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    Standard Specification No. Kpc-A-10 Standard Specification For Plumbing FOR PT Kaltim Prima Coal Project at East Kalimantan, Indonesia

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    barian karopeboka
    This document outlines standard specifications for plumbing work for the PT Kaltim Prima Coal Project in East Kalimantan, Indonesia. It provides specifications for materials, workmanship, and testing of various plumbing systems including sewer drainage, stormwater, sanitary, potable water, and fixtures. The document specifies requirements for pipe identification, valves, pipe fixing and supports, expansion joints, and jointing materials. It also describes testing procedures for sewer drainage, stormwater, sanitary, potable water, and fixture installation and commissioning.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Standard Specification No. Kpc-A-10 Standard Specification For Plumbing FOR PT Kaltim Prima Coal Project at East Kalimantan, Indonesia

    Uploaded by

    barian karopeboka
    50 views7 pages
    This document outlines standard specifications for plumbing work for the PT Kaltim Prima Coal Project in East Kalimantan, Indonesia. It provides specifications for materials, workmanship, and testing of various plumbing systems including sewer drainage, stormwater, sanitary, potable water, and fixtures. The document specifies requirements for pipe identification, valves, pipe fixing and supports, expansion joints, and jointing materials. It also describes testing procedures for sewer drainage, stormwater, sanitary, potable water, and fixture installation and commissioning.

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    This document outlines standard specifications for plumbing work for the PT Kaltim Prima Coal Project in East Kalimantan, Indonesia. It provides specifications for materials, workmanship, and testing of various plumbing systems including sewer drainage, stormwater, sanitary, potable water, and fixtures. The document specifies requirements for pipe identification, valves, pipe fixing and supports, expansion joints, and jointing materials. It also describes testing procedures for sewer drainage, stormwater, sanitary, potable water, and fixture installation and commissioning.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    50 views7 pages

    Standard Specification No. Kpc-A-10 Standard Specification For Plumbing FOR PT Kaltim Prima Coal Project at East Kalimantan, Indonesia

    Uploaded by

    barian karopeboka
    This document outlines standard specifications for plumbing work for the PT Kaltim Prima Coal Project in East Kalimantan, Indonesia. It provides specifications for materials, workmanship, and testing of various plumbing systems including sewer drainage, stormwater, sanitary, potable water, and fixtures. The document specifies requirements for pipe identification, valves, pipe fixing and supports, expansion joints, and jointing materials. It also describes testing procedures for sewer drainage, stormwater, sanitary, potable water, and fixture installation and commissioning.

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    STANDARD SPECIFICAITON NO.

    KPC-A-10
    REVISION 1

    STANDARD SPECIFICATION NO. KPC-A-10

    STANDARD SPECIFICATION FOR


    PLUMBING

    FOR

    PT KALTIM PRIMA COAL PROJECT


    AT EAST KALIMANTAN, INDONESIA

    Revision 0 1

    Date 16/03/89

    Prepared by RS/S.S-J

    Checked by

    Contracts
    Approved
    Approved By
    Proj. Mgr.

    [122/KPCCOAL2]
    STANDARD SPECIFICAITON NO.KPC-A-10
    REVISION 1

    TABLE OF CONTENTS

    Page No.

    1.0 GENERAL 3

    1.1 Scope of Work 3


    1.2 Drawings and Approvals 3

    2.0 MATERIALS 3

    2.1 Pipe Identification 3


    2.2 Valves 4
    2.3 Fixing and Supporting of Pipes 4
    2.4 Expansion Joints 5
    2.5 Jointing Materials 5

    3.0 WORKMANSHIP 5

    4.0 TESTING 6

    4.1 Sewer Drainage 6


    4.2 Stormwater 7
    4.3 Sanitary Plumbing 7
    4.4 Potable Water 7
    4.5 Fixtures 7

    5.0 "AS BUILT" DRAWINGS 7

    [122/KPCCOAL2]
    STANDARD SPECIFICAITON NO.KPC-A-10
    REVISION 1

    1.0 GENERAL

    1.1 SCOPE OF WORK

    The Contractor shall supply, install and test all


    piping, fixtures and fittings necessary to complete
    the following:

    o above ground gravity sewerage system including


    branch wastes, waste pipes and vent pipes
    connected to the existing sewerage system.

    o mains pressure potable water system including


    distribution piping, fittings and fixtures
    connected to existing below ground site
    reticulation by others.

