Fuel Leak Detection VLXE-SAB-P410 Documentation

Documentation
VLXE-SAB T.. / P..

Explosion protected vacuum leak detector
Please read the instructions before commencing any work

Last updated: 07/2020
Art.-No.: 602242
Table of Contents
Table of Contents
General ................................................................................... 4
Information ..................................................................... 4
Explanation of Symbols ................................................. 4
Limitation of Liability ....................................................... 4
Copyright ........................................................................ 4
Warranty Conditions ...................................................... 5
Customer Service .......................................................... 5
Safety...................................................................................... 6
Intended Use .................................................................. 6
Obligation of the Operating Company ............................ 6
Qualification ................................................................... 7
Personal Protective Equipment (PPE) ........................... 7
Fundamental Hazards .................................................... 8
Technical Data of the Leak Detector ................................... 9
General Data .................................................................. 9
Electrical Data ................................................................ 9
EX data (lower part) ....................................................... 9
Switching Values of the Leak Detectors and Suitability
of the interstitial space ................................................... 9
Field of Application ....................................................... 10
Design and Function ........................................................... 13
Design .......................................................................... 13
Interior view, upper part ............................................... 14
Interior view, lower part ................................................ 15
Allocation of the leak indicating units to the pneumatic
connections .................................................................. 16
Normal Operating Condition ........................................ 16
Air Leak ........................................................................ 17
Liquid Leak ................................................................... 17
Displays and Controls, outside of the housing ............. 17
Internal Display and Control on each leak indicating unit18
Assembly of the System ..................................................... 19
Basic Instructions ......................................................... 19
Assembly of the Leak Detector .................................... 19
Pneumatic Connection Lines ....................................... 20
Completing Pneumatic Connections ............................ 21
Electrical connection .................................................... 22
Assembly examples ..................................................... 25
Commissioning ................................................................... 29
Tightness test ............................................................... 29
Explaining the test valves ............................................ 29
Commissioning the leak detector ................................. 30
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Table of Contents
Functional Check and Maintenance ...................................31

General .........................................................................31
Maintenance .................................................................31
Functional Check ..........................................................32
Malfunction (Alarm) .............................................................37
Alarm Description .........................................................37
Malfunction ...................................................................37
Spare Parts ...........................................................................38
Accessories ..........................................................................39
Disassembly and Disposal ..................................................40
Disassembly .................................................................40
Disposal ........................................................................40
Appendix ...............................................................................41
Use of the interstitial space that is filled with
leak detector fluid..........................................................41
Dimensions and boundaries of the categories (Ex) ......42
Concrete base (top view: exterior, housing, holes and
openings for protective pipes).......................................43
EU Declaration of Conformity ......................................44
Declaration of Performance ..........................................45
Declaration of Compliance of the manufacturer (ÜHP) 45
EX approval of the components (pump and pressure
sensor) ..........................................................................45
PESO Certification ........................................................46
21/07/2020 VACUUM LEAK DETECTOR VLXE-SAB T.. / P.. -3-

General
General
Information
These instructions provide important notes on using the leak detector
VLXE-SAB T.. / P... The pre-requisite for workplace safety is the ad-
herence to all safety and handling instructions specified in this manu-
al.
Furthermore, any local regulations for prevention of accidents appli-
cable at the site of use of the leak detector and general safety instruc-
tions must be complied with.
Explanation of Symbols
In these instructions, warnings are marked with the adjacent symbol.
The signal word expresses the level of hazard.
DANGER:
Imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING:
Potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION:
Potentially hazardous situation which, if not avoided, could result in
minor or moderate injury.
 Information:
Highlights useful tips, recommendations and information.
Limitation of Liability
All information and instructions in this documentation have been
compiled considering the applicable norms and regulations, the state
of the art and our longstanding experience.
SGB does not assume any liability in case of:
 Noncompliance with these instructions
 Unintended use
 Use by unqualified personnel
 Unauthorized modifications
 Connection to systems not approved by SGB
Copyright
The contents, texts, drawings, images, and other representations are
 copyrighted and subject to industrial property rights. Any misuse is
punishable.

General
Warranty Conditions
We provide warranty for the leak detector VLXE-SAB T.. / P.. for a
period of 24 months from the day of installation on site in accordance
with the General Terms & Conditions.
The maximum warranty period is 27 months from our date of sale.
Warranty is subject to submission of the functional/test report on ini-
tial commissioning by trained personnel.
Stating the serial number of the leak detector is required.
The obligation of warranty shall cease to exist in case of
- inadequate or improper installation
- unintended use
- modifications or repair works carried out without the manufacturer's
consent.
Our warranty does not include parts, which may be perished prema-
ture due to their consistence or category of usage (e.g. pumps,
valves, gaskets, etc.). Furthermore, we are not liable for defects or
corrosion damages caused by humid or inappropriate installation en-
vironments.
Customer Service
Our customer service is available for any inquiries.
For information on contacts, please refer to our website sgb.de or the
label of the leak detector.

Safety
Safety
Intended Use
 Assembly of housing in the open air
 Conditions from Chapter 3.5 “Field of Application” must be ad-
hered to.
 Only the interstitial spaces of double-walled tanks/pipelines that
show sufficient underpressure:
WARNING!  Grounding/equipotential bonding in accordance with applicable
regulations.
Danger from
misuse  Interstitial space detonation fuses usually required
 Tightness of the interstitial space according to this documentation
(Chap. 6.1).
 Assembly outside the EX area or in the area where the zone 1
does not exceed a height of one meter.
 Explosive vapor-air mixtures: II A to II B3; T1 to T4.
 Ambient temperature -20°C (heated -40°C) ... +60°C
 Implementation in manhole pits or inspection chambers shall be
sealed gas-tight
 The power supply cannot be disconnected
 Ground/main voltages shall be at the same potential as the equi-
potential bonding of the tank/pipelines
Any claims arising from misuse are excluded.
Obligation of the Operating Company

The leak detector VLXE-SAB T.. / P.. is used in the commercial sec-
tor. The operating company is therefore subject to statutory occupa-
tional safety obligations.
In addition to the safety instructions in this documentation, all appli-
cable safety, accident prevention and environmental regulations must
be adhered to. In particular:
- Compiling a risk assessment and implementing its results in a di-
rective
WARNING! - Performing regular checks as to whether the directive is in compli-
Danger in case ance with the current standards
of incomplete - The directive includes, among others, how to react to an alarm that
documentation might arise
- Arranging for an annual functional check

Safety
Qualification
The personnel must be capable of independently recognizing and
avoiding potential risks based on their qualifications.
Companies commissioning leak detectors should have completed re-
spective training through the SGB or an authorized representative.
WARNING! National regulations must be observed.
Danger to hu-
For Germany:
mans and the
environment in Technical service qualification for assembly, commissioning and
case of inade- maintenance of leak detection systems.
quate qualifica-
tion
Personal Protective Equipment (PPE)

Personal protective equipment must be worn during work.
- Wear necessary protective equipment for the relevant work
- Note and comply with existing PPE signs
- For further information see 12.1
Entry in the "Safety Book"
Wear HV vest
Wear safety footwear
Wear hard hat
Wear gloves – where necessary
Wear safety goggles – where necessary
2.4.1 Personal protective equipment for systems that may be subject to risk of explosion
The parts listed here refer in particular to safety when working with
systems that may be subject to risk of explosion.

