.5 1.5 - 2.0
3/8 9.52 0.8 0 - 0.5 1.0 - 1.5 1.5 - 2.0
1/2 12.70 0.8 0 - 0.5 1.0 - 1.5 2.0 - 2.5
Table 12 R22 flaring dimensions

Nominal Outside Wall thickness A (mm)
diameter diameter (mm) R410A flaring Conventional flaring tool
(mm) tool, clutch type Clutch type Wing-nut type
1/4 6.35 0.8 0 - 0.5 0.5 - 1.0 1.0 - 1.5
3/8 9.52 0.8 0 - 0.5 0.5 - 1.0 1.0 - 1.5
1/2 12.70 0.8 0 - 0.5 0.5 - 1.0 1.5 - 2.0
Table 13 R410A flare and flare nut dimensions Unit: mm

Nominal Outside Wall thickness A +0, -0.4 B C D Flare nut
diameter diameter (mm) (mm) dimension dimension dimension width
1/4 6.35 0.8 9.1 9.2 6.5 13 17
3/8 9.52 0.8 13.2 13.5 9.7 20 22
1/2 12.70 0.8 16.6 16.0 12.9 23 26
Table 14 R22 flare and flare nut dimensions Unit: mm

Nominal Outside Wall thickness A +0, -0.4 B C D Flare nut
diameter diameter (mm) (mm) dimension dimension dimension width
1/4 6.35 0.8 9.0 9.2 6.5 13 17
3/8 9.52 0.8 13.0 13.5 9.7 20 22
1/2 12.70 0.8 16.2 16.0 12.9 20 24
2. Procedure and precautions for flare connection

a. Check to make sure there is no scratches, dust, etc., on the flare and union.
b. Align the flared surface with the axial center of the union.
c. Use a torque wrench, and tighten to the specified torque. The tightening torque for R410A is the same as the conventional
torque value for R22. Be careful, because if the torque is too weak, it may lead to a gas leak. If it is too strong, it may split
the flare nut or make it impossible to remove the flare nut.
Table 15 R410A tightening torque
Nominal Outside Tightening torque Torque wrench tightening torque
diameter diameter (mm) N.m (kgf.cm) N.m (kgf.cm)
1/4 6.35 14 - 18 (140 - 180) 18 (180)
3/8 9.52 33 - 42 (330 -420) 42 (420)
1/2 12.70 55 (550) 55 (550)
10.3.3. Storing and Managing Piping Materials

1. Types of piping and their storage
The following is a general classification of the refrigerant pipe materials used for ACs.
Because the gas pressure of R410A is approximately 1.6 times as high as that of R22, copper pipes with the thickness shown
in Table 10, and with minimal impurities must be used. Care must also be taken during storage to ensure that pipes are not
crushed, deformed, or scratched, and that no dust, moisture or other substance enters the pipe interior. When storing sheathed
copper pipes or plain copper pipes, seal the openings by pinching or taping them securely.
2. Makings and management
a. Sheathed copper pipes and copper-element pipes
When using these pipes, check to make sure that they are the stipulated thickness. For flare nuts, be sure to used the same
nut that is used on the AC unit.
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b. Copper pipes
Use only copper pipes with the thickness given in table 10, and with minimal impurities. Because the surface of the pipe is
exposed, you should take special care, and also take measures such as marking the pipes to make sure they are easily
distinguished from other piping materials, to prevent mistaken use.
3. Precautions during refrigerant piping work
Take the following precautions on-site when connecting pipes. (Keep in mind that the need to control the entry of moisture and
dust is even more important that in conventional piping).
a. Keep the open ends of all pipes sealed until connection with AC equipment is complete.
b. Take special care when doing piping work on rainy days. The entering of moisture will degrade the refrigerating machine oil,
and lead to malfunctions in the equipment.
c. Complete all pipe connections in as short a time as possible. If the pipe must be left standing for a long time after removing
the seal, it must be thoroughly purged with nitrogen, or dried with a vacuum pump.
10.4. Installation, Transferring, Servicing

10.4.1. Inspecting Gas Leaks with a Vacuum Pump for New Installations (Using New
Refrigerant Piping)
1. From the viewpoint of protecting the global environment, please do not release refrigerant into the atmosphere.
a. Connect the projecting side (pin-pushing side) of the charging hose for the manifold gauge to the service port of the 3-way
valve. (1)
b. Fully open the handle Lo of the manifold gauge and run the vacuum pump. (2) (If the needle of the low-pressure gauge
instantly reaches vacuum, re-check step a).)
c. Continue the vacuum process for at least 15 minutes, then check to make sure the low-pressure gauge has reached -0.1
MPa (-76 cmHg). Once the vacuum process has finished, fully close the handle Lo of the manifold gauge and stop the
vacuum pump operation, then remove the charging hose that is connected to the vacuum pump adaptor. (Leave the unit in
that condition for 1-2 minutes, and make sure that the needle of the manifold gauge does not return.) (2) and (3)
d. Turn the valve stem of the 2-way valve 90° counter-clockwise to open it, then, after 10 seconds, close it and inspect for a
gas leak (4)
e. Remove the charging hose from the 3-way valve service port, then open both the 2-way valve and 3-way valve. (1) (4) (Turn
the valve stem in the counter-clockwise direction until it gently makes contact. Do not turn it forcefully).
f. Tighten the service port cap with a torque wrench (18 N.m (1.8 kgf.m)). (5) Then tighten the 2-way valve and 3-way valve
caps with a torque wrench (42 N.m (4.2 kgf.m)) or (55 N.m (5.5 kgf.m)). (6)
g. After attaching each of the caps, inspect for a gas leak around the cap area. (5) (6)
Precautions
• Be sure to read the instructions for the vacuum pump,
vacuum pump adaptor and manifold gauge prior to use,
and follow the instructions carefully.
• Make sure that the vacuum pump is filled with oil up to
the designated line on the oil gauge.
• The gas pressure back flow prevention valve on the
charging hose is generally open during use. When you
are removing the charging hose from the service port, it
will come off more easily if you close this valve.
Fig. 12 Vacuum pump air purging configuration
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10.4.2. Transferring (Using New Refrigerant Piping)

1. Removing the unit
a. Collecting the refrigerant into the outdoor unit by pumping down
The refrigerant can be collected into the outdoor unit (pumping down) by pressing the TEST RUN button, even when the
temperature of the room is low.
• Check to make sure that the valve stems of the 2-way valve and 3-way valve have been opened by turning them counter-
clockwise. (Remove the valve stem caps and check to see that the valve stems are fully opened position. Always use
a hex wrench (with 4-mm opposing sides) to operate the valve stems.)
• Press the TEST RUN button on the indoor unit, and allow preliminary operation for 5-6 minutes. (TEST RUN mode)
• After stopping the operation, let the unit sit for about 3 minutes, then close the 2-way valve by turning the valve stem in
the clockwise direction.
• Press the TEST RUN button on the indoor unit again, and after 2-3 minutes of operation, turn the valve stem of the 3-
way valve quickly in the clockwise direction to close it, then stop the operation.
• Tighten the caps of the 2-way valve and 3-way valve to the stipulated torque.
• Remove the connection pipes (liquid side and gas side).
b. Removing the indoor and outdoor units.
• Disconnect the pipes and connecting electric cables from between the indoor and outdoor units.
• Put capped flare nuts onto all of the pipe connections of the indoor and outdoor units, to make sure no dust or other
foreign matter enters.
• Remove the indoor and outdoor units.
2. Installing the unit

Install the unit using new refrigerant piping. Follow the instructions in section 4.1 to evacuate the pipes connecting the indoor
and outdoor units, and the pipes of the indoor unit, and check for gas leaks.
10.4.3. AC Units Replacement (Using Existing Refrigerant Piping)

When replacing an R410A AC unit with another R410A AC unit, you should re-flare the refrigerant piping. Even though the
replacement AC unit uses the R410A, problems occur when, for example, either the AC unit maker or the refrigerating machine oil
is different.
When replacing an R22 AC unit with an R410A AC unit, the following checks and cleaning procedures are necessary but are
difficult to do because of the chemical characteristics of the refrigerating machine oil (as described in items c) and d) of section
About R410A Refrigerant). In this case, you should use new refrigerant piping rather than the existing piping.
1. Piping check
Because of the different pressure characteristics of R22 and R410A, the design pressure for the equipment is 1.6 times
different. the wall thickness of the piping must comply with that shown in Table 10, but this is not easy to check. Also, even if
the thickness is correct, there may be flattened or bent portions midway through the piping due to sharp curves. Buried sections
of the piping also cannot be checked.
2. Pipe cleaning
A large quantity of refrigerating machine oil (mineral oil) adheres to existing pipes due to the refrigeration cycle circulation. If the
pipes are used just as they are for the R410A cycle, the capacity will be lowered due to the incompatibility of this oil with the
R410A, or irregularities may occur in the refrigeration cycle. For this reason, the piping must be thoroughly cleaned, but this is
difficult with the present technology.
10.4.4. Refrigerant Compatibility (Using R410A Refrigerant in R22 ACs and Vice Versa)
Do not operate an existing R22 AC with the new R410A refrigerant. Doing so would result in improper functioning of the equipment
or malfunction, and might lead to a major accident such as an explosion in the refrigeration cycle. Similarly, do not operate an
R410A AC with R22 refrigerant. The chemical reaction between the refrigerating machine oil used in R410A ACs and the chlorine
that is contained in R22 would cause the refrigerating machine oil to degrade and lead to malfunction.
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10.4.5. Recharging Refrigerant During Servicing