    1.2 DRAWINGS AND APPROVALS

    The Contractor shall refer to the drawings for exact


    position of fixtures, plant, equipment and sundry
    appliances. Any pipe runs that will be exposed to
    view or permanently concealed shall be agreed with the
    Engineer before any work is started.

    The Contractor shall check all dimensions on site


    before work is put in hand or prefabricated.

    The whole of the installation shall be carried out in


    accordance with the Drawings. The Engineer shall be
    notified of all amendments and his approval obtained
    prior to commencement of any works.

    2.0 MATERIALS

    2.1 PIPE IDENTIFICATION

    The Contractor shall colour code all service pipes and


    conduits. They shall be labelled to conform with the
    requirements of ISO Standards.

    All pipes in limited access ducts and ceiling spaces


    and other concealed positions shall have approved
    stick-on bands of the colours, direction flow and
    service names as required.

    The colour bands shall be 40mm wide and positioned at


    a maximum of 3m centre to centre and at each change of
    direction and at each branch and where nominated by
    the Engineer.

    [122/KPCCOAL2]
    STANDARD SPECIFICAITON NO.KPC-A-10
    REVISION 1

    2.2 VALVES

    2.2.1 Valve Identification

    All valves shall be permanently labelled by


    engraving or equivalent identification,
    suitably filled for clarity with a contrasting
    colour. The finish shall be non-corroding and
    suitable for the condition to be experienced.
    Typical labels shall be submitted for approval.

    2.2.2 Valve Accessibility

    Where the valve positions are not specified on


    the Drawings or lines are Site run, the
    Contractor shall locate all manually operated
    valves, with the exception of drain and vent
    valves required for maintenance purposes only,
    in positions where the valve can be comfortably
    reached and operated from a floor level or
    stairway.

    Stems shall not be installed at angles below


    the horizontal unless otherwise directed by the
    Engineer.

    2.3 FIXING AND SUPPORTING OF PIPES

    All pipes shall be adequately supported against all


    pipe forces and secured to adjacent walls and slabs
    and must not come into contact with any other service
    pipes. All pipework shall be fixed in a manner so as
    to allow free movement without causing undue stress.
    The Contractor shall provide pipe supports, hangers,
    brackets, anchors and like fittings and make provision
    for pipe movement.

    Pipe hangers shall be installed at every change of


    direction, no pipe hanger is allowed to be fixed to a
    pipe clamp already supporting or supported from other
    pipework.

    All copper pipes shall be separated from supports by


    4mm thick PVC strip or similar approved materials.

    2.3.1 Pipe Hangers

    Pipe hangers or brackets shall be properly


    isolated where necessary to prevent vibration
    and noise transmission, and special care shall
    be taken in making piping connection to pumps
    and other rotating equipment.

    [122/KPCCOAL2]
    STANDARD SPECIFICAITON NO.KPC-A-10
    REVISION 1

    2.4 EXPANSION JOINTS

    Provide expansion joints at fixed points to copper


    gravity type risers, stacks and horizontal branches,
    along runs where piping is subject to large variations
    in temperature, where piping is installed in positions
    where movement is restricted and where piping is
    located under or fixed on either side of a building
    construction joint.

    2.5 JOINTING MATERIALS

    All joints shall be cleaned free of any foreign


    materials, dirt or grease. Any lubricants used, shall
    be of an approved non-toxic vegetable based type and
    shall be applied in accordance with the manufacturer's
    instructions.