Safety
If work is performed in areas in which an explosive atmosphere must

be expected, the minimum required equipment is as follows:
 Suitable clothing (risk of electrostatic charge)
 Suitable tools (in accordance with EN 1127)
 Suitable combustible gas indicator calibrated to the existing vapor-
air mixture (work shall be performed only at a concentration of
50 % below the lower explosion limit)1
 Measuring equipment to determine the oxygen content in the air
(Ex/O-meter)
Fundamental Hazards
DANGER:
From electric current
When working on the leak detector, it must be disconnected from the
power supply unless stated otherwise in the documentation.
Comply with relevant regulations regarding electric installation, explo-
sion protection (e.g. EN 60 079-17), and accident prevention.
CAUTION:
From moving parts
If the leak detector is used, the power must be switched off.
DANGER:
From explosive vapor-air mixtures
Explosive vapor-air mixtures can exist in the leak detector and in the
connecting lines.
Ensure there is no gas present prior to performing work
Comply with explosion regulations, e.g. BetrSichV (and/or directive
1999/92/EC and the laws of the respective member states resulting
therefrom) and/or others.
DANGER:
From working in chambers
The leak detector is usually assembled in the open air, whereas the
assembly kit is usually assembled in manhole chambers. Therefore,
the chamber must be entered for assembly.
Before entering, the corresponding protective measures must be tak-
en and it must be ensured that no gas and sufficient oxygen are pre-
sent.
1
Other manufacturers' or countries' regulations may provide different percentages.

Technical Data
Technical Data of the Leak Detector

General Data
Dimension and Drilling Illustration see Chap. 12.2
Dimensions of concrete base see Chap. 12.3
Weight 80 kg
Storage temperature range -40°C to +60°C
Operating temperature range -20°C (heated -40°C) to +60°C
Volume of the audible alarm ≥ 70 dB (A)
Housing protection class IP 54
Electrical Data
Power supply 100–240 V AC, 50/60 Hz
Power input 125 W…250 W
Terminals 27, 28, potential free,
together, all tanks: max: 1.5 A for 220 V DC/250 V AC
Terminals 23, 24, potential free,
together, all pipes max: 1.5 A for 220 V DC/250 V AC
Terminals PC X.Y max. 230 V AC, 50 Hz, 3 A
min. 6 V / 10 mA
Fuse protection: max 10 A
(1500 A switching capacity)
Overvoltage category: 2
EX data (lower part)

Leak detector II 1/2G EX me IIB3 T4 Ga/Gb
Switching Values of the Leak Detectors and Suitability of the interstitial space
Type Alarm ON, at Pump OFF, Suitability* of intersti-
the latest: not more than: tial space given for
34 - 34 mbar - 90 mbar - 500 mbar
330 - 330 mbar - 450 mbar - 700 mbar
410 - 410 mbar - 540 mbar - 750 mbar
500 - 500 mbar - 630 mbar - 850 mbar
The above listed switching values are implemented for tanks as well
as for pipes. Special values can be agreed upon between the client
and SGB.
* Classed as fulfilled for double-walled steel tanks in accordance with
EN 12285.
Lower values may occur with corresponding safety device, possibly
when using a low-pressure valve.

Technical Data
Field of Application
3.5.1 Tank
a) Single-walled horizontal (underground or aboveground) cylindrical
tanks with leak protection lining (LAK) or jacketing (LUM) and suc-
tion line leading to the low point
Usage limits: None for density and diameter
b) Double-walled horizontal (underground or aboveground) cylindri-
cal tanks (e.g. DIN 6608-2, 6616 or DIN EN 12 285-1-2)
- as with a), though without suction line leading to the low point
- as with c), though without suction line leading to the low point
- as with d), though without suction line leading to the low point
Usage limits:
Density of Hmax.(Tank height or height of the low point of the pipe-
the stored lines to the node2) [m]
material
330 410 500
[kg/dm3]
0.8 3.8 4.8 6.0
0.9 3.4 4.3 5.3
1.0 3.1 3.9 4.8
1.1 2.8 3.5 4.4
1.2 2.6 3.2 4.0
1.3 2.4 3.0 3.7
1.4 2.2 2.8 3.4
1.5 2.0 2.6 3.2
1.6 1.9 2.4 3.0
1.7 1.8 2.3 2.8
1.8 1.7 2.2 2.7
1.9 1.6 2.0 2.5
For underground systems, a density of at least 1 kg/dm3 is
needed.
c) Double-walled (or single-walled with leak protection lining or jack-
eting) vertical cylindrical tanks or troughs with a dished bottom
(underground or aboveground) with a suction line leading to the
low point (DIN 6618-2: 1989)
2
The node is the merger of the suction and measuring lines at a vacuum leak detector for pipelines. This can
also be in the assembly kit or a distributer unit.
- 10 - VACUUM LEAK DETECTOR VLXE-SAB T.. / P.. 21/07/2020

Technical Data
Usage limits:
Diameter Height Max. density of stored material
[mm] [mm] [kg/dm3]
34 330 to 570
1 600  2 820  1.9  1.9

 3 740  1.6  1.9
 5 350  1.6  1.9
 6 960  1.6  1.9
2 000  5 400  1.4  1.9

 6 960  1.4  1.9
 8 540  1.4  1.9
2 500  6 665  1.0  1.9

 8 800  1.0  1.9
2 900  8 400  0.9  1.9

 9 585  0.9  1.9
 12 750  0.8  1.6
 15 950 -  1.2
d) Rectangular or cylindrical tanks or troughs with a flat bottom (dou-

ble-walled or with leak detection lining or leak detection jacket)
with a suction line to the low point
Density of Hmax.
the stored [m]
material
34 330 410 500
[kg/dm3]
0.8 7.5 23.4 23.8 24.5
0.9 6.6 20.8 21.1 21.8
1.0 6.0 18.7 19.0 19.6
1.1 5.4 17.0 17.3 17.8
1.2 5.0 15.6 15.8 16.4
1.3 4.6 14.4 14.6 15.1
1.4 4.3 13.4 13.6 14.0
1.5 4.0 12.5 12.7 13.1
1.6 3.7 11.7 11.9 12.3
1.7 3.5 11.0 11.2 11.5
1.8 3.3 10.4 10.6 10.9
1.9 3.1 9.8 10.0 10.3
e) Tank according to a) to d) that operate with an inner overlay pres-
sure of up to 5 bar
21/07/2020 VACUUM LEAK DETECTOR VLXE-SAB T.. / P.. - 11 -

Technical Data
3.5.2 Pipes/Tubes
In factory or on-site construction
Usage limits: according to the Table in Chap. 3.5.1 under b) where
instead of the tank diameter the height between the low point of the
interstitial space and the node is to be set.
- Suction lines: The alarm-vacuum shall be at least 30 mbar higher
than the max underpressure in the inner pipe at the high point of
the interstitial space
- Pressure pipes with feed pressure of up to 5 bar
- For Germany: with proof of usability from construction authority
3.5.3 Monitorable liquids

Water-polluting liquids m (e.g. fuels).
The following applies:
- The materials used shall be resistant to the liquids being moni-
tored.
- Water-polluting liquids, the (possible) explosive steam-air mixture
(also such ones that can arise through the stored/conveyed liquids
in contact with air, humidity, condensation or the materials used) of
which classes them in explosive groups II A to II B, as well as tem-
perature classes T1 to T4 such as gasoline, for example.
- If different water-polluting liquids are transported in individual pipe-
lines and monitored with a leak detector, these liquids or their mix-
ing must not have any hazardous effects on one another or cause
any chemical reactions.