When recharging is necessary, insert the specified amount of new refrigerant in accordance with the following procedure.
1. Connect the charging hose to the service port of the outdoor unit.
2. Connect the charging hose to the vacuum pump adaptor. At this time, fully open the 2-way valve and 3-way valve.
3. Fully open the handle Lo of the manifold gauge, turn on the power of the vacuum pump and continue the vacuum process for
at least one hour.
4. Confirm that the low pressure gauge shows a reading of -0.1 Mpa (-76 cmHg), then fully close the handle Lo, and turn off the
vacuum pump. Wait for 1-2 minutes, then check to make sure that the needle of the Low pressure gauge has not returned. See
Fig. 13 for the remaining steps of this procedure.
5. Set the refrigerant cylinder onto the electronic scale, then connect the hose the cylinder and to the connection port for the
electronic scale. (1)(2)
Precaution:
Be sure to set up the cylinder for liquid charging. If you use a cylinder equipped with a siphon tube, you can charge the liquid
without having to turn the cylinder around
6. Remove the charging hose of the manifold gauge from the vacuum pump adaptor, and connect it to the connection port of the
electronic scale. (2)(3)
7. Open the valve of the refrigerant cylinder, then open the charging valve slightly and close it. Next, press the check valve of the
manifold gauge and purge the air. (2)(4) (Watch the liquid refrigerant closely at this point.)
8. After adjusting the electronic scale to zero, open the charging valve, then open the valve Lo of the manifold gauge and charge
with the liquid refrigerant. (2)(5) (Be sure to read the operating instructions for the electronic scale.)
9. If you cannot charge the stipulated amount, operate the unit in the cooling mode while charging a little of the liquid at a time
(about 150 g/time as a guideline). If the charging amount is insufficient from one operation, wait about one minute, then use the
same procedure to do the liquid charging again.
Precaution:
Never use the gas side to allow a larger amount of liquid refrigerant to be charged while operating the unit.
10. Close the charging valve, and after charging the liquid refrigerant inside the charging hose, fully close the valve Lo of the
manifold gauge, and stop the operation of the unit. (2)(5)
11. Quickly remove the charging hose from the service port. (6) If you stop midway through, the refrigerant that is in the cycle will
be discharged.
12. After putting on the caps for the service port and operating valve, inspect around the caps for a gas leak. (6)(7)
Fig. 13 Re-charging refrigerant
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10.4.6. Brazing
As brazing requires sophisticated techniques and experiences, it must be performed by a qualified person.
In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting
dry nitrogen gas (N2) flow.
<Brazing Method for Preventing Oxidation>
1. Attach a reducing valve to the nitrogen gas cylinder.
2. Apply a seal onto the clearance between the piping and inserted pipe for the nitrogen gas in order to prevent the nitrogen gas
from flowing backward.
3. When the nitrogen gas is flowing, be sure to keep the piping end open.
4. Adjust the flow rate of nitrogen gas so that it is lower than 0.05 m3/h, or 0.02 MPa (0.2 kgf/cm2) by means of the reducing valve.
5. After taking the steps above, keep the nitrogen gas flowing until the piping cools down to a certain extent (i.e. temperature at
which pipes are touchable with finger).
6. Completely remove the flux after brazing.
Fig. 14 Prevention of Oxidation during Brazing
Cautions during brazing

1. General Cautions
a. The brazing strength should be high as required.
b. After operation, airtightness should be kept under pressurized condition.
c. During brazing do not allow component materials to become damaged due to overheating.
d. The refrigerant pipe work should not become blocked with scale or flux.
e. The brazed part should not restrict the flow in the refrigerant circuit.
f. No corrosion should occur from the brazed part.
2. Prevention of Overheating
Due to heating, the interior and exterior surfaces of treated metal may oxidize. Especially, when the interior of the refrigerant
circuit oxidizes due to overheating, scale occurs and stays in the circuit as dust, thus exerting a fatally adverse effect. So,
make brazing at adequate brazing temperature and with minimum of heating area.
3. Overheating Protection
In order to prevent components near the brazed part from overheating damage or quality deterioration due to flame or heat,
take adequate steps for protection such as (1) by shielding with a metal plate, (2) by using a wet cloth, and (3) by means
of heat absorbent.
4. Movement during Brazing
Eliminate all vibration during brazing to protect brazed joints from cracking and breakage.
5. Oxidation Preventative
In order to improve the brazing efficiency, various types of antioxidant are available on the market. However, the
constituents of these are widely varied, and some are anticipated to corrode the piping materials, or adversely affect HFC
refrigerant, lubricating oil, etc. Exercise care when using an oxidation preventive.
10.4.7. Servicing Tips

The drier must also be replaced whenever replacing the refrigerant cycle parts. Replacing the refrigerant cycle parts first
before replacing the drier. The drier is supplied in a vacuum pack. Perform brazing immediately after opening the vacuum
pack, and then start the vacuum within two hours. In addition, the drier also needs to be replaced when the refrigerant has
leaked completely. (Applicable for drier models only)
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11 Installation Instructions
Required tools for Installation Works
1. Philips screw driver 5. Spanner 9. Gas leak detector 13. Multimeter
2. Level gauge 6. Pipe cutter 10. Measuring tape 14. Torque wrench
18 N.m (1.8 kgf.m)
55 N.m (5.5 kgf.m)
65 N.m (6.5 kgf.m)
3. Electric drill, hole core drill 7. Reamer 11. Thermometer 15. Vacuum pump
(ø70 mm)
4. Hexagonal wrench (4 mm) 8. Knife 12. Megameter 16. Gauge manifold
11.1. Safety Precautions

• Read the following “SAFETY PRECAUTIONS” carefully before installation.
• Electrical work must be installed by a licensed electrician. Be sure to use the correct rating of the power plug and main circuit
for the model to be installed.
• The caution items stated here must be followed because these important contents are related to safety. The meaning of each
indication used is as below. Incorrect installation due to ignoring of the instruction will cause harm or damage, and the
seriousness is classified by the following indications.
WARNING This indication shows the possibility of causing death or serious injury.
CAUTION This indication shows the possibility of causing injury or damage to properties only.
The items to be followed are classified by the symbols:

Symbol with background white denotes item that is PROHIBITED from doing.
• Carry out test running to confirm that no abnormality occurs after the installation. Then, explain to user the operation, care and
maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future reference.
WARNING
1. Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock or fire.
2. Install according to this installation instruction strictly. If installation is defective, it will cause water leakage, electrical shock or fire.
3. Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, fire or
electrical shock.
4. Install at a strong and firm location which is able to withstand the set’s weight. If the strength is not enough or installation is not properly
done, the set will drop and cause injury.
5. For electrical work, follow the local national wiring standard, regulation and this installation instruction. An independent circuit and single
outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
6. Use the specified cable (2.5 mm 2) and connect tightly for indoor/outdoor connection. Connect tightly and clamp the cable so that no
external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection.
7. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will
cause heat-up at connection point of terminal, fire or electrical shock.
8. When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into
refrigeration cycle. Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion
and injury.
9. When connecting the piping, do not allow air or any substances other than the specified refrigerant (R410A) to enter the
refrigeration cycle. Otherwise, this may lower the capacity, cause abnormally high pressure in the refrigeration cycle, and
possibly result in explosion and injury.
10. • When connecting the piping, do not use any existing (R22) pipes and flare nuts. Using such same may cause
abnormally high pressure in the refrigeration cycle (piping), and possibly result in explosion and injury. Use only
R410A materials.
• Thickness of copper pipes used with R410A must be more than 0.8 mm. Never use copper pipes thinner than 0.8
mm.
• It is desirable that the amount of residual oil is less than 40 mg/10 m.
11. Do not modify the length of the power supply cord or use of the extension cord, and do not share the single outlet with
other electrical appliances. Otherwise, it will cause fire or electrical shock.
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CAUTION
1. This equipment must be earthed. It may cause electrical shock if grounding is not perfect.
2. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at
surrounding of the unit, it may cause fire.
3. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the
furniture.
ATTENTION
1. Selection of the installation location.
Select an installation location which is rigid and strong enough to support or hold the unit, and select a location for easy maintenance.
2. Power supply connection to the room air conditioner.
Connect the power supply cord of the room air conditioner to the mains using one of the following method.
Power supply point shall be the place where there is ease for access for the power disconnection in case of emergency.
In some countries, permanent connection of this room air conditioner to the power supply is prohibited.
1. Power supply connection to the receptacle using a power plug.
Use an approved 20A power plug with earth pin for connection to the receptacle.
2. Power supply connection to a circuit breaker for the permanent connection. Use an approved 20A circuit breaker for the permanent
connection. It must be a double pole switch with a minimum 3.5 mm contact gap.
3. Do not release refrigerant.
Do not release refrigerant during piping work for installation, reinstallation and during repairing a refrigeration parts. Take care of the
liquid refrigerant, it may cause frostbite.
4. Installation work.
It may need two people to carry out the installation work.
5. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.
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Attached accessories Indoor/Outdoor Unit Installation Diagram
Applicable piping kit