    Jointing using solvent weld material, rubber rings, or


    flanges or screwed connections shall be performed to
    the Engineer's satisfaction, and all joints shall be
    satisfactorily tested.

    Where galvanised pipe is used for screwed connections,


    any exposed threaded portion shall be coated with an
    approved cold galvanising compound after the joint has
    been screwed tight.

    2.5.1 Welded Joints

    Unless otherwise specified or approved field


    welding shall be by manual metallic arc welding
    or oxyacetylene welding.

    3.0 WORKMANSHIP

    The Contractor shall ensure that all valves, traps,


    inspection openings and junctions are readily
    accessible for maintenance after the work of other
    trades.

    Pipes shall not be run in cavities of external walls


    or chased into walls which are not to be rendered.

    Pipes set in masonry walls shall be wrapped with 15mm


    thickness of building paper or equal or pre-lagged.

    The Contractor shall be responsible for including all


    bends and sets and installing sufficient unions,

    [122/KPCCOAL2]
    STANDARD SPECIFICAITON NO.KPC-A-10
    REVISION 1

    flanges and isolating valves for satisfactory removal


    of piping and fittings for maintenance or repairs.
    Pipes shall be fixed in continuous lengths wherever
    practicable and bent at changes of direction in
    preference to using brass fittings other than areas
    where fittings are required for correct fitting of
    cover plates. Pipes shall be run parallel with walls,
    slabs etc., with each other and all branches taken off
    at right angles.

    Short pipe extension pieces from walls to connecting


    fixtures shall be fitted with union connections to
    allow for removal of fixtures.

    All pipework encased in concrete shall be wrapped with


    bituminous materials, minimum of 6mm thick such that
    no section of pipe is exposed to concrete.

    4.0 TESTING

    The Contractor shall supply all labour, materials and


    equipment required to carry out all testing of the
    services shown on the Drawings to the satisfaction of
    the Engineer.

    Enclosed works shall not be covered or concealed from


    view unless it has bee inspected, tested and approved.

    At least forty eight (48) hours notice shall be given


    prior to the carrying out of tests, and all tests
    shall be witnessed by the Engineer.

    Testing shall be carried out as the work proceeds and


    before insulation application or building in.

    On completion of the work all pipe lines, are to be


    flushed until clear and checked for leaks or damage;
    taps and valves are to be inspected and re-washed if
    necessary; aerators and filters/strainers are to be
    thoroughly cleaned and polished and the whole, left in
    good working order.

    4.1 SEWER DRAINAGE

    Carry out the following tests on sewerage piping to


    the satisfaction of the Engineer:

    (a) Water pressure tests for a minimum period of 2


    hours at two (2) metre head.

    (b) String line on main runs for inspection of


    level and straightness.

    [122/KPCCOAL2]
    STANDARD SPECIFICAITON NO.KPC-A-10
    REVISION 1

    4.2 STORMWATER

    Carry out the following tests on stormwater piping to


    the satisfaction of the Engineer:

    (a) Water test for a minimum period of 2 hours.

    (b) String lines on main runs for inspection of


    level and straightness.

    4.3 SANITARY PLUMBING

    Water test all pipework including vents with a two


    metre head of water for a period of 2 hours.

    4.4 POTABLE WATER

    On completion, all piping shall be subject to a water


    pressure test of 1000kPa for a period of two (2)
    hours. Any defects found in the system shall be
    remedied and the test re-applied.

    4.5 FIXTURES

    All fixtures shall be filled to spill level with


    water, for a minimum of two (2) hours after
    installation, and visually checked for leaks.

    5.0 "AS BUILT" DRAWINGS

    On completion a complete and accurate set of drawings


    showing Site Services, Floor Plans, Diagrammatics and
    Details shall be submitted. Drawings shall indicate
    the installed positions of all services, equipment,
    valves, pipework, invert levels of pipes, ground level
    adjacent to pipework, measurements indicating accurate
    position of concealed pipework.

    [122/KPCCOAL2]

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