Design and Function
Design and Function

Design
The leak detector VLXE-SAB T.. / P.. is designed to monitor various
tanks and/or pipes separately at one time. According to the current
regulations, every connected tank or pipeline3 is separately moni-
tored.
Up to 12 tanks or up to 12 pipelines can be monitored with the leak
detector. A combination of tank and pipelines is also possible where-
by the number of tanks and pipelines can be freely configured as long
as the sum does not exceed 12.
Upper part with electrical

part and the individual
displays and operating
units.
- IP 54
- No explosion protection
The ventilation level is

used as a zone division.
Lower part with pneu-

matic connections for
tanks and pipelines.
The explosion protective
components are fitted
here.
3
Having said this, a pipeline can consist of many segments (e.g. fill pipe and pressure pipe)

Design and Function
Interior view, upper part
86a
86b
161
31
168
Interior view with:

31 Terminal strip (main connection)
86a Leak indicating unit “tank”
86b Leak indicating unit “pipe”
161 Flange plate (for electrical connections)
168 Potential-free relay contacts
75
01
131
NA
71
09 Detailed view:
01 Signal lamp “alarm”, red (pipe)
09 Signal lamp "operation", green (white)
71 “Mute” button
75 Display board
131 Signal lamp “pump operating”

Design and Function
Interior view, lower part

Indication: the interstitial spaces of pipelines are connected beneath
the node. This defines the merger of the suction and measuring lines.
102
60b
60a
21
43
20
68
82a 27
96
74
82b
Interior view with:

20 Three-way valve in suction line
21 Three-way valve in the measuring line
27 Liquid stop valve
43 Measuring lines to tank interstice
60a Vacuum pump “Tank”
60b Vacuum pump “Pipeline”
68 Suction line to tank interstice
74 Connection line (to pipelines interstice)
82a Connection assembly pump (tank)
82b Connection assembly pump (pipe)
96 Node point
102 Pressure sensor

Design and Function
Allocation of the leak indicating units to the pneumatic connections

The pneumatic connections located in the lower part of the housing
from left to right (first containers, then pipes) are allocated to the indi-
cating units in the upper part of the housing from left to right in rows.
Upper part with the

leak indicating units;
T1 T2 T3
five pipe leak indicating
units (P1–P5) follow
seven tank indicating T4 T5 T6
units (T1–T7)
P1 P2 P3
P4 P5 P6
Lower part with the

pneumatic connections
for tanks (T ..) and T1–T6 P1–P5
pipes (P ..)
Normal Operating Condition

Every vacuum leak detector is connected to an interstitial space via
suction, measuring and connection lines. The vacuum generated by
the pump(s) is measured and controlled by a pressure sensor.
When the operating pressure in all tanks’ and/or pipelines’ interstitial
spaces is reached (Pump OFF), the pump shuts off. The vacuum
slowly drops due to slight, unavoidable leaks in the leak detector sys-
tem. When the Pump ON switch value is reached, the pump turns on
and the interstitial space(s) is evacuated until the operating vacuum is
reached (Pump OFF).

Design and Function
In normal operation, the vacuum swings between the Pump OFF and
Pump ON switch values, with short periods when the pump is run and
longer standstills, depending on the tightness and temperature fluctu-
ations of the entire unit.
Air Leak
If an air leak occurs (in the outer or inner wall, above the liquid level),
the vacuum pump switches on to restore the operating vacuum. If the
leak causes the incoming air to exceed the pump’s capacity limit, the
pump remains on continuously.
Increasing leak rates lead to a further decrease in pressure (with the
pump running) until the Alarm ON switch value is reached. This trig-
gers the visual and acoustic alarms.
Liquid Leak
In case of a liquid leak, the liquid enters the interstitial space and col-
lects in the low point of the interstitial space.
The incoming liquid decreases the vacuum, which causes the pump
to turn on and evacuate the interstitial space(s) until the operating
vacuum is reached. The process repeats itself until the liquid stop
valve in the suction line closes because of the sucked liquids.
The measuring lines still present vacuum sucks further transport or
stored material as well as water into the interstitial space, the measur-
ing line and possibly into the pressure compensation reservoir. This
causes the vacuum to drop until the “Alarm ON” pressure is reached.
This triggers the visual and acoustic alarms.
The pump remains switched on in this case and evacuates the inter-
stitial spaces that have not developed a leak up to the pump end
pressure.
Displays and Controls, outside of the housing

4.8.1 Display
Operating
Indicator lights Alarm tank Alarm Pipe
condition
OPERATION: ON ON ON
green
ALARM tank: ON
red OFF OFF
(Blinking)4
ALARM pipe: ON
OFF OFF
yellow (Blinking)4
4
(Blinking) active for the acknowledged external signal

Design and Function
4.8.2 Function "Turn off audible alarm signal"

Shortly press the "Mute" button once, audible and optical signal turns
off, the red or yellow LED blinks.
This function is not available during normal operating conditions and
malfunctions.
Internal Display and Control on each leak indicating unit

4.9.1 Display
Alarm, vac- Pressure Device
Indicator Operating
uum below build-up malfunc-
lights condition
“Alarm ON” alarm tion
OPERATION: ON ON ON ON
green
ALARM tank: ON ON
OFF ON6
red (Blinking)5 (Blinking)
ALARM pipe: OFF OFF Blinking OFF

yellow
4.9.2 Display “Vacuum requirement”

The blue LED lights up when required to identify which interstitial
space has requested the pump.
4.9.3 Function "Testing the optical and audible alarm signal"

Press and hold the "Mute" button (about 10 seconds). The alarm will
be triggered until the button is released.
This inquiry is only possible if the pressure in the system has exceed-
ed the "Alarm OFF" pressure.
5
(Blinking) active for the acknowledged external signal
6
The button “Audible alarm” does not have a function, which means the acoustic signal cannot be turned off.