CZ-52F5, 7, 10BP (E24DK)
Select the best location

INDOOR UNIT
• There should not be any heat source or steam near
the unit.
• There should not be any obstacles blocking the air
circulation.
• A place where air circulation in the room is good.
• A place where drainage can be easily done.
• A place where noise prevention is taken into
consideration.
• Do not install the unit near the door way.
• Ensure the spaces indicated by arrows from the wall,
ceiling, fence or other obstacles.
• Recommended installation height for indoor unit
shall be at least 2.5 m.
OUTDOOR UNIT
• If an awning is built over the unit to prevent direct
sunlight or rain, be careful that heat radiation from
the condenser is not obstructed. • This illustration is for explanation purposes only.
The indoor unit will actually face a different way.
• There should not be any animal or plant which could
be affected by hot air discharged.
• Keep the spaces indicated by arrows from wall,
ceiling, fence or other obstacles.
• Do not place any obstacles which may cause a short
circuit of the discharged air.
• If piping length is over 7.5 m, additional refrigerant
should be added as shown in the table.
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11.2. Indoor Unit

11.2.1. SELECT THE BEST LOCATION 11.2.3. TO DRILL A HOLE IN THE WALL
(Refer to “Select the best location” AND INSTALL A SLEEVE OF
section) PIPING
1. Insert the piping sleeve to the hole.

11.2.2. HOW TO FIX INSTALLATION
2. Fix the bushing to the sleeve.
PLATE
3. Cut the sleeve until it extrudes about 15 mm from the wall.
The mounting wall is strong and solid enough to prevent it from Caution
the vibration. When the wall is hollow, please be sure to use the
sleeve for tube ass’y to prevent dangers caused by
mice biting the connecting cable.
4. Finish by sealing the sleeve with putty or caulking

compound at the final stage.
The centre of installation plate should be at more than 550 mm

at right and left of the wall.
The distance from installation plate edge to ceiling should more
than 67 mm.
From installation plate left edge to unit’s left side is 47 mm.
From installation plate right edge to unit’s right is 73 mm.
: For left side piping, piping connection for liquid should be
about 126 mm from this line.
: For left side piping, piping connection for gas should be
about 174 mm from this line. 11.2.4. INDOOR UNIT INSTALLATION
: For left side piping, piping connecting cable should be
about 984 mm from this line. 1. For the right rear piping
1. Mount the installation plate on the wall with 5 screws or

more.
(If mounting the unit on the concrete wall consider using
anchor bolts.)
• Always mount the installation plate horizontally by
aligning the marking-off line with the thread and using a
level gauge.
2. Drill the piping plate hole with ø70 mm hole-core drill.

2. For the right and right bottom piping
• Line according to the arrows marked on the lower left
and right side of the installation plate. The meeting point
of the extended line is the centre of the hole. Another
method is by putting measuring tape at position as
shown in the diagram above. The hole centre is
obtained by measuring the distance namely 150 mm
and 125 mm for left and right hole respectively.
• Drill the piping hole at either the right or the left and the
hole should be slightly slanted to the outdoor side.
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3. For the embedded piping
(This can be used for left rear piping & left bottom piping also.)
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11.2.5. CONNECT THE CABLE TO THE

INDOOR UNIT
1. The inside and outside connecting cable can be connected
without removing the front grille.
2. Connecting cable between indoor unit and outdoor unit
shall be approved polychloroprene sheathed 4 × 2.5 mm2
flexible cord, type designation 245 IEC 57 or heavier cord.
• Ensure the color of wires of outdoor unit and the
terminal Nos. are the same to the indoor’s respectively.
• Earth lead wire shall be longer than the other lead wires
as shown in the figure for the electrical safety in case of
the slipping out of the cord from the anchorage.
• Secure the cable onto the control board with the holder
(clamper).
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INSTALLATION OF SUPER ALLERU-BUSTER FILTER
1. Open the front panel.

2. Remove the air filter.
3. Remove Supersonic air purifying device.
4. Open the Supersonic air purifying device frame.
5. Insert the super alleru-buster filter and close the Supersonic
air purifying device frame as show in illustration at right.
HOW TO TAKE OUT FRONT GRILLE
Please follow the steps below to take out front grille if necessary such as when servicing.
1. Open the intake grille.
2. Set the vertical airflow direction louvers to the horizontal position.
3. Slide down the 3 caps on the front grille as shown in the illustration below, and then remove the 3 mounting screws.
4. Pull the lower section of the front grille towards you to remove the front grille.
When reinstalling the front grille, first set the vertical

airflow direction louver to the horizontal position and
then carry out above steps 2 - 3 in the reverse order.
AUTO SWITCH OPERATION
The below operations will be performed by pressing the “AUTO” switch.

1. AUTO OPERATION MODE
The Auto operation will be activated immediately once the Auto Switch is pressed.
2. TEST RUN OPERATION (FOR PUMP DOWN/SERVICING PURPOSE)
The Test Run operation will be activated if the Auto Switch is pressed continuously for more than 5 sec. A “beep” sound will
occur at the fifth sec., in order to identify the starting of Test Run operation
3. REMOTE CONTROLLER RECEIVING SOUND ON/OFF
The ON/OFF of remote controller receiving sound can be change over by pressing the following step:
a. Release the Auto Switch after Test Run operation is activated.
b. Then, within 20 sec., after a., press Auto Switch for more than 5 sec.
A “beep” “beep” sound will occur at the fifth sec., then release the Auto Switch.
c. Within 20 sec. after b., press Auto Switch again. Everytime Auto Switch is pressed (within 20 sec. interval), remote
controller receiving sound status will be reversed between ON and OFF.
Long “beep” sound indicates that remote controller receiving sound is OFF.
Short “beep” sound indicates that remote controller receiving sound is ON.
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11.3. Outdoor Unit

11.3.1. SELECT THE BEST LOCATION
(Refer to “Select the best location” section)
11.3.2. INSTALL THE OUTDOOR UNIT
• After selecting the best location, start installation according

to Indoor/Outdoor Unit Installation Diagram.
1. Fix the unit on concrete or rigid frame firmly and horizontally
by bolt nut. (ø10 mm).
2. When installing at roof, please consider strong wind and
earthquake. Please fasten the installation stand firmly with
bolt or nails.
11.3.3. CONNECTING THE PIPING

Connecting The Piping To Indoor Unit
Please make flare after inserting flare nut (locate at joint portion
of tube assembly) onto the copper pipe. (In case of using long
piping)
Connect the piping
• Align the center of piping and sufficiently tighten the flare
nut with fingers. MODEL Piping size (Torque)
• Further tighten the flare nut with torque wrench in specified Gas Liquid
torque as stated in the table. E24DK 5/8” (65 N.m) 1/4” (18 N.m)
Connecting The Piping To Outdoor Unit

Decide piping length and then cut by using pipe cutter. Remove burrs from cut edge. Make flare after inserting the flare nut
(located at valve) onto the copper pipe.
Align center of piping to valves and then tighten with torque wrench to the specified torque as stated in the table.
CUTTING AND FLARING THE PIPING

