HPM Test Handler System Concept Layout - V1

HPM TEST HANDLER
SYSTEM SPECIFICATION
ITEM SPECICATION REMARK

TRAY ANTISTATIC PLASTIC TRAY
PKG HPM
PROCESS TRAY LOADING/UNLOADING, ISO’/AC/DC TEST, VISION INSPECTION, SORTING
CONTACT METHOD KELVIN TYPE (OPTION : POGO TYPE)
◆ TRAY : 15 TRAYS
STOCK CAPACITY
GENERAL
TRAY ◆ PKG : 210 PKGS
SPECIFICATION FEEDING METHOD AUTO TRAY CHANGE

LOADER / UNLOADER
SORTING GOOD, MARK REJECT, BIN 1~4
PICK & PLACE X & Z AXES SERVO MOTOR DRIVEN GRIPPER
CONVERSION ITEM LO/UNLOADER & SORTING RAIL, CONTACT UNIT, ISO’ BLOCK, PKG BLOCK,,
IONIZER PRE, POST IONIZER
LEAD INSPECTION Broken, Shorted, Bent, Burr…..
VISION MARK INSPECTION Wrong, Missing, Reversed, Double …..
PKG INSPECTION Incomplete, Deformation, Broken, Crack….
HANDLER CONTROL PLC BASE
POWER : 3 PHASE, 220V, 50Hz

UTILITY
AIR : 5-6kgf/cm2
DIMENSION (mm) 3650(W) X 1950(D) X 1850(H)
THROUGHPUT 690 EA / 1 HOUR CYCLE TIME : 7.0 SEC (TEST TIME : 5.0 SEC, INDEX TIME 2.0 SEC)
This Information contained in the text and/or drawings is the sole property of SAMIL TECH CO., LTD. ® . Any reproduction in part or as a whole without the written permission of
SAMIL TECH CO., LTD. ® is prohibited.
SYSTEM LAY-OUT
SYSTEM FLOW
1. TRAY 2. INPUT 3. ISO’ 4. ISO’ REJECT 5. MULTI

6. VISION 1
LOADING IDLE STAGE TEST SORTING TEST
11. SORTING
10. OUTPUT 12.TUBE
7. VISION 2 8. VISION 2 9. VISION 3 GOOD / REJECT
ROTATER RAIL UNLOADING
/ BIN
SYSTEM LAY-OUT
FRONT & SIDE VIEW
5000 ~ 5200 mm 1850mm 1200 ~ 1300 mm
<상기 layout 도면은 이해를 돕기 위하여 대략적인 예상 도면을 명기한 것입니다>
SYSTEM LAY-OUT
OUT SIDE VIEW
MONITOR
KEYBOARD
& MOUSE
DC TEST
AC TEST
OFF
LOADER
TEST SOCKET
TEST SOCKET LAY-OUT
TEST SOCKET & CONTACT UNIT CONCEPT
PKG CLAMP UNIT CONCEPT LAYOUT KELVIN TYPE TEST SOCKET CONCEPT
LAYOUT
TEST SOCKET LAY-OUT
TEST SOCKET & CONTACT UNIT CONCEPT
STEP 1 STEP 2
PKG STANDBY POSITION PKG DOWN
STEP 3 STEP 4
PKG 1’ST GUIDE (GUIDE BLOCK) PKG 2’ND GUIDE (LOCATION PIN)
TEST SOCKET LAY-OUT
TEST SOCKET & CONTACT PKG CLAMP CONCEPT
STEP 5 STEP 6
LEAD CONTACT PKG CLAMP DOWN START
STEP 7
PKG CLAMP
TEST SOCKET LAY-OUT
STEP 1 STEP 2
PKG STANDBY POSITION PKG DOWN
STEP 3 STEP 4
PKG 1’ST GUIDE (GUIDE BLOCK) PKG 2’ND GUIDE (LOCATION PIN)
TEST SOCKET LAY-OUT
STEP 5
KELVIN TYPE SOCKET CONTACT CONCEPT
VISION INSPECTION SYSTEM
VISION SYSTEM LAY-OUT
Top View
MARKING LEAD TOP PKG BTM PKG

ISO View
Front View Side View

VISION SYSTEM LAY-OUT
Top
Side
PKG
Top/BTM vision
Side
Lead Bent,Pitch
Top vision
Bottom
Inspection Item
Mark Lead PKG
1 Missing Bent Incomplete
2 Wrong Nick Deformation

Lead Length 3 Reversed Twisted Broken
Side Vision (Mirror)
4 …., …., ….,
VISION SYSTEM – H/W Configuration
5M CAMERA VISION H/W CONFIGURATION
ITEM QC Vision Remark
Camera 5M, XCL-C500, 2448 x 2048
FOV 55.0mm x 46.5mm
Pixel Resolution 22.7 um/pixel
Lens Mega pixel Lens
Light LED Light
Frame Grabber Digital Board
Image Grab Time 80ms/ Unit ( 15frame / sec )
Inspection Time 300msec/Trigger ( 2 times inspection : 600msec )
Cost Lens, Camera : 1
Camera 9M, XCL-C900, 3388 x 2712
FOV 55.0mm x 46.5mm
Light LED Light
Inspection Time 300msec/Trigger (2 times inspection : 600msec )
Camera 15M, SP-20000, 5120 x 3840
FOV 55.0mm x 46.5mm
Light LED Light
Inspection Time 300msec/Trigger (2 times inspection : 600msec )
INSPECTION ITEM – MARK
Wrong, Missing, Reversed, Double, Contrast, Broken, Misalign
INSPECTION ITEM – MARK SPECIFICATION
Inspection Item Accuracy( 5M ) Accuracy( 9M ) Accuracy( 15M ) Reliability
No Mark 100%
Mark Wrong 100%
Mark Broken 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Mark Scratch 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Mark Extra 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Mark Position 0.15(mm) 0.1(mm) 0.07(mm) 99.8%
INSPECTION ITEM – LEAD
Broken, Shorted, Bent, Burr, Nick, Twisted
INSPECTION ITEM – LEAD SPECIFICATION
Lead Broken 100%