Assembly
Assembly of the System

Basic Instructions
- Prior to commencing work, the documentation must be read and
understood. In case of ambiguities, please refer to the manufac-
turer.
- Observe the approvals of the manufacturer for the tank/pipeline
and the interstitial space.
- The safety instructions in this documentation must be adhered to.
- Only qualified service companies may be used for assembly and
start up7.
- Lead-throughs for pneumatic and electric connection lines, through
which the EX atmosphere can carry over, must be sealed gas-
tight.
- Comply with relevant regulations regarding electric installation, ex-
plosion protection (e.g. EN 60 079-14, -17), and accident preven-
tion.
- Comply with explosion regulations, e.g. BetrSichV (and/or directive
1999/92/EC and the laws of the respective member states result-
ing therefrom) and/or others.
- Pneumatic connections, connecting lines and fittings must be de-
signed to at least PN 10 for the entire temperature range.
- Before entering inspection chambers, the oxygen content must be
tested and the inspection chambers must be rinsed, if necessary.
- If metallic connection lines are used, it must be ensured that the
power supply grounding is on the same potential as the pipe-
line/tank to be monitored.
Assembly of the Leak Detector

- Assembly of the in-situ concrete base. Ensure sufficient stability.
- Externally or internally of the ex-zone outside. Zone 1 or 2 must
not extend into or above the ventilation level (chap. 4.1).
- If it is assembled in an enclosed space, it must be well ventilated.
The operator shall apply EN 60 079-10/EN 13 237 as a basis for
evaluation.
Note: If the pressure pipes are monitored, the assembly cannot be
carried out indoors.
- To avoid excessive heating, the leak detector must not be installed
directly next to a heat source.
The leak detector is installed with a ventilation system that switch-
es on the blower in the case of excessive temperatures.
- Ventilation systems shall be kept clear.
7
For Germany: Specialist service companies per Water Law, which have documented qualifications to install
leak detection systems.

Assembly
- Not mounted in manhole pits or inspection chambers.

- The housing of the leak detector has to be integrated into the po-
tential compensation.
Pneumatic Connection Lines

5.3.1 Requirements
- At least 6 mm inside clearance
- Resistant to the stored or transported products
- at least PN 10 over the total temperature range
- The full cross section must be maintained (not bent)
- Color coding:
Measuring line: RED; Suction line: WHITE or CLEAR; Exhaust:
GREEN.
- The lines between the interstitial space and leak detector must not
exceed 50 m in length. If the distance is greater than this, a larger
cross section must be used. There are special requirements for the
exhaust line, see Chap. 5.3.2.
- Lay connection lines with a gradient to the interstitial space, if this
is not possible, use condensate traps.
- If liquids are being stored or transported that require compliance
with explosion protection, suitable detonation fuses must be in-
stalled at the entry to the interstitial space.
5.3.2 Exhaust
- The length of the exhaust line may not exceed 35 m. If these
lengths are not sufficient, the manufacturer must be consulted.
- The exhaust line is to be led to the place where the explosive va-
pors and possible small quantities of product can safely escape.
o E.g.: Remote filling shaft or collecting chamber: An explosion
protection device8 must be provided at the end of the exhaust
line. Condensate traps must be provided at low points; a liquid
stop valve is not required if the end of the exhaust is in an area
which is made liquid-tight (e.g. with collecting area).
o E.g.: In the open air, into a safe 9place, outside of the explosion
area: Provide a condensate trap and liquid stop valve at the end
of the exhaust line. The area within 1 m diameter of the end of
the exhaust is considered as having zone 1 conditions; if nec-
essary, attach a warning sign.
o E.g.: To the tank vent, in which case an explosion protection
device must be installed directly before the connection on the
tank vent side.
8
The explosion protection device can be omitted, if the exhaust is laid frost-free and a kink (e.g. shifting of a
protective tube) or a block in the exhausted can be precluded.
9
Among other things, not acceptable for public contact / persons

Assembly
5.3.3 Several pipe interstitial spaces are connected in parallels

- Connect a liquid stop valve to each connecting line to the intersti-
tial space, against the valve direction.
This prevents leaking liquids from entering the interstitial spaces of
the other pipelines.
- If stop valves are installed in the connecting lines then they should
be sealable in open position.
- The measure “H” (Chap. 3.5.1) between the low point of the pipe-
lines and the node may not be exceeded. The distribution strip
with its related pipes shall be kept beneath the high H.
Completing Pneumatic Connections

5.4.1 Assembling the connection to the tank’s interstitial space.
(1) Generally according to the tank manufacturer’s specifications.
(2) SGB offers assembly kits with the various connection possibili-
ties.
5.4.2 Assembling the connection to the pipelines interstitial space or test valves
(1) Generally according to the pipelines/interstitial space manufac-
turer's specifications.
(2) If Schrader valves are used, please proceed as follows:
- Unscrew protective cap
- Re-tighten lock nut
- Unscrew valve insert and stick next to the connection with ad-
hesive tape. (As evidence of dismantling)
- Screw connection to the interstitial space or test valve and fas-
ten finger-tight.
- If necessary, further tighten with suitable pliers.
5.4.3 Between leak detector and interstitial space

(1) Select and install suitable pipe.
(2) During installation of the pipe, ensure again that they are protect-
ed against damage when the manhole chamber is entered.
(3) Complete the relevant connection (according to the illustrations in
the following images)
5.4.3.1 Flanged screw connections (for flanged pipes)
(1) Lubricate O-rings
(2) Insert spacer ring loosely into the screw socket
(3) Slide union nut and pressure ring over the pipe
(4) Hand-tighten union nut
(5) Tighten union nut until need for increased force is clearly notice-
able
(6) Final assembly: Tighten by another ¼ turn

Assembly
5.4.3.2 Clamping ring screw connection for metal and plastic pipes
(1) Insert support sleeve (only plastic pipes) into end of the pipe
(2) Insert pipe (with support sleeve) all the way to the stop
(3) Tighten the screw connection by hand until resistance becomes
noticeable, then tighten a further 1 ¾ turns with a wrench
(4) Loosen nut
(5) Tighten the nut by hand up to a noticeable stop
(6) Final assembly of the screw connection by tightening a 1/4 turn.
5.4.3.3 Quick screw connections for PA pipes
(1) Cut PA tube to length at a right angle
(2) Unfasten union nut and slide over the end of the pipe
(3) Slide pipe onto nipple up to the beginning of the thread
(4) Hand-tighten union nut
(5) Wrench-tighten union nut until need for increased force is notice-
able (approx. 1 to 2 turns)
Electrical connection
5.5.1 Cable requirements
Power connection:
Max. cable diameter: 12 mm
- 2.5 mm2 without ferrule
- 1.5 mm2 with ferrule and plastic collar
Potential-free contacts
- 0.75 mm2 with ferrule and plastic collar
Must be resistant to petroleum products.
5.5.2 Implementation of the cable (transfer into the device)

(1) Unscrew flange plate for electrical connections.
(2) Slide the cable from below to above through the cable sleeves
and pull upwards through the opening of the far flange plate.
(3) (pull through other cables likewise)
(4) Position the cable as desired and then cut to length.
(5) Disengage the cable glands in the flange plate, then slide the
flange plate with the feed-through cables so far before the posi-
tion, such that the cable glands can still be attached.
(6) Screw the cable glands tight.
(7) Screw down the flange plate to the provided position. For this,
the cables in the lower part must be pulled back slightly.