1. Please cut using pipe cutter and then remove the burrs.
2. Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused.
Turn the piping end down to avoid the metal powder entering the pipe.
3. Please make flare after inserting the flare nut onto the copper pipes.
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11.3.4. EVACUATION OF THE EQUIPMENT (FOR EUROPE & OCEANIA DESTINATION)
WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR UNIT AND PIPES in the
following procedure.
1. Connect a charging hose with a push pin to the Low and High side of a charging set and the service port of the 3-way valve.
• Be sure to connect the end of the charging hose with the push pin to the service port.
2. Connect the center hose of the charging set to a vacuum pump with check valve, or vacuum pump and vacuum pump adaptor.
3. Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from 0 cmHg (0 MPa) to
-76 cmHg (-0.1 MPa). Then evacuate the air approximately ten minutes.
4. Close the Low side valve of the charging set and turn off the vacuum pump. Make sure that the needle in the gauge does not
move after approximately five minutes.
Note: BE SURE TO FOLLOW THIS PROCEDURE IN ORDER TO AVOID REFRIGERANT GAS LEAKAGE.
5. Disconnect the charging hose from the vacuum pump and from the service port of the 3-way valve.
6. Tighten the service port caps of the 3-way valve at torque of 18 N.m with a torque wrench.
7. Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to “OPEN” using a hexagonal
wrench (4 mm).
8. Mount valve caps onto the 2-way valve and the 3-way valve.
• Be sure to check for gas leakage.
CAUTION
• If gauge needle does not move from 0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa), in step 3 above take the following measure:
• If the leak stops when the piping connections are tightened further, continue working from step 3.
• If the leak does not stop when the connections are retightened, repair the location of leak.
• Do not release refrigerant during piping work for installation and reinstallation. Take care of the liquid refrigerant, it may cause
frostbite.
11.3.5. CONNECT THE CABLE TO THE OUTDOOR UNIT

1. Remove the control board cover from the unit by loosening the screw.
2. Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 4 × 2.5 mm2 flexible cord,
type designation 245 IEC 57 or heavier cord.
3. Secure the cable onto the control board with the holder (clamper).
4. Attach the control board cover back to the original position with the screw.
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11.3.6. PIPE INSULATION

1. Please carry out insulation at pipe connection portion as mentioned in Indoor/Outdoor Unit Installation Diagram. Please wrap
the insulated piping end to prevent water from going inside the piping.
2. If drain hose or connecting piping is in the room (where dew may form), please increase the insulation by using POLY-E FOAM
with thickness 6 mm or above.
DISPOSAL OF OUTDOOR UNIT DRAIN WATER
• If a drain elbow is used, the unit should be placed on a

stand which is taller than 3 cm.
• If the unit is used in an area where temperature falls below
0°C for 2 or 3 days in succession, it is recommended not to
use a drain elbow, for the drain water freezes and the fan
will not rotate.
CHECK THE DRAINAGE
• Open front panel and remove air filters.

(Drainage checking can be carried out without removing the
front grille.)
• Pour a glass of water into the drain tray-styrofoam.
• Ensure that water flows out from drain hose of the indoor
unit.
EVALUATION OF THE PERFORMANCE
• Operate the unit at cooling operation mode for fifteen

minutes or more.
• Measure the temperature of the intake and discharge air.
• Ensure the difference between the intake temperature and
the discharge is more than 8°C.
CHECK ITEMS
Is there any gas leakage at flare nut connections? Is the indoor unit properly hooked to the installation plate?
Has the heat insulation been carried out at flare nut Is the power supply voltage complied with rated value?
connection?
Is there any abnormal sound?
Is the connecting cable being fixed to terminal board firmly?
Is the cooling operation normal?
Is the connecting cable being clamped firmly?
Is the thermostat operation normal?
Is the drainage OK?
(Refer to “Check the drainage” section) Is the remote control’s LCD operation normal?
Is the earth wire connection properly done? Is the super alleru-buster filter is installed?
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12 Servicing Information
12.1. Distinction Of Lead Free (PbF) Printed Circuit Board
• Printed circuit boards (manufactured) using lead free solder will have a PbF stamp on the Printed Circuit board.
CAUTION
• Pb free solder has a higher melting point than standard solder; typically the melting point is 50 - 70°F (30 - 40°C) higher.
Please use a high temperature solder iron and set it to 700 ± 20°F (370 ± 10°C).
• Pb free solder will tend to splash when heated too high (about 1100°F/600°C).
• If you must use Pb solder, please completely remove all of the Pb free solder on the pin or solder area before applying Pb
solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
12.2. Troubleshooting
1. Rated Frequency Operation
During troubleshooting and servicing, rated compressor operating frequency must be obtained in order to check the
specification and technical data. Below are the methods used to obtain rated compressor operating specification.
(a) Cooling
(i) Press the Auto button continuously for 5 seconds or less than 8 seconds, the air conditioner starts operation at Cooling rated frequency.
(“beep” will be heard at the 5th second.)
(ii) Short the service terminal (CN-S) of the outdoor printed circuit board. The operation of air conditioner is Cooling rated frequency.
(b) Heating
Press the Auto button continuously for 8 seconds or less than 11 seconds, the air conditioner starts operation at Heating rated
frequency. (“beep” “beep” will be heard at the 8th second.)
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2. Troubleshooting Air Conditioner
Refrigeration cycle system

In order to diagnose malfunctions, make sure that there are
no electrical problems before inspecting the refrigeration
cycle. Such problems include insufficient insulation,
problem with the power source, malfunction of a
compressor and a fan.
The normal outlet air temperature and pressure of the
refrigeration cycle depends on various conditions, the
standard values for them are shown in the table to the right.
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1. Relationship between the condition of the air conditioner and pressure and electric current
Cooling Mode Heating Mode
Condition of the air
conditoner Low Pressure High Pressure Electric current Low Pressure High Pressure Electric current
during operation during operation
Insufficient refrigerant
(gas leakage)
Clogged capillary tube

or Strainer
Short circuit in the

indoor unit
Heat radiation
deficiency of the
outdoor unit
Inefficient compression
• Carry on the measurements of pressure, electric current, and temperature fifteen minutes after an operation is started.
12.3. Breakdown Self Diagnosis Function
Once abnormality detected during operation, the unit will immediately stop its operation (Timer LED is blinking) and maximum of
three error codes (abnormality) will be saved in memory. The abnormality of the operation can be identified through the below
breakdown diagnosis method:
• Press “CHECK” button at remote control continuously for more than five seconds to turn on the diagnosis mode, “H11” will be
displayed at remote control.
• By pressing the TMER “ ” button once, next error code will be displayed; press “V” button once, previous error code will be
displayed.
• If error code displayed matches the error code saved in unit memory (abnormality detected), “beep, beep, beep....” sounds will
be heard for 4 seconds and Power LED will light on. Otherwise, one “beep” sound is heard.
If “CHECK” button is press again during Cooling operation using test run operation mode for 30 seconds, the diagnosis mode will
turn off.
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Error Codes Table
Diagnosis Abnormality / Protection control Abnormality Emergency Primary location to verify

display Judgement operation
H11 Indoor / outdoor abnormal > 1 min after starting Indoor fan operation • Internal / external cable connections
communication operation only
• Indoor / Outdoor PCB
H14 Indoor intake air temperature sensor Continue for 5 sec. — • Intake air temperature sensor
abnormality (defective or disconnected)
H15 Outdoor compressor temperature sensor Continue for 5 sec. — • Compressor temperature sensor
H16 Outdoor Current Transformer open — — • Outdoor PCB
circuit
• IPM (Power transistor) module
H19 Indoor fan motor merchanism lock — — • Indoor PCB
• Fan motor
H23 Indoor heat exchanger temperature Continue for 5 sec. O • Heat exchanger temperature sensor
sensor abnormality (Cooling only) (defective or disconnected)
H26 Ion abnormality — — • Indoor PCB
• Ionizer
H27 Outdoor air temperature sensor Continue for 5 sec. O • Outdoor temperature sensor
H28 Outdoor heat exchanger temperature Continue for 5 sec. O • Outdoor heat exchanger
sensor abnormality temperature sensor (defective or
disconnected)
H30 Discharge temperature sensor — — —
abnormality
H33 Indoor/Outdoor wrong connection — — • Indoor/Outdoor supply voltage
H97 Outdoor Fan Motor lock abnormality — — • Outdoor PCB
• Outdoor Fan Motor
H98 Indoor high pressure protection — — • Air filter dirty
• Air circulation short circuit
H99 Indoor heat exchanger anti-freezing — — • Insufficient refrigerant
protection
• Air filter dirty
F11 Cooling / Heating cycle changeover 4 times occurance — • 4-way valve
abnormality within 30 minutes
• V-coil
F90 PFC control 4 times occurance — • Voltage at PFC
within 10 minutes
F91 Refrigeration cycle abnormality 7 times occurance — • No refrigerant
continuously
(3-way valve is closed)
F93 Outdoor compressor abnormal revolution 4 times occurance — • Outdoor compressor
within 20 minutes
F95 Cool high pressure protection 4 times occurance — • Outdoor refrigerant circuit
within 20 minutes
F96 IPM (power transistor) overheating — — • Excess refrigerant
protection
• Improper heat radiation
• IPM (Power transistor)
F97 Outdoor compressor overheating 4 times occurance — • Insufficient refrigerant
protection within 20 minutes
• Compressor
F98 Total running current protection 3 times occurance — • Excess refrigerant
within 20 minutes
• Improper heat radiation
F99 Outdoor Direct Current (DC) peak 7 times occurance — • Outdoor PCB
detection continuously
• IPM (Power transistor)
• Compressor
Note:
“O” - Frequency measured and fan speed fixed.
The memory data of error code is erased when the power supply is cut off, or press the Auto Switch until “beep” sound heard
following by pressing the “RESET” button at Remote Control.
Although operation forced to stop when abnormality detected, emergency operation is possible for certain errors (refer to Error
Codes Table) by using Remote Control or Auto Switch at indoor unit. However, the Remote Control signal receiving sound is
changed from one “beep” to four “beep” sounds.
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12.4. Remote Control
• Remote Control Reset
When the batteries are inserted for the first time, or the
batteries are replaced, all the indications will blink and the
remote control might not work.
If this happen, remove the cover of the remote control and
push the reset point once to clear the memory data.
• Changing the wireless remote control transmission

code
When there are more than one indoor units installed in the
same room, it is possible to set different remote control
receiving signal by modifying the jumpers inside Remote
Control.
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12.5. Indoor Electronic Controllers Removal Procedures
1. The Electronic Controller, a Signal Receiver and an