Shorted 100%
Bent 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Burr 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Nick 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Twisted 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Nick 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
INSPECTION ITEM – MOLD
Incomplete, Deformation, Broken, Crack, Bubble, Void
INSPECTION ITEM – MOLD SPECIFICATION
Molding Incomplete 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Deformation 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%

Broken 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Crack 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Bubble 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Void 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Burr, Squashed, Deformation, Scratch, Flash
Molding Burr 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%

Squashed 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Deformation 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Scratch 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Flash 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Plating-Contamination, Flash, Misalignment, Laser Damage, Mixing, Stain
Plating- 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%

Contamination
Flash 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Misalignment 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Laser Damage 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Stain 0.15x0.15(mm) 0.1x0.1(mm) 0.07x0.07(mm) 99.8%
Mixing 100%
INSPECTION IMAGE
Reference only
Reference only
CONVERSION ITEM (OPTION)
STANDARD TYPE
CONVERSION ITEM – TEST PART (MULTI)
SOCKET & CONTACT UNIT
-. HPM
TEST HEAD BOX
CONVERSION ITEM – TEST PART (ISO)
ISO’ TEST UNIT CHANGE OVER PART
CONVERSION ITEM – OFF LOADER PART
BUFFER GUIDE RAIL HOLDER
BIN 1 ~ 4 TUBE
HOLDER UNIT
ROTATER RAIL HOLDER
T/SCREEN DISPLAY
HMI
T/SCREEN DISPLAY – AUTO, SET-UP MODE
SETUP MODE
AUTO MODE
T/SCREEN DISPLAY – REPORT
Product Report
Error Report-FREQUENCY
Error Report-REPORT
Error Report-SPC

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HPM TEST HANDLER

ITEM SPECICATION REMARK

PROCESS TRAY LOADING/UNLOADING, ISO’/AC/DC TEST, VISION INSPECTION, SORTING

CONTACT METHOD KELVIN TYPE (OPTION : POGO TYPE)

SPECIFICATION FEEDING METHOD AUTO TRAY CHANGE

PICK & PLACE X & Z AXES SERVO MOTOR DRIVEN GRIPPER

IONIZER PRE, POST IONIZER

LEAD INSPECTION Broken, Shorted, Bent, Burr…..

VISION MARK INSPECTION Wrong, Missing, Reversed, Double …..

PKG INSPECTION Incomplete, Deformation, Broken, Crack….

HANDLER CONTROL PLC BASE

POWER : 3 PHASE, 220V, 50Hz

DIMENSION (mm) 3650(W) X 1950(D) X 1850(H)

1. TRAY 2. INPUT 3. ISO’ 4. ISO’ REJECT 5. MULTI

FRONT & SIDE VIEW

5000 ~ 5200 mm 1850mm 1200 ~ 1300 mm

<상기 layout 도면은 이해를 돕기 위하여 대략적인 예상 도면을 명기한 것입니다>

OUT SIDE VIEW

<상기 layout 도면은 이해를 돕기 위하여 대략적인 예상 도면을 명기한 것입니다>

TEST SOCKET & CONTACT UNIT CONCEPT

TEST SOCKET & CONTACT UNIT CONCEPT

PKG STANDBY POSITION PKG DOWN

TEST SOCKET & CONTACT PKG CLAMP CONCEPT

LEAD CONTACT PKG CLAMP DOWN START

TEST SOCKET & CONTACT PKG CLAMP CONCEPT

PKG STANDBY POSITION PKG DOWN

TEST SOCKET & CONTACT PKG CLAMP CONCEPT

KELVIN TYPE SOCKET CONTACT CONCEPT

MARKING LEAD TOP PKG BTM PKG

Front View Side View

<상기 layout 도면은 이해를 돕기 위하여 대략적인 예상 도면을 명기한 것입니다>

2 Wrong Nick Deformation

5M CAMERA VISION H/W CONFIGURATION

ITEM QC Vision Remark

Camera 5M, XCL-C500, 2448 x 2048

FOV 55.0mm x 46.5mm

Pixel Resolution 22.7 um/pixel

Lens Mega pixel Lens

Light LED Light

Frame Grabber Digital Board

Image Grab Time 80ms/ Unit ( 15frame / sec )

Inspection Time 300msec/Trigger ( 2 times inspection : 600msec )

Cost Lens, Camera : 1

9M CAMERA VISION H/W CONFIGURATION

ITEM QC Vision Remark

Camera 9M, XCL-C900, 3388 x 2712

FOV 55.0mm x 46.5mm

Pixel Resolution 17.2 um/pixel

Lens Mega pixel Lens

Light LED Light

Frame Grabber Digital Board

Image Grab Time 80ms/ Unit ( 15frame / sec )

Inspection Time 300msec/Trigger (2 times inspection : 600msec )

Cost Lens, Camera : 3

12M CAMERA VISION H/W CONFIGURATION

ITEM QC Vision Remark

Camera 15M, SP-20000, 5120 x 3840

FOV 55.0mm x 46.5mm

Pixel Resolution 12.0 um/pixel