Assembly
5.5.3 Wiring diagram

(1) Fixed wiring, i.e. no plug or switch connections.
(2) Observe the requirements for electric installations, if necessary,
also those of the electric supply companies.
(3) Terminal layout:
L1 / N Power connection (100…240 V AC)
PE Ground for the power connection
27 / 28 Potential-free contact with all tanks together (opened in
case of alarm or loss of power)
23 / 24 Potential-free contact with all pipes together (opened in
case of alarm or loss of power)
PC X.Y Potential-free contact for each tank and pipe separately
(opened in case of alarm or loss of power)
5.5.4 Connecting the wires
(1) Insert a screwdriver into the opening above the point where the
cable should be inserted. This opens the tension spring of the
terminal.
(2) Insert cable into the open terminal.
(3) Hold cable and remove screwdriver.
(4) Check cable for a tight fit and install more cables to the terminals
using the same process.
5.5.5 Potential compensation

- The housing of the leak detector must be connected to the equipo-
tential bonding of the overall system by means of the bolt provided
for that purpose.
- The fittings in the connecting lines must likewise be integrated into
the equipotential bonding, especially when plastic pipes (as con-
necting lines) have been used.
- Before replacing a leak detector, disconnecting lines or similar
work, it must be ensured that the equipotential bonding remains in-
tact (if necessary, pull electrically conducting bridges).

90
86
76
75
71
69
59
45
24
09
01
174
163
149
139
135
128
120
119
102
60.2
60.1
Fuse
- 24 -
Relay
Buzzer
Jumper
5.5.6
Key pad
Filter fan
Main board
Thermostat
Flashing light
„Mute“ button
Display board
Switch Ethernet
DLR-ÜDV board
Pressure sensor
Assembly
Leak indicating unit

Vacuum pump (pipe)
Vacuum pump (tank)
Switching power supply

Signal lamp “Alarm”, red
Data transfer module (DTM)

Signal lamp “Refilling”, yellow
Signal lamp “Operation”, green
1 2 3 4 5 6 7 8 9 10 11 12 13
L
N
Block diagram (SL 854 350)
PE
PK1 PK2 PK3 PK4 PK5 PKX
23 24 27 28 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 X.1 X.2
X1
L N PE
X2
L L
N N
PE PE
100-240 V ~ + + 100-240 V ~ 100-240 V ~

47-63 Hz 47-63 Hz 47-63 Hz
+ + +
24 V DC - 24 V DC 24 V DC
4,2 A - - 4,2 A - 4,2 A -
128.1 128.2 128.3
75 Tank 75 Pipe
09 139.1 11 11 09 139
NO NC C NO NC C NO NC C
01 K1 K2 NO NC C NO NC C
6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1
ON
14 14 01
ON ON
6 5 4 3 2 1 6 5 4 3 2 1
ON ON
174
174
45 15 16 15 16 15 16
ON 24.1 ON ON
45 15 16 15 16
1 1 1
2 2 2 ON ON
X-4 X-4 SDR 3 X-4
SDR 3 SDR 3
+24 4 +24 4
+24 4
1
2
24.1 1
2
5 5 5 X-4 X-4
6 SDR 3 SDR 3
6 +24 6 4 4
+24 7 7 +24 7 +24 +24
8 5 5
+5V 8 +5V +5V 8 6 6
9 9 9 +24 +24
10 7 7
71 10 10
60.1
M 60.2
M +5V 8
9
+5V 8
9
10 10
gnd gnd gnd
71
+5V +5V +5V
2 2 2 2 2 2 T P gnd gnd
135 40 41 3 4 21 22 5 6 13 12 11 17 18 19 9 10 1 1 40 41 3 4 21 22 5 6 13 12 11 17 18 19 9 10 1 1 40 41 3 4 21 22 5 6 13 12 11 17 18 19 9 10 1 1 +5V +5V
76 2 2 2 2
135 40 41 3 4 21 22 5 6 13 12 11 17 18 19 9 10 1 1 76 40 41 3 4 21 22 5 6 13 12 11 17 18 19 9 10 1 1
102 102
Optional
A1 Optional
-
59.1
-
K1 119
M A2
+ GND RX
149.2
VACUUM LEAK DETECTOR VLXE-SAB T.. / P..

+ GND RX
149.1
135
GND +
11 27
12
T 28 A1
GND +
+
90 21 23
P
-
22 24
+
Sensor Data Probe Supply
31 25
-
K2 59.2

24 V DC 32 26
05
12 V DC 06 A2 Optional
40
Optional 41 100 - 240 V AC
69 1L
-
71
128.4 1L
-
Optional 2N
2N 24 V DC
+ GND RX
45 149.2
+ GND RX
149.1 86 139
GND +
5 6 01
GND +
X3
+
-
+
-
09

Optional
163 Optional
-
Optional
+ GND RX
149.1 120
GND +
+
-
21/07/2020
Assembly
Assembly examples
5.6.1 Horizontal cylindrical tank with leak protection lining and suction line to the low point (up to
12 tanks)
86
30
102
21
20
27
43
68
101 73
20 Three way valve, suction line 68 Suction line

21 Three way valve, measuring line 73 Interstitial space
27 Liquid stop valve 86 Leak indicating unit
30 Housing 101 Suction line leading to the low point
43 Measuring line 102 Pressure sensor

Assembly
5.6.2 Up to 12 pipes
86
30
102
21
20
27
96
74
73 88 57
H max
20 Three-way valve, suction line 74 Connection line

21 Three-way valve, measuring line 86 Leak detecting device
27 Liquid stop valve 88 Double-walled pipe
30 Housing 96 Node point
57 Test valve 102 Pressure sensor
73 Interstitial space

Assembly
5.6.3 Tank (without suction line to the low point) and pipes (X tank + Y pipe = 12)
86
30
102
21 21
20 20
27 27
43
96
68
74
88 H max
20 Three-way valve, suction line 73 Interstitial space

21 Three-way valve, measuring line 74 Connection line
27 Liquid stop valve 86 Leak indicating unit
30 Housing 88 Double-walled pipe
43 Measuring line 96 Node point
68 Suction line 102 Pressure sensor

Assembly
5.6.4 Tank (with Interstitial Access Pipe and suction line to the low point) and pipe
86
30
102
21 21
20 20
27 27
43
96
68
74
H max
88
101
20 Three-way valve, suction line 86 Leak indicating unit

21 Three-way valve, measuring line 88 Double-walled pipe
27 Liquid stop valve 96 Node point
30 Housing 101 Suction line leading to the low point
43 Measuring line 102 Pressure sensor
68 Suction line
73 Interstitial space
74 Connection line