Indicator (Fig. 3) can be seen by the below steps:
• Remove the 3 caps and 3 screws at the bottom of the

Front Grille. (Fig. 1)
• Remove the Front Grille by releasing the 3 hooks at the
top of the Front Grille. (Fig. 1)
Fig. 1
• Unhook the tabs at the Control Board to remove the

Control Board Cover. (Fig. 2)
Fig. 2
2. To remove the Main Electronic Controller:

• Release the earth wire screw. (Fig. 3)
• Release the Holder Terminal Board screw. (Fig. 3)
• Release the CN-REC/DISP connector. (Fig. 3)
• Release the 2 Particular Piece. (Fig. 3)
• Release the CN-ION connector. (Fig. 4)
• Release the CN-SONIC connector. (Fig. 4)
• Release the CN-TH connector. (Fig. 4)
• Release the CN-MAIN connector. (Fig. 4)
• Release the CN-STM1 connector. (Fig. 4)
• Release the CN-STM2 connector. (Fig. 4) Fig. 3
• Release the hook that hold the Main Electronic
Controller. (Fig. 4)
3. To remove the Power Electronic Controller:

• Release the CN-001 connector. (Fig. 4)
• Release the CN-002 connector. (Fig. 4)
• Release the hook that hold the Power Electronic
Controller. (Fig. 4)
Fig. 4
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12.6. Cross Flow Fan and Indoor Fan Motor Removal Procedures
1. In order to remove the Cross Flow Fan and Indoor Fan

Motor, Control Board need to be taken out by releasing all
the connectors as indicated below.
a. Release the Earth Wire screw. (Fig. 5)
b. Release the CN-REC/DISP connector. (Fig. 5)
c. Release the CN-002 connector. (Fig. 5)
d. Release the CN-ION connector. (Fig. 5)
e. Release the CN-TH connector. (Fig. 5)
f. Release the CN-SONIC connector. (Fig. 5)
g. Release the CN-STM2 connector. (Fig. 5)
h. Release the CN-STM1 connector. (Fig. 5)
i. Pull out the Drain Hose from outlet to remove the Fig. 5
Discharge Grille. (Fig. 5)
2. Release the ION connectors. (Fig. 6)
3. Release the screws, you will be able to remove the Control

Board. (Fig. 6)
Fig. 6
4. Remove the screw at the Cross Flow Fan. (Fig. 7)
Fig. 7
5. Remove the Bearing. (Fig. 8)

6. Remove the screws at the left of the Evaporator. (Fig. 8)
Fig. 8
74
CS-E24DKE CU-E24DKE
7. Push up the Evaporator and pull out the Cross Flow Fan
from shaft. By then, Fan Motor can be taken out. (Fig. 9).
REMINDER - To reinstall the Fan Motor, put it back in

place, adjust the position of the Fan Motor’s leadwire
appropriately as shown in the Fig. 7 before installing the
Cross Flow Fan.
Fig. 9
75
CS-E24DKE CU-E24DKE
12.7. Outdoor Electronic Controller Removal Procedure
1. Remove the top panel and front panel
• Be save to return the wiring to its original position

• There are many high voltage components within the heat
sink cover so never touch the interior during operation.
Wait at least two minutes after power has been turned off.
Fig. 16
2. Remove the Outdoor Electronic Controller
Fig. 18
Fig. 19
Caution! When handling electronic controller, be careful of

electrostatic discharge.
76
CS-E24DKE CU-E24DKE
13 Technical Data
77
CS-E24DKE CU-E24DKE
Outdoor Temp. (°C)

Indoor wet 30 35 40 46
bulb temp. TC SHC IP TC SHC IP TC SHC IP TC SHC IP
17.0°C 6.75 5.11 2.21 6.30 4.90 2.37 5.86 4.71 2.54 5.33 4.48 2.74
19.0°C 6.80 2.41
19.5°C 7.41 5.35 2.25 6.92 5.14 2.42 6.44 4.95 2.59 5.85 4.71 2.79
22.0°C 8.07 5.55 2.29 7.54 5.34 2.46 7.02 5.15 2.63 6.38 4.91 2.84
TC - Total Cooling Capacity (kW) Indoor 27°C/19°C

SHC - Sensible Heat Capacity (kW) Outdoor 35°C/24°C
IP - Input Power (kW)
78
CS-E24DKE CU-E24DKE
14 Exploded View (Indoor Unit)

14.1. CS-E24DKE
Note:
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
79
CS-E24DKE CU-E24DKE
15 Replacement Parts List (Indoor Unit)

15.1. CS-E24DKE
REF. NO. PART NAME & DESCRIPTION QTY. CS-E24DKE REMARKS
1 CHASSY COMPLETE 1 CWD50C1382
2 FAN MOTOR 1 CWA981056 0
3 CROSS FLOW FAN COMPLETE 1 CWH02C1010
4 SCREW - CROSS FLOW FAN 1 CWH4580304
5 BEARING ASS’Y 1 CWH64K007
6 EVAPORATOR 1 CWB30C1678
7 FLARE NUT 1 CWT25086 (1/4”)
8 FLARE NUT 1 CWT251016 (5/8”)
9 HOLDER SENSOR 1 CWH32143
10 DISCHARGE GRILLE COMPLETE 1 CWE20C2441
11 VERTICAL VANE 15 CWE241088
12 CONNECTING BAR 1 CWE261025
13 AIR SWING MOTOR 1 CWA98260 0
13a LEAD WIRE - AIR SWING MOTOR 1 CWA67C3849
14 AIR SWING MOTOR 1 CWA98K1008 0
15 LEAD WIRE - AIR SWING MOTOR 1 CWA67C3731
16 HORIZONTAL VANE 1 CWE241152A
17 HORIZONTAL VANE 1 CWE241153A
18 CAP - DRAIN TRAY 1 CWH52C1001
19 BACK COVER CHASSIS 1 CWD932162B
20 CONTROL BOARD CASING 1 CWH102250
21 TERMINAL BOARD COMPLETE 1 CWA28C2082 0
22 POWER SUPPLY CORD 1 CWA20C2328
23 ELECTRONIC CONTROLLER - MAIN 1 CWA73C1770 0
23a ELECTRONIC CONTROLLER - POWER 1 CWA743304 0
24 INDICATOR & RECEIVER COMPLETE 1 CWE39C1116 0
25 INDICATOR HOLDER 1 CWD932435
26 INDICATOR HOLDER 1 CWD932436
27 SENSOR COMPLETE 1 CWA50C2122 0
28 CONTROL BOARD TOP COVER 1 CWH131209
29 CONTROL BOARD FRONT COVER 1 CWH131210
30 REMOTE CONTROL COMPLETE 1 CWA75C2616 0
31 FRONT GRILLE COMPLETE 1 CWE11C3160 0
32 INTAKE GRILLE COMPLETE 1 CWE22C1159
33 GRILLE DOOR 1 CWE141076
34 AIR FILTER (L) 1 CWD001137
35 AIR FILTER (R) 1 CWD001138
36 SCREW - FRONT GRILLE 3 XTT4+16C
37 CAP - FRONT GRILLE 3 CWH521062A
38 DRAIN HOSE 1 CWH851063
39 BAG COMPLETE - INSTALLATION SCREW 1 CWH82C067
40 INSTALLATION PLATE 1 CWH36K1007
41 FULCRUM 2 CWH621047
42 ELECTRONIC CONTROLLER - IONIZER 1 CWA743675 0
43 CASING - IONIZER 1 CWD932464
44 CASING - IONIZER 1 CWD932527
45 ION - GENERATOR 1 CWH94C0001
46 SUPERSONIC AIR PURIFYING DEVICE 1 CWH91C1013
47 ELEC.CONTROLLER-SUPERSONIC 1 CWA743874 0
48 SUPER ALLERU BUSTER FILTER 1 CWD00C1133 0
49 FRAME FR AIR FILTER SUPERSONIC 1 CWD011026
50 FRAME FR AIR FILTER SUPERSONIC 1 CWD011027
(Note)
• All parts are supplied from PHAAM, Malaysia (Vendor Code: 061).
• “O” marked parts are recommended to be kept in stock.
80
CS-E24DKE CU-E24DKE
16 Exploded View (Outdoor Unit)