Commissioning
Commissioning
(1) Only perform commissioning once the steps in Chap. 5 “Assem-
bly" have been fulfilled.
(2) If a leak detector is operated on an interstitial space that is al-
ready in operation, special protective measures must be taken
(for example, testing for gas freedom in the leak detector and/or
the interstitial space). Additional measures may be necessary
depending on the local conditions and must be assessed by qual-
ified personnel.
(3) If an external vacuum pump is used to evacuate, this shall be
carried out with explosion protection (Warning: be aware of
temperature class and EX group!)
(4) To measure the vacuum, use an explosion protected vacuum
measuring instrument.
Tightness test
Prior to commissioning, ensure the tightness of each interstitial
space.
The vacuum-construction (beneath the test vacuum) should be car-
ried out with an external vacuum pump.
The test is generally considered passed if within a test period (in
minutes) calculated from the interstitial space volume divided by 10
the vacuum does not drop by more than 1 mbar. E.g., the test period
is for a interstitial space volume from 800 liters:
800/10 = 80 minutes. Within this text time, the vacuum may not fall
below an underpressure of 1 mbar.
Explaining the test valves

(1) A three-way valve is used beneath every sensor.
(2) The test measuring instrument can be connected to the relevant

nozzle.
(3) The valves in the suction line are shut-off valves, which means
that they have two positions: open or closed.
(4) These valves in the suction line are for all tanks as well as for all
pipelines and bound with the respective pump.
(5) A connection is provided for the measuring of the delivery pres-
sure of the pump or for connecting to an external assembly
pump. Left for tanks and right for pipes. (see the following chap-
ter)

Commissioning
Commissioning the leak detector

(1) The tightness of all interstitial spaces prior to commissioning is
assumed. Requirements according to chapter 6.1.
(2) Connect voltage supply.
(3) Ascertain lighting of "Operation" and "Alarm" signal lamps and
sounding of the audible alarm.
(4) If necessary, turn off audible alarm signal.
The creation of the vacuum by one or more pumps begins imme-
diately as longs as the interstitial spaces were not previously
evacuated by the vacuum pressure.
(5) The underpressure construction can be monitored by the digital
indicators built into the upper part.
If the vacuum creation occurs to slowly, an assembly pump can
be connected to the assembly pump port 82 a/b (left tank, right
pipeline). The procedure for this is described in 6.3.1.
(6) The procedure according to 6.3.1 -- evacuate each interstitial
space for themselves -- can be also applied with the integrated
pumps.
(7) After achieving an operating vacuum for all interstitial spaces
both pumps are shut off.
(8) Perform a functional test according to Chap. 7.3/7.4.
6.3.1 Evacuation of the interstitial spaces by means of assembly pumps

(1) Choose the correct connections for the assembly pumps: Right
pipeline monitoring, left tank monitoring.
(2) Close all valves in the suction line (the far strip) of the area cho-
sen beforehand.
(3) Unscrew the cover of the chosen connection.
(4) Connecting and turning on the assembly pump.
(5) Open the shut-off valve of the first interstitial space and evacuate
the operating vacuum according to Chap. 3.4. For this, the asso-
ciated display is to be monitored.
(6) After achieving the operational vacuum of the first interstitial
space close the valve and open the next.
(7) Repeat the process according to (5) and (6) for each additional
interstitial space.
(8) Close all valves in the suction line of the lower 2 area chosen.
(9) Remove the assembly pump and unscrew the cover again.
(10) Open all valves in the suction line (8).
(11) Repeat the process from (2) to (10) for the other areas.

Functional Check and Maintenance

General
(1) If the leak detection system has been properly installed and is
free of leaks, trouble-free operation can be assumed.
(2) Frequent switching on or continuous running of the pump(s) indi-
cates leaks, which should be corrected within a reasonable time.
(3) In the event of an alarm, determine the cause and fix it quickly.
(4) The operator must check the function of the operating lights at
regular intervals.
(5) The leak detector must be disconnected from power for any re-
pairs to be performed on the leak detector. If necessary, test EX
atmosphere.
(6) A loss of power is indicated by the "Operation" signal lamp going
off. Alarm signals are triggered via the potential-free relay con-
tacts if contacts 23/24 and 27/28 were used. After the power loss,
the leak detector automatically goes into operation again and the
potential-free contacts no longer generate an alarm (unless the
power loss has caused the pressure to drop below the alarm
pressure).
(7) CAUTION: For single-walled tanks, equipped with a flexible leak
protection lining, the interstitial space can never be without pres-
sure (risk of collapse of the leak protection lining).
(8) To clean the leak detector, use a moist cloth (electrostatic).
(9) CAUTION: Explosive vapor-air mixtures can exist in the interior
(of the test valve/connecting cable). Sufficient safety measures
should be met (e.g. insert a diaphragm seal or a relevant, ap-
proved pressure measuring instrument).
Maintenance
o Maintenance work and functional checks must be performed by
trained personnel only10.
o Once a year to ensure functional and operational safety.
o Test scope according to section 7.3.
o Compliance with the conditions according to sections 5 and 6
must also be tested.
o Comply with explosion regulations (if required), e.g. BetrSichV
(and/or directive 1999/92/EC and the laws of the respective
member states resulting therefrom) and/or others.
o As part of the annual function test, check the motor(s) of the
pump for running noises (damaged bearings).
10
For Germany: Technical service according to water law with expertise in leak detection systems
For Europe: Authorization by the manufacturer

o After 30 000 operating hours of the pump (rotations), the pump(s)

must be replaced
o Should the pump or its exhaust pipe be swapped or detached,
then a leak test of the installed test should be carried out after the
exchange in order to ensure the tightness of the exhaust in the
housing.
Functional Check
The functional and operational safety tests must be performed:
o after each commissioning
o According to the time intervals given in Chap. 7.211
o each time a malfunction has been corrected
Two persons may be required to perform a functional check, depend-
ing on the type of pipeline or tank. The following contents must be
observed or met:
- Coordinate the work to be performed with those responsible for
operation.
- Observe the safety instructions for working with the product to be
conveyed.
- Checking and if necessary, emptying the condensate traps (7.3.1).
- Continuity test of the interstitial spaces (7.3.2)
- Comparison pressure indicator and pressure measuring instrument
(7.3.3)
- Testing the switch values with the testing device (7.3.4)
- Testing the pump(s) delivery pressure (7.3.5)
- Tightness test of system (7.3.6)
- Creating the operating condition (7.3.7)
- A test report must be completed, confirming functional and opera-
tional safety. (Test reports are available for download at SGB’s
website: sgb.de)
7.3.1 Checking and if necessary, emptying of the condensate trap

CAUTION: The condensate traps may contain the stored/transported
product. Take appropriate protective measures.
(1) Close any shut-off valves on the interstitial space side.
(2) Turn three-way valves 20 by 90° (anti-clockwise) (no further
evacuation).
21
(3) Open and empty the condensate traps.
(4) Close the condensate traps.
20
11 For Germany: In addition, national laws apply (e.g. AwSV)

(5) Turn three-way valve (20) back to the operating position.