16.1. CU-E24DKE
Note:
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
81
CS-E24DKE CU-E24DKE
17 Replacement Parts List (Outdoor Unit)

17.1. CU-E24DKE
REF NO. DESCRIPTION & NAME QTY. CU-E24DKE REMARKS
1 CHASSY ASSY 1 CWD50K2098
2 ANTI-VIBRATION BUSHING 3 CWH501061
3 COMPRESSOR 1 C-7RVN153H0V O
4 NUT-COMPRESSOR MOUNT 3 CWH56000
5 SOUND PROOF MATERIAL 1 CWG302215
6 FAN MOTOR BRACKET 1 CWD541067
7 FAN MOTOR 1 CWA981111 O
8 SCREW - FAN MOTOR BRACKET 2 CWH551060
9 SCREW - FAN MOTOR MOUNT 3 CWH551106
10 PROPELLER FAN ASSY 1 CWH03K1016
11 NUT - PROPELLER FAN 1 CWH56053
12 CONDENSER 1 CWB32C1666
14 TUBE ASS’Y COMPLETE (CAP. TUBE & STRAINER) 1 CWT023184 O
15 4 WAYS VALVE 1 CWB001026
18 HOLDER - COUPLING 1 CWH351036
19 3 WAYS VALVE (GAS) 1 CWB011223 O
20 2 WAYS VALVE (LIQUID) 1 CWB021183 O
21 OIL SEPERATOR ASS’Y 1 CWB16K1011 O
22 SOUND PROOF BOARD 1 CWH151069
23 TERMINAL COVER 1 CWH171033
24 NUT-TERMINAL COVER 1 CWH561040
26 HOLDER SENSOR 3 CWH321026
27 V-COIL COMPLETE (4-WAYS VALVE) 1 CWA43C2168 O
28 V-COIL COMPLETE (EXPAND VALVE) 1 -
30 SENSOR COMPLETE 1 CWA50C2181 O
31 REACTOR 1 CWA421077
32 CONTROL BOARD (SIDE) 1 CWH102122
33 TERMINAL BOARD ASSY 1 CWA28K1036 O
34 FUSE HOLDERS 1 K3GB1PH00016
35 FUSE 1 K5D303BBA002
36 CONTROL BOARD (TOP) 1 CWH102204
37 CONTROL BOARD (BOTTOM) 1 CWH102205
38 ELECTRONIC CONTROLLER - MAIN 1 CWA73C1777R O
40 CONTROL BOARD COVER (TOP) 1 CWH131167
41 CABINET SIDE PLATE (LEFT) 1 CWE041082A
42 HANDLE 1 CWE161010
43 CABINET SIDE PLATE (RIGHT) 1 CWE041100A
44 HANDLE 2 CWE16000E
45 CABINET FRONT PLATE CO. 1 CWE06K1043
46 WIRE NET 1 CWD041041A
47 CABINET TOP PLATE 1 CWE031037A
48 CONTROL BOARD COVER (BOTTOM) 1 CWH131168
49 CONTROL BOARD COVER (TOP) 1 CWH131169A
50 OPERATING INSTRUCTION (ENG., ESP., ITA., NED., POR., 1 CWF564611
GRE. & BUL.)
51 OPERATING INSTRUCTION (FRA., DEU., SWE. & NOR.) 1 CWF564612
52 INSTALLATION INSTRUCTION (ENG., FRA., ESP. & DEU.) 1 CWF612726
53 INSTALLATION INSTRUCTION (ITA., NED., POR. & GRE.) 1 CWF612727
54 INSTALLATION INSTRUCTION (BUL.) 1 CWF612728
55 INSTALLATION INSTRUCTION (SWE. & NOR) 1 CWF612729
56 DRAIN HOSE 1 CWH5850080
57 PACKING 1 CWB81012
60 SENSOR 1 CWA501114
61 LEAD WIRE 1 CWA67C5008
(Note)
• All parts are supplied from PHAAM, Malaysia (Vendor Code: 061).
• “O” marked parts are recommended to be kept in stock.
82
CS-E24DKE CU-E24DKE
18 Electronic Circuit Diagram

18.1. Indoor Unit
• CS-E24DKE
SCHEMATIC DIAGRAM 1/3
TO OUTDOOR
TERMINAL
1 1
2 2
3 3 ELECTRONIC CONTROL UNIT
1 2 3 4 5 6 7 8 9 10
CN-MAIN
WHT AC5
C6
47µ
WHT AC3 25V
C29 C5
TEMPERATURE G01 (GRN) 100µ
FUSE 16V R3
100Ω
C38 C31
AC4 (BLK)
P
RY-PWR
R14
510Ω
L
AC6 (RED)
R1 43Ω R2 43Ω 9
AC2 (BRW) 16 1
1/2W 1/2W 15 2
AC1 (BLK) RY-PWR
14 3
13 4
R17 1kΩ 10 7
IC2 8
BZ TD62003AF
CN-HA
BZ1
4 2KHz
3
2 R20
C9
DISPLAY COMPLETE 1 R19 C10 0.01µ 10kΩ R21
10kΩ 0.01µ 1kΩ
IC101 R101
VCC 47Ω
3 1
SW1 2 R18
VOUT
2 1kΩ
RECEIVER
GND
1
C101
47µ
6.7V
CN-DISP
10 1
D101 TIMER (ORG) R49 220Ω
9 2
D106 POWER (GRN) R51 220Ω
8 3
7 4
6 5
D103 POWERFUL (ORG)
5 6 R48 220Ω
D102 QUIET (ORG) R50 220Ω
4 7
D105 SUPER ALLERT 3 8 R45 1.6kΩ
BUSTER R42 220Ω
2 9
D104 IONIZER (GRN)
1 10 C15
C17 C16
CN-DISP CN-CTR 1µ
1
2
3
4 R9
C3
5 330Ω
1000p
6
1
2
3
4
5
6
CN-NMODE
7
R33
10kΩ
R35 R36
10kΩ 10kΩ
2
4 SK IC3 RST 8
BR9080F
R34 6 D0 CS 3
10kΩ
5 D1 BUSY 1
C20
7
0.01µ
83
CS-E24DKE CU-E24DKE
R12 C4
R13 CN-SONIC
1kΩ 1000p
R4 R5 R6 R7 20kΩ R47
(MB)
20kΩ 20kΩ 100Ω 20kΩ 100Ω 1
AIR CLEANER
(2125) 2 COMPLETE
6 11 5 12
3
C1 R8
0.1µ IC2 IC2 C2 IC5
5.1kΩ CN-STM1
[KB] 0.022µ TD62003AF
9 (PH5)
1 16
5 5
2 15
4 4
3 14
3 3
4 13
2 2
5 12
1 1
6 11
7 10 VERTICAL
8
IC6
TD62003AF
CN-STM2
(PH5)
9
1 16
5 5
2 15
4 4
3 14
3 3
4 13
5 12 2 2
6 11 1 1
R46 7 10
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 HORIZONTAL
R16 R15 10kΩ
8
P47
P46
P45
P44
P43
P42
P41
P40
P67
P66
P65
P64
BUZ
P73
P72
P74
5.1kΩ 1kΩ
P71 C34 C14

1 P50 FAN MOTOR 48 0.01µ 0.01µ
BUZZER
POWER
RELAY
2
ON/OFF 15V TOD0 47
P51
DATA INTP3
3 P52 46
RECEPTION INTP2
4 P53 QUIET LED RxD 45
INTP1 X1
5 P54 50/60Hz 44
INTP0 R37
6 P55 DETECTION 43
P56 Vss1 150kΩ
7 ION LED FAN MOTOR 42
IC1 REVOLUTION X1
8 P57 41
A52D076G591 DETECTION X2
9 Vss0 40
OPERATION REMOTE CONTROL C33
10 Vdd0 VPP 39
P30 LED
8 MHz OSC
1µ IC4
11 XT1 38 R32 IC-PST600DMT
12 P31 TIMER LED RESET XT2 37 100kΩ
O I
13 P32 POWER RESET 36
14 P33 AUTO OPERATION INTAKE AIR TEMP P80 35 C19 G C18
AVref 34 2.2µ 1µ
15 TXD2 GROUND PIPE TEMP
ANI0 33 50V
16 RXD2 DATA TEST
TRANSMISSION CN-TH
RXD0
SCK1
TXD0
Vdd1
AIR TEMP. SENSOR