21
(6) Reopen under No. (1) closed valves.
7.3.2 Checking the free passage of air in the interstitial space

Checking the free passage of air ensures that an interstitial space is
connected to the leak detector and that the interstitial space has pas-
21 sage.
It must be possible to identify the allocation of the outlet to be tested
and related indicating unit (Chap. 4.4).
(1) Turn all suction-side valves 20 90°.
20
(2) For tanks:

21 Turn valve 20 of the interstitial space to be tested into operational
position. Turn the neighboring three-way valve 21 (from next or
previous interstitial space) by 90° (counterclockwise). The pump
is activated and thereby the vacuum increase can be determined
on the corresponding leak indicating unit to be tested.
20
For pipelines:
Open the test valve(s) at the end away from the leak detector
and identify the vacuum decay.
21
(3) If no change in the vacuum occurs, locate and correct the cause.
(4) Repeat (2) ... (3) for every pneumatic connection.
20 (5) Restore operational position for all three-way valves.
7.3.3 Comparison pressure indicator and pressure measuring instrument

(1) Identification of the test outflow and the relevant leak detecting
device (Chap. 4.4).
(2) Attach measuring gauge to connection on three-way valve 21 and
turn valve 180°.
(3) Compare the pressure indicator with the pressure measuring in-
strument. The pressure difference between the pressure instru-
ment and the pressure indicator may be at max +/-20 mbar.
(4) Repeat (1) … (3) for all outflows.

7.3.4 Testing the switch values with the testing device (see Chap. “Accessories”)
(1) Connect the white tube end to the relevant test connection 82 a/b
(left tank monitor, right pipeline monitor) and unscrew the hood of
the test connection 82 a/b.
(2) Connect the testing device with the red tube to the nozzle of the
82 a/b three-way valve 21 of the interstitial space to be tested.
(3) Connect the test measuring instrument on the T part in the red
tube of the test device.
(4) Turn all suction-side three-way valves (20) 90°.
21
(5) Turn three-way valve 21 from (1) to 90° (counter-clockwise).
Thus, the interstitial space is disconnected.
20
(6) Close the needle valve of the testing device. The interstitial
space volume is now simulated by the test tank.
(7) The operational vacuum is now built in the test tank.
(8) Slowly ventilate using the needle valve, check switch values
”Pump ON” and ”Alarm ON” (acoustic, and visual if necessary).
Record the values.
(9) Press the “Audible alarm” button if necessary.
(10) Slowly close the needle valve and check switch values “Alarm
OFF” and “Pump OFF”.
(11) The unit passes the test if the measured switching values fall
within the specified tolerance.
21
(12) Repeat steps (5) to (11) for all connected interstitial spaces.
(13) Turn three-way valves 20 and 21 back to operational position and
remove the test device. Screw on the hood of the test connection
20 82 a/b again.
7.3.5 Testing the pump(s) delivery pressure

The test of the delivery pressure of the pump is carried out in order to
determine if the vacuum source is capable of establishing the operat-
21 ing vacuum in the interstitial space.
(1) Turn all suction-side three-way valves 20 of the test area (tank or
pipeline) 90°.
20

Connect the pressure measuring instrument to the suction line

connection 82 a/b. Right: pipe monitoring, left: tank monitoring.
(2) Unfasten the cover of the relevant suction connection 82 a/b and
attach the measuring instrument to it.
82 a/b
(3) The pump is usually not running at this moment, i.e. the pressure
sensor must be vented to start the pump.
21 For tanks:
Turn the far left three-way valve 21 90° (ccw). The alarm is trig-
gered, acknowledge if necessary.
20 For pipes:
Turn the far right three-way valve 21 90° (ccw).
(4) This unit passes the test if the suction height of the vacuum
pump is at least 40 mbar higher than the switch value “Pump
OFF” (i.e. the operational vacuum).
(5) Remove the measuring instrument. Reinstall the cover of the
suction connection.
82 a/b
(6) Once the test is complete, return valves to their operational posi-
tions
21
20
7.3.6 Tightness test of the system

(1) The system tightness requirement is defined in Chap. 6.1.
Determine the test time for each interstitial space (and/or the en-
21 tire monitored system) connected (calculate or use test reports
prepared by SGB GmbH).
(2) Turn all suction-side three-way valves 20 of the test area (tank or
20 pipeline) 90°.
(3) Record the initial vacuum from all pressure signs and times. Wait
for test time to elapse.
(4) Record vacuum after test period and make difference with (3).
(5) The test is considered passed if the conditions specified in Chap.
21
6.1 have been satisfied.
(6) Once the test is complete, return valves to their original positions.
20

7.3.7 Creating the operating condition

(1) Test if all pneumatic connections are completed.
(2) Check that the three-way valves are in the correct position.
(3) Close test connections 82 a/b tightly. Close cap by hand.
(4) Seal the shutoff valves (between the leak detector and interstitial
space) for each connected interstitial space in the open position.
(5) Attach a sign with trouble shooting information.
(6) Fill in a test report and hand over one copy to the operator.

Malfunction (Alarm)
Malfunction (Alarm)
Alarm Description
If an alarm goes off, one must assume that there is an explosive va-
por-air mixture in the interstitial space. Take appropriate protective
measures.
(1) An alarm is indicated by the “Alarm” signal lighting up and the
sounding of the acoustic signal.
(2) Close any shutoff valves in the connection line between the inter-
stitial space and leak detector.
(3) For the operating company:
Through activating the button “audible alarm signal”, the audible
and the externally optical alarm signal --if there is one-- is
acknowledged.
Inform the installation company.
(4) The installation company must detect the cause and correct it.
CAUTION: Depending on the pipelines (e.g. pressure pipeline),
there could be liquid under pressure in the connection lines.
CAUTION: Do not allow the interstitial space in the tanks with
flexible leak detector jackets to become pressureless (collapse of
the insert).
(5) By opening the upper part, it can be determined, which of the in-
terstitial spaces has the alarm status.
(6) Note: If there is an alarm on one leak detecting device AND the
underpressure on the other devices
a) is significantly higher than the operational underpressure:
fluid leak, i.e. product or water has been taken in.
b) is beneath the operational underpressure: air leak
(7) Repairs to the leak detector (e.g. replacement of components)
may only be made outside the ex-area, or if suitable safety
measures have been met.
(8) Perform a function test as per 7.3.
Malfunction
In the event of a malfunction, only the red indicator light will be lit up
on the internal displays next to the green indicator light (yellow is off).
Press "Acoustic Alarm” button – in case of a malfunction the red LED
DOES NOT blink (in contrast to the alarm state).
Depending on the cause of the malfunction an “S” (= Störung i.e. mal-
function) will also be given on the display.

Spare Parts/Accessories/Disassembly and Disposal
Spare Parts
For spare parts, please refer to our website shop.sgb.de.

Accessories
Accessories
For accessories, please refer to our website shop.sgb.de e.g.
- Testing device
- Assembly kits
o Tanks/Containments
o Pipes
- Electrical isolators
- Ethernet (with/without LOD service)

Disassembly and Disposal
Disassembly and Disposal

Disassembly
Prior to and during works, make sure the unit is free of gas and the
breathing air contains sufficient oxygen levels
Seal any openings gas-tight through which an explosion atmosphere
can carry over.
Avoid using spark-producing tools (saws, parting grinders, etc.) for
removal whenever possible. Should this be unavoidable, however,
comply with EN 1127 or the area must be free of explosive atmos-
phere.
Avoid the build-up of electrostatic charges (e.g. through friction).
Disposal
Properly dispose of contaminated components (possibly through out-
gassing).
Properly dispose of electronic components.

Appendix
Appendix
Use of the interstitial space that is filled with leak detector fluid
12.1.1 Requirements
(1) Only leak detectors with suitable alarm pressures which depend
on the tank diameter and the density of the stored material may
be used.
(2) The procedure described below is intended for the horizontal cy-
lindrical tanks (e.g. DIN 6608 or EN 12285-1).
(3) If this method is used on other tanks, the permission of the locally
responsible authority is required on a case-by-case basis.
12.1.2 Preparation
(1) Remove the fluid-based leak detector.
(2) Remove the leak detection fluid from the interstitial space by suc-
tion. With the following procedure:
- Connect the suction line connection of the assembly pump to
a tank12 socket with intermediately connected tanks.
- Suction out until no more liquid is being suctioned.
- Assembly of a (large) shut-off valve (at least 1/2“) on the other
nozzle and close the shut-off valve.
- Pump out liquid until no more liquid comes into the intermedi-
ate tanks.
- Suddenly open shut-off valve (for running pumps), such that a
further sufficient “surge” of leak detecting fluid comes into the
intermediate tanks.
- Continue operating with opening and closing of the test valve
until no fluids enter the intermediate tanks either in the open
position or in the close position.
12.1.3 Installation and Start Up of the Leak Detector

(1) The suctioning of the leak-detection liquid creates a air cushion
above the leak detection liquid.
(2) Install the leak detector according to the documentation and start
it up.
(3) Perform a function test on the leak detector.
12
The liquid to be suctioned out is collected in this container.

Appendix
Dimensions and boundaries of the categories (Ex)
No category
Category 2
Front view Side view

Appendix
Concrete base (top view: exterior, housing, holes and openings for protective pipes)
Cutout for
empty pipe
Concrete base
Front

Appendix
EU Declaration of Conformity
Hereby we
SGB GmbH
Hofstr. 10
57076 Siegen, Germany
declare in sole responsibility that the leak detectors

VLXE-SAB T.. / P..
are in conformity with the essential requirements of the EU regula-
tions listed below.
In case the device is modified or used in a way that has not been
agreed with us, this declaration shall lose its validity.
Number/short title Satisfied regulations

2014/30/EU EN 61 000-6-3: 2011
EMC Regulation EN 61 000-6-2: 2006
EN 61 000-3-2: 2015
EN 61 000-3-3: 2014
2014/34/EU The pneumatic components of the leak detector may be connect-
Equipment for EX Atmos- ed to spaces (interstitial spaces of tanks/pipelines/fittings) that
pheres require category 1 devices. For installation, see conditions of the
documentation.
The following documents have been consulted:
PTB 02 ATEX 4012 X with:
EN 16852:2010
TÜV-A 18 ATEX 0051 X with:
EN 60079-0:2012; A11:2013; EN 60079-18:2015
EN 80079-36:2016; EN 80079-37:2016
EN 60079-0:2012 + A11:2013; EN60079-18:2015
The ignition hazard assessment did not result in any additional
hazards.
Conformity is declared by:
As of: 02/2019
ppa. Martin Hücking
(Technical Director)

Appendix
Declaration of Performance
Number: 010 EU-BauPVO 2017
1. Unique identification code of the product type:
Vacuum leak detector type VLXE-SAB T.. / P..
2. Use:
Vacuum leak detector of class I for monitoring double-walled
pipelines and tanks
3. Manufacturer:
SGB GmbH; Hofstraße 10; 57076 Siegen; Germany
Tel.: +49 271 48964-0; e-mail: sgb@sgb.de
4. Authorized representative:
n.A.
5. System for assessment and verification of constancy of performance:
System 3
6. In case of a declaration of performance for a construction product which is covered by a harmo-
nized standard:
Harmonized standard: EN 13160-1-2: 2003
Location notified: TÜV Nord Systems GmbH & Co.KG, CC
Tankanlagen, Große Bahnstraße 31, 22525 Hamburg, Germany
Identification number of the notified testing laboratory: 0045
7. Declared performance:
Essential characteristics Performance Harmonized
standard
Electrical function corresponds to documenta-
tion
”Operating” signal light/alarm Green/Red
Permeability test < 1 Pa l/s EN 13160-2:
2003
Pressure switching values, Satisfied
depends on type
Ensuring the Alarm System requirement (met, if
field of application is observed)
8. Signed for and on behalf of the manufacturer by:

Dipl.-Ing. M. Hücking, Technical Director
Siegen, 20-09-2017
Declaration of Compliance of the manufacturer (ÜHP)

Compliance with “Muster-Verwaltungsvorschrift Technische Bau-
bestimmungen“ (sample administrative regulation technical building
regulations) is hereby declared.
EX approval of the components (pump and pressure sensor)

https://sgb.de/en/products/downloads.html

Appendix
PESO Certification

Appendix

Text
Imprint
SGB GmbH
Text
Hofstr. 10
57076 Siegen
Germany
T +49 271 48964-0 Photos and dimensions are not binding for
- 48 - E sgb@sgb.de the extent of delivery. Subject to changes.
VACUUM LEAK DETECTOR VLXE-SAB T.. / P.. 21/07/2020
W www.sgb.de © SGB GmbH, 07/2020

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VLXE-SAB T.. / P..

Please read the instructions before commencing any work

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Functional Check and Maintenance ...................................31

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Obligation of the Operating Company

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Personal Protective Equipment (PPE)

Entry in the "Safety Book"

Wear safety footwear

Wear hard hat

Wear gloves – where necessary

Wear safety goggles – where necessary

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If work is performed in areas in which an explosive atmosphere must

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Technical Data of the Leak Detector

EX data (lower part)

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1 600  2 820  1.9  1.9

2 000  5 400  1.4  1.9

2 500  6 665  1.0  1.9

2 900  8 400  0.9  1.9

d) Rectangular or cylindrical tanks or troughs with a flat bottom (dou-

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3.5.3 Monitorable liquids

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Design and Function

Upper part with electrical

The ventilation level is

Lower part with pneu-

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Interior view, upper part

Interior view with:

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Interior view, lower part

Interior view with:

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Allocation of the leak indicating units to the pneumatic connections

Upper part with the

Lower part with the

Normal Operating Condition

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Displays and Controls, outside of the housing

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4.8.2 Function "Turn off audible alarm signal"

Internal Display and Control on each leak indicating unit

ALARM pipe: OFF OFF Blinking OFF

4.9.2 Display “Vacuum requirement”

4.9.3 Function "Testing the optical and audible alarm signal"

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Assembly of the System

Assembly of the Leak Detector

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- Not mounted in manhole pits or inspection chambers.

Pneumatic Connection Lines