ANI3
ANI2
ANI1
1
Avss
P36
S1L
S01
P25
P17
P16
P15
P14
2 (15k 3950)
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 R22 C7 3
10µ PIPE TEMP. SENSOR
15kΩ 4 (20k 3950)
1% 50V
R28
1kΩ
C32
1µ C8
R23
20kΩ 10µ c
50V 22k b
1% R29
R26
10kΩ 10kΩ 22k
R56 R27
F-TEST 1kΩ 1kΩ S-TEST
e Q2 CN-ION
C12
R31 R55 D1 4
R54 R41 0.01µ
10kΩ 10kΩ 10kΩ 10kΩ 3
2
R30 1
c
6.2kΩ b C13
Q1 0.01µ
R38 e
6.2kΩ
84
CS-E24DKE CU-E24DKE

ELECTRONIC CONTROL UNIT (CONVERTER UNIT)
CN001
11 F001
L001 C003
10
9 C005
8 Z001 C002
C004 DB004
7
6
5
4 Z002 R056
3
2
1
TH002 TH001
D007 R030 R046
CN002
1
2
L002
MOTOR
3
4 R028
5
6
e PC005
Q002 b R029 4 1
7
c R113
PC001
R008
R114 1 4 3 2
R003 PC004
R002 1 4
e Q001
2 3 ZD005 R004 10k
PC002 2 3 PC006
R116 1 4.7k b 4 1
4 feedback
PC003
R001 1 4
R005 R009 R010 c
R118
3 2 D002 3 2
R007 R006
R115 + R011 R112
2 3 C006
c D003
R117 b
ZD001
CN103 Q102 e
1
2
3
4
5
6
7
1
2
3
4
5
CN101
R020
T602
R016 R026 5 9 D101
R052 R027
+ R031 4 R105
R017 D
C007
G Q004 L101
R051
ZD002 S C012 10
R015 1 +C103 ZD101 IC101
R050 R013 R014 I 5V O
ZD003 R058 R059 R060
8
2 C106 +
C105
R048 R025
7
C009 C010 6
C008 R012 C018 R057 C013

+
3
R019
R053
C016
R023 R033 C015

e R021
D006 ZD004
Q005
b
c D045
c
R024 Q003 R018
R034 R054 b
c
b Q006
IC001 e D013 C011
ZD006
e
R032 D014 ZD007 R048 R047
C014 C017 R055
HIGH VOLTAGE
CN2
F01 T01 D101 HV
CH1
4
R101
3 R02 R03 R06
VIN
2
GND
1 D102
ERR
EH-4P
R016 c c Q04 R013
Q01 R09 C05
b b
Q02
D06 C101 R102
e c C08 D01 e D03 -4.2kV
b Q05 R015 C010 D05
c
C02 C01 e C03 R04 b ZD02
C09
R05 e
R014 R010
C06 R012 C07
D01 CN3
D02 ZD01 GND
85
CS-E24DKE CU-E24DKE
18.2. Outdoor Unit

• CU-E24DKE
REACTOR
FG1
GRN GRY1 GRY2

C-PFC2 DC+2
BLUE RED
R174 R175 C9 + C2 C1
R196 75µ + 750µ + 750µ
100k 450V/ 450V/ FUSE101
350V 3A
ZNR109 400V 400V
R195 +
C3
100k 65µ C10 C12 R33 R148
R178 R177
PTC2 R194 350VAC 750µ + 750µ + 232k 232k
450V/ 450V/ 1/4W 1% 1/4W 1%
100k
ZNR107 R176 400V 400V R197 R199
1800V DC-1 DC-2 232k 232k
PTC1 1/4W 1% 1/4W 1%
R181 R179 BLACK BLACK
R34 R149
D8- 232k 232k
ZNR108 R180 BLACK 2 3 1 1/4W 1% 1/4W 1%
TO INDOOR 510V RY-PWR
TERMINAL DB+ DC+1 R198 R200
AC-BLK RY-C 4 DB101 232k 232k
A00156 15A RED RED
1 1 C-PFC1 1/4W 1% 1/4W 1%
C49 600V
2 2 ZNR102 LF101 4700pF BLUE
510V C77 R35 R150
3 3 R182 220pF 250VAC
11.5k 11.0k
250VAC C48 1/4W 1% 1/4W 1%
R184
4700pF
C144 250VAC
R185
C78
220pF CT101 3 DB102
ZNR103 250VAC
R183 510V 2 1 15A
D6 D5 600V R139
Q6 470Ω PC3
AC-WHT 4 A55C2411KRTX c
Q4 TLP421
b 4 1
D4 D3 C B1JAFR000001
HOT1
G e
CR101 e 3 2
J0HBJY000004 R145 R36 Q7
47Ω b
HOT2 R62 10k A54A1036KRTX
1.65k 1% D8 E
PC5
RY-HOT R81 1/4W 1% c TLP421
1 4
4-WAYS VALVE R61 D7 R82 R37
590Ω + C131
1% 1/4W 1500p 18k
1% 2 3
VR1 200Ω
200Ω
R170 18k R143
3W D2 ERA15-10 39Ωx2
5W+5W
ZD2
R171 R5 PC4
D1 13k 1.21k R65 TLP421 D17
DATA ERA15-06 2W 330k (GR) ERA15-01
R30
39k 2W 4 R32
RED C140 R64 4 1k
2200p 2 1 3 4 680Ω ZD1 Q3
R10 + R7 c
1MΩ 250V 4.7k A55C2412KTX
PC1 R66 b
1/4W 2
TLP421 3 4 1 100k
R31
3 3
(BL) ZD3 PC2 R8 e C132
39k 2W 0.01
TLP620 4.7k
R140 R147
22k 10k c
c 4.7k b
b
Q1
R172 5.6k Q5 e DTC143XK
10k
R9 47k e 3 2 13 10 4 5
3 2 13 10 4 5
R401 R400 C413

+ + R402 D400 374k 1% 5.49k
1.8k 1000p
1% (JC)
IC401 C402 R403

0.01 51.1k
1%
e Q402
e
Q401 10k 10k
b 4.7k 4.7k b
11 11
R404 12 12
49.9k c c
1% R405 R406
D402 C412 100Ω 11.3k
1000p 1%
R407 R408
D12 ZD4 IC401 C404 15k 3.74k
ERA15-01 A54D10EB2TB AN1393S 0.01 1% 1%
R415
Q403 R412 R414 3.74k
R409 D401 3.74k 1%
A55C2411KRTX
1.8k IC402 R417 3.74k 1%
RY-C 14 14 c 1% C414
100Ω 1000p
b
8 8
IC402
e R411 R410 R416 9 9
C407 R413 C408
10k 100Ω C406 15k 82.5k
0.01 0.01
0.82 1% 1%
6 7 1
6 7 1
RY-HOT
RY-PWR
C4
R141
10Ω LED1 R63
86
CS-E24DKE CU-E24DKE
16 40 30 38 37 36 35 41 1 42
1 10 9 8 7 6 5 11 1 12
C214 R228 D202

0.047µ 1k RB500V-40 R223 20k R230
R227 R229
10k 1k
10k 14 14
R239
1k R202
4 4
10 10
100k
R205
10k
IC204 C208 R215

1000p 10k
Q201
+ 8 WC R/B 1 R201
80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 R218 DTA143XK
10k 3k 15 15
P07
INTP5
INTP4
INTP3
INTP2
INTP1
INTP0
NMI
AVREF
AVSS
ANI7
ANI6
ANI5
RTPO7
RTPO6
RTPO5
RTPO4
RTPO3
RTPO2
Vss
7 GND Vcc 2
R233 e
ANI4 1k 10k
6 D0 CS 3 R206 R207 R208 1 P16 60
10k 10k 10k b 4.7k
COMPRESSOR
U V W U V W ANI3
REVOLUTION
5 D1 SK 4 2 T06 59
DETECTION
DC VOLTAGE
COMPRESSOR DRIVE RUNNING CURRENT

DETECTION
c
POWER
RXD ANI2
DC PEAK
2 2 3 58
DATA RECEPTION COMPRESSOR TEMP R226
ANI1
3 3 4 TXD 57 5.11k
DATA TRANSMISSION OUTDOOR AIR TEMP 1% R224
5 S1 ANI0 56 10k
PIPE TEMP
6 S0 AVDD 55 R225
+ 5.11k
7 SCK Vdd 54 1%
RESET +
A52PST600DR R204 8 RESET Vss 53 C212
IC203 100k 6 MHz (47pF X 2)
9 Vdd P37 52 Q202
CSTCC6-00
X201 X2 IC201 DTC143XK
10 P36 51
6 MHz
C204 + A52D953AGA17 c
11 X1 OSC P35 50
3.3 4.7k b
50V
R203 12 Vss GROUND P34 49
150k
13 IC (VPP) P33 48 10k
14 P90 P32 47 e
29 14 PFC ABNORMALITY
DETECTION
27 12 15 P91 T01 46 2 32
IPM TEMP SWITCH
31 1 16 P92 T00 45 15 45
TEST
28 13 17 P93 RY-HOT DRIVE P67 44
SERVICE SWITCH P66 43
18 P94 RY-PWR DRIVE
PFC DRIVE
19 P95 PY-FM DRIVE P65 42
P40 RY-C DRIVE
20 P64 41
P53
P54
P55
P56
P57
P60
P61
P41
P42
P43
P44
P45
P46
P47
P50
P51
P52
P62
P63
Vss
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
11 11 3 33
D201
RD501V-40
R217 R216
10k R232 4 34
IC202 51k 10k R235 1k
TD62003AF
26 11 12 12
9 5 20
16 1
5 5 R231 8 23
15 2 47k
6 6 7 22
14 3
13 4 JP201
R210 R211
12 5 1k 1k
11 6 R209
R237 10k
10 7 R238 R240 6 21
10k 10k 1k
8
3 18
R213 R214
R234 10Ω R241 1k 10k
1k ECU1
10 15 4 8 13 14
25 30 19 8 43 44
R73
R74 10k
10k
TEST
87
CS-E24DKE CU-E24DKE
d 1 D9 NJM78M15F
ERA2204-04 IC2
+ +
R71 R72
e
D10 D16 L1
ERB83-006 (JUMPER)
2
f +
R128 C11
NJM78M05F 0.01µ
R104 IC1
R101
3 R102
R103 +
110Ω
D11
ERA22-04
5
+
R126 R127
4.7k
6 1/4W
b
Q2
B1KAC0000008
D13 ERA22-06
+ R106 +
33Ω HV1C1
D RED
Vcc C
CORE
IN HO
U RED
COMPRESSOR
D5 COM CE
D14
ERA22-06 ERA22-06
+
HV1C2
Vcc C
IN HO
V BLUE
COM CE
D15
ERA22-06
+
HV1C3
Vcc C
IN HO
W YELLOW
COM CE
LVIC
C122
C121
C120
C107
C108
C109
C110
Vcc U OUT
1000p 0.047 C114

IN(X)
0.47
V OUT 630V
IN(Y)
IN(Z)
W OUT
VFO
C119
C118
C117
5600p roc
GND CCT N
R105 82.5Ω
R112 R113
R114 R115
R116 R117
R118 R119
R120 R121
R122 R123
R125
R186
R189
R155
R157
R110 R111
R109 R106
R107 499k 499k
499k 1/4W 1/4W
C127 2p
R124
R187
R190
R156
R158
1/4W 1% 1% 1%
C-
R27 R12 1M 1% R6
5.11k R21 499k R17
3k R18 1M 1% R14 BLACK
1% R23 510k R15 1M 1% 1/4W 1% 499k R154 28k
499k R152
1/4W 1/4W R191 866Ω
C6 R13 10k D18 5 CN-PTR
R29 1% C143
82p 34k 1% ERA22-04 7
C115 5.11k C75 IC3
C128 2p
1% 0.022 25V 1
100p 1% 2
R24 510k IC4 6
R153 C138 + POWER-TR TEMP SENSOR
C8 R19 R151
R28 R22 34k 1% 4.99k 10 20k
R131 5.11k 3k 82p R193 (50kΩ 3950)
8 3 133k 50V
4.99k 1% 1 TANK TEMP. SENSOR
1% R130 C129 (12.4kΩ 3950)
C7 R16
5.11k IC3 2p
82p 34k 1% IC4 4
1% AN1393S 2 C142 CN-TANK
R192 0.022 25V
C116 R132 4.99k 1
100p 4.99k 2
1% 3
+
R1
R2 R3 18.2k OUTDOOR TEMP. SENSOR
15k 15.8k CN-TH (15kΩ 3950)
1% 1%
1
2
3
+ + 4
CN-TANK
1
2
C125 R138 3 PIPE TEMP. SENSOR
R137 +
10k IC7 0.047 25V 100Ω 1/4W C43 R4 (20kΩ 3950)
10k CN-S
1
R136 C123 R135 C124 R134 R133 2
4.99k 0.01 73.2k 0.01 150k 1/4W 150k 1/4W
CN-FM1
1
C5 2
0.22 630V 3
FM
4
5
6
7
88
CS-E24DKE CU-E24DKE
89
CS-E24DKE CU-E24DKE
How to use electronic circuit diagram
TIMER TABLE <INDOOR>

Test mode
Name Time (When test point
Short-circuited)
4 way valve abnormality 4 min. 24 sec.
Outdoor air temp. for Hz No. decision 30 min. 0 sec.
Anti-dew formation control 20 min. 0 sec.
Anti-freezing control 6 min. 0 sec.
Thermo OFF delay 3 min. 0 sec.
Low pressure control (gas leakage) compressor OFF time 3 min. 0 sec.
Time delay safety control 2 min. 58 sec. 0 sec.
20 sec.
Odour timer status shift time 90 sec. 0 sec.
20 sec.
120 sec.
Intake air temp. sampling time 2 min. 0 sec.
Self diagnosis display time 10 sec. 0 sec.
Auto mode judgement sampling time 20 sec. 0 sec.
24 hours Real Timer 1 hour 1 min.
Heating SSHi fan speed shift 120 min. 12 sec.
Cooling SHi fan speed shift 30 min. 3 sec.
Hot start forced completion 4 min. 0.4 sec.
Auto mode judgement interval 30 min. 3 sec.
After Hot start / Deice 2 min. 12 sec.
TIMER TABLE <OUTDOOR>

Test mode
Name Time (When test point
Short-circuited)
DC PEAK 30 sec. 3 sec.
120 min. 24 sec.
Deice detection 80 min. 16 sec.
40 min. 8 sec.
40 min. 8 sec.
Hz lock time 30 sec. 0 sec.
Outdoor fan delay operation control 30 sec. 3 sec.
4 way valve delay operation control 3 min. 18 sec.
90
CS-E24DKE CU-E24DKE
18.3. Remote Control
91
CS-E24DKE CU-E24DKE
18.4. Print Pattern

Indoor Unit Printed Circuit Board
92
CS-E24DKE CU-E24DKE
18.5. Print Pattern

Outdoor Unit Printed Circuit Board
93 [PHAAM] Printed in Malaysia

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Order No.

© 2005 Panasonic HA Air-Conditioning (M) Sdn Bhd

12.4. Remote Control 72 16 Exploded View (Outdoor Unit) 81

2.2. Indoor Unit

Automatic Operation Switch Four Operation Modes

Breakdown Self Diagnosis

Low Pressure Control

Indoor Power Relay Control

Anti-Dew Formation Control

Anti Freezing Control

Anti-Cold Draft Control

Intake Air Temperature Control

High Pressure Control

2.3. Outdoor Unit

Time Delay Safety Control Low Operation Frequency

30 seconds Forced Operation

Outdoor Air Temperature

Cooling Capacity kW 6.80 (0.90 - 8.10)

Heating Capacity kW 8.60 (0.80 - 9.90)

Moisture Removal l/h 3.9

Power Source (Phase, Voltage, Cycle) ø Single

Airflow Method OUTLET SIDE VIEW TOP VIEW

Air Volume Lo m3/min (cfm) Cooling; 12.8 (450) —

Me m3/min (cfm) Cooling; 14.8 (520) —

Hi m3/min (cfm) Cooling; 16.9 (600) Cooling; 52.0 (1,840)

dB (A) Cooling; High 47, Low 38 Cooling; 52

Power level dB Cooling; High 60 Cooling; High 66

Electrical Data Input Power W Cooling; 2,410 (380 - 2,990)

Running Current A Cooling; 10.9

EER W/W Cooling; 2.82 (2.37 - 2.71)

Unit CS-E24DKE CU-E24DKE

• Specifications are subjected to change without notice for further improvement.

4.2. Outdoor Unit

5 Refrigeration Cycle Diagram

8.1. Basic Function

8.1.1. Internal Setting Temperature

Table (a): Auto Operation Mode Setting

Table (b): Outdoor Air Temperature Shifting

Table (c): Powerful Mode Shifting

Table (d): Fan Speed Shifting

Table (e): Start-Up Shifting

8.1.2. Compressor Operation Frequency

Operating Frequency Calculation Formula:

CompHz = Freq. A × Freq. H + Freq. C Cooling & Soft Dry E24DK

Best Amenity Control

8.1.3. Cooling Operation

8.1.4. Soft Dry Operation

8.1.5. Heating Operation

8.1.6. Automatic Operation

Example of operation mode chart adjustment:

8.1.7. Indoor Fan Motor Operation

A. Basic Rotation Speed (rpm)

[Cooling, Dry, Fan]

B. Indoor Fan Control

ii. Auto Fan Speed

c. Current Output Fixed:

e. Temperature in ( ) is for Powerful Mode operation.

iii. Max Capacity Condition

C. Fan Motor Control